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HomeMy WebLinkAboutDRC-2014-001901 - 0901a0688040a020Energy Fuels Resources (USA) Inc. 225 Union Blvd. Suite 600 Lakewood, CO, US, 80228 303 974 2140 ENERGY FUELS www.energvfuels.com DRC-2014-001901 February 21, 2014 Mr. Rusty Lundberg Director Division of Radiation Control Utah Department of Environmental Quality VIA EMAIL AND OVERNIGHT DELIVERY 195 North 1950 West P.O. Box 144850 Salt Lake City, UT 84114-4820 Re: Modifications to Cell 2 Slimes Drain Piping, White Mesa Mill Dear Mr. Lundberg: This letter provides Energy Fuels Resources (USA) Inc's ("EFRI's") follow-up to our discussion with Mr. Phil Goble of the Utah Division of Radiation Control's ("DRC") during a meeting on November 12, 2013, regarding piping modifications to the Cell 2 slimes drain system at White Mesa Mill (the Mill"). The modifications were in progress at the time of the November 2013 meeting and were completed on December 19, 2013. Neither the verbal update on November 12, 2013 nor this letter, were required by the Tailings Management System program applicable to Cell 2, or by the Mill's Radioactive Materials License or Groundwater Discharge Permit. This letter is being provided to DRC for information purposes only. Background As discussed in EFRI's letter of January 28, 2013, which addressed effects of the abnormally extended low temperatures of December 2012 and January 2013, the Mill identified that the Cell 2 slimes drain transfer line underwent recurrent freezing. The transfer line "freezing" appears to be due to a combination of low temperatures, and deposition of precipitates ("scaling") which resulted from the supersaturated condition of the slimes drain solution, as discussed below. The Cell 2 slimes drain solutions are transferred via a pump from the Cell 2 slimes drain sump which discharges through a 4-inch high density polyethylene ("HDPE") pipeline to the northern edge of Cell 4A. The pipeline extends more than 300 feet with very little grade. Specifically, the line drops 10 inches in elevation over the dike from Cell 2 to Cell 3, and has no change in elevation for the remainder of its length. Prior to December 19, 2012, the slimes drain pipeline was above ground atop the dikes and/or sands of Cell 2 and Cell 3, discharging into Cell 4A near the dike of Cell 4A. N:\WMM\Cell 2\Cell 2 Slimes Drain\2 21 14 Ltr to R Lundberg Cell 2 Slimes Drain Upgrade.doc Letter to R. Lundberg February 21, 2014 Page 2 of 3 As discussed in the January 28, 2013 letter, during the initial December 2012 period of cold weather, the Cell slimes drain transfer line to Cell 4A became frozen on December 17, 2012. Mill personnel thawed the line with heating torches and returned it to service during December 18 and 19, 2012. On December 19, 2012, Mill personnel buried the horizontal sections of pipe in 12 inches of borrow soil atop Cell 3 to insulate the line against potential future freezing weather. The Mill experienced another extended period of abnormally cold weather beginning on December 19, 2012. During the evening of December 19, 2012, the Cell 2 slimes drain transfer pipeline froze a second time, even though it had been buried in 12 inches of soil. It remained frozen through January 3, 2013 despite additional efforts to thaw the line with heating torches during that period. EFRI successfully thawed the discharge pipeline and returned the slimes drain pumping system to service on January 7, 2013. Mill personnel advised EFRI management that because the slimes drain line had frozen while it was buried under a 12 inch insulating layer of cover soil, temperature was not the only factor contributing to the line plugging problem. EFRI has concluded that scaling due to the super- saturation (high dissolved and/or suspended solids concentration) of the slimes drain solution also contributed to plugging of the line. Cause of Line Plugging The Cell 2 slimes drain transfer pump operates on a float system which turns the transfer pump on when sufficient fluid has accumulated in the slimes drain collection area in the cell. As a result, the pump and transfer line experience intermittent, not constant, flow. The pump operates at 20 gallons per minute for the few hours per month it needs to pump the accumulated slimes. During most of the year, and during typical winters, the intermittent flow is sufficient to prevent freezing of the 4- inch transfer line. However, during the multiple cycles when the pump is off and the discharge line is full but not flowing, the shallow overall grade prevents residual fluids from draining completely. During these conditions, fluids remaining in the line have the opportunity to precipitate excess solutes and/or suspended material, and produce scaling along the length of the pipeline. Alternatives Evaluated EFRI has evaluated two additional measures, in addition to the 12-inch soil cover insulation discussed above, to prevent future freezing or plugging of the slimes drain discharge line. 1. A backup transfer procedure involving pumping the Cell 2 slimes drain fluids a shorter distance to exposed tailings sands areas in Cell 3, could be used during severely cold weather conditions. The shorter length of transfer line may permit easier thawing and maintenance of slimes drain fluid flow. This option was identified in EFRI's letter of January 28, 2013. 2 Letter to R. Lundberg February 21, 2014 Page 3 of 3 2. An additional volume of makeup water could be supplied to the slimes drain line to dissolve the salts, minerals, or other solids that have contributed to scaling and plugging of the slimes drain during periods of low or no flow. Because Cell 3 is undergoing pre-closure steps and the Mill is actively reducing the remaining liquid pool areas, EFRI has not chosen to transfer additional fluids from the Cell 2 slimes drain to Cell 3 at this time. EFRI selected option 2, installation of a system to add makeup water to the slimes drain line to dissolve the excess solids and keep the line flushed. Modifications Installed The Mill has installed a 2-inch water makeup line from groundwater chloroform pumping well TW4-24, located at the southeast corner of Cell 1 which ties in to the Cell 2 slimes drain system. The TW4-24 well pump operates on a delay device which turns the pump on once every two hours for a period of twenty minutes. The TW4-24 2-inch HDPE PVC discharge line has been tied into the Cell 2 slimes drain discharge line approximately 10 feet south of the slimes drain sump, near the southern dike of Cell 2, and provides 18.1 gallons per minute of flow during the period that the pump is on. This flow is frequent enough and of sufficient rate to flush and clear the slimes drain line of scale-forming salts or solids. A check valve installed in the 2-inch makeup water line is designed to prevent any potential backflow of fluids from the slimes drain line to the groundwater pump discharge line. A plan view drawing of the TW4-24 transfer line and slimes drain transfer line, and a labeled photograph showing pipeline connection details, are provided in the attachments to this letter. As mentioned earlier, the information above is not required by the Mill's Tailings Management System program, but is being provided for information purposes. Please contact me if you have any questions. Yours very truly, Energy Fuels Resources (USA) Inc. Kathy Weinel Quality Assurance Manager cc: David C. Frydenlund Philip Goble, Utah DRC Dan Hillsten Harold R. Roberts Russ Topham, Utah DRC David E. Turk Attachments 3 ATTACHMENT 1 Ce" 2 Pipijlg Revisions "O c CD CD CD c "ci E =3 CL E £ o o JZ o CM c 6 co CD J GO CM "CD o CM CL CL =3 CO u_ CD to CD D3 co JZ O CO Q c 'cO Q co CD CO CM "CD O CM CJ _z CM co CO "ST CM E O v_ M— CD C LJ CL CL Zi CO CD CO CD (p $ O CM CD ^£ CD , CD CL Q_ LU CL • X CD ra co C SZ £ co CD $ Q CD C _ "O 'CO Q. co i-a a) UJ £ g & o E LJ CD — X JD CO CO B ZJ E ra ff II. O CD B — ZZ a-C .s f 11 CL t5 CD ° > T 5 CO s I <D Irj . 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O) Q_ I C ji l! to <j CD C_ E £ ~ o CM O — s a5 19 O lo +-• to 1= W ~ Z£< ~ 1-L. -4 •••«« - • ' rv Mi CL £0 CD Jr. " : *# CD < CD CD 8!II8J IZlxU &Mp*u|Djp S8LUI|S 3 ||eo\6ujddDUj\||iuj\i|D}n\Dsn\:M w:\usa\utah\mill\mapping\cell 2 slimes drain.dwg letter! rellis Flow Meter 2 Slimes I Drain Power Supply Check Valve Discharge Line Support 4" Discharge Line r- 4" "Y" Connection Cell 2 Slimes Drain Access Pipe Discharge Line I Continues to Cell 4A LDS Erf • Butterfly Valve REVISIONS Check Valve Date By Picture Taken Looking North Northwest sm4 t. ,«i u 2" Pipeline from TW4-24 Chloroform Pumping Well Energy Fuels Resources (USA) Inc. Project: White Mesa Mill County: San Juan State: Utah Location: Cell 2 Cell 2 Slimes Drain Pipeline Connection Detail RE •ate 1/27/14 | Drafted By:RE