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HomeMy WebLinkAboutDAQ-2024-010167Utah Division of Air Quality New Source Review Section Company: _______________________ Site/Source: ______________________ Form 21 Date: ____________________________ Solvent Metal Cleaning (Degreasers) Process Information 1. Operating schedule: ______ hrs/day ______ days/wk ______ weeks/year 2. Degreaser Manufacturer:_________________ Model no.:____________________ Type: □ Conveyorized □ Cold solvent □ Open top vapor □ Batch □ Other_______________________ 3. Decription of metal parts or products cleaned: _______________________________ Average number of parts cleaned/hour: _______________________________ Maximum number cleaned per hour: _______________________________ 4. Solvent usage: Type: ____________________________ Gallons used during year: ____________ Vapor pressure: ______ (Psia @ 100 OF) 5. Solvent is: □ Sprayed □ Heated, temperature ____ OF □ Agitated, by: □ Use of pump □ Compressed air □ Vertical motion □ Ultrasonics □ Other _______________________ 6. Amount of solvent waste disposed of throughout the year: _______ gallons If known, solvent content in waste ___________________ % by volume Method of disposal: ________________ ________________________________ 7. Freeboard: a. Distance from solvent surface to top edge of degreaser _______ inches b. Width (not length) of tank at solvent surface _______ inches c. Freeboard ratio, (a) above divided by (b) above ______________ 8. Furnish manufacturer's Material Safety Data Sheets for all chemicals used in process. Cold Cleaner Information 9. Equipped with cover: □ yes □ no Easily operated with one hand? □ yes □ no 10. Tank dimensions: Length: ________ Width: ________ Height: ________ Tank capacity: ______ gals of solvent 11. Method of draining parts: ____________________ ____________________ 12. Cold Cleaner has: □ Water cover □ Refrigerated chiller, operating temperature: _______ OF □ Carbon adsorption □ Other control system: ____________________________________ □ None of the above 13. Ventilation: □ Carbon adsorption system (submit form 5) □ None □ Other (describe) ______________________________________________ Page 1 of 3 Page 2 of 3 Form 21 – Solvent Metal Cleaning (Degreasers) (Continued) Open Top Vapor Degreaser and Conveyorized Degreaser Information 14. Dimensions of top opening: Length: ______________ Width: _______________ 15. Cover: □ yes □ no Powered: □ yes □ no Fixed spray nozzles: □ yes □ no 16. Safety switches: □ Condenser flow switch and thermostat which shuts off the sump heat if the condenser coolant is either not circulating or too warm. □ Device, other than a condenser flow switch and thermostat, which shuts off the sump heat if the condenser coolant is either not circulating or too warm (describe):_____________________________________________________ □ Spray safety switch which shuts off the spray pump if the vapor level drops below any fixed spray nozzle. □ Vapor level control thermostat which shuts off the sump heat when the vapor level rises too high. □ Device, other than a vapor level control thermostat, which shuts off the sump heat when the vapor level rises too high (describe):_____________________________________________________ ______________________________________________________________ □ None of the above. 17. Indicate the type of pollution controls that open top vapor degreaser has (carbon filter, condenser, etc.): _________________________________________________________________________________________ Conveyorized Degreaser Information 18. Type of degreaser system: □ Cold □ Vapor 19. Operating temperature of solvent? ______________ 20. Downtime covers: □ yes □ no 21. Air/vapor interface is: ____________________sq. ft. (attach calculations ) 22. Degreaser Controls: □ Refrigerated freeboard chiller. □ Refrigerated condenser coils. □ Carbon adsorption. □ Other control system excluding condenser coils and freeboard water jacket, which reduces solvent emission (describe system and % control efficiency). □ None of the above. 23. Safety Switches: □ Condenser flow switch and thermostat which shuts off the sump heat if the condenser coolant is either not circulating or too warm. □ Device, other than a condenser flow switch and thermostat, which shuts off the sump heat if the condenser coolant is either not circulating or too warm (describe):________________________________________________ □ Spray safety switch which shuts off the spray pump if the vapor level drops below any fixed spray nozzle. □ Vapor level control thermostat which shuts off the sump heat when the vapor level rises too high. □ Device, other than a vapor level control thermostat, which shuts off the sump heat when the vapor level rises too high (describe): _________________________________________________________ _________________________________________________________ □ None of the above. 24. Conveyorized degreaser is equipped with the following equipment for preventing cleaned parts from carrying out solvent liquid or vapor: □ None □ Drying tunnel □ Rotating basket □ Other Page 3 of 3 Form 21 – Solvent Metal Cleaning (Degreasers) (Continued) Emissions Calculations (PTE) 25. Calculated emissions for each tank VOC _________Lbs/hr_____ Tons/yr HAPs_________Lbs/hr (speciate)______Tons/yr (speciate) Specify the method of calculations. Also, provide manufacture’s Material Safety Data Sheets (MSDS) for products being used. Submit calculations as an appendix. Instructions NOTE: 1. Submit this form in conjunction with Form 1 and Form 2. 2. Call the Division of Air Quality (DAQ) at (801) 536-4000 if you have problems or questions in filling out this form. Ask to speak with a New Source Review engineer. We will be glad to help! 1. Indicate the operating schedule of the degreaser. 2. Indicate the manufacturer, model number, serial number and type of degreaser. 3. Indicate the type of parts that will be cleaned in the degreaser (attach details) and the average and maximum number of parts cleaner per hour. 4. Indicate the type, quantity, and vapor pressure of the solvent used in the degreaser. 5. Indicate whether the solvent is sprayed, heated, agitated, and to what temperature. Indicate if and how solvent is agitated. 6. Indicate the amount and way waste solvent is disposed. 7. Indicate the calculations for freebroad ratio. 8. Supply the manufacturer’s material safety data sheets of any chemicals used with this application. 9. Indicate whether the degreaser is covered and if that cover is easily operated with one hand. 10. Supply the tank dimensions and capacity. 11. Describe the method of draining the degreased parts. 12. Indicate if any type of controls is used with the system and what they are. 13. Describe the carbon adsorption system if applicable. 14. Give dimensions of top opening. 15. Indicate if degreaser is equipped with cover and spray nozzles. 16. Indicate the types of safety switches used on the degreaser. 17. Indicate the type of controls used on the open top vapor degreaser. 18. Tell whether the degreaser uses a cold or a vapor system. 19. Give the operating temperature of the solvent. 20. Indicate whether the conveyorized degreaser has downtime covers. 21. Provide calculations showing the air/vapor interface. This is estimated using the dimensions of the open portion of the tank at the condenser level. 22. Indicate the degreaser controls. 23. Indicate the types of safety switches used on the degreaser. 24. Indicate the type of equipment used to prevent carry out emissions. 25. Supply calculations for all criteria pollutants and HAPs (speciate, please). Use AP-42 or manufacturers’ data to complete your calculations. f:\aq\ENGINEER\GENERIC\Forms 2010\Form21 Degreasers.doc Revised 12/20/10