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HomeMy WebLinkAboutDRC-2010-005243 - 0901a068801c6d8bState of Utah GARY R. HERBERT Governor GREG BELL Lieutenant Governor Department of Environmentai Quality Amanda Smith Executive Diiector DIVISION OF RADIATION CONTROL Rusty Lundberg Director DRC-2010-00524 5 September 27, 2010 Certified Mail (Retum Receipt Requested) Ms. Jo Ann Tischler Director, Compliance and Permitting Denison Mines (USA) Corporation (DUSA) 1050 17* Street, Suite 950 Denver, CO 80265 Dear Ms. Tischler: SUBJECT: July 15, 2010 DUSA Response Letter; June 3, 2010 DRC Letter on Engineering Inspection Module 75E Request for Information: Inspection Closeout We received the subject DUSA letter dated July 15,2010 in response to the DRC Request for Information Letter dated June 3, 2010. Our findings on this DUSA response follows below, using the same numbering format as that letter. 1. Ore Storage Pad Buffer Zone. As requested, DUSA supplied a photograph of their recent work which removed material along the northem border of the ore storage pad area. Ore-like appearing materials were noted earlier, to be in contact with the fence. The DUSA photograph shows that this materia] was removed as requested. 2, Per review of the DUSA response to DRC Comment 2, DRC has the following comments and recommendations: a. DRC agrees that although the DUSA SWBMPP (June 2008) requires grading and diversion ditches to deliver all direct precipitation runoff to the tailings management system (Part 2.0 SCOPE), a spill from pregnant liquor tanks or accumulations from steam condensate do require additional consideration. Using secondary containment at the site of such tanks, and inspection of tanks and secondary containment areas is appropriate. b. Mill Sile Reagent Storage, For your information, in the Statement of Basis for the permit dated December 1, 2004, pages 26-27, in a section regarding Mill Site Reagent Storage, DRC documented its negotiations with lUC and an agreement regarding reagent tanks. An excerpt from that statement is included with this letter. It part it states that, ". . . At new facilities, the performance goal for secondary containment should include prevention of spills from contacting the ground surface. During 195 Nonh 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144850 'Salt Lake City, UT 84114-4850 Telephone (801) 536-4250 • Fax (801) 533-4097 • Tt).D. (801) 536-4414 www.detj.utah.gov Printed on 100% recycled paper Ms. Jo Ann Tischler Page 2 discussion with lUC, the company responded that this was impractical in that the existing reagent storage facilities had been in existence for decades. Further, lUC contended that: 1) secondary containment had been designed and constructed at each of the existing reagent storage facilities, albeit it earthen lined, 2) any soils affected by spills could be easily excavated and disposed in the tailings cells should a spill occur, 3) after removal ofthe soils affected by major spills, new construction could be completed to replace and restore the secondary containment; which at that time could meet the new performance criteria for prevention of ground contact, and 4) any required improvements for chemical reagent storage should focus on changes to operational and/or spill response measures, and not on re-design or reconstruction of these facilities. Because the lUC facility is a pre-existing operation under the Ground Water Quality Protection Regulations, DRC staff agreed . . . However, should any of the existing reagent storage facilities be re-built, provisions were added to the Permit to require the higher standard at re-construction, that being secondary containment that would prevent contact of any spill with the ground surface." c. An engineering drawing titled VPL Area Containment was provided in the subject DUSA response. The drawing shows two existing above ground tanks, i.e. a vanadium pregnant liquor (VPL) tank and an equivalent size cooling water tank, process lines, and a new five- sided symmetrically designed concrete containment pad with a 6" high curbed perimeter and two sumps of 25 gallons containment volume each, to contain steam condensate from each tank. The concrete pad has the following characteristics shown on the drawing: 1) . It has dimensions of 15'-2" on the eastem side and 28' on the westem side. The concrete pad has a 6" dividing curb, not bisecting the pad, but beginning at 10'-5" from the far northem side of the pad. The sumps mentioned above are located on each side ofthe dividing curb. 2) . It does not enclose or surround either the VPL Tank or cooling water tank. 3) . It is enclosed with a perimeter curbing that is 6-inches high above the slab. The construction of this VPL Area Containment pad could serve to separate condensate process water from direct precipitation. DRC agrees that discharges of process water via surface ditches was not the intent of the SWBMPP, thus, the minimization of commingled water (process and storm water fiows) is considered an improvement. De-minimus Designation. You have inquired about the need for a permit approval for the VPL Area Containment Pad. After consideration of its engineering design we have determined that no Ground Water Discharge Permit is necessary for this project as "facilities and modifications thereto which the Executive Secretary determines after a review of the application wil] have a de-minimis actual or potential effect on ground water quality" (R317-6-6.2.A.25). This decision is based on the fact that the steam condensate to be contained in the proposed concrete containment sumps in the VPL Area Containment wiJ] have: • A low daily accumulated volume, • Low potential for any condensate to be contaminated, and • Will be contained in 25 gallon sumps, • Will be inspected weekly or more often if necessary, and • Accumulated fluids will be removed to prevent discharge of the sumps, and Ms. Jo Ann Tischler Page 3 • Fluids removed from the sumps will be conveyed to the condensate drainage system, which flows to Cell 1 via piping. Therefore no further review of the concrete containment area is necessary prior to DUSA construction of the same, and DUSA is free to proceed at its discretion. DRC will inspect the constructed containment areas and collection sumps to assure the above criteria are met during an upcoming annual storm water inspection scheduled for this fall at the mill. d. During the May, 2010 inspection, DRC was concerned that some of the water in the VPL containment area was due to storm water run-on from upland areas. Please insure that all upland drainage of storm water is diverted around the containment and is channeled to the tailings management system as required by the SWBMPP (Part 2.0). The DRC will inspect for this diversion at its next storm water inspection. e. DRC appreciates the additional planned weekly inspection activities for VPL area, which includes weekly inspections of the VPL area sumps and low laying areas (proposed to be included on the Ore Storage Sample Plant Inspection Form). However, it would be preferable to DRC that DUSA document reagent and process tank SWBMPP activities with the storm water program inspection forms. DRC therefore suggests that these SWBMPP related observations not be recorded on the DMT forms, but to the storm water weekly inspection form. DRC also recommends that visual inspections of the VPL tanks to check for leaks, cracks, corrosion points, paint peeling, bulges, dents, etc. be included on the weekly storm water checklist. In a telephone conversation with Mr. Rupp of DRC on September 8, 2010, you stated that DUSA is willing to make these adjustments. These updates will be reviewed during the upcoming 2010 DRC storm water inspection. The above items address all the open issues of the subject inspection. Therefore, the 2010 DMT/BAT Inspection Module 75E is hereby closed-out. Please contact Mr. Tom Rushing of DRC, if you have any questions on the above. UTAH WATER QUALITY BOARD Rusty Lundberg, Co-Executive Secretary DAR:TR:dr Cc: Thomas Rushing, DRC Dean Henderson, DRC Harold Roberts, DUSA Enclosure F:\DUSA\ lnspections\DMT&BATi2010 inspection Closeout Ltr 9-27-lO.doc File: Documentum Statement of Basis DRAFT December 1, 2004 this requirement. Also, lUC will be required to install three (3) additional monitoring wells between Cell 2 and 3 to allow discrete monitoring of Cell 2 (MW-29, MW-30, and MW-3]). E. Operational Changes and Improved Operations Monitoring - changes to disposal cell operation that can increase efforts to minimize potential seepage losses, and thereby improve protection of local groundwater quality are also important. Related requirements for monitoring are also added to confirm that these changes are in place and are actively being used by lUC. Examples of some of these changes include: 1) Maximum Waste and Wastewater Pool Elevations - imposed in Part I.D.3 for all the tailings cells and Roberts Pond to require that lUC continue to ensure that impounded wastes and wastewaters are held and maintained over a flexible membrane liner (FML). 2) Slimes Drain Maximum Allowable Head - required for Tailings Cells 2 and 3 in Part I.D.3(b) to ensure that lUC provides constant pumping efforts to minimize the accumulation of leachates over the FML, and thereby minimize potential FML leakage to the foundation and groundwater. This requirernent was immediately imposed in the Permit for Cell 2, because lUC is already actively dewatering that cell. Imposition at Cell 3 was delayed by the Executive Secretary in response to lUC arguments that premature slimes drain pumping poses a risk that the layer will plug with sulfate salts during tailings cell operation, and not be available for slimes de-watering when lUC is ready ^ to advance a cover over the tailings cell. Such untimely loss of the slimes ;j drain layer would greatly complicate and delay cover construction, and in tum \^ increase the overall potential for leachates to be released from the fmal waste ^ embankment. Details as to an appropriate average wastewater head in the \^ slimes drain layer at both Cells 2 and 3 are to be proposed by lUC and approved by the Executive Secretary in development of a DMT Monitoring Plan required by Part I.H. 13 of the Permit. 3) Feedstock Storage - in order to constrain and minimize potential generation of contaminated stormwater or leachates the Permit requires lUC to continue it existing practice of [see Part I.D.3(d)]: 1) limiting open air storage of feedstock materials to the historical storage area found along the eastem margin of the mill site (as defined by the survey coordinates found in Permit Table 5), and 2) maintaining water-tight containerized storage of feedstock material found anywhere else at the JUC facility. 4) Mill Site Reagent Storage - is of potential concem for groimdwater quality in the event that reagent storage tank leaks or spills could release contaminants to site soils or groundwater. In an effort to prevent this possible problem, and provide proper spill prevention and control, Part I.D.3(e) requires lUC to demonstrate that it has adequate provisions for spill response, cleanup, and reporting for reagent storage facilities, and to include these in the Stormwater Best Management Practices Plan. Content of this plan is stipulated in Part I.D.8, and submittal arid approval of the plan required under Part I.H. 17. •s At new facilities^ the performance goal for secondary contai^^ ^ include prevention of spills fi'om contacting the ground surface. During 26 ' ' ' " •' ; Statement of Basis DRAFT December 1,2004 discussion with lUC, the company responded that this was impractical in that the existing reagent storage facilities had been in existence for decades. Further, lUC contended that: I) secondary containment had been designed and constructed at each of the existing reagent storage facilities, albeit it earthen lined, 2) any soils affected by spills could be easily excavated and disposed in the tailings cells should a spill occur, 3) after removal ofthe soils affected by major spills, new construction could be completed to replace and restore the secondary containment; which at that time could meet the new performance criteria for prevention of ground contact, and 4) any required improvements for chemical reagent storage should focus on changes to operational and/or spill response measures, and not on re-design or re- constmction of these facilities. Because the lUC facility is a pre-existing operation under the Ground Water Quality Protection Regulations, DRC staff agreed with these arguments, and wrote the requirements of Part I.D.3(e) accordingly. However, should any of the existing reagent storage facilities be re-built, provisions were added to the Permit to require the higher standard at re-constmction, that being secondary containment that would prevent contact of any spill with the ground surface. F. Evaluafion of Tailings Cell Cover Svstem Design -cover system design and constraction needs to be evaluated in order to ensure that infiltration into the tailings waste is minimized and groundwater quality protected during the post- closure period. To this end. Part I.H.I 1 of the Permit requires lUC to submit an Infiltrafion and Contaminant Transport Modeling report for Executive Secretary review and approval. After review of this report, the Executive Secretary will determine if any changes are need in the proposed cover system. Minimum cover system performance criteria are stipulated in Part I.D.6 of the Permit. 10. Exisfing Tailings Cell Design / Constmcfion Findings -during review of the existing • tailings cell design and constraction the Executive Secretary found that constraction documentation for Tailings Cell 1 is limited to one (1) as-built report dated Febmary, • 1982 by D'Appolonia Consulting Engineers (p. 3-1). In this report the as-built information is limited to only a topographic map of the Cell 1 floor prior to FML installafion (ibid., Fig. 12). Authors of the report state that they were involved in constmction of Cell 2, and that Tailings Cell 1 constraction was done by the previous White Mesa owner. Energy Fuels Nuclear (EFN). No other Cell 1 as-built informafion is available, nor is there any documentafion of any Cell 1 constraction quality assurance / quality control. DRC field inspecfions have confirmed the existence of an earthen dike at the south margin of Cell 1 and a FML liner inside this cell. Without any other information, the Executive Secretary has assumed that the Cell 1 constraction largely followed the cell's original design found in a June, 1979 D'Appolonia Engineers Report. From lUC plan maps the Executive Secretary estimated the Cell 1 footprint area to be about 57 acres. As for Tailings Cells 2 and 3, as-built reports were found and reviewed by DRC staff; fmdings from which are found in a June 27, 2000 DRC Memorandum. These reviews resulted in a summary descripfion of the liner technology for these two (2) disposal cells, as outlined in Part I.D. 1(b) and (c) of the Permit. From lUC plan maps the Executive Secretary esfimated the footprint area to be about 68 and 55 acres for Cells 2 and 3, respegtively. • 27 . •