Loading...
HomeMy WebLinkAboutDAQ-2024-0043101 DAQC-1316-23 Site ID: 10119 (B4) MEMORANDUM TO: STACK TEST FILE – CHEVRON PRODUCTS COMPANY THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Paul Morris, Environmental Scientist DATE: December 6, 2023 SUBJECT: Location: 685 South Chevron Way, North Salt Lake, Salt Lake County, Utah Contact: Tony Pollock – 801-539-7162 Tester: Alliance Technical Group, LLC. Source: Fluidized Catalytic Cracking Unit (FCCU) FRS ID #: UT0000004901100003 Permit# AO DAQE-AN101190106-22 Subject: Review of Pretest Protocol dated November 14, 2023 On November 24, 2023, the Utah Division of Air Quality (DAQ) received a protocol for testing of the Chevron Products Company’s FCCU, located at the Salt Lake Refinery in Salt Lake City, Utah. Testing will be performed December 18-19, 2023, to determine compliance with AO Conditions II.B.1.f, II.B.1.g, and II.B.7.d for PM emissions. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses; OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate; OK 3. RM 3A used to determine dry molecular weight of the gas stream; OK 4. RM 4 used to determine stack gas moisture concentration; OK 5. RM 201A/202 used to determine PM concentration of emissions; OK DEVIATIONS: No deviations were noted. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Chevron stack test protocol dated November 14, 2023. 6 , 3 Clruroov November 14,2023 Certified Mail70l8 0680 0001 4890 0178 Mr. Bryce Bird, Division Director utah Air Quality Board NoV 2 4 2A23 P.O. Box 144820 195 North 1950 West Salt Lake City, UT 84114-8420 DIVISION OF AIR OUALIIY 2023 FCC Catalyst Regenerator Vent PMro. Dear Mr. Bird, Per R307-165-3, this letter serves as notification for the following activity at the Chevron Salt Lake Refinery: o FCC Regenerator Vent PMro Chevron has scheduled this test for the week of December 18,2023 lf you have any questions, please contact Tony Pollock at (801) 539-7162 or DlTF@chevron.com. Sincerely,,*ru"il/ Lauren Vander Werff Attachment: Stack Test Protocol Lauren Vander Werff Salt Lake Refinery Environmental Team Lead Chevron Products Company 2351 North 1100 Weit Salt Lake City, Utah 84116 Tel 801 539 7551 Fax 801 539 7130 UTAH DEPAFTMENT OF ENVIRONMENTAL OUAUTY AIlmre Site Specific Test Plan Chevron Corporation 685 South Chevron Way North Salt Lake. uT 84054 UTAH D[PARTtulEr\tT OF ENVtfiOt,tMa:NTAL eUAL,Ty DiVISiON OF AIR QUALITV Source to be Tested: One (1) Fluidized Catalytic Cracking (FCC) Unit Proposed Test Dates: December l8-19,2023 Project No. AST-2023 -4659 Prepared By Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 Resulatorv Information Permit No. Source Information DAQE-ANl0tt90t06-22 Source Name One (l) Fluidized Catalytic Cracking (FCC) Unit Contact Information Targel Parameler PMlO Test Localion Chevron Corporation 2351 North I100 West Salt Lake City, UT 841l6 Facility Contact Tony Pollock dltf@chevron.com (80r) 539-7162 Test Company Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 Project Manager Charles Horton charles.horton@alliancetg. com (3s2) 663-7s68 Field Team Leader Ryan Lyons ryan. lyons@alliancetg.com (708) 2144850 (subject to change) QA/QC Manager Kathleen Shonk katie.shonk@al liancetg.com (8t2) 4s2-478s Test Plan/Report Coordinator Sarah Perry sarah.perry@alliancetg.com Analytical Laboratory Alliance Technical Group, LLC 5530 Marshall Street Arvada, CO 80002 Eric Grosjean eric.grosj ean@alliancetg.com (303) 420-s949 AST-202345s9 Chevron - Salt Lake City, UT 2 of22 piltffiipe Site Specific Test Plan Table of ContentsTECIJNICAL GFOUP TABLE OF CONTENTS 2.0 Summar of Test Program........ ......2-l 2.2 Process/Control System Parameters to be Monitored and Recorded ............... ..................2-l 2.3 Proposed Test Schedule .............2-l 3.1 U.S. EPA Reference Test Methods I and2 - Sampling/Traverse Points and Volumetric Flow Rate.....3-l 3.2 U.S. EPA Reference Test Method 3/3A - Oxygen/Carbon Dioxide......... ......................... 3-l 3.3 U.S. EPA Reference Test Method 4 - Moisture Content......... .................... 3-l 3.4 U.S. EPA Reference Test Methods 20lA and 202-PIll <10 microns. .......3-2 3.5 Quality Assurance/Quality Control - U.S. EPA Reference Test Method 313A.......................................3-2 LIST OF TABLES Table 2-l: Program Outline and Tentative Test Schedule ......................2-l LIST OF APPENDICES AppendixA Method I Data Appendix B Example Field Data Sheets AST-2023-4659 Chevron- Salt Lake City, UT 3 of22 AI Site Specific Test Plan lntroduclion 1.0 Introduction Alliance Technical Group, LLC (Alliance) was retained by Chevron Products Company (Chevron) to conduct compliance testing at the Salt Lake City, Utah facility. Portions of the facility are subject to provisions of the Utah Department of Environmental Quality, Division of Air Quality (UDAQ) Permit No. DAQE-ANI01190106-22. Testing will be conducted to determine the emission rate of particulate matter less than l0 microns (PMl0) at the exhaust of one (l) Fluidized Catalytic Cracking (FCC) unit. This site-specific test plan (SSTP) has been prepared to address the notification and testing requirements of the UDAQ permit. l.l Facility Descriptions Chevron Salt Lake Refinery is a petroleum refinery with a nominal capacity of approximately 50,000 barrels per day of crude oil. The source consists of one FCC unit, a delayed coking unit, a catalytic reforming unit, hydrotreating units and two sulfur recovery units. The source also has assorted heaters, boilers, cooling towers, storage tanks, flares, and similar fugitive emissions. The refinery operates with a flare gas recovery system on two of its three hydrocarbon flares. 1.2 Project Team Personnel planned to be involved in this project are identified in the following table. FlalGe , r.i ll (l ll l) Table l-l: Project Team 1.3 Safety Requirements Testing personnel will undergo site-specific safety training for all applicable areas upon arrival at the site. Alliance personnel will have current OSHA or MSHA safety training and be equipped with hard hats, safety glasses with side shields, steel-toed safety shoes, hearing protection, fire resistant clothing, and fall protection (including shock corded lanyards and full-body harnesses). Alliance personnel will conduct themselves in a manner consistent with Client and Alliance's safety policies. A Job Safety Analysis (JSA) will be completed daily by the Alliance Field Team Leader. Chevron Personnel Tony Pollock dltf@chevron.com (80r) 539-7r62 Regulatory Agency UDAQ Alliance Personnel Ryan Lyons ryan.lyons@alliancetg.com (708) 214-48s0 other field personnel assigned at time of testing event AST-20234659 Chevron - Salt Lake City. UT 4 of22 c NICA \f R P Site Srycific Test Plan Swnmary* of Test Programs 2.0 Summary of Test Progrrm To satisfu the requirements of the UDAQ permit, the facility will conduct a performance test program to determine the compliance status of one (l) FCC unit. 2.1 General Description All testing will be performed in accordance with specifications stipulated in U.S. EPA Reference Test Methods l, 2, 313A,4 and20lN202. Table 2-l presents an outline and tentative schedule for the emissions testing program. The following is a summary of the test objectives. Testing will be performed to demonstrate compliance with the UDAQ Permit. Emissions testing will be conducted on the exhaust of one (l) FCC unit. Performance testing will be conducted at the maximum normal operation load for the source. Each of the three (3) test runs will be approximately 60-90 minutes in duration. 2.2 Process/Control System Parameters to be Monitored and Recorded Plant personnel will collect operational and parametric data during the testing. The following list identifies the measurements, observations and records that will be collected during the testing program: Coke Burn-Off Fuel Consumption 2.3 Proposed Test Schedule Table 2-l presents an outline and tentative schedule for the emissions testing program. Table 2-l: Program Outline and Tentative Test Schedule UoH a a a a a a DAY I -December 18,2023 Equipment Setup & Pretest QA/QC Checks DAY 2-December 19,2023 One (l) FCC Unit 60-90 mins 20tA / 202 DAY3-December20,2023 Contingency Day (if needed) AST-2023-4659 Chevron - Salt Lake City, UT 5 of22 2.4 Emission Limits Emission limits for each pollutant are below. Table 2-2; Emission Limits 2.5 Test Report The final test report must be submitted within 60 days of the completion of the performance test and will include the following information. o Introductior - Brief discussion of project scope of work and activities. c Results and Discussion - A summary of test results and process/control system operational data with comparison to regulatory requirements or vendor guarantees along with a description of process conditions and/or testing deviations that may have affected the testing results. o Methodolog - A description of the sampling and analytical methodologies. o Sample Calculations - Example calculations for each target parameter. o Field Dala - Copies of actual handwritten or electronic field data sheets. o Laboratory Data- Copies of laboratory report(s) and chain of custody(s). c Quality Control Data - Copies of all instrument calibration data and/or calibration gas certificates. t Process Operating/Control System Data - Process operating and control system data (as provided by Chevron) to support the test results. AST-20234659 Chevron- Salt Lake City, UT 6 of22 Gl'lo U P Site Specific Test Plan Testins Methodolom' 3.0 Testing Methodology This section provides a description of the sampling and analytical procedures for each test method that will be employed during the test program. All equipment, procedures and quality assurance measures necessary for the completion of the test program meet or exceed the specifications of each relevant test method. The emission testing program will be conducted in accordance with the test methods listed in Table 3-1. Table 3-l: Source Testing Methodology All stack diameters, depths, widths, upstream and downstream disturbance distances and nipple lengths will be measured on site with a verification measurement provided by the Field Team Leader. 3.1 U.S. EPA Reference Test Methods I and 2 - Sampling/Traverse Points and Volumetric Flow Rate The sampling location and number of traverse (sampling) points will be selected in accordance with U.S. EPA Reference Test Method L To determine the minimum number of traverse points, the upstream and downstream distances will be equated into equivalent diameters and compared to Figure l-l (for isokinetic sampling) and/or Figure l-2 (measuring velocity alone) in U.S. EPA Reference Test Method l. Full velocity traverses will be conducted in accordance with U.S. EPA Reference Test Method 2 to determine the average stack gas velocity pressure, static pressure and temperature. The velocity and static pressure measurement system will consist of a pitot tube and inclined manometer. The stack gas temperature will be measured with a K- type thermocouple and pyrometer. Stack gas velocity pressure and temperature readings will be recorded during each test run. The data collected will be utilized to calculate the volumetric flow rate in accordance with U.S. EPA Reference Test Method 2. 3.2 U.S. EPA Reference Test Method 3/3A - Oxygen/Carbon Dioxide The oxygen (O:) and carbon dioxide (COz) testing will be conducted in accordance with U.S. EPA Reference Test Method 3/3A. One (l) integrated Tedlar bag samplq will be collected during each test run. The bags will be collected from the positive pressure side of the sample pump and conditioner. They will be collected through a manifold with a restriction (either rotometer or critical orifice) to ensure even filling throughout the course of the run. Samples will be concurrent with the test runs. The bag samples will be analyzed on site with a gas analyzer. The remaining stack gas constituent will be assumed to be nitrogen for the stack gas molecular weight determination. The quality control measures are described in Section 3.5. 3.3 U.S. EPA Reference Test Method 4 - Moisture Content The stack gas moisture content will be determined in accordance with U.S. EPA Reference Test Method 4. The gas conditioning train will consist of a series of chilled impingers. Prior to testing, each impinger will be filled with a Volumetric Flow Rate Full Velocity Traverses Integrated Bag / Instrumental Analysis Gravimetric Analysis Particulate Matter less than 10 microns Constant Rate Sampling AST-20234659 Chevron - Salt Lake City, UT 7 of22 -iIorrNlcAL GnnuP Site Specirtc Tesl Plan Testins Methodolosy- known quantity of water or silica gel. Each impinger will be analyzed gravimetrically before and after each test run on the same analytical balance to determine the amount of moisture condensed. 3.4 U.S. EPA Reference Test Methods 201A, and202 - PM <10 microns The PMl0 testing will be conducted in accordance with U.S. EPA Reference Test Methods 20lA and 202. The complete sampling system will consist of a stainless-steel nozzle, PMl0 in-stack cyclone, in-stack filter holder, pre- weighed quartz filter, heated glass-lined probe extension, un-weighed Teflon filter, gas conditioning train, pump and calibrated dry gas meter. The gas conditioning train will consist of a coiled condenser and four (4) chilled impingers. The first and second impingers will be initially empty, the third will contain 100 mL of de-ionized water and the last impinger will contain 200-300 grams of silica gel. The un-weighed 90 mm Teflon filter will be placed befween the second and third impinger. The probe liner heating system will be maintained at a temperature of 248 +25"F , and the impinger temperature will be maintained at 68oF or less throughout testing. The temperature of thg Teflon filter will be maintained greater than 65oF but less than or equal to 85oF. Following the completion of each test run, the sampling train will be leak checked at a vacuum pressure greater than or equal to the highest vacuum pressure observed during the run. The nitrogen purge will be omitted due to minimal condensate collected in the dry impingers. After the leak check the impinger contents will be measured for moisture gain. If condensate will be collected in the first dry impinger, then the front-half of the sample train (the nozzle, probe, and heated pre-weighed filter) and the coil condenser will be removed, and a glass bubbler will be connected to the first impinger. If needed, de-ionized ultra-filtered (DIUF) water will be added to the first impinger to raise the water level above the bubbler. Zero nitrogen will be connected to the bubbler, and a 60-minute purge at l4 liters per minute will be conducted. After the completion of the nitrogen purge the impinger contents will be measured for moisture gain. The pre-weighed quartz filter will be carefully removed and placed in container I . The front half of the filter holder and back-half of the PMl0 cyclone will be rinsed six (6) times with acetone to remove any adhering particulate matter, and these rinses will be recovered in container 2. All containers will be sealed, labeled and liquid levels marked for transport to the identified laboratory for filterable particulate matter analysis. The contents of impingers I and 2 will be recovered in container CPM Cont. # I . The back half of the filterable PM filter holder, probe extension, coil condenser, impingers I and 2 and all connecting glassware will be rinsed with DIUF water and then rinsed with acetone, followed by hexane. The water rinses will be added to container CPM Cont. # I while the solvent rinses will be recovered in container CPM Cont. #2. The Teflon filter will be removed from the filter holder and placed in container CPM Cont. #3. The front half of the condensable PM filter holder will be rinsed with DIUF water and then with acetone, followed by hexane. The water rinse will be added to container CPM Cont. #l while the solvent rinses will be added to container CPM Cont. #2. All containers will be sealed, labeled and liquid levels marked for transport to the identified laboratory for condensable particulate matter analysis. 3.5 Quality Assurance/Quality Control - U.S. EPA Reference Test Method 3/3A Cylinder calibration gases will meet EPA Protocol I (+l- 2%) standards. Copies of all calibration gas certificates will be included in the Quality Assurance/Quality Control Appendix of the report. Low Level gas will be introduced directly to the analyzer. After adjusting the analyzer to the Low Level gas concentration and once the analyzer reading is stable, the analyzer value will be recorded. This process will be repeated for the High Level gas. For the Calibration Error Test, Low, Mid, and High Level calibration gases will be AST-20234659 Chevron - Salt Lake City, UT 8 of22 AItfu Sile Specific Tesl Plan Testinq MethodologyTECFINICAL GFOUP sequentially introduced directly to the analyzer. The Calibration Error for each gas must be within 2.0 percent of the Calibration Span or 0.5% absolute difference. A Data Acquisition System with battery backup will be used to record the instrument response in one (l) minute averages. The data will be continuously stored as a *.CSV file in Excel format on the hard drive of a computer. At the completion of testing, the data will also be saved to the Alliance server. All data will be reviewed by the Field Team Leader before leaving the facility. Once arriving at Alliance's office, all written and electronic data will be relinquished to the report coordinator and then a final review will be performed by the Project Manager. AST-20234659 Chevron - Salt Lake City, UT 9 of22 putfrrue Site Spectfc Test Plan Ouolih' Assurance Prosram TICIINIOAL GFOLJP 4.0 Quality Assurance Program Alliance follows the procedures outlined in the Quality Assurance/Quality Control Management Plan to ensure the continuous production of useful and valid data throughout the course of this test program. The QC checks and procedures described in this section represent an integral part of the overall sampling and analytical scheme. Adherence to prescribed procedures is quite often the most applicable QC check. 4.1 Equipment Field test equipment is assigned a unique, permanent identification number. Prior to mobilizing for the test program, equipment is inspected before being packed to detect equipment problems prior to arriving on site. This minimizes lost time on the job site due to equipment failure. Occasional equipment failure in the field is unavoidable despite the most rigorous inspection and maintenance procedures. Therefore, replacements for critical equipment or components are brought to the job site. Equipment returning from the field is inspected before it is returned to storage. During the course of these inspections, items are cleaned, repaired, reconditioned and recalibrated where necessary. Calibrations are conducted in a manner, and at a frequency, which meets or exceeds U.S. EPA specifications. The calibration procedures outlined in the U.S. EPA Methods, and those recommended within the Quality Assurance Handbook for Air Pollution Measurement Systems: Volume III (EPA-600/R-94/038c, September 1994\ are utilized. When these methods are inapplicable, methods such as those prescribed by the American Society for Testing and Materials (ASTM) or other nationally recognized agency may be used. Data obtained during calibrations is checked for completeness and accuracy. Copies of calibration forms are included in the report. The following sections elaborate on the calibration procedures followed by Alliance for these items of equipment. o Dry Gas Meter and Orifice. A full meter calibration using critical orifices as the calibration standard is conducted at least semi-annually, more frequently if required. The meter calibration procedure determines the meter correction factor 1Y) and the meter's orifice pressure differential (AH@). Alliance uses approved Alternative Method 009 as a post-test calibration check to ensure that the correction factor has not changed more than 57o since the last full meter calibration. This check is performed after each test series. o Pitot Tubes and Manometers. Type-S pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.84 unless a specific coefficient has been determined from a wind tunnel calibration. If a specific coefficient from a wind tunnel calibration has been obtained that coefficient will be used in lieu of 0.84. Standard pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.99. Any pitot tubes not meeting the appropriate geometric criteria are discarded and replaced. Manometers are verified to be level and zeroed prior to each test run and do not require further calibration. e Temoerature Measurins Devices. All thermocouple sensors mounted in Dry Gas Meter Consoles are calibrated semi-annually with a NlST-traceable thermocouple calibrator (temperature simulator) and verified during field use using a second NlST-traceable meter. NlST-traceable thermocouple calibrators are calibrated annually by an outside laboratory. o Nozzles. Nozzles are measured three (3) times prior to initiating sampling with a caliper. The maximum difference between any two (2) dimensions is 0.004 in. o Digital Calipers. Calipers are calibrated annually by Alliance by using gage blocks that are calibrated annually by an outside laboratory. AST-2023-4659 Chevron - Salt Lake City, UT l0 of 22 FlaAI nge r'; i: i"-) , ,-'llJ I Site Spectfic Test Plan Qunli6 Assurance P rogram Barometer. The barometric pressure is obtained from a nationally recognized agency or a calibrated barometer. Calibrated barometers are checked prior to each field trip against a mercury barometer. The barometer is acceptable if the values agree within + 2 percent absolute. Barometers not meeting this requirement are adjusted or taken out ofservice. Balances and Weiehts. Balances are calibrated annually by an outside laboratory. A functional check is conducted on the balance each day it is use in the field using a calibration weight. Weights are re-certified every fwo (2) years by an outside laboratory or intemally. If conducted internally, they are weighed on a NIST traceable balance. If the weight does not meet the expected criteria, they are replaced. Other Equipment. A mass flow controller calibration is conducted on each Environics system annually following the procedures in the Manufacturer's Operation manual. A methane/ethane penetration factor check is conducted on the total hydrocarbon analyzers equipped with non-methane cutters every six (6) months following the procedures in 40 CFR 60, Subpart JJJJ. Other equipment such as probes, umbilical lines, cold boxes, etc. are routinely maintained and inspected to ensure that they are in good working order. They are repaired or replaced as needed. 4.2 Field Sampling Field sampling will be done in accordance with the Standard Operating Procedures (SOP) for the applicable test method(s). General QC measures for the test program include: r Cleaned glassware and sample train components will be sealed until assembly. o Sample trains will be leak checked before and after each test run. r Appropriate probe, filter and impinger temperatures will be maintained. r The sampling port will be sealed to prevent air fiom leaking from the port. . Dry gas meter, AP, AH, temperature and pump vacuum data will be recorded during each sample point. o An isokinetic sampling rate of 90-l l0% will be maintained, as applicable. . All raw data will be maintained in organized manner. o All raw data will be reviewed on a daily basis for completeness and acceptability. 4.3 Analytical Laboratory Analytical laboratory selection for sample analyses is based on the capabilities, certifications and accreditations that the laboratory possesses. An approved analytical laboratory subcontractor list is maintained with a copy of the certificate and analyte list as evidence of compliance. Alliance assumes responsibility to the client for the subcontractor's work. Alliance maintains a verifiable copy of the results with chain of custody documentation. AST-202346s9 Chevron - Salt Lake City, UT ll of22 12 of22 pultffiipe "=:::,'O'GHOUP Method I Data SouM - Prcjcct No. - Dale: Dmt Orientation: Du"t D".igo, - DiltrM from Far Wall lo Oflside of Pon: _in Nippk lngth: _in Dcpih of DB: 0.00 in Widrh of Dffi: - in Crus3 Sstionrl Arer of Du"t,-]]-d Equi\.|€nt DiM.n - in No. ofT6t Ponsi _ Dtutuce A: Dittue A Dmt DimteK: DirtreB: DirtrG B Dd DimtcB: Minimm Numbcr of TrarcBe Points: Actud NMher of Truv€ilc Poinls: _fr ------::-(musl b. > o-s) fi (mu!t be>2) Numbcr olReedinsr per Poifl:_ Mceurcr (IDiri.t ud D"t"), - R.ri€r.r (tritirl ud Drle)i , Dttcr Travers€ Point Yo ol Di'mter Dirlee fmm ofiride of$all I 3 { 5 6 7 8 9 l0 ll t2 LOCATION OF TRAVERSE POINTS Nunbet of ttrqse poirb on a dia&t I 3 { 5 6 1 8 9 t0 ll 2 3 {6 1 8 9 to tl l2 25.0 t6.7 12.5 10.0 8.3 7.t 6.3 5.6 5.0 4.5 4.2 15.O -50.0 37 5 30.0 25.0 21.4 lE.8 t6.7 I5.0 13.6 t2.5 - 83.3 62.5 50.0 4t.1 35.7 31.3 27.a 25.0 31.8 20.8 87.5 70.0 58.3 50.0 43.8 38.9 35.0 22.7 29.2 " : '.' '.' 'i ii: ii,i :il ;ii ii.i 950 864 7.)2 _ 95.5 67 5 -. 958 *Percenl ot9rckAanetet.from inside ||all to tt^prle point Slel Diagm A= fi. B= fl. Depfi of Duct = 0 itr. Cr6s SetioMl Arq Downs*cam Dirturbance Upsftem Oisturbance 13 of22 t\l0\i ? 4 ?-023 DIVISION OF AIR OiJALITY 14 of 22 purErre TECI-]\1CAL GROI.-iP Cyclonic Flow Check Location - Source -- Project No. -- Sample Point Angle (AP:0) I 2 3 4 5 6 7 8 9 10 1l t2 l3 l4 l5 l6 t7 IE 19 20 2t 22 23 24 Averase 15 of22 pull6rpe I{ (lrlN (_lAl (i'l(-.rli:,1 Location - Method 3l3A Data Source - Project No. -- 02 Data CO2 Data Date/Time Date/Time Make/ModeUSN Parameter Cylinder ID Cylinder Concentration. 7o Analyzer Concentration. 7o Cylinder ID Cylinder Concentration. 7o Analyzer Concentration. 7" Zero Gas High Range Gas Mid Range Gas Concentration Span, 7o Required Accuracy, 7o Run No.Run I Run 2 Run 3 Analysis Date/Time Parameter 02o/o co2oh O2o/o CO2Yo 02o/o CO2Vo Analysis #l Analysis #2 Analysis #3 Average The rcmaining coh\istuenl is assumed to he nilrogen 16 of 22 Al6rcerE(',i\rcAL- {:RoUD Method 4 Data Location -- Source -- Project No. -- Parameter -- Analysis Gravimetric Run I Date: Impinger No I ,,3 4 Total Contents H20 H20 Empty Silica Initial Mass, g Final Mass, g Gain Run 2 Date: Impinger No.2 3 4 Total Contents H20 H20 Empty Silica Initial Mass, g Final Mass, g Gain Run 3 Date: Impinger No.I 2 3 4 Total Contents H20 H20 Empty Silica Initial Mass, g Final Mass, g Gain 17 of22 HAlhtrce TgfiHl"J,CAL GBOt-,3 Isokinetic Field Data LGatiotr: -Stert Time:Source: -o",",ffi Endrime: - Proj€cr STACK DATA (EST}EOUIPMENT STACK DATA (ESTI FILTER NO.STACK DATA (FINALI MOIST. DATA Moisturei _70 est. Barometric: - in. Hg S(atic Press: - in. WC Stack Press: - in. Hg CO2: - o/o ()2t - lo Nr/CO: - % Md: - lb/lb-mole Ms: - lb/lb-mole Met€r Box II): -- Y, T aH 61in.wq,l- Probe lD: - Lin". Mnt"rid,l- Pitot tD, ll- Pitot cprtyp"r-f- lro-r" ro,ll--f]- Nozde Do (in.): - Est. Tm: Est. Ts: - 'F Est. AP: - in. WC Est. Dn: - in. Trrget Rrle: - scfin Pb: - in. Hg Pg: - in. WC Ozt - To COr: - % I n^-u p. r-;ri^r Mc (ml) K.FACTOR ,EAK CHECKI Pre Mid I Mid 2 Mid 3 Post Mid r (c0 Mid 2 (cf) Mid 3 (cf) Le.k Rrte (cfm): Vacuum (in Hg): Pilor Tube:,lid-Poitrt Le.k Check Vol (cf): AL Sample Time (minules) Dry Gas Meter Reading (ft') Pitot Tube AP (h wc) Gas Temoeratures [oF)Orifice Press. AH (in. WC) Pump Vac (in. Hg) Gas TemDeralIres (oF) % IS0 Vs (fps) DGM Averase S(ack Prohe Filter ImD Exit Aux Begin End ldeal Actut 000 #DIV/O #DMol lDtV/0 #DIV/O!4Dr!'/o #Dtv/01 4DMO #DMol gDMO #DIV/OI #DIV/OI #DMol fiDrv/o #DMol #DMol #DIV/OI #DIV/O #DMol #DMol #DIV/OI #DMO #DMo!#DIV/OI #rrIV/01 #DIV/O #DIV/O!#DMo! #DIV/OI t-Dtv/ol #DIV/OI #Dtv/0 #Dry/01 #Dtv/0! #DM0l #DIV/O #DMol #DIV/OI #Dtv/ol #DMol #DMor #DIV/O #Dry/o!#DMo! #Dtv/01 #DIV/O #DMol #DIV/O Final DGM: th =af.l Run Time Vm AP Tm rs V;: ^H %rso Bws Yo. 60.0 mrn 0.000 ftl in. WC - in. WC 18 of22 pua6rrEe TECi]NICAL GROIi-JR Locatiod - QA/QC Data Source - Projet No. - Prrameter - Drte Nnzl. ID Nozzle Diameter (in.) #l #2 #3 Dtr (Averapel Difference Criteria Material :< 0 004 in Date Pitor ID Evidence of damape? Evidence of Calibration or Dste Probe or Reference Indicated Difference Criteris Probe Lenglh + 1.5 % (absolute) Field Balance Chek I)rte Balilce ID Certified Weight ID Certifi ed Weight Expiration Certified weight (g) Measued Werght (g) Weight Difference (g) Drte Barometric Pressure Dvidetrce oI drflrse?Reading Verified LSlrDratron or D Barometer ID Date Meter Box ID Positive Prasurc Leak Cbek Pss Reagent Lot#Field Prep Field Lot I)sie By Postl Run I Rrn 2 Rnn 3 Flow Rate (lom)FIow Rate llnm) Clock Trme Temmratrrre Clock Time Temner.h Clock Time T( Method 5 Rinse Volume Run I Run 2 Run 3 Acelone (ml)Acetone (mll (ml) 19 of22 pllr6rrrce TECHNICAL GROTJP Location: - Source: -- Project No.: - Run No.: I Parameter: -- Appendix A Example Calculations Meter Pressure (Pm), in. Hg AHPm = Pb*- 13.6 where, Pb:_: barometric pressure, in. Hg AH pressure differential oforifice, in HrO PrT-=in ug Absolute Stack Gas Pressure (Ps), in. Hg Ps Ps = Pb + '" where, 73'6 Pb.-: barometric pressure, in. Hg Pg - : static pressure, in. HrO Ps - :in.Hg Standard Meter Volume (Vmstd), dscf 77.636xYxVmxPm Vmstd = where. Y.-: meter correclion factor V*__1!![=melervolume, cf Pm absolute meter pressure, in. Hg Tm --- = absolute meter temperature, T. VmstdT=6t.1 Standard Wet Volume (Vwstd), scf Vwstd:0.047!6 x Vlc where, Vlc -- = weight of HrO collected, g v*.tdT:scf Moisture Fraction (BWSsat), dimensionless (theoretical at saturated conditions) \o6s?-(ffiBWSsat : ---- where, Tr.-= stack temperature, oF Pr.-: absolute stack gas pressure, in. Hg BWSsat -- = dimensionless Moisture Fraction (BWS), dimensionless (measured) VwstdDtlra" (Vwstd + Vmstd) where. Vwstd .- = slandard wet volume, scf v.rtal: standard meter volume, dscf BWS - : dimensionless Tm 20 of22 l.lltErlrce TECHNICAL GHOUP Location: - Source: - Project No.: - Run No.: I Parameter: - Appendix A Example Calculations Moisture Fraction (BWS), dimensionless BWS = BWSmsd unless BWSsat < BWSmsd where, BWSsat - : moisture fraction (theoretical at saturated conditions) BWSmsd - : moisture fiaction (measured) BWS .- Molecular Weight (DRY) (Md), lb/lb-mole Md : (0.4a x o/oCO) + (0.32 x o/oO2) + (0.28(100- o/oCO2 - o/oO2)) where, CO, .: : carbon dioxide concentration, 0/o 02 - : oxygen concentration, To Md::lb/rbmol Molecular Weight (WET) (Ms), lb/lb-mole Ms: where, Md (1 - BWS) + 18.01s (BWS) Md -- : molecular weight (DRY), lb/lb mol BWS .3: moisture fraction, dimensionless Ms lb/lb mol -_: average stack gas flow at stack conditions, acfm .3: moisture fraction, dimensionless .g: absolute stack gas pressure, in. Hg .g: absolute stack temperature, oR Average Velocity (Vs), ftlsec Vs = 95.49 x Cp x (LVttzlavg x where, Cp..g: pitot tube coelficient LPt/2 -- = velocity head ofstack gas, (in. H2O)r/2 Tr.3: absolute stack temperature,'R Pr.;: absolute stack gas pressure, in. Hg Mr.3: molecularweight of stack gas, lb/lb mol Vs - = ft/sec Average Stack Gas Flow at Stack Conditions (Qa), acfm Qa=60xVsxAs where, Vs -- : stack gas velocity, ft/sec As = cross-sectional area ofstack. ff Qa - : acfin Average Stack Gas Flow at Standard Conditions (Qs), dscfm Ps Qs = 17.636 x Qa x (1 - BWS) X ;'l's where, Qa BWS Ps Ts Qs = dscfm 2l of22 A.AreTECHNICAL GROUP Location: - Appendix A Example Calculations Source: - Project No.: - Run No.: I Parameter: - 0.0319xTmx29 Dry Gas Meter Calibration Check (Yqa), dimensionless Y_ Yqa = where, x 100 : meter conection factor, dimensionless = run time, min. = total meter volume, dcf: absolute meter temperature, oR : orifice meter calibration coefficient, in. HrO = barometric pressure, in. Hg = average pressure differential oforifice, in I{2O = molecular weight (DRY), lb/lb mol = average squareroot pressure differential oforifice, (in. H2O)l/2 = percent offi 60 **.) TstVn = F; (0.002669 x Vlc * where, (AH)"': Yqu-- Volume of Nozle (Vn), ft3 Ts Ps Mc Vm Pm Y Tm Vn Isokinetic Sampling Rste (I), % Y @ Vm Tm LH@ Pb AH avg Md rVnt - l_' \Ax60xAnxl,'|s Vm x PmxYt -l Tm) = absolute stack temperature, oR = absolute stack gas pressure, in. Hg : volume of H2O collected, ml : meter volume. cf = absolute meter pressure, in. Hg : meter conection factor, unitless = absolute meter temperature, k : volume ofnozzle. ftl 1x100I = nozzle volume, ft3 = run time, minutes = ueaofnozzle,fr2: average velocity, fl/sec where, Vn e An Vs I 60.0 UTAH DEPARTIVIENT OF ENVIRONMENTAL QUAUTY NOV 2 t+ ?i'::3 DIVISION OF AIR QUALITY _ =o/o 22 of22