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HomeMy WebLinkAboutDRC-2012-002679 - 0901a06880346618State of Utah GARY R HERBERT Governor GREG BELL Lieutenant Governor Department of Environmental Quality Amanda Smith Executive Director DIVISION OF RADIATION CONTROL Rusty Lundberg Director MEMORANDUM TO File THROUGH Phil Goble, Section Manager FROM DATE SUBJECT Russell J Topham, P E December 12,2012 ^ DRC-2012-002679 Engineenng Module 75D, Project C-2012-102 Review of the 3"* Quarter, 2012 (July - September, 2012) DMT Performance Standards Momtormg Report and Cell 4A and Cell 4B BAT Performance Standards Momtonng Report (Report) Groundwater Discharge Permit (GWDP) UG370004 - Energy Fuels Resources, Inc (EFR) White Mesa Mill, Blanding, Utah This is a summary of Utah Division of Radiation Control (DRC) staff review of the EFR DMT Performance Momtonng Report and Cell 4A and Cell 4B BAT Performance Standards Monitoring Report dated August November 29, 2012, and covenng the 3rd Quarter, 2012 (July - September, 2012) monitonng penod (Report) DRC received the Report on November 30,2012 in both hard copy and soft copy CD formats Discussions in this document reference the White Mesa Mill Tailings Management System and Discharge Minimization Technology (DMT) Monitoring Plan, Revision 11 1 (DMT/BAT Plan) The DMT/BAT Plan in force dunng the Penod in question was executed on January 20, 2011 Revision 12 1 of the DMT Plan and Revision 2 1 of the Tailings Management System Plan received approval July 25, 2012 Review of the 3"* Quarter Report will reflect the requirements approved on July 25, 2012 After review of this report, DRC staff findings and recommendations are as follows 1 EFR has provided the weekly slimes drain maximum/mimmum fluid level momtormg data in support of compliance with Part IF 2 of the GWDP and Part 3 l(b)(v) of the DMT Monitonng Plan 2 EFR has provided the data required in Part ID 3(b)(2) of the GWDP The data demonstrate compliance with the requirements of the GWDP for slimes drain head recovery testing 3 The data presented in the report demonstrate EFR compliance with the solution pool operational requirements of the License and the DMT/BAT plan in force during the quarter 4 EFR momtored the Cell 4B solution pool elevation as required to demonstrate compliance with the freeboard requirement 195 North 1950 West • Salt Uke City, UT Mailing Address P O Box 144850 • Salt Lake City, UT 84114-4850 Telephone (801) 536-4250 • Fax (801) 533-4097 'TDD (801) 536-4414 vvvvw deq utah gov Pnnted on 100% recycled paper Page 2 5 EFR included in the Report data from tailings beach elevation and area surveys 6 EFR included in the Report leak detection system monitonng data and leakage rate calculations for Cell 1 and Cell 3 7 EFR performed solution pool elevation monitoring m Cell 4A to facilitate determination of allowable FML leak rate Cell 4A solution pool monitonng data and the numencal determination of compliance with FML leak rate standards for Cell 4A and Cell 4B appear in the Report Attachments 8 EFR maintenance crews, while removing sediment from Roberts Pond, tore the pond liner in one location Roberts Pond had no fluid in it at the time The Imer tear occurred on July 5, 2012, with repair completed on July 12,2012 In summary, the repairs appear successftil Vacuum testing indicates that repair crews achieved a competent bond between the Imer fabnc and the repair patch Should down-gradient ground water monitonng reveal adverse changes in water quality, the repair should receive scmtiny to ascertain whether a failure of this patch, or some other undetected damage to the Imer might be the source of the contamination 9 Data presented in the report demonstrate EFR compliance with the decontamination pad inspection and maintenance requirements of the DMT/BAT Plan 10 EFR has met the provisions of the DMT/BAT Plan with regard to feed material stockpiles The DRC should issue a closeout letter for the review of this report 1.0 Slimes Drain Water Level Monitoring Part IF 2 of the GWDP requires EFR to include in the Report, all DMT performance standards monitonng detailed in Parts ID 3 and IE 7 of the GWDP Part ID 3(b)(1) of the GWDP requires EFR to maintain the fluid level m the slimes drain of Cells 2 and 3 as low as reasonably achievable at all times, and to demonstrate that performance through adherence to the current DMT Monitonng Plan Part IE 7(b) of the GWDP requires monthly monitonng and recording of the depth to wastewater in the slimes drain access pipe as descnbed in Part ID 3 of the GWDP and the current DMT Momtonng Plan Part 3 l(b)(v) of the DMT Momtonng Plan requires EFR to monitor and record weekly the depth to wastewater in the Cell 2 slimes drain access pipe to determine maximum and minimum head before and after a pumping cycle, respectively 1 Section 4 1 of the Report asserts that the above discussed monitonng requirements only pertain to Cell 2 for the reporting period, as dewatenng operations have not commenced in Cell 3 2 Weekly water level momtonng of the Cell 2 slimes drain is not required as part of the DMT plan, but is required under Part ID 3(b)(1) of the GWDP Inasmuch as this data is not currently being reported elsewhere, EFR agreed in a conference call on October 26, 2011 to provide the data as part of the quarterly DMT Report until a more appropnate reporting mechanism is instituted EFR has mcluded this data in Attachment C to the Report 3 Attachment C to the Report contains data from the monthly/quarterly recovery head measurements (discussed in the next paragraph) Page 3 4 The recovery head monitonng data provides indirect evidence that EFR has maintained the fluid level in the Cell 2 slimes drain as low as reasonably achievable, as required in GWDP, Part ID 3(b)(1) Finding Data provided in Attachment C to the Report supports a conclusion that EFR has met the requirement to keep water levels in the Cell 2 slimes drain as low as reasonably achievable Part ID 3(b)(2) of the revision of the GWDP in force during the third quarter of 2012 required EFR to perform a quarterly slimes drain head recovery test at each tailings cell slimes drain Specifications for the head recovery test appear m Parts ID 3(b)(2)(i) and (ii) of the GWDP Part ID 8 2(e) of the GWDP requires each quarterly report to contain the current year monthly fluid level values and a graphical companson with previous years for the Cell 2 slimes drain Part ID 3(b)(3) of the GWDP includes an analytical test to determine annual slimes drain compliance The analytical procedure provides a means of demonstrating the success of dewatenng operations m the tailings cell The average annual fluid level in the slimes drain must fall each year for the slimes drain to remain in compliance The latest revision of the GWDP changes the recovery test frequency from monthly to quarterly 5 Attachment C to the Report contains the required head recovery test data 6 Attachment D to the Report contains the required graphical companson The regression senes included on the chart shows graphical evidence of general compliance with the requirement to reduce fluid head in the slimes drain Findings EFR has provided the data required m Part ID 3(b)(2) of the GWDP The data demonstrate compliance with the requirements of the GWDP for slimes drain head recovery testing The Cell 2 slimes drain fluid level appeared to continue its declining trend, as required, and in contrast to the increased elevation noted during the fourth quarter of 2010 2.0 Tailings Wastewater Pool Elevation Monitoring and Roberts Pond Solution Level Monitoring Part IE 7(a) of the GWDP requires EFR to monitor and record weekly the elevation of the wastewater pool in Tailings Cells 1 and 3 to ensure compliance with Condition 10 3 of the License Part ID 3(e) requires EFR to operate Roberts Pond so as to provide a mmimum two feet of freeboard at all times Part 3 1 (d) of the DMT/BAT Plan requires EFR to measure the solution pool elevation in Cells 4A and 4B weekly, and the tailings beach maximum elevation and area within Cells 4A and 4B monthly Tailings have nearly completely filled Cell 3 Recognizing this, letters from the Executive Secretary dated January 27, 2011 and March 14, 2011 formally eliminated the need for solution pool elevation measurement in Cell 3 The previously cited January 27,2011 letter and another letter from the Executive Secretary dated March 15,2011 concluded a process obviating the need for freeboard-related solution pool elevation monitonng in Cell 4A However, Part 3 1(a) of the DMT/BAT Plan requires momtonng solution pool elevations in Cells 4A and 4B to facilitate determination of compliance with FML leakage rate limitations 1 Attachment A to the Report contains weekly pool elevations for Cell 1 indicating compliance with the prescnbed freeboard requirements 2 As noted above, no requirement for weekly solution pool elevation measurement at Cell 3 existed dunng the third quarter Attachment A to the report reflects no measurements for the reported quarter Page 4 3 Attachment A to the Report contains weekly pool elevations for Roberts Pond indicating compliance with the prescribed freeboard requirements Dunng the third quarter, EFR drained all fluid from Roberts Pond to facilitate removal of accumulated sediment EFR maintenance crews, while removing sediment from Roberts Pond, tore the pond liner in one location Roberts Pond had no fluid in it at the time The liner tear occurred on July 5, 2012, with repair completed on July 12, 2012 Vacuum testing indicates that repair crews achieved a competent bond between the liner fabnc and the repair patch However, the repair patch consists of a white fabnc, while the pond liner consists of black fabric The tear occurred below the operating fluid level in the pond Thus, fluid in the pond should prevent sunlight from directly reaching the liner at that location, and should provide a check against rapid temperature changes Differential thermal expansion caused by dissimilar heat absorption charactenstics between the liner and patch matenals should not occur under these conditions However, should down gradient ground water monitonng reveal adverse changes to ground water quality, investigators should check for failure of this repair 4 Attachment A to the Report contains weekly solution pool elevations for Cell 4A in support of calculating acceptable leak rates for the liner system EFR failed to take the required solution pool measurements in Cell 4A dunng the first and second quarters, and part of the third quarter of 2011 However, EFR has retumed to compliance, having taken and reported the required elevation readings for the latter portion of the third quarter and the entire fourth quarter of 2011, and the first and secondthrough third quarters of 2012 5 Attachment A to the Report includes solution pool elevation readings for Cell 4B indicating compliance with the prescribed freeboard requirements Findings The data presented in the report demonstrate EFR compliance with the solution pool operational requirements of the License and the DMT/BAT plan in force dunng the quarter Repair of damage to the Roberts Pond liner appears successful 3.0 Leak Detection System Monitoring Part 3 1(a) of the DMT/BAT Plan requires EFR to monitor the leak detection system (LDS) for Cell 1 and Cell 3 weekly EFR would either report the LDS as dry or report the fluid level in the LDS monitor pipe Presence of fluid in the LDS tnggers a requirement to extract the fluid, measure the extracted volume, and compute a leakage rate for the cell 1 Attachment C to the Report contains data showing the Cell 1 and Cell 3 LDS dry dunng the third quarter of 2012 ^ Findings Cell 1 and Cell 3 seem to have had no detectable leakage during the third quarter of 2012 Part ID 6(a) of the GWDP requires EFR to operate Cell 4A in a manner to maintain fluid head in the LDS not more than 1 -foot above the lowest point on the lower FML on the cell floor Part ID 6(b) requires that the leak rate through the Cell 4A FML not exceed 24,160 gallons per day Part 3 1(a) of the DMT/BAT Plan reiterates the GWDP requirements just discussed Table lA in Appendix E to the DMT/BAT Plan relates solution pool head above the liner system to maximum allowable FML leak rate 2 Calculation of solution pool head requires measunng the solution pool elevation Attachment A to the Report presents the required solution pool elevation readings for Cell 4A Page 5 3 Attachment F to the Report presents LDS fluid level monitonng data and number of gallons pumped from the LDS 4 Quantities of fluid pumped from the Cell 4A LDS support a finding of compliance with the operational requirements of the GWDP and DMT/BAT Plan Findings EFR has complied with the FML leakage rate provisions of the DMT/BAT Plan with respect to cell 4A This includes solution pool elevation monitoring, extracting fluid when it exists in the LDS, and maintaining FML leakage rate below the prescribed limits Part ID 13(a) of the GWDP requires EFR to operate Cell 4B in a manner to maintain fluid head in the LDS not more than 1-foot above the lowest point on the lower FML on the cell floor Part ID 13(b) requires that the leak rate through the Cell 4B FML not exceed 26,145 gallons per day Part 3 1(a) of the DMT/BAT Plan reiterates the GWDP requirements just discussed Table IB in Appendix E to the DMT/BAT Plan relates solution pool head above the liner system to maximum allowable FML leak rate 5 Calculation of solution pool head requires measuring the solution pool elevation Attachment A to the Report presents the required solution pool elevation readings for Cell 4B 6 Attachment F to the report presents LDS fluid level momtonng data and number of gallons pumped from the LDS 7. Quantities of fluid pumped from the Cell 4A LDS support a finding of compliance with the operational requirements of the GWDP and DMT/BAT Plan Findings EFR has complied with the FML leakage rate provisions of the DMT/BAT Plan with respect to cell 4B This includes solution pool elevation monitoring, extracting fluid when it exists in the LDS, and maintaining FML leakage rate below the prescnbed limits Part IE 8(a)(1) of the GWDP requires EFR to provide continuous operation of the Cell 4 A LDS pumping and monitonng equipment, and to make such equipment operational within 24 hours of discovery of a failure of such equipment Part ID 12(a)(1) of the GWDP requires EFR to provide continuous operation of the Cell 4B LDS pumping and monitonng equipment, and to make such equipment operational within 24 hours of discovery of a failure of such equipment 8 Op July 23,2012, while performing the daily inspection regimen, EFR plant personnel discovered that the Cell 4A LDS system displayed data, but the data logger had ceased recording Plant personnel recorded on the inspection forms the readings required under the DMT Plan Plant personnel reset the recording equipment, after which proper recording resumed Having recorded the required data on the inspection form, no violation of the data acquisition portions of the DMT Plan occurred EFR retumed the system to proper operation within 24 hours of discovery of the malfijnction, as required 9 Section IE 8(a)(1) of the GWDP requires EFR to provide continuous operation of all elements of the leak detection systems for the various cells Failure to repair a failed system and bring it to ftill operation withm 24 hours constitutes a violation of the GWDP and of BAT Plant personnel made the Cell 4A LDS momtonng system operational within 24 hours of discovenng the malftinction 10 EFR notified the DRC on July 23, 2012 by telephone that the Cell 4A LDS had ceased recording, that they had restored proper operation within 24 hours, and that they had lost no data The DRC Page 6 concurred that no requirement for wntten notification existed inasmuch as crews restored full operation before a violation could occur 11 EFR did not expenence a repeat failure dunng the quarter Findings EFR experienced failure of the Cell 4A leak detection data logger, but restored proper functioning within 24 hours Having lost no data, and having restored proper functioning of the system within 24 hours of discovenng the malfunction, no violation occurred EFR has complied with the operational and, monitoring requirements pertaining to the LDS and its attendant equipment for the quarter 4.0 Decontamination Pad Inspections Part 3 l(e)(i) of the DMT/BAT Plan sets forth requirements for monitonng the New Decontamination Pad Subpart (B) requires weekly measurement of fluid level in the inspection portals to detect leakage of the pnmary containment bamer Subpart (F) imposes requirements to inspect weekly the integnty of the concrete comprising the New Decontamination Pad surfaces and to repair any cracks greater than 1/8 inch in width or other abnormalities in the pad surface Part 3 l(e)(ii) imposes requirements to inspect weekly the integrity of the concrete compnsing the Existing Decontamination Pad surfaces and to repair any cracks greater than 1/8 inch in width or other abnormalities in the pad surface 1 The inspection portals of the New Decontamination Pad contained no fluid at the weekly inspections 2 No cracking in excess of 1/8 inch or other abnormality of the surface of the New Decontamination Pad was observed dunng the Report quarter Findings Data presented in the report demonstrate EFR compliance with the decontamination pad inspection and maintenance requirements of the DMT/BAT Plan 5.0 Feedstock Storage Area Inspections Part 3 3 of the DMT/BAT Plan requires weekly Confirmation that bulk feedstock storage occurs in the areas defined in the GWDP, that a four foot buffer exist between feedstock stockpiles and the storage area boundary, and that altemate feedstock stored outside the defined feedstock storage area is maintained in water tight containers or are placed on a hardened surface 1 Location of stockpiles within the bulk storage area appeared proper 2 Standing water from rain events was noted in the feedstock storage area This water was directed to the sump, and ultimately to Cell 1 for disposal Findings EFR has met the provisions of the DMT/BAT Plan with regard to feed matenal stockpiles 6.0 Recommendations 1 The DRC should issue a closeout letter with respect to the Report