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HomeMy WebLinkAboutDRC-2015-004287 - 0901a0688054fe3eDepartment of Environmental Quality Amanda Smith Executive Director State of Utah DIVISION OF RADIATION CONTROL GARY R HERBERT Governor Rusty Lundberg Director SPENCER J COX Lieutenant Governor MEMORANDUM TO: File, Energy Fuels Resources (USA) Inc., White Mesa Mill, Tailings Data Analysis Report; Project: THROUGH John Hultquist, Section Manager FROM: Eric Boone, Enviroi tgineer III DATE: January 20, 2015 SUBJECT: Geotechnical Review of White Mesa Mill, Tailings Data Analysis Report dated October 2014, Prepared by MWH Americas, Inc., RML# UT1900479, San Juan County, Utah Introduction This technical memorandum to file presents geotechnical review comments on the subject report prepared by MWH Americas, Inc. (MWH) for Energy Fuels Resources (USA) Inc., (EFRI). The subject report presents the results of a work plan dated July 2013 (Revision transmittal dated August 1, 2013) to collect site-specific tailings data on tailings Cells 2 and 3 at the White Mesa facility in San Juan County, Utah. The objectives of the referenced work plan have been restated in Section 1.2 of the report. Findings 1. Section 2.1 - CPT Soundings The widely dispersed cone penetration testing (CPT) soundings have provided a significant improvement in the available data to model the geotechnical properties of the tailings soil profile within Cells 2 and 3. The referenced 1986 paper by Larson and Mitchell (L&M) for the U.S. Department of Energy Uranium Mills Tailings Remedial Action (UMTRA) Project provides early experience interpreting CPT data to characterize uranium tailings piles. Notwithstanding the variation of tailing soils over small distances causing a soil sample taken at a given interval to potentially be quite different from the soil penetrated by an adjacent CPT sounding, the paper is quick to point out that predicted Unified Soil Classification System (USCS) material classifications within a typical CPT classification zone may vary greatly with 195 North 1950 West • Salt Lake City , UT Mailing Address PC) Box 144850 • Salt Lake City, UT 84114-4850 Telephone (801) 536-4250 • Fax (801) 533-4097 -TDD (801) 536-4414 www deq Utah gov Printed on 100% recycled paper Page 2 Geotechnical Review of Tailings Data Analysis January 8, 2015 site specific classification testing results. This paper highlights the importance of developing site specific correlations between the CPT record and site specific laboratory classification and proposes a classification scheme unique to uranium mill tailings. It is inferred that the characterization scheme developed by Larson and Mitchell was adopted by MWH to reduce the CPT data into categories which site specific geotechnical properties could be assigned. The L&M scheme utilizes three traditional brackets to capture and categorize mine tailings: (1) Sand which is material with 0% to 30% passing the #200 sieve; (2) Sand Slime which is a mixture that has 30% to 70% passing the #200 sieve; and (3) Slime which is a material with 70% to 100% passing the #200 sieve. MWH has recommended adjustments to the L&M scheme which is to be discussed later. The work plan anticipated 7 CPT soundings in each cell for a total of 14 soundings. More than 14 CPT soundings were completed. Each CPT sounding was to extend into the tailings profile to at least within 5 feet of the predicted depth to the cell liner. The CPT soundings within Cell 2 typically reached to within 2 feet of the predicted liner depth, it is unfortunate though that within Cell 3, soundings CPT-3-8S, CPT-3-4N, and CPT-3-3S were each terminated without apparent obstruction at depths more than 5 feet from the predicted liner by approximately 7.5 feet, 8.3 feet, and 9 feet, respectively. In general, the DRC acknowledges that the CPT field program collected field data as it was intended to undertake. However, the work plan indicated the CPT soundings would be used to develop profiles that characterize the tailings stratigraphy and thereby allow for interpretation and modeling of the various tailing materials both vertically and laterally. Cross-sections through the tailings impoundments are absent from the Tailings Data Analysis Report and without cross-sections (profiles) depicting the stratigraphy of the tailings materials at each CPT sounding it is unclear how the tailings material types are distributed and therefore uncertain how they should be geotechnically modeled. The Location Map identified as Figure 2-1 does not consistently call-out the depth penetrated by each CPT sounding. Please review and update the map with the missing information. Also note there is a depth called-out on settlement monitoring point 2W6-N without an exploration at this location. Please review and revise. A note regarding the general purpose of the additional two locations of CPT-2W6-S(2) and CPT-2W6-S(3) should be added to the plan sheet notes. Review the interpretation of the static Pore Pressure Dissipation (PPD) tests results reported in Table 2.1 for CPT-2W3A. These two PPD's appear to have been done in essentially dry conditions and the interpretation of the results appears to indicate a water surface that is present within inches of the ground surface. This would be incorrect for dry conditions. Please review and revise the interpretation and any other report component that relied on this data or interpretation. Page 3 Geotechnical Review of Tailings Data Analysis January 8, 2015 2. Section 2.2 - Direct Push Explorations The DRC acknowledges that additional direct push explorations were added over the work plan amount of 2 explorations per cell. Sample data collected from the field direct push sampling program will be invaluable to understanding the degree of variability of geotechnical physical properties within the material placed in Cells 2 and 3. This data goes to the primary goal of calibrating the abundant CPT soundings. However, before acknowledging the Direct Push field program achieved the objectives of the work plan the following review comments need to be addressed. The eight representative logs in Appendix B need to be internally consistent with respect to grammatical technique and symbol usage. Please indicate in a suitable place the standard ASTM practice (2487 or 2488; or both) used to classify the soil encountered. The elevation information is absent from each log, please revise each log to include this information. Symbols within the "Run" column appear to indicate on a few logs that there are sample runs over 24 inches in length up to 36 inches in length, however most sample runs were 24 inches in length. Is this a correct representation of what occurred in the field? The work plan described the sampler as being 12 to 18 inches in length and Section 2.2 of the report indicates the sampler was 24 inches in length with an internal diameter of 1.5 inches. If it was possible to achieve sampling runs over 24 inches in length please describe in further detail the longitudinal dimensions of available sampling jars, rig tooling, as well as the length of the sample sleeves or rings. Provide details of the alternate sampler set-up to assure that the sampler could accommodate accidental over driving without disturbing (compressing) the sample. Please clarify/revise instances where the push sample symbol is absent from the "Push Samples" column on the following logs: CPT-2W3; CPT-2W4-C; CPT-2W6-S(3); and CPT-2E1. Explain the apparent fixed-size graphical symbol with the adjacent value of inches recovered. Please describe the rationale that was used to determine what portion of the tailings profile is represented by a typical 24 inch sample run that recovered less than 50% of the penetration length attempted, especially for the longer sample attempts. For example explain how 2 to 6 inches of recovered material from a 24 inch sample run was accurately positioned on the log. Discuss if it was possible for a sequence of sandy material at the beginning of a sample run, overlying a softer cohesive sequence of material could develop internal sleeve friction, sufficient enough to plug the sampler tip and thus preventing any further sample collection. On initial review there seems to be a bias to placing the recovered sample as representative of the bottom of a 24 inch sample run and then scheduling and developing lab results to establish a correlation to the CPT data from this designated "bottom depth". This procedure could incorrectly place material that was captured at the initial penetration to the bottom of the sample interval. Difficulties with achieving decent (> than 67%) sample recovery is a factor with every successful exploration program. It is noted that based on current information on the Direct Page 4 Geotechnical Review of Tailings Data Analysis January 8, 2015 Push logs, sample recovery achieved an overall success rate of approximately 40% recovered of the sample run attempted. Furthermore of the nearly 160 lineal feet of Direct Push explorations the total sample length recovered represents less than 20% of the lineal feet explored by the Direct Push explorations. Additionally it is also noted that Direct Push explorations CPT-2W2, CPT-2W6-S(3), and CPT-3-6N experienced good sample recovery, as compared to explorations CPT-2W3, CPT-2W4-C, CPT-2W6-S(2), CPT-2E1, and CPT-3-4N which experienced sequences over 8 feet to as much as 28 feet (see CPT-2E1) in length where sampling was attempted but limited data was collected. Ideal recovery rates of more than 67% would minimize introducing error and uncertainty, below 50% recovery might be considered too uncertain given the narrative on sampling procedures discussed above. MWH needs to clearly indicate what criteria would be appropriate for correlation and why. These aspects of the sampling procedures as discussed in the preceding two paragraphs are especially important to understand as based on the adjacent CPT soundings the tailings profile frequently changes classification vertically within several inches and certainly within a 24 inch sample run. Given the inherent frequent profile changes the tailings characterization report needs to explain clearly how any proposed correlation scheme accounted for 1) an apparent overall low sample recovery; 2) an often limited amount of material being recovered for testing; and 3) the apparent uncertainty of sample location within the 24 inch interval, along with the associated biased to assign samples to the bottom of a sample run. It is reported by L&M that the credibility of their classification scheme was high because the correlations were established with continuous sampling data because they recognized that tailings material changes occur within a relatively short distance vertically and laterally. Several examples of how this sample variability was encountered during the laboratory testing program and the correlation effort are described later in this memo. It is noted that sampling within the upper sand section (working platform) of each tailings cell is nearly absent, there are 2 possible representative samples collected at the interface with the tailings soil, please indicate if this omission was intentional and describe how this absence of data will be filled. To be complete the Tailings Data Analysis Report needs to include interpretation, past or present, on this sequence of material. The DRC is curious how geotechnical properties of this variable thickness sequence (sometimes up to 10 feet thick with occasional scattered debris) throughout both of the tailings profiles will be modeled during engineering analysis. Another material identified by the CPT soundings that was not sampled and tested consists of sequences of Sensitive Fine Grained soil. See CPT plots for SP2W3; SP3-3S; and SP3-6N. This material falls within Zone 1 of typical soil behavior classification charts. The L&M plot of data did not have to account for this zone as they didn't have data to plot within this zone. Please review the CPT data within this zone and clearly justify within the report that the geotechnical properties of the Sensitive Fine Grained soil are similar to those for slimes. As indicated above the DRC is curious how geotechnical properties of this Page 5 Geotechnical Review of Tailings Data Analysis January 8, 2015 randomly positioned sequence of material in both of the tailings profiles will be modeled during engineering analysis. Please explain or clarify the presentation on the logs of the instances where the upper value of two moisture content and two dry density results are values from deeper in the sample run. Standard convention would present data on the deeper sample material below data from a shallower portion of the sample run. With the profile changes why introduce a possible misunderstanding? However, finding credit for consistency this same convention was repeated in Table D-l. Within the log for CPT-2W4-C please clarify the length of sample recovered from sample interval 7 to 9 feet. Additionally the moisture content and dry density for the sample from CPT-2W4-C @ 8.9 feet have been incorrectly posted to the log of CPT- 2W3. The moisture content and dry density for the sample identified as CPT-3-6N @ 10.5 feet have been omitted from the log. The logs do not utilize an abundant number of symbols but is there a symbol legend describing a typical attempted / recovered sample, as well as other typical log details? A legend could help resolve several of the above questions in one place. The columns for % Gravel - % Sand - % Passing No. 200 sieve would be expected to add up to 100%. While minor there are a few instance were the % Sand is off by 0.1% and appears to be associated with a rounding error. A bigger deviation from the lab sheet result to the data placed on the log is noted for sample CPT-3-6N @ 6.5 feet with the % Sand entered on the log. Please review these comments and revise the logs and report as appropriate. The photo logs are very helpful and appreciated. Please consider adding a running head and/or page numbering to the pages of photos in Appendix C. 3. Section 3.0 - Laboratory Testing The following four paragraphs describe procedural aspects of the laboratory program that were identified during the DRC review but were not thoroughly acknowledged within the body of the Tailing Data Analysis Report. With the intent to develop a site specific correlation to CPT soundings review these items and expand the narrative of the characterization report to account for them and how they might or might not affect the correlation. The subsequent reviews comments are based on technical or editorial items. Delayed Testing The DRC notes that with the delay in testing of often over 2 months, ordinary expectations for timely geotechnical testing conditions were not observed. This comment is based on the following history inferred from the report. Samples were collected from the White Mesa tailings during 4 days of exploration between October 17th and October 23rd, 2013. Samples collected during the field exploration program were presumably delivered to the MWH Colorado offices and then shipped to S&ME's laboratory in late November to early December 2013. S&ME completed the gradation testing program between December 17th and 19th, 2 months following the field program. With an exception of one consolidation test completed within approximately 1.5 months the remaining four consolidation tests where started more Page 6 Geotechnical Review of Tailings Data Analysis January 8, 2015 than 3 months after they were recovered from the tailings. The moisture contents and moist unit weights presented within S&ME's Materials Test Report (pg. 45) need to be updated with the date of testing. Ideally laboratory testing would commence directly upon returning from the field with the samples. Shipping Disturbance Sample disturbance is something geotechnical engineers always try to minimize so that laboratory testing can closely represent field conditions. There is no mention in the report how the specimens were physically handled during the 1300 mile journey between Colorado and Tennessee. The DRC believes there would be considerable opportunity for sample disturbance caused by the shipping of the samples to Tennessee in lieu of the proposed laboratory (understood to be subsequently disqualified) situated roughly 70 miles south of MWH's Fort Collins office in Lakewood, Colorado. Unit weights of predominately sandy samples would likely have experienced densification and loss of interstitial water during transport. Clearly the consolidation samples from CPT-2W2@7.5 feet, CPT-2W3@7.0 feet and CPT-2W6-S(2)@13.0 feet display characteristics of sample disturbance with the subdued transition to the virgin compression curve. The permeability specimens would also be expected to have been affected by the shipping process. Sample Tool Disturbance Please research and interpret published studies on the potential disturbance of Direct Push samples with inner diameters equal to or less than 1.5 inches that are used for geotechnical testing. Section 6.2.2 of ASTM D2435 (Consolidation test method) states that the minimum specimen diameter or inside diameter of the specimen ring shall be 2 inches. The samples obtained are 1.4 inches in diameter or approximately 70% of the specified minimum diameter. To further understand the impact of a smaller sample consider if the outer 1/8-inch perimeter of the 1.4-inch diameter specimen is disturbed by internal wall friction, this results in 33% of the specimen area being disturbed. Furthermore ASTM D2435 Section 6.2.3 specifies that the minimum specimen diameter-to-height ratio shall be 2.5. The specimens were 1 inch in height resulting in a 1.4 ratio which is approximately 56% of the specified ratio. It is unfortunate the data is subject to these uncertainties. The results from 5 consolidation tests have been published with the report based on these sample conditions. A subjective re- plotting of the subdued curve could result in lower over-consolidation ratios (OCR) consistent with normally consolidated behavior. The two consolidation samples identified as CPT- 2W2@7.5 feet and CPT-2W3@7.0 feet appear to have overestimated the preconsolidation value with OCR values of 1.9 and 2.9, respectively. Gypsum Presence There has risen the concern of the influence of gypsum (CaSO^FhO) being present in the tailings samples and thus affecting the accuracy of several laboratory test methods. The 2nd paragraph of report Section 3.0 acknowledges the potential for high moisture contents and Page 7 Geotechnical Review of Tailings Data Analysis January 8, 2015 high fines contents. The method to determine moisture content of soil, ASTM D2216, specifically points out that standard lab procedure may dehydrate the crystalline water contained in gypsum and suggests that a lower drying temperature of 60° C be utilized in lieu of the standard 110° C. As acknowledged the higher drying temperature burns off the hydrated water resulting in erroneous higher moisture contents and the creation of anhydrite particles not normally present in the natural tailings material. The potential error enters in the results of ASTM Dl 140 (#200 Sieve wash) run at the higher temperature in that dry weights are increased thus altering the outcome of the gradation distribution potentially with higher fines contents; the results of ASTM D4318 (Atterberg limits) which are entirely based on moisture contents, which would be suspect, and therefore the outcome could be misrepresentative. The results of ASTM D422 would be affected similarly and apparently the hydrometer testing as indicated by the abrupt curvature behavior of the hydrometer gradation curves. MWH states in the second paragraph of Section 3.0 "The measured laboratory data used in Larson and Mitchell (1986) study did not account for gypsum in the tailings. " This conclusion may not be correct in as much as the L&M paper is silent on whether their test data accounted for gypsum. The reviewer concurs that this concern will affect certain input parameters for liquefaction hazard analysis which benefit from fines content. Possibly the correction for fines content will need to be conservatively reduced. General Laboratory Review Comments The following review comments are based on technical or editorial items noted during DRC's review of the Laboratory Investigation section of the report. Figure E.4-1 Summary of Atterberg Limits Tests Results has incorrectly plotted division lines at the lower left corner of the standard plasticity chart. The "A"-line has been extended diagonally to the X-axis instead horizontally at PI = 4 from an LL = 0 to 25.5. The "U"-line has also been extended diagonally to the X-axis instead of vertically at LL = 16 to a PI = 7. This is clearly depicted in Figure 4 of ASTM D2487. Please review the details of the standard figure and make corrections as appropriate. The consolidation test identified as CPT-2W6-S(2)@13 feet has been classified to be representative of tailings slimes, however the total weight of the specimen used in the consolidation test set-up is indicative of a sand - slime specimen. Similarly, the consolidation test identified as CPT-2W6-S(3)@15 feet has been classified to be representative of tailings sand - slimes, however the total weight of the specimen used in the consolidation test set-up is indicative of a slime specimen. Please research and review the laboratory testing data as well as the groupings and graphs that included these results to be sure it is being included with the appropriate soil grouping. These are examples of the variability of the tailings profile within a short distance. If appropriate please review and revise any other report component (such as Table 3-2 or Figure E.l-1) that relied on this data or interpretation. Page 8 Geotechnical Review of Tailings Data Analysis January 8, 2015 The eleven ASTM D422 lab test sheets report an increase in the percent passing the #200 sieve from the result of the ASTM Dl 140 test to the subsequent D422 test result. The amount of increase ranges from 2.2% to 11.8% with an average increase of 4.9%. While an increase in the % passing the #200 sieve from the initial wash (Dl 140) to the after dry sieve wash is common it is typically small. ASTM D6913 indirectly indicates that an increase greater than 2% could be indicative of a problem such as degradation during mechanical shaking; loss of sample during testing, or other issues such as the influence of the dehydrating the gypsum crystal and thus appearing to pass the crystalline water as wash water. Please research and review the laboratory testing data and procedures for the eleven gradations with S&ME to be sure the tests were performed correctly. If needed please review and revise any other report component that relied on this data or interpretation. A note should be added to Table D-l and Figure E.4-1 indicating that the Atterberg Limit testing on the sample CPT-2E1 @ 27.8 feet is for the portion only passing the #40 sieve; therefore the coarser fraction of the sample needs to have a gradation analysis in order to fully use this information. 4. Section 4.0 - Tailing Classification - Correlation As indicated earlier a characterization scheme developed by L&M has been adopted by MWH to capture site specific field and lab data with adjacent CPT sounding data and thereby making it possible to classify material catalogued in the remaining CPT soundings. MWH has interpreted their data and concluded an adjustment to the L&M brackets is necessary. MWH has recommended a uniform lateral shift in the curve between the sand-slime and slimes; a revision in the criteria for % fines content between the sand-slime and slimes from 70% to 60%; and finally the removal of the curve dividing sand from sand-slime material, resulting in two material types sand-slime and slime. As discussed in the following paragraphs the adjustments appear to be without merit based on laboratory and field data. The classification curves by Larson and Mitchell are reported to be based on continuous data which is neither the case for data presented in the report nor anticipated with the work plan. The interpretation to adjust the L&M curves is based on 20 specimens from approximately 160 lineal feet of exploration, that were selected for correlation purposes and subjects of gradation testing. Of the 20 specimens, 8 specimens were from sample runs with recovery rates less than 50%. Therefore nearly half of the specimens are subject to the uncertainty discussed previously with regards to sample location within a 24 inch sample run. There also appears to be several plotting errors in the main interpretation graph, Figure E.l-1 Friction Ratio vs. Cone Resistance Tailings Classification. The graph appears to have incorrectly plotted or transposed gradation and Cc data for the sandier sample from CPT-2W3 @ 7.0 feet with the more fine grained sample from CPT 3-6N @ 5 feet. Please review and revise this figure and any other report component that relied on this data or interpretation. While the plot of data from the sample at CPT-3-4N @ 9' was excluded it emphasizes the Page 9 Geotechnical Review of Tailings Data Analysis January 8, 2015 complex nature of the tailings. The specimen consisted of 9 inches of soil from a 30 inch sample run. The gradation result of 19.6% fines content classifies the specimen as sand. The adjacent CPT log SP-34N appears to interpret the following 4 soil behavior transitions between the 9 to 11.5 feet interval: Silt / Sensitive Fines / Clay / Sandy Silt. The work plan was not developed with a robust field sampling and laboratory testing program that would likely provide a sufficient quantity of data to overcome the uncertainties associated with a tailings soil profile and the potential difficulties in sample recovery. With regards to removing the curve defining the transition from sand to sand-slime. The combination plots of CPT Data from Cells 2 and 3 (Figure E.l-3 and Figure E.l-4, respectively) clearly indicate that there are sands in the tailings profile. And the field program recovered tailings that classified as sand. However, the field program for this project appears to have had difficulty recovering high quality samples from the sand sequences. Insufficient samples on the part of the field investigation are not justification to remove the published division line. Furthermore, a conclusion that there are no sands and that the tailings are predominantly made up of the sand slime tailings may be an unsupported conclusion. Without cross-sections depicting the stratigraphy of the tailings this may be an unconservative simplification of the tailings profile. With the examples above as well as the numerous comments presented earlier in this review memo with regards to uncertainties with the Direct Push exploration program and the laboratory data it is not clear that the adjustments to the L&M classification scheme are adequately justified. Interim Cover Material and Sensitive Fines Grained Material The CPT soundings revealed two soil behavior types that have not been adequately characterized in the Tailings Data Analysis Report. The first being the surface sequence of sandy soil with debris in Cells 2 and 3. The DRC is curious how geotechnical properties of this sequence (sometimes up to 10 feet thick) throughout both of the tailings profiles will be modeled during engineering analysis. The second being the sequences of Sensitive Fine Grained soil (See SP2W3; SP3-3S; and SP3-6N). This material is typically assigned to Zone 1 of typical soil behavior classification charts. The L&M plot of data did not have to account for this zone as they did not have data to plot within this zone. Without cross-sections depicting the distribution of these tailings materials at each CPT sounding it is unclear how the tailings should be geotechnically modeled for these two soil behavior types. Please provide profiles that depict the stratigraphy within each tailings cell both vertically and laterally Impacts on Geotechnical Analysis - Outline Only; future work Liquefaction: Raw data from the CPT has deviated significantly from ordinary soil data therefore value of Ic, used in liquefaction evaluation no longer valid; lab values for fines content by hydrometer (% passing 0.05 mm, Seed) will be required. Need reliable data. Page 10 Geotechnical Review of Tailings Data Analysis January 8, 2015 Settlement: samples are too small; has there been sufficient testing to model four soil types. Need reliable lab data. References: ASTM Designation: D2435-11, Standard Test Methods for One-Dimensional Consolidation Properties of Soils Using Incremental Loading, American Society for Testing and Materials, Annual Book of ASTM Standards, Section Four, Construction, Vol. 04.08, West Conshohocken, Pennsylvania. 2013. www.astm.org. ASTM Designation: D2487-11, Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System), American Society for Testing and Materials, Annual Book of ASTM Standards, Section Four, Construction, Vol. 04.08, West Conshohocken, Pennsylvania. 2013. www.astm.org. ASTM Designation: D6913-04, Standard Test Method for Particle-Size Distribution (Gradation) of Soils Using Sieve Analysis, American Society for Testing and Materials, Annual Book of ASTM Standards, Section Four, Construction, Vol. 04.09, West Conshohocken, Pennsylvania. 2013. www.astm.org. Larson, N. B., and Mitchell, B. (1986). Cone Penetrometer Use on Uranium Mill Tailings. In Samuel P. Clemence, Editor, Use of In Situ Tests in Geotechnical Engineering: Proceedings on In Situ '86, a Specialty Conference sponsored by the Geotechnical Engineering Division of the American Society of Civil Engineers, Geotechnical Special Publication No. 6, pgs. 700- 713. MWH Americas, Inc. (2014). Energy Fuels Resources (USA) Inc.. White Mesa Mill, Tailings Data Analysis Report, October. MWH Americas, Inc. (2013). Energy Fuels Resources (USA) Inc., White Mesa Mill Tailings Characterization and Analysis Work Plan, July. Utah Department of Environmental Quality, Division of Radiation Control, Review of Energy Fuels Resources (USA) Inc. White Mesa Mill Tailings Characterization and Analysis Data [URS Project UDRC 1102.004] UT1900479. September 24, 2014.