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HomeMy WebLinkAboutDAQ-2024-0050261 DAQC-087-24 Site ID # 10238-B4 MEMORANDUM TO: STACK TEST FILE – PAFICIFICORP ENERGY – Huntington Power Plant THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Paul Morris, Environmental Scientist DATE: January 31, 2024 SUBJECT: Location: Huntington Power Plant, Huntington, Carbon County, Utah Contact: Russ Wilson: 435-687-4331 Tester: Montrose Air Quality Services, LLC: 303-495-3936 Sources: Units 1 and 2 FRS ID #: UT0000004901500101 Permit # Title V operating permit 1501001005 dated January 22, 2020, revised August 26, 2021 Subject: Review of Pretest Protocols dated January 16, 2024 On January 24, 2024, the DAQ received protocols for testing of the Pacificorp Energy Huntington Power Plant Units 1 and 2 located in Huntington, Utah. Testing will begin March 19, 2024. Testing will be conducted to determine emission rates in accordance with 40 CFR 63 Subpart UUUUU and Title V permit conditions II.B.2.c, II.B.2.g, II.B.2.h, II.B.3.d, II.B.3.f, and II.B.3.g. PROTOCOL CONDITIONS: 1. RM 30B used to determine total vapor phase mercury emissions; OK 2. RM 5 used to determine filterable particulate matter emissions; OK 3. RM 202 used to determine condensable particulate matter emissions; OK DEVIATIONS: None noted. CONCLUSION: The protocols appears to be acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. Test as specified in protocols. ATTACHMENT: Test protocols received January 24, 2024 6 , 3 -Tfr^H DFTAFiTMENT oF r r(vi i q-lUg N ref. o u AUry Yr,*slflF"g"Rr Huntington Power Plant 6 miles west of Huntington, Utah on Hwy. 3l P.O. Box 680 Huntington, Utah 84528 January 16,2024 Mr. Bryce Bird, Director State of Utah Division of Air Quality Department of Environmental Quality P. O. Box 144820 Salt Lake City, Utah 841144820 Attn: Rob Leishman Re: Notification of PacifiCorp Huntington Plant's Units I and 2 Low Emitting Electrical (LEE) Generating Unit Qualification Demonstration Dear Mr. Bird: The Huntington plant is providing notification to the Utah Department of Environmental Quality - Department of Air Quality, of a planned 30-day Mercury (Hg) LEE demonstration test to determine if Units 1 and2 continue to qualify as low emitting electrical(LEE) generating units. The testing will be conducted in accordance with 40 CFR Part 63, Subpart UUUUU. The testing is scheduled to begin March 19,2024. Should you any questions or concerns, please contact Mr. Terry Guthrie at (435) 6874334 or me at (435) 687 Laren Managing Director, Responsible Offlcial Enclosures:Source Test Plan for Annual2024 Compliance Testing Unit 1 & Unit 2 PacifiCorp Huntington Power Plant, Huntington, Utah Youn Joo Kim - EPA Region Vlll Wenclosures Russ Wilson - Huntington Plant Files w/enclosures Tom Wiscomb - PacifiCorp Environmental NTO 210 w/enclosures Scarlet Jackson - PacifiCorp Environmental NTO 210 denclosures Terry Guthrie - Hunter and Huntington Plant Environmental Manager Hunter and Huntington CC: Source Test Plan for Annuaa 2024 Compliance Testing Unitl&Unit2 PacifiCorp Huntington Power Plant Huntington, Utah Prepared For: PacifiCorp t4O7 W North Temple, Suite 210 Salt Lake City, Utah 84116 Jrll 24 2A?4 Prepared By: Montrose Air Quality Services, 990 West 43rd Avenue Denver, CO 80211 LLC For Submission To: Utah Division of Air Quality 195 North 1950 West Salt Lake City, UT 84116 Document Number: GPO43AS-O22722'PP'776 Proposed Test Start Date: March lgt 2fJ24 Submittal Date: February L9, 2(J24 TTAH DE-PARTMENT OF e uii RaNUe N:IAL- ou4L[Y DIVISiON OF AIR OIIALITY bAI'iD'8ffi Ctfr.)tlllor6rl l'l?,NT+9lI 5TA6 I certify that, to the best of my knowledge, the information contained in this document is complete and accurate and conforms to the requirements of the Montrose Quality Signature: Name: Matthew Parks Date: Title: Date: Title: L2/t/2O23 QA/QC Analyst I have reviewed, technically and editorially, details and other appropriate written materials contained herein. I hereby certify that to the best of my knowledge the presented material is authentic and accurate and conforms to the requirements of the Montrose Quality Management System and ASTM D7036-04. --'7_,Signature: -. '- ././///* " (L2/L/2O23 Name:Tim Wojtach Account Manager GP043AS-0227 22-PP -7 7 6 Page 2 of 42 Table of Contents Section paoe 1.0 Introduction ........ ................ 5 1.1 Summary of Test Program .....'....'..5 t.2 Applicable Regulations and Emission Limits... '.'................6 1.3 Key Personnel........... .......'.'.........7 2.0 Plant and Sampling Location Descriptions.............. '.................8 2.L Process Description, Operation, and Control Equipment..........'.. .....'..8 2.2 Flue Gas Sampling Locations.. ........8 2.3 Operating Conditions and Process Data ........'..8 2.4 Plant Safety '..'.....'.'.....9 2.4.1 Safety Responsibilities.,.... ............'.......9 2.4.2 SafeLy Program and Requirements..... ............."... 10 3.0 Sampling and Analytical Procedures ..... 11 3.1 Test Methods............ ............'.'.' 11 3.1.1 EPA Method 30B ......... '.'....11 3.2 Process Test Methods............ ........,..12 4.0 Quality Assurance and Reporting.........,. ...'..."........13 4.L QA Audits '.'.'. 13 4.2 Quality Control Procedures ..........13 4.2.1 Equipment Inspection and Maintenance.......,...... ..".....'..."....13 4.2.2 Audit Samples ......".'..'...... 13 4.3 Data Analysis and Validation ........13 4.4 Sample Identification and Custody.... ...'........14 4.5 Quality Statement ......14 4.6 Reporting '.'..',...'..14 4.6.1 Example Report Format '..'.' 15 4.6.2 Example Presentation of Test Resu|ts,............. ..... 16 List of Appendices Appendix A Supporting Information.. .......... L7 Appendix A.1 Units and Abbreviations,..... ....'.......18 AppendixA.2 Accreditationlnformation/Certifications.......,.... ................26 Appendix "S" Field Work Safety Plan,........ ................. 28 List of Tables Table 1-1 Summary of Test Program and Proposed Schedule ..'.....'.5 Proposed Test Date ..,..............5 GP043AS-0227 22-PP -7 7 6 Page 3 of 42 Table 1-2 Reporting Units and Emission Limits .........'....6 Table 1-3 Test Personnel and Responsibilities ...............8 Table 2-1 Sampling Location(s).......... ......."8 Table 4-1 Example <Parameter> Emissions Results - Unit Name....... ............ 16 List of Figures Figure 3-1 EPA Method 30B Sampling Train ...'.'...........L2 Figure 4-1 Typical Report Format '.......'.'... 15 GP043AS-0227 22-PP -77 6 Page 4 of 42 1.O Introduction 1.1 Summary of Test Program PaciflCorp contracted Montrose Air Quality Seruices, LLC (Montrose) to perform an emissions test program at the Huntington Power Plant located in Huntington, Utah. The tests are conducted to determine compliance with the applicable UDEQ permit. The specific objectives are to: . Perform annual mercury emissions testing on the exhaust stacks of Unit 1 and Unit 2 over 30-day operating periods. . Conduct the test program with a focus on safety Montrose will provide the test personnel and the necessary equipment to measure emissions as outlined in this test plan. Facility personnel will provide the process and production data to be included in the final report. A summary of the test program and proposed schedule is presented in Table 1-1. Table 1-1 Summary of Test Program and Proposed Schedule GP043AS-0227 22-PP -7 7 6 Page 5 of 42 To simplify this test plan, a list of Units and Abbreviations is included in Appendix A. Throughout this test plan, chemical nomenclature, acronyms, and reporting units are not defined. Please refer to the list for specific details. L,2 Applicable Regulations and Emission Limits The results from this test program are presented in units consistent with those listed in the applicable regulations or requirements. The reporting units and emission limits are presented in Table 1-2. Table 1-2 Repofting Units and Emission Limits 40 CFR Part 63, Subpart UUUUU (Low Emitting EGU Limit) Units 1 & 2 40 CFR Part 63, Subpart UUUUU (Low Emitting EGU Limit) 40 CFR Part 63, Subpart UUUUU (Low Emitting EGU Limit) G P043AS-0227 22-PP -7 7 6 Page 6 of 42 1.3 Key Personnel A list of project participants is included below: Facility Information Source Location: PacifiCorp Huntington Plant 8 Miles West of Huntington on Hwy 31 Huntington, Utah 84528 Tom Wiscomb Sr, Environmental Advisor PacifiCorp (801) 220-2373 Tom. Wiscom b@pacifl corp.com Agency Information Regulatory Agency: Utah Depaftment of Air Quality Agency Contact: Rob Leishman Telephone: (801) 536-4438 Email: RLeishman@utah.gov Testing Company Information Testing Firm: Montrose Air Quality Services, LLC Contact: Craig Kormylo Title: District Manager Telephone: (303) 495-3936 Email: CKormylo@montrose-env.com Russell Willson Senior Environmental Analyst PacifiCorp (43s) 687-433t Russel l.Willson@Pacifl Corp.com Project Contact: Role: Company: Telephone: Email: GP043AS-0227 22-PP -7 7 6 Page 7 of 42 Table 1-3 details the roles and responsibilities of the test team. Table 1-3 Test Personne! and Responsibilities 2.O Plant and Sampling Location Descriptions Facility interface, test crew coordination Preparation, support PM 2.1 Process Description, Operation, and Contro! Equipment The Huntington Power Plant comprises two pulverized coal-fired boilers. 2.2 Flue Gas Sampling Locations Actual stack measurements, number of traverse points, and location of traverse points will be evaluated in the field as part of the test program. Table 2-1 presents the anticipated stack measurements and traverse points for the sampling locations listed. Table 2-1 Sampling Location(s) Sample location(s) are verified in the field to conform to EPA Method 1. Acceptable cyclonic flow conditions are confirmed priorto testing using EPA Method 1, Section 11.4. 2.3 Operating Conditions and Process Data Emission tests are performed while the source/units and air pollution control devices are operating at the conditions required by the applicable regulation. The units are tested when operating normally. Plant personnel are responsible for establishing the test conditions and collecting all applicable unit-operating data. Data collected includes the following parameters: . Relevant CEMS data GP043AS-0227 22-PP -7 7 6 Page 8 of 42 2.4 Plant Safety Montrose will comply with all safety requirements at the facility. The facility Client Sponsor, or designated point of contact, is responsible for ensuring routine compliance with plant entry, health, and safety requirements. The Client Sponsor has the authority to impose or waive facility restrictions. The Montrose test team leader has the authority to negotiate any deviations from the facility restrictions with the Client Sponsor. Any deviations must be documented. 2.4.1 Safety Responsibilities Ptanning . Montrose must complete a field review with the Client Sponsor prior to the project date. The purpose of the review is to develop a scope of work that identifies the conditions, equipment, methods, and physical locations that will be utilized along with any policies or procedures that will affect our work . W€ must reach an agreement on the proper use of client emergency services and ensure that proper response personnel are available, as needed . The potential for chemical exposure and actions to be taken in case of exposure must be communicated to Montrose. This information must include expected concentrations of the chemicals and the equipment used to identify the substances. . Montrose will provide a list of equipment being brought to the site, if required by the client Project Day . Montrose personnel will arrive with the appropriate training and credentials for the activities they will be performing and the equipment that they will operate . Our team will meet daily to review the Project Scope, Job Hazard Assessment, and Work Permits, The Client Sponsor and Operations Team are invited to participate. o Montrose will provide equipment that can interface with the client utilities previously identified in the planning phase and only work with equipment that our client has made ready and prepared for connection . We will follow client direction regarding driving safety, safe work permitting, staging of equipment, and other crafts or work in the area . As per 40 CFR Part 60 Subpart A, Section 60.8, the facility must provide the following provisions at each sample location: o Sampling ports, which meet EPA minimum requirements for testing. The caps should be removed or be hand-tight. o Safe sampling platforms GP043AS-0227 22-PP -7 7 6 Page 9 of 42 o Safe access to the platforms and test pofts, including any scaffolding or man lifts o Sufficient utilities to perform all necessary testing . Montrose will use the client communication system, as directed, in case of plant or project emergency . Any adverse conditions, unplanned shutdowns or other deviations to the agreed scope and project plan must be reviewed with the Client Sponsor prior to continuing work. This will include any safe work permit and hazard assessment updates. Completion . Montrose personnel will report any process concerns, incidents or near misses to the Client Sponsor prior to leaving the site . Montrose will clean up our work area to the same condition as it was prior to our arrival . We will ensure that all utilities, connection points or equipment have been returned to the pre-project condition or as stated in the safe work permit. In addition, we will walk out the job completion with Operations and the Client Sponsor if required by the facility. 2.4.2 Safety Program and Requirements Montrose has a comprehensive health and safety program that satisfies State and Federal OSHA requirements. The program includes an Illness and Injury Prevention Program, site- specific safety meetings, and training in safety awareness and procedures. The basic elements include: . All regulatory required policies/procedures and training for OSHA, EPA, FMCSA, and MSHA . Medical monitoring, as necessary . Use of Personal Protective Equipment (PPE) and chemical detection equipment . Hazard communication . Pre-test and daily toolbox meetings . Continued evaluation of work and potential hazards . Near-miss and incident repofting procedures as required by Montrose and the Client Montrose will provide standard PPE to employees. The PPE will include but is not limited to; hard hats, safety shoes, glasses with side shields or goggles, hearing protection, hand protections, and fall protection. In addition, our trailers are equipped with four gas detectors to ensure that workspace has no unexpected equipment leaks or other ambient hazards. The detailed Site Safety Plan for this project is attached to this test plan in Appendix "S". GP043AS-0227 22-PP -7 7 6 Page 10 of 42 3.0 Sampling and Analytical Procedures 3.1 Test Methods The test methods for this test program have been presented in Table 1-1. Additional information regarding specific applications or modifications to standard procedures is presented below. 3.1.1 EPA Method 3OB Determination of Total Vapor Phase Mercury Emissions from Coal-Fired Combustion Sources Using Carbon Sorbent Traps EPA Method 30B is a manual test method for measuring total vapor phase mercury (Hg) emissions from coal-fired combustion sources using sorbent trap sampling and an extractive or thermal analytical technique. The method includes sampling into duplicate sorbent traps, which are analyzed using a sorbent trap mercury analyzer. This type of analyzer uses thermal desorption with ultraviolet atomic absorption (UV AA) or ultraviolet atomic fluorescent (UV AF) cold vapor analysis. Each trap consists of two equal-mass sections of iodinated activated charcoal (Section 1 and 2). The results for Section 1 and Section 2 of each tube are reported in nanograms (ng) of Hg per section, and then they are summed. The charcoal sorbent is pre-checked to certify that mercury background levels are below the detection limit of the laboratory instrument. Each trap is uniquely numbered, and the sorbent batch number is printed on the outside of the glass tubes. One trap per run is pre- spiked in the first sorbent section with a known quantity of elemental mercury, using a proprietary gas-phase bulk spiking procedure. Each run includes two samples (A and B) collected concurrently from a single representative sampling point in the exhaust stack using a dual probe. Samples are drawn through the sorbent traps into a moisture knockout loaded with desiccant, and then through a sampling orifice. The typical sampling system is detailed in Figure 3-1. GP043AS-0227 22-PP -7 7 6 Page 11 of 42 ibd I-Od Figure 3-1 EPA Method 3OB Sampling Train 3.2 Process Test Methods The applicable regulations do not require process samples to be collected during this test program. G P043AS-02 27 22-PP -7 7 6 Page L2 of 42 4.O Quality Assurance and Reporting 4.t QA Audits Montrose has instituted a rigorous QA/QC program for its air quality testing. Quality assurance audits are performed as part of the test program to ensure that the results are calculated using the highest quality data available. This program ensures that the emissions data we report are as accurate as possible. The procedures included in the cited reference methods are followed during preparation, sampling, calibration, and analysis. Montrose is responsible for preparation, calibration, and cleaning of the sampling apparatus. Montrose will also peform the sampling, sample recovery, storage, and shipping. Approved contract laboratories may peform some of the preparation and sample analyses, as needed. 4.2 Quality Control Procedures Montrose calibrates and maintains equipment as required by the methods performed and applicable regulatory guidance. Montrose follows internal procedures to prevent the use of malfunctioning or inoperable equipment in test programs. All equipment is operated by trained personnel. Any incidence of nonconforming work encountered during testing is reported and addressed through the corrective action system. 4.2.t Equipment Inspection and Maintenance Each piece of field equipment that requires calibration is assigned a unique identification number to allow tracking of its calibration history. All field equipment is visually inspected prior to testing and includes pre-test calibration checks as required by the test method or regulatory agency. 4.2.2 Audit Samples When required by the test method and available, Montrose obtains EPA TNI SSAS audit samples from an accredited provider for analysis along with the samples. Currently, the SSAS program has been suspended pending the availability of a second accredited audit sample provider. If the program is reinstated, the audit samples will be ordered. If required as part of the test program, the audit samples are stored, shipped, and analyzed along with the emissions samples collected during the test program. The audit sample results are reported along with the emissions sample results. 4.3 Data Analysis and Validation Montrose converts the raw field, laboratory, and process data to repofting units consistent with the permit or subpart. Calculations are made using proprietary computer spreadsheets or data acquisition systems. One run of each test method is also verified using a separate example calculation. The example calculations are checked against the spreadsheet results and are included in the final report, The "Standard Conditions" for this project are 29.92 inches of mercury and 68 oF, GP043AS-0227 22-PP -7 7 6 Page 13 of 42 4.4 Sample Identification and Custody The on-site Field Project Manager will assume or assign the role of sample and data custodian until relinquishing custody. The sample custodian will follow proper custody procedures before depafting from the test site including: . Assign the unique sample identification number to each sample . Attach sample labels and integrity seals to all samples . Complete COC form(s), ensuring that the sample identification numbers on the samples match the sample identification numbers on the COC . Pack and store samples in accordance with the test method requirements in appropriate transport containers for protection from breakage, contamination, or loss . Keep samples in a secure locked area if not in the direct presence of Montrose staff The sample custodian will follow proper custody procedures upon arriving at the Montrose office including: . Remove samples and COC documents from vehicles and check into designated secure sample holding areas . Store samples requiring additional measures such as refrigeration or dry ice appropriately 4.5 Quality Statement Montrose is qualified to conduct this test program and has established a quality management system that led to accreditation with ASTM Standard D7036-04 (Standard Practice for Competence of Air Emission Testing Bodies). Montrose participates in annual functional assessments for conformance with D7036-04 which are conducted by the American Association for Laboratory Accreditation (A2LA). All testing performed by Montrose is superuised on site by at least one Qualified Individual (QI) as defined in D7036-04 Section 8.3.2. Data quality objectives for estimating measurement uncertainty within the documented limits in the test methods are met by using approved test protocols for each project as defined in D7036-04 Sections 7.2.1 and l2.LO. Additional quality assurance information is included in the appendices. The content of this test plan is modeled after the EPA Emission Measurement Center Guideline Document (GD-042). 4.6 Repofting Montrose will prepare a final report to present the test data, calculations/equations, descriptions, and results. Prior to release by Montrose, each report is reviewed and certified by the project manager and their supervisor, or a peer. Source test reports will be submitted to the facility or appropriate regulatory agenry (upon customer approval) within GP043AS-0227 22-PP -7 7 6 Page L4 of 42 25 days of the completion of the field work. The repoft will include a series of appendices to present copies of the intermediate calculations and example calculations, raw field data, laboratory analysis data, process data, and equipment calibration data. 4.6.L Example Report Format The report is divided into various sections describing the different aspects of the source testing program. Figure 4-1 presents a typical Table of Contents for the final report. Figure 4-1 Typical Repoft Format Cover Page Ceftification of Report Table of Contents 1.0 Introduction 2.O Plant and Sampling Location Descriptions 3.0 Sampling and Analytical Procedures .0 Test Discussion and Results 5.0 Internal QA/QC Activities Appendices A Field Data and Calculations B Facility Process Data C Laboratory Analysis Data D Quality Assurance/Quality Control E Regulatory Information GP043AS-0227 22-PP -7 7 6 Page 15 of 42 4.6.2 Example Presentation of Test Results Table 4-1 presents the typical tabular format that is used to summarize the results in the final source test report. Separate tables will outline the results for each target analyte and compare them to their respective emissions limits. Table 4-l Example <Parameter> Emissions Results - Unit Name Date XX xx XX XX Time xx xx xx xx Process Data parameter 1, units xx xx XX xx parameter 2, units xx xx xx xx Sampling & Flue Gas Parameterc sample duration, minutes xx xx xx xx Oz, o/o volume dry xx xx XX xx COz, o/o volume dry XX XX xx xx flue gas temperature, oF xx xx xx xx moisture content, o/o volume xx xx XX XX volumetric flow rate, dscfm XX xx XX xx <Parameter> ppmvd xx XX xx xx ppmvd @ 15o/o Oz xx xx xx XX tb/hr XX xx xx XX tons/yr xx xx xx XX lb/MMBtu xx xx xx xx GPO4 3AS-0227 22-PP -7 7 6 Page 16 of 42 Appendix A Supporting Information GPO43AS-0227 22-PP -7 7 6 Page t7 ot 42 Appendix A.1 Units and Abbreviations 6(i) ltgN,T+gp.H UNITS AND ABBREVIATIONS @XYo 02 corrected to X% oxygen (corrected for dilution air) lCCl absolute value of the confidence coefficient ldl absolute value of the mean differencesoC degrees CelsiusoF degrees FahrenheitoR degrees Rankine " HzO inches of water column 13.6 specific gravity of mercury AH pressure drop across orifice meter, inches H2O AP velocity head of stack gas, inches H2O e total sampling time, minutes us microgram pa density of acetone, mg/ml P* densi$ of water, 0.9982 g/ml or 0.002201 lb/ml acfm actual cubic feet of gas per minute at stack conditions An cross-sectional area of nozzle, f( As cross-sectional area of stack, square feet (#) Btu British thermal unit B*. proportion by volume of water vapor in gas stream C" particulate matter concentration in stack gas, gr/acf Cnus average unadjusted gas concentration, ppmv Coi, measured concentration of calibration gas, ppmv cf or ft3 cubic feet cfm cubic feet per minute Cc.. average gas concentration adjusted for bias, ppmv CM average of initial and final system bias check responses from upscale calibration gas, ppmv cm or mt cubic meters Crua actual concentration of the upscale calibration gas, ppmv Co average of initial and final system bias check responses from low-level calibration gas, ppmv Cp pitot tube coefficient C. particulate matter concentration in stack gas, gr/dscf CS calibration span, % or ppmv Cs measured concentration of calibration gas, ppmv Cv manufactured cedified concentration of calibration gas, ppmv D drift assessment, % of span dcf dry cubic feet dcm dry cubic meters Dn diameter of nozzle, inches Ds diameter of stack, inches dscf dry standard cubic feet dscfm dry standard cubic feet per minute dscm dry standard cubic meters Fd F-factor, dscf/MMBtu of heat input fpm feet per minute fps feet per second ft feet # square feetg gram gal gallons gr grains (7000 grains per pound) gr/dscf grains per dry standard cubic feet hour GP0434S-0227 22-PP -7 7 6 Page L9 of 42 6(\ mqN,I+gp.E UNITS AND ABBREVIATIONS I percent of isokinetic samPling in inch k kilo or thousand (metric units, multiply by 103; K kelvin (temPerature) K3 conversion factor 0.0154 gr/mg 1& conversion factor 0.002668 ((in. HgXft"))/((mlX"R)) kg kilogram & pitot tube constant (85.49 fUsec) kwscfh thousand wet standard cubic feet per hour I liters lb/hr pounds per hour lb/MMBtu pounds Per million Btu lpm liters Per minute m meter or milli M thousand (English units) or mega (million, metric units) mt cubic meters ma mass of residue of acetone after evaporation, mg M6 molecular weight of stack gas; dry basis, lb/lb-mole meq milliequivalent mg milligram Mg megagram (106 grams) min minute ml or mL milliliter mm millimeter MM million (English units) MMBtu/hr million Btu Per hour mn total amount of particulate matter collected, mg mol mole mol. wt. or MW molecular weight Ms molecular weight of stack gas; wet basis, lb/lb-mole MW molecular weight or megawatt n number of data Pointsng nanogram nm nanometer Po", barometric Pressure, inches Hg pS picogram Pe stack static pressure, inches H2O Pm barometric pressure of dry gas meter, inches Hg ppb parts Per billion ppbv parts Per billion, bY volume ppbvd parts per billion by volume, dry basis ppm parts per million ppmv parts per million, bY volume ppmvd parts per million by volume, dry basis ppmvw parts per million by volume, wet basis Ps absolute stack gas pressure, inches Hg psi pounds Per square inch psia pounds per square inch absolute psig pounds Per square inch gauge Psro standard absolute pressure, 29.92 inches Hg Q" volumetric flow rate, actual conditions, acfin Q. volumetric flow rate, standard conditions, scfrn Q.,o volumetric flow rate, dry standard conditions, dscfrn R ideal gas constant 21.85 ((in. Hg) (ft3)y(('R) (lbmole)) G P043AS-0227 22-PP -7 7 6 Page 2O of 42 66 l,l?N,T+gp.E UNITS AND ABBREVIATIONS SBtinar post-run system bias check, % of span SBi pre-run system bias check, % of span scf standard cubic feet scfh standard cubic feet per hour scfrn standard cubic feet per minute scm standard cubic meters scmh standard cubic meters per hour sec second sf, sq. ft., or f square feet std standard t metric ton (1000 kg) T o.szs t-value Ta absolute average ambient temperature, "R (+459.67 for English) Tm absolute average dry gas meter temperature, oR (+459.67 for English) ton ort ton = 2000 pounds tph or tons/hr tons per hour tpy or tons/yr tons per year Ts absolute average stack gas meter temperature, oR (+459.67 for English) Tsto absolute temperature at standard conditions V volt Va volume of acetone blank, ml V"* volume of acetone used in wash, ml V6 total volume H2O collected in impingers and silica gel, grams Vm volume of gas sampled through dry gas meter, ft' Vm(srd) volume of gas measured by the dry gas meter, corrected to standard conditions, dscf Vma stack gas volume sampled, acf Vn volume collected at stack conditions through nozzle, acl Vs average stack gas velocity, feet per second Vwclstal volume of water vapor condensed, corrected to standard conditions, scf V*(sto) volume of water vapor in gas sampled from impingers, scf Vwsg(srd) volume of water vapor in gas sampled from silica gel, scf W watt Wa weight of residue in acetone wash, mg Wrp total weight of imPingers, grams Wss total weight of silica gel, grams Y dry gas meter calibration factor, dimensionless G P043AS-0227 22-PP -7 7 6 Page 2L of 42 6(\ l,l?N,T+gLH AAS ACDP ACE AD ADL AETB AS ASTM BACT BDL BHP BIF BLS cc CD CE CEM CEMS CERMS CET CFR CGA CHNOS CNCG CO coc COMS CPM CPMS CT CTM cro CVAAS De DE Dioxins DLL DNCG ECD EIT ELCD EMPC EPA EPRI ES ESP EU FCCU FGD FI FIA FID FPD FPM FTIR FTPB FTRB Furans GC ACRONYMS atomic absorption spectroscopy air contaminant discharge permit analyzer calibration error, percent of span absolute difference above detection limit Air Emissions Testing Body applicable standard (emission limit) American Society For Testing And Materials best achievable control technology below detection limit brake horsepower boiler and industrial furnace black liquor solids confidence coefficient calibration drift calibration error continuous emissions monitor continuous emissions monitoring system continuous emissions rate monitoring system calibration error test Code of Federal Regulations cylinder gas audit elemental analysis for determination of C, H, N, O, and S content in fuels concentrated non-condensable gas catalytic oxidizer chain of custody continuous opacity monitoring system condensible particulate matter continuous parameter monitoring system combustion turbine conditional test method catalytic thermal oxidizer cold vapor atomic absorption spectroscopy equivalent diameter destruction efficiency polychlorinated dibenzo-p{ioxins (pcdd's) detection level limited dilute non-condensable gas electron capture detector Engineer ln Training electoconductivity detector (hall detector) estimated maximum possible concentration US Environmental Protection Agency Electric Power Research lnstitute emission standard (applicable limit) electrostatic precipitator emission unit fluid catalytic cracking unit fl ue gas desulfurization flame ionization flame ionization analyzer flame ionization detector fl ame photometric detector fi lterable particulate matter Fourier-transform infrared spectroscopy field train proof blank field train recovery blank polychlorinated dibenzofurans (pcdf s) gas chromatography G P04 3AS -02 27 22-PP -7 7 6 Page 22 of 42 66 l,l?N,r+gp.E ACRONYMS GC/MS gas chromatography/mass spectroscopy GFAAS graphite furnace atomic absorption spectroscopy GFC gas filter correlation GHG greenhouse gas HAP hazardous air pollutant HC hydrocarbons HHV higher heating value HPLC high performance liquid chromatography HRGC/HRMS high-resolution gas chromatography/high-resolution mass spectroscopy HRSG heat recovery steam generator lC ion chromatography ICAP inductively-coupled argon plasmography ICPCR ion chromatography with a post-column reactor ICP-MS inductively coupled plasma-mass spectroscopy lR infrared radiation ISO lnternational Standards Organization kW kilowatts LFG landfill gas LHV lower heating value LPG liquified petroleum gas MACT maximum achievable control technology MDI methylene diphyenyl diisocyanate MDL method detection limit MNOC maximum normal operating conditions MRL method reporting limit MS mass spectrometry NA not applicable or not available NCASI National Council For Air And Steam lmprovement NCG non-condensable gases ND not detected NDIR nondispersive infrared NESHAP National Emissions Standards For Hazardous Air Pollutants NG natural gas NIOSH National lnstitute For Occupational Safety And Health NIST National lnstitute Of Standards And Technology NMC non-methane cutter NMOC non-methane organic compounds NMVOC non-methane volatile organic compounds NPD nitrogen phosphorus detector NSPS New Source Performance Standards OSHA Occupational Safety And Health Administration PAH polycyclic aromatic hydrocarbons PCB polychlorinated biphenyl compounds PCWP plywood and composite wood products PE Professional Engineer PFAS per- and polyfluoroalkyl substances (PFAS) Pl photoionization PID photoionization detector PM particulate matter PM,o particulate matter less than 10 microns in aerodynamic diameter PMr.u particulate matter less than 2.5 microns in aerodynamic diameter POM polycyclic organic matter PS performance specification PSD particle size distribution PSEL plant site emission limits PST performance specification test PTE permanent total enclosure PTM performance test method G P043AS-0227 22-PP -7 7 6 Page 23 of 42 Yr*sJflF.p"s"r Huntington Power Plant 6 miles west of Huntington, Utah on Hwy. 3l P.O. Box 680 Huntington, Utah 84528 January 16,2024 UTAH DEPARTMENT OF ENVIRONMENTAL QUALITY ,t1li ? I ?A?4 DIVISION OF AIR OUALITY Mr. Bryce Bird, Director Utah Department of Environmental Quality Division of Air Quality 195 North 1950 West P.O. Box 144820 Salt Lake City, UT 84114-4820 Attn: Rob Leishman RE: Notification for PacifiCorp Energy's Huntington Plant to Conduct Particulate Matter Testing on Units l and2 Dear Mr. Bird: On April 3,2018, the Huntington Power Plant's Units 1 and 2 were granted MATS PM LEE status and authorized to reduce MATS PM testing to once every 36 months in accordance with 40 CFR 63.10006(b). This letter is to inform you that the MATS PM LEE demonstration tests are scheduled for Huntington Units 1 and2 on March 19 & 20, 2024.The testing will be conducted according to 40 CFR Part 63, Subpart UUUUU. The Huntington plant has also scheduled the annual particulate matter testing on Units 1 and 2. Annual PM testing will be conducted in accordance with the Title V Operating Permit No. 1 50100't005. The testing is scheduled to run in conjunction with the MATS PM LEE testing and will be conducted on the same days. I have enclosed the testing protocol that will be used by the stack testing team (Montrose) for your review. Shown below is the testing schedule. Note: Test times are approximate and subject to change. Should you have any questions regarding this testing schedule, please do not hesitate to call Mr. Terry Guthrie at (435) 7486059 or myself at (435) 748-6211. Date Unit Test Time Activitv MWo MWn 3t18t2024 1 15:00 Set up N/A N/A 3t19t2024 1 06:00 - 18:00 Particulate Matter Testino 408-520 (>468)>442 3t20t2024 2 06:00 - 18:00 Particulate Matter Testinq 401-510 (>459)>430 Laren Huntsman Managing Dircctor Hunter and Huntington Responsible Official Enclosures cc: Youn Joo Kim - EPA Region Vlll Tom Wiscomb - NTO 210 Wenclosure Terry Guthrie - Hunter and Huntington Plant Wenclosure Scarlet Lewis - NTO 210 Wenclosure Russ Wllson - Huntington Plantdenclosure Source Test Plan for Annual 2O24 Compliance Testing Unitl&Unit2 PacifiCorp Huntington Power Plant Huntington, Utah Prepared For: PacifiCorp t407 W North Temple, Suite 210 Salt Lake City, Utah 84116 Prepared By: Montrose Air Quality Services, LLC 990 West 43rd Avenue Denver, CO 80211 For Submission To: Utah Division of Air Quality 195 North 1950 West Salt Lake City, UT 84116 Docu ment N umber: G PO43AS-O227 22-PP -77 5 Proposed Test Dates: March 19 & zOt 2024 Submittal Date: February tgt 2024 1=IH DEPARIMENT oF r r.rvi i o ry H,tgU+,gUUlv DIVISION OF AIR OUALITY .J,1il 2 ,1 20)-A smeffiM $?,NT+R[T sffiorsSYG.mol I certify that, to the best of my knowledge, the information contained in this document is complete and accurate and conforms to the requirements of the Montrose Quality Date:LzlL/2O23 Name: Matthew Parks Title:QA/QC Analyst I have reviewed, technically and editorially, details and other appropriate written materials contained herein. I hereby ceftify that to the best of my knowledge the presented material is authentic and accurate and conforms to the requirements of the Montrose Quality Management System and ASTM D7036-04. Signature: Name: Date: Title: L2/Ll2023 Account Manager GP043AS-0227 22-PP -7 7 5 Page 2 of 43 Table of Contents Paqe 1.0 Introduction ........ ................ 5 1.1 Summary of Test Program .............5 t.2 Applicable Regulations and Emission Limits... ...................6 1.3 Key Personnel........... ...................7 2.0 Plant and Sampling Location Descriptions.............. ..................9 2.L Process Description, Operation, and Control Equipment............. ,.......9 2.2 Flue Gas Sampling Locations.. ........9 2.3 Operating Conditions and Process Data ...........9 2.4 Plant Safety ..........,.. ................,, 10 2.4.1 Safety Responsibilities...... ..........,.......10 2.4.2 Safety Program and Requirements....... ................11 3.0 Sampling and Analytical Procedures .....t2 3.1 Test Methods,........... .................t2 3.1,1 EPA Methods 5 and 2O2 ......... ..............12 3.2 Process Test Methods.....,....,. ......13 4.0 Quality Assurance and Reporting........... ...............14 4.1 QA Audits .....L4 4.2 Quality Control Procedures ..........L4 4.2.1 Equipment Inspection and Maintenance.............. ..,............,..14 4.2.2 Audit Samples ............... 14 4.3 Data Analysis and Validation ........,.......14 4.4 Sample Identification and Custody.... ,..,.......,15 4.5 Quali$ Statement ..,..,..,....15 4.6 Reporting ..................15 4.6.1 Example Repoft Format ..........16 4.6.2 Example Presentation of Test Resu|ts.............. ............L7 List of Appendices Appendix A Suppofting Information.......... ,................ 18 Appendix A.1 Units and Abbreviations....., ............19 Appendix A.2 Accreditation Information/Certifications............ ................27 Appendix "S" Field Work Safety P1an.......... ....29 List of Tables Table 1-1 Summary of Test Program and Proposed Schedule... .......5 Proposed Test Date .......,..,....,5 GP043AS-0227 22-PP -7 7 5 Page 3 of 43 Table 1-2 Reporting Units and Emission Limits ..............6 Table 1-3 Test Personnel and Responsibilities ..........."..8 Table 2-1 Sampling Location(s).......... .........9 Table 4-1 Example <Parameter> Emissions Results - Unit Name....... .......,....L7 List of Figures Figure 3-1 EPA Methods 5 and 202 Sampling Train ....... 13 Figure 4-1 Typical Report Format ..............16 GP043AS-0227 22-PP -77 5 Page 4 of 43 1.O Introduction 1.1 Summary of Test Program PacifiCorp contracted Montrose Air Quality Services, LLC (Montrose) to perform an emissidns test program at the Huntington Power Plant located in Huntington, Utah. The tests are conducted to determine compliance with the applicable UDEQ permit. The specific objectives are to: . Perform annual Particulate Matter (PM) emissions testing on the exhaust stacks of Unit 1 and Unit 2. . Perform diagnostic Condensable Particulate Matter (CPM) emissions testing on the exhaust stacks of Unit 1 and Unit 2. . Conduct the test program with a focus on safety Montrose will provide the test personnel and the necessary equipment to measure emissions as outlined in this test plan. Facility personnel will provide the process and production data to be included in the final report. A summary of the test program and proposed schedule is presented in Table 1-1. Table 1-l Summary of Test Program and Proposed Schedule G P043AS-0227 22-PP -7 7 5 Page 5 of 43 To simplify this test plan, a list of Units and Abbreviations is included in Appendix A. Throughout this test plan, chemical nomenclature, acronyms, and reporting units are not defined. Please refer to the list for specific details. L.2 Applicable Regulations and Emission Limits The results from this test program are presented in units consistent with those listed in the applicable regulations or requirements. The reporting units and emission limits are presented in Table 1-2. Table 1-2 Repofting Units and Emission Limits 40 CFR Part 63, Subpart UUUUU UDEQ Operating Permit 1501001004 UDEQ Operating Permit 1501001004 xNote: The Unit 1 emission limit references PM10. However, PM10 sampling cannot be performed on the stack due to the presence of water droplets. The total PM concentration is used to show compliance with the PM10 limit. GP043AS-0227 22-PP -7 7 5 Page 6 of 43 1.3 Key Personnel A list of project participants is included below: Facility Information Source Location:PacifiCorp Huntington Plant 8 Miles West of Huntington on Hwy Huntington, Utah 84528 Tom Wiscomb Sr. Environmental Advisor PacifiCorp (801) 220-2373 Tom. Wiscom b@ pacificorp. com Utah Department of Air Quality Rob Leishman (801) s36-4438 RLeishman@utah.gov Project Contact: Role: Company: Telephone: Email: Agency Information Regulatory Agency: Agenry Contact: Telephone: Email: Testing Gompany Information Testing Firm: Montrose Air Quality Services, LLC Contact: Craig Kormylo Title: District Manager Telephone: (303) 495-3936 Email: CKormylo@montrose-env.com 31 Russell Willson Senior Environmental Analyst PacifiCorp (43s) 687-433t Russel l. Wi I lson@ Pacifi Corp. com GP043AS-0227 22-PP -7 7 5 Page 7 of 43 Table 1-3 details the roles and responsibilities of the test team. Table 1-3 Test Personnel and Responsibillties Facility interface, test crew coordinationField Project Manager Preparation, support PM G P043AS-0227 22-PP -7 7 5 Page 8 of 43 2.O Plant and Sampling Location Descriptions 2.L Process Description, Operation, and Control Equipment The Huntington Power Plant comprises two pulverized coal-fired boilers. 2.2 Flue Gas Sampling Locations Actual stack measurements, number of traverse points, and location of traverse points will be evaluated in the field as part of the test program. Table 2-1 presents the anticipated stack measurements and traverse points for the sampling locations listed. Table 2-1 Sampling Location(s) Sample location(s) are verifled in the field to conform to EPA Method 1. Acceptable ryclonic flow conditions are confirmed prior to testing using EPA Method 1, Section 11.4. 2.3 Operating Conditions and Process Data Emission tests are performed while the source/units and air pollution control devices are operating at the conditions required by the applicable regulation. The units are tested when operating normally. Plant personnel are responsible for establishing the test conditions and collecting all applicable unit-operating data. Data collected includes the following parameters: . Unit load (MW) . Relevant CEMS data GP043AS-0227 22-PP -7 7 5 Page 9 of 43 2.4 Plant Safety Montrose will comply with all safety requirements at the facility. The facility Client Sponsor, or designated point of contact, is responsible for ensuring routine compliance with plant entry, health, and safety requirements. The Client Sponsor has the authority to impose or waive facility restrictions. The Montrose test team leader has the authority to negotiate any deviations from the facility restrictions with the Client Sponsor. Any deviations must be documented. 2.4.L Safety Responsibilities Planning . Montrose must complete a field review with the Client Sponsor prior to the project date. The purpose of the review is to develop a scope of work that identifies the conditions, equipment, methods, and physical locations that will be utilized along with any policies or procedures that will affect our work . We must reach an agreement on the proper use of client emergency services and ensure that proper response personnel are available, as needed . The potential for chemical exposure and actions to be taken in case of exposure must be communicated to Montrose. This information must include expected concentrations of the chemicals and the equipment used to identify the substances. . Montrose will provide a list of equipment being brought to the site, if required by the client Project Day . Montrose personnel will arrive with the appropriate training and credentials for the activities they will be performing and the equipment that they will operate . Our team will meet daily to review the Project Scope, Job Hazard Assessment, and Work Permits. The Client Sponsor and Operations Team are invited to participate. . Montrose will provide equipment that can interface with the client utilities previously identified in the planning phase and only work with equipment that our client has made ready and prepared for connection . We will follow client direction regarding driving safety, safe work permitting, staging of equipment, and other crafts or work in the area . As per 40 CFR Part 60 Subpart A, Section 60.8, the facility must provide the following provisions at each sample location: o Sampling ports, which meet EPA minimum requirements for testing. The caps should be removed or be hand-tight. o Safe sampling platforms GP043AS-0227 22-PP -7 7 5 Page 10 of 43 o Safe access to the platforms and test ports, including any scaffolding or man lifts o Sufficient utilities to perform all necessary testing . Montrose will use the client communication system, as directed, in case of plant or project emergency . Any adverce conditions, unplanned shutdowns or other deviations to the agreed scope and project plan must be reviewed with the Client Sponsor prior to continuing work. This will include any safe work permit and hazard assessment updates. Completion . Montrose personnel will report any process concerns, incidents or near misses to the Client Sponsor prior to leaving the site . Montrose will clean up our work area to the same condition as it was prior to our arrival . We will ensure that all utilities, connection points or equipment have been returned to the pre-project condition or as stated in the safe work permit. In addition, we will walk out the job completion with Operations and the Client Sponsor if required by the facility. 2.4.2 Safety Program and Requirements Montrose has a comprehensive health and safety program that satisfies State and Federal OSHA requirements. The program includes an Illness and Injury Prevention Program, site- specific safety meetings, and training in safety awareness and procedures. The basic elements include: . All regulatory required policies/procedures and training for OSHA, EPA, FMCSA, and MSHA . Medical monitoring, as necessary . Use of Personal Protective Equipment (PPE) and chemical detection equipment . Hazard communication . Pre-test and daily toolbox meetings . Continued evaluation of work and potential hazards . Near-miss and incident repofting procedures as required by Montrose and the Client Montrose will provide standard PPE to employees, The PPE will include but is not limited to; hard hats, safety shoes, glasses with side shields or goggles, hearing protection, hand protections, and fall protection. In addition, our trailers are equipped with four gas detectors to ensure that workspace has no unexpected equipment leaks or other ambient hazards. The detailed Site Safety Plan for this project is attached to this test plan in Appendix "S". G P043AS-0227 22-PP -7 7 5 Page 11 of 43 3,O Sampling and Analytical Procedures 3.1 Test Methods The test methods for this test program have been presented in Table 1-1. Additional information regarding specific applications or modifications to standard procedures is presented below. 3.1.1 EPA Methods 5 and 2O2 Determination of Particulate Matter from Stationary Sources and Dry Impinger Method for Determining Condensable Particulate Emissions from Stationary Sources EPA Methods 5 and 2O2are manual, isokinetic methods used to measure FPM and CPM emissions. The methods are performed in conjunction with EPA Methods 1 through 4. The stack gas is sampled through a nozzle, probe, heated filter, unheated CPM filter, condenser, and impinger train. FPM is collected from the probe and heater filter, CPM is collected from the unheated CPM filter and the impinger train. The samples are analyzed gravimetrically. The sum of FPM and CPM represents TPM. The FPM, CPM, and TPM results are reported in emission concentration and emission rate units. Petinent information regarding the performance of the method is presented below: o Condensed water is measured gravimetrically o The post-test nitrogen purge is performed by passing nitrogen through the train under pressure o To simplify shipping arrangements to remote locations, stainless steel probe liners and nozzles are used. Aftereach run, the nozzle and probe liner are brushed and washed a total of six times with reagent-grade acetone to assure complete recovery of all particulate matter, The brush is given a final rinse with acetone and the nozzle and probe liner are given a final rinse with acetone and all rinsate is collected into the appropriate sample container The typical sampling system is detailed in Figure 3-1. GP043AS-0227 22-PP -7 7 5 Page 12 of 43