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DAQ-2024-007696
DAQE-AN103670029-24 {{$d1 }} Stewart Hogan Asahi Refining USA, Incorporated 4601 West 2100 South West Valley City, UT 84120 stewart.hogan@asahirefining.com Dear Mr. Hogan: Re: Approval Order: Modification to Approval Order DAQE-AN103670028-17A to Replace Equipment Project Number: N103670029 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on January 16, 2024. Asahi Refining USA, Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Christine Bodell, who can be contacted at (385) 290-2690 or cbodell@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:CB:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director April 4, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN103670029-24 Modification to Approval Order DAQE-AN103670028-17A to Replace Equipment Prepared By Christine Bodell, Engineer (385) 290-2690 cbodell@utah.gov Issued to Asahi Refining USA, Incorporated Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality April 4, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-AN103670029-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Asahi Refining USA, Incorporated Asahi Refining USA, Incorporated Mailing Address Physical Address 4601 West 2100 South 4601 West 2100 South West Valley City, UT 84120 West Valley City, UT 84120 Source Contact UTM Coordinates Name: Stewart Hogan 415,495 m Easting Phone: (801) 924-6089 4,508,700 m Northing Email: stewart.hogan@asahirefining.com Datum NAD83 UTM Zone 12 SIC code 3339 (Primary Smelting & Refining of Nonferrous Metals, Except Copper & Aluminum) SOURCE INFORMATION General Description Asahi Refining USA, Incorporated (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces, and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: B Applicable Federal Standards MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines DAQE-AN103670029-24 Page 4 Project Description Asahi has requested a modification to AO DAQE-AN103670028-17A to replace the silver electrolytic cells (Equipment ID II.A.3 in Approval Order DAQE-AN103670028-17A). The NOx emissions from the new silver electrolytic cells will be controlled with a new scrubber (Scrubber ID 761). The scrubber currently servicing the existing silver electrolytic cells (Equipment ID II.A.23, Scrubber 760) will be retained and will continue to control other existing processes. The NOx and SO2 emission limitations outlined in the current AO will not be increasing as part of this modification. The new equipment will operate under existing emissions limitations. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.06 CO2 Equivalent 0 994.70 Carbon Monoxide 0 0.73 Lead 0 0.01 Nitrogen Oxides 0 4.31 Particulate Matter - PM10 0 2.01 Particulate Matter - PM2.5 0 2.01 Sulfur Dioxide 0 6.11 Volatile Organic Compounds 0 0.09 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) 0 800 Hexane (CAS #110543) 0 20 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 1600 Lead (CAS #7439921) 0 20 Selenium & Compounds (CAS #253) 0 60 Change (TPY) Total (TPY) Total HAPs 0 1.25 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] DAQE-AN103670029-24 Page 5 I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Metal Refinery Precious Metals Refinery Plant. II.A.2 Wastewater Treatment Wastewater effluent treatment. Process controlled by scrubber #760. II.A.3 Electrolytic Cells (New) Silver electrolytic cell (refining of silver). Process controlled by scrubber #761. II.A.4 Electrolytic Cells Gold electrolytic cell (refining of gold). Process controlled by scrubber #359. II.A.5 Wet Circuit Gold refinery wet circuits (part of the gold refining process). Process controlled by scrubber #359. II.A.6 Chlorination Gold chloride electrolytic production (refining of gold). Process controlled by scrubber #359. DAQE-AN103670029-24 Page 6 II.A.7 Slime Washing Silver anode slime washing process (recovery of gold). Process controlled by scrubber #248. II.A.8 Wet Chlorides Treatment Hydrometallurgical process for silver chlorides sludge processing (recovery of gold). Controlled by scrubber #359. II.A.9 Fabric-Filter Baghouse Four (4) fabric-filter baghouses One (1) baghouse controls emissions from the sweeps preparation process. Two (2) baghouses control emissions from the melt room furnaces, the electric tilt furnaces, and the electric push -out furnaces. One (1) baghouse controls the ashing furnace (Item II.A.26). II.A.10 Boiler One (1) boiler, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.11 Dust Collector Dust collector for welding fume and grinding dust control in maintenance shop. II.A.12 Electrostatic Precipitator One (1) wet-electrostatic precipitator (ID: WESP II). II.A.13 Chlorination Furnaces Four (4) electric-induction chlorination furnaces. Process controlled by venturi scrubber, WESP II, and scrubber #359. II.A.14 Melt Furnaces Three (3) melt-room furnaces, natural gas-fueled, rated less than 5 MMBtu/hr each. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.15 Tilt Furnaces Seven (7) electric-tilt furnaces. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.16 Push-out Furnaces Four (4) electric push-out furnaces. Process controlled by baghouse or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.17 Emergency Generator Engine One (1) emergency power generator engine, natural gas-fueled, rated at 60 kW II.A.18 Combustion Afterburner One (1) incinerator, natural gas-fueled, rated less than 5 MMBtu/hr II.A.19 Nitrate Plant Silver nitrate plant (recovery of silver). Process controlled by scrubber #248. II.A.20 Slime Plant Slime plant (recovery of gold). Process controlled by scrubber #248. II.A.21 Drying Cabinets Five (5) electric drying cabinets. Process controlled by the combination of the venturi scrubber, WESP II, and scrubber #359. DAQE-AN103670029-24 Page 7 II.A.22 Drying Cabinet One (1) drying cabinet, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.23 Wet Scrubbers Four (4) packed bed wet scrubbers (ID: 760, 359, 248, 761 (New)). II.A.24 Venturi Scrubber One (1) venturi scrubber attached to WESP II as a pre-scrubber. II.A.25 Tank System Silver reduction tanks (recovery of silver). Process controlled by scrubber #248. II.A.26 Ashing Furnace One (1) dental scrap ashing furnace. Process controlled by baghouse (Item II.A.9) and activated carbon adsorption system (Item II.A.27). II.A.27 Activated Carbon Adsorption System One (1) activated carbon adsorption system controls the ashing furnace (Item II.A.26) SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All fabric filter baghouse exhaust stacks - 10% B. All electrostatic precipitator exhaust stacks - 10% C. All scrubber exhaust stacks - 10% D. All incinerator exhaust stacks - 10% E. All boiler exhaust stacks - 10% F. All other points - 20% [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than the following: A. 12,000,000 troy ounces of gold per rolling 12-month period. B. 60,000,000 troy ounces of silver per rolling 12-month period. C. 400 tons of sweeps per rolling 12-month period. [R307-401-8] DAQE-AN103670029-24 Page 8 II.B.1.b.1 The owner/operator shall: A. Determine gold, silver, and sweeps production by company production records. B. Record gold and silver production on a daily basis and record sweeps production on a monthly basis. C. Use the gold and silver production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. D. Use the sweeps production data to calculate a new rolling 12-month total by the 20th day of January, April, July, and October of each year using data from the previous 12 months. E. Keep the gold, silver, and sweeps production records for all periods the plant is in operation. [R307-401-8] II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use baghouses to control particulate emissions from the sweeps preparation process, melt room furnaces, electric tilt furnaces, electric push-out furnaces, and the ashing furnace. [R307-401-8] II.B.2.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.2.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.c During operation of each baghouse, the owner/operator shall maintain the static pressure differential within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.2.c.1 The owner/operator shall record the static pressure differential at least once per operating day while each baghouse is operating. [R307-401-8] II.B.2.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer recommended static pressure differential range for the unit; C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.2.d At least once every 12 months, the owner/operator shall calibrate each pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.d.1 The owner/operator shall maintain records of each pressure gauge calibrations and replacements. [R307-401-8] DAQE-AN103670029-24 Page 9 II.B.3 Emergency Engine Requirements II.B.3.a The owner/operator shall not operate the emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engine during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of the emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used. B. The duration of operation in hours. C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.b The owner/operator shall only use natural gas as fuel in the emergency engine. [R307-401-8] II.B.4 Wet Scrubber Requirements II.B.4.a The owner/operator shall use the following scrubbers to control the following process streams. Scrubber Process Stream Scrubber #248 silver anode slime washing process, silver nitrate plant, and slime plant Scrubber #359 gold electrolytic cells, gold refinery wet circuits, gold chloride electrolytic production, silver chlorides sludge processing, chlorination furnaces, melt furnaces, tilt furnaces, push-out furnaces, and drying cabinets Scrubber #760 wastewater treatment tanks and laboratory Scrubber #761 silver electrolytic cells All exhaust air from the above-mentioned process streams shall be routed through the indicated scrubber before being vented to the atmosphere. [R307-401-8] II.B.4.b During operation of each scrubber, the owner/operator shall maintain both the pressure drop and the liquid flow rate within the respective range recommended by the manufacturer for normal operations. [R307-401-8] II.B.4.b.1 The parameters shall be monitored with instruments located such that an inspector/operator can safely read the output any time. [R307-401-8] II.B.4.c The owner/operator shall record both the pressure drop and liquid flow rate at least once per operating day while each scrubber is operating. [R307-401-8] DAQE-AN103670029-24 Page 10 II.B.4.c.1 The owner/operator shall maintain the following records of the pressure drop and liquid flow rate: A. Unit identification; B. Manufacturer recommended pressure drop and liquid flow rate range; C. Daily pressure drop and liquid flow rate readings; D. Date of reading. [R307-401-8] II.B.4.d At least once every 12 months, the owner/operator shall calibrate each instrument in accordance with the manufacturer's instructions or replace the instrument. [R307-401-8] II.B.4.d.1 The owner/operator shall maintain records of each instrument calibrations and replacements. [R307-401-8] II.B.4.e The owner/operator shall install a scrubber (ID# 761) that is certified to meet a NOx emission reduction of no less than 24%. [R307-401-8] II.B.4.e.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emissions guarantee for the installed scrubber. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN103670028-17A dated May 15, 2017 Is Derived From NOI dated January 16, 2024 DAQE-AN103670029-24 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN103670029-24 February 29, 2024 Stewart Hogan Asahi Refining USA, Incorporated 4601 West 2100 South West Valley City, UT 84120 stewart.hogan@asahirefining.com Dear Mr. Hogan: Re: Intent to Approve: Modification to Approval Order DAQE-AN103670028-17A to Replace Equipment Project Number: N103670029 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Christine Bodell, as well as the DAQE number as shown on the upper right-hand corner of this letter. Christine Bodell, can be reached at (385) 290-2690 or cbodell@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:CB:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN103670029-24 Modification to Approval Order DAQE-AN103670028-17A to Replace Equipment Prepared By Christine Bodell, Engineer (385) 290-2690 cbodell@utah.gov Issued to Asahi Refining Incorporated Issued On February 29, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 11 ACRONYMS ............................................................................................................................... 12 DAQE-IN103670029-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Asahi Refining USA, Incorporated Asahi Refining Incorporated Mailing Address Physical Address 4601 West 2100 South 4601 West 2100 South West Valley City, UT 84120 West Valley City, UT 84120 Source Contact UTM Coordinates Name: Stewart Hogan 415,495 m Easting Phone: (801) 924-6089 4,508,700 m Northing Email: stewart.hogan@asahirefining.com Datum NAD83 UTM Zone 12 SIC code 3339 (Primary Smelting & Refining of Nonferrous Metals, Except Copper & Aluminum) SOURCE INFORMATION General Description Asahi Refining USA, Incorporated (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: B Applicable Federal Standards MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines DAQE-IN103670029-24 Page 4 Project Description Asahi has requested a modification to AO DAQE-AN103670028-17A to replace the silver electrolytic cells (Equipment ID II.A.3 in Approval Order DAQE-AN103670028-17A). The NOx emissions from the new silver electrolytic cells will be controlled with a new scrubber (Scrubber ID 761). The scrubber currently servicing the existing silver electrolytic cells (Equipment ID II.A.23 - Scrubber 760) will be retained and will continue to control other, existing processes. The NOx and SO2 emission limitations outlined in the current AO will not be increasing as part of this modification. The new equipment will operate under existing emissions limitations. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.06 CO2 Equivalent 0 994.70 Carbon Monoxide 0 0.73 Lead 0 0.01 Nitrogen Oxides 0 4.31 Particulate Matter - PM10 0 2.01 Particulate Matter - PM2.5 0 2.01 Sulfur Dioxide 0 6.11 Volatile Organic Compounds 0 0.09 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) 0 800 Hexane (CAS #110543) 0 20 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 1600 Lead (CAS #7439921) 0 20 Selenium & Compounds (CAS #253) 0 60 Change (TPY) Total (TPY) Total HAPs 0 1.25 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Salt Lake Tribune and Deseret News on March 3, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN103670029-24 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] DAQE-IN103670029-24 Page 6 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Metal Refinery Precious Metals Refinery Plant II.A.2 Wastewater Treatment Wastewater effluent treatment. Process controlled by scrubber #760 II.A.3 Electrolytic Cells (New) Silver electrolytic cell (refining of silver). Process controlled by scrubber #761. II.A.4 Electrolytic Cells Gold electrolytic cell (refining of gold). Process controlled by scrubber #359. II.A.5 Wet Circuit Gold refinery wet circuits (part of the gold refining process). Process controlled by scrubber #359. II.A.6 Chlorination Gold chloride electrolytic production (refining of gold). Process controlled by scrubber #359. II.A.7 Slime Washing Silver anode slime washing process (recovery of gold). Process controlled by scrubber #248. II.A.8 Wet Chlorides Treatment Hydrometallurgical process for silver chlorides sludge processing (recovery of gold). Controlled by scrubber #359. II.A.9 Fabric-Filter Baghouse Four (4) fabric-filter baghouses One (1) baghouse controls emissions from the sweeps preparation process. Two (2) baghouses control emissions from the melt room furnaces, the electric tilt furnaces, and the electric push -out furnaces. One (1) baghouse controls the ashing furnace (Item II.A.26). II.A.10 Boiler One (1) boiler, natural gas-fueled, rated less than 5 MMBtu/hr II.A.11 Dust Collector Dust collector for welding fume and grinding dust control in maintenance shop II.A.12 Electrostatic Precipitator One (1) wet-electrostatic precipitator (ID: WESP II) II.A.13 Chlorination Furnaces Four (4) electric-induction chlorination furnaces. Process controlled by venturi scrubber, WESP II, and scrubber #359. DAQE-IN103670029-24 Page 7 II.A.14 Melt Furnaces Three (3) melt-room furnaces, natural gas-fueled, rated less than 5 MMBtu/hr each. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.15 Tilt Furnaces Seven (7) electric-tilt furnaces. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.16 Push-out Furnaces Four (4) electric push-out furnaces. Process controlled by baghouse or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.17 Emergency Generator Engine One (1) emergency power generator engine, natural gas-fueled, rated at 60 kW. II.A.18 Combustion Afterburner One (1) incinerator, natural gas-fueled, rated less than 5 MMBtu/hr II.A.19 Nitrate Plant Silver nitrate plant (recovery of silver). Process controlled by scrubber #248. II.A.20 Slime Plant Slime plant (recovery of gold). Process controlled by scrubber #248. II.A.21 Drying Cabinets Five (5) electric drying cabinets. Process controlled by the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.22 Drying Cabinet One (1) drying cabinet, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.23 Wet Scrubbers Four (4) packed bed wet scrubbers (ID: 760, 359, 248, 761 (New)). II.A.24 Venturi Scrubber One (1) venturi scrubber attached to WESP II as a pre-scrubber. II.A.25 Tank System Silver reduction tanks (recovery of silver). Process controlled by scrubber #248. II.A.26 Ashing Furnace One (1) dental scrap ashing furnace. Process controlled by baghouse (Item II.A.9) and activated carbon adsorption system (Item II.A.27). II.A.27 Activated Carbon Adsorption System One (1) activated carbon adsorption system controls the ashing furnace (Item II.A.26) DAQE-IN103670029-24 Page 8 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All fabric filter baghouse exhaust stacks - 10% B. All electrostatic precipitator exhaust stacks - 10% C. All scrubber exhaust stacks - 10% D. All incinerator exhaust stacks - 10% E. All boiler exhaust stacks - 10% F. All other points - 20%. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than the following: A. 12,000,000 troy ounces of gold per rolling 12-month period B. 60,000,000 troy ounces of silver per rolling 12-month period C. 400 tons of sweeps per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall: A. Determine gold, silver, and sweeps production by company production records B. Record gold and silver production on a daily basis and record sweeps production on a monthly basis C. Use the gold and silver production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Use the sweeps production data to calculate a new rolling 12-month total by the 20th day of January, April, July and October of each year using data from the previous 12 months. E. Keep the gold, silver, and sweeps production records for all periods the plant is in operation. [R307-401-8] DAQE-IN103670029-24 Page 9 II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use baghouses to control particulate emissions from the sweeps preparation process, melt room furnaces, electric tilt furnaces, electric push-out furnaces, and the ashing furnace. [R307-401-8] II.B.2.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.2.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.c During operation of each baghouse, the owner/operator shall maintain the static pressure differential within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.2.c.1 The owner/operator shall record the static pressure differential at least once per operating day while each baghouse is operating. [R307-401-8] II.B.2.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer recommended static pressure differential range for the unit; C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.2.d At least once every 12 months, the owner/operator shall calibrate each pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.d.1 The owner/operator shall maintain records of each pressure gauge calibrations and replacements. [R307-401-8] II.B.3 Emergency Engine Requirements II.B.3.a The owner/operator shall not operate the emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engine during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of the emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] DAQE-IN103670029-24 Page 10 II.B.3.b The owner/operator shall only use natural gas as fuel in the emergency engine. [R307-401-8] II.B.4 Wet Scrubber Requirements II.B.4.a The owner/operator shall use the following scrubbers to control the following process streams. Scrubber Process Stream Scrubber #248 silver anode slime washing process, silver nitrate plant, and slime plant Scrubber #359 gold electrolytic cells, gold refinery wet circuits, gold chloride electrolytic production, silver chlorides sludge processing, chlorination furnaces, melt furnaces, tilt furnaces, push-out furnaces, and drying cabinets Scrubber #760 wastewater treatment tanks and laboratory Scrubber #761 silver electrolytic cells All exhaust air from the above-mentioned process streams shall be routed through the indicated scrubber before being vented to the atmosphere. [R307-401-8] II.B.4.b During operation of each scrubber, the owner/operator shall maintain both the pressure drop and the liquid flow rate within the respective range recommended by the manufacturer for normal operations. [R307-401-8] II.B.4.b.1 The parameters shall be monitored with instruments located such that an inspector/operator can safely read the output any time. [R307-401-8] II.B.4.c The owner/operator shall record both the pressure drop and liquid flow rate at least once per operating day while each scrubber is operating. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain the following records of the pressure drop and liquid flow rate: A. Unit identification; B. Manufacturer recommended pressure drop and liquid flow rate range; C. Daily pressure drop and liquid flow rate readings; D. Date of reading. [R307-401-8] II.B.4.d At least once every 12 months, the owner/operator shall calibrate each instrument in accordance with the manufacturer's instructions or replace the instrument. [R307-401-8] II.B.4.d.1 The owner/operator shall maintain records of each instrument calibrations and replacements. [R307-401-8] II.B.4.e The owner/operator shall install a scrubber (ID# 761) that is certified to meet a NOx emission reduction of no less than 24%. [R307-401-8] II.B.4.e.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emissions guarantee for the installed scrubber. [R307-401-8] DAQE-IN103670029-24 Page 11 PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN103670028-17A dated May 15, 2017 Is Derived From NOI dated January 16, 2024 DAQE-IN103670029-24 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds 3/4/24, 9:00 AM State of Utah Mail - Legal Notice to be published March 3, 2024 https://mail.google.com/mail/u/0/?ik=b4fd0e1085&view=pt&search=all&permmsgid=msg-f:1792289466433189450&simpl=msg-f:1792289466433189450 1/1 Jeree Greenwood <jereeg@utah.gov> Legal Notice to be published March 3, 2024 lwhitmer@sltrib.com <lwhitmer@sltrib.com>Thu, Feb 29, 2024 at 7:33 PM To: Jeree Greenwood <jereeg@utah.gov>, "Salt Lake Tribune LaRee Whitmar - lwhitmer@sltrib.com" <Legals@sltrib.com> Hello Jeree, Attached is the Order Confirmation, Run Date, Proof and Cost. The Legal Notice will publish on Sunday, March 3rd 2024. Thanks and I hope that you have a great rest of the week, LaRee Whitmer Senior Advertising Executive The Salt Lake Tribune / The Moab Times-Independent lwhitmer@sltrib.com / P: 801.237.2990 [Quoted text hidden] Order Confirmation, Run Date, Proof and Cost.pdf 138K DAQE-NN103670029-24 February 29, 2024 Salt Lake Tribune and Deseret News Legal Advertising Dept. P.O. Box 704055 West Valley City, UT 84170 Acct #9001399880 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Salt Lake Tribune and Deseret News on March 3, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Salt Lake County cc: Wasatch Front Regional Council 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN103670029-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Asahi Refining USA, Incorporated Location: Asahi Refining Incorpoarted – 4601 West 2100 South, West Valley City, UT Project Description: Asahi Refining USA, Incorporated (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. Asahi has requested a modification to Approval Order DAQE-AN103670028-17A to replace the silver electrolytic cells (Equipment ID II.A.3 in Approval Order DAQE-AN103670028-17A). The NOx emissions from the new silver electrolytic cells will be controlled with a new scrubber (Scrubber ID 761). The scrubber currently servicing the existing silver electrolytic cells (Equipment ID II.A.23 - Scrubber 760) will be retained and will continue to control other, existing processes. The NOx and Sulfur dioxide emission limitations outlined in the current Approval Order will not be increasing as part of this modification. The new equipment will operate under existing emissions limitations. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before April 2, 2024 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at cbodell@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: March 3, 2024 {{#s=Sig_es_:signer1:signature}} Asahi Refining USA Sources:Wastewater - wastewater treatment tanks Wastewater - wastewater treatment tanks Silver refinery - Silver electrolytic cells Silver refinery - Silver electrolytic cells Laboratory Laboratory 760 PTE Inlet PTE Inlet PTE Outlet PTE Inlet PTE Inlet PTE Outlet PTE Inlet PTE Inlet PTE Outlet Pollutant (lb/hr)1 (tn/yr)1 (tn/yr)1 Pollutant (lb/hr)2 (tn/yr)2 (tn/yr)2 (lb/hr)2 (tn/yr)2 (tn/yr)2 HCl 7.498 32.842 0.657 HCl 7.498 32.842 0.657 0 0 0CL20.010 0.043 0.001 CL2 0.010 0.043 0.001 0 0 0 NOx 1.225 5.366 4.078 NOx 0.613 2.683 2.039 0.613 2.683 2.039 SO2 2.989 13.094 0.262 SO2 2.989 13.094 0.262 0 0 0 PM10 0 0.000 0 PM10 0 0 0 0 0 0 PM2.5 0 0.000 0 PM2.5 0 0 0 0 0 0 CO 0 0.000 0 CO 0 0 0 0 0 0 VOC 0 0.000 0 VOC 0 0 0 0 0 0 Assumptions: 1- Based at 100% hourly throughput for current permitted limit of 60,000,000 ozt Ag **about 1/2 of nox goes to 761** 2 - Projected increase based on source equipment distribution about 1/2 stays with 760 Scrubber inlet gas stream analysis (lb/hr) provided by J 8760 operating hours S760 Current S760 Future S761 Future ESR PJ - Equipment informaƟon for air permit renewal 11/27/2023 Akitoshi Matsumori Revised on 1/16/2024 Akitoshi Matsumori 1. Project DescripƟon Asahi would like to upgrade the electrolysis cells for silver refining due to the equipment deterioraƟon. The new electrolysis cells are scheduled to be installed in a new building (4601 West 2100 South, West Valley City, UT) currently under construcƟon, and the commissioning is planned from October 2025. The operaƟon of the exisƟng old electrolysis cells will be phased out from October 2025 onwards, and will be completely shut down once the new electrolysis cells into full operaƟon. Asahi also would like to apply for installing a new wet scrubber in the same building as new electrolysis cells to control process gases containing contaminants from that new electrolysis cells. The new scrubber should be installed by August 2025, in Ɵme for commissioning of the new electrolysis cells. The exisƟng scrubber, Asahi internal name is scrubber 760, that controlled the old electrolysis cells will not be removed and will conƟnue to be used as it conƟnues to control other exisƟng equipment. These equipment upgrades do not involve changes to the refining process itself at Asahi. Furthermore, these equipment upgrades do not involve any significant increase or decrease in Asahi's producƟon amount itself. 2. Material Processed The material composiƟon processed by the new electrolysis cells is no different from the convenƟonal material composiƟon. The silver material with a purity of 99.9% or less is set as an anode in the new electrolysis cells, and an electrochemical reacƟon produces silver with a purity of 99.9% or more in the new electrolysis cells. The electrolyte used is the same silver nitrate aqueous soluƟon as before. Typical electrolytes have a pH of 1 to 3. 3. Proposed Equipment As menƟoned in the project descripƟon secƟon, Asahi will apply for the installaƟon of new electrolysis cells and new wet scrubber. When operaƟng, the electrolysis cells will be a source of small amounts of nitrogen oxides (NOx). Control of pollutants from the electrolysis cells will be achieved by a new wet scrubber. Table 1 shows the specificaƟon informaƟon of the new wet scrubber that Asahi wants to apply. The specificaƟon sheet provided from the manufacturer is included as Appendix A. Table 1: Outline of the specificaƟon of the new wet scrubber Manufacturer Tri-Mer corporaƟon Model # V/F-108-120 Equipment name VerƟcal Packed Bed Scrubber System Asahi Internal name Scrubber 761 This wet scrubber system will be installed on the exhaust downstream from the proposed electrolysis cells. The process gas exhausted to the wet scrubber is scrubbed with a causƟc soda soluƟon and then exhausted to the outside of the building through the stack. The final height of the stack will be about 51 Ō from the ground level. The breakdown of the height is the following. New building height will be 38.7 ~ 39 Ō. Scrubber stack height will be 18 Ō. This stack will be put on the roof where the roof height is about 39 Ō. Table 2 shows the overview of the expected scrubber operaƟng condiƟons. Please refer to Appendix A and B for the details. Table 2: Expected scrubber operaƟng condiƟons (EsƟmaƟon) Chemicals used CausƟc soda EsƟmated control pH range > 9 *1 EsƟmated control recirculaƟon flow rate range > 540 gpm *1 EsƟmated control DP*2 range at mist eliminator 1.6 water inches*1 EsƟmated control DP*2 range at packing bed 2.8 water inches*1 Control conducƟvity range TBD*3 *1) Based on the manufacturer recommendaƟons (See Appendix B). *2) DP = DifferenƟal Pressure *3) The conducƟvity level should be such that the salts in soluƟon don’t precipitate. (See Appendix B) 4. Process flow diagram A process flow diagram is included as Figure 1. 5. Facility aerial A facility aerial is included as Figure 2. 6. Remarks If this applicaƟon is applied, Asahi will have four wet scrubbers. Table 3 suggests the relaƟonship between the equipment/process and the control wet scrubber. The exisƟng scrubber, Asahi internal name is scrubber 760, that controlled the old electrolysis cells will not be removed and will conƟnue to be used as it conƟnues to control other exisƟng equipment. Table 3; RelaƟonship between the equipment/process and the control wet scrubber Item # in AO Equipment/Process name in AO ExisƟng wet scrubber New wet scrubber Scrubber 359 Scrubber 248 Scrubber 760 Scrubber 761 2 Wastewater treatment × 3 Old electrolyƟc cells (Silver) × (by Oct 2026) New electrolysis cells (Silver) × (from Oct 2025) 4 ElectrolyƟc cells (Gold) × 5 Wet Circuit (Gold) × 6 ChlorinaƟon × 7 Slime washing × 8 Wet Chlorides Treatment × 13 ChlorinaƟon Furnaces × 15 Tilt Furnaces × 16 Push-out Furnaces × 19 Nitrate Plant × 21 Drying Cabinet × 25 Tank System × Old electrolysis cells (Silver Refining) New electrolysis cells (Silver Refining) Refined Silver (Ag > 99.9%) NOx gas Wet scrubber (Scrubber 760) Silver material (Ag < 99.9%) ExisƟng ƟlƟng furnace Silver anodes (Ag < 99.9%) New wet scrubber (Scrubber 761) NOx gas Refined Silver (Ag > 99.9%) ExisƟng building New building Commissioning will be started from Oct 2025. OperaƟon will be phased stopped aŌer Oct 2025. Outside building Outside building Figure 1: Process Flow Diagram (Upgrading the electrolysis cells and wet scrubber) Figure 2: Facility aerial (Referred by Google Earth©) Appendix A Technical specificaƟon sheet of new wet scrubber Corporate Office 1400 E Monroe St PO Box 730 Owosso, MI 48867 Main (989) 723-7838 Fax (989) 723-7844 Kirk Kelley Technical Specification R3 Sales Engineer, Wet Scrubber Technologies December 14, 2023 Mobile (989) 627-4660 salesdpt@tri-mer.com kkelley@tri-mer.com www.tri-mer.com Technical Specification V/F-108-120, Vertical Packed Bed Scrubber System Prepared for: Asahi Refining 4601 W. 2100 S Salt Lake City, UT Attention: Joshua Zannoni Phone: 585.297.9716 Email: Joshua.zannoni@asahirefining.com Asahi Refining Technical Specification R3 December 14, 2023 Page 2 of 3 I. Operating Conditions and Design Parameters (items bolded in specification are critical parameters) A. Process description ............................................ NO2, SO2, HCl, Cl2 from precious metal recovery process B. Process outlet flow, acfm at 70°F ..................................................................................................... 30,000 C. Process contaminant loads or concentrations at inlet: 1. NO2 ..................................................................................................................................... 49.0 lb/hr 2. SO2 ..................................................................................................................................... 1.30 lb/hr 3. HCl ........................................................................................................................................ 7.0 lb/hr 4. CI2 ....................................................................................................................................... 32.0 lb/hr D. External static pressure..................................................................................................................... -6.0 "wg E. Tri-Mer system internal static pressure, "wg ...................................................................................... -4.0 “wg F. Total estimated process pressure, "wg ............................................................................................ -10.0 “wg G. Environmental conditions: 1. Geographic location .............................................................................................. Salt Lake City, UT 2. Elevation, feet above sea level .............................................................................................. ≈ 4,265 3. Equipment location (i.e., indoors or outdoors) .................................................................... Unknown II. System Component Specifications A. Vertical/Flow (V/F) Packed Bed Tower Scrubber: Model V/F-108-120 1. Scrubber material of construction ................................................. UV-inhibited white polypropylene 2. Packing type ..................................................................................................................... Tri-Packs® 3. Packing material of construction .................................................................................. polypropylene 4. Scrubber Diameter ...................................................................................................................... 108” 5. Packed Bed Depth ...................................................................................................................... 120” 6. Scrubber wall thickness ............................................................................................................... 1/2” 7. Packing Quantity ....................................................................................................... 640 Cubic Foot 8. Mist eliminator type ....................................................... chevron blade, 99.0% efficiency at ≥ 20 µm 9. Mist eliminator material of construction........................................................................ polypropylene 10. Recirculation pump delivery ............................................................................................ 600 GPM 11. Recirculation pump type ........................................................ centrifugal, horizontal, magnetic drive 12. 100% redundant recirculation rumps ....................................................................................Included 13. Plumbing ................................................................................................................ schedule 80 PVC 14. Recirculation sump................................................................................. integral/internal to scrubber 15. pH of recirculation pump ........................................................................................................ 9-9.5 Asahi Refining Technical Specification R3 December 14, 2023 Page 3 of 3 III. Performance Guarantee A. Removal of NO2 (caustic only) ......................................................................................................... 24.00% B. Removal of SO2 .................................................................................................................................... 99.5% C. Removal of HCl ................................................................................................................................... 99.99% D. Removal of Cl2 .................................................................................................................................... 99.80% IV. Consumables and Specified Operational Minimums (estimation) A. 50% NaOH .......................................................................................................................................... 1.9 gph B. Evaporation ....................................................................................................................................... 39.2 gph C. Electrical Power ................................................................................................................................. 73.7 kW D. Plant Water ..................................................................................................................................... 127.2 gph E. Liquid Waste ..................................................................................................................................... 90.0 gph V. Pressure Drop Minimums/Maximums A. Mist Eliminator, “wg .............................................................................................................................. 0.6/1.6 B. Packing Media, “wg .............................................................................................................................. 1.8/2.8 Appendix B Recommended operaƟon condiƟons by manufacturer Allow sender | Block sender From:Joshua Zannoni To:Akitoshi Matsumori Subject:Fwd: Tri-Mer Proposal P-22.895 R9 Date:Wednesday, November 22, 2023 8:04:07 AM Attachments:image002.png image003.png image004.png image005.png Aki, Please see below for Tri-Mers response to our questions. From: Kirk Kelley <kkelley@TRI-MER.COM> Sent: Wednesday, November 22, 2023 6:36:17 AM To: Joshua Zannoni <Joshua.Zannoni@asahirefining.com> Subject: RE: Tri-Mer Proposal P-22.895 R9 Caution! This message was sent from outside Asahi. Do not click links or attachments unless you recognize and trust the sender. Joshua, The answers to your questions are below: The design recycle rate is about 1.1 times the minimum rate. So the minimum would be 540 gpm. The pH of 9.0 is a minimum. Higher levels are acceptable, but you should not exceed pH 12. The removal efficiency will be the pretty much the same between those ranges. The conductivity level should be such that the salts in solution do not precipitate. The specific surface area for 2-inch Tri-Packs is 48 ft2/ft3. The proposal includes a VFD for the exhaust fan, but the recirculation pumps are controlled by a line starter. Just to let you know, we will be closed for the Holiday weekend starting at 3:00 p.m. EST today. We will reopen on Monday. If you have any additional questions throughout that time, I will still be checking my emails. Have a safe and Happy Thanksgiving Joshua. Thanks, Kirk KelleySales EngineerTri-Mer CorporationEmail: kkelley@tri-mer.comPhone: 989-723-78381400 E Monroe St,Owosso MI, 48867 www.tri-mer.com From: Joshua Zannoni <Joshua.Zannoni@asahirefining.com> Sent: Monday, November 20, 2023 11:47 AM To: Kirk Kelley <kkelley@TRI-MER.COM> Subject: RE: Tri-Mer Proposal P-22.895 R9 Kirk, Thank you for the information. Can you provide some clarification around the items below: Recirculation pump Is the recirculation pump's circulation flow rate of 600 gpm the maximum flow rate? Or is it the minimum flow rate? (We need to know the minimum flow rate.) pH of recirculation pump Is the range from 9 to 9.5 correct? Is gas removal performance guaranteed even if the pH is higher than this range? Or does increasing the pH improve the removal performance? Conductivity Are there any conductivity control standards recommended? Packing condition (liquid-gas interfacial area)What is the expected interfacial area (m2/tower)? Others Are the scrubber fans and circulation pumps controlled by an inverter (VFD)? Joshua Zannoni | Senior Process Engineer A: Asahi Refining USA, Inc. | 4601 W 2100 S | Salt Lake City, UT 84120 E: joshua.zannoni@asahirefining.com | W: https://www.asahirefining.com O: +1 801 972 6692 | M: +1 585 297 9716 From: Kirk Kelley <kkelley@TRI-MER.COM> Sent: Monday, November 20, 2023 6:40 AM To: Joshua Zannoni <Joshua.Zannoni@asahirefining.com> Subject: RE: Tri-Mer Proposal P-22.895 R9 Good Morning Joshua, Please see the attached “Technical Specification”. If there is something that you want us to add, please feel free to let us know. Thanks, Kirk Kelleysophospsmartbannerend