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HomeMy WebLinkAboutDAQ-2024-004986 DAQE-AN101810010-24 {{$d1 }} Aaron Lee Companion Systems Incorporated 645 West 200 North P.O. Box 540636 North Salt Lake, UT 84054 alee@companionsystems.com Dear Mr. Lee: Re: Approval Order: Modification to Approval Order DAQE-AN101810009-17 to Update Equipment Project Number: N101810010 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on January 10, 2023. Companion Systems Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Enqiang He, who can be contacted at (801) 556-1580 or ehe@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:EH:jg cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director February 1, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN101810010-24 Modification to Approval Order DAQE-AN101810009-17 to Update Equipment Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Companion Systems Incorporated Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality February 1, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 9 ACRONYMS ............................................................................................................................... 10 DAQE-AN101810010-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Companion Systems Incorporated Companion Systems Incorporated Mailing Address Physical Address 645 West 200 North P.O. Box 540636 North Salt Lake, UT 84054 645 West 200 North North Salt Lake, UT 84054 Source Contact UTM Coordinates Name: Aaron Lee 421,880 m Easting Phone: (801) 936-8042 Ext 364 4,522,035 m Northing Email: alee@companionsystems.com Datum NAD83 UTM Zone 12 SIC code 3578 (Calculating & Accounting Machines, Except Electronic Computers) SOURCE INFORMATION General Description Companion Systems Incorporated produces enclosures for automatic bank teller machines in North Salt Lake City in Davis County. The processes involved in the enclosure production include molding fabrication, gelcoating, barrier coating/laminating, and painting. The company operates up to 20 hours per day and 360 days per year. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Davis County Airs Source Size: B Applicable Federal Standards None Project Description The source has requested to add a new paint booth. A new heating unit rated at 2.5 MMBtu/hr will provide heated air to the paint booth. The paint booth will be equipped with filters with a control DAQE-AN101810010-24 Page 4 efficiency of 98.9% to control particulate emissions from the painting operations. This new paint booth is intended to allow the painted products more drying time and also allow larger parts to be painted. The new paint booth will not increase paint consumption. There are no emission increases from the sitewide painting operations. Emissions from the heating unit are added to the sitewide total emissions. The source has also requested to remove the following processes and equipment from the AO DAQE-AN101810009-17: II.A.9, Acetone Recycling, and II.A.13, One (1) Cut and Buff Booth (Back Shop). The booth did not vent to the atmosphere. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 1290 1722.00 Carbon Monoxide 0.90 1.10 Nitrogen Oxides 1.08 1.36 Particulate Matter - PM10 0.08 3.24 Particulate Matter - PM2.5 0.08 0.12 Volatile Organic Compounds 0.06 15.06 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Cadmium Compounds (CAS #CAE750) 0 20 Chromium Compounds (CAS #CMJ500) 0 20 Dimethyl Phthalate (CAS #131113) 0 500 Ethyl Benzene (CAS #100414) 0 1000 Glycol Ethers (CAS #EDF109) 0 40 Hexane (CAS #110543) 40 40 Lead Chromate (CAS #18454121) 0 80 Methanol (CAS #67561) 0 40 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 600 Methyl Methacrylate (CAS #80626) 0 800 Methylene Chloride (Dichloromethane) (CAS #75092) 0 440 Styrene (CAS #100425) 0 15000 Toluene (CAS #108883) 0 1000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 2500 Change (TPY) Total (TPY) Total HAPs 0.02 11.04 DAQE-AN101810010-24 Page 5 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Companion Systems Incorporated Manufacturer of Enclosures of Bank Teller Machines II.A.2 Tooling Gelcoat Booth Equipment: Air, airless, air assist and HVLP spray guns; two (2) exhaust stacks II.A.3 Tooling Laminating Equipment: One (1) internal mix airless chop gun and one (1) spray gun; two (2) exhaust stacks DAQE-AN101810010-24 Page 6 II.A.4 Gelcoat/Paint Booths Gelcoat/paint booth Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack Paint booth with 1 MMBtu/hr natural gas-fired roof-mounted heater Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.5 Production Fabrication Area Barrier coat and lamination (Chop Booth) Equipment: One (1) flow coat chop gun; one (1) internal mix gun, one (1) spray gun, and three (3) exhaust stacks II.A.6 Production Grinding Two (2) booths, mold removal, clean up and assembly Equipment: one (1) dust collector II.A.7 Front Shop North Paint Booths (total 5 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.8 Back Shop South Paint Booths (total 2 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.9 Back Shop Enclosed Paint Booth Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.10 Back Shop Enclosed Paint Booth Natural gas-fired heater rated at 1 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.11 Back Shop Enclosed Paint Spray Booth - new Natural gas-fired heater rated at 2.5 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack II.A.12 Eight (8) Closed Dip Tanks Located at: Tooling gelcoat booth (1) Tooling laminating area (1) Production gelcoating area (1) Laminating area (2) Chop booth (1) North paint area (1) Back shop paint area (1) II.A.13 Dust Collectors (for information only) One (1) Pattern Shop Torit dust collector (vents back into the building) One (1) Tooling Dust Collector (vents back into the building) SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Companion Systems Incorporated shall comply with the following requirements II.B.1.a The owner/operator shall vent the air streams from the Pattern Shop Torit back into the building. [R307-401-8] DAQE-AN101810010-24 Page 7 II.B.1.b The owner/operator shall vent the air streams from the Tooling Dust Collector back into the building. [R307-401-8] II.B.1.c The owner/operator shall install filters in the work areas in II.A.2 through II.A.5 and II.A.7 through II.A.11 to control process streams from their respective processes. All exhaust air from the work areas shall be routed through their respective filters before being vented to the atmosphere. The filters shall be maintained and replaced in accordance with manufacturer's recommendations or instructions. [R307-401-8] II.B.1.d The owner/operator shall not allow visible emissions from the following emission points to exceed the following limits: A. All filters and dust collectors - 10% opacity B. All paint booths - 10% opacity C. All-natural gas combustion units - 10% opacity. [R307-401-8] II.B.1.d.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.e The owner/operator shall not exceed 20 hours per calendar day for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting. [R307-401-8] II.B.1.e.1 The owner/operator shall calculate total hours in a calendar day by adding all operating hours from midnight to midnight. Hours of operation shall be kept in an operations log by a supervisor. [R307-401-8] II.B.1.f The owner/operator shall not exceed 360 operating days per rolling 12-month period for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting. [R307-401-8] DAQE-AN101810010-24 Page 8 II.B.1.f.1 The owner/operator shall: A. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months B. Determine operating days by the supervisor monitoring and maintaining the operations log C. Keep the records of operation on a daily basis D. Keep the records of operation for all periods when the plant is in operation. [R307-401-8] II.B.1.g The owner/operator shall only use natural gas as a fuel. [R307-401-8] II.B.1.h The owner/operator shall comply with applicable requirements in R307-342, 350, and 353. [R307-342, R307-350, R307-353] II.B.2 VOC & HAP Requirements II.B.2.a The owner/operator shall not emit more than the following from evaporative sources (painting, coating, and/or cleaning) on site: 15.00 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for dimethylphalate 0.50 tons per rolling 12-month period for ethyl benzene 0.02 tons per rolling 12-month period for glycol ether 0.02 tons per rolling 12-month period for methanol 0.40 tons per rolling 12-month period for methyl methacrylate 0.22 tons per rolling 12-month period for methylene chloride 0.30 tons per rolling 12-month period for methyl isobutyl ketone 7.50 tons per rolling 12-month period for styrene 0.50 tons per rolling 12-month period for toluene 1.25 tons per rolling 12-month period for xylene 0.01 tons per rolling 12-month period for cadmium compound 0.01 tons per rolling 12-month period for chromium compound 0.04 tons per rolling 12-month period for lead chromate, and 11.02 tons per rolling 12-month period for all HAPs combined. [R307-401-8] DAQE-AN101810010-24 Page 9 II.B.2.a.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed] HAP = [% HAP by Weight/100] x [Density] x [Volume Consumed] [R307-401-8] II.B.2.a.2 The owner/operator shall use a mass-balance method to quantify any amount of VOCs and HAPs reclaimed. The owner/operator shall subtract the amount of VOCs and HAPs reclaimed from the quantities calculated above to provide the monthly total emissions of VOCs and HAPs. [R307-401-8] II.B.2.a.3 The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC- and HAP-emitting material B. The maximum percent by weight of VOCs and each HAP in each material used C. The density of each material used D. The volume of each VOC- and HAP-emitting material used E. The amount of VOCs and the amount of each HAP emitted from each material F. The amount of VOCs and the amount of each HAP reclaimed and/or controlled from each material G. The total amount of VOCs, the total amount of each HAP, and the total amount of all HAPs combined emitted from all materials (in tons). [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN101810009-17 dated December 6, 2017 Incorporates NOI dated January 10, 2023 Incorporates additional information dated September 13, 2023 Incorporates additional information dated November 20, 2023 Incorporates additional information dated November 24, 2023 DAQE-AN101810010-24 Page 10 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN101810010-23 December 21, 2023 Aaron Lee Companion Systems Incorporated 645 West 200 North P.O. Box 540636 North Salt Lake, UT 84054 alee@companionsystems.com Dear Mr. Lee: Re: Intent to Approve: Modification to Approval Order DAQE-AN101810009-17 to Update Equipment Project Number: N101810010 The attached document is the Intent to Approve (ITA) for the above-referenced project. The Intent to Approve is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this Intent to Approve should include the engineer's name, Mr. Enqiang He, as well as the DAQE number as shown on the upper right-hand corner of this letter. Mr. Enqiang He, can be reached at (801) 556-1580 or ehe@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:EH:jg cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN101810010-23 Modification to Approval Order DAQE-AN101810009-17 to Update Equipment Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Companion Systems Incorporated Issued On December 21, 2023 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-IN101810010-23 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Companion Systems Incorporated Companion Systems Incorporated Mailing Address Physical Address 645 West 200 North P.O. Box 540636 645 West 200 North North Salt Lake, UT 84054 North Salt Lake, UT 84054 Source Contact UTM Coordinates Name Aaron Lee 421,880 m Easting Phone (801) 936-8042 Ext 364 4,522,035 m Northing Email alee@companionsystems.com Datum NAD83 UTM Zone 12 SIC code 3578 (Calculating & Accounting Machines, Except Electronic Computers) SOURCE INFORMATION General Description Companion Systems Incorporated produces enclosures for automatic bank teller machines in North Salt Lake City in Davis County. The processes involved in the enclosure production include molding fabrication, gelcoating, barrier coating/laminating, and painting. The company operates up to 20 hours per day and 360 days per year. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT Particulate matter less than 2.5 microns in size NAA Davis County Airs Source Size: B Applicable Federal Standards None Project Description The source has requested to add a new paint booth. A new heating unit rated at 2.5 MMBtu/hr will provide heated air to the paint booth. The paint booth will be equipped with filters with a control efficiency of 98.9% to control particulate emissions from the painting operations. This new paint booth is intended to allow the painted products more drying time and also allow larger parts to be painted. The new paint booth will not increase paint consumption. There are no emission increases from the sitewide painting operations. Emissions from the heating unit are added to the sitewide total emissions. DAQE-IN101810010-23 Page 4 The source has also requested to remove the following processes and equipment from the Approval Order DAQE-AN101810009-17: - II.A.9, Acetone Recycling, and - II.A.13, One (1) Cut and Buff Booth (Back Shop). The booth did not vent to the atmosphere. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (Tons per year) Total (Tons per year) CO2 Equivalent 1290 1722.00 Carbon Monoxide 0.90 1.10 Nitrogen Oxides 1.08 1.36 Particulate Matter - Particulate matter less than 10 microns in size 0.08 3.24 Particulate Matter - PM2.5 0.08 0.12 Volatile Organic Compounds 0.06 15.06 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Cadmium Compounds (CAS #CAE750) 0 20 Chromium Compounds (CAS #CMJ500) 0 20 Dimethyl Phthalate (CAS #131113) 0 500 Ethyl Benzene (CAS #100414) 0 1000 Glycol Ethers (CAS #EDF109) 0 40 Hexane (CAS #110543) 40 40 Lead Chromate (CAS #18454121) 0 80 Methanol (CAS #67561) 0 40 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 600 Methyl Methacrylate (CAS #80626) 0 800 Methylene Chloride (Dichloromethane) (CAS #75092) 0 440 Styrene (CAS #100425) 0 15000 Toluene (CAS #108883) 0 1000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 2500 Change (Tons per year) Total (Tons per year) Total HAPs 0.02 11.04 PUBLIC NOTICE STATEMENT The Notice of Intent for the above-referenced project has been evaluated and has been found to be consistent with the requirements of Utah Administrative Code R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an Approval Order by the Director. DAQE-IN101810010-23 Page 5 A 30-day public comment period will be held in accordance with Utah Administrative Code R307-401-7. A notification of the intent to approve will be published in the Ogden Standard Examiner on December 23, 2023. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with Utah Administrative Code R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the Approval Order may be changed as a result of the comments received. SECTION I: GENERAL PROVISIONS The intent is to issue an air quality Approval Order authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this Approval Order conform to those used in the Utah Administrative Code R307 and 40 CFR. Unless noted otherwise, references cited in these Approval Order conditions refer to those rules. [R307-101] I.2 The limits set forth in this Approval Order shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this Approval Order that could affect the emissions covered by this Approval Order must be reviewed and approved. [R307-401-1] I.4 All records referenced in this Approval Order or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this Approval Order or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this Approval Order shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with Utah Administrative Code R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with Utah Administrative Code R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This Approval Order may become invalid if construction is not commenced within 18 months from the date of this Approval Order or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: New Source Review Section. [R307-401-18] DAQE-IN101810010-23 Page 6 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality Approval Order authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Companion Systems Inc. Manufacturer of Enclosures of Bank Teller Machines II.A.2 Tooling Gelcoat Booth Equipment: Air, airless, air assist and HVLP spray guns; two (2) exhaust stacks II.A.3 Tooling Laminating Equipment: One (1) internal mix airless chop gun and one (1) spray gun; two (2) exhaust stacks II.A.4 Gelcoat/Paint Booths Gelcoat/paint booth Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack Paint booth with 1 MMBtu/hr natural gas-fired roof-mounted heater Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.5 Production Fabrication Area Barrier coat and lamination (Chop Booth) Equipment: One (1) flow coat chop gun; one (1) internal mix gun, one (1) spray gun, and three (3) exhaust stacks II.A.6 Production Grinding Two (2) booths, mold removal, clean up and assembly Equipment: one (1) dust collector II.A.7 Front Shop North Paint Booths (total 5 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.8 Back Shop South Paint Booths (total 2 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.9 Back Shop Enclosed Paint Booth Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.10 Back Shop Enclosed Paint Booth Natural gas-fired heater rated at 1 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.11 Back Shop Enclosed Paint Spray Booth - new Natural gas-fired heater rated at 2.5 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack DAQE-IN101810010-23 Page 7 II.A.12 Eight (8) Closed Dip Tanks Located at: Tooling gelcoat booth (1) Tooling laminating area (1) Production gelcoating area (1) Laminating area (2) Chop booth (1) North paint area (1) Back shop paint area (1) II.A.13 Dust Collectors (for information only) One (1) Pattern Shop Torit dust collector (vents back into the building) One (1) Tooling Dust Collector (vents back into the building) SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality Approval Order authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Companion Systems Incorporated shall comply with the following requirements II.B.1.a The owner/operator shall vent the air streams from the Pattern Shop Torit back into the building. [R307-401-8] II.B.1.b The owner/operator shall vent the air streams from the Tooling Dust Collector back into the building. [R307-401-8] II.B.1.c The owner/operator shall install filters in the work areas in II.A.2 through II.A.5 and II.A.7 through II.A.11 to control process streams from their respective processes. All exhaust air from the work areas shall be routed through their respective filters before being vented to the atmosphere. The filters shall be maintained and replaced in accordance with manufacturer's recommendations or instructions. [R307-401-8] II.B.1.d The owner/operator shall not allow visible emissions from the following emission points to exceed the following limits: A. All filters and dust collectors - 10% opacity B. All paint booths - 10% opacity C. All-natural gas combustion units - 10% opacity. [R307-401-8] II.B.1.d.1 Opacity observations of emissions from stationary sources shall be conducted according to Title 40 of the Code of Federal Regulations 60, Appendix A, Method 9. [R307-401-8] DAQE-IN101810010-23 Page 8 II.B.1.e The owner/operator shall not exceed 20 hours per calendar day for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting. [R307-401-8] II.B.1.e.1 The owner/operator shall calculate total hours in a calendar day by adding all operating hours from midnight to midnight. Hours of operation shall be kept in an operations log by a supervisor. [R307-401-8] II.B.1.f The owner/operator shall not exceed 360 operating days per rolling 12-month period for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting. [R307-401-8] II.B.1.f.1 The owner/operator shall: A. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months B. Determine operating days by the supervisor monitoring and maintaining the operations log C. Keep the records of operation on a daily basis D. Keep the records of operation for all periods when the plant is in operation. [R307-401-8] II.B.1.g The owner/operator shall only use natural gas as a fuel. [R307-401-8] II.B.1.h The owner/operator shall comply with applicable requirements in R307-342, 350, and 353. [R307-342, R307-350, R307-353] DAQE-IN101810010-23 Page 9 II.B.2 VOC & Hazardous air pollutant(s) Requirements II.B.2.a The owner/operator shall not emit more than the following from evaporative sources (painting, coating, and/or cleaning) on site: 15.00 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for dimethylphalate 0.50 tons per rolling 12-month period for ethyl benzene 0.02 tons per rolling 12-month period for glycol ether 0.02 tons per rolling 12-month period for methanol 0.40 tons per rolling 12-month period for methyl methacrylate 0.22 tons per rolling 12-month period for methylene chloride 0.30 tons per rolling 12-month period for methyl isobutyl ketone 7.50 tons per rolling 12-month period for styrene 0.50 tons per rolling 12-month period for toluene 1.25 tons per rolling 12-month period for xylene 0.01 tons per rolling 12-month period for cadmium compound 0.01 tons per rolling 12-month period for chromium compound 0.04 tons per rolling 12-month period for lead chromate, and 11.02 tons per rolling 12-month period for all Hazardous air pollutant(s) combined. [R307-401-8] II.B.2.a.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed] HAP = [% Hazardous air pollutant(s) by Weight/100] x [Density] x [Volume Consumed] [R307-401-8] II.B.2.a.2 The owner/operator shall use a mass-balance method to quantify any amount of VOCs and Hazardous air pollutant(s) reclaimed. The owner/operator shall subtract the amount of VOCs and Hazardous air pollutant(s) reclaimed from the quantities calculated above to provide the monthly total emissions of VOCs and HAPs. [R307-401-8] DAQE-IN101810010-23 Page 10 II.B.2.a.3 The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC- and HAP-emitting material B. The maximum percent by weight of VOCs and each Hazardous air pollutant(s) in each material used C. The density of each material used D. The volume of each VOC- and HAP-emitting material used E. The amount of VOCs and the amount of each Hazardous air pollutant(s) emitted from each material F. The amount of VOCs and the amount of each Hazardous air pollutant(s) reclaimed and/or controlled from each material G. The total amount of VOCs, the total amount of each HAP, and the total amount of all HAPs combined emitted from all materials (in tons). [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN101810009-17 dated December 6, 2017 Incorporates NOI dated January 10, 2023 Incorporates additional information dated September 13, 2023 Incorporates additional information dated November 20, 2023 Incorporates additional information dated November 24, 2023 DAQE-IN101810010-23 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area National Ambient Air Quality Standards National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review Particulate matter less than 10 microns in size Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration Potential to emit Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act Tons per year Tons per year UAC Utah Administrative Code DAQE-IN101810010-23 Page 12 VOC Volatile organic compounds Companion Systems Incorporated 10181 0010 - Page 1 of 2 FILER Jeree Greenwood jereeg@utah.gov (801) 536-4000 FILING FOR Standard-Examiner Columns Wide:1 Ad Class:Legals INTERIM AD DRAFT T h i s is t he p r oo f o f yo ur ad sc he du l e d to r u n in S t an d a rd -E xa m i n e r o n t he d a te s in dic ate d be l ow. If c h a n ge s a r e ne ed ed , p l ea se co nt a ct us pr i o r to d ea dlin e a t (8 01 ) 6 25 -4 30 2. Notice ID: vqRKnlzvL101uLlDyVLj | Proof Updated: Dec. 20, 2023 at 02:02pm MST Notice Name: Companion Systems Incorporated 10181 0010 This is not an invoice. Below is an estimated price, and it is subject to change. You will receive an invoice with the final price upon invoice creation by the publisher. 12/23/2023: Custom 295.72 Base Affidavit Fee 12.00 Subtotal $307.72 Tax $0.00 Processing Fee $30.77 Total $338.49 See Proof on Next Page Companion Systems Incorporated 10181 0010 - Page 2 of 2 Companion Systems Incorporated 10181 0010 - Page 1 of 1 [def:$signername|printname|req|signer1] [def:$signersig|sig|req|signer1] [def:$notarysig|sig|req|notary] [def:$date|date|req|notary] [def:$state|state|req|notary] [def:$county|county|req|notary] [def:$disclosure|disclosure|req|notary] [def:$seal|seal|req|notary] AFFIDAVIT OF PUBLICATION ACCOUNT #DESCRIPTION TIMES PROOF TOTAL CHARGES vqRKnlzvL101uLlDyVLj 1 .00 338.49 State of New Jersey, County of Hudson, ss: Ayesha Carletta M Cochran-Worthen, being first duly sworn, deposes and says: That (s)he is a duly authorized signatory of Column Software, PBC, duly authorized agent of Standard- Examiner, a newspaper printed and published in the City of Ogden, County of Weber, Davis, Box Elder and Morgan, State of Utah, and that this affidavit is Page 1 of 1 with the full text of the sworn-to notice set forth on the pages that follow, and the hereto attached. That said newspaper was regularly issued and circulated on those dates. Same was also published online at utahlegals.com, according to Section 45-1-101 -Utah Code Annotated, beginning on the first date of publication, for at least 30 days thereafter and a minimum of 30 days prior to the date of scheduled. PUBLICATION DATES: Dec. 23, 2023 NOTICE ID: vqRKnlzvL101uLlDyVLj PUBLISHER ID: UC0085 NOTICE NAME: Companion Systems Incorporated 10181 0010 Publication Fee: 338.49 [$signersig ] (Signed)______________________________________ [$seal] VERIFICATION State of New Jersey County of Hudson Subscribed in my presence and sworn to before me on this: [$date] [$notarysig ] ______________________________ Notary Public [$disclosure] 12/27/2023 This notarial act involved the use of communication technology DAQE-NN101810010-23 December 21, 2023 Ogden Standard Examiner Legal Advertising Department 332 Standard Way P.O. Box 12790 Ogden, Utah 84412 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Ogden Standard Examiner (Account Number: 100331) on December 23, 2023. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Wasatch Front Regional Council cc: Davis County 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN101810010-23 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Companion Systems Incorporated Location: Companion Systems Incorporated – North Salt Lake, UT Project Description: Companion Systems Incorporated produces enclosures for automatic bank teller machines in North Salt Lake City, Davis County, Utah. The processes involved in the enclosure production include molding fabrication, gelcoating, barrier coating/laminating, and painting. The company conducts up to 20 hours per day and 360 days per year of operations of these manufacturing processes. The company has requested to add a new paint booth and an associated air heating unit. Particulate emissions from the booth will be controlled by filters. In addition, the facility will remove acetone recycling process and the cut and buff booth from its operations. Site-wide emissions will be adjusted to reflect natural gas combustion emissions from the air heating unit. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before January 22, 2024 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: December 23, 2023 {{#s=Sig_es_:signer1:signature}} DAQE- RN101810010 November 29, 2023 Aaron Lee Companion Systems Incorporated 645 West 200 North P.O. Box 540636 North Salt Lake, UT 84054 alee@companionsystems.com Dear Eston Kimber, Re: Engineer Review: Modification to AO DAQE-AN101810009-17 to Update Equipment Project Number: N101810010 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Companion Systems Incorporated should complete this review within 10 business days of receipt. Companion Systems Incorporated should contact Mr. Enqiang He at (801) 556-1580 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Mr. Enqiang He at ehe@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Companion Systems Incorporated does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Companion Systems Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N101810010 Owner Name Companion Systems Incorporated Mailing Address 645 West 200 North P.O. Box 540636 North Salt Lake, UT, 84054 Source Name Companion Systems Incorporated Source Location 645 West 200 North North Salt Lake, UT 84054 UTM Projection 421,880 m Easting, 4,522,035 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3578 (Calculating & Accounting Machines, Except Electronic Computers) Source Contact Aaron Lee Phone Number (801) 936-8082 Ext. 364 Email alee@companionsystems.com Billing Contact Aaron Lee Phone Number (801) 936-8082 Ext. 364 Email alee@companionsystems.com Project Engineer Mr. Enqiang He, Engineer Phone Number (801) 556-1580 Email ehe@utah.gov Notice of Intent (NOI) Submitted January 10, 2023 Date of Accepted Application November 28, 2023 Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 2 SOURCE DESCRIPTION General Description Companion Systems Incorporated produces enclosures for automatic bank teller machines in North Salt Lake City in Davis County. The processes involved in the enclosure production include molding fabrication, gelcoating, barrier coating/laminating, and painting. The company operates up to 20 hours per day and 360 days per year. NSR Classification: Minor Modification at Minor Source Source Classification Located in Salt Lake City UT PM2.5 NAA and Northern Wasatch Front O3 NAA Davis County Airs Source Size: B Applicable Federal Standards None Project Proposal Modification to AO DAQE-AN101810009-17 to Update Equipment Project Description The source has requested to add a new paint booth. A new heating unit rated at 2.5 MMBtu/hr will provide heated air to the paint booth. The paint booth will be equipped with filters with a control efficiency of 98.9% to control particulate emissions from the painting operations. This new paint booth is intended to allow the painted products more drying time and also allow larger parts to be painted. The new paint booth will not increase paint consumption. There are no emission increases from the sitewide painting operations. Emissions from the heating unit are added to the sitewide total emissions. The source has also requested to remove the following processes and equipment from the AO DAQE-AN101810009-17: II.A.9, Acetone Recycling, and II.A.13, One (1) Cut and Buff Booth (Back Shop). The booth did not vent to the atmosphere. EMISSION IMPACT ANALYSIS All criteria pollutant emissions are either below their respective modeling thresholds, or the area is nonattainment for PM2.5; therefore, modeling is not required for the modification. [Last updated November 29, 2023] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 1290 1722.00 Carbon Monoxide 0.90 1.10 Nitrogen Oxides 1.08 1.36 Particulate Matter - PM10 0.08 3.24 Particulate Matter - PM2.5 0.08 0.12 Volatile Organic Compounds 0.06 15.06 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Cadmium Compounds (CAS #CAE750) 0 20 Chromium Compounds (CAS #CMJ500) 0 20 Dimethyl Phthalate (CAS #131113) 0 500 Ethyl Benzene (CAS #100414) 0 1000 Glycol Ethers (CAS #EDF109) 0 40 Hexane (CAS #110543) 40 40 Lead Chromate (CAS #18454121) 0 80 Methanol (CAS #67561) 0 40 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 600 Methyl Methacrylate (CAS #80626) 0 800 Methylene Chloride (Dichloromethane) (CAS #75092) 0 440 Styrene (CAS #100425) 0 15000 Toluene (CAS #108883) 0 1000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 2500 Change (TPY) Total (TPY) Total HAPs 0.02 11.04 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding new spray booth The new paint booth will be equipped with filters to control particulate emissions from the painting operations. Exhaust from the spray booth will be limited to 10% opacity. The associated air heater rated at 2.5 MMBtu/hr is fired with natural gas, and is exempt per R307-401-10. The Minor NSR Section recommends the filters and opacity limit as BACT for controlling PM from the paint booth. This new paint booth is intended to allow the painted products more drying time and also allow larger parts to be painted. The proposed paint booth will share the current painting loads with the ten (10) existing paint booths; therefore, adding the new paint booth will not increase paint consumption or emissions. VOC emissions from the paint booth would average at 1.36 tpy. For such a small amount of emissions, the available control technologies for paint booths, such as thermal or catalytic oxidizers, would not be economically feasible. The source is located in a nonattainment area for ozone. Like the ten (10) existing booths, the proposed paint booth will be subject to applicable requirements in UAC R307-342, 350, and 353. The Minor NSR Section recommends the RACTs as BACT for controlling VOCs from the paint booth. [Last updated November 29, 2023] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Companion Systems Inc. Manufacturer of Enclosures of Bank Teller Machines II.A.2 Tooling Gelcoat Booth Equipment: Air, airless, air assist and HVLP spray guns; two (2) exhaust stacks II.A.3 Tooling Laminating Equipment: One (1) internal mix airless chop gun and one (1) spray gun; two (2) exhaust stacks II.A.4 Gelcoat/Paint Booths Gelcoat/paint booth Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack Paint booth with 1 MMBtu/hr natural gas-fired roof-mounted heater Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 6 II.A.5 Production Fabrication Area Barrier coat and lamination (Chop Booth) Equipment: One (1) flow coat chop gun; one (1) internal mix gun, one (1) spray gun, and three (3) exhaust stacks II.A.6 Production Grinding Two (2) booths, mold removal, clean up and assembly Equipment: one (1) dust collector II.A.7 Front Shop North Paint Booths (total 5 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.8 Back Shop South Paint Booths (total 2 booths) Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack per booth II.A.9 Back Shop Enclosed Paint Booth Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.10 Back Shop Enclosed Paint Booth Natural gas-fired heater rated at 1 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; two (2) exhaust stacks II.A.11 NEW Back Shop Enclosed Paint Spray Booth - new Natural gas-fired heater rated at 2.5 MMBtu/hr Equipment: air, airless, and air assist and HVLP spray guns; one (1) exhaust stack II.A.12 Eight (8) Closed Dip Tanks Located at: Tooling gelcoat booth (1) Tooling laminating area (1) Production gelcoating area (1) Laminating area (2) Chop booth (1) North paint area (1) Back shop paint area (1) II.A.13 Dust Collectors (for information only) One (1) Pattern Shop Torit dust collector (vents back into the building) One (1) Tooling Dust Collector (vents back into the building) SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Companion Systems Incorporated shall comply with the following requirements Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 7 II.B.1.a NEW The owner/operator shall vent the air streams from the Pattern Shop Torit back into the building. [R307-401-8] II.B.1.b NEW The owner/operator shall vent the air streams from the Tooling Dust Collector back into the building. [R307-401-8] II.B.1.c NEW The owner/operator shall install filters in the work areas in II.A.2 through II.A.5 and II.A.7 through II.A.11 to control process streams from their respective processes. All exhaust air from the work areas shall be routed through their respective filters before being vented to the atmosphere. The filters shall be maintained and replaced in accordance with manufacturer's recommendations or instructions. [R307-401-8] II.B.1.d NEW The owner/operator shall not allow visible emissions from the following emission points to exceed the following limits: A. All filters and dust collectors - 10% opacity B. All paint booths - 10% opacity C. All natural gas combustion units - 10% opacity [R307-401-8] II.B.1.d.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.e NEW The owner/operator shall not exceed 20 hours per calendar day for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting [R307-401-8] II.B.1.e.1 NEW The owner/operator shall calculate total hours in a calendar day by adding all operating hours from midnight to midnight. Hours of operation shall be kept in an operations log by a supervisor. [R307-401-8] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 8 II.B.1.f NEW The owner/operator shall not exceed 360 operating days per rolling 12-month period for each of the following processes: A. Mold fabrication B. Production gelcoat C. Barrier coat/ laminating D. Painting [R307-401-8] II.B.1.f.1 NEW The owner/operator shall: A. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months B. Determine operating days by the supervisor monitoring and maintaining the operations log C. Keep the records of operation on a daily basis D. Keep the records of operation for all periods when the plant is in operation [R307-401-8] II.B.1.g The owner/operator shall only use natural gas as a fuel. [R307-401-8] II.B.1.h NEW The owner/operator shall comply with applicable requirements in R307-342, 350, and 353. [R307-342, R307-350, R307-353] II.B.2 NEW VOC & HAP Requirements Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 9 II.B.2.a NEW The owner/operator shall not emit more than the following from evaporative sources (painting, coating, and/or cleaning) on site: 15.00 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for dimethyl phalate 0.50 tons per rolling 12-month period for ethyl benzene 0.02 tons per rolling 12-month period for glycol ether 0.02 tons per rolling 12-month period for methanol 0.40 tons per rolling 12-month period for methyl methacrylate 0.22 tons per rolling 12-month period for methylene chloride 0.30 tons per rolling 12-month period for methyl isobutyl ketone 7.50 tons per rolling 12-month period for styrene 0.50 tons per rolling 12-month period for toluene 1.25 tons per rolling 12-month period for xylene 0.01 tons per rolling 12-month period for cadmium compound 0.01 tons per rolling 12-month period for chromium compound 0.04 tons per rolling 12-month period for lead chromate, and 11.02 tons per rolling 12-month period for all HAPs combined [R307-401-8] II.B.2.a.1 NEW The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed] HAP = [% HAP by Weight/100] x [Density] x [Volume Consumed] [R307-401-8] II.B.2.a.2 NEW The owner/operator shall use a mass-balance method to quantify any amount of VOCs and HAPs reclaimed. The owner/operator shall subtract the amount of VOCs and HAPs reclaimed from the quantities calculated above to provide the monthly total emissions of VOCs and HAPs. [R307-401-8] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 10 II.B.2.a.3 NEW The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC- and HAP-emitting material B. The maximum percent by weight of VOCs and each HAP in each material used C. The density of each material used D. The volume of each VOC- and HAP-emitting material used E. The amount of VOCs and the amount of each HAP emitted from each material F. The amount of VOCs and the amount of each HAP reclaimed and/or controlled from each material G. The total amount of VOCs, the total amount of each HAP, and the total amount of all HAPs combined emitted from all materials (in tons) [R307-401-8] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 11 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN101810009-17 dated December 6, 2017 Incorporates NOI dated January 10, 2023 Incorporates additional information dated September 13, 2023 Incorporates additional information dated November 20, 2023 Incorporates additional information dated November 24, 2023 REVIEWER COMMENTS 1. Comment regarding emission calculations for the natural gas-fired heater: Emission calculations were based on 2.5 MMBtu/hr heat input operating at 8,760 hrs per year. Emission factors are from the AP-42 Chapter 1.4. [Last updated November 28, 2023] 2. Comment regarding R307-357 Consumer Products : The source does not produce consumer products. Therefore, this rule does not apply to the source. The reference to the rule has been removed. [Last updated November 29, 2023] 3. Comment regarding Federal Standards and Title V Applicability: Companion Systems Inc. is not a major source, is not subject to any federal standards, and is not a Title IV source; therefore, it is not a Title V source. [Last updated November 29, 2023] Engineer Review N101810010: Companion Systems Incorporated November 29, 2023 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…1/7 Enqiang He <ehe@utah.gov> Project Reassignment 12 messages Enqiang He <ehe@utah.gov>Tue, Mar 28, 2023 at 6:04 PM To: Eston Kimber <ekimber@companionsystems.com> Hi Eston, Colby Johnson has left the DAQ. I have taken over your project. Let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov Eston Kimber <ekimber@companionsystems.com>Wed, Jul 19, 2023 at 10:02 AM To: Enqiang He <ehe@utah.gov> Hello EQ , I'm finally geng back around to this project. It seems the process to add equipment has changed from years past. Computers and I don't get a long... What do we need to get to you so we can move forward with this paint booth? From: Enqiang He <ehe@utah.gov> Sent: Tuesday, March 28, 2023 6:04 PM To: Eston Kimber <ekimber@companionsystems.com> Subject: Project Reassignment [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Jul 19, 2023 at 10:54 AM To: Eston Kimber <ekimber@companionsystems.com> Hello Eston, Thanks for contacting me. 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…2/7 Colby Johnson, the previous engineer who has left since, sent you an email requesting more information in February. I'm attaching that email for your reference. Have you responded to his email yet? Please advise. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] Email (2) - Request for More Information (1).pdf 116K Eston Kimber <ekimber@companionsystems.com>Wed, Jul 19, 2023 at 1:14 PM To: Enqiang He <ehe@utah.gov> I don't see any responses or discussions with him. I'm leaving Companion Systems next week aer 36 years. I'd like to have as much of this completed as possible. I'll sll be involved a bit from the sidelines. I can be contacted via email at sledguy163@gmail.com From: Enqiang He <ehe@utah.gov> Sent: Wednesday, July 19, 2023 10:54 AM To: Eston Kimber <ekimber@companionsystems.com> Subject: Re: Project Reassignment [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Jul 19, 2023 at 1:42 PM To: Eston Kimber <ekimber@companionsystems.com> We are still waiting for your responses to Colby's email. Let me know when we can receive the responses. Thank you. 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…3/7 EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] eston-kimber_e3424ce8-c09c-404d-b6a9-a1352d6ad03a.jpg 19K Enqiang He <ehe@utah.gov>Wed, Sep 6, 2023 at 12:10 PM To: Eston Kimber <ekimber@companionsystems.com>, sledguy163@gmail.com Hello Eston, I hope you are still involved with Companion's permitting responsibilities. If not, would you forward this email to the one who is? Thanks. I have conducted a technical review on the NOI you submitted early this year. As a reminder, this project was assigned to Colby who left the DAQ after the assignment. I took over the project in March. Here are a few questions I'd like to seek your input: 1. The new paint booth. Will the paint booth share the existing work loads with other existing paint booths? Or will you increase painting activities (using more paints) which will result in increases in emissions? If this is the case, you need to calculate VOC, HAPs, PM10 and PM2.5 emissions from the new paint booth. 2. The new 2.5 MMBtu/hr natural gas-fired heat unit. You need to calculate emissions from this heat unit. 3. The dust/chip collection system. Is this a new system, or does it replace another similar system? If it is a new system, does it vent to the atmosphere? If yes, then calculate emissions. Please provide the information requested above ASAP, preferably within 2 weeks from today. Let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…4/7 [Quoted text hidden] E Kimber <sledguy163@gmail.com>Wed, Sep 13, 2023 at 8:37 PM To: Enqiang He <ehe@utah.gov>, rnielson@companionsystems.com Hello, EQ, Sorry it's taken this long to get back to you. Being semi-retired takes more of my time than my full time job did... I think I'm doing it wrong. I have put my responses in red behind your questions. Feel free to contact me if you still have questions. I have conducted a technical review on the NOI you submitted early this year. As a reminder, this project was assigned to Colby who left the DAQ after the assignment. I took over the project in March. Here are a few questions I'd like to seek your input: 1. The new paint booth. Will the paint booth share the existing work loads with other existing paint booths? Or will you increase painting activities (using more paints) which will result in increases in emissions? If this is the case, you need to calculate VOC, HAPs, PM10 and PM2.5 emissions from the new paint booth. The plan for the new booth is to allow other freshly painted product time to cure prior to moving it out of the booths. The new booth will not increase output or the quantity of paint used. The new booth is intended to allow the painted product more dry time and increase the quality of the product / paint job. The new booth is also much taller than some of the other booths and will allow some of our larger units to be painted with less spatial restrictions. 2. The new 2.5 MMBtu/hr natural gas-fired heat unit. You need to calculate emissions from this heat unit. Heat units under 5 Million BTU are exempt from air permitting. Refer to R307-401-10 3. The dust/chip collection system. Is this a new system, or does it replace another similar system? If it is a new system, does it vent to the atmosphere? If yes, then calculate emissions. This is a new unit and it will be vented into the building. No calcs needed. Please provide the information requested above ASAP, preferably within 2 weeks from today. Let me know if you have any questions. Thanks, Let me know if you have any questions and I'll do my best to get back to you much quicker. I have copied Ryan Nielson (plant manager) with Companion Systems to keep him in the loop. [Quoted text hidden] -- Thank you, 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…5/7 Eston Kimber Enqiang He <ehe@utah.gov>Mon, Sep 18, 2023 at 3:44 PM To: E Kimber <sledguy163@gmail.com> Cc: rnielson@companionsystems.com Hi Eston, Thanks for answering my questions. I hope you enjoy your retirement! I agree with you that natural gas equipment under 5 MMBtu/hr is exempt from the permitting requirements. However, emissions from such equipment will need to be accounted for in the plant-wide emission totals. Please let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Nov 1, 2023 at 11:40 PM To: E Kimber <sledguy163@gmail.com> Cc: rnielson@companionsystems.com Hello Eston, I replied to your email on 9/18/23, regarding additional emission information from natural gas combustion equipment. The equipment may be exempted for being less than 5 MMBtu/hr, however, the emissions still need to be accounted for in the sitewide total emissions. Please calculate the emissions and email me the emission calculations ASAP. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…6/7 E Kimber <sledguy163@gmail.com>Mon, Nov 20, 2023 at 11:19 AM To: Enqiang He <ehe@utah.gov>, Ryan Hunsaker <rhunsaker@companionsystems.com> EQ, The following are the PTE calculations I have been able to come up with based on a 520 hour (4 month) operational schedule of the heat unit on the new spray booth. PM 10 - 0.16 TPY PM 2.5 - 0.16 TPY SOx - 0.01 TPY NOx - 2.15 TPY VOC - 0.12 TPY CO - 1.80 TPY Lead - 0 TPY If you have any questions, feel free to contact me. I'm working from home all week. Thank you, Eston [Quoted text hidden] Enqiang He <ehe@utah.gov>Mon, Nov 20, 2023 at 11:46 AM To: E Kimber <sledguy163@gmail.com> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Eston, Did you use a spreadsheet for the calculations? Can I have a copy for that? If not, I'd like to have the parameters for the calculations. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] E Kimber <sledguy163@gmail.com>Mon, Nov 20, 2023 at 2:19 PM To: Enqiang He <ehe@utah.gov> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Here you go. [Quoted text hidden] 11/24/23, 11:30 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…7/7 20231120_141728.jpg 2453K 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…1/7 Enqiang He <ehe@utah.gov> Project Reassignment 14 messages Enqiang He <ehe@utah.gov>Tue, Mar 28, 2023 at 6:04 PM To: Eston Kimber <ekimber@companionsystems.com> Hi Eston, Colby Johnson has left the DAQ. I have taken over your project. Let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov Eston Kimber <ekimber@companionsystems.com>Wed, Jul 19, 2023 at 10:02 AM To: Enqiang He <ehe@utah.gov> Hello EQ , I'm finally geng back around to this project. It seems the process to add equipment has changed from years past. Computers and I don't get a long... What do we need to get to you so we can move forward with this paint booth? From: Enqiang He <ehe@utah.gov> Sent: Tuesday, March 28, 2023 6:04 PM To: Eston Kimber <ekimber@companionsystems.com> Subject: Project Reassignment [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Jul 19, 2023 at 10:54 AM To: Eston Kimber <ekimber@companionsystems.com> Hello Eston, Thanks for contacting me. 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…2/7 Colby Johnson, the previous engineer who has left since, sent you an email requesting more information in February. I'm attaching that email for your reference. Have you responded to his email yet? Please advise. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] Email (2) - Request for More Information (1).pdf 116K Eston Kimber <ekimber@companionsystems.com>Wed, Jul 19, 2023 at 1:14 PM To: Enqiang He <ehe@utah.gov> I don't see any responses or discussions with him. I'm leaving Companion Systems next week aer 36 years. I'd like to have as much of this completed as possible. I'll sll be involved a bit from the sidelines. I can be contacted via email at sledguy163@gmail.com From: Enqiang He <ehe@utah.gov> Sent: Wednesday, July 19, 2023 10:54 AM To: Eston Kimber <ekimber@companionsystems.com> Subject: Re: Project Reassignment [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Jul 19, 2023 at 1:42 PM To: Eston Kimber <ekimber@companionsystems.com> We are still waiting for your responses to Colby's email. Let me know when we can receive the responses. Thank you. 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…3/7 EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] eston-kimber_e3424ce8-c09c-404d-b6a9-a1352d6ad03a.jpg 19K Enqiang He <ehe@utah.gov>Wed, Sep 6, 2023 at 12:10 PM To: Eston Kimber <ekimber@companionsystems.com>, sledguy163@gmail.com Hello Eston, I hope you are still involved with Companion's permitting responsibilities. If not, would you forward this email to the one who is? Thanks. I have conducted a technical review on the NOI you submitted early this year. As a reminder, this project was assigned to Colby who left the DAQ after the assignment. I took over the project in March. Here are a few questions I'd like to seek your input: 1. The new paint booth. Will the paint booth share the existing work loads with other existing paint booths? Or will you increase painting activities (using more paints) which will result in increases in emissions? If this is the case, you need to calculate VOC, HAPs, PM10 and PM2.5 emissions from the new paint booth. 2. The new 2.5 MMBtu/hr natural gas-fired heat unit. You need to calculate emissions from this heat unit. 3. The dust/chip collection system. Is this a new system, or does it replace another similar system? If it is a new system, does it vent to the atmosphere? If yes, then calculate emissions. Please provide the information requested above ASAP, preferably within 2 weeks from today. Let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…4/7 [Quoted text hidden] E Kimber <sledguy163@gmail.com>Wed, Sep 13, 2023 at 8:37 PM To: Enqiang He <ehe@utah.gov>, rnielson@companionsystems.com Hello, EQ, Sorry it's taken this long to get back to you. Being semi-retired takes more of my time than my full time job did... I think I'm doing it wrong. I have put my responses in red behind your questions. Feel free to contact me if you still have questions. I have conducted a technical review on the NOI you submitted early this year. As a reminder, this project was assigned to Colby who left the DAQ after the assignment. I took over the project in March. Here are a few questions I'd like to seek your input: 1. The new paint booth. Will the paint booth share the existing work loads with other existing paint booths? Or will you increase painting activities (using more paints) which will result in increases in emissions? If this is the case, you need to calculate VOC, HAPs, PM10 and PM2.5 emissions from the new paint booth. The plan for the new booth is to allow other freshly painted product time to cure prior to moving it out of the booths. The new booth will not increase output or the quantity of paint used. The new booth is intended to allow the painted product more dry time and increase the quality of the product / paint job. The new booth is also much taller than some of the other booths and will allow some of our larger units to be painted with less spatial restrictions. 2. The new 2.5 MMBtu/hr natural gas-fired heat unit. You need to calculate emissions from this heat unit. Heat units under 5 Million BTU are exempt from air permitting. Refer to R307-401-10 3. The dust/chip collection system. Is this a new system, or does it replace another similar system? If it is a new system, does it vent to the atmosphere? If yes, then calculate emissions. This is a new unit and it will be vented into the building. No calcs needed. Please provide the information requested above ASAP, preferably within 2 weeks from today. Let me know if you have any questions. Thanks, Let me know if you have any questions and I'll do my best to get back to you much quicker. I have copied Ryan Nielson (plant manager) with Companion Systems to keep him in the loop. [Quoted text hidden] -- Thank you, 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…5/7 Eston Kimber Enqiang He <ehe@utah.gov>Mon, Sep 18, 2023 at 3:44 PM To: E Kimber <sledguy163@gmail.com> Cc: rnielson@companionsystems.com Hi Eston, Thanks for answering my questions. I hope you enjoy your retirement! I agree with you that natural gas equipment under 5 MMBtu/hr is exempt from the permitting requirements. However, emissions from such equipment will need to be accounted for in the plant-wide emission totals. Please let me know if you have any questions. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] Enqiang He <ehe@utah.gov>Wed, Nov 1, 2023 at 11:40 PM To: E Kimber <sledguy163@gmail.com> Cc: rnielson@companionsystems.com Hello Eston, I replied to your email on 9/18/23, regarding additional emission information from natural gas combustion equipment. The equipment may be exempted for being less than 5 MMBtu/hr, however, the emissions still need to be accounted for in the sitewide total emissions. Please calculate the emissions and email me the emission calculations ASAP. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…6/7 E Kimber <sledguy163@gmail.com>Mon, Nov 20, 2023 at 11:19 AM To: Enqiang He <ehe@utah.gov>, Ryan Hunsaker <rhunsaker@companionsystems.com> EQ, The following are the PTE calculations I have been able to come up with based on a 520 hour (4 month) operational schedule of the heat unit on the new spray booth. PM 10 - 0.16 TPY PM 2.5 - 0.16 TPY SOx - 0.01 TPY NOx - 2.15 TPY VOC - 0.12 TPY CO - 1.80 TPY Lead - 0 TPY If you have any questions, feel free to contact me. I'm working from home all week. Thank you, Eston [Quoted text hidden] Enqiang He <ehe@utah.gov>Mon, Nov 20, 2023 at 11:46 AM To: E Kimber <sledguy163@gmail.com> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Eston, Did you use a spreadsheet for the calculations? Can I have a copy for that? If not, I'd like to have the parameters for the calculations. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] E Kimber <sledguy163@gmail.com>Mon, Nov 20, 2023 at 2:19 PM To: Enqiang He <ehe@utah.gov> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Here you go. [Quoted text hidden] 11/28/23, 11:05 AM State of Utah Mail - Project Reassignment https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-a:r4219692609390248932&simpl=msg-a:r-543506808247036…7/7 20231120_141728.jpg 2453K Enqiang He <ehe@utah.gov>Fri, Nov 24, 2023 at 11:59 AM To: E Kimber <sledguy163@gmail.com> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Hi Eston, I took a look at the emission calculations you sent me. In the NOI you sent early this year, the natural gas combustion unit was listed at 2.5 MMBtu/hr. However, you used 5 MMBtu/hr in the emission calculations. Which rated capacity is correct? Please advise. Thanks, EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] E Kimber <sledguy163@gmail.com>Fri, Nov 24, 2023 at 1:42 PM To: Enqiang He <ehe@utah.gov> Cc: Ryan Hunsaker <rhunsaker@companionsystems.com> Good catch! It's 2.5 mill BTU [Quoted text hidden] 2/8/23, 3:50 PM State of Utah Mail - Utah DAQ Request for More Information https://mail.google.com/mail/u/0/?ik=1e137a1c28&view=pt&search=all&permmsgid=msg-a%3Ar3580839823407860024&simpl=msg-a%3Ar35808398…1/1 Colby Johnson <colbyjohnson@utah.gov> Utah DAQ Request for More Information Colby Johnson <colbyjohnson@utah.gov>Thu, Jan 12, 2023 at 4:41 PM To: ekimber@companionsystems.com Dear Eston Kimber, My name is Colby Johnson, I'll be the project engineer involved in the requested modifications to your Approval Order DAQE-AN101810009-17. We received your letter but before we begin, I'll need a bit more information from you. It appears you've been involved in this process before, so you may already be familiar with the requirements. First, below is a link to our Form #1, which is a checklist of the necessary information we'll need to proceed with the request: Utah Division of Air Quality Notice of Intent (NOI) Application Checklist (Form 1) Next, on our main permitting forms page (below) a good deal of this information can be checked off by filling out Forms 2-5 which are located under the "New Source Review" heading (middle of the page): https://deq.utah.gov/air-quality/permitting-forms-air-quality I've also included a link below to our Notice of Intent guide, which goes into more detail regarding this information and the various data requirements. You'll primarily be concerned with Section IV (Data Requirements) as applicable: Notice of Intent Guide Please send these various forms and information directly to me via email and we can move forward in the process. I'll begin with entering the project into our database, so you should be getting an automated message within a day or two letting you know the process has started and that I'm the assigned engineer. I'll be your primary point of contact, so feel free to reach out if you have any questions or concerns. Thank you, -- Colby Johnson Environmental Engineer Phone: (385) 290-2474 Email: colbyjohnson@utah.gov airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 2/8/23, 3:49 PM State of Utah Mail - Fwd: Companion - NOI Modification Request https://mail.google.com/mail/u/0/?ik=1e137a1c28&view=pt&search=all&permmsgid=msg-f%3A1754735657941645390&simpl=msg-f%3A1754735657…1/1 Colby Johnson <colbyjohnson@utah.gov> Fwd: Companion - NOI Modification Request Alan Humpherys <ahumpherys@utah.gov>Wed, Jan 11, 2023 at 7:11 AM To: Colby Johnson <colbyjohnson@utah.gov> Cc: Jon Black <jlblack@utah.gov> Colby, Can you please process this project? Site ID: 10181 Peer: EQ Thanks, Alan ---------- Forwarded message --------- From: Melissa Yazhe <myazhe@utah.gov> Date: Tue, Jan 10, 2023 at 2:51 PM Subject: Companion - NOI Modification Request To: Alan Humpherys <ahumpherys@utah.gov>, Jon Black <jlblack@utah.gov> Hello, This NOI modification request for DAQE-AN101810009-17 was received today. Thanks, Melissa. -- Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 01-10-23_Companion_NOI Modification DAQE-AN101810009-17.pdf 383K