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HomeMy WebLinkAboutDRC-2013-002791 - 0901a0688039ff0f1 Department of Environmental Quality Amanda Smith Executive Director • I DRC-2013-002791 II GARY R HERBERT Governor DIVISION OF RADIATION CONTROL Rusty Lundberg Director GREG BELL Lieutenant Governor June 21, 2013 Jo Ann Tischler Director Compliance and Permitting Denison Mines (USA) Corp. (DUSA) 1050 17th St. Suite 950 Denver, Colorado, 80265 Subject: Transmittal of Findings of the Utah Division of Radiation Control June 4,2013 Storm Water Inspection at the WHiite Mesa Uranium Mill: DRC Close-out Dear Ms. Tischler: This is to transmit the findings of the Utah Division of Radiation Control (DRC) 2013 storm water inspection which took place on June 4, 2013 at the White Mesa Uranium Mill (Mill). A copy of the DRC modular inspection memo (DRC Groundwater Module 65) is attached for your records. Based on the inspection findings, it appears that EFR is in compliance with Utah Ground Water Discharge Permit, Permit No. UGW370004 Parts I.D. 10 and I.D.I 1. The 2013 Mill Storm Water Inspection is therefore closed-out. If you have any questions regarding this letter please contact Tom Rushing at (801) 536-0080. Rusty Lundberg Director RL:TR:tr Enclosure: DRC Groundwater Module 65 Memo F \Energy Fuels\Storm Water Management\2013 SW Inspection\White Mesa Mill 2013 SW Inspection Close-out Ltr docx Sincerely, . 195 North 1950 West • Salt Lake City, UT Mailing Address P O Box 144850 • Salt Lake City, UT 84114-4850 Telephone (801) 536-4250 • Fax (801) 533-4097 • T D D (801) 536-4414 www deg Utah gov Printed on 100% recycled paper Utah Division of Radiation Control (DRC) Ground Water Module 65, DRC Annual Storm Water Inspection Denison Mines, White Mesa Uranium Mill, Ground Water Permit UGW370004 Inspection Year: 2013 Inspection Date: June 4, 2013 Module Reviewer Name/Initials: Phil Goble, Compliance Section Manager Module Prepared by/Date Prepared: Tom Rushing, P.G./June 17,2013 (>- /? - 2o )3 DRC Staff Present: Tom Rushing Denison Mines Staff Present: David Turk Tanner Holliday Denison Mines Staff Interviewed: David Turk Tanner Holliday Garrin Palmer Currently Approved Storm Water Best Management Practices Plan (SWBMPP) for the White Mesa Uranium Mill: Date: September, 2012 Revision No. 1.5 Section I - Document Review SWBMPP (Documentation Requirements): Part 4.1.4. — Diversion ditches, drainage channels and surface water control structures in and around the Mill area will be inspected at least weekly. Areas requiring maintenance or repair, such as excessive vegetative growth channel erosion or pooling of surface water runoff, will be reported to appropriate departments and all follow up actions are to be documented. Findings: The Utah Division of Radiation Control ("DRC") conducted an inspection of upland Diversion Ditch 1 and Berms as shown on the Energy Fuels Resources ("EFR") Storm Water Best Management Practices Plan, Figure 2. DRC found Ditch 1 and berms to be well I maintained. Photos of Ditch 1, taken during the day of the inspection are included the memo appendix 1, photos 39 and 40. EFR inspects the diversion ditches and berms monthly and inspection "findings" fields are included on the monthly inspection data form. DRC reviewed the March 29, 2013 monthly form and noted that the EFR Inspector (Garrin Palmer) noted that the Diversion Ditches 1, 2 and 3 showed no sloughing, erosion, undesirable vegetation or obstructions of flow, and that "diversion ditches are in good condition" Spill Prevention* Control, and Countermeasures Plan (SPCC) (Documentation Requirements): 1.6.1. - Daily monitoring of propane tanks required. Findings: Per the EFR response to an August 8,2012 request for information which stated as follows: "The EFR Spill Prevention, Control, and Countermeasures Plan, Part 1.6.1 requires the documentation of a daily inspection of the propane tanks. Please include the inspection findings with the daily inspection form used for storm water inspection documentation within 30 days from your receipt of this letter" EFR has removed the removed the daily inspection requirement on the basis that the propane is a gas at ambient conditions and would be immediately vaporized under all foreseeable leakage conditions at the Mill. DRC concurred with this action and this item has been removed from the storm water inspection at the mill. 1.9.1. - External Notification of "reportable quantity" spills. Findings: No reportable quantity spills occurred during the period reviewed, DRC has no additional comments. 1.9.2. Internal Notification of incidents, spills, and significant spills. Performance Standards (list): In response to a DRC Request for Information item by letter dated September 1, 2011, regarding the findings of the DRC 2010 storm water inspection, EFR provided a change to the small quantity spills protocols in the October 17, 2011 response letter, as follows: "EFR has implanted an internal notification process for small quantity spills (less than reportable quantities), with the following steps: 1) Mill environmental personnel will fill out on the daily inspection form observations of spills of reagent chemicals of any size. The form will be amended to add spaces for this item. 2) In addition, all Mill employees will be trained to advise Mill environmental personnel of any spills that they observe during the day, and these will also be noted in the daily inspection form. 3) If the spill is of a reportable quantity, environmental personnel will follow the procedures in the Mill's SWBMPP plan. 2 4) For spills smaller than reportable quantities, the environmental inspector will record information regarding the spill, and the nature and type of cleanup, on the form. 5) The information on the inspection form will be added to a database maintained at the Mill. The database will be updated and maintained on site indefinitely. Cards are maintained for no longer than one year." These corrective actions were reviewed during the DRC June 21, 2012 storm water inspection as well as the current June 4, 2013 inspection. Per the reviews DRC noted that a process for internal reporting of spills less than reportable quantities was instituted during 2012 and underwent additional improvement during 2013. The White Mesa Mill employees are using an orange card to report the small quantity spills; the card is titled "Non-Reportable Reportable Spillage". The card provides the following information: Name, Date of Discovery, Approximate Amount Spilled, Time of Discovery, Location of Incident, Description of Material Spilled, Cleanup Activities Taken and Signature. Per the 2013 orange cards, the following spills were recorded during 2013 at the date of the inspection (6/4/2013). Date of Discovery 1/27/2013 2/7/2013 3/1/2013 3/6/2013 4/1/2013 4/3/2013 4/22/2013 5/2/2013 5/17/2013 5/20/2013 5/23/2013 5/26/2013 5/27/2013 5/31/2013 Material Spilled CCD Fluid Soda Ash Ore Process Solution Oil Yellow Cake Liquor VPL Liquor Decant Material Soda Ash Sulfuric Acid Vanadium Material Product Return Solution Uranium Hexafluoride Ore Slurry Hydraulic Fluid Quantity Spilled 200 gallons 3 gallons 1,600 gallons 400 gallons 5 gallons Vz bag 10 gallons 4 gallons 500-1,000 gallons XA bucket 1,000 gallons 10+'gallons DRC sees the new spill reporting process as very effective. EFR has additionally started attaching photographs of the spill and clean-up activities to the orange card when deemed appropriate and per DRC review of the follow up actions it is noted that mill personnel are taking responsibility to clean-up spills. DRC notes that the spill reporting training program required under the requirements of the Spill Prevention, Control, and Countermeasures Plan for Chemicals and Petroleum Product, Section 1.11., and also outlined in the EFR response as a corrective action, has been implemented since the last inspection findings and confirmatory action letter (August 8, 2012). EFR has implemented the training program in two parts, one training is required for the environmental personnel at the mill and a second has been required of all employees at the mill. Per the attendance logs, all environmental personnel attended the training on 1/7/2013 and all other mill employees received the training as follows: 4/26/2013 - 25 employees 4/29/2013 T 24 employees 5/1/2013 - 66 employees 5/3/2013 - 31 employees 5/8/2013-10 employees Total employees trained - 156 The employee training is very effective. The spill reporting provides records of identification and follow-up procedures thereby making the chemical management at the mill transparent and supports employee involvement in spill identification, reporting and follow-up. 1.10 Records and Reports. Period of Records Examined During Inspection: Begin/Ending: 10/1/2012 to 10/31/2012 and 3/1/2013 through 3/31/2013 No. of On-site Records Required: Daily, Weekly and Monthly Forms No. of On-site Records Found: All Records/Reports Onsite No of Records Examined: 10% (Percent of Total) How Selected: DRC Inspected two full months of daily, weekly and monthly forms requested at random Daily Tailings Inspection Data: Findings: EFR inspection of: 1. Tailings slurry transport system (Slurry pipeline, pipeline joints and supports, valves and point of discharge); 2. Operational systems (water level, beach, liner and cover); 3. Dikes and embankments (slopes and crest) to check for erosion and seepage; 4. Physical inspection of the slurry lines, and; 5. Dust control and leak detection, are conducted daily and documented on a daily inspection form. The forms additionally include fields for observations of potential concerns and action required. Spills and clean up actions are noted in the text boxes for these fields. DRC randomly selected and reviewed all of the daily forms for the months of October 2012 and March 2013. The forms appeared to be appropriate and inspections were conducted on all days. There are no additional comments regarding the forms. 4 Weekly Tailings Inspections and Survey: Findings: Weekly tailings inspections were done and documented on weekly tailings inspection forms (Appendix A-2 and Attachment A-2 of the Environmental Protection Manual Section 3.1.). The forms include sections to document pond elevations (solution elevation, FML bottom elevation, and depth of water above FML) for Cells 1,3, 4A, 4B and Roberts Pond, as well as slimes drain liquid levels in Cell 2, Existing decontamination Pad and general tailing area. The form also includes information regarding the leak detection systems for Cells 1, 2, 3, 4A and 4B as well as the potential blowing of tailings. Per the 2013 DRC storm water inspection, the inspections were completed, there are no additional comments regarding the forms. Monthly Tailings Inspection, Pipeline Thickness: Findings: The monthly inspection report includes; 1. A summary of the slurry pipeline condition and measurement of pipe thickness, which is applicable only when the Mill is operational; 2. Inspection protocols and observations related to the diversion ditches, berms, sedimentation pond, dust control, settlement monitors, and slimes drain static head measurements for Cells 2 and 3. DRC reviewed the monthly inspection report dated March 29, 2013. Note that the monthly inspection reports include comments related to the upland diversion ditches which noted that the "ditches are in good condition." Per inspection findings DRC confirmed that the ditches were well maintained. DRC has no additional comments related to the reviewed monthly inspection report. Tank to soil potential measurements: Findings: This item was included as part of the September 1, 2011 RFI, RFI # 2. DRC had concerns regarding on-grade tanks (tanks where the bottom is in contact with soil. Per DRC communication with EFR it was clarified that tanks which sit on the ground must have ^ cathodic protection or sit on a concrete foundation. Per DRC inspection of the tank foundations during the 2013 inspection, all concrete foundations appeared in good condition. Annual bulk oil and fuel tank visual inspections: Findings: In response to a DRC request for information, EFR reviewed the White Mesa Mill Spill Prevention Countermeasure and Control ("SPCC") Plan for the mill to ensure that all 5 inspection processes and oil containers are in conformance with those Federal (40CFR112) regulations. In response (EFR September 7, 2012 letter), EFR removed the SPCC Plan as an appendix to the SWBMPP. EFR additionally removed the Emergency Response Plan as an appendix to the SWBMPP. The removal of these documents was done in order to maintain each plan as a stand-alone document. EFR states in the September 7,2012 letter that "the requirements and methods for management, recordkeeping, and documentation of hazardous material spills are not part of the SWBMPP and are addressed separately in other documents, specifically, the Spill Prevention control and Countermeasures Plan, the Emergency Response Plan, and the housekeeping procedures within Mill SOP's" Per comments related to inspection of the propane tanks and applicability of those requirements in the SPCC Plan, a revised copy was submitted with the September 7, 2012 letter (SPCC Plan dated September, 2012). DRC has no additional comments regarding the SPCC Plan, and future storm water inspections will focus on insuring that the SWTBMPP adequately addresses all requirements of the Permit, including spill reporting requirements in Part I.D. 10, which specifically requires actions for identification and cleanup of reagent and chemical spills for non- reportable quantities and procedures for reportable quantity spills in conformance with Utah Administrative Code 19-5-1J4. Tank and pipeline thickness tests: Findings: During the inspection period the slurry pipelines were noted to be in good condition. DRC has no additional comments related to the pipeline tests. Quarterly and annual PCB transformer inspections (currently PCB only): Findings: The Mill currently does not currently inspect the transformers based on all transformers containing non-PCB based oil. Spill Incident Reports: Findings: This item is discussed above in the section related to reportable and small quantity spills. DRC notes that an effective spill reporting and tracking system has been implemented at the Mill. Latest revision of SPCC plan (onsite and available?): Findings: The SPCC plan was not requested during the inspection. 1.11 Personnel training and Spill Prevention Procedures (records of training required to be maintained in the general safety training files): Personnel training for spill prevention are discussed in the internal notification of spills section of this module above. Per DRC findings the personnel training has been implemented and appears to be effective. All Mill staff received training regarding the small 6 quantity spill notification process. DRC has no additional comments related to personnel training. Section II — Site Walk through Inspection Areas and Observations: Ore Storage: Observations: All berms appeared to be in good condition, there was no ore stored on the pad at the time of the inspection (Photos 3, 5 and 6). There are no additional comments regarding the ore storage area. Reagent Yard: Observations: Per DRC inspection of the reagent yard and storage building, it appeared that drum storage was appropriate. No degraded or tapped drums were noted in those areas. Shop/Vehicle Maintenance Area: Observations: Oil Drum Storage Rack: Per the 2013 inspection all drums were stored on the pallets and no observable fluid accumulation was seen in the pallet secondary containments. (Photo 13) Shop Building Drain to Baffle Box: Per DRC inspection of the shop baffle box, no comments were noted (Photo 16). Used Oil/Kerosene Tank North of Shop Building: v Per DRC inspection of the used oil tank and kerosene tank containment, it appeared that previous violations concerning spills outside of the containments were addressed; no additional issues/comments were noted. (Photo 14,15) Mill Processing Areas: SX Building Roof Drainage: Per the 2013 inspection, issues related to the roof drainage and discharges into the alternate feed circuit have been addressed. DRC communicated to the EFR staff that the drainage needs to be inspected during a storm event to ensure that all roof drainage is diverted in the directions intended. Specifically, the roof drainage is intended to divert either to cell 1 (south side of building drainage) or to Roberts Pond (roof north side of building). (Photos 31 through 35) c Alternate Feed Circuit South of SX Building: Observations: All feedstock at the alternate feed circuit was stored and managed on the new concrete pads. The concrete pads appeared to be in good condition. DRC has no additional comments/observations regarding the alternate feed area. (Photos 26 through 30) Old Decontamination Pad: DRC has no comments regarding the old decontamination pad. New Decontamination Pad: Observations: The pump back system and east apron drainage appeared to be in good condition (Photos 7, 8). DRC staff had no additional comments. Reagent Tanks: Sodium Chloride Tanks - Per past agreements between DRC and EFR (Agreements made in 2005) the secondary containment for these tanks is earthen. Per the agreement, all reagent tanks that pre-existed the Ground Water Permit (3/05) would be acceptable as is - and that as upgrades or replacements were installed, EFR would work to meet BAT requirements. More detail regarding this agreement is in the December 2004 Statement of Basis, and in Part I.D.3(g). No issues were noted during the 2013 inspection. Kerosene Tanks (West of Shop) - Appeared in good condition, no additional comments. Note: Secondary containment is earthen under the same agreement as the sodium chloride tanks. Ammonia Tanks - DRC noted that the tank was undergoing maintenance/refurbishing at the time of the inspection (sandblasting and re-painting). Secondary containment is earthen per the same agreement as the sodium chloride tanks. (Photo 4) Used Oil Tank (shop) - Appeared in good condition, no additional comments. Kerosene Tank (shop) - Appeared in good condition, no additional comments. Fuel Tanks - Above ground tanks and containment appeared maintained, no additional comments. Uranium Liquor Tanks - Secondary containment appeared to be in good condition (Photo 22). DRC had no additional comments regarding tanks or secondary containment. 8 ( Vanadium Pregnant Liquor (VPL) Tanks - The VPL tank steam condensate containment area, tanks and foundations appeared to be in good condition. (Photo 17) Clean Water Tank - DRC noted that a new water treatment house is being constructed which should eliminate the leaks previously observed at the old chlorination house (Photos 23,24). No additional comments. Sulfuric Acid Tank - The tank and berm appeared in good condition. No additional comments. Caustic Soda Tank - Per the 2013 inspection it was noted that, in response to Confirmatory Actions, the caustic acid secondary containment area has been re-poured and that a new tank has been installed (Photo 36). No additional comments. Soda Ash Tanks - The Soda Ash Tanks and Secondary Containment appeared to be maintained. DRC noted that water from the chloroform pump system was being discharged into the containment area drain. DRC has no comments regarding this area. (Photos 37, 38) Tailings Cells Areas (Note that upland drainage was included in comments above) - DRC toured the tailings cell areas (Cells 4A and 4B and observed the condition of the outer toe areas of the dikes to ensure that excessive erosion or damage (e.g. burrowing animal intrusion or rooting damage) was not present. The dikes appeared to be in overall good condition. (Photos 41,42,43) Summary of Onsite Closeout Meeting: Date/Time: June 21, 2012/11:30 P.M. EFR Representatives Present — Daniel Hillsten, Mill Manager David Turk Tanner Holiday DRC Representatives Present - Tom Rushing An onsite close-out meeting took place amongst Tom Rushing (DRC), Dan Hillsten (EFR Mill Manager), David Turk (EFR) and Tanner Holliday (EFR). During this meeting, DRC informed the EFR representative of the inspection findings above. Conclusions A close-out letter regarding the 2013 storm water inspection will be sent to EFR. DRC notes that overall, the Mill facility storm water management and spill training and reporting has significantly improved in recent years. F \Energy Fuels\Storm Water Management\2013 SW InspectiorAWhite Mesa Mill 2013 SW Inspection Memo docx 9 InsPection 2013 APPendix l 10 Utah Division of Radiation Control 2013 Annual Storm Water Inspection Inspection Date June 4, 2013 Photo Pages w Photo 1 - Kerosene tanks on cement platforms 1 St Photo 2 - Sodium chlorate tanks in cement containment 1 J Photo 3 - Berm along the western margin of the ore pad Photo 4 - Storm water detention southwest corner of ore pad - drains to cell 1 Photo 5 - Ore pad and south berm, photo looking southeast Photo 6 - Ore pad, No ore piles Photo 7 -southeast ore pad berm and lined drainage ditch Photo 8 - New Decontamination pad pump back system in cement containment Photo 9 - Ore Pad east side (note that the ore pad is graded to drain to the west) \ Photo 10-Ore pad east margin berm looking north Photo 11 - Ore pad looking northwest Photo 12 - Drum storage at maintenance shop (drums on containment pallets) £- - V sr Photo 13 - Containment under drum storage at the maintenance shop Photo 14 - Used oil and kerosene tanks and containment (north side of maintenance shop) Photo 15 - Kerosene tank valve (note stain was from previous noted leak, tank has been moved further into containment area since that time) •LA Photo 16 - North side of maintenance building baffle box containment (box is pumped to Roberts Pond) Photo 17 - Vanadium Pregnant Liquor (VPL) Tanks on concrete platforms Photo 18 - Mill building looking southwest Photo 19 - Grizzly (Ore in drums to be used for stack tests) Photo 20- Mill building east side (foreground corner marker for Phase III ammonium sulfate crystal tank geoprobe investigation) Photo 21 - Chemical storage building Photo 22 - Tank containment east side of Mill Building Photo 23 - New water treatment building (clean water treatment and chlorination) Photo 24 - Old clean water chlorination building will be removed Photo 25 - Clean water tank overflow drains to underground pipe system Photo 26 - Alternate feed storage pad Photo 27 - Alternate feed processing area —IIII In I IHMillBW|Bar|MIEffl3j Photo 28-Alternate Feed storage pad looking southeast Photo 29 - Alternate feed storage pad looking northeast (note puddle low spot on pad) Photo 30 - Alternate feed pad, drums waiting to go on processing rack Photo 31 - SX building roof drainage gutter, drains to cell 1 Photo 32 - underground pipe for roof drainage from SX building Photo 33 - SX building roof drainage, west side of building drains to Roberts Pond Photo 34 - Drainage from SX roof to Roberts Pond mmim Photo 35 - SX building and drainage Photo 36 - Caustic Soda Tank containment (new containment) " mi • I Photo 37 - Soda ash tank containment, note that containment has been patched. Water in containment is from groundwater pumping well for chloroform ground water contamination •... Photo 38 - Caustic soda tank containment drainage into SX building Photo 39 - Upland diversion ditch 1 well maintained Photo 40 - Upland diversion ditch 1 Photo 41 - Berm and toe for cell 4A well maintained, note vegetation Photo 42 - Cell 4A well maintained, note vegetation • Photo 43 - Cell 4A berm well maintained Photo 44 - Cell 4A/4B spillway Photo 45 - Surplus storage area, note berm in background Photo 46 - Surplus storage area, note berm in background