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HomeMy WebLinkAboutDRC-2014-005991 - 0901a0688049e048ENERGY FUELS Energy Fuels Resources (USA) Inc. 225 Union Blvd. Suite 600 Lakewood, CO. US, 80228 303 974 2140 www.energvluels.cpm September 9, 2014 Sent VIA OVERNIGHT DELIVERY DRC-2014-005991 Mr. Rusty Lundberg Division of Radiation Control Utah Department of Environmental Quality 195 North 1950 West P.O. Box 144850 Salt Lake City, UT 84114-4820 Re: State of Utah Radioactive Materials License No. UT1900479 Response to Division of Radiation Control ("DRC") Request for Information ("RFI") of September 5, 2014 Regarding License Condition 9.5, Surety Update, White Mesa Mill Dear Mr. Lundberg: This letter transmits Energy Fuels Resources (USA) Inc.'s ("EFRrs") response to DRC's RFI resulting from a teleconference with Mr. Russ Topham on September 5, 2014. The RFI requested a comparison of the 2013 and 2014 Surety Estimates. Specifically, EFRI was to provide clarification to DRC regarding the changes in the Surely Estimates for Cells I and 4B relative to the cost modifications. Included below and in Attachments 1 through 4, are details regarding the assumptions and reclamation cost changes for Cells I and 4B. The changes to 2014 Surety Estimate are based on the current conditions at the White Mesa Mill and the expected conditions during the following 12-month period covered by the Surety Estimate. Based on current and expected conditions at the White Mesa Mill, both Cells 1 and 4B would be reclaimed as a "Clean Closure", thus eliminating the need for engineered covers. The specific basis for the modification for each Cell is included below. Cell 1 The specific Cell 1 modifications are: J. Current capacities and conditions in Cells 3 and 4A allow for the disposal of reclamation demolition debris into Cells 3 and 4A. Based on the disposal capacities available in Cells 3 and 4A, the 2014 estimate does not contemplate the disposal of debris within the Cell 1 footprint. The change in debris disposal location, allows for the removal of engineered cover for Cell 1. letter to Rusty Lundberg September 9, 2014 Page 2 of 3 2. The quantity of crystals to be removed from Cell 1 was reduced from 3 feet in the 2013 estimate to 1.5 feet in the 2014 estimate. The reduction was based on observations regarding crystal depth and location made during the 2010 through 2012 Cell 1 liner repair efforts. 3. The 23,188 cubic yards ("cy"). of material from the Cell 1 Channel construction was used as slope reduction material in the 2014 estimate, therefore reducing the quantity of random fill from stockpiles needed for the completion of grading activities. In general the other items in the Cell 1 estimate stayed the same with minor adjustments to fuel costs, labor rates, and equipment rental rates. For reference, the crystal removal unit cost in the 2013 estimate was $1.69/cy and was $1.75/cy in the 2014 estimate. Cell 4B Based on the current disposal capacity available in Cell 4A, tailings solids will not be placed in Cell 4B over the next 12 months. Because there will be no tailings solids placed in Cell 4B, the 2014 Surety Estimate was based on Clean Closure for Cell 4B and an engineered cover would not be necessary. The specific Cell 4B modifications are: 1. In support of the Clean Closure of Cell 4B, the Cell 4B liner would be removed. For conservatism, the 2014 estimate also includes the removal of 12-inches of soil under the liner, over the 41-acre footprint of the Cell. The Cell 4B liner and any removed soils would be placed in Cell 4A. These costs were added in the 2014 Surety Estimate to address the Clean Closure of Cell 4B. 2. Due to the Clean Closure assumed for Cell 4B, the final grading to meet the Reclamation Plan specifications was changed. Both quantities of soil and placement areas were changed to reflect the Clean Closure and "removal" of Cell 4B. The specific changes to the soils and grading are: A. The south dike of Cell 4B would be removed. This excavation results in 61,000 cy of fill material to be used during slope reduction within Cell 4B. B. With the removal of the Cell 4B south dike, (see A above) the out slopes of the adjoining areas of Cells 3 and 4A will be reduced to 5H:1V (i.e. the current north and east slopes of Cell 4B). The quantity of material changed from 111,000 cy in the 2013 estimate to 131,240 cy in the 2014 estimate. C. To accommodate the out slope changes, rock armoring on the slopes was increased from 7,800 cy in 2013 to 13,031 cy in 2014 to correspond to the increased length of slope needing protection. D. The 2014 Surety Estimate included topsoil for the 41-acre footprint of Cell 4B, at a depth of 6-inchcs. No topsoil was included in the 2013 estimate because topsoil is not a component of the engineered cover contemplated for Cell 4B in the 2013 estimate. Letter to Rusty Lundberg September 9. 2014 Page 3 of 3 3. Due to the Clean Closure of Cell 4B, no engineered cover for Cell 4B was included in the 2014 Surety Estimate. Please contact me if you have any questions or require any further information. Yours very truly, ENERGY FUELS RESOURCES (USA) INC. Kathy Weinel Quality Assurance Manager cc: Scott Bakken Frank Filas David C. Frydenlund Dan Hill Men Harold R. Roberts David E. Turk ATTACHMENT 1 Cell 1 2013 Estimate INTERNATIONAL URANIUM (USA) CORP. COST ESTIMATE S8£ 525 P CAM, M s + + 07 AotC ST Ij iff* 2f7*,7o*> art*, " A f 4 TOPSOIL CELL 1 (EVAPORATION) •1 ft Rip Rap | 29.5647 Acres Z54Q2 to*A~-bREb OF CELL I T0 B^ BREACHED By f^KH Chkd By. .Date U Client CVMCWI Description Cvu-i _..<r.'.fArtN*l- rfr.amrfn'V LZ.tsr't nAYi&"-\ Sheet I ot 2 Job No JO>jy46 ._ T j "I ; i i ! i A-fr !£ I ' I I T}» fvjffrp p«-ti. 4?0 ! i f!-rt 2>u.' At-U filAtV/AflAM it- i i >flji I j Miai* .8 iL bc<r;r;ic»4 ! lav. I J L ;Ai «/> 41 1 fcprl i \5£> FT I iA. "477 ipr- T i i i— 1 i flf^r j J - — -ESS _ a«r _ . . 2 — - . . . .! IZ^PTV _ _ _* _.. _ :A23£r»j_ 1 . . I 2 : iZr?7l I L. CELL 1 NORTHERN OUTSLOPE TYPICAL CROSS-SECTION TOP OF ET COVER RANDOM FILL CROSS-SECTIONAL AREA: 324 SF -RIP RAF CROSS-SECTIONAL AREA: 82 SF '7 AVG. HEIGHT: 18 FT 11 7A 'A /. RIP RAP BEDDING - CROSS-SECTIONAL AREA: 45 SF WHTTE MESA MUX RECLAMATION 0ENISOL. MINES Denison Mines (USA) Corp SLOPE AREA CALCULATIONS CELL 1 fcs MWH SEP 2011 I 100ST40 SORROW Franklin Drilling & Blasting, Inc. P.O. Box 2246 Durango, CO 81392 Phone: 970-259-5620 Fax: 970-259-1304 Mobile: 970-259-4167 Email: office@franklinblasting.com February 10, 2012 Ms. Georgia VanReenen Denison Mines PO Box 809 Bianding, UT 84511 Re: Spillway Blasting in Bianding, Utah We received your e-mail request for cost of drilling and blasting a spillway at your Mine site in Bianding, Utah. The information we now have is an area of approximately 150' wide by 1200' long with an average depth of about 10', generating in the neighborhood of 67,000 cubic yards in place. If this is currently correct, our price would be $2.25 per in-bank cubic yard for dry conditions. In addition we would require your mine to furnish fuel for our drills. Quantity of fuel would be estimated at less than 100 gallons/day for both drills. If water infiltrates into the bore holes and requires wet hole explosive product, we will charge an additional fee. The fee will be the invoice cost of wet hole product delivered, plus 25% mark up to cover additional labor. Our mobilization for 2 drills and supplies will be $7000. Payable when we mob in and start. Please call if you have any further questions and this quote will only be good thru December 31, 2012. Regards, Jeff Franklin/President/Owner T*>*«**x &r /, ~?H X /ft***'* 1 ATTACHMENT 2 Cell 1 2014 Estimate Volume Calculation • Cell 1 Reviewed 5/16/14 1) Area of Cell 1 - 2,575,703 sq ft = 59.13 acres 2) Crystal and Liner Cover Removal - Dewalermg estimated at 2 years based on the last time Cell 1 was dry and approximate duration - Crystal thickness assumed as 1 5 feet. - Soil Cover over the PVC Liner Is based on design and as-built -1.5 feel. - Crystal and soil cover wHI be excavated at the same time and placed in Cell 4A. - Crystal and soil cover will be wtndrowed with a dozer, and loaded into 3 trucks with a loader. - The PVC Liner will cut into manageable pieces and loaded into a truck with a hydraulic excavator - Road maintenance will be accomplished with a motorgrader and water wagon. Volume to be removed = 2.575.703 x (1.5 ft + 1.5 ft) 27 frVcy 3) Removal of Contaminated Material Under Liner - Estimated depth of contaminated soil required to be removed -1 foot - Contaminated material wril be removed to Cell 4A. - Contaminated soil wHI be wtndrowed with a dozer, and loaded into 3 trucks with a loader - Road maintenance will be accomplished with a motorgrader and water wagon. Volume to be removed •• 2.575.703 27 ft'/cy 95.396 CY 4) Construct Channel - The channel will be constructed in the southwest corner of Cefl 1 and will daylight to an existing natural channel. - The channel requires blasting of the bedrock to achieve the design grade - Approximate dimensions of the channel are 1.200 leet long by 150 feet wide by 10 feet deep. Volume to be removed = 1.200 ft x 150 fix 10 ft 27 ft'/cy 66.667 CY - The broken rock material will be loaded into 3 trucks with a hydraulic excavator. - 23,188 CY of this material will be used in Cell 1 to grade the side slopes from 3H.1 V to 5H:1V. - The remainder of the excavated material will be hauled to Cell 4A South Slope and used as Random Fill • 43,479 CY 5) G'kde Side slopes - Material needed to grade the side slopes of Cell 1 will be produced during the construction of the CeH 1 Drainage Channel - The costs for staging the grading material at the base of the slopes is accounted for thin (he Channel Construction Task. - The slopes will be graded and shaped with a dozer. - Cell 1 has 6,020 feet of slopes. The slopes are 8 feet high and currently at a 3H:1 V slope. Volume needed for Grading = 6,020 ft x B ft x 26 ft Mite) 27 ft'/cy 23.188 CY Cell 1 and 4B Backup.xlsx 6) Topsoil Application • 29 acres of Cell 1 requires placement of 6 inches of topsoil. • The remainder of Cell 1 will be covered with exposed Dakota Sandstone or Rip Rap. - The topsoil will hauled from Topsoil pile W4. - A scraper fleet will haul the topsoil and a dozer will assist with loading and final spreading. - Road maintenance will be accomplished with a motorgrader and water wagon Volume needed for be placed =* 29 acres x 43.560 ft2 /acre x 0.5 ft 7) Rock Armor and Rip Rap Filter Placement - Rock for side armor, top armor and toe aprons will come from an off-site gravel source one (1) mile north of Bianding. Rock will be produced through screening, stockpiled and trucked to the site at the time of use. Belly dump trucks wHI dump gravel in windrows on the top and sides of the Cell. - A dozer will spread the delivered rock - Road maintenance will be accomplished with a motorgrader and water wagon • 8.607 CY of rock will be placed. Cell 1 and 48 Backupjtlsx ATTACHMENT 3 Cell 4B 2013 Estimate Volume Calculation - Cell 4B Updated 02722/13 | 1) Area of Cell 4B - 1,785,960 sq ft = 41 acres 2) Assumptions - Bridging layer Is placed using random fill from piles west of Cell 4B - Cell will be graded to Design elevation utilizing finer materials in random fill stockpiles and from "clay" stockpiles. - Clay will be mined, blended, and hauled from borrow site location in Section 16 - four miles south of the mill area, using belly dump trucks, clay layer on top of Cell only. - The upper 1 foot of random fill will be placed utilizing the fine random fill and clay stockpiles - Rock for side armor, top armor and toe aprons will come from an off-site gravel source one (1) mile north of Bianding. Rock will be produced through screening, stockpiled and trucked to the site at the time of use. Belly dump trucks will dump gravel in windrows on the top and sides of the Cell. 3) Bridging Layer ( Platform Fill) Remaining to be placed 1,785,960 sq ft X 3 ft. / 27 cubic feet per cubic yard = 198,440 cubic yards Use| 198,500 cubic yards 4) Bring Platform Fill up to Design elevation (Lower Random) Assume full area of Cell X one (1) foot thick 1,785,960 sq ft X 1 ft. / 27 cubic feet per cubic yard = 66,147 cubic yards Use | 66,000 cubic yards | 5) Placement of Clay Layer (One (1) foot thick on top of Cell only) Assume full area of Cell X one (1) foot thick 1,785,960 sqft X 1ft. / 27 cubic feet per cubic yard = 66,147 cubic yards Use | 66,000 cubic yards Volume Calculation - Cell 4B (con't) page 2 6) Upper Random Fill Volume - Top of Cell area Assume full area of Cell X one (2) foot thick 1,785,960 sq ft X 2 ft. / 27 cubic feet per cubic yard = 7) Armor Protection - Top of Cell Assume full area of Cell X one-half (0.5) foot thick 1,785,960 sq ft X 05 ft. / 27 cubic feet per cubic yard = 8) Cell 4B South Dike. ( Slope #1 ) Average height 36 feet Length 1600 feet a) Random fill to reduce slope from 3:1 to 5:1 First Wedge [36 X 36 X 5)/2 - (36 X 36 X 3)/2] X 1600 2,073,600 cubic feet/27 = Remaining Random Fill [39 X 39 X 5)/2 - (36 X 36 X 5)/2] X 1600 900,000 cubic feet/27 = Total Random Fill South Slope b) Rock Armor 8" thick - 0.67 feet (39.67 X 39.67 X 5)/2 - (39 X 39 X 5)/2] X 1600 210,836 cubic feet/27 = 132,293 cubic yards Use | 132.000 cubic yards | 33,073 cubic yards Usej 33,000 cubic yards-] 76,800 cubic yards Use} 77,000 cubicyardT"| 33,333 cubic yards Use | 34,000 cubic yards J 111.000 cubic yards \ 7,809 cubic yards Use 1 7,800 cubic yards \ Volume Calculation - Cell 4B (con't) page 3 c) Rip Rap Filter 6' thick - 0.5 feet (39.5 X 39.5 X 5)/2 - (39 X 39 X 5)/2] X 1600 157,000 cubic feet/ 27 = 5,815 cubic yards Use 6,000 cubic yards d) Rock Apron at toe of slope (2ft X 7ft wide X 1600 long] / 27 = 830 Use | 850 cubic yards | Total Rock Armor South Slope | 8,650 cubic yards""] 9) Cell 4B West Slope ( Slope #2 ) Average height 8 feet Length 1200 feet a) Random fill to reduce slope from 3:1 to 5:1 First Wedge [8 X 8 X 5)/2 - (8 X 8 X 3)/2] X1200 76,800 cubic feet/27 = 1185 cubic yards Use | 1,200 cubic yards | Remaining Random Fill 111 X 11 X 5)/2 - (8 X 8 X 5)/2] X 1200 171,000 cubic feet/27 = 6,333 cubic yards Use | 6,500 cubic yards | Total Random Slope ff3 | 7,700 cubic yards | b) Rock Armor 8" thick - 0.67 feet 14.52 cubic feet per linear foot of dike 14.52 cubic foot per linear foot X1200 / 27 = 645 cubic feet/ 27 = 24 cubic yards Use | 25 cubic yards | Volume Calculation - Cell4B (con't) page 4 c) Rip Rap Filter 6" thick - 0.5 feet 10.84 cubic toot per linear foot X 1200 / 27 Volume Calculation - Cell 4B (con't) page 4 482 cubic feet/ 27 = 18 cubic yards Use 20 cubic yards c) Toe Apron Not required Total Rock Armor Cell 4B West Slope | 25 cubic yards""] Volume Summary - Cell 48 Top of Cell South (Slope «1) West (Slope #3 ) Totals Bridging Layer 198,500 198,500 Lower Random 66,000 77,000 1,200 144,200 Clay 66,000 66,000 Upper Random 132,000 34,000 6,500 172,500 Rock Armor 33,000 8,650 25 41,675 Rip[ Rap Filter 6,000 20 6,020 Volume Calculation - Cell 46 (con't) page 5 Cell 4B Reclamation Cat 837 Resource Requirements Volume Route Yds/hr % Equip. Mr. Cell 4B Bridging Lift Tailings Surface 198,500 303 100% 654.6 Cell 4B Lower Random Fill Tailings Surface Slope 1 Slope 2 Total 66,000 77,000 1,200 303 303 303 100% 100% 100% 217.6 253.9 4.0 475.5 Cell 4B Upper Random Fill Tailings Surface Slope 1 Slope 2 Total 132,000 34,000 6,500 303 303 303 100% 100% 100% 435.3 112.1 21.4 568.8 Cell 4B Rock Armor - use Highway Trucks Volume Calculation - Cell 4B (con't) page 6 Clay Volume • Clay Production Cell4B (use same assumptions as Cell 2 ) 66,000 Bank Cubic Yards (BCY) 0.8 Swell Factor 82,500 Loose Cubic Yards (LCY) Trucking 475 LCY/hr 8 trucks plus one (1) Loader 85,000 LCY / 475 LCY/hr = czz: 174 hours use 180 hours 180 X 8 Trucks = 1,440 hours Machine Hours 980 Loader 08N w/ ripper Cat 651 WW Cat 825 Comp 14C Patrol 5000 gal WW 180 180 180 200 200 150 Rock Armor and Filter Layer Production Cell 4B 47,695 cubic yards (cy) 38 cy per hour times 8 trucks 304 cy per hour delivered Assume 25% extra time for spreading, loading and screen waft 304/1.25 243.2 cy per hour 196 Hours ATTACHMENT 4 Cell 4B 2014 Estimate 1) Area ot Cell 4B Volume Calculation - CeIMB 1,785,960 sqft = 41 acres | Updated 5/1g14 ] 2) Assumptions • Since there will be no tailings in Cell 4B in the next year, the south Dike will be breached for closure - Dewatering is estimated at 1 year due to no restrictions from tailings. - The liner wHI be removed and 1 foot of soil beneath the liner is also planned to be removed - The side slopes will be reduced to 5H:1 V Slopes. - The side slopes adjoining Cell 3 and Cell 4A till be capped with 3 feet of random fill and rock armored 3) Liner and Contaminated Soil Removal - The triple liner will cut into manageable pieces and loaded into a truck with a hydraulic excavator. -1 foot of Contaminated soli will be windrowed with a dozer, and loaded into 3 trucks with a loader The contaminated soil will be hauled to Cell 4A. Volume to be removed = 1,785,960 x (1 ft) 27 trVcv 66.147 CY 8) South Dike Breach - Assume approximately 750 feet of dike will be breached with 5H:1 V Slopes. - Excavation will extend to the southeast comer and will allow reclaimed Cell 4B area to naturally drain. - The excavated material will be used to backfill a portion of the east and north slopes of Cell 48 to 5H:1 V. • An excavator and 3 trucks will be used to load and haul the material and a dozer wrll used for final placement. - A water truck and grader will be used for road maintenance - Volume estimate based on AutoCAD model of excavation. 60.810 cubic yards Use} 61,000 cubic yards | 9) Grade the north and east slopes from 2H:1 V to 6H:1 V. - A portion of the required grading material will be produced during Cell 4B South Dike Breach (61,000 CY) • The remainder of the material will com from the random fill stockpile west of Ceil 4B. - The cost from loading, hauling and placing the material from the Dike Breach Is accounted for in the Dike Breach Task - The remainder of the material will be loaded with a loader and excavator and hauled with 4 trucks, a) Random fill to reduce slope from 3:1 to 5:1 First Wedge [36 X 36 X 5)12 - (36 X 36 X 2)/2] X 2.670 s 5,190,480 cubic feet/ 27 = 192,240 cubic yards - Portion obtained from Dike Breach (61.000) cubic yards Use| 131,240 cubic yards \ Remaining Random Fill [39 X 39 X 5)/2 - (36 X 36 X 5)/2] X 2,670 = 1.501.875 cubic feet/ 27 = | 55.625 cubic yards ~\ b) Rock Armor 8" thick - 0.67 feet [39.67 X 39.67 X 5)/2 - (39 X 39 X 5V2] X 2670 351,832 cubic feet/ 27= I 13,031 cubic yards 1 Volume Calculation - CeJMB (coot) page 2 c) Rip Rap Fitter 6" thick - 0.5 feet (39.5 X 39.5 X 5V2 - (39 X 39 X 5)/2| X2670 261.994 cubic feet/ 27 = | 9,703 cubic yards 1 d) Rock Apron at toe of slope [2ft X 7ft wide X 2,670 long] / 27 = j I.3W cubic yards 1 Total Rock Armor South Slope I 24.tl9 cubic yards"H 10) Grade the south and west slopes from 2H:W to 5H 1V - A dozer will be used to push down the slopes. [36 X 36 X 5)/2 - (36 X 36 X 2)/2) X 1.520 2,954,880 cubic feet/27 = | 109.440 cubic yards j Volume Calculation • Cell 46 (conl) page 3 6) Topsoil Application - 29 acres ot Cell 1 requires placement ol 6 inches of topsoil. - The remainder of Cell 1 will be covered with exposed Dakota Sandstone or Rip Rap. • The topsoil will hauled from Topsoil pile W4 • A scraper fleet will haul the topsoil and a dozer wiH assist with loading and final spreading. - Road maintenance will be accomplished with a motorgrader and water wagon Volume needed lor be placed = 41 acres x 43.560 tt2 /acre x 0.5 ft 27trVcy 33.073 CY Coll 4B Reclamation Cat 637 Resource Requvefrwnis Volume Route Yds/hr per Truck Equip. Hr Celi4B Dike Breach 61.000 368 100% 166 Cell 4B Slope Grading North and East Slope ###### 263 100* 498 Cell 4B Rock Armor - use Highway Trucks Rock Armor and Filter Layer Production Cell 4B 24,119 cubic yards (cy) 38 cy per hour times 8 trucks 304 cy per hour delivered Assume 25% extra time for spreading, loading and screen wait 304 /1.25 243.2 cy per hour 99 Hours