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HomeMy WebLinkAboutDAQ-2024-004459 DAQE-AN101850012-24 {{$d1 }} Grant Ensign Geneva Rock Products, Incorporated 730 North 1500 West Orem, UT 84057 gensign@clydeinc.com Dear Mr. Ensign: Re: Approval Order: Administrative Amendment to Approval Order DAQE-AN101850011-20, dated October 21, 2020, to Add and Replace a Baghouse under R307-401-12 Reduction in Air Pollutants Project Number: N101850012 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on August 31, 2023. Geneva Rock Products, Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Dungan Adams, who can be contacted at (385) 290-2474 or dunganadams@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:DA:jg cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director January 8, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN101850012-24 Administrative Amendment to Approval Order DAQE-AN101850011-20, dated October 21, 2020, to Add and Replace a Baghouse under R307-401-12 Reduction in Air Pollutants Prepared By Dungan Adams, Engineer (385) 290-2474 dunganadams@utah.gov Issued to Geneva Rock Products - Layton Concrete Batch Plant Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality January 8, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 8 ACRONYMS ................................................................................................................................. 9 DAQE-AN101850012-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Geneva Rock Products, Incorporated Geneva Rock Products, Incorporated - Layton Concrete Batch Plant Mailing Address Physical Address 730 North 1500 West 750 East 3000 North Orem, UT 84057 Layton, UT 84041 Source Contact UTM Coordinates Name Grant Ensign 420,048 m Easting Phone (801) 802-6954 4,550,482 m Northing Email gensign@clydeinc.com Datum NAD83 UTM Zone 12 SIC code 3273 (Ready-Mixed Concrete) SOURCE INFORMATION General Description Geneva Rock Products, Incorporated (Geneva Rock) operates the Layton Concrete Batch Plant. The facility includes one (1) central mix concrete batch plant, one (1) truck mix concrete batch plant, one (1) natural gas water heater, and various conveyors. The plant produces a maximum of 284,500 cubic yards of concrete per year. NSR Classification Administrative Amendment Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Davis County Airs Source Size: B Applicable Federal Standards None Project Description Geneva Rock has requested to add a baghouse to the Truck Mix Concrete Batch Plant loading point and replace the current baghouse on the Central Mix Concrete Plant with a baghouse that has a greater volumetric flow rate. DAQE-AN101850012-24 Page 4 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 5101.00 Carbon Monoxide 0 4.50 Nitrogen Oxides 0 9.13 Particulate Matter - PM10 0 6.06 Particulate Matter - PM2.5 0 6.06 Sulfur Dioxide 0 0.82 Volatile Organic Compounds 0 1.21 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 160 Change (TPY) Total (TPY) Total HAPs 0 0.08 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] DAQE-AN101850012-24 Page 5 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Layton Concrete Batch Plant II.A.2 Various Storage Tanks Contents: Fuel Oil, Gasoline, Diesel II.A.3 One (1) Central Mix Concrete Batch Plant Three (3) Elevated Cement Silos One (1) Elevated Fly Ash Silo Two (2) Sand and Aggregate Storage Silos One (1) Central Mixer One (1) Weigh/holding Hopper One (1) Baghouse (7,500 acfm) Central Mix Concrete Batch Plant Control: Baghouse and Bin Vents II.A.4 One (1) Truck Mix Concrete Batch Plant One (1) Elevated Cement Silo One (1) Elevated Fly Ash Silo Two (2) Sand and Aggregate Storage Bins One (1) Weigh Hopper One (1) Baghouse (6,500 acfm) Truck Mix Concrete Batch Plant Control: Baghouse and Bin Vents II.A.5 Various Associated Conveyors II.A.6 One (1) Natural Gas Water Heater (9.9 MMBtu/hr) Capacity: 9.9 MMBtu/hr Low NOx rated II.A.7 One (1) Front-end Loader Listed for informational purposes only II.A.8 Various Mobile Equipment Listed for informational purposes only DAQE-AN101850012-24 Page 6 SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 The Layton Concrete Batch Plant shall be subject to the following: II.B.1.a The owner/operator shall not produce more than 284,500 cubic yards of concrete per rolling 12-month period. [R307-401-8] II.B.1.a.1 The owner/operator shall: A. Determine production by examination of haul truck records B. Record production on a daily basis C. Use the production data to calculate a new 12-month total by the 20th day of each month using data from the previous 12 months D. Keep production records for all periods when the plant is in operation. [R307-401-8] II.B.1.b Unless otherwise specified in this AO, visible emissions from the following emission points shall not exceed the following values: A. All conveyor transfer points - 7% opacity B. All diesel engines - 20% opacity C. All conveyor drop points - 20% opacity D. All concrete batch plants - 7% opacity E. All other points - 20% opacity. [R307-305-3, R307-309-5, R307-312-4, R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] II.B.2 All Haul Roads and Fugitive Dust Sources shall be subject to the following: II.B.2.a The owner/operator shall comply with a fugitive dust control plan acceptable to the Director for control of all dust sources associated with the Layton Concrete Batch Plant. [R307-309-6] II.B.2.b The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources to exceed 20 % opacity on site and 10% opacity at the property boundary. [R307-309-5] II.B.2.b.1 The owner/operator shall make visible emission determinations for fugitive dust from haul roads and operational areas using procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-205-4, R307-309-5, R307-401-8] II.B.2.c The owner/operator shall pave the haul road from the site entrance to the concrete batch plant. [R307-401-8] DAQE-AN101850012-24 Page 7 II.B.2.d The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.2.d.1 The owner/operator shall keep records of treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made and quantity C. Rainfall received, if any, and approximate amount D. Time of day treatments were made. [R307-401-8] II.B.3 Baghouse Conditions II.B.3.a The owner/operator shall use a baghouse fabric filter to control emissions from the central mix concrete batch plant and the truck mix concrete batch plant. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.3.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.3.c The owner/operator shall maintain the static pressure differential of the baghouse between two (2) and eleven (11) inches of water column as measured on the pressure gauge, per the manufacturer recommended range for normal operation. [R307-401-8] II.B.3.c.1 The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer recommended static pressure differential for the unit (if applicable); C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] DAQE-AN101850012-24 Page 8 PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN101850011-20 dated October 21, 2020 Is Derived From NOI dated August 31, 2023 Incorporates Additional Information dated October 17, 2023 Incorporates Additional Information dated October 25, 2023 Incorporates Additional Information dated November 16, 2023 DAQE-AN101850012-24 Page 9 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 5101.00 Carbon Monoxide 0 4.50 Nitrogen Oxides 0 9.13 Particulate Matter - PM10 0 6.06 Particulate Matter - PM2.5 0 6.06 Sulfur Dioxide 0 0.82 Volatile Organic Compounds 0 1.21 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 160 Change (TPY) Total (TPY) Total HAPs 0 0.08 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding Layton Concrete Batch Plant The project does not increase the potential to emit of any air pollutant or cause emissions of any new air pollutant. Therefore, the existing AO DAQE-AN101850011-20 is updated in accordance with R307-401-12, Reduction in Air Pollutants. This rule does not require a BACT analysis. [Last updated December 7, 2023] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 7 II.B.2.b.1 NEW The owner/operator shall make visible emission determinations for fugitive dust from haul roads and operational areas using procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-205-4, R307-309-5, R307-401-8] II.B.2.c The owner/operator shall pave the haul road from the site entrance to the concrete batch plant. [R307-401-8] II.B.2.d The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.2.d.1 NEW The owner/operator shall keep records of treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made and quantity C. Rainfall received, if any, and approximate amount D. Time of day treatments were made. [R307-401-8] II.B.3 Baghouse Conditions II.B.3.a NEW The owner/operator shall use a baghouse fabric filter to control emissions from the central mix concrete batch plant and the truck mix concrete batch plant. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.3.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.3.c The owner/operator shall maintain the static pressure differential of the baghouse between two (2) and eleven (11) inches of water column as measured on the pressure gauge, per the manufacturer recommended range for normal operation. [R307-401-8] II.B.3.c.1 The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 8 II.B.3.c.2 NEW The owner/operator shall maintain the following records of the static pressure differential. A. Unit identification; B. Manufacturer recommended static pressure differential for the unit (if applicable); C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401- 8] II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 9 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN101850011-20 dated October 21, 2020 Is Derived From NOI dated August 31, 2023 Incorporates Additional Information dated October 17, 2023 Incorporates Additional Information dated October 25, 2023 Incorporates Additional Information dated November 16, 2023 REVIEWER COMMENTS 1. Comment regarding Baghouse Modifications: GRP is replacing the original 2,400 acfm baghouse on the central mix concrete batch plant (CBP) with a new 7,500 acfm baghouse. The addition of the larger baghouse will result in a 0.33 TPY increase in PM10 emissions and a 0.096 TPY increase in PM2.5 emissions. These emission estimates are calculated using the grain loading, volumetric flow rate, and annual hours of operation of each baghouse and the particle size distribution of the particulate matter. GRP is adding a 6,500 acfm baghouse to the loading point of the truck mix CBP. The truck loading of the CBP was previously uncontrolled. The addition of the baghouse will result in a 5.69 TPY decrease in PM10 emissions and a 1.67 TPY decrease in PM 2.5 emissions. These emission estimates are calculated using the truck loading emission factors from Table 11.12-2 of AP-42 Section 11.12. The overall effect of replacement and addition of baghouses would result in decreases in the site- wide PTE, the existing AO DAQE-AN101850011-20 is updated in accordance with R307-401-12, Reduction in Air Pollutants. The baghouse modifications result in a net emission decrease of 5.36 TPY of PM10 and 1.58 TPY of PM2.5. However, since the site-wide PM10 PTE in the existing AO is 6.06 TPY, it is likely the original emission calculations assumed truck loading was controlled, when it reality it was not. Now that baghouse control is added to the truck loading process, the estimates in the existing AO more accurately account for PM emissions, and the site-wide PTE will remain unchanged. [Last updated December 7, 2023] 2. Comment regarding PM2.5 Emissions: The site-wide PTE of PM2.5 emissions were not included in the previous AO DAQE-AN101850011- 20. For a conservative estimate, the PTE of PM2.5 was set equal to the PTE of PM10 (6.06 tpy). [Last updated November 9, 2023] 3. Comment regarding Federal Subpart Applicability: 40 CFR 60 NSPS Subpart Dc (Standards of Performance for Small Industrial-Commercial- Institutional Steam Generating Units) applies to steam generating units with a maximum heat input capacity of 100 MMBtu/hr or less, but greater than or equal to 10 MMBtu/hr. The applicability date for NSPS Subpart Dc is June 9, 1989. The boiler at this facility is less than 10 MMBTU/hr. Therefore, this source is not subject to this subpart. 40 CFR 63 MACT Subpart JJJJJJ (National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers Area Sources) applies to industrial, commercial, or institutional boilers located in an area source for HAPs. This subpart only applies to boilers that burn coal, biomass, oil or other liquid fuel, and non-waste material. Gas-fired boilers are not subject to Grain loading (gr/dscf)0.02 Anuual operation (hr)1185.00 Old baghouse (acfm)2400.00 New baghouse (acfm)7500.00 Baghouse PM10 lb/yr PM10 TPY PM2.5 TPY Original 308.61 0.15 0.045 New 964.42 0.48 0.142 Anuual Production (CY/year 142,250 Emission Factors (lb/ton)Uncontrolled Controlled Truck loading 0.3100 0.0263 Truck Loading Emissions PM10 TPY PM2.5 TPY Original (Uncontrolled)6.22 1.83 P New (Controlled) 0.53 0.16 PM10 5.36 PM2.5 1.58 Replacing 2,400 acfm baghouse with 7,500 acfm baghouse on Central Mix CBP Adding 6,500 scfm baghouse to Truck Mix CBP Total Reduction (TPY) PM2.5 15.00 PM10 51.00 Percent PM2.5 of PM10 29.41% PM10 Increase (TPY)PM2.5 Decrease (TPY) 0.33 0.096 PM10 Decrease (TPY)PM2.5 Decrease (TPY) 5.69 1.67 PM Particle Size Distribution % % 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…1/10 Dungan Adams <dunganadams@utah.gov> Administrative Action for Park City, Pelican Point, and Layton sites 16 messages Dungan Adams <dunganadams@utah.gov>Thu, Sep 21, 2023 at 4:04 PM To: Grant Ensign <gensign@clydeinc.com> Good afternoon Grant, The DAQ has received Geneva Rock's request for administrative action for the Park City Concrete Batch Plant, the Pelican Point Limestone, Aggregate, & Concrete Facility, and the Layton Concrete Batch Plant. After talking with my peers and manager, here are my comments on each request. Park City Concrete Batch Plant (DAQE-AN106970002-22): A change which causes any site-wide PTE increase, no matter how small, will not be able to be completed through an administrative action. Because the diesel storage tanks increase site-wide PTE, these changes will require a minor modification. Let me know how you would like to proceed. Pelican Point Limestone, Aggregate, & Concrete Facility (DAQE-AN108430013-21): In order to accept the request to change requirement II.B.16.b through administrative action, we need to see some sort of analysis justifying that diesel #1 and diesel #2 produce the same level of emissions. When I talked with my manager, he suggested that a scientific paper comparing the emissions of the two types would be satisfactory. Diesel #2 is less refined and has a higher viscosity than diesel #1 and therefore could cause a very slight emission increase. You are correct that the current language used is often "the owner/operator shall use #1, #2, or a combination of #1 and #2 diesel fuel in all stationary diesel engines on site". However, I believe that making this language adjustment could increase the sitewide PTE. Unless you can provide a better argument showing how the emissions of #1 and #2 diesel fuel are the same when combusted, this change will likely fall outside the bounds of an administrative amendment and require a minor modification. Layton Concrete Batch Plant (DAQE-AN101850011-20): The changes requested for this site should fall under administrative action. However, in order to make the emission reductions enforceable, I will need you to provide updated emission calculations showing the reduction in PTE caused by the new and additional baghouses. Please let me know if you have any questions or concerns. Thanks, Dungan -- Dungan Adams Environmental Engineer I | Minor NSR Section M: (385) 290-2474 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…2/10 airquality.utah.gov Grant Ensign <gensign@clydeinc.com>Tue, Sep 26, 2023 at 2:32 PM To: Dungan Adams <dunganadams@utah.gov> Dungan, Thanks for geng back to me on these. Park City (DAQE-AN106970002-22) If this can't be modified under an administrave rule, then please proceed in modifying it under the normal modificaon process. Thanks. Pelican Point (DAQE-AN108430013-21) Our justification for this one is the same as before. AP-42 is the federally approved emissions standard and they do not differentiate between diesel #1 and diesel #2 for emission rates. I've looked for scientific papers and can't find anything out there that tabulates separate emission rates for these. There doesn't seem to be another standard to compare against when the highest standard is already posted and used across the industry. I CAN find where descriptions about the viscosity and refinement are mentioned (seems like we both did the same Google search 🙂) but viscosity doesn't relate to an internal heating value so I can't see that playing into a potential higher emission rate that you claimed. Do you have another data source to say otherwise? I can't provide calculations showing the differences because the standard calculation in AP-42 is the same. Layton (DAQE-AN101850011-20) We are preparing the calcs for this one and will be in touch soon. Thanks! Grant Ensign ENVIRONMENTAL SPECIALIST O (801) 802-6954  C (801) 633-7830 WWW.CLYDEINC.COM From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, September 21, 2023 4:04 PM To: Grant Ensign <gensign@clydeinc.com> Subject: Administrave Acon for Park City, Pelican Point, and Layton sites [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Wed, Sep 27, 2023 at 11:52 AM To: Grant Ensign <gensign@clydeinc.com> Hi Grant, 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…3/10 After further conversation with my manager, the justification for the Pelican Point administrative action is acceptable. I haven't been able to find any literature that differentiates the emission rates of the two fuel types and since AP-42 does not differentiate between #1 and #2 for emission rates or calculations, your argument makes sense to me. I will proceed with the administrative action. To proceed with the Park City modification, I will need updated emission calculations that include the new tanks. Because this is now a modification, it will require BACT analysis, but this can be kept very short as the change is so small. I think all the other information needed for an NOI application was provided in the initial request. Let me know if there are any other changes that you would like to make to the current permit during the modification and if you have any questions. Thanks, Dungan [Quoted text hidden] 2 attachments Outlook-Clyde Comp.png 5K Outlook-Clyde Comp.png 5K Grant Ensign <gensign@clydeinc.com>Wed, Sep 27, 2023 at 1:12 PM To: Dungan Adams <dunganadams@utah.gov> Thanks, Dungan. I’ll get you the updated information for Park City. ————— Grant Ensign Clyde Companies ENVIRONMENTAL SPECIALIST O (801) 802-6954 C (801) 633-7830 WWW.CLYDEINC.COM From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, September 27, 2023 11:52:37 AM To: Grant Ensign <gensign@clydeinc.com> Subject: Re: Administrave Acon for Park City, Pelican Point, and Layton sites [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Tue, Oct 17, 2023 at 12:42 PM To: Dungan Adams <dunganadams@utah.gov> HI Dungan, Here is the updated letter for the Layton facility. Please let me know if you have any questions. Thanks! 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…4/10 [Quoted text hidden] GRP. Layton. 10.17.23. Aministrative Amendment Request to AO.pdf 1778K Dungan Adams <dunganadams@utah.gov>Wed, Oct 18, 2023 at 4:48 PM To: Grant Ensign <gensign@clydeinc.com> Hi Grant, In order to accept the production limit change, I will need you to provide some more detail on the emission calculations. 1. Outside of PM10, all potential site-wide emissions are decreasing (see emission estimates from current AO below). Please explain what is causing these reductions. 2. I was not able to see how the increased control (baghouse on Truck-Mix Plant) reduces PM10 in the provided calculations. Please provide calculations that show these reductions for PM10 and PM2.5. These are the site-wide emissions from the current approval order DAQE-AN101850011-20: CO2 Equivalent 5101 TPY Carbon Monoxide 4.5 TPY Nitrogen Oxides 9.13 TPY PM10 6.06 TPY PM2.5 Not included Sulfur Dioxide 0.82 TPY VOCs 1.21 TPY Total Haps 0.08 TPY I am a little confused by these emissions. From my understanding the only fuel burning equipment on site is the low NOx rated 9.9 MMBtu/hr boiler. Even if that was to run 8760 hours per year, it would only emit ~2.22 TPY of NOx, substantially lower than the 9.13 TPY in the AO. Is there another NOx emitting source that is missing from the current AO? Please let me know if I am missing something and if you have any questions. Thanks, Dungan [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Wed, Oct 18, 2023 at 5:21 PM To: Dungan Adams <dunganadams@utah.gov> Hi Dungan, Thanks for looking this over. I can see why this is confusing. Unfortunately, we do not possess the initial calculations that were carried out when the NOI was originally submitted. Therefore, my reference point is solely based on what the AO indicates regarding PTE emissions. I'm uncertain about the source of the 9.13 TPY NOx emissions calculation, and I suspect that the permit has undergone several revisions, while the PTE values have remained consistent with the initial data. For the PM10 and PM2.5 calculations, I began with a baseline of 6.06 PM10 tpy and 284,500 CY production, as per the AO's specified limits. Then, I explored the scenario in which all production occurred at the truck mix plant, known for its higher emissions compared to the central mix plant (worst case scenario). After factoring in the baghouse control and processing 284,500 CY through the truck mix plant, I arrived at a PM10 value of 6.01 tpy (using AP-42 calcs). This 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…5/10 indicated that I could increase PM10 emissions by the difference between 6.06 and 6.01. By increasing production to 287,000, I successfully restored the PM10 emissions to the original PTE value of 6.06 tpy. Since PM2.5 isn’t part of the AO PTE, I didn’t include those. Please let me know if you have any further questions. Thanks. [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] Grant Ensign [Quoted text hidden] C (801) 633-7830 WWW.CLYDEINC.COM [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Thu, Oct 19, 2023 at 3:40 PM To: Grant Ensign <gensign@clydeinc.com> Hi Grant, Like you mentioned, DAQE-AN101850011-20 has been updated many times over the past 20 or so years. I think at some point the annual production limit no longer matched the emission rates. What I mean by this is even if Geneva Rock produced 284,500 CY of concrete PM10 emissions would be below 6.06 TPY. Similarly, if they ran the boiler for 8760 hours per year the NOx emissions would be below 9.13 TPY. I've just taken a look at AP-42 Table 11.12-5 & 11.12-6 and the controlled and uncontrolled emission factors are the same. You have suggested the baghouse added to the Truck Mix Plant has reduced PM10 emissions from 6.06 TPY to 6.01 TPY for an annual production of 284,500 CY. Since the emission factors are identical regardless of control, I am not convinced that this is the case. Please calculate emissions for the plant operating at 284,500 CY with and without the baghouse control. If the baghouse control does not impact emissions, then the modification is not reducing PM10 as you have suggested. Allowing a production increase to 287,000 CY would then increase actual emissions and will not be able to be completed through Administrative Action. Let me know if this makes sense and if you have any questions. Thanks, Dungan 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…6/10 [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Tue, Oct 24, 2023 at 1:44 PM To: Dungan Adams <dunganadams@utah.gov> Dungan, Do you have time tomorrow morning to jump on a call to discuss these sites and the calculations associated with the PTE? Say 10:00? [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Tue, Oct 24, 2023 at 1:46 PM To: Grant Ensign <gensign@clydeinc.com> Yes, that works for me. See you tomorrow, Dungan [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Wed, Oct 25, 2023 at 12:33 PM To: Dungan Adams <dunganadams@utah.gov> Cc: Kamren Garfield <kgarfield@clydeinc.com> Dungan, Please see the revised Administrative Amendment Request for the Geneva Rock Products facility in Layton, Utah. [Quoted text hidden] GRP. Layton. 10.25.23. Aministrative Amendment Request to AO.pdf 587K Dungan Adams <dunganadams@utah.gov>Wed, Oct 25, 2023 at 1:48 PM To: Grant Ensign <gensign@clydeinc.com> Cc: Kamren Garfield <kgarfield@clydeinc.com> Thanks Grant, The request looks good. I will proceed with the first option, identifying the control methods as “Baghouse and/or Bin Vent”. As for the two questions you brought up during our meeting: 1. Thresholds for modeling are defined in R307-410. In attainment areas sources are required to submit modeling if their PTE is above (or increases above in the case of a modification) the following values: 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…7/10 There is a similar table in R307-410 for HAPs. 2. Generally, for modifications and amendments, emission calculations are only needed for the parts undergoing modification or amendment (ex. For the storage tanks proposed for the Park City modification, the only required emission calculations are those of the tanks, not a recalculation of the entire site). For a reduction in air pollutants for an amendment, emission calculations are required to make the reduction enforceable in the new AO. If there is no change in emissions (as is the case for the Layton modification) then no calculations are required. The DAQ may ask for site-wide calculations if the modification affects the entire site, such as production changes, or if the potential emissions of the old AO seem inaccurate. Site-wide emissions will only be requested to provide clarity when it is challenging to discern the specific changes in emissions a modification is causing. I hope this helps. Let me know if you have any more questions. Thanks, Dungan [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Thu, Oct 26, 2023 at 1:27 PM To: Dungan Adams <dunganadams@utah.gov> Cc: Kamren Garfield <kgarfield@clydeinc.com> Dungan, Ok, yes that makes sense. Thanks for your help. I’ll try to get Park City back over to you by tomorrow. Thanks. ————— Grant Ensign Clyde Companies ENVIRONMENTAL SPECIALIST O (801) 802-6954 C (801) 633-7830 WWW.CLYDEINC.COM From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 25, 2023 1:48:00 PM To: Grant Ensign <gensign@clydeinc.com> Cc: Kamren Garfield <kgarfield@clydeinc.com> [Quoted text hidden] [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Fri, Oct 27, 2023 at 3:37 PM To: Dungan Adams <dunganadams@utah.gov> 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…8/10 Cc: Kamren Garfield <kgarfield@clydeinc.com> Hi Dungan, Please see the attached permit modification for the Geneva Rock Park City facility. Thanks. From: Grant Ensign <gensign@clydeinc.com> Sent: Thursday, October 26, 2023 1:28 PM To: Dungan Adams <dunganadams@utah.gov> Cc: Kamren Garfield <kgarfield@clydeinc.com> Subject: Re: Administrative Action for Park City, Pelican Point, and Layton sites Dungan, Ok, yes that makes sense. Thanks for your help. I’ll try to get Park City back over to you by tomorrow. Thanks. ————— Grant Ensign Clyde Companies ENVIRONMENTAL SPECIALIST O (801) 802-6954 C (801) 633-7830 WWW.CLYDEINC.COM From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 25, 2023 1:48:00 PM To: Grant Ensign <gensign@clydeinc.com> Cc: Kamren Garfield <kgarfield@clydeinc.com> Subject: Re: Administrative Action for Park City, Pelican Point, and Layton sites Thanks Grant, 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r6911946948739…9/10 The request looks good. I will proceed with the first option, identifying the control methods as “Baghouse and/or Bin Vent”. As for the two questions you brought up during our meeting: 1. Thresholds for modeling are defined in R307-410. In attainment areas sources are required to submit modeling if their PTE is above (or increases above in the case of a modification) the following values: [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] Geneva Rock. Park City. 10.27.23 Permit Modification.pdf 1155K Dungan Adams <dunganadams@utah.gov>Wed, Nov 1, 2023 at 1:21 PM To: Grant Ensign <gensign@clydeinc.com> Hi Grant, I wanted to provide updates on the three requests that you have submitted for GRP. I have a couple of questions and comments about the Layton and Park City requests. Layton Facility Amendment After reviewing the current AO for the Layton Facility, the AO has a condition that specifically requires a baghouse for the central mix concrete batch plant (II.B.3.a). Since a baghouse is required for the central mix, the "and/or" wording is problematic. I can change the equipment description for the central mix to "Baghouse (7,500 acfm) and Bin Vent". The requested description for the truck mix is good. Is that acceptable? I also think adding "Various Storage Silos" to the approved equipment list is redundant, since the silos and control methods will be listed under the descriptions of the central and truck mix concrete batch plants. If you are set on adding the "Various Storage Silos" condition I will have to confirm that is a change that can be made through an Administrative Amendment. Park City Modification The BACT and emission calculations for the storage tanks look good. Changing the control device to "Baghouse and/or Bin Vents" is acceptable for the Truck Mix #2 and Truck Mix Portable. The current AO for the Park City Facility has a condition that specifically requires a 12,000 acfm baghouse for the central mix concrete batch plant (II.B.9.a). Since this is a modification, it is possible to change/remove conditions but I am guessing this was included in the permit initially as part of BACT analysis. I think the easiest option is this: 1. Change control method to "Baghouse (12,000 acfm)" for the central mix batch plant for II.A.2 instead of "Baghouse and/or Bin Vent" 2. Remove the equipment "One (1) Reverse Air Baghouse for the #1 CCBP" entirely as the 12,000 acfm is the only other requirement in II.B.9.a and it will be listed under the control of the Central Mix CBP. 3. Again, I think adding "Various Storage Silos" in the approved equipment section is redundant. "Various Material Storage Silos" is already included under the three batch plants as is the control 11/6/23, 3:09 PM State of Utah Mail - Administrative Action for Park City, Pelican Point, and Layton sites https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r-3341916234006763665&simpl=msg-a:r691194694873…10/10 If you want to change the control for the Central Mix CBP to "Baghouse and/or Bin Vent" then condition II.B.9.a will need to be changed and you will need to provide more in depth BACT analysis explaining why a bin vent is as good or better control than a 12,000 acfm baghouse. Pelican Point Modification No questions with this project. It is currently being reviewed. Please let me know what questions you have. I am happy to schedule another meeting if you think it would be better to discuss anything over a call. Thanks, Dungan [Quoted text hidden] Grant Ensign <gensign@clydeinc.com>Mon, Nov 6, 2023 at 12:12 PM To: Dungan Adams <dunganadams@utah.gov> Hi Dungan, Thanks for reaching out. Sorry, I’m slow getting you a response. Layton: I agree with your assessment. Please proceed with "Baghouse (7,500 acfm) and Bin Vent". It’s okay to leave out the “Various Storage Silos”. Park City: Please continue with changing the control device to "Baghouse and/or Bin Vents" for the Truck Mix #2 and Truck Mix Portable. I agree with your three steps below for the Central Mix. Please proceed with that. It’s okay to leave out the “Various Storage Silos”. Pelican Point: Sounds good! [Quoted text hidden] 0        17 October 2023  Utah Department of Environmental Quality Division of Air Quality Alan Humpherys 150 North 1950 West Salt Lake City, Utah 84115 Subject: Geneva Rock Products, Inc. Request to modify Approval Order under “Administrative Amendment.” Approval Order (DAQE-AN101850011-20) Layton Concrete Batch Plant Layton, Utah Dear Alan Humpherys, Geneva Rock Products, Inc. (Geneva Rock) formally submitted a request to amend the Layton Air Quality Approval Order on August 28th, 2023, through an Administrative Amendment (R307-401-12). The purpose of this letter is to fulfill your team's request for additional information, accompanied by supplementary data necessary for the modification of the Approval Order. This communication supersedes the previous letter and contains all the crucial information from the initial letter, making it a comprehensive standalone document. Please contact me at any time if you have questions. You can reach me at gensign@clydeinc.com or (801) 802-6954. Sincerely, Grant Ensign Environmental Specialist     GENEVA ROCK PRODUCTS, INC. LAYTON CONCRETE BATCH PLANT FACILITY NOTICE OF INTENT TO REVISE AIR QUALITY APPROVAL ORDER DAQE-AN101850011-20 Prepared by Clyde Companies, Inc. Property & Environmental Department Submitted to Utah Division of Air Quality via email on October 17, 2023     Contents  1. PROJECT OVERVIEW .............................................................................................................. 1  2. DESCRIPTION OF PROPOSED CHANGES ................................................................................. 1  3. PTE, EMISSION CALCULATIONS, AND BACT ........................................................................... 4    1    1. PROJECT OVERVIEW  Geneva Rock Products, Inc. (Geneva Rock) operates the Layton Concrete Batch Plant minor  source facility located at 750 East 3000 North, Layton, UT.  The facility includes one (1) central  mix concrete batch plant (CBP) and one (1) truck mix CBP.    2. DESCRIPTION OF PROPOSED CHANGES  It's important to note that Geneva Rock acknowledges the prerequisite for an "administrative"  modification of an existing Approval Order (AO), which mandates that the site‐wide potential‐ to‐emit emissions (PTE) must not increase.  As explained in this letter, the proposed changes  align with this requirement, even though there have been adjustments in individual equipment  and production emissions to meet this criterion.  Geneva Rock requests the following changes to the AO:  1. Change Truck Mix CBP control method to baghouse.  2. Replace the baghouse at the Central Mix CBP with one of similar pollutant removal  efficiency.  3. Add bin vent filter as an approved control method for the Central Mix CBP silos.  4. As a result of increased PM10 control on the Truck Mix CBP, increase concrete  production for a net zero emissions change.    2.1 Change Truck Mix CBP control method to baghouse    In October 2022, the Truck Mix Concrete Batch Plant (CBP) integrated a baghouse with prior  submission of a notice‐to‐construct to the UDEQ. While the bin vents on top of the storage  silos still effectively handle fugitive dust emissions from the silos during material loading,  the baghouse has been installed to further address a separate source of fugitive dust  emissions at the mixer truck loading point. Airborne particulates are typically generated  when water, cement, fly ash, aggregates, and additives are loaded into the mixer truck. The  baghouse employs vacuum filtration at the loadout point to efficiently capture fugitive dust.    Table 1 below identifies the manufacturer and model of the added baghouse.  Additionally,  Table 3 shows the current and potential PTE after the AO modifications.    Table 1: Truck Mix CBP Baghouse  Plant Condition ACFM Manufacturer/Model Truck Mix CBP New 6,500 R&S/6500    2    Geneva Rock requests that permit item II.A.4 be updated to reflect this change.  The  following visuals reflect the requested change from the existing AO to an updated AO:      Existing AO:      Requested changes to updated AO:      2.2 Replace the baghouse at the Central Mix CBP with one of similar pollutant removal  efficiency.  Since January 2023, the Central Mix CBP has been under construction and inoperable.  A  new baghouse on this plant will be installed by the end of 2023.  With the exchange of one  baghouse to another, this item is considered a replacement‐in‐kind and does not affect the  PTE since the pollutant removal efficiency is the same.          Table 2 shows information about the old and new baghouses at the central mix CBP:  Table 2: Central Mix CBP Baghouse  Plant Baghouse ACFM Manufacturer/Model Notes Central Mix CBP  Original  99.99%  efficiency  2,400 W.W. Sly  Manufacturing/PC‐105  Removed from the site in  January 2023.   Central Mix CBP  New  99.99%  efficiency  7,500 C&W/CP7500 Will be installed by the  end of 2023.      Baghouse (6,500 acfm)  3    Geneva Rock is requesting that permit items II.A.3 be updated to reflect these changes. The  following visuals reflect the requested changes from the existing Approval Order to an  updated Approval Order:  Existing AO:    Requested changes to updated AO:      2.3 Add bin vent filter as an approved control method for the Central Mix CBP silos.  It is a common misconception that baghouses are always used as a control for fugitive  emissions on silos, however, this is most often inaccurate.  Baghouses are typically used to  control fugitive emissions through active filtration during loading of concrete mixer trucks  while bin vents filter displaced air through passive air flow as the silos are being filled. Since  bin vents were in place prior to this AO amendment, Geneva Rock is requesting that an  additional item (II.A.9) be added to the AO to account for the bin‐vents on both the central  mix and truck mix plants.  This modification does not affect the PTE:    II.A.9 Various Storage Silos   Control: Bin‐vents      2.4 As a result of increased PM10 control on the Truck Mix CBP, increase concrete production  for a net zero emissions change.  Geneva Rock requests that the site wide Concrete Production Limit be increased from the  current 284,500 CY to 287,000 CY; an increase of 2,500 CY.      (7,500 acfm)  4    Geneva Rock requests that permit item II.B.1.a be updated to reflect these changes.  The  following visuals reflect the requested change from the existing AO to an updated AO:    Existing AO:      Requested changes to updated AO:        3. PTE, EMISSION CALCULATIONS, AND BACT  3.1 PTE  Table 3 below shows the (Potential To Emit) PTE Emissions in tons/year between the  current AO totals and the proposed AO totals.  Table 3: PTE Emissions (TPY)  Source Description Sitewide Concrete Production  (cu yds)  PM10  (TPY)  Current Approval Order 284,500 6.06  Proposed Production  Increase Due to Addition  of controls  287,000 6.06  Difference between  current and proposed AO +2,500 0.00  *PM2.5 is not included on the current AO, therefore, it was included in this table.  Additionally, PM2.5 is  conservatively assumed to equal PM10.        287,000  5    3.2 Emission Calculations      6      7      8        3.3 BACT for PM10/PM2.5  At the Layton facility, GRP is using ducting, skirting, and other means of directing PM emissions to the baghouse for capture of at least 99% pollutant removal. These controls represent BACT for PM10/PM2.5 emissions at the concrete batch plants. Geneva Rock appreciates the opportunity to submit this request to amend the permit. Please reach out should you have any questions. 0        25 October 2023  Utah Department of Environmental Quality Division of Air Quality Alan Humpherys 150 North 1950 West Salt Lake City, Utah 84115 Subject: Geneva Rock Products, Inc. Request to modify Approval Order under “Administrative Amendment.” Approval Order (DAQE-AN101850011-20) Layton Concrete Batch Plant Layton, Utah Dear Alan Humpherys, Geneva Rock Products, Inc. (Geneva Rock) formally submitted a request to amend the Layton Air Quality Approval Order on August 28th and October 17th, 2023, through an Administrative Amendment (R307-401-12). The purpose of this letter is to fulfill your team's request for additional information, accompanied by supplementary data necessary for the modification of the Approval Order. This communication supersedes the previous letters and contains all the crucial information from the initial letters, making it a comprehensive standalone document. Please contact me at any time if you have questions. You can reach me at gensign@clydeinc.com or (801) 802-6954. Sincerely, Grant Ensign Environmental Specialist     GENEVA ROCK PRODUCTS, INC. LAYTON CONCRETE BATCH PLANT FACILITY REQUEST TO MODIFY AIR QUALITY APPROVAL ORDER DAQE-AN101850011-20 Prepared by Clyde Companies, Inc. Property & Environmental Department Submitted to Utah Division of Air Quality via email on October 25, 2023     Contents  1. PROJECT OVERVIEW .............................................................................................................. 1  2. DESCRIPTION OF PROPOSED CHANGES ................................................................................. 1    1    1. PROJECT OVERVIEW  Geneva Rock Products, Inc. (Geneva Rock) operates the Layton Concrete Batch Plant minor  source facility located at 750 East 3000 North, Layton, UT.  The facility includes one (1) central  mix concrete batch plant (CBP) and one (1) truck mix CBP.    2. DESCRIPTION OF PROPOSED CHANGES  It's important to note that Geneva Rock acknowledges the prerequisite for an "administrative"  modification of an existing Approval Order (AO), which mandates that the site‐wide potential‐ to‐emit emissions (PTE) must not increase.  As explained in this letter, the proposed changes  align with this requirement, even though there have been adjustments in individual equipment  to meet this criterion.  Geneva Rock requests the following changes to the AO:  1. Change CBP control method to “Baghouse and/or Bin Vent” OR remove control  methods altogether.  2. Add “Baghouse and/or Bin Vent” as an approved control method for the CBP silos.    2.1 Change CBP control method to “Baghouse and/or Bin Vent” OR remove control methods  altogether.    In the current AO, the Central Mix CBP lists a baghouse as part of the approved equipment  [AO item “II.A.3”] and the Truck Mix CBP lists the control method as “Bin Vent” [AO item  “II.A.4”].  Since Table 11.12 in AP‐42 contains identical values between “Uncontrolled” and  “Controlled” emissions, listing a baghouse or bin vent is for informational purposes only.   Therefore, Geneva Rock requests that the AO be updated in one of the following ways:    1. Identify the control method for both the Central Mix and Truck Mix CBPs as “Baghouse  and/or Bin Vent”, or  2. Remove the mention of baghouses or bin vents for the CBPs.  2    If option 1 above is selected by DAQ, then the information in Table 1 below can be used to  identify the baghouses on the Truck Mix and Central Mix CBPs.      Table 1: CBP Baghouses  Plant ACFM Manufacturer/Model Central Mix CBP 7,500  (99.99% efficiency) C&WCP7500  Truck Mix CBP 6,500  (99.99 % efficiency) R&S/6500    The change would be reflected on the AO as demonstrated in the following manner:        If option 2 above is selected by DAQ, then the change would be reflected on the AO as  demonstrated in the following manner:      One (1) Baghouse (6,500 acfm) and/or Bin Vent  Baghouse (7,500 acfm) and/or Bin Vent  3    2.2 Add “baghouse and/or bin vent” as an approved control method for the CBP silos.  Bin vents are the most prevalent emission control method employed for silos. They function  by filtering out displaced air through passive airflow when the silos are being filled. In  contrast, baghouses use an active airflow system (vacuum) to filter the air during the  loading of concrete mixer trucks at the loadout point. Occasionally, a piping system is  installed at the top of the silos and redirected to the baghouse. Consequently, Geneva Rock  is requesting a new item be added (“II.A.9”) to accommodate both types of emission  controls for silos. It's essential to note that this modification will not impact the PTE.    The change would be reflected on the AO as demonstrated in the following manner:    II.A.9 Various Storage Silos   Control: Baghouse and/or Bin Vent  Geneva Rock appreciates the opportunity to submit this request to amend the permit. Please reach out should you have any questions. DAQE- RN101850012 December 7, 2023 Grant Ensign Geneva Rock Products, Inc. 730 North 1500 West Orem, UT 84057 gensign@clydeinc.com Dear Grant Ensign, Re: Engineer Review: Administrative Amendment to Approval Order DAQE-AN101850011-20, dated October 21, 2020, to Add and Replace a Baghouse under R307-401-12 Reduction in Air Pollutants Project Number: N101850012 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review (NSR) permitting program. Geneva Rock Products, Inc. should complete this review within 10 business days of receipt. Geneva Rock Products, Inc. should contact Dungan Adams at (385) 290-2474 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Dungan Adams at dunganadams@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an Approval Order (AO) for signature by the DAQ Director. If Geneva Rock Products, Inc. does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Geneva Rock Products, Inc. has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N101850012 Owner Name Geneva Rock Products, Inc. Mailing Address 730 North 1500 West Orem, UT, 84057 Source Name Geneva Rock Products- Layton Concrete Batch Plant Source Location 750 East 3000 North Layton, UT 84041 UTM Projection 420,048 m Easting, 4,550,482 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3273 (Ready-Mixed Concrete) Source Contact Grant Ensign Phone Number (801) 802-6954 Email gensign@clydeinc.com Billing Contact Grant Ensign Phone Number (801) 802-6954 Email gensign@clydeinc.com Project Engineer Dungan Adams, Engineer Phone Number (385) 290-2474 Email dunganadams@utah.gov Notice of Intent (NOI) Submitted August 31, 2023 Date of Accepted Application November 6, 2023 Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 2 SOURCE DESCRIPTION General Description Geneva Rock Products, Inc. operates the Layton Concrete Batch Plant. The facility includes one (1) central mix concrete batch plant, one (1) truck mix concrete batch plant, one (1) natural gas water heater, and various conveyors. The plant produces a maximum of 284,500 cubic yards of concrete per year. NSR Classification: Administrative Amendment Source Classification Located in, Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Davis County Airs Source Size: B Applicable Federal Standards None Project Proposal Administrative Amendment to Approval Order DAQE-AN101850011-20, dated October 21, 2020, to Add and Replace a Baghouse under R307-401-12 Reduction in Air Pollutants Project Description Geneva Rock has requested to add a baghouse to the Truck Mix Concrete Batch Plant loading point and replace the current baghouse on the Central Mix Concrete Plant with a baghouse that has a greater volumetric flow rate. EMISSION IMPACT ANALYSIS No changes to emissions are being made and no threshold levels established in R307-410-4 and R307-410-5 are exceeded. Therefore, modeling is not required. [Last updated November 6, 2023] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 5101.00 Carbon Monoxide 0 4.50 Nitrogen Oxides 0 9.13 Particulate Matter - PM10 0 6.06 Particulate Matter - PM2.5 0 6.06 Sulfur Dioxide 0 0.82 Volatile Organic Compounds 0 1.21 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 160 Change (TPY) Total (TPY) Total HAPs 0 0.08 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding Layton Concrete Batch Plant The project does not increase the potential to emit of any air pollutant or cause emissions of any new air pollutant. Therefore, the existing AO DAQE-AN101850011-20 is updated in accordance with R307-401-12, Reduction in Air Pollutants. This rule does not require a BACT analysis. [Last updated December 7, 2023] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 5 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Layton Concrete Batch Plant II.A.2 Various Storage Tanks Contents: Fuel Oil, Gasoline, Diesel II.A.3 One (1) Central Mix Concrete Batch Plant Three (3) Elevated Cement Silos One (1) Elevated Fly Ash Silo Two (2) Sand and Aggregate Storage Silos One (1) Central Mixer One (1) Weigh/holding Hopper One (1) Baghouse (7,500 acfm) Central Mix Concrete Batch Plant Control: Baghouse II.A.4 One (1) Truck Mix Concrete Batch Plant One (1) Elevated Cement Silo One (1) Elevated Fly Ash Silo Two (2) Sand and Aggregate Storage Bins One (1) Weigh Hopper One (1) Baghouse (6,500 acfm) Truck Mix Concrete Batch Plant Control: Baghouse and Bin Vents II.A.5 Various Associated Conveyors II.A.6 One (1) Natural Gas Water Heater (9.9 MMBtu/hr) Capacity: 9.9 MMBtu/hr Low NOx rated II.A.7 One (1) Front-end Loader Listed for informational purposes only II.A.8 Various Mobile Equipment Listed for informational purposes only Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 6 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 The Layton Concrete Batch Plant shall be subject to the following: II.B.1.a The owner/operator shall not produce more than 284,500 cubic yards of concrete per rolling 12-month period. [R307-401-8] II.B.1.a.1 NEW The owner/operator shall: A Determine production by examination of haul truck records B Record production on a daily basis C Use the production data to calculate a new 12-month total by the 20th day of each month using data from the previous 12 months D Keep production records for all periods when the plant is in operation. [R307-401-8] II.B.1.b NEW Unless otherwise specified in this AO, visible emissions from the following emission points shall not exceed the following values: A. All conveyor transfer points - 7% opacity B. All diesel engines - 20% opacity C. All conveyor drop points - 20% opacity D. All concrete batch plants - 7% opacity E. All other points - 20% opacity. [R307-305-3, R307-309-5, R307-312-4, R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] II.B.2 All Haul Roads and Fugitive Dust Sources shall be subject to the following: II.B.2.a The owner/operator shall comply with a fugitive dust control plan acceptable to the Director for control of all dust sources associated with the Layton Concrete Batch Plant. [R307-309-6] II.B.2.b The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources to exceed 20 % opacity on site and 10% opacity at the property boundary. [R307-309- 5] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 7 II.B.2.b.1 NEW The owner/operator shall make visible emission determinations for fugitive dust from haul roads and operational areas using procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-205-4, R307-309-5, R307-401-8] II.B.2.c The owner/operator shall pave the haul road from the site entrance to the concrete batch plant. [R307-401-8] II.B.2.d The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.2.d.1 NEW The owner/operator shall keep records of treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made and quantity C. Rainfall received, if any, and approximate amount D. Time of day treatments were made. [R307-401-8] II.B.3 Baghouse Conditions II.B.3.a NEW The owner/operator shall use a baghouse fabric filter to control emissions from the central mix concrete batch plant and the truck loading at the truck mix concrete batch plant. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.3.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.3.c The owner/operator shall maintain the static pressure differential of the baghouse between two (2) and eleven (11) inches of water column as measured on the pressure gauge, per the manufacturer recommended range for normal operation. [R307-401-8] II.B.3.c.1 The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 8 II.B.3.c.2 NEW The owner/operator shall maintain the following records of the static pressure differential. A. Unit identification; B. Manufacturer recommended static pressure differential for the unit (if applicable); C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401- 8] II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 9 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN101850011-20 dated October 21, 2020 Is Derived From NOI dated August 31, 2023 Incorporates Additional Information dated October 17, 2023 Incorporates Additional Information dated October 25, 2023 Incorporates Additional Information dated November 16, 2023 REVIEWER COMMENTS 1. Comment regarding Baghouse Modifications: GRP is replacing the original 2,400 acfm baghouse on the central mix concrete batch plant (CBP) with a new 7,500 acfm baghouse. The addition of the larger baghouse will result in a 0.33 TPY increase in PM10 emissions and a 0.096 TPY increase in PM2.5 emissions. These emission estimates are calculated using the grain loading, volumetric flow rate, and annual hours of operation of each baghouse and the particle size distribution of the particulate matter. GRP is adding a 6,500 acfm baghouse to the loading point of the truck mix CBP. The truck loading of the CBP was previously uncontrolled. The addition of the baghouse will result in a 5.69 TPY decrease in PM10 emissions and a 1.67 TPY decrease in PM 2.5 emissions. These emission estimates are calculated using the truck loading emission factors from Table 11.12-2 of AP-42 Section 11.12. The overall effect of replacement and addition of baghouses would result in decreases in the site- wide PTE, the existing AO DAQE-AN101850011-20 is updated in accordance with R307-401-12, Reduction in Air Pollutants. The baghouse modifications result in a net emission decrease of 5.36 TPY of PM10 and 1.58 TPY of PM2.5. However, since the site-wide PM10 PTE in the existing AO is 6.06 TPY, it is likely the original emission calculations assumed truck loading was controlled, when it reality it was not. Now that baghouse control is added to the truck loading process, the estimates in the existing AO more accurately account for PM emissions, and the site-wide PTE will remain unchanged. [Last updated December 7, 2023] 2. Comment regarding PM2.5 Emissions: The site-wide PTE of PM2.5 emissions were not included in the previous AO DAQE-AN101850011- 20. For a conservative estimate, the PTE of PM2.5 was set equal to the PTE of PM10 (6.06 tpy). [Last updated November 9, 2023] 3. Comment regarding Federal Subpart Applicability: 40 CFR 60 NSPS Subpart Dc (Standards of Performance for Small Industrial-Commercial- Institutional Steam Generating Units) applies to steam generating units with a maximum heat input capacity of 100 MMBtu/hr or less, but greater than or equal to 10 MMBtu/hr. The applicability date for NSPS Subpart Dc is June 9, 1989. The boiler at this facility is less than 10 MMBTU/hr. Therefore, this source is not subject to this subpart. 40 CFR 63 MACT Subpart JJJJJJ (National Emission Standards for Hazardous Air Pollutants for Industrial, Commercial, and Institutional Boilers Area Sources) applies to industrial, commercial, or institutional boilers located in an area source for HAPs. This subpart only applies to boilers that burn coal, biomass, oil or other liquid fuel, and non-waste material. Gas-fired boilers are not subject to Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 10 this rule. The boiler at this facility only burns natural gas and therefore is not subject to this subpart. [Last updated December 7, 2023] 4. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. This facility is not subject to 40 CFR 60 (NSPS), 40 CFR 61 (NESHAP), or 40 CFR 63 (MACT) Subpart ZZZZ regulations. Therefore, Title V does not apply to this facility. [Last updated December 7, 2023] Engineer Review N101850012: Geneva Rock Products- Layton Concrete Batch Plant December 7, 2023 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds 9/15/23, 9:29 AM State of Utah Mail - Fwd: Geneva Rock Products: Layton CBP - Administrative Amendment to AO https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-f:1777037792918703432&simpl=msg-f:1777037792918703432 1/2 Dungan Adams <dunganadams@utah.gov> Fwd: Geneva Rock Products: Layton CBP - Administrative Amendment to AO 1 message Alan Humpherys <ahumpherys@utah.gov>Thu, Sep 14, 2023 at 12:14 PM To: Dungan Adams <dunganadams@utah.gov> Dungan, Can you please process this administrative amendment? Site ID: 10185 Peer: EQ Thanks, Alan ---------- Forwarded message --------- From: Grant Ensign <gensign@clydeinc.com> Date: Thu, Aug 31, 2023 at 2:11 PM Subject: Geneva Rock Products: Layton CBP - Administrative Amendment to AO To: Alan Humpherys (ahumpherys@utah.gov) <ahumpherys@utah.gov> Hi Alan, Please see Geneva Rock's request to amend the AO at their Layton facility. Thanks! Clyde Companies Grant Ensign ENVIRONMENTAL SPECIALIST O (801) 802-6954  C (801) 633-7830 WWW.CLYDEINC.COM -- Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 3 attachments 9/15/23, 9:29 AM State of Utah Mail - Fwd: Geneva Rock Products: Layton CBP - Administrative Amendment to AO https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-f:1777037792918703432&simpl=msg-f:1777037792918703432 2/2 Outlook-Clyde Comp.png 5K Outlook-Clyde Comp.png 5K GRP. Layton. 8.31.23. Adminstrative Amendment to AO.pdf 397K   31 August 2023  Utah Department of Environmental Quality Division of Air Quality Alan Humpherys 150 North 1950 West Salt Lake City, Utah 84115 Subject: Geneva Rock Products, Inc. Request for Amendment Approval Order (DAQE-AN101850011-20) Layton Concrete Batch Plant Layton, Utah Dear Alan Humpherys, Geneva Rock Products, Inc. (Geneva Rock) is currently replacing a baghouse on the Central Mix Concrete Batch Plant (CBP) and previously upgraded the Truck Mix Concrete Batch Plant by adding a baghouse at their Layton facility. Geneva Rock’s Layton facility is located at 750 East 3000 North, Layton, UT 84041, and operates under air quality permit DAQE- AN101850011-20. With the updated baghouses, the released emissions will remain the same or be reduced and as a result, Geneva Rock is requesting that the existing permit be amended as “administrative” under R307-401-12. Since January 2023, the Central Mix CBP has been under construction and inoperable. The new baghouse on this plant will be installed by the end of 2024. A baghouse was also added to the Truck Mix CBP in October 2022 (This is our notice that this was constructed). The bin vents on top of the storage silos at the Truck Mix CBP were not removed but remain in place to control fugitive dust during loading of the silos. However, a baghouse was added to help control additional fugitive dust during unloading (also known as “load out”) when water, cement, fly ash, aggregates, and additives are added to the cement truck drum for mixing. By incorporating another dust control device, additional fugitive dust is being captured that otherwise wouldn’t be, therefore, the emissions for this condition will remain equal to or below the current permit PTE which meets the “administrative” amendment requirement. The following table shows information about the old equipment and new baghouses: Plant Baghouse ACFM Manufacturer/Model Notes Central Mix CBP Original 2,400 W.W. Sly Manufacturing/PC-105 Removed from the site in January 2023. Central Mix CBP New 7,500 C&W/CP7500 Will be installed by the end of 2023. Truck Mix CBP New 6,500 R&S/6500 A pressurized baghouse filters emissions during loadout when concrete ingredients are added to a cement truck. Geneva Rock is requesting that permit items II.A.3 and II.A.4 be updated to reflect these changes. The following visuals reflect the requested changes from the existing Approval Order to an updated Approval Order: Existing AO “DAQE-AN101850011-20” Requested Changes to new AO Geneva Rock appreciates the opportunity to submit this request to amend the permit. Please reach out should you have any questions. Grant Ensign gensign@clydeinc.com Environmental Specialist Clyde Companies (7,500 acfm)  One (1) Baghouse (6,500 acfm)