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HomeMy WebLinkAboutDRC-2014-002601 - 0901a0688041c62aVIA EMAIL AND OVERNIGHT DELIVER fl ENERGYFUELS Energy Fuels Resources (USA) Inc. 225 Union Blvd. Suite 600 Lakewood, CO, US, 80228 303 974 2140 www.energyfuels.com March 31, 2014 DRC-2014-002601 Mr. Rusty Lundberg Director of the Utah Division of Radiation Control State of Utah Department of Environmental Quality 195 North 1950 West P.O. Box 144850 Salt Lake City, UT 84116-4850 Re: White Mesa Uranium Mill - RML UT1900479 Transmittal of Safety and Environmental Review Panel ("SERP") Annual Report Dear Mr. Lundberg: Enclosed please find the 2013 Annual SERP Report for the White Mesa Mill, which is being submitted in compliance with condition 9.4 C of State of Utah Radioactive Materials License No. UT 1900479. If you have any questions, please contact me at (303) 389-4132. Yours very truly, ENERGY FUELS RESOURCES (USA) INC. Kathy Weinel Quality Assurance Manager cc David C. Frydenlund Phil Goble, Utah DRC Dan Hillsten Ronnie Nieves Harold R. Roberts David Turk Attachments N:\WMM\Required Reports\SERP Reports\2013 SERP ReportsVAnnual Report\03.31.14 trnsmtl 2013 SERP Ann report.doc WHITE MESA MILL SAFETY AND ENVIRONMENTAL REVIEW PANEL ("SERP") 2013 ANNUAL REPORT Submitted to the Utah Department of Environmental Quality Division of Radiation Control Submitted by: Energy Fuels Resources (USA) Inc. 225 Union Boulevard, Suite 600 Lakewood, CO 80228 March 31, 2014 1. INTRODUCTION This report is being submitted by Energy Fuels Resources (USA) Inc. ("EFRI"), licensee of the White Mesa Uranium Mill (the "Mill") to the Utah Division of Radiation Control ("DRC") in compliance with condition 9.4D of State of Utah Radioactive Materials License No. UT 1900479 (the "License"). There were three Safety and Environmental Review Panel ("SERP") evaluations conducted for the period of January 1, 2013 through December 31, 2013. Each SERP evaluation and review was conducted in accordance with SERP procedures set forth in the Mill's Standard Operating Procedure PBL-1, Rev. No. R-5 (the "SERP SOP"). The evaluations are summarized below in Section 2. 2. SUMMARY OF EVALUATIONS This section describes the changes, tests, or experiments evaluated by the SERP pursuant to License condition 9.4, and summarizes the evaluations performed and actions taken by the SERP relative to each. In each case, the SERP consisted of those individuals specified in License condition 9.4 C, with additional members included as appropriate, to address specific technical issues. The SERP followed the SERP SOP as it performed its evaluations, to ensure that the actions taken satisfy the following three conditions specified in License condition 9.4 B: a) The change, test or experiment does not conflict with any requirement specifically stated in the License, or impair the licensee's ability to meet all applicable regulations. b) There is no degradation in the essential safety or environmental commitments in the License application or provided by the approved reclamation plan. c) The change, test or experiment is consistent with the conclusions of actions analyzed and selected in the Environmental Assessment dated February 1997 (the "1997 Environmental Assessment). 2.1. SERP Report No. 2013-01 March 1, 2013 Leach Column Test for Sheep Mountain Ore 2.1.1. Proposed Action Review and approve a proposed ore leaching column test on agglomerated and non- agglomerated natural uranium ores from the Sheep Mountain ore stockpile. 2 2.1.2. Description of Change, Tests or Experiments EFRI is in the process of evaluating uranium recovery approaches and design for a proposed heap leaching facility to process natural uranium ores at EFRI's Sheep Mountain Wyoming site. The proposed heap leach design required the collection of performance data from a two-column pilot test, referred to as the "Test", to approximate conditions in a heap leach pile at the Sheep Mountain Wyoming site. The proposed Test was to be conducted at White Mesa Mill (the "Mill"). Any collected liquors from the test which were not shipped off-site for analysis would be processed in the Mill's uranium recovery circuit. Residuals (tailings) from the column test would be disposed in the Mill's tailings system. 2.1.3. Safety and Environmental Evaluation of this SERP Action The SERP reviewed the Test protocols, and the February 25, 2013 Technical Memorandum by Jo Ann Tischler describing the test process and materials, and determined that: • If the recovered column solutions from the Test are to be processed in the Mill, the yellowcake recovered will be minimal. • The quantity of leached ore from the Test to be disposed in the Mill's tailings will be immeasurably small compared to the capacity of the Mill's tailings system. • The test will not involve any new chemicals or any new or increased emissions. • Procedures for personnel training, monitoring and personnel protective equipment are already in place for Mill employees and contractors who would be involved in the Test. The SERP concluded that: a) The Test does not conflict with any requirements, such as yellowcake production, specifically stated in the license. Because it has no effect on Mill feeds or emissions, it does not affect Mill operations in any aspect addressed by any of the Mill's permits or any regulations. b) Because the Test does not involve any new feeds, wastes, process materials or operating conditions, it will not produce any degradation in the essential safety or environmental commitments in the License application and will not produce any environmental impacts beyond those assessed in the EA dated February 1997. c) The test will have no effect on reclamation commitments, and will not cause the Mill to exceed its approved tailings capacity. 2.1.4. SERP Action The SERP concluded that the Test meets the criteria set forth in the SERP SOP for approval, and approved the Test. 3 2.2. SERP Report No. 2013-02 July 1, 2013 Review and Approval of SOP for Potassium Fluoride ("KF") Processing 2.2.1. Proposed Action Review and approve revisions (the "KF Process Change") to the existing Standard Operating Procedure ("SOP" or "Procedure") for processing Cameco KF alternate feed material from Cameco Corporation's Blind River Facility. 2.2.2. Descriptions of Change, Tests or Experiments The Mill has an existing License amendment to process KF alternate feed material from Cameco Corporation, and proposes to modify the recovery process as reflected in revisions to KF Node Worksheets 3, 5 and 6. The Mill has previously processed KF alternate feed material in the main Mill circuit by acid leaching prior to 2012, and by alkaline leaching following the process revision approved in the June 2012 SERP evaluation (SERP 2012-04). The previous process performed caustic digestion under conditions selected to digest uranium, and performed the solid/liquid separation before caustic precipitation. The proposed revised process involves washing the solids for removal of fluoride, alkaline/carbonate leaching, and steam addition for temperature adjustment and removal of any fluoride values. Following fluoride removal, the produced solids will undergo an additional sulfuric acid leaching step for recovery of uranium values. These proposed modifications to the alkaline/carbonate leach process as evaluated in this SERP are expected to produce higher uranium recoveries and require use of a smaller quantity of reagents. 2.2.3 Safety and Environmental Evaluation of this SERP Action The SERP reviewed the Procedure described above and the July 1, 2013 Jo Ann Tischler Technical Memorandum evaluating the KF Process Change, and determined that: a) The process will use the same carbonate, caustic and acid reagents already used at the Mill for processing conventional ores and other alternate feed materials. The process will use a variation on the flocculant from the same family of anionic flocculants already used at the Mill. b) Although the potential for generation of HF from exposure of fluoride minerals to sulfuric acid would be minimized as a result of the KF Process Change, Mill safety personnel will continue to monitor for HF in the process area. c) There are no changes proposed to the storage, unloading/dumping, or washing steps of KF processing. The leached and washed process liquids containing uranium will be transferred to the existing SX, precipitation, drying and packaging areas with no modifications required. d) As a result, no new Personnel Protective Equipment ("PPE") would be required, no 4 changes to derived air concentration ("DACs") would be required, and no new radiation or safety issues would be produced by the KF Process Change. e) There would be no increase in environmental emissions and no change in the nature or volume of tailings due to the Change. The volumes of solutions and solid tailings that would be transferred to the tailings cells will remain the same. There would be no new pathways of exposure to workers or the public. 2.2.4 SERP Action The SERP concluded that: a) The KF SOP, as amended by the KF Process Change, does not conflict with any requirements specifically stated in the license, or impair EFRI's ability to meet all applicable regulations. The material to be processed is already covered by an existing license amendment and has previously been processed according to the conditions of the license amendment and License Condition 10.11. The Mill has remained in compliance with the License and other regulatory requirements while running a comparable process, and fully expects to remain in compliance with the same requirements when running the revised process. b) The KF Process Change will not produce any degradation in the essential safety or environmental commitments in the License application, or provided by the approved reclamation plan. The KF Process Change involves a feed already processed previously at the Mill, and involves no new reagents, chemical or radiological hazards or environmental emissions. c) The KF Process Change will have no effect on the Reclamation Plan. The volumes of solutions and solid tailings that would be transferred to tailings would be the same whether the KF Material were processed by the existing SOP or the proposed Change to the SOP. It would have no effect on the volume or nature of tailings. d) The Yellowcake recovered from the KF alternate feed material will not cause the Mill to exceed the yellowcake production limit under the Mill's license. e) The KF alternate feed material processing is addressed by an existing approved license amendment and its scope is within the envelope of environmental conditions assumed in theEA The SERP concluded that the Procedure meets the criteria set forth in the SERP SOP for approval, and approved the revised KF Procedure. 5 2.3 SERP Report No. 2013-03 November 14, 2013 Review and Approval of SOP for Purifying and Concentrating Yellowcake Adhered to Drum Shreds 2.3.1 Proposed Action Review and approve a proposed SOP for purifying and concentrating yellowcake encrusted on drum shreds (the "Drum Shred Process"), from Honeywell, Metropolis Works. 2.3.2 Descriptions of Change. Tests or Experiments EFRI planned to purify and concentrate hardened uranium ("yellowcake") attached to drum shreds, which have been shipped in 85 gallon overpack drums, from the Honeywell Metropolis, Illinois conversion facility. The proposed process is a modification of processes in practice at the Mill as described in the Mill's 2007 license renewal application and existing EA documents. The proposed system will re-dissolve yellowcake by attaching a processing lid to the overpack drum, placing it on a drum roller, adding sulfuric acid and sodium chlorate, mixing, and draining of solution to a holding tank for reintroduction into the Mill's solvent extraction circuit. 2.3.3 Safety and Environmental Evaluation of this SERP Action The SERP reviewed the proposed Node Worksheets, engineering drawings, containment pad photographs, and November 13, 2013 Jo Ann Tischler Technical Memorandum describing the proposed Drum Shred Process and determined that: a) The material could be received as a licensee-to-licensee transfer of source material and could be purified and concentrated at the Mill. b) The SERP assessed that there would be no dust or vapor emissions of any significance from the process, and no wastes other than those typically produced by the Mill's existing solvent extraction and drying processes. c) The re-digested yellowcake will produce the same quantity of emissions as any other yellowcake in the Mill circuit. Because the process does not involve storage of ores or bulk feed materials, it will produce fewer fugitive emissions/dusts than would be generated by producing the same quantity of yellowcake from conventional ores or other alternate feed materials d) The Drum Shred Process does not require the modification of the Mill's Air Approval Order or any other approved management plans. Approved procedures are already in place for the disposal of crushed drums in the Mill's tailings cells. e) Although the yellowcake encrusted on drum shreds is not an alternate feed material or other ore, the volume of tailings that will be generated during re-processing of the yellowcake will be significantly less than the tailings that would be generated by 6 producing the same amount of yellowcake from ore. 2.3.4 SERP Action The SERP concluded that: a) The Drum Shred Process is consistent with the plans and SOPs referenced in the approved License and its renewal application. The Mill is already approved to process, purify, and concentrate yellowcake and to dispose of crushed empty drums in the tailings system, which the Mill has followed on a routine basis. b) The drum handling and drum rolling area was designed consistent with requirements of the Discharge Minimization Technology plan and Stormwater Best Management Practices Plan. c) The Drum Shred Process will have no effect on the Reclamation Plan. The volumes of solutions and solid tailings that would be transferred to tailings will be significantly less than those that would be generated by producing the same amount of yellowcake from conventional ore or alternate feed materials. d) The Drum Shred Process is not expected to produce any environmental impacts beyond those assessed in the EA dated February 1997, and is consistent with the conclusions regarding actions analyzed in the EA. The SERP concluded that the proposed Process for Purifying and Concentrating Yellowcake Adhered to Drum Shreds meets the criteria set forth in the SERP SOP for approval, and approved the Drum Shred Process. The SERP authorized immediate implementation of the Drum Shred Process. 7