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HomeMy WebLinkAboutDRC-2012-001717 - 0901a068802f977bState ofUtah GARY R HERBERT Govemor GREG BELL Lieutenant Governor department of Environmental Quality Amanda Smith Executive Director DIVISION OF RADIATION CONTROL Rusty Lundberg Director 20t2-001717 TO FROM DATE SUBJECT MEMORANDUM Phil Goble, Section Manager Russell J Topham, P E March 14, 2012 Review ofthe 4'*' Quarter, 2011 (dated Febmary 27, 2012) DMT Perfomiance Standards Monitoring Report and Cell 4A and Cell 4B BAT Performance Standards Monitonng Report (Report) Groundwater Discharge Permit (GWDP) UG370004 - Denison Mines (USA) Corp (DUSA) White Mesa Mill, Blanding, Utah This IS a summary ofUtah Division of Radiation Control (DRC) staff review of the DUSA DMT Performance Monitoring Report and Cell 4A and Cell 4B BAT Performance Standards Monitoring Report dated Febmary 27, 2012, and covering the 4th Quarter (October-December) 2011 monitoring period (Report) DRC received the Report on Febmary 28, 2012 in both hard copy and soft copy CD formats Discussions in this document reference the White Mesa Mill Tailings Management System and Discharge Minimization Technology (DMT) Monitoring Plan, Revision 11 1 (DMT/BAT Plan) The DMT/BAT Plan in force dunng the Penod in question was executed on January 20, 2011 After review of this report, DRC staff findings and recommendations are as follows 1 DUSA has provided the weekly slimes drain maximum/minimum fluid level monitoring data in support of compliance with Part IF 2 of the GWDP and Part 3 l(b)(v) of the DMT Monitoring Plan 2 DUSA has provided the data required in Part I D 3(b)(2) ofthe GWDP The data demonstrate compliance with the requirements of the GWDP for shmes drain head recovery testing 3 The data presented in the report demonstrate DUSA compliance with the solution pool operational requirements of the License and the DMT/BAT plan in force dunng the quarter 4 DUSA monitored the Cell 4B solution pool elevation as required to demonstrate compliance with the freeboard requirement 5 DUSA included in the Report data from tailings beach elevation and area surveys 6 DUSA included in the Report leak detection system monitonng data and leakage rate calculations for Cell 1 and Cell 3 195 North 1950 West • Salt Uke City UT Mailing Address PO Box 144850 • Salt Uke City UT 84114-4850 Telephone (801) 536-4250 • Fax (801) 533-4097 'TDD (801) 536-4414 www deq uiah gov Printed on 100% recycled paper Page 2 7 DUSA performed solution pool elevation monitoring in Cell 4A to facilitate determination of allowable FML leak rate Cell 4A solution pool monitoring data and the numerical determination of compliance with FML leak rate standards for Cell 4A and Cell 4B appear in the Report Attachments 8 DUSA experienced failure of the Cell 4B leak detection flow totalizer on November 3, 2011 DUSA attempted repair, only to have a repeat failure on November 22, 2011 The latter repair extended beyond the 24-hour limit provided in the GWDP to bring the system into fiill operation following discovery of a failure Troubleshooting and working with the system vendor commenced immediately, but procurement of the required replacement parts took until December 6, 2011, well beyond the 24-hour repair time limit DUSA did act responsibly in its troubleshooting and repair efforts The Report cites a failure on December 13, 2011 Upon - discovery. Plant personnel reset the totalizer No problems have been observed sine DRC should issuie a Notice of Enforcement Discretion and closeout, given the actions DUSA has taken and the absence of another problem with the totalizer since December 13 9 DUSA completed no work on the approved Cell 1 lmer repair plan during the Report penod 10 Data presented in the report demonstrate DUSA compliance with the decontamination pad inspection and maintenance requirements of the DMT/BAT Plan 11 DUSA has met the provisions of the DMT/BAT Plan with regard to feed material stockpiles 1.0 Slimes Drain Water Level Monitoring Part I F 2 ofthe GWDP requires DUSA to include in the Report, all DMT performance standards monitonng detailed in Parts 1 D 3 and 1 E 7 ofthe GWDP Part ID 3(b)(1) ofthe GWDP requires DUSA to maintain the fluid level in the shmes drain of Cells 2 and 3 as low as reasonably achievable at all times, and to demonstrate that performance through adherence to the current DMT Monitonng Plan Part IE 7(b) of the GWDP requires monthly monitonng and recording of the depth to wastewater in the shmes drain access pipe as described in Part ID 3 of the GWDP and the current DMT Momtonng Plan Part 3 l(b)(v) requires DUSA to monitor and record weekly the depth to wastewater in the Cell 2 shmes drain access pipe to determine maximum and minimum head before and after a pumping cycle, respectively 1 Section 4 1 of the Report asserts that the above discussed monitonng requirements only pertain to Cell 2 for the reporting period, as dewatenng operations have not commenced in Cell 3 2 Weekly water level monitoring of the Cell 2 shmes drain is not required as part of the DMT plan, but IS required under Part I D 3(b)(1) of the GWDP Inasmuch as this data is not currently being reported elsewhere, DUSA agreed in a conference call on October 26, 2011 to provide the data as part ofthe quarterly DMT Report until a more appropnate reporting mechanism is instituted DUSA has mcluded this data in Attachment C to the Report 3 Attachment C to the Report contains data from the monthly/quarterly recovery head measurements (discussed in the next paragraph) 4 The recovery head monitoring data provides indirect evidence that DUSA has maintained the fluid level in the Cell 2 shmes drain as low as reasonably achievable, as required in GWDP Part ID 3(b)(1) Page 3 Finding Data provided in Attachment C to the Report supports a conclusion that DUSA has met the requirement to keep water levels in the Cell 2 shmes drain as low as reasonably achievable Part ID 3(b)(2) of the revision of the GWDP in force during the fourth quarter of 2011 required DUSA to perform a quarterly shmes drain head recovery test at each tailings cell shmes drain Specifications for the head recovery test appear in Parts ID 3(b)(2)(i) and (ii) ofthe GWDP Part 8 2(e) requires each quarterly report to contain the cunent year monthly fluid level values and a graphical comparison with previous years for the Cell 2 shmes drain Part ID 3(b)(3) of the GWDP includes an analytical test to determine annual shmes drain compliance The analytical procedure provides a means of demonstrating the success of dewatenng operations in the tailings cell The average annual fluid level in the shmes drain must fall each year for the shmes drain to remain in compliance The latest revision ofthe GWDP changes the recovery test frequency from monthly to quarterly 5 Attachment C to the Report contains the required head recovery test data 6 Attachment D to the Report contains the required graphical comparison The regression senes included on the chart shows graphical evidence of general compliance with the requirement to reduce fluid head in the shmes drain 7 The Report for the fourth quarter of 2010 contained Cell 2 shmes drain recovery test data which indicated violation of the cnteria in Part ID 3(b)(3) of the GWDP That issue is being addressed separately from this review Findings DUSA has provided the data required in Part 1D 3(b)(2) of the GWDP The data demonstrate compliance with the requirements of the GWDP for slimes drain head recovery testing The Cell 2 shmes drain fluid level appeared to continue its declining trend, as required, and in contrast to the increased elevation noted during the fourth quarter of 2010 2.0 Tailings Wastewater Pool Elevation Monitoring and Roberts Pond Solution Level Monitoring Part I E 7(a) ofthe GWDP requires DUSA to monitor and record weekly the elevation of the wastewater pool in Tailings Cells 1 and 3 to ensure compliance with Condition 10 3 of the License Part I D 3(e) requires DUSA to operate Roberts Pond so as to provide a minimum two feet of freeboard at all times Part 3 1(d) ofthe DMT/BAT Plan requires DUSA to measure the solution pool elevation in Cells 4A and 4B weekly, and the tailings beach maximum elevation and area within Cells 4A and 4B monthly Tailings have nearly completely filled Cell 3 Recognizing this, letters from the Executive Secretary dated January 27, 2011 and March 14, 2011 formally eliminated the need for solution pool elevation measurement in Cell 3 The previously cited January 27, 2011 letter and another letter from the Executive Secretary dated March 15, 2011 concluded a process obviating the need for freeboard-related solution pool elevation monitoring in Cell 4A However, Part 3 1 (a) of the DMT/BAT Plan requires monitonng solution pool elevations in Cells 4A and 4B to facilitate determination of compliance with FML leakage rate limitations 1 Attachment A to the Report contains weekly pool elevations for Cell 1 indicating compliance with the prescnbed freeboard requirements 2 As noted above, no requirement for weekly solution pool elevation measurement at Cell 3 existed during the fourth quarter Attachment A to the report reflects no measurements for the reported quarter Page 4 3 Attachment A to the Report contains weekly pool elevations for Roberts Pond indicating compliance with the prescribed freeboard requirements 4 Attachment A to the Report contains weekly solution pool elevations for Cell 4A in support of calculating acceptable leak rates for the liner system DUSA failed to take the required solution pool measurements in Cell 4A dunng the first and second quarters, and part of the third quarter of 2011 However, DUSA has retumed to compliance, having taken and reported the required elevation readings for the latter portion of the third quarter and the entire fourth quarter of 2011 5 Attachment A to the Report includes solution pool elevation readings for Cell 4B indicating compliance with the prescribed freeboard requirements 6 The License requires measuring and reporting tailings beach maximum elevation and area While not a DMT/BAT requirement, no other report currently captures this data Until instituting another mechanism for capturing this data, the quarterly DMT/BAT report provides a convenient altematlve The report contains no data or narrative relative to tailings beach surveys for any cell Findings The data presented in the report demonstrate DUSA compliance with the solution pool operational requirements of the License and the DMT/BAT plan in force during the quarter DUSA failed to monitor the Cell 4B solution pool elevation for the first two quarters and part ofthe third quarter of 2011, but has returned to compliance No additional response from DRC is required DUSA failed to provide to DRC results of tailings beach elevation and area surveys, either as a part ofthe quarterly DMT/BAT report or under separate cover through the first three quarters of 2011 DUSA provided the survey data for the fourth quarter of 2011, and has returned to compliance No additional response from DRC is required 3.0 Leak Detection System Monitoring Part 3 1(a) of the DMT/BAT Plan requires DUSA to monitor the leak detection system (LDS) for Cell 1 and Cell 3 weekly DUSA would either report the LDS as dry or report the fluid level in the LDS monitor pipe Presence of fluid in the LDS tnggers a requirement to extract the fluid, measure the extracted volume, and compute a leakage rate for the cell 1 Attachment C to the Report contains data showing the Cell 1 and Cell 3 LDS dry during the fourth quarter of 2011 Findings Cell 1 and Cell 3 seem to have had no detectable leakage during the fourth quarter of 2011 Part ID 6(a) of the GWDP requires DUSA to operate Cell 4A in a manner to maintain fluid head in the leak detection system (LDS) not more than 1 foot above the lowest point on the lower FML on the cell floor Part I D 6(b) requires that the leak rate through the Cell 4A FML not exceed 24,160 gallons per day Part 3 1(a) of the DMT/BAT Plan reiterates the GWDP requirements just discussed Table 1A in Appendix E to the DMT/BAT Plan relates solution pool head above the liner system to maximum allowable FML leak rate 2 Calculation of solution pool head requires measuring the solution pool elevation Attachment A to the Report presents the required solution pool elevation readings for Cell 4A Page 5 3 Attachment F to the Report presents LDS fluid level monitonng data and number of gallons pumped from the LDS 4 Quantities of fluid pumped from the Cell 4A LDS support a finding of compliance with the operational requirements of the GWDP and DMT/BAT Plan Findings DUSA is compliant with the FML leakage rate provisions of the DMT/BAT Plan with respect to cell 4A This includes solution pool elevation monitoring, extracting fluid when it exists in the LDS, and maintaining FML leakage rate below the prescribed limits Part ID 13(a) of the GWDP requires DUSA to operate Cell 4B in a manner to maintain fluid head in the LDS not more than 1 foot above the lowest point on the lower FML on the cell floor Part ID 13(b) requires that the leak rate through the Cell 4B FML not exceed 26,145 gallons per day Part 3 1(a) of the DMT/BAT Plan reiterates the GWDP requirements just discussed Table IB in Appendix E to the DMT/BAT Plan relates solution pool head above the liner system to maximum allowable FML leak rate 5 Calculation of solution pool head requires measuring the solution pool elevation Attachment A to the Report presents the required solution pool elevation readings for Cell 4B 6 Attachment F to the report presents LDS fluid level monitonng data and number of gallons pumped from the LDS 7 Quantities of fluid pumped from the Cell 4A LDS support a finding of compliance with the operational requirements ofthe GWDP and DMT/BAT Plan Findings DUSA is compliant with the FML leakage rate provisions of the DMT/BAT Plan with respect to cell 4B This includes solution pool elevation monitoring, extracting fluid when it exists in the LDS, and maintaining FML leakage rate below the prescribed limits Part I E 8(a)(1) of the GWDP requires DUSA to provide continuous operation of the Cell 4A LDS pumping and monitoring equipment, and to make such equipment operational within 24 hours of discovery of a failure of such equipment Part I E 12(a)(1) of the GWDP requires DUSA to provide continuous operation ofthe Cell 4B LDS pumping and monitonng equipment, and to make such equipment operational within 24 hours of discovery of a failure of such equipment 8 On November 3, 2011, while performing the daily inspection regimen, DUSA plant personnel discovered that the flow totalizer for the LDS pumping system indicated flow, even though the system recorded no pump starts Plant personnel, in conference with the system vendor, attempted repair of the totalizer through installation of a software upgrade The repair was completed within 24 hours of discovery of the problem, and appeared to have been successful 9 On November 22, 2011, while performing the daily inspection regimen, DUSA plant personnel discovered that the flow totalizer was again recording flow without a pump start Dusa again contacted the system vendor and engaged in trouble shooting Problem identification and procurement and installation of a new digital processor took until December 6, 2011 10 Section I E 8(a)(1) of the GWDP requires DUSA to provide continuous operation of all elements ofthe leak detection systems for the various cells Failure to repair a failed system and bnng it to full operation within 24 hours constitutes a violation of the GWDP and of BAT Page 6 11 DUSA notified the DRC on December 1, 2011 by telephone, with wntten notice, including corrective actions taken provided in a Notice dated December 6, 2011, of the condition and violation Additional information related to the violation and corrective actions taken appears in the Report 12 The totalizer again recorded flow while the pump was not m operation on December 13, 2011 Plant personnel reset the totalizer and restarted the system No recurrence of the problem has occurred since December 13, 2011 13 DUSA used the data from the flow totalizer in its calculation of LDS performance under the philosophy that doing so was more conservative Using the inflated flow volume in LDS performance deterrmnations did not resuh in violation of the GWDP provisions for LDS performance Findings DUSA experienced failure of the Cell 4B leak detection pump flow totalizer and attempted repair in accordance with GWDP intentions The repair did not succeed, and subsequent repair efforts extended well beyond the 24 hour limit, violating the GWDP The failure resulted in inflated flow totals for the LDS pumping system Using the inflated values in performance calculations did not result in violation of GWDP provisions for LDS performance The system is now repaired and functioning properly DRC should issue a Notice of Enforcement Discretion regarding this issue Recognizing that the problem has not recurred since December 13, 2011, DRC should consider the issue closed Part I E 7(f) of the GWDP stipulates procedures to implement upon detection of any FML defect or damage On September 22, 2010 DRC extended conditional approval for a liner repair plan for Cell 1 DUSA committed to complete repairs under that plan by July 31, 2012 14 DUSA completed no repair work on the Cell 1 liner during the Report penod Findings DUSA completed no work on the approved Celll liner repair plan during the Report period 4.0 Decontamination Pad Inspections Part 3 1 (e)(i) of the DMT/BAT Plan sets forth requirements for monitonng the New Decontamination Pad Subpart (B) requires weekly measurement of fluid level in the inspection portals to detect leakage of the primary containment bamer Subpart (F) imposes requirements to inspect weekly the integrity of the concrete comprising the New Decontamination Pad surfaces and to repair any cracks greater than 1/8 inch in width or other abnormalities in the pad surface Part 3 1 (e)(ii) imposes requirements to inspect weekly the integrity of the concrete comprising the Existing Decontamination Pad surfaces and to repair any cracks greater than 1/8 inch in width or other abnormalities in the pad surface 1 The inspection portals of the New Decontamination Pad contained no fluid at the weekly inspections 2 No cracking in excess of 1/8 inch or other abnormality of the surface of the New Decontamination Pad was observed dunng the Report quarter 3 Although measunng less that 1/8 inch, cracks in the surface of the Existing Decontamination Pad were repaired Inspectors noted no other anomalies on the pad surface Findings Data presented in the report demonstrate DUSA compliance with the decontamination pad inspection and maintenance requirements of the DMT/BAT Plan Page 7 5.0 Feedstock Storage Area Inspections Part 3 3 of the DMT/BAT Plan requires weekly confirmation that bulk feedstock storage occurs in the areas defined in the GWDP, that a four foot buffer exist between feedstock stockpiles and the storage area boundary, and that altemate feedstock stored outside the defined feedstock storage area is maintained in water tight containers or are placed on a hardened surface 1 Location of stockpiles within the bulk storage area appeared properly placed Routine inspection on October 28, 2011 by DUSA revealed that Cabot matenal had migrated closer to the fence then desired The encroachment was remedied immediately upon discovery No material escaped the fenced enclosure 2 Standing water from heavy rains was noted in the feedstock storage area This water was directed to the sump, and ultimately to Cell 1 for disposal 3 Plant personnel discovered hydraulic fluid spills from ore tmcks The contaminated soils were moved to Cell 3 for placement and disposal Findings DUSA has met the provisions of the DMT/BAT Plan with regard to feed material stockpiles 6.0 Recommendations 1 DUSA should seek clarification of the conflict between the two narratives addressing the failure of the Cell 4B LDS pump flow totalizer Assuming the data provided as clarification does not reveal other issues needing correction, DRC should issue a Notice of Enforcement Discretion to document the violation of the GWDP with respect to the failure and attempted repair of the Cell 4B LDS pump flow totalizer and DUSA's retum to compliance