HomeMy WebLinkAboutDAQ-2024-0050341
DAQC-135-24
Site ID 10028 (B2)
MEMORANDUM
TO: FILE – VULCRAFT – Division of Nucor Corporation
THROUGH: Harold Burge, Major Source Compliance Section Manager
FROM: Joe Rockwell, Environmental Scientist
DATE: February 12, 2024
SUBJECT: Title V Annual Compliance Certification Receipt/Review,
FRS ID # UT0000004900300030
REPORT RECEIVED/DUE DATE: February 12, 2024 / February 12, 2024
TITLE V PERMIT #: 300030004 and 300030005
DATE OF LAST
PERMIT REVISIONS: February 11, 2021 and November 9, 2023
CERTIFICATION PERIOD: January 1, 2023 – November 8, 2023 (TVOP 300030004)
November 9, 2023 – December 31, 2023 (TVOP 300030005)
FACILITY REPORTED
COMPLIANCE STATUS: Continuous
REPORT EVALUATION:
• Was report submitted on time? Yes
• Did report identify status of compliance for each condition? Yes
• Was compliance status marked as continuous/intermittent for each condition? Yes
• Did report identify method used to determine compliance with each condition? Yes
• Was report signed and properly certified by responsible official? Yes
• Were exceedances/excursions reported? No
• Were deviations reported? No
CURRENT RECOMMENDATION:
The reports appeared to meet the requirements of condition I.L of Title V Operating Permits
300030004 and 300030005.
ATTACHMENTS:
Annual Compliance Certification Reports for Title V Operating Permits 300030004 and
300030005.
FIIJEtrIH*
U TEU Oi.PNRTMENT OF
DIVISION OF AIR OIJALITY
VULCMFT UTAH
COLD FINISH UTAH
NUCOR GRATING UTAH
NUCOR BUILDIHG SYSTEMS UTAH, LLC
1875 West Hwy 13
Brigham City, UT 84302
435.734.9433
tr NV I ROIIT'IENTAL QUALITY
l----- ---l
I rrB12)v^
i
It{ond tr't,verecl i
COM PLIANCE CERTIFICATION REPORT
TO: Executive Secretary, Utah Air Quality Board
FROM: Vulcraft, Division of Nucor Corporation
RE: Annual compliance certification for Permit # 300030004
DATE: 0AOTAO24
ln accordance with Operating Permit provision l.L and Utah Administrative Code
(UAC) R307.415-6c(5), the following compliance certification is submitted.
This certification covens operations from:
01101123 to 11108123
P0 BOx 63/ BRIGHAT.' CITY, UTAH 843a: PfION[,135 734 9{;j rAx n]5 7.:.1 5421
PAGI l OF ?6
REVIEWEDInitials:Date: Feb12, 2024Compliance Status: OKFile #: 10028 (B2)
,)
Term Description of permit provision
Method used to
determine
compliance
status
Was
compliance
continuous,
intermittent, or
undetermined
Other facts relevant to
compliance determination,
including references to any
and all deviations for this
permit provision.
t.B.
Was the source operated in
compliance with the operating
permit?
Review of all
conditions and
records required
in this permit.
Continuous
t.c.3
Did the permittee furnish to the
Executive Secretary, within a
reasonable time, any information
that the Executive Secretary sent
as a written request?
Any information
requested by the
Executive
Secretary during
this reporting
period was sent
within a
reasonable time.
Continuous
tG.1 Did the permittee pay the annual
emission fee?Records Review Continuous
1.G.2
Was the fee paid by October 1, of
the reporting year, or 45 days
after the source receives notice of
the amount of the fee, whichever
is later?
Accounts payable
records were
reviewed.
Continuous
t.K
Were all application forms, reports
and certifications submitted
pursuant to the permit properly
certified by a responsible official?
Records review Continuous
t.1.1
Did the permittee submit this
compliance Certification complete
& on time?
Records Review Continuous
l.L.1.a
Was each term and condition
identified that was the basis of this
certification?
Annual
certification
report was
created in
accordance with
permit condition
LL.1.a
Continuous
l.L.1.b
Was a method for determining
compliance status identified for
each term and condition?
Review of
compliance
reoort.
Continuous
l.L.1.c
Was the compliance status
identified for each term and
condition of the permit for the
period covered by the
certification? lf deviations
occurred were they identified?
Annual
certification
report was
created in
accordance with
permit condition
l.L.1.c
Continuous
PAGE 2 OF ,r)
Term Description of permit provision
Method used to
determine
compliance
status
Was
compliance
continuous,
intermittent, or
undetermined
Other facts relevant to
compliance determination,
including references to any
and all deviations for this
nermit nrovision.
t.L.1.d
Were other facts required by the
executive secretary included in
this report?
No other facts
were required by
executive
secretary during
this reporting
oerirrl
Continuous
t.L.2 Did the permittee also send all
Compliance certifications to EPA?
Reviewed
certifications from
previous year
and dates they
were submitted.
Continuous
l.S.1.a Did the permittee properly retain
all records required by the permit?Records Review Continuous
l.s.1.b
Did the permittee include all
applicable information in records
of monitoring required by the
permit?
Records Review Continuous
l.S.2.a
Did the permittee submit
monitoring reports every six
months, or more frequently if
specified in Section ll, and
were all instances of deviation
from permit requirements clearly
identified in the monitoring
reports?
Records Review Continuous
r,s.2.c
Did the permittee promptly notify
the Executive Secretary of all
deviations from permit
requirements?
Records were
Reviewed and no
devihtion
occurred during
the reporting
neriod
Continuous
LU
Did the permittee submit the
inventory required by R307-150 in
accordance with the requirements
of that rule?
Records Review Continuous
PAGE 3 OF 26
[.8 Requirements and limitations
il.8.1 Conditions on permitted source (source-wide)
ll.B.1.a
The permittee shall not allow
visible emissions from any fugitive
dust source to exceed 20 percent
opacity on site and 10 percent at
the proper$ boundary. The
permittee shall water spray andior
chemically treat all unpaved roads
and other unpaved operational
areas that are used by mobile
equipment to maintain opacity
limits unless the temperature is
below freezing. The permittee
shall sweep paved areas on an
"as needed" basis to maintain
visible emission limits. lf chemical
treatment is to be used, the plan
must be approved by the Director.
Fugitive dust on
unpaved roads
was controlled in
accordance to
permit condition
ll.B.1.a. Records
were reviewed
Continuous
Water spray from a water
truck, was used as the option
for compliance with this
condition.
11.B.1.a.1
Did the permittee complete
quarterly opacity observations of
fugitive dust in compliance with
this condition?
Records were
reviewed and are
maintained in
accordance with
this permit
condition.
Continuous
11.8.1.a.2
Did the permittee record instances
of water and/or chemical
application to unpaved areas,
maintain those records, and did
the records include the following:
('1) Date.
(2) Number of treatments made,
dilution ration, and quantity.
(3) Rainfall received, if any, and
approximate amount.
(4) Time of day that treatments
are made
(5) Records of Temperature if the
temperature is below freezing
Records were
kept in
accordance with
permit condition
11.8.1.a.2. Those
records were
reviewed.
Continuous
ll.B.1.a.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
No reports are
required for this
provision
Continuous
il.8.1.b
Did the permittee comply with the
applicable requirements for
recycling and emission reduction
for class I and class ll refrigerants
pursuant to 40 CFR 82, Subpart F
- Recycling and Emissions
Reduction?
Records were
reviewed and are
maintained
relevant to this
permit condition.
Continuous
PAGE 4 OF 26
il.8.1 .b.1
Did the permittee certify in the
annual compliance certification it's
compliance with 40 CFR 82
subpart F?
Refer to
certification of
permit provision
il.8.1.b
Continuous
il.8.1.b.2
Did the permittee maintain all
records required in 40 CFR 82,
Subpart F, and in a manner
consistent with the requirements
of Provision S.1 in Section lof this
permit?
Records were
kept and
revierrued
Continuous
il.B.1 .b.3
Are there any reporting
requirements for this provision
except those required in 40 CFR
82, Subpart F?
No reports are
required for this
provision.
Continuous
ll.B.1"c
Were the Combined site-wide
emissions of volatile organic
compounds (VOCs) from the dip
tanks, paint booths, spray
painting, degreasers, and parts
cleaners less than 242.70 tons per
rolling 12-month period.
VOC emissions
records were
revigwed and
were completed
in aocordance
with this permit
condition.
Continuous
11.B.1.c.1
Did the permittee demonstrate
compliance on a rolling 12-month
total. Based on the last day of
each month, a new 12-month total
shall be calculated using data
from the previous twelve months.
Monthly calculations shall be
made no later than 20 days after
the end of each calendar month.
Calcr:lations are
completed
according to
permit condition
11.8.1.c.1 and
those calculation
recsds were
reviewed.
Continuous
11.B.1.c.2
Did the permittee determine VOC
emissions based on a record of
VOC emitting materials used each
month, which records included the
data listed in permit condition
11.8.1.c.2?
VOC emissions
are calculated in
accordance with
this condition,
and calculation
records were
reviewed
Continuous
11.8.1.c.3
Are there any reporting
requirements for this provision
except those specified and
Section I of this permit?
No reports are
required for this
provision.
Continuous
PAGE 5 OF 26
il.8.1.d
Did permittee verify site-wide
emissions of hazardous air
pollutants (HAPs) from the dip
tanks, paint booths, spray
painting, degreasers, and parts
cleaners shall not exceed 6.69
tons per rolling 12-month period
for any individual HAP, or 15.28
tons per rolling 12-month period
for all HAPs combined?
Emissions and
HAP's are
calculated in
accordance with
this condition and
calculation
records were
reviewed.
Continuous
il.B.1.d.1
Did permittee calculate emissions
on a 12-month rolling total? Based
on the last day of each month, a
new 12-month totalshall be
calculated using data from the
previous twelve months. Monthly
calculations shall be made no
later than 20 days after the end of
each calendar month.
Emissions are
calculated in
accordance with
this condition and
calculation
records were
reviewed.
Continuous
il.B.1 .d.2
Did permittee maintain a record of
HAP emitting materials used each
month? The records shall include
the following data for each
material used. Name, Density,
Percent by weight, Gallons,
Amount of HAP material used
each month, the amount of HAP
emitted by each material, the
Total amount HAP emitted
monthly from all materials
used.(minus reclaimed HAP
materials.)
Records were
reviewed and are
maintained in
accordance to
this provision
Continuous
il.8.1.d.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
No reports are
required for this
provision.
Continuous
ll.B.1.e
Did the permittee comply with all
applicable requirements in 40
CFR 63, Subpart XXXXXX -
National Emission Standards for
the Nine Metal Fabrication and
Finishing Source Categories?
Facility operated
in accordance
with permit
condition ll.B.1.e
Continuous
11.8.1.e.1
(a)
Were visual determinations of
fugitive emissions completed
according to procedure of EPA
Method 22, and in accordance
with permit condition ll.B. 1.3. 1 (a)?
Emission
observation
Records
reviewed.
Continuous
PAGE 6 OF 26
11.B.1.e.1
(b)
Did the permittee complete the
visual determinations according to
the graduated schedule in 40
cFR 63.11517
Records were
reviewed.Continuous
ll.B.1.e.1
(c)
Did the permittee perform Tier 2
or 3 opacity observations during
the reporting year?
No Tier 2 or 3
observations
required during
the reporting
period.
Continuous
11.B.1.e.1
(c)
Were the Tier 2 or 3 observations
completed following the procedure
of EPA Method 9, or 40 CFR Part
60, and while the affected source
is operating under normal
conditions?
No Tier 2 or 3
observations
required during
the reporting
period.
Continuous
11.8.1.e.1
(d)
Were the Tier 2 or 3 observations
completed according the
graduated schedule in 40 CFR
63.11517?
No Tier 2 or 3
observations
required during
the reporting
oeriod.
Continuous
11.B.1.e.2
Were allapplicable records of the
data and information specified in
paragraphs c(1) through (14) of 40
CFR 63.1 1519 kept and
maintained?
Records were
reviewed.Continuous
11.8.1.e.3
Did the permittee submit an
annual certification that contained
all applicable information specified
in 40 CFR 63.11519 (bX4Xi)
through (iii) and paragraph (bXS)
throuoh (7)?
Annual
certification
Records were
reviewed.
Continuous
il.8.1.f.
Did the permittee comply with
applicable requirements for all
affected gasoline storage tanks?
Facility reviewed
gasoline tank
management and
complies with
applicable
requirements.
Continuous
1t.8,1.f.1
Were records required for this
permit condition kept and
maintained?
Records were
reviewed and are
mairltained in
accordance with
this provision
Continuous
1t.8.1.f.2
Did the permittee demonstrate
monthly throughput is less than
the 1 0,O00-gallon threshold level,
and kept records of any
occurrence and duration of each
malfunction of operation and
monitoring equipment?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
PAGE 7 OF 26
il.B.1.f.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
il.B.1.9
Did the permittee not operate a
degreasing or solvent operation
unless the conditions in R307-
3354(1) through (7)are met?
Facility reviewed
degreasing
operations, and
are managed
according to this
permit condition.
Continuous
11.B.1.9.1
Did permittee conduct a visual
inspection at least once per semi-
annual period to determine
compliance with this condition?
Records were
reviewed and are
maintained in
accordance with
this provision.
Continuous
11.8.1.9.2 Did permittee maintain results of
monitoring?
Records are
maintained in
accordance with
this orovision
Continuous
11.B.1.9.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
il.8.1 .h
Did permittee meet the
requirements for open top
degreasers listed?
The site does not
currently operate
any open top
degreasers.
Continuous
il.B.1.h.1
Did permittee conduct a visual
inspection at least once per semi-
annual period to determine
compliance with this condition?
The site does not
currently operate
any open top
degreasers.
Continuous
il.8.1.h.2 Did permittee maintain results of
monitoring?
The site does not
currently operate
any open top
degreasers.
Continuous
il.8.1.h.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
PAGE 8 OT 26
il.8.1.i
Did the permittee comply with the
sell, supply, offer for sale,
management and use of
adhesive, sealant, adhesive
primer or sealant primer at the
site? [R307-342]
Purchasing and
other applicable
records were
revielred and
are maintained in
accofdance with
this provision
Continuous
il.B.1.i.1 Did permittee maintain required
records for this permit condition?
Records are
maintained in
accordance with
this provision
Continuous
il,8.1.i.2
Did permittee maintain records
demonstrating compliance as
specified in R307 -342-7 (2)
Records are
maiffiained in
accordance with
this provision
Continuous
il.8.1.i.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
il.8.1.j
Did the permittee not apply
coatings to miscellaneous metal
parts and products with a VOC
content greater than the amounts
specified in Table 1 of R307-350-5
and coating applied; with
equipment operated according to
the equipment manufacturer
specifications, and by the use of
one of the methods specified in
R307-350-6?
Coating records
were reviewed
and are
maintained in
accordance with
this provision
Continuous
il.8.1.j.1 Records required for this permit
condition will serve as monitoring.
Records are
maintained in
accordance with
this provision
Continuous
il. 8. 1 .j.2
Did the permittee maintain records
demonstrating compliance with
this condition?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
il.B.1.j.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
PAGE 9 OF 26
ll.B.1.k
Did the permittee not
manufacture, blend, or repackage,
supply, sell or offer for sale within
the counties in R307-361-2; or
solicit application or apply within
counties in R307-361-2 any
architecturalcoating with a VOC
content in excess of the
corresponding limit specified in
Table 1 of R307-361-5 and
complied with the additional
standards and work practices in
R307-361-5, as applicable?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
il.B.1.k.1
Did permittee demonstrate
compliance as specified in R-307-
361-8?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
il.8.1.k.2
Did the permittee maintain records
demonstrating compliance with
this condition in accordance with
Provision 1.S.1 of this permit?
Records are
maintained in
accordance with
this provision
Continuous
ll.B.1 .k.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
lt.B.1.t
Were visual emissions at or below
20o/o opacit!, unless otherwise
specified in this permit?
Records were
reviewed and
are maintained in
accordance with
this provision
Continuous
1t.8.1.t.1
Did permittee perform a visual
observation of each affected
emission unit on a quarterly basis
and if any visible emissions were
observed, an opacity
determination was performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method g
within 24 hours, or at the
beginning of the next day of
operation, whichever period is
longer?
Records of
opacity
observations
were reviewed
and are
maintained in
accordance with
this provision
Continuous
PAGE 1O OF ,]6
il.8.1.t.2
Did permittee monitor results as
described in 40 CFR 60, Appendix
A, Method 9, and Provision LS.1
of this permit?
Records are
maintained in
accordance with
this provision
Continuous
il.8.1.t.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
ll.B.1.m
Did the permittee not exceed the
following production limits?
A. 79,100 tons of production from
the Nucor Building Systems
operations per rolling 12-month
period.
B. 151,200 tons of production
from the Joist Plant operations per
rolling 12-month period.
C. 18,854 tons of production from
the Structural Productions
operations per rolling 12-month
period.
D. 15,000 tons of production from
the SteelGrating operations per
rolling 12-month period.
Production
records were
reviewed and are
maintained
according to this
permit condition.
Continuous
11.B.1.m.1
Did the permittee demonstrate
compliance with the rolling 12-
month total for production limit by
calculating and recording a new
12-month total by the last day of
each month using the data from
the previous 12 months and
monthly calculations and made no
later than 20 days after the end of
each month?
Production
records were
reviewed are
maintained in
accordance with
this provision
Continuous
11.8.1.m.2
Did permittee maintain records of
production for all periods when the
plant was in operation and kept on
a daily basis determined by
examination of sales, billing
records, or operation logs?
Records are
maintained in
accordance with
this provision
Continuous
11.B.1.m.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
PAGE 11 OF 26
ll.B.2.a
Were visible emissions on the Coil
Line Baghouse, at or below 5%
opacity?
Baghouse was
operated in
accordance with
this permit
condition.
Continuous
11.8.2.a.1
Did the permittee perform a visual
observation at least once during
each week that the baghouse
operated?
Visual
Observations
were completed
and recorded in
accordance with
permit condition
11.B.2.a.1
Continuous
11.8.2.a.1
Were the visual observations
made by an individualtrained on
the observation procedures of 40
CFR 60, Appendix A, Method 9?
(The individual is not required to
be a certified visible emissions
observer (VEO)).
Reviewed
training records
or person(s)
making
observations
Continuous
11.8.2.a.1
If the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed record
of observations
and no visible
emissions were
observed for the
reporting period
Continuous
11.8.2.a.2
Did the permittee maintain the
results of monitoring as described
in 40 CFR 60, Appendix A,
Method 9, and Provision 1.S.1 of
this permit?
Reviewed
monitoring results
records.
Continuous
11.B.2.a.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements.
Continuous
il.8.2.b
Did the permittee operate the
baghouse so that the static
pressure differential across the
baghouse was within 2 to g inches
of water column?
Baghouse was
operated in
accordance with
permit condition
il.8.2.b
Continuous
PAGE 12 OF 26
il.8.2.b.1
Did the permittee monitor the
baghouse at least once during
each week that it operated to
demonstrate that the pressure
drop was within 2 to 9 inches of
water column? (The reading was
accurate to within plus or minus
2o/o of full gage scale.)
Records of
pres8ure gage
readings were
kept and
reviewed.
Continuous
il.B.2.b.1
Did the permiftee locate the
pressure gage such that an
i nspectorloperator can safely
the indicator at any time?
lnstdllation was in
accdrdance with
this permit
condition, and
verified to meet
this requirement.
Continuous
1t.8.2.b.1
Did the permittee calibrate the
instrument annually in accordance
with the manufacturer's
instructions or recommendations?
Calibration
records were
revierved for
completeness
and timeliness
with this permit
condition.
Continuous
|.8.2.b.2
Did permittee maintain results of
monitoring as described in
Provision 1.S.1 of this permit?
Results of
monitoring are
maintained as
described.
Continuous
il.B.2.b.3
Are there reporting requirements
for this provision except those
specified in Section I of this
permit?
There are no
reporting
requirements.
Continuous
ll.B.2.c
Did the permiftee properly
maintain the Coil Line Baghouse,
which maintenance would include
but not be limited to, replacement
of bags having holes or rips, and
repair of pressure gages that are
broken?
Maintenance
records were
kept and
revicwed in
accordance with
permit condition
ll.B.2.c.
Continuous
11.B.2.c.1
Did the permittee conduct
inspections on a quarterly basis to
verity adequate maintenance?
Quarterly
inspection
records were
reviewed.
Continuous
PAGE 13 OF 26
11.8.2.c.2
Did the permittee keep records of
inspections and marntenance
including at a minimum: Baghouse
identification, date of inspection,
results of inspection, bag
replacements, pressure gage
repairs, and other corrective
actions taken?
lnspections
records were
kept in
accordance with
permit condition
11.8.2.c.2, and
those records
were reviewed.
Continuous
11.8.2.c.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements
Continuous
ll.B.3.a
Were visible emissions on Bar-
Line Baghouse, at or below 5%
opacity?
Baghouse was
operated in
accordance with
permit condition
ll.B.3.a
Continuous
11.8.3.a.1
Did the permittee perform a visual
observation at least once during
each week that the Baghouse
operated?
Visual
Observations
were completed
and recorded in
accordance with
permit condition
11.8.3.a.1
Continuous
11.B.3.a.1
Was the visual observation made
by an individualtrained on the
observation procedures of 40 CFR
60, Appendix A, Method 9? (The
individual is not required to be a
certified visible emissions
observer
(vEo).
Reviewed
training records
or person(s)
making
observations
Continuous
11.B.3.a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed record
of observations
and no visible
emissions were
observed for the
reporting period.
Continuous
PAGE ]4 OF 26
11.B.3.a.2
Did the permittee maintain the
results of monitoring as described
in 40 CFR 60, Appendix A,
Method 9, and Provision 1.S.1 of
this permit?
Reviewed
monitoring results
records.
Continuous
11.B.3.a.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements
Continuous
il.8.3.b
Did the permittee measure the
static pressure differential across
the baghouse was within 2 to 9
inches of water column?
Baghouse was
operated in
accordance with
permit condition
il.8.3.b
Continuous
il.8.3.b.1
Did the permittee monitor the
baghouse at least once during
each week that it operates to
demonstrate that the pressure
drop is within 2 to 9 inches of
water column? (The reading shall
be accurate to within plus or
minus 2% of full gage scale.)
Reviewed
records of all
pressure gage
observations
performed in
accordance with
this permit
condition.
Continuous
il.8.3.b.1
Did the permittee locate the
pressure gage such that an
inspector /operator can safely
read the indicator at any time?
lnstallation was in
accordance with
this permit
condition, and
verifled to meet
this requirement.
Continuous
il.8.3.b.'t
Did the permittee calibrate the
instrument annually in accordance
with the manufacturer's
instructions or recommendations?
Calibration
records were
reviewed for
completeness
and timeliness
with this permit
condition.
Continuous
il.8,3.b.2
Did the permittee maintain the
results of monitoring as described
in Provision 1.S.1 of this permit?
Reviewed
monitoring results
records.
Continuous
1t.8.3.b.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
repdrting
requirements
Continuous
PAGE 15 OF 26
ll.B.3.c
Did the permittee properly
maintain the Bar Line Baghouse,
which maintenance would include
but not be limited to, replacement
of bags having holes or rips, and
repair of pressure gages that are
broken?
Maintenance
records were
kept in
accordance with
permit condition
ll.B.3.c.
Continuous
11.B.3.c.1
Did the permittee conduct
inspections on a quarterly basis to
verify adequate maintenance?
Quarterly
inspection
records were
reviewed.
Continuous
11.B.3.c.2
Did the permittee keep records of
inspections and maintenance
including at a minimum; Baghouse
identification, date of inspection,
results of inspection, bag
replacements, pressure gage
repairs, and other corrective
actions taken?
lnspection
records were
kept in
accordance with
permit condition
11.8.3.c.2, and
those records
were reviewed.
Continuous
11.8.3.c.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements
Continuous
ll.B.4.a
Were visible emissions on \Mre
Line Baghouse at or below 5%
opacity?
Baghouse was
operated in
accordance with
permit condition
il.B.4.a
Continuous
11.B.4.a.1
Did the permittee perform a visual
observation at least once during
each week that the Baghouse
operated?
Visual
Observations
were completed
and recorded in
accordance with
permit condition
11.8.4.a.1
Continuous
ll.B.4^a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed record
of observations
and no visible
emissions were
observed for the
reporting period.
Continuous
PAGF 16 OF )t,
11.B.4.a,1
Was the visualobservation made
by an individualtrained on the
observation procedures of 40 CFR
60, Appendix A, Method 9? (The
individual is not required to be a
certified visible emissions
observer
(vEo).
Reviewed
training records
or person(s)
making
observations
Continuous
11.8.4.a.2
Did permittee maintain results of
monitoring as described in 40
CFR 60, Appendix A, Method 9
and Provision 1.S.1 of this permit?
Results of
monftoring are
maintained as
described.
Continuous
11.B.4.a.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements
Continuous
il.8.4.b
Did the permittee measure the
static pressure differential across
the baghouse was within 0.5 to 6
inches of water column.
Baghouse was
operated in
accordance with
permit condition
il.8.4.b
Continuous
il.8.4.b.1
Did the permittee monitor the
baghouse at least once during
each week that it operates to
demonstrate that the pressure
drop is within 0.5 to 6 inches of
water column? (The reading shall
be accurate to within plus or
minus 2% of full gage scale.
Reviewed
records, of
pressure gage
observations
performed in
accordance with
this permit
condition.
Continuous
il.B.4.b.1
Did the permittee locate the
pressure gage such that an
inspector /operator can safely
read the indicator at any time?
lnstallation was in
accordance with
this permit
condition, and
verified to meet
this requirement.
Continuous
il.8.4.b.1
Did the permittee calibrate the
instrument annually in accordance
with the manufacturer's
instructions or recommendations?
Calibration
records were
reviewed for
cornpleteness
and timeliness
with this permit
condition.
Continuous
il.8.4.b.2
Did the permittee maintain the
results of monitoring as described
in Provision LS.1 of this permit?
Reviewed
monitoring results
records.
Continuous
PAGE 11 OF 26
il.8.4.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.4.c
Did the permittee properly
maintain the Wire Line Baghouse,
which maintenance would include
but not be limited to, replacement
of bags having holes or rips, and
repair of pressure gages that are
broken?
Maintenance
records were
kept in
accordance with
permit condition
il.8.4.b.
Continuous
11.B.4.c.1
Did the permittee conduct
inspections on a quarterly basis to
verify adequate maintenance?
Quarterly
inspection
records were
reviewed.
Continuous
11.8.4.c.2
Did the permittee keep records of
inspections and maintenance
including at a minimum: Baghouse
identification, date of inspection,
results of inspection, bag
replacements, pressure gage
repairs, and other corrective
actions taken?
lnspection
records were
kept in
accordance with
permit condition
11.8.4.c.2, and
those records
were reviewed.
Continuous
11.B.4.c.3
Are there any reporting
requirements for this provision
except those specified in Section I
of this permit?
There are no
reporting
requirements
Continuous
ll.B.5.a Did the permittee cover the dip
tanks when not in use?
Dip Tanks are
covered in
accordance with
permit condition
ll.B.5.a.
Continuous
11.B.5.a.1 Records for this permit condition
serve as monitoring
Records are kept
and maintained Continuous
11.8.5.a.2
Did the permittee maintain records
of joist assembly/painting, which
records included the dates and
times when joist assembly
/painting commenced and ended,
verification the dip tank covers are
in a closed position within one-
hour of when steel product
assembly/painting ceased. ?
Records are kept
in accordance
with permit
condition
11.8.5.a.2 and
those records
were reviewed.
Continuous
PAGE 18 OF .24)
11.8.5.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requlrements
Continuous
ll.B.6.a
Did the permittee maintain visible
emissions at the spray booth at or
below 5% opacity.
Records are
maintained and
reviewed.
Continuous
11.8.6.a.1
Did the permittee perform a visual
observation on the spray booth
stacks at least once during each
week that they operate?
VisiHe emission
records were
revigrued.
Continuous
11.8.6.a.1
Were the visual observations
made by an individualtrained on
the observation procedures of 40
CFR 60, Appendix A, Method 9.
The individual is not required to be
a certified visible emissions
observer (VEO).
Training records
were reviewed.Continuous
ll.8.6.a.1
lf any visible emissions were
observed, was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? (The opacity determination
shall be made within 24 hours, or
at the beginning of the next day of
Spray Booth operation, whichever
period is longer.)
VEO's were
completed and
records were
kept in
accordance with
this permit
condition.
Continuous
11.8.6.a.2
Were the results of monitoring
maintained as described in 40
CFR 60, Appendix A, Method 9,
and Provision 1.S,1 of this permit.
Records were
revievved and
kept in
accordance with
this permit
condition.
Continuous
11,8.6.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S,1 of this permit?
There are no
reporting
requirements
Continuous
PAGE 19 OF 26
il.B.6.b
Was the Spray Booth - Joist Plant,
properly operated and maintained.
Maintenance shall include, but
shall not be limited to,
replacement of filters having holes
or rips, and repair of pressure
gauges that are broken.
Maintenance
records were
reviewed and are
maintained in
accordance with
this permit
condition.
Continous
il.8.6.b.1
Did permittee installa manometer
or magnehelic pressure gauge to
measure the differential pressure
across the filter media of each
spray booth bay and demonstrate
compliance using the conditions
listed in 11.8.6.b.1 (a)-(e),
including conducting inspections
on a quarterly basis to verify
adequate maintenance?
Records were
reviewed and are
maintained in
accordance with
this permit
condition.
Continuous
il.B.6.b.2
Did permittee maintain a record of
inspections and maintenance
including at a minimum: spray
booth identification, date of
inspection, results of inspections,
cartridge filter, manometer or
magnehelic gauge repairs or other
actions taken?
Records are
maintained in
accordance with
this provision
Continuous
il.8.6.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.7.a
Were visible emissions of the
Drying Oven at the Joist plant at
or below 10% opacity.
Records were
reviewed and are
maintained in
accordance with
this orovision
Continuous
11.B.7.a.1
Did permittee monitor fuel used to
demonstrate that only natural gas
or propane is being combusted in
lieu of monitoring visible emission
observations?
Records were
reviewed and are
maintained in
accordance with
this orovision
Continuous
11.8.7.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other than
natural gas or propane and
records maintained in accordance
with Provision 1.S.1 of this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.7.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
PAGE 2O OF )6
ll.B.8.a
Were visible emissions of the
Steel Grating Plasma Cutter -
Joist Plant, at or below 10%
opacity.
Records were
revievved and are
maintained in
accordance with
this orovision
Continuous
11.8.8.a.1
Did the permittee perform a
quarterly inspection to
ensure that the baghouse
operates inside of the Joist Plant
building and does not vent to the
atmosohere.
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.8.a.2
Did the permittee maintain the
results of quarterly monitoring as
described in Provision LS.1 of this
permit.
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.8.8.a.3
Are there any reporting
requirements for this provision
except those specifled in Section
1.S.1 of this permit?
There are no
reporting
requlrements
Continuous
il.8.8.b
Did the permittee maintain static
pressure differential across the
baghouse to be within 0.5 to 4
inches of water column.
Records were
reviewed and are
maintained.
Continuous
Pressure gauge reads in kPA
rather than inches of water
column.
il.8.8.b.1
Did the permittee installa
manometer or magnehelic
pressure gauge to measure the
differential pressure across the
Steel Grating Plasma Cutter
Baohouse.
Gauge was
installed.Continuous
It.B.8.b.1
The baghouse shall be monitored
at least once during each week of
operation to demonstrate pressure
drop is within the required range.
Records were
reviewed and are
maintained in
accordance with
this orovision
Continuous
Facility maintains pressure
differential within
manufacturer recommended
range in kPa.
il.8.8.b.1
The pressure gauge shall be
located such that an
inspector/operator can safely read
the indicator at any time. The
reading shall be accurate to within
plus or minus 2o/o of the fullgauge
scale.
Gauge is located
in aocordance
with this
provision.
Continuous
1t.B.8.b.1
The instrument shall be calibrated
annually in accordance with the
manufacturer's instructions or
recommendations.
Records were
reviewed and are
maintained
according to
oermit condition.
Continuous
il.B.8.b.2
Results of monitoring, including
documentation of calibrations,
shall be maintained as described
in Provision 1.S.1 of this permit.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
1t.B.8.b.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
There are no
reporting
requirements
Continuous
PhGE 2] OF 26
ll.B.8.c
Was the Steel Grating Plasma
cutter baghouse properly operated
and maintained. Maintenance
shall include, but shall not be
limited to, replacement of bags
having holes or rips, and repair of
pressure gauges that are
broken.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
11.8.8.c.1
Were inspections conducted on a
quarterly basis to veriff adequate
maintenance?
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
11.8.8.c.2
Were records of inspections and
maintenance kept including at a
minimum: baghouse identification,
date of inspection, results of
inspection, cartridge filter or bag
replacements, pressure gauge
repairs, and other corrective
actions taken.
Were records maintained in
accordance with Provision 1.S.1 of
this permit.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
11.8.8.c.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.8.d
Did the permittee submit
documentation to the Director by
February 26,2022, on the status
of construction of the steel grating
plasma cutter.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
Letter was sent on 9122121 to
UDAQ indicating the status of
construction.
il.B.8.d.1 Records required for this permit
condition will serve as monitoring.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
il.B.8.d.2
As applicable, the permittee shall
maintain a copy of each
notification required by this permit
condition in accordance with
Provision l.S.'1 of this permit.
Records were
reviewed and are
maintained
according to
permit condition.
Continuous
1r.8.8.d.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
PAGE 2? OF 26
ll.B.9.a Were dip tanks covered when not
in use?
Records were
reviewed are
maintained in
accofdance with
this provision
Continuous
11.B.9.a.1
Did permittee keep records
required for this permit condition
which serve as monitoring?
Records are
maintained in
accordance with
this provision
Continuous
11.8.9.a.2
Do records kept include the
following: (a) dates and times
when steel product
assembly/painting commences
and ends, (b)verification the dip
tank covers are in a closed
position within one-hour of when
steel product assembly/painting
ceased. Are records maintained
in accordance with Provision 1.S.1
of this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.9.a.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.10.a
Were visible emissions at the
Two (2) Spray Booths - Built Up
Line at or below 5% opacity?
Records were
reviewed and are
maintained in
accordance with
this orovision
Continuous
11.B.10.a.1
Did permittee perform visual
observations each week and if
any visible emissions were
observed, an opacity
determination was performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method 9
with the observation made within
24 hours or the beginning of the
next day of Spray Booth
operation, whichever period is
lonoer?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.10.a.2
Did permittee maintain results of
monitoring as described in 40
CFR 60, Appendix A, Method 9,
and provision LS.1 of this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
PAGE 23 OF 26
ll.B.10.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.10.b
Did permittee properly operate
and maintain the above
referenced spray booths including
replacement of filters having holes
or rips, and repair of pressure
gauges that are broken?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
il.B.10.b.1
Did permittee installa manometer
or magnehelic pressure gauge to
measure the ditferential pressure
across the fllter media of each
spray booth bay and demonstrate
compliance using the conditions
listed in 11.8.10.b.1 (a)-(e),
including conducting inspections
on a quarterly basis to verify
adequate maintenance?
Records were
reviewed and are
maintained in
accordance with
this prwision
Continuous
il.8.10.b.2
Did permittee maintain a record of
inspections and maintenance
including at a minimum: spray
booth identification, date of
inspection, results of inspections,
cartridge filter, manometer or
magnehelic gauge repairs or other
actions taken? Were records
maintained in accordance with
Provision 1.S.1 of this permit.
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
il.8.10.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.1 1.a
Were visible emissions at the Two
(2) Drying Ovens - Built Up Line,
at or below 10% opacity?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.11.a.1
Did permittee monitor fuel used to
demonstrate that only naturalgas
or propane is being combusted in
lieu of monitoring visible emission
observations?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
PAGE 24 OF 26
11.8.11.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other than
natural gas or propane and
records maintained in accordance
with Provision 1.S.1 of this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
ll.B.1 1.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
repofiing
requlrements
Continuous
ll.B.12.a
Visible emissions at the One (1)
Purlin Line Drying Oven, at or
below 10% opacity?
Records were
revianved and are
maintained in
accqdance with
this provision
Continuous
11.8.12.a.1
Did permittee monitor fuel used to
demonstrate that only natural gas
or propane is being combusted in
lieu of monitoring visible emission
observations?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.8.12.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other than
natural gas or prone and records
maintained in accordance with
Provision LS.1 of this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.12.a.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.13.a
Did the permittee ensure that the
Accessory Dip Coating tank was
covered when not in use?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.B.13.a.1
Did permittee keep records
required for this permit condition
which serve as monitoring?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
PAGT 25 OF 26
11.B.13.a.2
Do records kept include the
following: (a) dates and times
when steelproduct
assembly/painting commences
and ends, (b) verification the dip
tank covers are in a closed
position within one-hour of when
steel product assembly/painting
ceased with records maintained in
accordance with Provision LS.1 of
this permit?
Records were
reviewed and are
maintained in
accordance with
this provision
Continuous
11.8.13.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
CERTIFICATION:
In accordance with Operating Permit provision I.K and UAC R307-415-5d, and based on information and belief formed
after reasonable inquiry, I certi$ that the statements and information in this document are true, accurate, and complete.
Signature of a Responsible Oflicial for the Source
Darin Gardner - General Manager
2t7t24
Date
Print or type the name and title of Responsible Official
PAGE 26 OT 25
REVIEWEDInitials:Date: Feb12, 2024Compliance Status: OKFile #: 10028 (B2)
FI lJ E trT FTI"
YULCRAFT UTAH
COLD FINISH UTAH
NUCOR GRATING UTAH
NUCOR BUILDING SYSTEIiTS UTAH, LLC
1875 We6t Hwy 13
Brigham City, UT 84302
435.734.9433
TO: Executive Secretary, Utah Air Quality Board
FROM: Vulcraft, Division of Nucor Gorporation
RE: Annual compliance certification for Permit # 80003000s
DATE: A0712024
ln accordance with Operating Permit provision l.L and Utah Administrative Code
(UAC) R3074{5-6c(5), the following compliance certification is submitted.
This certification covers operations from:
fil0Uz3 to 12131123
FC BCX 617 BFI6HAM Crry. UTAH 8430? pHQN[ 4:]5 73{ $33j tAx 4ls ?:l 54t3
CO M P LI AN C E C ERTI F ICAT I O N REPOR r
pAGt 1 Qi l0
REVIEWEDInitials:Date: Feb12, 2024Compliance Status: OKFile #: 10028 (B2)
Term Description of permit Provision
Method used to
determine
compliance
status
Was
compliance
continuous,
intermittent, or
undetermined
Other facts relevant to
compliance determination,
including references to anY
and all deviations for this
permit provision.
t.B
Was the source oPerated in
compliance with the oPerating
permit?
Review of all
conditions and
records required
in thb permit.
Continuous
r.c.3
Did the permittee furnish to the
Executive Secretary, within a
reasonable time, any information
that the Executive Secretary sent
as a written request?
Any information
requdstbd by the
Executive
Secretary during
this reporting
period was sent
within a
reasonable time.
Continuous
tG.1 Did the permittee Pay the annual
emission fee?Records Review Continuous
t.G.2
Was the fee paid bY October 1, of
the reporting year, oI45 daYs
after the source receives notice of
the amount of the fee, whichever
is later?
Accounts
payable records
were reviewed.
Continuous
IK
Were all application forms, reports
and certifications submitted
pursuant to the Permit ProPerlY
certified by a responsible official?
Records review Continuous
t.1.1
Did the permittee submit this
compliance Certifi cation complete
& on time?
Remrds Review Continuous
LL,1.a
Was each term and condition
identified that was the basis of this
certification?
Annual
certfication
report was
created in
accordance with
permit condition
l.L.1.a
Continuous
t.L.1.b
Was a method for determining
compliance status identified for
each term and condition?
Review of
cornpliance
report.
Continuous
PAG€ : SF 30
Term Description of permit provision
Method used to
determine
compliance
status
Was
compliance
continuous,
intermittent, or
undetermined
Other facts relevant to
compliance determination,
including references to any
and all deviations for this
permit provision.
l.L.1.c
Was the compliance status
identified for each term and
condition of the permit for the
period covered by the
certifi cation? lf deviations
occurred were they identified?
Annual
certification
report was
created in
accordance with
permit condition
LL.1.c
Continuous
t.L.1.d
Were other facts required by the
executive secretary included in
this report?
No other facts
were required by
executive
secretary during
this reporting
period
Continuous
t.L.2 Did the permittee also send all
Compliance certifications to EPA?
Reviewed
certifications from
previous year
and dates they
were submitted.
Continuous
l.S.1.a Did the permittee properly retain
all records required by the permit?Records Review Continuous
t.s.1.b
Did the permittee include all
applicable information in records
of monitoring required by the
permit?
Records Review Continuous
l.S.2.a
Did the permittee submit
monitoring reports every six
months, or more frequently if
specified in Section ll, and
were all instances of deviation
from permit requirements clearly
identified in the monitoring
reports?
Records Review Continuous
l.S.2.c
Did the permittee promptly notify
the Executive Secretary of all
deviations from permit
requirements?
Records were
Reviewed and no
deviation
occurred during
the reporting
period.
Continuous
l.u
Did the permittee submit the
inventory required by R307-150 in
accordance with the requirements
of that rule?
Records Review Continuous
PAGE 3 OF 3O
[.8 Requirements and limitations
!t.8.{Gonditions on permitted source (soprce-wide)
ll.B.1.a
Did the permittee maintain and
operate any equipment,
including
associated air pollution control
equipment, in a manner
consistent with good air pollution
control practice for minimizing
emissions at alltimes, including
periods of startup and
shutdown?
Records
Review Continuous
11.8.1.a.1 Did the permittee maintain
records for monitoring?
Records
Review Continuous
11.8.1.a.2
Has the permittee documented
activities performed to assure
proper operation and
maintenance in accordance with
Provision 1.S.1 of this permit?
Records
Review Continuous
11.B.1.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
No reports are
required for this
provision
Continuous
il.8.1.b
The permittee shall not allow
visible emissions from any
fugitive dust source to exceed
20 percent opacity on site and
10 percent at the property
boundary. The permittee shall
water spray and/or chemically
treat all unpaved roads and
other unpaved operational areas
that are used by mobile
equipment to maintain opacity
limits unless the temperature is
below freezing. The permittee
shall sweep paved areas on an
"as needed" basis to maintain
visible emission limits. lf
chemicaltreatment is to be
used, the plan must be approved
by the Director.
Fugitive dust
on unpaved
roads was
controlled in
accordance to
permit
condition
il.8.1.b
Records were
reviewed
Continuous
Water spray from a water
truck, was used as the option
for compliance with this
condition.
il.B.1.b.1
Did the permittee complete
quarterly opacity observations of
fugitive dust in compliance with
this condition?
Records were
reviewed and
are maintained
in accordance
witr this permit
condition.
Continuous
PAGE 4 OF 3T)
il.B.1.b.2
Did the permittee record
instances of water and/or
chemical application to unpaved
areas, maintain those records,
and did the records include the
following:
(1) Date.
(2) Number of treatments made,
dilution ration, and quantity.
(3) Rainfall received, if any, and
approximate amount.
(4) Time of day that treatments
are made
(5) Records of Temperature if
the temperature is below
freezing
Records were
kept in
accordance
with permit
condition
11.8.1.b.2.
Those records
were reviewed.
Continuous
il.B.1.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S,1 of this permit?
No reports are
required for this
provision
Continuous
ll.B.1.c
Did the permittee comply with
the applicable requirements for
recycling and emission reduction
for class I and class ll
refrigerants pursuant to 40 CFR
82, Subpart F - Recycling and
Emissions Reduction?
Records were
reviewed and
are maintained
relevant to this
permit
condition.
Continuous
ll.B.1 .c.1
Did the permittee certify in the
annual compliance certification
it's compliance with 40 CFR 82
subpart F?
Previous
certification
reviewed.
Continuous
ll.B.1.c.2
Did the permittee maintain all
records required in 40 CFR 82,
Subpart F, and in a manner
consistent with the requirements
of Provision S.1 in Section I of
this permit?
Records were
kept and
reviewed
Continuous
11.8.1.c.3
Are there any reporting
requirements for this provision
except those required in 40 CFR
82, Subpart F?
No reports are
required for this
provision.
Continuous
il.B.1 .d
Were the Combined site-wide
emissions of volatile organic
compounds (VOCs) from the dip
tanks, paint booths, spray
painting, degreasers, and parts
cleaners less than 150.31 tons
per rolling 12-month period.
VOC emissions
records were
reviewed.
Continuous
PAGE 5 OF 30
il.8.1.d.1
Did the permittee demonstrate
compliance on a rolling 12-
month total. Based on the last
day of each month, a new 12-
month totalshall be calculated
using data from the previous
twelve months.
Monthly oalculations shall be
made no later than 20 days after
the end of each calendar month.
Calculations
are completed
according to
permit
condition
11.B.1.d.1 and
those
calculation
records were
reviewed.
Continuous
il.8.1.d.2
Did the permittee determine
VOC emissions based on a
record of VOC emitting materials
used each month, which records
included the data listed in permit
condition 11.8.1.d.2?
VOC emissions
are calculated
in accordance
with this
condition, and
calculation
records were
reviewed
Continuous
il.8.1.d.3
Are there any reporting
requirements for this provision
except those specified and
Section I of this permit?
No reports are
required for this
provision.
Continuous
ll.B.1.e
Did permittee verify site-wide
emissions of hazardous air
pollutants (HAPs) from the dip
tanks, paint booths, spray
painting, degreasers, and parts
cleaners shall not exceed 4.77
tons per rolling 12-month period
for any individual HAP, or 9.39
tons per rolling 12-month period
for all HAPs combined?
Emissions and
HAP's are
cdculated in
aeordance
with this
condition and
cdculation
records were
reviewed.
Continuous
11.8.1.e.1
Did permittee calculate
emissions on a 12-month rolling
total? Based on the last day of
each month, a new 12-month
total shall be calculated using
data from the previous twelve
months. Monthly calculations
shall be made no later than 20
days after the end of each
calendar month.
Emissions are
calculated in
aocordance
with this
condition and
calculation
records were
reviewed.
Continuous
PAGE 6 OF 3O
11.B.1.e.2
Did permittee maintain a record
of HAP emitting materials used
each month? The records shall
include the following data for
each material used. Name,
Density, Percent by weight,
Gallons, Amount of HAP
material used each month, the
amount of HAP emitted by each
material, the Total amount HAP
emitted monthly from all
materials used.(minus reclaimed
HAP materials.)
Records were
reviewed and
are maintained
in accordance
to this provision
Continuous
11.8.1.e.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
No reports are
required for this
provision.
Continuous
il.B.1.f
Did the permittee comply with all
applicable requirements in 40
CFR 63, Subpart XXXXXX -
National Emission Standards for
the Nine Metal Fabrication and
Finishing Source Categories?
Facility
operated in
accordance
with permit
condition
il.8.1.f
Continuous
il.B.1.f.1 (a)
Were visual determinations of
fugitive emissions completed
according to procedure of EPA
Method 22, of 40 CFR part 60,
Appendix A-7?
Emission
observation
Records
reviewed.
Continuous
il.8.1 ,f.1
(b)
Did the permittee complete the
visual determinations according
to the graduated schedule in 40
CFR 63.11517 and in
accordance with permit condition
il.8.1.f.1(b)?
Records were
reviewed.Continuous
il.8. 1 .f. 1
(c)
Were the Tier 2 or 3
observations completed
following the procedure of EPA
Method 9, or 40 CFR Part 60,
and while the affected source is
operating under normal
conditions?
No Tier 2 or 3
observations
required during
the reporting
period.
Continuous
il.8. 1 .f. 1
(d)
Were the Tier 2 or 3
observations completed
according the graduated
schedule in 40 CFR 63.11517?
No Tier 2 or 3
observations
required during
the reporting
period.
Continuous
il.8.1.f .2
Were allapplicable records of
the data and information
specified in paragraphs c(1)
through (1a)of 40 CFR
63.1 1519 kept and maintained?
Records were
reviewed.Continuous
PAGE 7 oF 3O
1t.B.1.f.3
Did the permittee submit an
annual certification that
contained all applicable
information specified in 40 CFR
63.1 151 9 (bX4Xi) through (iii)
and paragraph (b)(5) through
(e)?
Annual
certification
Records were
reviewed.
Continuous
ll.B.1.g.
Did the permittee comply with
applicable requirements for all
affected gasoline storage tanks?
Fmility
reviewed
gasoline tank
management
and complies
with applicable
requirements.
Continuous
11.B.1.9.1
Were records required for this
permit condition kept and
maintained?
Rgcords were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.1.9.2
Did the permittee demonstrate
monthly throughput is less than
the 1 0,O0O-gallon threshold
level, and kept records of any
occurrence and duration of each
malfunction of operation and
monitoring equipment?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.1.9.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
Tbre are no
reporting
requirements.
Continuous
il.8.1.h
Did the permittee not operate a
degreasing or solvent operation
unless the conditions in R307-
3354(1) through (7) are met?
Fmility
reviewed
degreasing
operations, and
ar0 managed
according to
this permit
condition.
Continuous
il.B.1.h.1
Did permittee conduct a visual
inspection at least once per
semi-annual period to determine
compliance with this condition?
Records were
reviewed and
are maintained
in accordance
with this
provision.
Continuous
il.8.1.h.2 Did permittee maintain results of
monitoring?
Records are
maintained in
acpordance
with this
provision
Continuous
PAGE 8 OF 3O
il.B.1.h.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
il.8.1.i
Did permittee meet the
requirements for open top
degreasers listed?
The site does
not currently
operate any
open top
degreasers.
Continuous
il.B.1 i 1
Did permittee conduct a visual
inspection at least once per
semi-annual period to determine
compliance with this condition?
The site does
not currently
operate any
open top
degreasers.
Continuous
il.8.1.i.2 Did permittee maintain results of
monitoring?
The site does
not currently
operate any
open top
degreasers.
Continuous
lt.B.1.i.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
il 81.j
Did the permittee comply with
the sell, supply, offer for sale,
management and use of
adhesive, sealant, adhesive
primer or sealant primer at the
site? [R307-342-51
Purchasing and
other
applicable
records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
il.B.1.j.1 Did permittee maintain required
records for this permit condition?
Records are
maintained in
accordance
with this
provision
Continuous
11.8.1.j.2
Did permittee maintain records
demonstrating compliance as
specifi ed in R307 3a2-7 (2)
Records are
maintained in
accordance
with this
provision
Continuous
il.B.1 .j.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
PAGI 9 OF ii)
il.8.1.k
Did the permittee not sell,
supply, buy or apply coatings to
miscellaneous metal parts and
products with a VOC content
greater than the amounts
specified in Table 1 of R307-
350-5 and coating applied; with
equipment operated according
to the equipment manufacturer
specifications, and by the use of
one of the methods specified in
R307-350-6, and additional
standards and work practices of
R307-350-7?
Coating
re@rds were
reviewed and
are maintained
in accordance
with this
provision
Continuous
il.8.1.k.1
Records required for this permit
condition will serve as
monitoring.
Records are
mqintained in
accordance
with this
provision
Continuous
il.8.1.k.2
Did the permiftee maintain
records demonstrating
compliance with this condition?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
il.8.1.k.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
il.B.1 .t
Did the permittee not
manufacture, blend, or
repackage, supply, sell or offer
for sale within the counties in
R307-361-2; or solicit application
or apply within counties in R307-
361 -2 any architectural coating
with a VOC content in excess of
the corresponding limit specified
in Table 1 of R307-361-5 and
complied with the additional
standards and work practices in
R307-361-5, as applicable?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
il.8.1.t.1
Did permittee demonstrate
compliance as specified in R-
307-361-8?
Records were
reviewed and
are maintained
in accordance
witr this
provision
Continuous
il.8.1 .t.2
Did the permittee maintain
records demonstrating
compliance with this condition in
accordance with
Provision 1.S.1 of this permit?
Records are
maintained in
accordance
with this
provision
Continuous
PAGE 10 OF 30
11.B.1.t.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
ll.B.1.m
Were visual emissions at or
below 20% opacity, unless
otherwise specified in this
permit?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.1.m.1
Did permittee perform a visual
observation of each affected
emission unit on a quarterly
basis and if any visible
emissions were observed, an
opacity determination was
performed by a certified VEO in
accordance with 40 CFR 60,
Appendix A, Method 9 within 24
hours, or at the beginning of the
next day of operation, whichever
period is longer?
Records of
opacity
observations
were reviewed
and are
maintained in
accordance
with this
provision
Continuous
11.8.1.m.2
Did permittee monitor results as
described in 40 CFR 60,
Appendix A, Method 9, and
Provision 1.S.1 of this permit?
Records are
maintained in
accordance
with this
provision
Continuous
11.8.1.m.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
ll.B.1.n
Did the permittee not exceed the
following production limits?
A. 79,100 tons of production
from the Nucor Building Systems
operations per rolling 12-month
period.
B. 151,200 tons of production
from the Joist Plant operations
per rolling 12-month period.
C. 18,854 tons of production
from the Structural Productions
operations per rolling 12-month
period.
D. 15,000 tons of production
from the Steel Grating
operations per rolling 12-month
period.
Production
records were
reviewed and
are maintained
according to
this permit
condition.
Continuous
PAGE 11 OF ]O
11.B.1.n.1
Did the permittee demonstrate
compliance with the rolling 12-
month total for production limit
by calculating and recording a
new 12-month total by the last
day of each month using the
data from the previous 12
months and monthly calculations
by the last day of each month?
Production
records were
reviewed are
maintained in
accordance
with this
provision
Continuous
11.B.1.n.2
Did permittee maintain records
of production for all periods
when the plant was in operation
and kept on a daily basis
determined by examination of
sales, billing records, or
operation logs?
Records are
maintained in
aocordance
with this
provision
Continuous
11.B.1.n.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
ll.B.1.o
Did the permittee submit
documentation by November 22,
2024 to the director on the
status of construction of the Wet
Plasma Cutter Table-Cold Finish
Plant, One Baseplate processor-
Joist Plant, One Emergency
Engine-Joist Plant, Flange Line-
Nucor Building Systems and
One Shot Blaster-Nucor building
systems.
Records
review.Continuous.
Compliance date is later this
year, and documentation will
be sent according to this
permit condition.
11.B.1.o.1 Did the permittee maintain
records for monitoring?
Records are
maintained in
accordance
with this
provision
Continuous
11.8.1.o.2
Has the permittee maintained a
copy of each notification
required by this permit condition
in accordance with provision
1.s.1 of this permit?
Records are
maintained in
accordance
with this
provision
Continuous
11.B.1.o.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
il.8.2 Goil Line Dust Collector (Baghousd - CotO Finish Plant
ll.B.2.a
Were visible emissions on the
Coil Line Baghouse, at or below
5% opacity?
Baghouse was
operated in
accordance
with this permit
condition.
Continuous
PA6E 12 OF 3i]
11.8.2.a.1
Did the permittee perform a
visual observation at least once
during each week that the
baghouse operated?
Visual
Observations
were
completed and
recorded in
accordance
with permit
condition
11.8.2.a.1
Continuous
11.8.2.a.1
Were the visual observations
made by an individualtrained on
the observation procedures of
40 CFR 60, Appendix A, Method
9? (The individual is not
required to be a certified visible
emissions observer (VEO)).
Reviewed
training records
or person(s)
making
observations
Continuous
11.8.2.a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed
record of
observations
and no visible
emissions were
observed for
the reporting
period
Continuous
11.8.2.a.2
Did the permittee maintain the
results of monitoring as
described in 40 CFR 60,
Appendix A, Method 9, and
Provision 1.S.1 of this permit?
Reviewed
monitoring
results records.
Continuous
11.B.2.a.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements.
Continuous
il.8.2.b
Did the permittee operate the
dust collector (baghouse) within
the static pressure range
recommended by
the manufacturer for normal
operations.?
Baghouse was
operated in
accordance
with permit
condition
il.B.2.b
Continuous
11.8.2.b.1(a)
Has the permittee installed a
manometer, solid- state
electronic or magnehelic
pressure gauge to measure the
differential pressure across the
Coline Line Dust Collector?
Dust collector
gauges were
reviewed.
Continuous
il.8.2.b.1(b)
Did the permittee maintain,
operate, and calibrate each
gauge in accordance with
manufacturer
Recommendations?
Records
Reviewed Continuous
PAGE T.'1 OF 3O
ll.B.2.b.1(c)
Did the permittee locate the
pressure gage such that an
inspector/operator can safely
read the indicator at any time?
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
lr.B.2.b.1(d)
Did the permittee monitor the
dust collector (baghouse) at
least once during each week of
operation to demonstrate that
pressure drop is within the
required range?
Records were
reviewed Continuous
|.8.2.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
bag house was operating? Did
the record documents contain
the following information: unit
identification, manufacturer
recommended pressure drop for
the unit including the gauge
measurement metric, Weekly
pressure drop readings with the
appropriate metric, consistent
with the condition
above (kPA, mbar, inches of
water, etc) and Date of reading?
Records were
reviewed.Continuous
il.8.2.b.3
Are there reporting requirements
for this provision except those
specified in Section I of this
permit?
There are no
reporting
requirements.
Continuous
[.8.3 Bar Line Dust Collector baghouse) ilCoU Finish Plant
ll.B.3.a
Were visible emissions on Bar-
Line Baghouse, at or below 5%
opacity?
Baghouse was
operated in
accordance
with permit
condition
ll.B.3.a
Continuous
11.B.3.a.1
Did the permittee perform a
visual observation at least once
during each week that the
Baghouse operated?
Visual
Observations
were
completed and
recorded in
accordance
with permit
condition
11.8.3.a.1
Continuous
PAGI 14 OF 3O
11.B.3.a.1
Was the visual observation
made by an individualtrained on
the observation procedures of
40 CFR 60, Appendix A, Method
9? (The individual is not
required to be a certified visible
emissions observer
(vEo).
Reviewed
training records
or person(s)
making
observations
Continuous
11.8.3.a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed
record of
observations
and no visible
emissions were
observed for
the reporting
period.
Continuous
11.B.3.a.2
Did the permittee maintain the
results of monitoring as
described in 40 CFR 60,
Appendix A, Method 9, and
Provision 1.S.1 of this permit?
Reviewed
monitoring
results records.
Continuous
11.8.3.a.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements
Continuous
il.8.3.b
Did the permittee operate the
baghouse within the that the
static pressure rage
recommended by the
manufacturer for normal
operations?
Baghouse was
operated in
accordance
with permit
condition
ll.B.3.b
Continuous
11.B.3.b.1(a)
Has the permittee installed a
manometer, solid- state
electronic or magnehelic
pressure gauge to measure the
differential pressure across the
Bar Line Dust Collector?
lnstallation was
reviewed.Continuous
il.8.3.b.1(b)
Did the permittee maintain,
operate, and calibrate each
gauge in accordance with
manufacturer
Recommendations?
Records
Reviewed Continuous
11.8.3.b.1(c)
Did the permittee locate the
pressure gage such that an
inspector /operator can safely
read the indicator at any time?
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
PAGE 15 OF I(I
il.8.3.b.1(d)
Did the permittee monitor the
dust collector (baghouse) at
least once during each week of
operation to demonstrate that
pressure drop is within the
required range?
Records were
reviewed Continuous
il.8.3.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
bag house was operating? Did
the record documents contain the
following information: unit
identification, manufacturer
recommended pressure drop for
the unit including the gauge
measurement metric, Weekly
pressure drop readings with the
appropriate metric, consistent
with the condition
above (kPA, mbar, inches of
water, etc) and Date of reading?
Records were
reviewed and
maintained in
accordance
with this
provision.
Continuous
il.8.3.b.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements
Continuous
il.8.4 Wire Line Baghouse (Dust Collector) - Cold Finish Plant
ll.B.4.a
Were visible emissions on \Mre
Line Baghouse at or below 5%
opacity?
Baghouse was
operated in
accordance
with permit
condition
ll.B.4.a
Continuous
11.8.4.a.1
Did the permittee perform a
visual observation at least once
during each week that the
Baghouse operated?
Visual
Observations
were
completed and
recorded in
accordance
with permit
condition
11.8.4.a.1
Continuous
11.B.4.a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed
record of
observations
and no visible
emissions were
observed for
the reporting
period.
Continuous
PACE 16 OF ]O
11.8.4.a.1
Was the visual observation
made by an individualtrained on
the observation procedures of
40 CFR 60, Appendix A, Method
9? (The individual is not
required to be a certified visible
emissions observer
(vEo).
Reviewed
training records
or person(s)
making
observations
Continuous
1l.8.4.a.2
Did permittee maintain results of
monitoring as described in 40
CFR 60, Appendix A, Method 9
and Provision 1.S.1 of this
permit?
Results of
monitoring are
maintained as
described.
Continuous
11.B.4.a.3
Are there any reporting
requirements for this provision
except those specified in Section
I of this permit?
There are no
reporting
requirements
Continuous
lr.B.4.b
Did the permittee operate the
baghouse within the static
pressure range recommended
by the manufacturer for normal
operations?
Baghouse was
operated in
accordance
with permit
condition
il.8.4.b
Continuous
ll.B.4.b.1(a)
Did the permittee installa
manometer, solid-state
electronic, or magnehelic
pressure gauge to measure the
differential pressure across the
Wire Line Baghouse?
Reviewed
records, of
pressure gage
observations
performed in
accordance
with this permit
condition.
Continuous
il 8.4.b.1(b)
Did the permittee maintain,
operate, and calibrate each
gauge in accordance with
manufacturer
Recommendations?
Records
Reviewed Continuous
11.8.4.b.1(c)
Did the permittee locate the
pressure gage such that an
inspector /operator can safely
read the indicator at any time?
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
il.8.4.b.1(d)
Did the permittee monitor the
dust collector (baghouse) at
least once during each week of
operation to demonstrate that
pressure drop is within the
required range?
Records were
reviewed Continuous
PAGE 17 OF ]O
11.8.4.b.2
Were pressure drop reading
recorded at least once during
each week of operation while the
baghouse was operating? Did
records record data required in
this condition?
Reviewed
monitoring
results records.
Continuous
il.8.4.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.5 Seven (7) Surface Coating Dip Tanks Joist Plant
ll.B.5.a Did the permittee cover the dip
tanks when not in use?
Dip Tanks are
covered in
accordance
with permit
condition
ll.B.5.a.
Continuous
11.8.5.a.1 Records for this permit condition
serve as monitoring
Records are
kept and
maintained
Continuous
11.8.5.a.2
Did the permittee record the
(a)dates and times when steel
product assembly/painting
commences and ends, and (b)
Verification that the dip tank
covers are in a closed position
within one-hour of when steel
product assembly/painting
ceased.
Records are
kept in
accordance
with permit
condition
11.8.5.a.2 and
those records
were reviewed.
Continuous
11.B.5.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.6 One (l) Stee! Grating Plasma Guttef - Joist Plant
lt.B.6.a
Did the permittee maintain
visible emissions at the steel
grating plasma cutter at or below
10% opacity.
Records are
maintained and
reviewed.
Continuous
11.8.6.a.1
Did the permittee perform a
quarterly inspection of ensure
that the baghouse operates
inside the joist plant building and
does not vent to the
atmosphere?
Records
Reviewed Continuous
11.8.6.a.2
Did the permittee maintain
results of quarterly monitoring as
described in Provision l.S.l of
this permit?
Records
Reviewed Continuous
PAGE 18 OF 3O
11.B.6.a,3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
lt.B.6.b
Did the permittee operate the
baghouse within the static
pressure range recommended
by the manufacturer for normal
operation?
Records
Reviewed Continuous
11.8.6.b.1(a)
Has the operator installed a
manometer, solid-state
electronic, or magnehelic
pressure gauge to measure the
differential pressure across each
baghouse.
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
il.8.6.b.1(b)
Has each gauge been
maintained, operated and
calibrated in accordance with
manufacturer
recommendations?
Records
reviewed.Continuous
11.8.6.b.1(c)
ls each pressure gauge located
in a way that an
inspector/operator can read the
indicator safely at any time?
Gauge location
reviewed.Continuous
il.8.6.b.1(d)
Has the permittee monitored the
baghouse at least once during
each week of operations to
demonstrate that pressure drop
is within the required range?
Reviewed
monitoring
results records.
Continuous
il.B.6.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
baghouse was operating? Did
records contain the data
required in this condition?
Records
Reviewed.Continuous
il.8.6.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.7 One (1) Baseplate Processor - Joist Plant
ll.B.7.a
Were visible emissions at the
Baseplate processor at or below
5% opacity?
Records
reviewed.Continuous
11.B.7.a.1
Has the permittee performed a
quarterly visible inspection to
ensure that the baghouse
operates inside of the joist plant
building?
Records
Reviewed.Continuous
PAGE 19 OF ]O
11.8.7.a.2
Were results of quarterly
monitoring maintained as
described in provision l.S.'1 of
this permit?
Records
Reviewed Continuous
11.8.7.a.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.7.b
Did the permittee operate the
baghouse within the static
pressure range recommended
by the manufacturer for normal
operations?
Records
reviewed.Continuous
ll.B 7.b 1(a)
Has the operator installed a
manometer, solid-state
electronic, or magnehelic
pressure gauge to measure the
differential pressure across each
baghouse.
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
il.8 7.b.1(b)
Has each gauge been
marntained, operated and
calibrated in accordance with
manufacturer
recommendations?
Records
reviewed.Continuous
ll B.7.b.1(c)
ls each pressure gauge located
in a way that an
inspector/operator can read the
indicator safely at any time?
Gauge location
reviewed.Continuous
il.8.7.b.1(d)
Has the permittee monitored the
baghouse at least once during
each week of operations to
demonstrate that pressure drop
is within the required range?
Reviewed
monitoring
results records.
Continuous
|.8.7.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
baghouse was operating? Did
records contain the data
required in this condition?
Records
Reviewed.Continuous
1r.8.7.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.8 One steet grating dip tank-ioist plani
ll.B.8.a Were dip tanks covered when
not in use?
Records
review.Continuous
PAGE 2O O[.-}O
11.8.8.a.1
Did permittee keep records
required for this permit condition
which serve as monitoring?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.8.a.2
Do records kept include the
following: (a) dates and times
when steel product
assembly/painting commences
and ends, (b) verification the dip
tank covers are in a closed
position within one-hour of when
steel product assembly/painting
ceased? Are records
maintained in accordance with
Provision 1.S.1 of this permit?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.8.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
It.B.9 Four (4) Make Up Air HeatercJoist Plant
ll.B.9.a
Did the permittee maintain
visible emissions at the Air
Heaters at or below 10%
opacity.
Records are
maintained and
reviewed.
Continuous
11.B.9.a.1
Did permittee monitor fuel used
to demonstrate that only natural
gas or propane is being
combusted in lieu of monitoring
visible emission observations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.9.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other
than natural gas or propane and
records maintained in
accordance with Provision l.S. 1
of this permit?
There were no
instances in
this reporting
period where
any fuelother
than natural
gas was used.
Continuous
11.B.9.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.10 One ({) emergency Engine Joist plant
ll.B.10.a
Did the permittee maintain
visible emissions at the
emergency engine at or below
10% opacity?
Records are
maintained and
reviewed.
Continuous
PAGE 21UF JO
11.8.10.a.1
Did permittee monitor fuel used
to demonstrate that only natural
gas or propane is being
combusted in lieu of monitoring
visible emission observations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.10.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other
than natural gas or propane and
records maintained in
accordance with Provision 1.S.1
of this permit?
There were no
instances in
this reporting
period where
any fuel other
than natural
gaE or propane
was used.
Continuous
11.B.10.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.10.b
Has the permittee complied with
all applicable requirements in 40
CFR 60, Subpart JJJJ-
standards of performance for
stationary spark ignition lnternal
Combustion Engines?
Equipment
documentation,
maintenance
and installation
reoords
reviewed.
Continuous
il.B.10.b.1
Has the permittee demonstrated
compliance according to one of
the methods specified in
paragraphs (a)(1) and (2)of this
section?
Purchasing and
other records
reviewed.
Continuous
il.8.10.b.2
Has the permittee kept records
of information in paragraphs
(a)(1)through (4)? Have those
records been maintained as
described in provision LS.1 of
this permit?
Records
reviewed.Continuous
il.8.10.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.10.c
Has the permittee operated the
emergency stationary ICE
according to the requirements in
paragraphs (1) through (3)?
Records
reviewed Continuous
ll.8.10.c.1
Has the permittee installed a
non-resettable hour meter to
emission units that do not meet
the standard applicable to non-
emergency engines?
lnstallation
records
reviewed.
Continuous
PAGE 22 OF 3O
11.8.10.c.2
Has the permittee kept records
of the hours of operation for all
stationary Sl emergency ICE
that do not meet the standards
applicable to non-emergency
Engines including:
(1) How many hours are spent
for emergency operation;
(2) What classified the operation
as emergency; and
(3) How many hours are spent
for non-emergency operation.
Records
reviewed and
maintained in
accordance
with this permit
condition.
Continuous
11.8.10.c.3
Has the permittee operated an
emergency stationary Sl ICE for
the purpose specified in 40 CFR
60.4243(dX3Xi) and submitted
an annual report according to
the requirements in paragraphs
40 CFE 60.4243(3)(1) through
(3)?
Financialand
other records
reviewed
Continuous
The facility does not operate
the engine for the purpose
specified in 40 CFR
60.4243(dX3)(i).
[.8.11 Beam LineJoist Plant
ll.B.'11.a
Were visible emissions on the
Beam line, at or below 5%
opacity?
Baghouse was
operated in
accordance
with this permit
condition.
Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
11.B.11.a.1
Did the permittee perform a
quarterly inspection to
ensure that the baghouse
operates inside of the building
and does not vent to the
atmosphere?
Records
reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
11.8.11.a.2
Did the permittee maintain the
results of quarterly monitoring as
described in Provision 1.S.1 of
this permit.
Records
reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
11.8.11.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.8.11.b
Did the permittee operate the
baghouse with in the static
pressure range recommended
by the manufacturer for normal
operations?
Records
reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
ll.B.1 1.b.1(a)
Did the permittee install a
manometer, solid-state
electronic, or Magnehelic
pressure gauge to measure the
differential pressure across the
baghouse?
Records
reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
PAGE 23 Ot -10
il.8.11.b.1
Did the permittee locate the
pressure gage such that an
inspector /operator can safely
read the indicator at any time?
Area reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
il.B.11.b.1
Did the permittee maintain,
operate, and calibrate the
instrument annually in
accordance with the
manufactu rer's instructions or
recommendations?
Records
reviewed.Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
il.B.'t1.b.1
Were pressure drop reading
recorded at least once during
each week of operation while the
baghouse was operating?
Reviewed
monitoring
results records.
Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
il.8.1 1.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
bag house was operating? Did
the record documents contain
the following information: unit
identification, manufacturer
recommended pressure drop for
the unit including the gauge
measurement metric, Weekly
pressure drop readings with the
appropriate metric, consistent
with the condition
above (kPA, mbar, inches of
water, etc) and Date of reading?
Records
Reviewed Continuous
The beam line operation was
disconnected and did not
operate in the reporting
period.
il.8.11.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
!t.8.12 Two (2) Spray Booths-built up line-Nucor Buildings Systems
ll.B.12.a
ere visible emissions on the
Spay booth exhaust stacks, at or
below 5% opacity?
Exhaust stacks
were operated
in accordance
with this permit
condition.
Continuous
11.8.12.a.1
Were the visual observations
made by an individualtrained on
the observation procedures of
40 CFR 60, Appendix A, Method
9? (The individual is not
required to be a certified visible
emissions observer (VEO)).
Reviewed
training records
or person(s)
making
observations
Continuous
P/\Gt 24 OF 30
11.8.12.a.1
lf the permittee observed any
visible emissions was an opacity
determination performed by a
certified VEO in accordance with
40 CFR 60, Appendix A, Method
9? And was this opacity
determination made within 24
hours, or at the beginning of the
next day of baghouse operation,
whichever period is longer?
Reviewed
record of
observations
and no visible
emissions were
observed for
the reporting
period
Continuous
11.8.12.a.2
Were results of monitoring
maintained as described in 40
CFR 60, Appendix A, Method 9,
and Provision l.S.'t of this
permit?
Records
reviewed.Continuous
11.B.12.a.3
Are there reporting requirements
for this provision except those
specified in Section I of this
Permit?
There are not
reporting
requirements
Continuous
il.B.12.b
Has the permittee replaced all or
part of the filter media when the
face velocity has dropped to 100
fpm?
Spray booth
records
reviewed.
Continuous
il.8.12.b.1
Has the permittee installed a
manometer or magnehelic
pressure gauge to measure the
differential
pressure across the filter media
ofeach spray booth bay and
demonstrate compfi ance using
the conditions listed in
11.8.12.b 1 (a)-(d)?
Records are
maintained in
accordance
with this
provision
Continuous
il.8.12.b.2
Did permittee maintain a record
of inspections and maintenance
including at a minimum: spray
booth identification, date of
inspection, results of
inspections, cartridge fi lter,
manometer or magnehelic
gauge repairs or other corrective
actions taken?
Records are
maintained in
accordance
with this
provision
Continuous
il.8.12.8.3
Are there reporting requirements
for this provision except those
specified in Section I of this
Permit?
There are no
reporting
requirements
for this
provision
Continuous
il.8.13 Two (2) Drying Ovens-Built Up Line- Nucor building Systems
il.B.13.a
Were visible emissions of the
Drying Oven at buildings system
at or below 10% opacity.
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
PAGE 2 -C OI JO
11.8.13.a.1
Did permittee monitor fuel used
to demonstrate that only natural
gas or propane is being
combusted in lieu of monitoring
visible emission observations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.13.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other
than natural gas or propane and
records maintained in
accordance with Provision 1.S.1
of this permit?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.13.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
lt.B.{4 Flange Line-Nucor Buildings Systenls
11.8.14.a.
Were visible emissions on the
Flange Line, at or below 5%
opacity?
Baghouse was
operated in
accordance
with this permit
condition.
Continuous
11.8.14.a.1
Did the permittee perform a
quarterly inspection to
ensure that the baghouse
operates inside of the building
and does not vent to the
atmosphere?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.8.14.a.2
Did the permittee maintain the
results of quarterly monitoring as
described in Provision 1.S.1 of
this permit.
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.14.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S,1 of this permit?
There are no
reporting
requirements
Continuous
ll.B.14.b
Did the permittee operate the
baghouse within the static
pressure rage recommended by
the manufacturer for normal
operations?
Baghouse was
operated in
accordance
with this permit
condition.
Continuous
11 8.14.b.1(a)
Has the permittee installed a
manometer, solid- state
electronic or magnehelic
pressure gauge to measure the
differential pressure across each
baghouse?
lnstallation
reviewed.Continuous
PAGE 26 OF 3O
il.8.14.b.1(b)
Did the permittee calibrate,
operate and maintain the
instrument in accordance with
the man ufacturer's instructions
or recommendations?
Records
Reviewed Continuous
11.B.14.b.1(c)
Did the permittee locate the
pressure gage such that an
inspector/operator can safely
read the indicator at any time?
lnstallation was
in accordance
with this permit
condition, and
verified to meet
this
requirement.
Continuous
il.8.14.b.1(d)
Has the permittee monitored the
baghouse at least once during
each week of operations to
demonstrate that pressure drop
is within the required range?
Reviewed
records.Continuous
il.8.14.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
bag house was operating? Did
the record documents contain the
following information: unit
identification, manufacturer
recommended pressure drop for
the unit including the gauge
measurement metric, Weekly
pressure drop readings with the
appropriate metric, consistent
with the condition
above (kPA, mbar, inches of
water, etc) and Date of reading?
Reviewed
records.Continuous
il.8.14.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
lt.B.t5 One (1) Shot Blaster- Nucor Buildings Systems
ll.B.15.a
Were visible emissions on the
Shot Blaster at or below 5%
opacity?
Baghouse was
operated in
accordance
with this permit
condition.
Continuous
11.B.15.a.'l
Did the permittee perform a
quarterly inspection to
ensure that the baghouse
operates inside the Nucor
Building Systems building and
does not vent to the
atmosphere?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
PAGE 27 OF ]O
11.8.15.a.2
Did the permittee maintain the
results of quarterly monitoring as
described in Provision 1.S.1 of
this permit.
Records were
reviewed and
ars maintained
in accordance
with this
provision
Continuous
ll.B.15.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.15.b
Did the permittee operate the
baghouse within the that the
static pressure rage
recommended by the
manufacturer for normal
operations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.15.b.1(a)
Has the permittee installed a
manometer, solid- state
electronic or magnehelic
pressure gauge to measure the
differential pressure across each
baghouse?
lnstallation
reviewed.Continuous
il.8.15.b.1(b)
Did the permittee calibrate,
operate and maintain the
instrument in accordance with
the manufacturer's instructions
or recommendations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.15.b.1(c)
Did the permittee locate the
pressure gage such that an
inspector/operator can safely
read the indicator at any time?
lnstallation was
in accordance
witr this permit
condition, and
verified to meet
this
requirement.
Continuous
il.8.15,b,1(d)
Has the permittee monitored the
baghouse at least once during
each week of operation to
demonstrate that pressure drop
is within the required range?
Racords were
reviewed and
are maintained
in accordance
witr this
prOvision
Continuous
PAGE 28 OF ]O
il.B.15.b.2
Were pressure drop readings
recorded at least once during
each week of operation while the
bag house was operating? Did
the record documents contain the
following information: unit
identification, manufacturer
recommended pressure drop for
the unit including the gauge
measurement metric, Weekly
pressure drop readings with the
appropriate metric, consistent
with the condition
above (kPA, mbar, inches of
water, etc) and Date of reading?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
il.8.15.b.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
There are no
reporting
requirements
Continuous
[.8.16 One ({} Purlin line Drying Oven- Nucor Building Systems
ll.B.16.a
Were visible emissions at the
Purlin Line Drying Oven, at or
below 10% opacity?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
ll.8.16.a.1
Did permittee monitor fuel used
to demonstrate that only natural
gas or propane is being
combusted in lieu of monitoring
visible emission observations?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.16.a.2
Did permittee maintain an
operating log to document any
period when plant equipment is
operated using any fuel other
than natural gas or propane and
records maintained in
accordance with Provision 1.S.1
of this permit?
Records were
reviewed and
are maintained
in accordance
with this
provision
Continuous
11.B.16.a.3
Are there any reporting
requirements for this provision
except those specified in Section
LS.1 of this permit?
There are no
reporting
requirements
Continuous
il.B.17 Accessory Dip Coating- Nucor Building Systems
ll.B.17.a Were dip tanks covered when
not in use?
Records were
reviewed are
maintained in
accordance
with this
provision
Continuous
PAGE 29 OT 3O
11.8.17.a.1
Did permittee keep records
required br this permit condition
which serve as monitoring?
Rr
tTli
ac
wi,
pn
ords are
ntained in
ordance
this
dsion
Gontinuous
11.8.17.a.2
Do records kept include the
bllowing: (a) dates and times
when steel product
assembly/painting commen@s
and ends, (b) verification the dip
tank covers are in a closed
position within one-hour of when
steel product assembly/painting
ceased. Are records maintained
in accordance with Provision
1.S.1 of this permit?
Re
re\
an
in
wil
pr(
;ords
eured
were
and
maintained
ccordance
rthis
dsion
Continuous
11.B.17.a.3
Are there any reporting
requirements for this provision
except those specified in Section
1.S.1 of this permit?
Th
rel
re(
re are no
rrting
rirements
Continuous
CERTIFICATION:
ln accordance with Operating Permit provision I.K a
after reasonable inquiry, I certifr that the statementsM
Signature of a Responsible Oflicial for the Source
Darin Gardner - General Manager
lrint or type the name and title of Responsible Oflic
UAC R307-415-5d, and based on information and belief
I information in this document art true, accurat€, and con
217124
Date
GE 30 ot 30
lief formed
complete.
REVIEWEDInitials:Date: Feb12, 2024Compliance Status: OKFile #: 10028 (B2)
2/13/24, 2:10 PM State of Utah Mail - Annual Certification for Vulcraft Utah
https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1790268573406279675&simpl=msg-f:17902685734062796…1/2
Joe Rockwell <jrockwell@utah.gov>
Annual Certification for Vulcraft Utah
2 messages
Bell, Aaron (VUT) <aaronb@vulcraft-ut.com>Wed, Feb 7, 2024 at 12:12 PM
To: "hburge@utah.gov" <hburge@utah.gov>, Joe Rockwell <jrockwell@utah.gov>
Harold / Joe –
I have mailed copies of our annual certification to the UDAQ director and EPA Region 8 for 2023, and have attached
copies to this email.
The first report references Permit #300030004 and covers the period of 1/1/23 to 11/8/23.
The second report covers the new Title V permit that was issued on 11/09/2023 and references permit #300030005
If you have any questions or need further information, please let me know.
Aaron Bell
Vulcraft/ Verco Environmental Supervisor
Phone: 435.734.4443
Aaron.Bell@Nucor.com
CONFIDENTIALITY NOTICE
This e-mail contains privileged and confidential information, which is the property of Nucor, intended only for the use of
the intended recipient(s). Unauthorized use or disclosure of this information is prohibited. If you are not an intended
recipient, please immediately notify Nucor and destroy any copies of this email. Receipt of this e-mail shall not be deemed
a waiver by Nucor of any privilege or the confidential nature of the information.
2 attachments
2023 Annual Compliance Certification (Permit# 300030004).pdf
814K
2023 Annual Compliance Certification (Permit# 300030005).pdf
716K
Joe Rockwell <jrockwell@utah.gov>Wed, Feb 7, 2024 at 5:55 PM
To: "Bell, Aaron (VUT)" <aaronb@vulcraft-ut.com>
Hi Aaron -
Thank you for sending in hardcopies of your 2023 Annual Compliance Certification Reports.
2/13/24, 2:10 PM State of Utah Mail - Annual Certification for Vulcraft Utah
https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1790268573406279675&simpl=msg-f:17902685734062796…2/2
Just make sure the reports are received by Feb 12th.
Thanks Again,
Joe Rockwell | Environmental Scientist
Phone: 385-226-3738
195 North 1950 West, Salt Lake City, UT 84116
Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements.
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