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HomeMy WebLinkAboutDAQ-2024-0049831 DAQC-119-24 Site ID 10124 (B5) MEMORANDUM TO: FILE - SILVER EAGLE - Woods Cross THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: February 7, 2024 SUBJECT: Silver Eagle Refining Inc. (Silver Eagle), Minor, Davis County, FRS # UT00000049001100019 INSPECTION TYPE: State Electronic Data Report (SEDR) Review REVIEW DATE: February 7, 2024 SOURCE LOCATION: North Salt Lake/Davis County SOURCE CONTACT: Blaine Zwahlen, 435-319-6861 APPLICABLE REGULATIONS: Approval Order - DAQE-AN0101240030-16 – dated November 9, 2016 SOURCE INSPECTION EVALUATION: With the exception of sources that only monitor for opacity, quarterly report memoranda will only address the findings of the quarterly report. Approval Order and Title V permit conditions addressing continuous emission monitoring requirements will be addressed in Silver Eagle’s relative accuracy performance specification test review memorandum. SOURCE REVIEW EVALUATION: Fourth Quarter 2023 % Monitor Availability (MA) Performance Test Dates (N/A to Opacity) Summary of Excess Emissions During Point Source Operation Point Source Op. hrs. Channel MA CGA Lin RATA Point Source Channel Hrs. Limitation Plant Gas Main Fuel Line 2208 H2S 99% 11/15/23 05/23/23 Plant Gas Main Fuel Line H2S 0.00 162 PPM - 3 Hr RA Flare 2208 H2S 99% 11/15/23 05/23/23 Flare H2S 5.00 162 PPM - 3 Hr 1 8 2 2 Excess Emission Report - Hourly Summary Point Source Channel Startup & Shutdown Control Equipment Problems Process Problems Other Known Causes Unknown Causes Emission Limit Plant Gas Main Fuel Line H2S 0 0 0 0 0 162 PPM - 3 Hr RA Flare H2S 0 0 1 4 0 162 PPM - 3 Hr CMS Performance Summary - Hourly Summary Point Source Channel Monitor Malfunction Non- monitor Malfunction QA Calibrations Other Known Causes Unknown Causes Plant Gas Main Fuel Line H2S 0 0 23 0 0 Flare H2S 0 0 30 0 Pollutant Concentration Exceeded Span of CEM Monitor Outage During Point Source Operation Alternate Sampling CEM Modifications 4 Hours 54 Hours 0 Hours 0 Events SOURCE INSPECTION SUMMARY EVALUATION: Silver Eagle maintains its CEMS as required in R307-170 and 40 CFR 60.13. CURRENT RECOMMENDATIONS: All deviations appear to be a result of breakdown or process related problems that do not warrant issuing a violation. Silver Eagle was in compliance during this reporting period. No further enforcement actions should be taken. Silver Eagle’s NSPS monitoring system meets the performance standards of 40 CFR 60, Appendix B Performance Specifications. HIGH PRIORITY VIOLATOR (HPV): No RECOMMENDATION FOR NEXT INSPECTION: Check DAS for daily zero and span drift. Check the QC program to ensure that monitor drift is being tracked and that the source can identify excessive drift. ATTACHMENTS: Excel spreadsheet review Silver Eagle EER 4Q2023 Point Source Information Late Expired Cal. Gas Valid Cal. Gas Days Yes No 1 Type Code 100 (Company Information)Type Code Company Manager Company Name AIRS # Phone Number Environmental Contact 1 100 Stephen Jeffs 01100019 435-319-6861 Blaine Zwahlen 1 100 Stephen Jeffs 01100019 435-319-6861 Blaine Zwahlen 1 Type Code 110 (Point Source Identification)Type Code Point Source Quarter 1 - 4 Year Point Source Operating Hrs. in Quarter 1 110 4 2023 2208 1 110 4 2023 2208 1 110 0 0 0 1 Type Code 200 (Monitor Identification)Type Code Point Source Channel Manufacturer Model No. Monitor SN Low Span High Span Installation Date Monitor Location 1 200 H2S Siemens Maxum II HOU300758413700100 300 3/14/2022 Flare 1 200 H2S Siemens Maxum II 3003955197 0 300 5/1/2015 Flare 1 200 H2S Siemens Maxum II HOU300758413700100 300 3/14/2022 Fuel Line 1 200 H2S Siemens Maxum II 3003955197 0 300 5/1/2015 Fuel Line 1 200 0 0 0 0 0 0 1/0/1900 0 1 Type Code310 (Excess Emissions) SUMMARY REPORT Type Code Channel Total Hours of Excess Emissions Excess Emissions - % of Total Operating Hours RC 701 Hours - start up/Shutdown RC 702 Hours- Control Equipment Problems RC 703 Hours - Process Problems RC 704, 706, 707 Hours -Other Known Causes RC 705 Hours - Unknown Causes Emission Limitation Emission Limitation Units Emission Limitation Averaging Period 1 TRUE 310 H2S 0 0.00% 0 0 0 0 0 162 PPM 3 Hr RA 1 TRUE 310 H2S 5 0.23% 0 0 1 4 0 162 PPM 3 Hr 1 310 0 0 0 0 0 0 0 0 0 1 Type Code 300 (CMS Performance Summary) Type Code Channel Point Source Operating Hours Downtime - % of Total Operating Hours Total CMS Downtime RC 721 Hours - Monitor Malfunction RC 722 Hours - Non-monitor Malfunction RC 723 Hours - QA Calibrations RC 724 Hours - Other Known Causes RC 725 Hours - Unknown Causes 1 TRUE 300 H2S 2208 1.04% 23 0 0 23 0 0 1 TRUE 300 H2S 2208 1.38% 30.36 0 0 30.36 0 0 1 300 0 0 0 0 0 0 1 Type Code 250 (Performance Specification RATA Results) Type Code Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units of Measurement CEM Value Reference Method Value Relative accuracy Pass/ Fail 1 357 Days 250 H2S 05/23/23 05/31/22 12 ppm 0 0 31.00% Pass 1 357 Days 250 H2S 05/23/23 05/31/22 12 ppm 0.5 0 45.00% Pass 1 0 Days 250 0 01/00/00 01/00/00 0 0 0 0 0.00% 0 1 Type Code 260 (CGA Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 Valid Cal. Gas 260 H2S 11/15/23 1 DT0037228 01/25/27 NIST +/- 2 ppm 70.19333333 70.9 1.00% Pass low 1 Valid Cal. Gas 260 H2S 11/15/23 2 ALM-001250 05/06/25 NIST +/- 2 ppm 172.9436667 172 -0.55% Pass high 1 Valid Cal. Gas 260 H2S 11/15/23 1 DT0037228 01/25/27 NIST +/- 2 ppm 71.67 70.9 -1.09% Pass low 1 Valid Cal. Gas 260 H2S 11/15/23 2 ALM-001250 05/06/25 NIST +/- 2 ppm 174.6733333 172 -1.55% Pass high 1 260 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 270 (Linearity Test Results)Type Code Channel Date Audit Point No. Cylinder ID Cylinder Expiration Date Type of Certification Units of Measurement CEM Value Cylinder Value Precision %Pass/ Fail Range - High or Low 1 270 0 01/00/00 0 0 01/00/00 0 0 0 0 0.00% 0 0 1 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code Channel Start Date Start Time End Date End Time Hours 1 4 210 H2S 11/29/23 0:28 11/29/23 0:51 0.38 1 4 210 0 1/0/00 0:00 1/0/00 0:00 1 1 Yes 1 4.38 TC 220 Hours 53.67 TC 220 Hours 0.00 TC 230 Hours 0.00 Events 0.00 Hours 0.00 Events 0.00 0.00 1 53.36 TC 300 Hours 0.31 FALSE None Reported None Reported None Reported None Reported None Reported None Reported Point Source Point Source Point Source Point Source Point Source Point Source Yes Flare Plant Gas Main Fuel Line 0 Flare Flare 0 Plant Gas Main Fuel Line Flare 0 Type Code 550 (Changes in Operation in Control Equipment When CEM Data Not Available) Type Code 500 (Boiler Operating Days w/o 18 Hours of Data) Silver Eagle Refining Woods Cross Inc. Silver Eagle Refining Woods Cross Inc. Type Code 450 (Data Excluded) Flare Flare Plant Gas Main Fuel LIne Plant Gas Main Fuel Line 0 Plant Gas Main Fuel Line Flare Type Code 210 (Pollutant Concentration Exceeded Span of CEM) Type Code 220 (Monitor Outage During Point Source Operation) Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) Type Code 240 (CEM Modifications) Type Code 530 (Excess Emissions During Emergency Conditions) Flare 0 Plant Gas Main Fuel Line Plant Gas Main Fuel Line Plant Gas Main Fuel Line 0 0 Flare 0 Silver Eagle EER 4Q2023 Relative Accuracy Overview Point Source Channel Date of Most Current RATA Date of Preceding RATA Months Between RATA's Units Measured CEM Value Reference Method Value Relative Accuracy Pass/ Fail Plant Gas Main Fuel Line H2S 05/23/23 05/31/22 12 ppm 0 0.00 31.00% Pass Flare H2S 05/23/23 05/31/22 12 ppm 0.5 0.00 45.00% Pass * NSPS CGA Fourth 2023 Audit Gas Ranges Audit Gas Ranges AP1 Low AP2 Low AP1 High AP2 High Flare H2S 11/15/23 300 70.9 60 to 90 Flare H2S 11/15/23 300 172 150 to 180 Plant Gas Main Fuel Line H2S 11/15/23 300 70.9 60 to 90 Plant Gas Main Fuel Line H2S 11/15/23 300 172 150 to 180 Point Source Channel Audit Date Low Span Audit Gas Used High Span Audit Gas Used Silver Eagle EER 4Q2023 Monitoring Information TC 210, 230, & 240 Type Code 210 (Pollutant Concentration Exceeded Span of CEM) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) H2S Grand Total (blank)0 0 Flare 4.38 4.38 Grand Total 0 4.38 4.38 * Type Code 230 (Manual Sample - Alternate Sampling During Monitor Outage) - 500 (All) * Sum of Hours Column Labels Row Labels (blank) Grand Total (blank)0 0 Grand Total 0 0 * Type Code 240 (CEM Modifications) - 100 (All) * Count of Channel Column Labels Row Labels (blank) Grand Total (blank) (blank) Grand Total Silver Eagle EER 4Q2023 Type Code 220 (Monitor Outage During Point Source Operation) - 600 (All) * Sum of Hours Column Labels Row Labels 723 Grand Total Plant Gas Main Fuel Line H2S QA/QC Calibrations 23.00 23.00 Flare H2S QA/QC Calibrations 30.67 30.67 Grand Total 53.67 53.67 Silver Eagle EER 4Q2023 H2S/TRS * H2S/TRS Type Code 430 (H2S) - 6000 (All) H2S/TRS * H2S/TRS Count of Magnitude of Emissions Column Labels H2S/TRS Row Labels 703 704 Grand Total H2S/TRS Flare H2S/TRS Operators believed SRU was working and CEM was bad due to no sounding alarm and because they has recently added new caustic to system. False dragger tube reading also contributed to the belief that SRU was working and CEM was not. Investigation showed the CEM was working, but the SRU reactor was not functioning correctly. Report was filed to State on March 13, 2007. 4 4 H2S/TRS Low Pressure NaSH Transfer Line Plug 1 1 H2S/TRS Grand Total 1 4 5 Silver Eagle EER 4Q2023 Type Code 500 Before February 28, 2005 (Boiler Operating Days w/o 18 Hours of Data) After February 28, 2005 (90% Operating Hours For each 30 BOD) - 500 (All) * Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 510 (F-factor, Equations & Conversion Factors) - 500 (All) Count of F-factor Column Labels Row Labels Grand Total Grand Total * Type Code 520 (Minimum Data Not Obtained <22/30 BODs) - 500 (All) Count of Channel Column Labels Row Labels Grand Total Grand Total * Type Code 530 (Excess Emissions During Emergency Conditions) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * Type Code 540 (Fuel Pre-treatment Credit SO2) - 500 (All) Count of Date Column Labels Row Labels Grand Total Grand Total * TypeCode 550 (Changes in Operation in Control Equipment When CEM Data Not Available) - 500 (All) Column Labels Row Labels Grand Total Grand Total