Loading...
HomeMy WebLinkAboutDAQ-2024-0042761 DAQC-044-24 Site ID 10007 (B1) MEMORANDUM TO: FILE – HOLCIM (US) INC. – DEVIL’S SLIDE PLANT THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Joe Rockwell, Environmental Scientist DATE: January 14, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Major, Morgan County, FRS #UT0000004902900001 INSPECTION DATE: November 8 and 27, 2023 Additional records received January 4, 2024. SOURCE LOCATION: Devil’s Slide Plant 6055 East Croydon Road Morgan, UT 84050 Take the Croydon Road (Exit 111) and follow the road around to the plant (approximately 1 mile). MAILING ADDRESS: Devil’s Slide Plant 6055 East Croydon Road Morgan, UT 84050 Corporate Office: Holcim (US) Inc. 8700 West Bryn Mawr Avenue Chicago, IL 60631 SOURCE CONTACTS: Plant Manager: Vacant Job Position Plant Environmental Manager: Clinton Badger Mobile: 385-243-8867 clinton.badger@holcim.com Regional Environmental Director: Mark Miller Mobile: 702-358-7280 mark.miller@holcim.com Facility Number: 801-829-6821 OPERATING STATUS: Operating 2 PROCESS DESCRIPTION: Holcim (US) Inc. operates the Devil's Slide cement manufacturing plant near Morgan, Utah. This plant has been in operation since 1907, with recent major modifications made to most of the process during 1996 and 1997. At the Devil's Slide plant, cement is made when raw materials such as limestone and sandstone (quarried on-site), iron ore, bottom ash, and clay are proportioned, ground, and mixed, and then fed into an inline rotating kiln. The intense heat of the kiln alters the materials and recombines them into small stones called cement clinker. The clinker is cooled and ground with gypsum into a fine powdered cement. The final product is stored on site for later packaging and shipping. The major sources of air emissions are the combustion of fuels for the kiln operation and from the kiln and clinker cooling process. The Devil's Slide plant is a major source for emissions of PM10, SO2, NOx, CO, VOC, and HAPs. This source is subject to 40 CFR 60 Subpart A-General Provisions, 40 CFR 60 Subpart Y-Standards of Performance for Coal Preparation and Processing Plants, 40 CFR 60 Subpart OOO-Standards of Performance for Nonmetallic Mineral Processing Plants, 40 CFR 63 Subpart A-General Provisions, 40 CFR 63 Subpart LLL-National Emission Standards for Hazardous Air Pollutants from the Portland Cement Manufacturing Industry, 40 CFR 63 Subpart ZZZZ-National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. APPLICABLE REGULATIONS: Title V Permit # 2900001004, dated November 18, 2021 40 CFR 60 Subpart A-General Provisions 40 CFR 60 Subpart Y-Standards of Performance for Coal Preparation and Processing Plants 40 CFR 60 Subpart OOO-Standards of Performance for Nonmetallic Mineral Processing Plants 40 CFR 63 Subpart A-General Provisions 40 CFR 63 Subpart LLL-National Emission Standards for Hazardous Air Pollutants from the Portland Cement Manufacturing Industry 40 CFR 60 Subpart JJJJ-Standards of Performance for Stationary Spark Ignition Internal Combustion Engines 40 CFR 60 Subpart IIII-Standards of Performance for Stationary Compression Ignition Internal Combustion Engines 40 CFR 63 Subpart ZZZZ-National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. SOURCE EVALUATION: SECTION I: GENERAL PROVISIONS I.A Federal Enforcement All terms and conditions in this permit, including those provisions designed to limit the potential to emit, are enforceable by the EPA and citizens under the Clean Air Act of 1990 (CAA) except those terms and conditions that are specifically designated as "State Requirements". (R307-415-6b) Status: This is a statement of fact and not an inspection item. 3 I.B Permitted Activity(ies) Except as provided in R307-415-7b(1), the permittee may not operate except in compliance with this permit. (See also Provision I.E, Application Shield) Status: This is a statement of fact and not an inspection item. I.C Duty to Comply I.C.1 The permittee must comply with all conditions of the operating permit. Any permit noncompliance constitutes a violation of the Air Conservation Act and is grounds for any of the following: enforcement action; permit termination; revocation and reissuance; modification; or denial of a permit renewal application. (R307-415-6a(6)(a)) I.C.2 It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. (R307-415-6a(6)(b)) I.C.3 The permittee shall furnish to the Director, within a reasonable time, any information that the Director may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. Upon request, the permittee shall also furnish to the Director copies of records required to be kept by this permit or, for information claimed to be confidential, the permittee may furnish such records directly to the EPA along with a claim of confidentiality. [R307-415-6a] I.C.4 This permit may be modified, revoked, reopened, and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or of a notification of planned changes or anticipated noncompliance shall not stay any permit condition, except as provided under R307-415-7f(1) for minor permit modifications. (R307-415-6a(6)(c)) Status: This is a statement of fact and not an inspection item. I.D Permit Expiration and Renewal I.D.1 This permit is issued for a fixed term of five years and expires on the date shown under "Enforceable Dates and Timelines" at the front of this permit. (R307-415-6a(2)) I.D.2 Application for renewal of this permit is due on or before the date shown under "Enforceable Dates and Timelines" at the front of this permit. An application may be submitted early for any reason. (R307-415-5a(1)(c)) I.D.3 An application for renewal submitted after the due date listed in I.D.2 above shall be accepted for processing, but shall not be considered a timely application and shall not relieve the permittee of any enforcement actions resulting from submitting a late application. (R307-415-5a(5)) 4 I.D.4 Permit expiration terminates the permittee's right to operate unless a timely and complete renewal application is submitted consistent with R307-415-7b (see also Provision I.E, Application Shield) and R307-415-5a(1)(c) (see also Provision I.D.2). (R307-415-7c(2)) Status: In compliance – The permit expires November 18, 2026. Application for renewal is due May 18, 2026. I.E Application Shield If the permittee submits a timely and complete application for renewal, the permittee's failure to have an operating permit will not be a violation of R307-415, until the Director takes final action on the permit renewal application. In such case, the terms and conditions of this permit shall remain in force until permit renewal or denial. This protection shall cease to apply if, subsequent to the completeness determination required pursuant to R307-415-7a(3), and as required by R307-415-5a(2), the applicant fails to submit by the deadline specified in writing by the Director any additional information identified as being needed to process the application. (R307-415-7b(2) Status: Application for renewal is due May 18, 2026. I.F Severability In the event of a challenge to any portion of this permit, or if any portion of this permit is held invalid, the remaining permit conditions remain valid and in force. (R307-415-6a(5)) Status: This is a statement of fact and not an inspection item. I.G Permit Fee I.G.1 The permittee shall pay an annual emission fee to the Director consistent with R307-415-9. (R307-415-6a(7)) I.G.2 The emission fee shall be due on October 1 of each calendar year or 45 days after the source receives notice of the amount of the fee, whichever is later. (R307-415-9(4)(a)) Status: In compliance – The annual emission fee invoice was received on July 17, 2023. The payment check, dated August 11, 2023, was received by the DAQ. See SLEIS database and attached correspondence. I.H No Property Rights This permit does not convey any property rights of any sort, or any exclusive privilege. (R307-415-6a(6)(d) Status: This is a statement of fact and not an inspection item. 5 I.I Revision Exception No permit revision shall be required, under any approved economic incentives, marketable permits, emissions trading and other similar programs or processes for changes that are provided for in this permit. (R307-415-6a(8)) Status: This is a statement of fact and not an inspection item. I.J Inspection and Entry I.J.1 Upon presentation of credentials and other documents as may be required by law, the permittee shall allow the Director or an authorized representative to perform any of the following: I.J.1.a Enter upon the permittee's premises where the source is located or emissions related activity is conducted, or where records are kept under the conditions of this permit. (R307-415-6c(2)(a)) I.J.1.b Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit. (R307-415-6c(2)(b)) I.J.1.c Inspect at reasonable times any facilities, equipment (including monitoring and air pollution control equipment), practice, or operation regulated or required under this permit. (R307-415-6c(2)(c)) I.J.1.d Sample or monitor at reasonable times substances or parameters for the purpose of assuring compliance with this permit or applicable requirements. (R307-415-6c(2)(d)) I.J.2 Any claims of confidentiality made on the information obtained during an inspection shall be made pursuant to Utah Code Ann. Section 19-1-306. (R307-415-6c(2)(e)) Status: In compliance – Required records were made available and no claims of confidentially were made at time of the inspection. I.K Certification Any application form, report, or compliance certification submitted pursuant to this permit shall contain certification as to its truth, accuracy, and completeness, by a responsible official as defined in R307-415-3. This certification shall state that, based on information and belief formed after reasonable inquiry, the statements and information in the document are true, accurate, and complete. (R307-415-5d) Status: In compliance – Reports and certifications submitted, by the Devil’s Slide Plant, appeared to have certification statements and were signed by responsible officials. I.L Compliance Certification I.L.1 Permittee shall submit to the Director an annual compliance certification, certifying compliance with the terms and conditions contained in this permit, including emission limitations, standards, or work practices. This certification shall be submitted no later than the date shown under "Enforceable Dates and Timelines" at the front of this permit, and that date each year following until this permit expires. The certification shall include all the following (permittee may cross-reference this permit or previous reports): (R307-415-6c(5)) 6 I.L.1.a The identification of each term or condition of this permit that is the basis of the certification: I.L.1.b The identification of the methods or other means used by the permittee for determining the compliance status with each term and condition during the certification period. Such methods and other means shall include, at a minimum, the monitoring and related recordkeeping and reporting requirements in this permit. If necessary, the permittee also shall identify any other material information that must be included in the certification to comply with section 113(c)(2) of the Act, which prohibits knowingly making a false certification or omitting material information: I.L.1.c The status of compliance with the terms and conditions of the permit for the period covered by the certification, including whether compliance during the period was continuous or intermittent. The certification shall be based on the method or means designated in Provision I.L.1.b. The certification shall identify each deviation and take it into account in the compliance certification. The certification shall also identify as possible exceptions to compliance any periods during which compliance is required and in which an excursion or exceedance as defined under 40 CFR Part 64 occurred; and I.L.1.d Such other facts as the Director may require to determine the compliance status. I.L.2 The permittee shall also submit all compliance certifications to the EPA, Region VIII, at the following address or to such other address as may be required by the Director: (R307-415-6c(5)(d)) Environmental Protection Agency, Region VIII Office of Enforcement, Compliance and Environmental Justice (mail code 8ENF) 1595 Wynkoop Street Denver, CO 80202-1129 Status: In compliance – The most recent annual compliance certification was received, by the DAQ, on February 6, 2023, and revised. The revised annual compliance certification was received on January 4, 2024, and deemed acceptable. According to the source the annual compliance certification is submitted by July 30th of every year. See reviewed reports. I.M Permit Shield I.M.1 Compliance with the provisions of this permit shall be deemed compliance with any applicable requirements as of the date of this permit, provided that: I.M.1.a Such applicable requirements are included and are specifically identified in this permit, or (R307-415-6f(1)(a)) I.M.1.b Those requirements not applicable to the source are specifically identified and listed in this permit. (R307-415-6f(1)(b)) I.M.2 Nothing in this permit shall alter or affect any of the following: I.M.2.a The emergency provisions of Utah Code Ann. Section 19-1-202 and Section 19-2-112, and the provisions of the CAA Section 303. (R307-415-6f(3)(a)) 7 I.M.2.b The liability of the owner or operator of the source for any violation of applicable requirements under Utah Code Ann. Section 19-2-107(2)(a)(xiii) and Section 19-2-110 prior to or at the time of issuance of this permit. (R307-415-6f(3)(b)) I.M.2.c The applicable requirements of the Acid Rain Program, consistent with the CAA Section 408(a). (R307-415-6f(3)(c)) I.M.2.d The ability of the Director to obtain information from the source under Utah Code Ann. Section 19-2-120, and the ability of the EPA to obtain information from the source under the CAA Section 114. (R307-415-6f(3)(d)) Status: N/A – See section III of this permit I.N Emergency Provision I.N.1 An "emergency" is any situation arising from sudden and reasonably unforeseeable events beyond the control of the source, including acts of God, which situation requires immediate corrective action to restore normal operation, and that causes the source to exceed a technology-based emission limitation under this permit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment, lack of preventive maintenance, careless or improper operation, or operator error. (R307-415-6g(1)) I.N.2 An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the affirmative defense is demonstrated through properly signed, contemporaneous operating logs, or other relevant evidence that: I.N.2.a An emergency occurred and the permittee can identify the causes of the emergency. (R307-415-6g(3)(a)) I.N.2.b The permitted facility was at the time being properly operated. (R307-415-6g(3)(b)) I.N.2.c During the period of the emergency the permittee took all reasonable steps to minimize levels of emissions that exceeded the emission standards, or other requirements in this permit. (R307-415-6g(3)(c)) I.N.2.d The permittee submitted notice of the emergency to the Director within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency, any steps taken to mitigate emissions, and corrective actions taken. This notice fulfills the requirement of Provision I.S.2.c below. (R307-415-6g(3)(d)) I.N.3 In any enforcement proceeding, the permittee seeking to establish the occurrence of an emergency has the burden of proof. (R307-415-6g(4)) I.N.4 This emergency provision is in addition to any emergency or upset provision contained in any other section of this permit. (R307-415-6g(5)) Status: In compliance – No emergency events were reported since the last inspection, which was conducted on February 8, 9 and 17, 2023. I.O Operational Flexibility 8 Operational flexibility is governed by R307-415-7d(1). I.P Off-permit Changes Off-permit changes are governed by R307-415-7d(2) I.Q Administrative Permit Amendments Administrative permit amendments are governed by R307-415-7e. I.R Permit Modifications Permit modifications are governed by R307-415-7f. Status: These are statements of fact and not inspection items. (I.O through I.R). I.S Records and Reporting I.S.1 Records I.S.1.a The records of all required monitoring data and support information shall be retained by the permittee for a period of at least five years from the date of the monitoring sample, measurement, report, or application. Support information includes all calibration and maintenance records, all original strip-charts or appropriate recordings for continuous monitoring instrumentation, and copies of all reports required by this permit. (R307-415-6a(3)(b)(ii)) I.S.1.b For all monitoring requirements described in Section II, Special Provisions, the source shall record the following information, where applicable: (R307-415-6a(3)(b)(i)) I.S.1.b.1 The date, place as defined in this permit, and time of sampling or measurement. I.S.1.b.2 The date analyses were performed. I.S.1.b.3 The company or entity that performed the analyses. I.S.1.b.4 The analytical techniques or methods used. I.S.1.b.5 The results of such analyses. I.S.1.b.6 The operating conditions as existing at the time of sampling or measurement. I.S.1.c Additional record keeping requirements, if any, are described in Section II, Special Provisions. Status: In compliance – Required records were provided at time of the inspection. See status of conditions I.C and I.J. 9 I.S.2 Reports I.S.2.a Monitoring reports shall be submitted to the Director every six months, or more frequently if specified in Section II. All instances of deviation from permit requirements shall be clearly identified in the reports. (R307-415-6a(3)(c)(i)) I.S.2.b All reports submitted pursuant to Provision I.S.2.a shall be certified by a responsible official in accordance with Provision I.K of this permit. (R307-415-6a(3)(c)(i) I.S.2.c The Director shall be notified promptly of any deviations from permit requirements including those attributable to upset conditions as defined in this permit, the probable cause of such deviations, and any corrective actions or preventative measures taken. Prompt, as used in this condition, shall be defined as written notification within the number of days shown under "Enforceable Dates and Timelines" at the front of this permit. Deviations from permit requirements due to breakdowns shall be reported in accordance with the provisions of R307- 107. (R307-415-6a(3)(c)(ii)) I.S.3 Notification Addresses I.S.3.a All reports, notifications, or other submissions required by this permit to be submitted to the Director are to be sent to the following address or to such other address as may be required by the Director: Utah Division of Air Quality P.O. Box 144820 Salt Lake City, UT 84114-4820 Phone: 801-536-4000 I.S.3.b All reports, notifications or other submissions required by this permit to be submitted to the EPA should be sent to one of the following addresses or to such other address as may be required by the Director: For annual compliance certifications: Environmental Protection Agency, Region VIII Office of Enforcement, Compliance and Environmental Justice (mail code 8ENF) 1595 Wynkoop Street Denver, CO 80202-1129 For reports, notifications, or other correspondence related to permit modifications, applications, etc.: Environmental Protection Agency, Region VIII Air Permitting and Monitoring Branch (mail code 8ARD-PM) 1595 Wynkoop Street Denver, CO 80202-1129 Phone: 303-312-6927 Status: In compliance – The most recent six-month monitoring reports were received, by the DAQ, on January 4, 2024, and deemed acceptable. Both reports needed to be revised. 10 They were for the report periods July 1, 2022 – December 31, 2022 and January 1, 2023 – June 30, 2023. See reviewed reports. I.T Reopening for Cause I.T.1 A permit shall be reopened and revised under any of the following circumstances: I.T.1.a New applicable requirements become applicable to the permittee and there is a remaining permit term of three or more years. No such reopening is required if the effective date of the requirement is later than the date on which this permit is due to expire, unless the terms and conditions of this permit have been extended pursuant to R307-415-7c(3), application shield. (R307-415-7g(1)(a)) I.T.1.b The Director or EPA determines that this permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of this permit. (R307-415-7g(1)(c)) I.T.1.c EPA or the Director determines that this permit must be revised or revoked to assure compliance with applicable requirements. (R307-415-7g(1)(d)) I.T.1.d Additional applicable requirements are to become effective before the renewal date of this permit and are in conflict with existing permit conditions. (R307-415-7g(1)(e)) I.T.2 Additional requirements, including excess emissions requirements, become applicable to a Title IV affected source under the Acid Rain Program. Upon approval by EPA, excess emissions offset plans shall be deemed to be incorporated into this permit. (R307-415-7g(1)(b)) I.T.3 Proceedings to reopen and issue a permit shall follow the same procedures as apply to initial permit issuance and shall affect only those parts of this permit for which cause to reopen exists. (R307-415-7g(2)) Status: This is a statement of fact and not an inspection item. I.U Inventory Requirements An emission inventory shall be submitted in accordance with the procedures of R307-150, Emission Inventories. (R307-150) Status: In compliance – The 2020 triannual emission inventory was submitted on April 14, 2021, and resubmitted on July 28, 2021, upon request. The 2023 triannual emission inventory will be due by April 15, 2024. See the SLEIS database. I.V Title IV and Other, More Stringent Requirements Where an applicable requirement is more stringent than an applicable requirement of regulations promulgated under Title IV of the Act, Acid Deposition Control, both provisions shall be incorporated into this permit. (R307-415-6a(1)(b)) Status: This is a statement of fact and not an inspection item. 11 SECTION II: SPECIAL PROVISIONS II.A Emission Unit(s) Permitted to Discharge Air Contaminants (R307-415-4(3)(a) and R307-415-4(4)) II.A.1 Permitted Source Source-wide II.A.2 GEN: Emergency Generators Two diesel-powered emergency backup generators, approximately 755 HP and 166 HP. The 166 HP unit is subject to 40 CFR 63 Subpart ZZZZ requirements. II.A.3 Quarry: Quarry Operations & Stockpiles Drilling operations, rock blasting, truck loading, rock fall from dozer push, haul roads, limestone & sand storage piles and Cement Kiln Dust (CKD) storage pile. The drill rig is equipped with a baghouse. II.A.4 Crusher: Impact Crusher & Conveying Operations Dump pocket/feeder (#211-AF1), impact crusher, conveyors and associated transfer points, with emissions controlled by baghouses (#291-BFx) or enclosures. II.A.5 MSA: Preblending Hall Limestone & sandstone are pre-blended in an enclosed blending hall. No unit-specific applicable requirements. II.A.6 Coal: Coal Milling, Processing & Conveying Equipment for the handling, conveying, storage and milling of coal. Emissions are controlled by baghouses: HAC #L61-BF1 (mill discharge) and #L91-BF1 (bin vent). Equipment does not include conveying system used to convey coal from the mill to the kiln. II.A.7 Raw Meal Prep: Raw Meal Preparation System Equipment used in preparation of kiln feed (raw meal), including material transfer points, conveyors, bag filters, bins. (HAC #31x-xxx to 39x-xxx excluding #361-RM1) II.A.8 Clinker: Clinker Manufacture System – MHO Equipment for the calcination of raw material, including material transfer points, conveyors, bag filters, bins (HAC #411-xxx, 431-xxx, 4A1-xxx except 4A1-BFx). II.A.9 Coal: Coal Transfer Equipment Equipment in the clinker manufacturing system for transfers from coal mill to the kiln (HAC #L91-xxx). 12 II.A.10 Kiln: In-Line Kiln/Raw Mill Emissions from five-stage kiln system (HAC #441-xxx, 461-xxx) and raw mill (#361- RM1) are controlled by main baghouse (#421-BF1). Alkali bypass emissions are controlled by baghouse (#4A1-BF1). Both baghouses exit through the main stack. II.A.11 Cooler: Clinker Cooler Grate cooler (#417-GQ1) for cooling clinker, controlled by baghouse (#471-BF1). II.A.12 Cooler Sys: Clinker Cooler System – MHO Transfer equipment and dust control for clinker cooler system. (HAC #47x-xxx to 49x-xxx excluding 471-BF1, 471-GQ1). II.A.13 Finish Mill: Finish Mill Operations Equipment for grinding of clinker and additive addition, including material transfer points, conveyors, bag filters, bins. (HAC #52x-xxx to 59x-xxx, K93-xxx & T93-xxx) II.A.14 Packing: Packing & Distribution System Equipment for shipping of cement products: conveyor transfer points, bins, bag filters and other miscellaneous transfer points. (HAC #61x-xxx to 6Ex-xxx) II.A.15 MHO: Material Handling Operations All raw material, clinker, or finished product storage bins, conveying system transfer points including those associated with coal preparation used to convey coal from the mill to the kiln, bagging systems, and bulk loading/unloading systems identified as affected sources in 40 CFR 63.1340, Subpart LLL. Status: In compliance – No unapproved equipment was noted at time of the inspections. The SNCR (Item II.A.10) has not been constructed to date. See status of condition II.B.6.o. II.B Requirements and Limitations The following emission limitations, standards, and operational limitations apply to the permitted facility as indicated: II.B.1 Conditions on permitted source (Source-wide). II.B.1.a Condition: For each affected emission unit subject to 40 CFR 63 Subpart LLL, the permittee shall prepare a written operations and maintenance (O & M) plan in accordance with 40 CFR 63.1347(a). The plan shall include the following information: (1) Procedures for proper operation and maintenance of the affected source and air pollution control devices in order to meet the emission limits and operating limits referenced in 40 CFR 63.1347(a)(1). The O&M plan shall address periods of startup and shutdown 13 (2) Corrective actions to be taken when required by 40 CFR 63.1350(f)(3). (3) Procedures to be used during an inspection of the components of the combustion system of the in-line kiln/raw mill at least once per year. Failure to comply with any provision of the operations and maintenance plan is a violation of the standard. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1347] II.B.1.a.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.1.a.2 Recordkeeping: Records demonstrating compliance with this condition shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.1.a.3 Reporting: In addition to the requirements in Section I of this permit, one summary report shall be submitted semiannually within 60 days of the reporting period for the hazardous air pollutants monitored at each affected source. The summary report shall be entitled "Summary Report - Gaseous and Opacity Excess Emission and Continuous Monitoring System Performance" and shall contain the following information: (A) The company name and address of the affected source; (B) An identification of each hazardous air pollutant monitored at the affected source; (C) The beginning and ending dates of the reporting period; (D) A brief description of the process units; (E) The emission and operating parameter limitations specified in 40 CFR 63 Subpart LLL; (F) The monitoring equipment manufacturer(s) and model number(s); (G) All exceedances of maximum control device inlet gas temperature limits specified in 40 CFR 63.1346(a) and (b); (H) Notification of any failure to calibrate thermocouples and other temperature sensors as required under 40 CFR 63.1350(g)(1)(iii), (I) Notification of any failure to maintain the activated carbon injection rate, and the activated carbon injection carrier gas flow rate or pressure drop, as applicable, as required under 40 CFR 63.1346(c)(2); 14 (J) Notification of failure to conduct any combustion system component inspections conducted within the reporting period, as required under 40 CFR 63.1347(a)(3); (K) Any and all failures to comply with any provision of the operation and maintenance plan developed in accordance with 40 CFR 63.1347(a); (L) The date of the latest continuous monitoring system (CMS) certification or audit; (M) The total operating time of the affected source during the reporting period; (N) An emission data summary (or similar summary if the permittee monitors control system parameters), including the total duration of excess emissions during the reporting period (recorded in minutes for opacity and hours for gases), the total duration of excess emissions expressed as a percent of the total source operating time during that reporting period, and a breakdown of the total duration of excess emissions during the reporting period into those that are due to startup/shutdown, control equipment problems, process problems, other known causes, and other unknown causes; (O) A CMS performance summary (or similar summary if the permittee monitors control system parameters), including the total CMS downtime during the reporting period (recorded in minutes for opacity and hours for gases), the total duration of CMS downtime expressed as a percent of the total source operating time during that reporting period, and a breakdown of the total CMS downtime during the reporting period into periods that are due to monitoring equipment malfunctions, non-monitoring equipment malfunctions, quality assurance/quality control calibrations, other known causes, and other unknown causes; (P) A description of any changes in CMS, processes, or controls since the last reporting period; (Q) The name, title, and signature of the responsible official who is certifying the accuracy of the report; and (R) The date of the report, (S) As required by 40 CFR 63.10(e)(3), the permittee of an affected source equipped with a continuous emission monitor shall submit an excess emissions and continuous monitoring system performance report for any event when the continuous monitoring system data indicate the source is not in compliance with the applicable emission limitation or operating parameter limit. (40 CFR 63.1354(b)(8)). (T) If the total continuous monitoring system downtime for any CEM or any continuous monitoring system (CMS) for the reporting period is ten percent or greater of the total operating time for the reporting period, the permittee shall submit an excess emissions and continuous monitoring system performance report along with the summary report. (40 CFR 63.1354(b)(10)) (U) For each failure to meet a standard or emissions limit caused by a malfunction at an affected source, the permittee shall report the failure in the semi-annual compliance report. The report shall contain the date, time and duration, and the 15 cause of each event (including unknown cause, if applicable), and a sum of the number of events in the reporting period. The report shall list for each event the affected source or equipment, an estimate of the amount of each regulated pollutant emitted over the emission limit for which the source failed to meet a standard, and a description of the method used to estimate the emissions. The report shall also include a description of actions taken during a malfunction of an affected source to minimize emissions in accordance with 40 CFR 63.1348(d), including actions taken to correct a malfunction. (40 CFR 63.1354(c)) (V) For each PM CPMS, HCl, Hg, and THC CEMS, or Hg sorbent trap monitoring system, within 60 days after the reporting periods, the permittee shall report all of the calculated 30-operating day rolling average values derived from the CPMS, CEMS, CMS, or Hg sorbent trap monitoring systems. (40 CFR 63.1354(b)(9)(vi) (W) In response to each violation of an emissions standard or established operating parameter limit, the date, duration and description of each violation and the specific actions taken for each violation including inspections, corrective actions and repeat performance tests and the results of those actions. (40 CFR 63.1354(b)(9)(vii)) (X) Within 60 days after the date of completing each performance evaluation or test, as defined in 40 CFR 63.2, conducted to demonstrate compliance with any standard covered by 40 CFR 63 Subpart LLL, the permittee shall submit the relative accuracy test audit data and performance test data, except opacity data, to the EPA by successfully submitting the data in accordance with 40 CFR 63.1354(b)(11)(i)(C). (Y) For PM performance test reports used to set a PM CPMS operating limit, the electronic submission of the test report shall also include the make and model of the PM CPMS instrument, serial number of the instrument, analytical principle of the instrument (e.g. beta attenuation), span of the instruments primary analytical range, milliamp value equivalent to the instrument zero output, technique by which this zero value was determined, and the average milliamp signals corresponding to each PM compliance test run. (40 CFR 63.1354(b)(11)(ii)) The permittee shall submit all reports to the Director as well as a copy of each report to the EPA as specified in 40 CFR 63.1354(b)(9) and (b)(12). (origin: 40 CFR 63.10(e)(3), 40 CFR 63.1354(b)(8)-(12), 40 CFR 63.1354(c)). Status: In compliance – The source maintains their operation and maintenance plan (O&M) Plan). Semiannual Excess Emission and CMS Performance and Summary reports are submitted by February 28th and August 30th of every year. The latest report, dated July 28, 2023, was received on January 4, 2024. II.B.1.b Condition: Unless otherwise specified in this permit, at all times, including periods of startup, shutdown, and malfunction, the permittee shall, to the extent practicable, maintain and operate any permitted plant equipment, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but 16 is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. [Origin: DAQE-AN100070027-20]. [40 CFR 60.11(d), R307-401-8] II.B.1.b.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.1.b.2 Recordkeeping: Permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with Provision I.S.1 of this permit. II.B.1.b.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – The Devil’s Slide Plant maintains and uses Standard Operating Procedures (SOPs) and their O&M Plan to keep process and control equipment in good working order. Reports such as semiannual and annual compliance certifications, Site Specific Monitoring Plan (NESHAP) and QAP Plan (CEMs) are also submitted to confirm compliance. II.B.1.c Condition: All paved/unpaved roads and other operational areas that are used by mobile equipment shall be water sprayed and/or chemically treated and/or swept using a mobile sweeper to control fugitive dust. The application of water or chemical treatment shall be used for unpaved roads and unpaved operational areas. Treatment shall be of sufficient frequency and quantity to maintain surface material in a damp/moist condition unless the temperature is below freezing. The mobile sweeper shall operate as necessary to control visible fugitive dust emissions from paved surfaces. [Origin: DAQE-AN100070027-20]. [R307-205-7, R307-401-8] II.B.1.c.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.1.c.2 Recordkeeping: Instances of water and/or chemical treatment and/or mobile sweeping shall be recorded and maintained by the permittee for all periods when the plant is in operation. The records shall include the following items as applicable: (a) Date and type of control, i.e., water spray, chemical treatment, mobile sweeping. (b) Number of treatments made, dilution ratio, and quantity. (c) Precipitation received, if any, and approximate amount. (d) Time of day that treatments are made. 17 (e) Records of temperature if the temperature is below freezing. Records shall be maintained in accordance with Provision I.S.1 of this permit II.B.1.c.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – All on-site paved (plant) and unpaved (quarry) roads are watered on an as needed basis. All on-site paved roads are swept on an as needed basis. No chemicals such Mag Chloride are used at the facility. The reviewed water records are kept and include all of the above information mentioned in this condition. II.B.1.d Condition: The permittee shall comply with the applicable requirements for servicing of motor vehicle air conditioners pursuant to 40 CFR 82, Subpart B - Servicing of Motor Vehicle Air Conditioners. [Origin: 40 CFR 82]. [40 CFR 82.30(b)] II.B.1.d.1 Monitoring: The permittee shall certify, in the annual compliance statement required in Section I of this permit, its compliance status with the requirements of 40 CFR 82, Subpart B. II.B.1.d.2 Recordkeeping: All records required in 40 CFR 82, Subpart B shall be maintained consistent with the requirements of Provision I.S.1 of this permit. II.B.1.d.3 Reporting: All reports required in 40 CFR 82, Subpart B shall be submitted as required. There are no additional reporting requirements except as outlined in Section I of this permit. Status: In compliance – Mechanical Services & Systems Inc. (MSS) services on-site air conditioners (A/Cs). This is done on an as needed basis. There is no longer a certified employee that services the on-site A/Cs. Records are kept of the service conducted. See attached correspondence and Service Estimate. II.B.1.e Condition: The permittee shall comply with the applicable requirements for recycling and emission reduction for class I and class II refrigerants pursuant to 40 CFR 82, Subpart F - Recycling and Emissions Reduction. [Origin: 40 CFR 82]. [40 CFR 82.150(b)] II.B.1.e.1 Monitoring: The permittee shall certify, in the annual compliance statement required in Section I of this permit, its compliance status with the requirements of 40 CFR 82, Subpart F. II.B.1.e.2 Recordkeeping: 18 All records required in 40 CFR 82, Subpart F shall be maintained consistent with the requirements of Provision I.S.1 of this permit. II.B.1.e.3 Reporting: All reports required in 40 CFR 82, Subpart F shall be submitted as required. There are no additional reporting requirements except as outlined in Section I of this permit. Status: In compliance – Mechanical Service & Systems Inc. (MSS) maintains the refrigerants for the small on-site HVAC units. This includes the recycling and emission reduction of the refrigerants. Records are kept of the service conducted. See attached correspondence. II.B.1.f Condition: The permittee shall install and operate baghouse dust collectors at all conveyor transfer points at the following affected emission units: Crusher: Impact Crusher & Conveying Operations, Coal: Coal Milling, Processing & Conveying, and Raw Meal Prep: Raw Meal Preparation System. The collectors shall operate whenever dry conditions warrant or as determined necessary by the Director. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.1.f.1 Monitoring: Visual inspections shall be made monthly to demonstrate compliance with this condition. II.B.1.f.2 Recordkeeping: A log of the visual inspections shall be kept, including the date and time of each inspection and the name of the person making the inspection. Records demonstrating compliance with this condition shall be maintained in accordance with Provision I.S.1 of this permit. II.B.1.f.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – All conveyor transfer points, regarding the above-mentioned emission units, are ducted to a baghouse. II.B.1.g Condition: Mining operations and transporting of materials from the mine to the plant shall be limited to between 5:00 a.m. and 8:00 p.m. each day. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.1.g.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.1.g.2 Recordkeeping: 19 Mining and transporting operations shall be determined by maintenance of a supervisor log or equivalent. Records shall be kept in the log when mining operations and transporting of materials from the mine to the plant occur outside of the schedule listed above. Records shall be maintained in accordance with Provision I.S.1 of this permit. Reporting: II.B.1.g.3 There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – The facility has a new mining and transporting operation schedule. The quarry now operates Monday through Wednesday at 5:30 am – 6:30 pm and Thursday through Sunday at 5:30 am – 3:30 pm. Hours of operation are tracked by hours of equipment use. II.B.1.h Condition: All PM10 stack emission releases shall be vented vertically without any restriction to upward momentum at or beyond the stack opening. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.1.h.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.1.h.2 Recordkeeping: Records shall be kept of each PM10 stack that does not meet the venting requirements in the above condition. Records shall be maintained in accordance with Provision I.S.1 of this permit. II.B.1.h.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – All required vents have been installed in all of the plant wide stacks. II.B.1.i Condition: Visible emissions from abrasive blasting operations shall not exceed 40% opacity, except for an aggregate period of three minutes in any one hour. [Origin: R307-206]. [R307-206-4] II.B.1.i.1 Monitoring: (a) Visible emissions shall be measured at least once during each semi-annual period the unit operates using EPA Method 9. Visible emissions from intermittent sources shall use procedures similar to Method 9, but the requirement for observations to be made at 15 second intervals over a six-minute period shall not apply 20 (b) Visible emissions from unconfined blasting shall be measured at the densest point of the emission after a major portion of the spent abrasive has fallen out, at a point not less than five feet nor more than twenty-five feet from the impact surface from any single abrasive blasting nozzle (c) An unconfined blasting operation that uses multiple nozzles shall be considered a single source unless it can be demonstrated by the permittee that each nozzle, measured separately, meets the emission and performance standards provided in R307-206-2 through 4. (d) Visible emissions from confined blasting shall be measured at the densest point after the air pollutant leaves the enclosure. II.B.1.i.2 Recordkeeping: Results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit. II.B.1.i.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Sand blasting operations are contracted out to Energized Substation Maintenance Inc, on an as needed basis. These operations are used to remove material build up from two substations and three transformers. II.B.2 Conditions on GEN: Emergency Generators. II.B.2.a Condition: For the 755 HP generator: The emergency engine shall not operate on site for more than 100 hours per calendar year for maintenance checks and readiness testing. The engine may be operated for up to 50 hours per calendar year in non-emergency situations. Any operation in non-emergency situations shall be counted as part of the 100 hours per calendar year for maintenance and testing. There is no time limit on the use of the engine during emergencies. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.2.a.1 Monitoring: To determine the duration of operation, the permittee shall install a non-resettable hour meter for the emergency engine. Records required for this permit condition will also serve as monitoring. II.B.2.a.2 Recordkeeping: To demonstrate compliance with the annual operation limitation, records documenting the operation of the emergency engine shall be kept in a log and shall include the following: i. The date the emergency engine was used 21 ii. The duration of operation in hours iii. The reason for the emergency engine usage Records shall be maintained in accordance with Provision I.S.1 of this permit. II.B.2.a.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the source, the 755 horsepower (hp) emergency generator has not been used, in the event of an emergency, for years. The generator is tested monthly for five to ten minutes. Preventative maintenance (PM) is conducted annually by Wheeler Cat. The last annual PM maintenance inspection was conducted on February 2 and 3, 2023. Records are maintained and hours of generator operation (emergency, testing and maintenance) are recorded electronically. II.B.2.b Condition: For both the 755 HP and the 166 HP generators: Visible emissions shall be no greater than 10 percent opacity. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.2.b.1 Monitoring: During any period that the emergency generator(s) is(are) operated for longer than 12 hours consecutively, visual observation(s) of each generator exhaust shall be made while the unit is operating by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. The individual is not required to be a certified visual emissions observer. If any visible emissions are observed, then a 6-minute opacity determination shall be performed while the unit is operating in accordance with 40 CFR 60, Appendix A, Method 9 by a certified visual emissions observer. If the generator(s) continue to operate on consecutive days following the initial observation, an opacity determination shall be performed on a daily basis. II.B.2.b.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and keep a list of the emission points checked during the visual opacity survey. The permittee shall also keep a log of the following information for each observed visual emission: date and time visual emissions observed, emission point location and description, time and date of opacity test, and percent opacity. The records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 shall be maintained in accordance with Provision I.S.1 of this permit. II.B.2.b.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. 22 Status: N/A – According to the source, the 166 hp and 755 hp emergency generators have not been used, in the event of an emergency, for years. The generators are tested monthly for five to ten minutes. Therefore, the generators have not operated for longer than 12 maintenance hours for the last several years. Preventative maintenance (PM) is conducted annually by Wheeler Cat. The last annual PM maintenance inspection was conducted on February 2 and 3, 2023. See status of condition II.B.2.a. II.B.2.c Condition: For the 166 HP emergency generator: The permittee shall comply with the following requirements at all times: 1. The permittee shall operate the emergency affected emission unit according to the requirements in paragraphs 1.a through 1.c. In order for the engine to be considered an emergency stationary RICE under 40 CFR 63 Subpart ZZZZ, any operation other than as described in 40 CFR 63.6640(f) is prohibited. If the engine is not operated according to the requirements in 40 CFR 63.6640(f), it will not be considered an emergency engine and shall meet all requirements for non- emergency engines a. There is no time limit on the use of emergency stationary RICE in emergency situations b. Emergency stationary RICE may be operated for any combination of the purposes specified in 40 CFR 63.6640(f)(2) for a maximum of 100 hours per calendar year. Any operation for non-emergency situations as allowed by paragraph 1.c counts as part of the 100 hours per calendar year allowed by this paragraph. (i) Emergency stationary RICE may be operated for maintenance checks and readiness testing, provided that the tests are recommended by federal, state or local government, the manufacturer, the vendor, the regional transmission organization or equivalent balancing authority and transmission operator, or the insurance company associated with the engine. A petition for approval of additional hours to be used for maintenance checks and readiness testing is not required if the permittee maintains records indicating that federal, state, or local standards require maintenance and testing of emergency RICE beyond 100 hours per calendar year c. The permittee may operate the affected emission unit up to 50 hours per calendar year in non-emergency situations as specified in 40 CFR 63.6640(f)(3). 2. The permittee shall meet the following requirements at all times, except during periods of startup. a. Change oil and filter every 500 hours of operation or annually, whichever comes first; 23 b. Inspect air cleaner every 1,000 hours of operation or annually, whichever comes first, and replace as necessary; c. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary. During periods of startup, the permittee shall minimize the engine's time spent at idle and minimize the engine's startup time to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes, after which time the non-startup emission limitations apply 3. The permittee shall comply with the applicable general provisions in 40 CFR 63.1- 15 as identified in Table 8 of 40 CFR 63 Subpart ZZZZ. [Origin: 40 CFR 63 Subpart ZZZZ]. [40 CFR 63.6602, 40 CFR 63.6605(a), 40 CFR 63.6625(h), 40 CFR 63.6640(f), 40 CFR 63.6665, 40 CFR 63 Subpart ZZZZ Table 2c, 40 CFR 63 Subpart ZZZZ Table 8] II.B.2.c.1 Monitoring: The permittee shall install a non-resettable hour meter if one is not already installed. [40 CFR 63.6625(f)] If an emergency engine is operating during an emergency and it is not possible to shut down the engine in order to perform the work practice requirements on the required schedule, or if performing the work practice on the required schedule would otherwise pose an unacceptable risk under federal, state, or local law, the work practice can be delayed until the emergency is over or the unacceptable risk under federal, state, or local law has abated. The work practice shall be performed as soon as practicable after the emergency has ended or the unacceptable risk under federal, state, or local law has abated. [40 CFR 63 Subpart ZZZZ Table 2c Footnote 1] The permittee shall demonstrate continuous compliance by operating and maintaining the stationary RICE and after-treatment control device (if any) according to the manufacturer's emission-related written operation and maintenance instructions or develop and follow their own maintenance plan which must provide to the extent practicable for the maintenance and operation of the engine in a manner consistent with good air pollution control practice for minimizing emissions. [40 CFR 63.6625(e), 40 CFR 63.6640(a), 40 CFR 63 Subpart ZZZZ Table 6] The permittee has the option of utilizing an oil analysis program in order to extend the specified oil change requirement in accordance with 40 CFR 63.6625(i). The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in Table 8 of 40 CFR 63 Subpart ZZZZ. [40 CFR 63.6665]. II.B.2.c.2 Recordkeeping: -The permittee shall keep the records described in 40 CFR 63.6655(a)(1)-(5) as applicable. [40 CFR 63.6655(a)] For each affected emission unit that does not meet the standards applicable to non- 24 emergency engines, the permittee shall keep the records required in 40 CFR 63.6655(f). If additional hours are to be used for maintenance checks and readiness testing, the permittee shall maintain records indicating that federal, state, or local standards require maintenance and testing of emergency RICE beyond 100 hours per calendar year. [40 CFR 63.6640(f)] The permittee shall keep records that demonstrate continuous compliance with each applicable operating limitation [including, but not limited to, the manufacturer's emission- related operation and maintenance instructions or the permittee-developed maintenance plan]. [40 CFR 63.6655(d), 40 CFR 63 Subpart ZZZZ Table 6] Records of the maintenance conducted shall be kept in order to demonstrate that the permittee operated and maintained the affected emission unit and after-treatment control device (if any) according to their own maintenance plan. [40 CFR 63.6655(e)] The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in Table 8 of 40 CFR 63 Subpart ZZZZ. [40 CFR 63.6665] Records shall be maintained in accordance with 40 CFR 63.6660 and Provision I.S.1 of this permit. II.B.2.c.3 Reporting: The permittee shall report any failure to perform the work practice on the schedule required and the federal, state or local law under which the risk was deemed unacceptable. [40 CFR 63 Subpart ZZZZ Table 2c Footnote 1] The permittee shall comply with the applicable general provisions in 40 CFR 63.1-15 as identified in 40 CFR 63 Subpart ZZZZ Table 8. [40 CFR 63.6665] The permittee shall also report each instance in which it did not meet the applicable requirements in Table 8. [40 CFR 63.6640(e)] There are no additional reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the source, the 166 hp emergency generator has not been used, in the event of an emergency, for years. The generator is tested monthly for five to ten minutes. Preventative maintenance (PM) is conducted annually by Wheeler Cat. The last annual PM maintenance inspection was conducted on February 2 and 3, 2023. Maintenance records are maintained and hours of generator operation (emergency, testing and maintenance) are recorded electronically. See status of condition II.B.2.b. II.B.2.d Condition: For the 166 HP emergency generator: At all times the permittee shall operate and maintain the affected emission unit, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. The general duty to minimize emissions does not require the permittee to make any further 25 efforts to reduce emissions if levels required by this standard have been achieved. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart ZZZZ]. [40 CFR 63.6605(b)] II.B.2.d.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.2.d.2 Recordkeeping: The permittee shall keep the records described in 40 CFR 63.6655(a)(1)-(5) as applicable. [40 CFR 63.6655(a)] The permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.6660 and Provision I.S.1 of this permit. II.B.2.d.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the source, the 166 hp emergency generator has not been used, in the event of an emergency, for years. The generator is tested monthly for five to ten minutes. Preventative maintenance (PM) is conducted annually by Caterpillar. Maintenance records are maintained and hours of generator operation (emergency, testing and maintenance) are recorded electronically. See status of condition II.B.2.c. II.B.2.e Condition: For both the 755 HP and the 166 HP generators: The permittee shall only use diesel fuel (e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in the emergency generators. All diesel fuel combusted in the emergency engines shall meet the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.2.e.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.2.e.2 Recordkeeping: The permittee shall maintain records of diesel fuel purchase invoices or certifications of sulfur content obtained from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate the diesel fuel meets the ULSD requirements. Records demonstrating compliance with this condition shall be maintained in accordance with Provision I.S.1 of this permit. II.B.2.e.3 Reporting: 26 There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the Rhinehart Oil Co., LLC invoice, Ultra Low Sulfur Diesel #2 (ULSD) was delivered to the plant on October 27, 2023. The diesel is used plant wide including the 166 hp and 755 hp generators. II.B.3 Conditions on Quarry: Quarry Operations & Stockpiles. II.B.3.a Condition: Visible fugitive dust emissions shall be no greater than 20 percent opacity from haul road traffic and mobile equipment in operational areas. [Origin: DAQE-AN100070027-20]. [R307-205, R307-401-8] II.B.3.a.1 Monitoring: An opacity survey of haul road traffic and mobile equipment in operational areas shall be performed on a monthly basis in accordance with procedures similar to 40 CFR 60, Appendix A, Method 9. The opacity determination shall be performed as follows: The requirement for observations to be made at 15-second intervals over a six-minute period shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than half the vehicle length behind the vehicle and not less than half the height of the vehicle. II.B.3.a.2 Recordkeeping: Results of opacity observations shall be recorded and maintained as described in Provision I.S.1 of this permit. II.B.3.a.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Monthly Visible Emission Observations (VEOs) of quarry haul roads and operational areas have been performed accordingly. Review of the electronic VEO records indicated that there was no exceedance of the 20% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.3.b Condition: Visible emissions shall be no greater than 20 percent opacity from stockpiles. [Origin: DAQE-AN100070027-20]. [R307-205, R307-401-8] II.B.3.b.1 Monitoring: A visual opacity survey of each affected emission unit shall be performed on a monthly basis by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than condensed water vapor are observed from an emission unit, an opacity determination of that emission unit shall be performed by a 27 certified observer within 24 hours of the initial survey. The opacity determination shall be performed in accordance with 40 CFR 60, Appendix A, Method 9 for point sources, and in accordance with 40 CFR 51, Appendix M, Method 203A for fugitive sources. II.B.3.b.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and a list of the emission points checked during the visual opacity survey. The permittee shall maintain all records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 or by 40 CFR 51, Appendix M, Method 203A in accordance with Provision I.S.1 of this permit. II.B.3.b.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Monthly VEOs of quarry stockpiles have been performed accordingly. Review of the electronic VEO records indicated that there was no exceedance of the 20% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.3.c Condition: Visible emissions shall be no greater than 10 percent opacity from the drill rig baghouse. [Origin: DAQE-AN100070027-20]. [R307-205, R307-401-8] II.B.3.c.1 Monitoring: A visual opacity survey of each affected emission unit shall be performed on a monthly basis while the unit is operating by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than steam are observed from an emission unit, an opacity determination of that emission unit shall be performed by a certified observer within 24 hours of the initial survey. The opacity determination shall be performed while the unit is operating in accordance with 40 CFR 60, Appendix A, Method 9. II.B.3.c.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and a list of the emission points checked during the visual opacity survey. The permittee shall maintain all records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 in accordance with Provision I.S.1 of this permit. II.B.3.c.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Monthly VEOs of the drill rig baghouse have been performed accordingly. Review of the electronic VEO records indicated that there was no 28 exceedance of the 10% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.4 Conditions on Crusher: Impact Crusher & Conveying Operations. II.B.4.a Condition: Visible emissions shall be no greater than 15 percent opacity from the crusher. [Origin: 40 CFR 60 Subpart OOO, DAQE-AN100070027-20]. [40 CFR 60.672(b), R307-401-8] II.B.4.a.1 Monitoring: A visual opacity survey of each affected emission unit shall be performed on a monthly basis by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than condensed water vapor are observed from an emission unit, an opacity determination of that emission unit shall be performed by a certified observer within 24 hours of the initial survey. The opacity determination shall be performed in accordance with 40 CFR 60, Appendix A, Method 9 for point sources, and in accordance with 40 CFR 51, Appendix M, Method 203A for fugitive sources. II.B.4.a.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and a list of the emission points checked during the visual opacity survey. The permittee shall maintain all records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 or by 40 CFR 51, Appendix M, Method 203A in accordance with Provision I.S.1 of this permit. II.B.4.a.3 Reporting: Reports shall be submitted in accordance with 40 CFR 60.676(f) and as specified in Section I of this permit. Status: In compliance - Monthly VEOs of the crusher have been performed accordingly. Review of the electronic VEO records indicated that there was no exceedance of the 15% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.4.b Condition: Visible emissions shall be no greater than 7 percent opacity from baghouse stacks. [Origin: 40 CFR 60 Subpart OOO]. [40 CFR 60.672(a)] II.B.4.b.1 Monitoring: A visual opacity survey of each affected emission unit shall be performed on a monthly basis by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than steam are observed from an emission unit, an opacity determination of that emission unit shall be performed by a certified observer within 24 hours of the initial survey. The opacity determination shall be performed in accordance with 40 CFR 60, Appendix A, Method 9. 29 II.B.4.b.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and a list of the emission points checked during the visual opacity survey. The permittee shall maintain all records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 in accordance with Provision I.S.1 of this permit. II.B.4.b.3 Reporting: Reports shall be submitted in accordance with 40 CFR 60.676(f) and as specified in Section I of this permit. Status: In compliance - Monthly VEOs of the crusher baghouse stacks have been performed accordingly. Review of the electronic VEO records indicated that there was no exceedance of the 7% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.4.c Condition: Permittee shall install water sprays to control fugitive emissions in the crusher dump pocket. The sprays shall operate whenever dry conditions warrant or as determined necessary by the Director. Sprays shall not be required to operate during periods of freezing temperatures. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.4.c.1 Monitoring: Visual inspections shall be made monthly to demonstrate compliance with this condition. II.B.4.c.2 Recordkeeping: A log of the visual inspections shall be maintained in accordance with Provision I.S.1 of this permit, including the date and time of each inspection and the name of the person making the inspection. II.B.4.c.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Water sprays have been installed in the crusher dumb pocket. Records indicate that the sprays are inspected daily and every three weeks. They are also maintained in accordance with the facility’s O&M Plan and Subpart OOO. II.B.4.d Condition: Visible emissions shall be no greater than 10 percent opacity for fugitive emissions from transfer points on belt conveyors or any other Subpart OOO affected facility. [40 CFR 60 Subpart OOO]. [40 CFR 60.672(b)] II.B.4.d.1 Monitoring: 30 A visual opacity survey of each affected emission unit shall be performed on a monthly basis by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than condensed water vapor are observed from an emission unit, an opacity determination of that emission unit shall be performed by a certified observer within 24 hours of the initial survey. The opacity determination shall be performed in accordance with 40 CFR 60, Appendix A, Method 9 for point sources, and in accordance with 40 CFR 51, Appendix M, Method 203A for fugitive sources. II.B.4.d.2 Recordkeeping: The permittee shall record the date of each visual opacity survey and a list of the emission points checked during the visual opacity survey. The permittee shall maintain all records required by this provision and all data required by 40 CFR 60, Appendix A, Method 9 or by 40 CFR 51, Appendix M, Method 203A in accordance with Provision I.S.1 of this permit. II.B.4.d.3 Reporting: Reports shall be submitted in accordance with 40 CFR 60.676(f) and as specified in Section I of this permit. Status: In compliance - Monthly VEOs of the conveyor transfer points have been performed accordingly. Review of the electronic VEO records indicated that there was no exceedance of the 10% opacity limit, since the last inspection. Records are kept for five years. See attached correspondence VEO Form. II.B.4.e Condition: Emissions of particulate matter (PM) shall be no greater than 0.05 g/dscm (0.022 gr/dscf) from the baghouse stacks. [Origin: 40 CFR 60 Subpart OOO]. [40 CFR 60.672(a)] II.B.4.e.1 Monitoring: Stack testing shall be performed as specified below: (a) Frequency. Emissions shall be tested at least once every five years, based on the date of the last test. Tests may also be required at the direction of the Director. (b) Notification. At least 30 days before the test, the source shall notify the Director of the date, time, and place of testing and provide a copy of the test protocol. The source shall attend a pretest conference if determined necessary by the Director. (c) Methods (1) Sample Location - the emission point shall conform to the requirements of 40 CFR 60, Appendix A, Method 1, and Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA) approved access shall be provided to the test location (2) Sample Method - 40 CFR 60, Appendix A, Method 5 or Method 17, or other EPA-approved testing method, as acceptable to the Director, shall be used to determine the particulate matter concentration. The minimum sample volume 31 shall be 1.70 dscm (60 dscf). For Method 5, if the gas stream being sampled is at ambient temperature, the sampling probe and filter may be operated without heaters. If the gas stream is above ambient temperature, the sampling probe and filter may be operated at a temperature high enough, but no higher than 121 deg. C (250 deg F), to prevent water condensation on the filter (d) Calculations. To determine mass emission rates (lb./hr., etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director to give the results in the specified units of the emission limitation (e) Production Rate During Testing. The production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. II.B.4.e.2 Recordkeeping: Results of all stack testing shall be recorded and maintained in accordance with the associated test method and Provision I.S.1 of this permit. II.B.4.e.3 Reporting: The results of stack testing shall be submitted to the Director within 60 days of completion of the testing. Reports shall clearly identify results as compared to permit limits and indicate compliance status. Reports shall be submitted in accordance with 40 CFR 60.676(f) and as specified in Section I of this permit. Status: In compliance – The latest stack test was conducted May 13-14, 2019, and the report was submitted on July 1, 2019. The stack test is conducted every five years. Stack Test Summary: Baghouse Stacks PM10 Limit (gr/dscf) PM10 Results (gr/dscf) Primary Crusher Baghouse 0.022 0.004 Transfer Baghouse 0.022 0.0014 II.B.5 Conditions on Coal: Coal Milling, Processing & Conveying. II.B.5.a Condition: Visible emissions shall be less than 20 percent opacity. [Origin: 40 CFR 60 Subpart Y, DAQE-AN100070027-20]. [40 CFR 60.254(a), R307-401-8] II.B.5.a.1 Monitoring: A visual opacity survey of each affected emission unit shall be performed on a monthly basis by an individual trained on the observation procedures of 40 CFR 60, Appendix A, Method 9. If visible emissions other than steam are observed from an emission unit, an opacity determination of that emission unit shall be performed by a certified observer within 24 hours of the initial survey. The opacity determination shall be performed in accordance with 40 CFR 60, Appendix A, Method 9. 32 II.B.5.a.2 Recordkeeping: A log of the visual opacity survey(s) shall be maintained in accordance with Provision I.S.1 of this permit. If an opacity determination is performed, a notation of the determination will be made in the log. All data required by 40 CFR 60, Appendix A, Method 9 shall also be maintained in accordance with Provision I.S.1 of this permit. II.B.5.a.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Monthly observations of the coal operations have been performed accordingly. Review of the electronic observation records indicated that there was no exceedance of the 20% opacity limit, since the last inspection. Records are kept for five years. II.B.6 Conditions on Kiln: In-Line Kiln/Raw Mill II.B.6.a Condition: The sulfur content of any coal or mixture of coals burned in the kiln shall not exceed 1.0 lb sulfur per MMBTU of heat input. The sulfur content of any fuel oil burned in the kiln shall not exceed 0.85 lbs sulfur per million gross BTU heat input. [Origin: DAQE-AN100070027-20, R307-203-1]. [R307-203-1, R307-401-8] II.B.6.a.1 Monitoring: Certification of fuels shall be either by permittee's testing or test reports from the fuel marketer. Methods for determining sulfur content of coal and fuel oil shall be those methods of the American Society for Testing and Materials (ASTM), UAC R307-203- 1(4). (a) For determining sulfur content in coal, D4239-2018 is to be used . (b) For determining sulfur content in oil, ASTM Method D2880-71 or D4294-89 is to be used. (c) For determining the gross calorific (or Btu) content of coal, ASTM Method D5865/D5865M is to be used. If these methods are superseded, the approved method put forth by ASTM shall be used. II.B.6.a.2 Recordkeeping: Results from laboratory analysis or vendor certifications shall be maintained. Records of fuel sulfur content shall be kept for all periods when the plant is in operation and shall be made available to the director upon request. Records shall be maintained in accordance with Provision I.S.1 of this permit. II.B.6.a.3 Reporting: 33 There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – Kemmerer Operations, LLC delivers low sulfur coal to the plant. Fuel oil is not burned in the kiln and is not used plant wide. II.B.6.b Condition: At all times, emissions of SO2 from the kiln main stack shall not exceed 475 lbs/hr on a rolling 24-hour average and 457 tons per rolling 12-month period. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.6.b.1 Monitoring: The permittee shall install, calibrate, maintain, and continuously operate a continuous emissions monitoring system on the kiln main stack. The permittee shall record the output of the system, which shall measure the SO2 emissions. The monitoring system shall comply with all applicable sections of R307-170, UAC and 40 CFR 60, Appendix B. Except for system breakdown, repairs, calibration checks, and zero and span adjustments required under 40 CFR 60.13(d), the permittee shall continuously operate all required continuous monitoring devices and shall meet minimum frequency of operation requirements as outlined in 40 CFR 60.13 and Section UAC R307-170. II.B.6.b.2 Recordkeeping: The permittee shall record a new 12-month total by the 20th day of each month using data from the previous 12 months. The permittee shall keep the records specified in R307-170- 8 and any additional records required by provision I.S.1 of this permit. Records shall be maintained in accordance with Provision I.S.1. II.B.6.b.3 Reporting: Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program. The reports are considered prompt notification of permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report. Status: In compliance – Continuous Emission Monitoring (CEM) allows for the real time SO2 monitoring of the kiln main stack. The data is updated daily with the 12-month rolling totals. The SO2 12-month rolling total was 129.6 tons. And 19.8 on a rolling 24-hour average at time of the inspection. SO2 reports are submitted on a quarterly basis. II.B.6.c Condition: At all times, emissions of CO from the kiln main stack shall not exceed 438 lbs/hr. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.6.c.1 Monitoring: Stack testing shall be performed as specified here: 34 (a) Frequency. The unit shall be tested within two years after the date of the most recent stack test. The Director may require the permittee to perform a stack test at any time. (b) Notification. At least 30 days before the test, the source shall notify the Director of the date, time, place of testing, and submit a source test protocol containing the items in R307-165-3. The source shall obtain approval of the protocol from the Director prior to conducting the test. The source shall attend a pretest conference if determined necessary by the Director. (c) Access. Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access shall be provided to the test location. (d) Methods. 40 CFR 60, Appendix A, Method 10, or other EPA-approved testing method as acceptable to the Director, shall be used to determine CO emissions. (e) Testing and Test Conditions. The permittee shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. II.B.6.c.2 Recordkeeping: Results of all stack testing shall be recorded and maintained in accordance with the associated test method and Provision I.S.1 this permit. II.B.6.c.3 Reporting: Within 60 days of completion of the testing, the permittee shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information, shall clearly identify test results as compared to permit limits, and indicate compliance status. There are no additional reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – The latest bi annual stack test was conducted on July 20, 2022. Stack CO Limits (lbs/hr) CO Results (lbs/hr) Main Kiln Stack 438 278.2 II.B.6.d Condition: At all times, emissions of NOx from the kiln main stack shall not exceed 1,817 tons per rolling 12-month period. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.6.d.1 Monitoring: The permittee shall install, calibrate, maintain, and continuously operate a continuous emissions monitoring system on the kiln main stack. The permittee shall record the output of the system, which shall measure the NOx emissions. The monitoring system shall comply with all applicable sections of R307-170, UAC and 40 CFR 60, Appendix B. Except for system breakdown, repairs, calibration checks, and zero and span adjustments required under 40 CFR 60.13(d), the permittee shall continuously operate all required 35 continuous monitoring devices and shall meet minimum frequency of operation requirements as outlined in 40 CFR 60.13 and Section UAC R307-170. II.B.6.d.2 Recordkeeping: The permittee shall keep the records specified in R307-170-8 and any additional records required by provision I.S.1 of this permit. These records shall be maintained in accordance with Provision I.S.1. II.B.6.d.3 Reporting: Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program. The reports are considered prompt notification of permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report. Status: In compliance – Continuous Emission Monitoring (CEM) allows for the real time NOx monitoring of the kiln main stack. The data is updated daily with the 12-month rolling totals. The NOx 12-month rolling total (February 2022 – January 2023) was 1,310 tons at time of the inspection. NOx reports are submitted on a quarterly basis. II.B.6.e Condition: The permittee shall use only the following fuels in the kiln: (1) Coal (2) Diaper Derived Fuel (DDF) (3) Tire Derived Fuel (TDF) (4) Natural Gas (5) Coke (6) Fuel Oil (7) Used Oil (8) Synthetic Fuel (9) Wood (10) Any Non-Recyclable plastics, paper, and fibers from Municipal Solid Waste, Commercial or Industrial Waste recycling centers; or as byproducts from manufacturing facilities that meet the definition of Non-Hazardous Secondary materials under 40 CFR part 241. Examples include but are not limited to manufactured waste plastics, cellulose products, poly scrap and plastic films from the recycling of paperboard materials (11) Coal Additives consisting of alternative fuels approved by the Director. Prior to burning any proposed coal additive, the permittee shall obtain approval from the Director. To obtain approval, the permittee shall submit Safety Data Sheets (SDS) or the results of suitable tests giving data on metals, organic compounds, heat content, and all data as needed to determine emissions from the proposed coal additive. Approval by the Director shall consist of a letter approving the use of the proposed coal additive. Approval is not required to change from one previously approved coal additive to another previously approved coal additive. 36 The average quantity of coal additives burned shall not be greater than 15% of the total daily heat input of the kiln and precalciner. The permittee may increase the average quantity of coal additives up to 25% of the total daily heat input of the kiln and precalciner upon approval by the Director in accordance with the approval process described for new coal additives above. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.6.e.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.6.e.2 Recordkeeping: Records of material used as fuel in the kiln shall be maintained. Copies of Director approval of each coal additive shall be maintained. All records shall be maintained in accordance with provision I.S.1 of this permit. II.B.6.e.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – The facility currently fuels the kiln with coal, DDF (plastics), TDF (tires), natural gas and wood. No coal additives are currently being used. Therefore, an approval letter is not required. The kiln is initially fired with natural gas. II.B.6.f Condition: The concentration of contaminants or parameters in any used oil fuel shall not exceed the following levels: Arsenic 5 ppm by weight, Cadmium 2 ppm by weight, Chromium 10 ppm by weight, Lead 100 ppm by weight, Total Halogens 1,000 ppm by weight, Sulfur 0.5 percent by weight. Flash point of any used oil shall not be less than 100 degrees F. Any used oil fuel that contains more than 1,000 ppm by weight of total halogens shall be considered a hazardous waste and shall not be burned in the kiln. If used oil is utilized as a fuel, the permittee shall comply with the Standards for the Management of Used Oil in accordance with R315-15, UAC. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.6.f.1 Monitoring: The permittee shall provide test certification for each load of used oil fuel received. Certification shall be made either by permittee's testing or through test reports from the used oil fuel marketer. The oil shall be tested for halogen content using ASTM Method D-808-81, EPA Method 8240 or EPA Method 8260 before used oil fuel is burned. 37 II.B.6.f.2 Recordkeeping: The permittee shall record the quantity of used oil burned on a daily basis. The permittee shall maintain records of fuel analyses or vendor documentation showing contaminant levels or property values for all used oil combusted. Records of used oil fuel consumption and the test reports shall be kept for all periods when the plant is in operation. All records shall be documented and maintained consistent with the requirements of Provision I.S.1 of this permit. II.B.6.f.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: N/A – Used oil is not used on-site. II.B.6.g Condition: As part of demonstration of compliance with the dioxin/furan emission limitation in this permit, the permittee shall operate the kiln such that the temperature of the gas at the inlet to the kiln PM control device (PMCD) and alkali bypass PMCD, if applicable, does not exceed the applicable temperature limits (for both raw mill operating and not operating) as determined and established in accordance with 40 CFR 63.1349(b)(3)(iv) except during periods of startup/shutdown when the temperature limit may be exceeded by no more than 10 percent. The permittee shall conduct an inspection of the components of the combustion system of each kiln or in-line kiln/raw mill at least once per year. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1346(a), 40 CFR 63.1346(b), 40 CFR 63.1347(a)(3)] II.B.6.g.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)) (a) The permittee shall demonstrate compliance with the temperature operating limits by using the following performance test methods and procedures. The permittee shall use the arithmetic average of the temperatures measured during the three runs to determine the applicable temperature limit (i) The temperature at the inlet to the kiln or in-line kiln/raw mill PMCD, and, where applicable, the temperature at the inlet to the alkali bypass PMCD shall be continuously recorded during the period of the Method 23 test, and the continuous temperature record(s) shall be included in the performance test report. (ii) Average temperatures shall be calculated for each run of the performance test (iii) The run average temperature shall be calculated for each run, and the average of the run average temperatures shall be determined and included in the performance test report and will determine the applicable temperature limit. 38 (40 CFR 63.1348(a)(3)(ii), 40 CFR 63.1349(b)(3)(ii)-(iv)) (b) Continuous Monitoring Requirements The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350 and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. (i) The permittee shall comply with the monitoring requirements of paragraphs (A) through (D) below and 40 CFR 63.1350(m)(1) through (4) to demonstrate continuous compliance with the D/F emissions standard. The permittee shall also develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4). a. The permittee shall install, calibrate, maintain, and continuously operate a CMS to record the temperature of the exhaust gases from the kiln and alkali bypass, if applicable, at the inlet to, or upstream of, the kiln and/or alkali bypass PMCDs i. The temperature recorder response range shall include zero and 1.5 times the average temperature established according to the requirements in 40 CFR 63.1349(b)(3)(iv). ii. The calibration reference for the temperature measurement shall be a National Institute of Standards and Technology calibrated reference thermocouple-potentiometer system or alternate reference, subject to approval by the Administrator. iii. The calibration of all thermocouples and other temperature sensors shall be verified at least once every three months 39 b. The permittee shall monitor and continuously record the temperature of the exhaust gases from the kiln and alkali bypass, if applicable, at the inlet to the kiln and/or alkali bypass PMCD. c. The required minimum data collection frequency shall be one minute. d. The permittee shall comply with the monitoring requirements specified in 40 CFR 63.1350(g)(4) and (5). Performance tests are required at regular intervals and shall be repeated every 30 months. Performance tests shall be completed no more than 31 calendar months after the previous performance test except where that specific pollutant is monitored using CEMS (40 CFR 63.1348(b)(1), (4), 40 CFR 63.1349(c), 40 CFR 63.1350(g)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)) II.B.6.g.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.6.g.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall comply with the following. (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. 40 Status: In compliance – The latest 30-month Dioxins/Furans (D/F) stack tests were conducted on July 18-20, 2023, and July 19-21, 2023. The stack tests are conducted to determine temperatures of the main baghouse and the alkali baghouse while the raw mill is in operation and not in operation. After the stack tests are conducted the CEMs determine if the baghouses exceed the new established temperatures. According to the real time electronic tracking system the temperatures appeared below the established temperatures at time of the inspection. The next D/F stack test will be due in January of 2025. Stack Test Summary: Stacks New Established Temperatures (Degrees C) Main Baghouse - Mill On 279.1 Main Baghouse - Mill Off 359.9 Alkali Baghouse - Mill On 271.3 Alkali Baghouse – Mill Off 353.4 II.B.6.h Condition: Emissions of Dioxins/Furans (D/F) shall be no greater than 0.2 ng/dscm (TEQ) on a dry basis, corrected to 7 percent oxygen during normal operation. If the average temperature at the inlet to the first PM control device (fabric filter or electrostatic precipitator) during the D/F performance test is 400 degrees F or less this limit is changed to 0.40 ng/dscm (TEQ). [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)(1)] II.B.6.h.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)) (a) The permittee shall demonstrate compliance by conducting separate performance tests while the raw mill is operating and while the raw mill is not operating. The permittee shall determine the D/F TEQ concentration for each run and calculate the arithmetic average of the TEQ concentrations measured for the three runs to determine continuous compliance (i) The permittee shall conduct a performance test using Method 23 of 40 CFR 60, Appendix A-7. If the kiln or in-line kiln/raw mill is equipped with an alkali bypass, simultaneous performance tests of the kiln or in-line kiln/raw mill exhaust and the alkali bypass shall be conducted. The permittee may conduct a performance test of the alkali bypass exhaust when the raw mill of the in-line kiln/raw mill is operating or not operating. a. Each performance test shall consist of three separate runs conducted under representative conditions. The duration of each run shall be at least 3 hours, and the sample volume for each run must be at least 2.5 dscm (90 dscf). (b) If sorbent injection is employed as an emission control technique for D/F control, the permittee shall operate the sorbent injection system in accordance with paragraphs (b)(i) and (ii). 41 (i) The rolling three-hour average activated sorbent injection rate shall be equal to or greater than the sorbent injection rate determined in accordance with 40 CFR 63.1349(b)(3)(vi). (ii) The permittee shall either: a. Maintain the minimum activated carbon injection carrier gas flow rate, as a rolling three-hour average, based on the manufacturer's specifications. These specifications must be documented in the test plan developed in accordance with 40 CFR 63.7(c), or b. Maintain the minimum activated carbon injection carrier gas pressure drop, as a rolling three-hour average, based on the manufacturer's specifications. These specifications must be documented in the test plan developed in accordance with 40 CFR 63.7(c). (c) Except as provided in paragraph (d), the permittee shall specify and use the brand and type of sorbent used during the performance test until a subsequent performance test is conducted, unless the site-specific performance test plan contains documentation of key parameters that affect adsorption and the permittee establishes limits based on those parameters, and the limits on these parameters are maintained. (d) The permittee may substitute, at any time, a different brand or type of sorbent provided that the replacement has equivalent or improved properties compared to the sorbent specified in the site-specific performance test plan and used in the performance test. The permittee shall maintain documentation that the substitute sorbent will provide the same or better level of control as the original sorbent. (e) If activated carbon injection is used, the permittee shall demonstrate compliance with the activated carbon injection rate operating limits by using the performance test methods and procedures in (i) through (iii). The permittee shall also develop a carrier gas parameter (either the carrier gas flow rate or the carrier gas pressure drop) during the initial performance test and updated during any subsequent performance test conducted. Compliance is demonstrated if the system is maintained within +/- 5 percent accuracy during the performance test determined in accordance with the procedures and criteria submitted for review in the monitoring plan required in 40 CFR 63.1350(p). (i) If sorbent injection is used for D/F control, the permittee shall record the rate of sorbent injection to the kiln exhaust, and where applicable, the rate of sorbent injection to the alkali bypass exhaust, continuously during the period of the Method 23 test in accordance with the conditions in 40 CFR 63.1350(m)(9), and include the continuous injection rate record(s) in the performance test report. The permittee shall determine the sorbent injection rate parameters by calculating the run average sorbent injection rate for each run and determine and include the average of the run average injection rates in the performance test report and determine the applicable injection rate limit. (ii) The permittee shall include the brand and type of sorbent used during the performance test in the performance test report. 42 (40 CFR 63.1346(c), (d), (e), 40 CFR 63.1348(a)(3)(iii), (iv), 40 CFR 63.1349(b)(3) and (b)(3)(i), 40 CFR 63.1349(b)(3)(v)-(vi)) (f) Continuous Monitoring Requirements: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350 and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. The performance test required under paragraph (a) shall be repeated every 30 months. Performance tests shall be completed no more than 31 calendar months after the previous performance test except where that specific pollutant is monitored using CEMS. (i) If activated carbon injection is used to comply with the D/F emissions limitation, the permittee shall demonstrate compliance using a CMS. The permittee shall install, operate, calibrate, and maintain a continuous monitor to record the rate of activated carbon injection. The accuracy of the rate measurement device must be +/- 1 percent of the rate being measured. a. The permittee shall verify the calibration of the device at least once every three months b. Each hour, the permittee shall calculate the three-hour rolling average activated carbon injection rate for the previous three hours of process operation. See 40 CFR 63.1349(b)(3). c. When the operating status of the raw mill of the in-line kiln/raw mill is changed from off to on or from on to off, the calculation of the three-hour rolling average activated carbon injection rate shall begin anew, without considering previous recordings. 43 (ii) If activated carbon injection is used to comply with the D/F emissions limitation, the permittee shall demonstrate compliance using a CMS. The permittee shall install, operate, calibrate, and maintain a continuous monitor to record the activated carbon injection system carrier gas parameter (either the carrier gas flow rate or the carrier gas pressure drop) established during the D/F performance test in accordance with 40 CFR 63.1349(b)(3). Each hour, the permittee shall calculate the three-hour rolling average of the selected parameter value for the previous 3 hours of process operation using all of the one-minute data available (i.e., the CMS is not out-of-control.) (iii) If carbon injection is employed as an emission control technique, the permittee shall comply with the additional monitoring requirements of 40 CFR 63.1350(m)(1) through (m)(4) and (m)(9). (iv) The permittee shall also develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4). (40 CFR 63.1348(b)(1), (5), 40 CFR 63.1349(c), 40 CFR 63.1350(h)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.6.h.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.6.h.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following: (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. 44 Status: In compliance – The latest 30-month D/F stack testing was conducted on July 18-20, 2023, and July 19-21, 2023. Two separate tests are performed on the main kiln stack. One is performed when the raw mill is operating and the other is performed when the raw mill is not operating. Stack D/F Limit (ng/dscm@7% O2 TEQ) D/F Results (ng/dscm@7% O2 Main Kiln Stack - Mill On 0.4 0.002 Main Kiln Stack - Mill Off 0.2 0.0018 II.B.6.i Condition: At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1348(d)] II.B.6.i.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.6.i.2 Recordkeeping: Permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.6.i.3 Reporting: Reports shall be submitted in accordance with Section I and condition II.B.1.a.3(U) of this permit. Status: In compliance – The facility maintains and uses SOPs and their O&M Plan to keep process and control equipment in good working order. Records are maintained electronically and reports are submitted as required. II.B.6.j Condition: (i) Combined PM emissions from the in-line kiln/raw mill and the alkali bypass stack shall be no greater than 0.07 lb/ton clinker during normal operation. (ii) Existing kilns that combine the clinker cooler exhaust and/or alkali bypass and/or coal mill exhaust with the kiln exhaust and send the combined exhaust to the PM control device as a single stream may meet an alternative PM emissions limit calculated in accordance with 40 CFR 63.1343(b)(2) 45 [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)] (iii) Emissions of PM10 shall be no greater than 14 lbs/hr. [DAQE-AN100070027-20]. [R307-401-8] II.B.6.j.1 Monitoring: The PM performance tests shall be performed using Method 5 or 5I and consist of three test runs. (40 CFR 63.1343 Table 1 Footnote 1) The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)) At least 60 days before the test, the source shall notify the Director of the date, time, place of testing, and submit a source test protocol containing the items in R307-165-3 (a) The permittee shall demonstrate compliance with the PM emissions standards by using the following test methods and procedures. Initial compliance shall be demonstrated by conducting a performance test using Method 5 or Method 5I in 40 CFR 60 Appendix A-3. The permittee shall also monitor continuous performance through use of a PM continuous parametric monitoring system (PM CPMS). (i) The permittee shall establish a site-specific operating limit for the PM CPMS. The permittee shall use the PM CPMS to demonstrate continuous compliance with the operating limit. a. The PM CPMS shall provide a 4-20 milliamp or digital signal output and the establishment of its relationship to manual reference method measurements shall be determined in units of milliamps or the monitor's digital equivalent b. The PM CPMS operating range shall be capable of reading PM concentrations from zero to a level equivalent to three times the allowable emission limit. If the PM CPMS is an auto-ranging instrument capable of multiple scales, the primary range of the instrument shall be capable of reading PM concentration from zero to a level equivalent to three times the allowable emission limit c. During the initial performance test or any such subsequent performance test that demonstrates compliance with the PM limit, the permittee shall record and average all milliamp or digital output values from the PM CPMS for the periods corresponding to the compliance test runs (e.g., average all the PM CPMS output values for three corresponding Method 5I test runs). (ii) The permittee shall determine the operating limit as specified in paragraphs (iii) through (iv). If the PM performance test demonstrates PM emission levels to be below 75 percent of the emission limit the permittee shall use the average PM CPMS value recorded during the PM compliance test, the 46 milliamp or digital equivalent of zero output from the PM CPMS, and the average PM result of the compliance test to establish the operating limit. If the PM compliance test demonstrates PM emission levels to be at or above 75 percent of the emission limit the permittee shall use the average PM CPMS value recorded during the PM compliance test to establish the operating limit. The permittee shall verify an existing or establish a new operating limit after each repeated performance test. The permittee shall repeat the performance test at least annually and reassess and adjust the site-specific operating limit in accordance with the results of the performance test (iii) If the average of the three Method 5 or 5I compliance test runs is below 75 percent of the PM emission limit, the permittee shall calculate an operating limit by establishing a relationship of PM CPMS signal to PM concentration using the PM CPMS instrument zero, the average PM CPMS values corresponding to the three compliance test runs, and the average PM concentration from the Method 5 or 5I compliance test with the procedures in (iii)(A) through (D). a. Determine the PM CPMS instrument zero output with one of the procedures specified in 40 CFR 63.1349(b)(1)(iii)(A). b. Determine the PM CPMS instrument average in milliamps or digital equivalent, and the average of the corresponding three PM compliance test runs, as specified in 40 CFR 63.1349(b)(1)(iii)(B). c. With the instrument zero expressed in milliamps or a digital value, the three run average PM CPMS milliamp or digital signal value, and the three run PM compliance test average, determine a relationship of lb/ton- clinker per milliamp or digital signal value as specified in 40 CFR 63.1349(b)(1)(iii)(C) d. Determine the source specific 30-day rolling average operating limit using the lb/ton-clinker per milliamp or digital signal value as specified in 40 CFR 63.1349(b)(1)(iii)(D). This sets the operating limit at the PM CPMS output value corresponding to 75 percent of the emission limit. (iv) If the average of the three PM compliance test runs is at or above 75 percent of the PM emission limit the permittee shall determine the operating limit by averaging the PM CPMS milliamp or digital equivalent output corresponding to the three PM performance test runs that demonstrate compliance with the emission limit as specified in 40 CFR 63.1349(b)(1)(iv). (v) To determine continuous operating compliance, the permittee shall record the PM CPMS output data for all periods when the process is operating, and use all the PM CPMS data for calculations when the source is not out-of-control. The permittee shall demonstrate continuous compliance by using all quality- assured hourly average data collected by the PM CPMS for all operating hours to calculate the arithmetic average operating parameter in units of the operating limit (milliamps or the digital equivalent) on a 30 operating day rolling average basis, updated at the end of each new kiln operating day. The permittee shall determine the 30 kiln operating day average as specified in 40 CFR 63.1349(b)(1)(v). 47 (vi) For each performance test, the permittee shall conduct at least three separate test runs under the conditions that exist when the affected source is operating at the level reasonably expected to occur. Conduct each test run to collect a minimum sample volume of 1 dscm for determining compliance with an existing source limit. Calculate the time weighted average of the results from three consecutive runs, including applicable sources, to determine compliance. Determination of the particulate matter collected in the impingers ('back half') of the Method 5 or Method 5I particulate sampling train is not required to demonstrate compliance with the PM standards. For kilns with inline raw mills, testing shall be conducted while the raw mill is on and while the raw mill is off. As part of demonstration of compliance with the PM10 limit, all of the filterable particulate emissions measured shall be considered PM10. Every three years, the permittee shall use 40 CFR 51, Appendix M, Method 202 or other EPA-approved testing method, as acceptable to the Director, to measure condensable PM. The back-half condensables shall not be used for PM10 compliance demonstration but shall be used for inventory purposes (vii) The permittee shall demonstrate initial compliance by conducting separate performance tests while the raw mill is under normal operating conditions and while the raw mill is not operating, and calculate the time weighted average emissions. The operating limit shall then be determined using 40 CFR 63.1349(b)(1)(i). (viii) When there is an alkali bypass and/or an inline coal mill with a separate stack associated with a kiln, the main exhaust and alkali bypass and/or inline coal mill shall be tested simultaneously and the combined emission rate of PM from the kiln and alkali bypass and/or inline coal mill shall be computed for each run as specified in 40 CFR 63.1349(b)(1)(viii) (40 CFR 63.1348(a)(1), 40 CFR 63.1349(b)(1), DAQE-AN100070027-20) (b) Continuous Monitoring Requirements: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350 and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions or repairs associated with monitoring system 48 malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. The permittee shall use the following monitoring methods and procedures. (i) The permittee shall use a PM CPMS to establish a site-specific operating limit corresponding to the results of the performance test demonstrating compliance with the PM limit. The permittee shall conduct a performance test using Method 5 or Method 5I at appendix A-3 to 40 CFR part 60. The permittee shall use the PM CPMS to demonstrate continuous compliance with this operating limit. The permittee shall repeat the performance test annually and reassess and adjust the site-specific operating limit in accordance with the results of the performance test using the procedures in II.B.6.j.1(a)(i) through (vi). The test shall also be repeated if the permittee changes the analytical range of the instrument, or replaces the instrument itself or any principle analytical component of the instrument that would alter the relationship of output signal to in-stack PM concentration. (ii) To determine continuous compliance, the permittee shall use the PM CPMS output data for all periods when the process is operating and the PM CPMS is not out-of-control. The permittee shall demonstrate continuous compliance by using all quality-assured hourly average data collected by the PM CPMS for all operating hours to calculate the arithmetic average operating parameter in units of the operating limit (milliamps or the digital equivalent) on a 30 operating day rolling average basis, updated at the end of each new kiln operating day. (iii) For any exceedance of the 30 process operating day PM CPMS average value from the established operating parameter limit, the permittee shall: a. Within 48 hours of the exceedance, visually inspect the APCD[; b. If inspection of the APCD identifies the cause of the exceedance, take corrective action as soon as possible and return the PM CPMS measurement to within the established value; and c. Within 30 days of the exceedance or at the time of the annual compliance test, whichever comes first, conduct a PM emissions compliance test to determine compliance with the PM emissions limit and to verify or re-establish the PM CPMS operating limit within 45 days. The permittee is not required to conduct additional testing for any exceedances that occur between the time of the original exceedance and the PM emissions compliance test required under this paragraph. (iv) PM CPMS exceedances leading to more than four required performance tests in a 12-month process operating period (rolling monthly) constitute a presumptive violation of 40 CFR 63 Subpart LLL. 49 (v) The permittee shall determine hourly clinker production by one of two methods: a. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of clinker produced. The system of measuring hourly clinker production must be maintained within +/- 5 percent accuracy, or b. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of feed to the kiln. The system of measuring feed must be maintained within +/- 5 percent accuracy. Calculate the hourly clinker production rate using a kiln-specific feed to clinker ratio based on reconciled clinker production determined for accounting purposes and recorded feed rates. Update this ratio monthly. Note that if this ratio changes at clinker reconciliation, the permittee shall use the new ratio going forward, but does not have to retroactively change clinker production rates previously estimated. (vi) During each quarter of source operation, the permittee shall determine, record, and maintain a record of the ongoing accuracy of the system of measuring hourly clinker production (or feed mass flow). (vii) If clinker production is measured directly, record the daily clinker production rates; if the kiln feed rates are measured and the clinker production calculated, record the hourly kiln feed and clinker production rates. (viii) The permittee shall develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4). Performance tests for PM shall be repeated every 12 months. Performance tests required every 12 months shall be completed no more than 13 calendar months after the previous performance test. (40 CFR 63.1348(b)(1), (2), 40 CFR 63.1349(c), 40 CFR 63.1350(b), (d)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). 50 II.B.6.j.2 Recordkeeping: Records and results of monitoring shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.6.j.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following. (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. (d) For PM performance test reports used to set a PM CPMS operating limit, the electronic submission of the test report shall also include the information specified in 40 CFR 63.1349(b)(1)(vii) and 40 CFR 63.1354(b)(11). Status: In compliance – The annual PM10 stack testing was conducted on July 18-21, 2023. The tests were performed on the main kiln stack (raw mill and alkali bypass) and the clinker cooler stack. Stacks PM10 Limit (lb/ton) Results (lb/ton) Main Kiln stack/Mill/Alkali Bypass 0.07 0.006 Clinker Cooler Stack 0.07 0.002 II.B.6.k Condition: Emissions of mercury shall be no greater than 55 lb/MM tons clinker based on a rolling 30-day average during normal operation. The 30-day period means all operating hours within 30 consecutive kiln operating days excluding periods of startup and shutdown. The permittee shall ensure appropriate corrections for moisture are made when measuring flowrates used to calculate mercury emissions. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)(1)] II.B.6.k.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349, R307-170, and 40 CFR 63.7. (40 CFR 63.1348(a)) The permittee shall demonstrate compliance with the mercury standards by using the performance test methods and procedures in paragraph (a). The permittee shall 51 demonstrate compliance by operating a mercury CEMS or a sorbent trap based CEMS. In calculating a 30 operating day emissions value using an integrating sorbent trap CEMS, the permittee shall follow the procedures specified in 40 CFR 63.1348(a)(5)(i) and (ii). (a) The permittee shall operate a mercury CEMS or a sorbent trap monitoring system in accordance with the following requirements. If a mercury CEMS or a sorbent trap monitoring system is used, the permittee shall install, operate, calibrate, and maintain an instrument for continuously measuring and recording the exhaust gas flow rate to the atmosphere according to the requirements in paragraph (vi). The emission rate shall be calculated as specified in 40 CFR 63.1349(b)(5)(ii). (i) The permittee shall install and operate a mercury continuous emissions monitoring system (Hg CEMS) in accordance with Performance Specification 12A (PS 12A) of appendix B to 40 CFR part 60 or an integrated sorbent trap monitoring system in accordance with Performance Specification 12B (PS 12B) of appendix B to 40 CFR part 60. The permittee shall monitor mercury continuously according to paragraphs (ii) through (vi). The permittee shall also develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4). (ii) The permittee shall use a span value for any Hg CEMS that represents the mercury concentration corresponding to approximately two times the emissions standard and may be rounded up to the nearest multiple of 5 micrograms/m3 of total mercury or higher level if necessary to include Hg concentrations which may occur (excluding concentrations during in-line raw 'mill off' operation). As specified in PS 12A, Section 6.1.1, the data recorder output range must include the full range of expected Hg concentration values which would include those expected during 'mill off' conditions. Engineering judgments made and calculations used to determine the corresponding span concentration from the emission standard shall be documented in the site- specific monitoring plan and associated records. (iii) The permittee shall quality assure data measured above the span value as specified in 40 CFR 63.1350(k)(2) or other EPA-approved alternative, as acceptable to the Director. (iv) The permittee shall operate and maintain each Hg CEMS or an integrated sorbent trap monitoring system according to the quality assurance requirements in Procedure 5 of appendix F to 40 CFR part 60. During the RATA of integrated sorbent trap monitoring systems required under Procedure 5, the permittee may apply the appropriate exception for sorbent trap section 2 breakthrough in 40 CFR 63.1350(k)(3). (v) Relative accuracy testing of mercury monitoring systems under PS 12A, PS 12B, or Procedure 5 shall be conducted at normal operating conditions. The testing shall occur with the raw mill on. (vi) If a Hg CEMS or an integrated sorbent trap monitoring system is used, the permittee shall install, operate, calibrate, and maintain instruments for continuously measuring and recording the exhaust gas flow rate to the atmosphere according to the requirements in 40 CFR 63.1350(n)(1) through 52 (10) to allow determination of the pollutant mass emission rate from sources subject to an emission limitation that has a pounds per ton of clinker unit and that is required to be monitored by a CEMS. (vii) If an integrated sorbent trap monitoring system conforming to PS 12B is operated, the permittee may use a monitoring period at least 24 hours but no longer than 168 hours in length. The permittee should use a monitoring period that is a multiple of 24 hours (except during relative accuracy testing as allowed in PS 12B). (40 CFR 63.1348(a)(5), 40 CFR 63.1349(b)(5), 40 CFR 63.1350(k), (n)) (b) Continuous Monitoring Requirements: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350, R307- 170, and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions, or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. (i) The permittee shall demonstrate compliance using the monitoring methods and procedures in II.B.6.k.1.(a)(i)-(vii). If an integrated sorbent trap monitoring system is used to determine ongoing compliance, use the procedures described in 40 CFR 63.1348(a)(5) to assign hourly mercury concentration values and to calculate rolling 30 operating day emissions rates. Since the permittee assigns the mercury concentration measured with the sorbent trap to each relevant hour respectively for each operating day of the integrated period, the permittee may schedule the sorbent trap change periods to any time of the day (i.e., the sorbent trap replacement need not be scheduled at 12:00 midnight nor must the sorbent trap replacements occur only at integral 24-hour intervals). (ii) Mercury shall be measured either upstream of the coal mill or in the coal mill stack. 53 (iii) The permittee shall determine hourly clinker production by one of two methods: a. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of clinker produced. The system of measuring hourly clinker production must be maintained within +/- 5 percent accuracy, or b. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of feed to the kiln. The system of measuring feed must be maintained within +/- 5 percent accuracy. Calculate the hourly clinker production rate using a kiln-specific feed to clinker ratio based on reconciled clinker production determined for accounting purposes and recorded feed rates. Update this ratio monthly. Note that if this ratio changes at clinker reconciliation, the permittee shall use the new ratio going forward, but does not have to retroactively change clinker production rates previously estimated. (iv) During each quarter of source operation, the permittee shall determine, record, and maintain a record of the ongoing accuracy of the system of measuring hourly clinker production (or feed mass flow). (v) If clinker production is measured directly, record the daily clinker production rates; if the kiln feed rates are measured and the clinker production calculated, record the hourly kiln feed and clinker production rates (vi) The permittee shall develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4) ((40 CFR 63.1348(b)(1), (7), 40 CFR 63.1350(d), (k)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.6.k.2 Recordkeeping: 54 Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, R307-170, and Provision I.S.1 of this permit. II.B.6.k.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program. The reports are considered prompt notification of permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report. Status: In compliance – The CEMs have been installed and operated. CEM requirements are evaluated by DAQ’s CEM specialist. This includes reviewing Relative Accuracy Test Audits (RATA) and quarterly State Electronic Data Reports. See memorandums in the source file. II.B.6.l Condition: Emissions of total hydrocarbon (THC) shall be no greater than 24 ppmvd, on a dry basis, measured as propane, corrected to 7 percent oxygen, based on a rolling 30-day average during normal operation. The 30-day period means all operating hours within 30 consecutive kiln operating days excluding periods of startup and shutdown. Any source subject to the 24 ppmvd THC limit may elect to meet an alternative limit of 12 ppmvd for total organic HAP. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)(1)] II.B.6.l.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349, R307-170, and 40 CFR 63.7. (40 CFR 63.1348(a)) (a) THC Compliance: The permittee shall demonstrate compliance with the THC emissions standards by using the following performance test methods and procedures. The permittee shall operate a CEMS in accordance with the following requirements. For the purposes of conducting the accuracy and quality assurance evaluations for CEMS, the THC span value (as propane) is 50 to 60 ppmvw and 55 the reference method (RM) is Method 25A of 40 CFR 60, Appendix A. THC shall be measured either upstream of the coal mill or the coal mill stack. (i) The permittee shall install, operate, and maintain a THC continuous emission monitoring system in accordance with Performance Specification 8 or Performance Specification 8A of appendix B to 40 CFR 60 and comply with all of the requirements for continuous monitoring systems found in the general provisions, subpart A of 40 CFR 63. The permittee shall operate and maintain each CEMS according to the quality assurance requirements in Procedure 1 of appendix F in 40 CFR 60. For THC continuous emission monitoring systems certified under Performance Specification 8A, conduct the relative accuracy test audits required under Procedure 1 in accordance with Performance Specification 8, Sections 8 and 11 using Method 25A in appendix A to 40 CFR part 60 as the reference method; the relative accuracy must meet the criteria of Performance Specification 8, Section 13.2. (ii) Performance tests on alkali bypass and coal mill stacks shall be conducted using Method 25A in appendix A to 40 CFR part 60 and repeated every 30 months. (b) Total Organic HAP Emission Tests: If the permittee elects to demonstrate compliance with the total organic HAP emissions limit in lieu of the THC emissions limit, the permittee shall demonstrate compliance with the total organic HAP emissions standards by using the following performance test methods and procedures, instead of conducting the compliance test specified under THC Compliance. The time weighted average total organic HAP concentration measured during the separate initial performance test specified by 40 CFR 63.1349(b)(7) shall be used to determine initial compliance. The time weighted average THC concentration measured during the initial performance test specified by paragraph (a) shall be used to determine the site-specific THC limit. Using the fraction of time the inline kiln/raw mill is on and the fraction of time that the inline kiln/raw mill is off, the permittee shall calculate this limit as a time weighted average of the THC levels measured during raw mill on and raw mill off testing using one of the two approaches in (vii) or (viii) depending on the level of organic HAP measured during the compliance test. (i) The permittee shall use Method 320 of 40 CFR 63 Appendix A, Method 18 of 40 CFR 60 Appendix A, ASTM D6348-03 or a combination to determine emissions of total organic HAP. Each performance test shall consist of three separate runs under the conditions that exist when the affected source is operating at representative performance conditions in accordance with 40 CFR 63.7(e). Each run shall be conducted for at least 1 hour (ii) At the same time that the permittee is conducting the performance test for total organic HAP, the permittee shall also determine a site-specific THC emissions limit by operating a THC CEMS in accordance with the requirements of paragraph (A). The duration of the performance test shall be at least 3 hours and the average THC concentration (as calculated from the recorded output) during the 3-hour test shall be calculated. The permittee shall establish the THC operating limit and determine compliance with it according to paragraphs (vii) and (viii). It is permissible to extend 56 the testing time of the organic HAP performance test if the permittee believes extended testing is required to adequately capture organic HAP and/or THC variability over time a. The permittee shall continuously monitor THC according to paragraph (a) or in accordance with Performance Specification 8 or 8A of appendix B to 40 CFR 60 and comply with all of the requirements for continuous monitoring systems found in the general provisions, subpart A of 40 CFR 63. The permittee shall operate and maintain each CEMS according to the quality assurance requirements in Procedure 1 of appendix F in 40 CFR part 60. (iii) The permittee shall use the fraction of time the raw mill is on and the fraction of time that the raw mill is off and calculate this limit as a weighted average of the THC levels measured during three raw mill on and three raw mill off tests. (iv) If the organic HAP emissions are below 75 percent of the organic HAP standard and the permittee determines the operating limit with paragraph (vi) the THC CEMS shall be calibrated and operated on a measurement scale no greater than 180 ppmvw, as carbon, or 60 ppmvw as propane. (v) The THC CEMS measurement scale shall be capable of reading THC concentrations from zero to a level equivalent to two times the highest THC emissions average determined during the performance test, including mill on or mill off operation. Note: This may require the use of a dual range instrument to meet this requirement and paragraph (iv). (vi) The operating limit shall be determined as specified in paragraphs (vii) and (viii). If the organic HAP performance test demonstrates average organic HAP emission levels are below 75 percent of the emission limit (9 ppmv) the permittee shall use the average THC value recorded during the organic HAP performance test, and the average total organic HAP result of the performance test to establish the operating limit. If the organic HAP compliance test results demonstrate that average organic HAP emission levels are at or above 75 percent of the emission limit, the operating limit is established as the average THC value recorded during the organic HAP performance test. The permittee shall establish a new operating limit after each performance test. The permittee shall repeat the performance test no later than 30 months following the last performance test and reassess and adjust the site-specific operating limit in accordance with the results of the performance test. (vii) If the average organic HAP results for the three Method 18 and/or Method 320 performance test runs are below 75 percent of the organic HAP emission limit, the permittee shall calculate an operating limit by establishing a relationship of THC CEMS signal to the organic HAP concentration using the average THC CEMS value corresponding to the three organic HAP compliance test runs and the average organic HAP total concentration from the Method 18 and/or Method 320 performance test runs with the procedures in (A) and (B). 57 a. Determine the THC CEMS average values in ppmvw, and the average of the corresponding three total organic HAP compliance test runs, as specified in 40 CFR 63.1349(b)(7)(viii)(A) b. Use the three run average THC CEMS value, and the three run average organic HAP concentration from the three Method 18 and/or Method 320 compliance tests to determine the operating limit in units of ppmvw THC, as propane, as specified in 40 CFR 63.1349(b)(7)(viii)(B). (viii) If the average of the three organic HAP performance test runs is at or above 75 percent of the organic HAP emission limit, the permittee shall determine the operating limit as specified in 40 CFR 63.1349(b)(7)(ix) by averaging the THC CEMS output values corresponding to the three organic HAP performance test runs that demonstrate compliance with the emission limit. If the new THC CEMS value is below the current operating limit, the permittee may opt to retain the current operating limit, but must still submit all performance test and THC CEMS data according to the reporting requirements (ix) The permittee shall conduct separate performance tests while the raw mill is operating ('mill on') and while the raw mill is not operating ('mill off'). Using the fraction of time the raw mill is on and the fraction of time that the raw mill is off, calculate this limit as a weighted average of the THC levels measured during raw mill on and raw mill off compliance testing as specified in 40 CFR 63.1349(b)(7)(x). (x) To determine continuous compliance with the THC operating limit, the permittee shall record the THC CEMS output data for all periods when the process is operating and the THC CEMS is not out-of-control. The permittee shall demonstrate continuous compliance by using all quality- assured hourly average data collected by the THC CEMS for all operating hours to calculate the arithmetic average operating parameter in units of the operating limit (ppmvw) on a 30 operating day rolling average basis, updated at the end of each new kiln operating day. The permittee shall determine the 30 kiln operating day average as specified in 40 CFR 63.1349(b)(7)(xi) (xi) Use EPA Method 18 or Method 320 of appendix A to 40 CFR part 60 to determine organic HAP emissions. For each performance test, conduct at least three separate runs under the conditions that exist when the affected source is operating at the level reasonably expected to occur. The permittee shall conduct three separate test runs with the raw mill on, and three separate runs under the conditions that exist when the affected source is operating at the level reasonably expected to occur with the mill off. Conduct each Method 18 test run to collect a minimum target sample equivalent to three times the method detection limit. Calculate the average of the results from three runs to determine compliance (xii) If the THC level exceeds the site-specific THC emissions limit by 10 percent or more, the permittee shall 58 a. As soon as possible but no later than 30 days after the exceedance, conduct an inspection and take corrective action to return the THC CEMS measurements to within the established value; and b. Within 90 days of the exceedance or at the time of the 30 month compliance test, whichever comes first, conduct another performance test to determine compliance with the organic HAP limit and to verify or re- establish the site-specific THC emissions limit. (c) The permittee shall develop an emission monitoring plan and comply with the monitoring requirements as specified in 40 CFR 63.1350(m)(1) through (4) and 40 CFR 63.1350(p)(1) through (4). (40 CFR 63.1348(a)(4), 40 CFR 63.1349(b)(4), (b)(7), 40 CFR 63.1350(i), 40 CFR 63.1350(j)) Continuous Monitoring Requirements: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350, R307-170, and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions, or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. The permittee shall demonstrate compliance using the monitoring methods and procedures in paragraphs (a)(i) and (ii), (b)(ii)(A), and (c). THC shall be measured either upstream of the coal mill or the coal mill stack. Performance tests are required at regular intervals and shall be repeated every 30 months. Performance tests shall be completed no more than 31 calendar months after the previous performance test except where that specific pollutant is monitored using CEMS. ((40 CFR 63.1348(b)(1), (6), 40 CFR 63.1349(c), 40 CFR 63.1350(i), (j)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). 59 The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.6.l.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, R307-170, and Provision I.S.1 of this permit. II.B.6.l.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following. Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. The permittee shall comply with the notification provisions of 40 CFR 63.1353. Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program. The reports are considered prompt notification of permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report. Status: In compliance – The CEMs have been installed and operated. CEM requirements are evaluated by DAQ’s CEM specialist. This includes reviewing Relative Accuracy Test Audits (RATA) and quarterly State Electronic Data Reports. See memorandums in the source file. II.B.6.m Condition: Emissions of HCl shall be no greater than 3 ppmvd, on a dry basis, corrected to 7 percent oxygen, during normal operation. If using a CEMS to determine compliance with the HCl standard, this standard is based on a rolling 30-day average. The 30-day period means all operating hours within 30 consecutive kiln operating days excluding periods of startup and shutdown. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)(1)] 60 II.B.6.m.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349, R307-170, and 40 CFR 63.7. (40 CFR 63.1348(a)) (a) The permittee shall monitor HCl emissions continuously. The permittee shall monitor compliance with the HCl emissions limit by operating an HCl CEMS in accordance with Performance Specification (PS) 15 or PS 18 of appendix B to 40 CFR part 60, or, upon promulgation, in accordance with any other performance specification for HCl CEMS in appendix B to 40 CFR part 60. The permittee shall operate, maintain, and quality assure a HCl CEMS installed and certified under PS 15 according to the quality assurance requirements in Procedure 1 of appendix F to 40 CFR part 60 except that the Relative Accuracy Test Audit requirements of Procedure 1 must be replaced with the validation requirements and criteria of sections 11.1.1 and 12.0 of PS 15. If the HCl CEMS is installed and operated in accordance with PS 18, the permittee shall operate, maintain, and quality assure the HCl CEMS using the associated procedure 6 of appendix F to 40 CFR part 60. For any performance specification used, the permittee shall use Method 321 of appendix A to 40 CFR part 63 as the reference test method for conducting relative accuracy testing. The span value and calibration requirements in 40 CFR 63.1350(l)(1)(i) and (ii) apply to HCl CEMS other than those installed and certified under PS 15 or PS 18. (b) The permittee shall develop an emission monitoring plan and comply with the monitoring requirements as specified in 40 CFR 63.1350(m)(1) through (4) and 40 CFR 63.1350(p)(1) through (4). [40 CFR 63.1348(a)(6), 40 CFR 63.1349(b)(6), 40 CFR 63.1350(l)] (c) Continuous Monitoring Requirements: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350, R307- 170, and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions, or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other 61 periods in assessing the operation of the control device and associated control system. The permittee shall demonstrate compliance using the performance test methods, monitoring methods, and procedures in 40 CFR 63.1349(b)(6), 40 CFR 63.1350(l)(1), paragraphs (a) and (b) above, or other EPA-approved alternative, as acceptable to the Director. Hourly HCl concentration data shall be obtained. HCl may be measured either upstream of the coal mill or in the coal mill stack. Performance tests are required at regular intervals and shall be repeated every 30 months. Performance tests shall be completed no more than 31 calendar months after the previous performance test except where that specific pollutant is monitored using CEMS. ((40 CFR 63.1348(b)(1), (8), 40 CFR 63.1349(b)(6), 40 CFR 63.1349(c), 40 CFR 63.1350(l)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.6.m.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, R307-170, and Provision I.S.1 of this permit. II.B.6.m.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following. (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. 62 Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program. The reports are considered prompt notification of permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report. Status: In compliance – The CEMs have been installed and operated. CEM requirements are evaluated by DAQ’s CEM specialist. This includes reviewing Relative Accuracy Test Audits (RATA) and quarterly State Electronic Data Reports. See memorandums in the source file. or D2 database. II.B.6.n Condition: During periods of startup and shutdown, the permittee shall meet the requirements listed in (1) through (3). (1) During startup the permittee shall use any one or combination of the following clean fuels: natural gas, synthetic natural gas, propane, distillate oil, synthesis gas (syngas), and ultra-low sulfur diesel (ULSD) until the kiln reaches a temperature of 1200 degrees Fahrenheit. (2) Combustion of the primary kiln fuel may commence once the kiln temperature reaches 1200 degrees Fahrenheit. (3) All dry sorbent and activated carbon systems that control hazardous air pollutants shall be turned on and operating at the time the gas stream at the inlet to the baghouse reaches 300 degrees Fahrenheit (five minute average) during startup. Temperature of the gas stream is to be measured at the inlet of the baghouse every minute. Such injection systems can be turned off during shutdown. Particulate control and all remaining devices that control hazardous air pollutants shall be operational during startup and shutdown. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343, 40 CFR 63.1346(g)] II.B.6.n.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.6.n.2 Recordkeeping: The permittee shall keep records of the date, time and duration of each startup or shutdown period for any affected source that is subject to a standard during startup or shutdown that differs from the standard applicable at other times, and the quantity of feed and fuel used during the startup or shutdown period. Records demonstrating compliance with this condition shall be maintained in accordance with 40 CFR 63.1346(g)(4), 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL- Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.6.n.3 Reporting: In addition to the reporting requirements of Section I of this permit, the permittee shall comply with the reporting requirements specified in 40 CFR 63.1354. 63 Status: In compliance – All requirements, mentioned in this condition, are met prior to introducing feed to the kiln. These requirements and other aspects of the kiln are electronically controlled and monitored by the on-site Control Room. II.B.6.o Condition: By September 10, 2023, the permittee shall submit documentation to the Director on the status of construction of the SNCR system. The referenced approval order (AO) may become invalid if construction is not commenced by September 10, 2023 or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [Origin: DAQE-AN100070031-22, R307-401-18]. [R307-401-18] II.B.6.o.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B6.o.2 Recordkeeping: The permittee shall maintain a copy of each notification required by this permit condition in accordance with Provision I.S.1 of this permit. II.B.6.o.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – The construction notice regarding the status of the NSCR System was submitted late. There are plans to reevaluate the NSCR System when a new plant manager is haired. See attached correspondence and status of condition II.A. II.B.7 Conditions on Cooler: Clinker Cooler II.B.7.a Condition: Production of clinker shall be no greater than 930,000 tons per rolling 12-month period. [Origin: DAQE-AN100070027-20]. [R307-401-8] II.B.7.a.1 Monitoring: Compliance with the limitation shall be demonstrated through a rolling 12-month total. The permittee shall calculate a new 12-month total by the 20th day of each month using kiln production data from the previous 12 months. II.B.7.a.2 Recordkeeping: Production shall be determined by maintenance of a supervisor log or equivalent. Records shall be kept on a daily basis for all periods when the plant is in operation. Records and results of monitoring shall be maintained in accordance with Provision I.S.1 of this permit. 64 II.B.7.a.3 Reporting: There are no reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the source’s electronic records 647.688 short tons and/or 713,954 metric tons of clinkers were produced in the 12-month period February 2022 – January 2023. II.B.7.b Condition: At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1348(d)] II.B.7.b.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.7.b.2 Recordkeeping: Permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.7.b.3 Reporting: Reports shall be submitted in accordance with Section I and condition II.B.1.a.3(U) of this permit. Status: In compliance – The facility maintains and uses SOPs and their O&M Plan to keep process and control equipment in good working order. Records are maintained electronically and reports are submitted as required. II.B.7.c Condition: (i) Emissions of PM shall be no greater than 0.07 lb/ton clinker during normal operation. (ii) Existing kilns that combine the clinker cooler exhaust and/or alkali bypass and/or coal mill exhaust with the kiln exhaust and send the combined exhaust to the PM control device as a single stream may meet an alternative PM emissions limit calculated in accordance with 40 CFR 63.1343(b)(2). [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343(a), 40 CFR 63.1343(b)(1)] 65 II.B.7.c.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)) (a) The permittee shall demonstrate compliance with the PM emissions standards by using the following test methods and procedures. Initial compliance shall be demonstrated by conducting a performance test using Method 5 or Method 5I in 40 CFR 60 Appendix A-3. The permittee shall also monitor continuous performance through use of a PM continuous parametric monitoring system (PM CPMS). (i) The permittee shall establish a site-specific operating limit for the PM CPMS. The permittee shall use the PM CPMS to demonstrate continuous compliance with the operating limit. a. The PM CPMS shall provide a 4-20 milliamp or digital signal output and the establishment of its relationship to manual reference method measurements shall be determined in units of milliamps or the monitor's digital equivalent. b. The PM CPMS operating range shall be capable of reading PM concentrations from zero to a level equivalent to three times the allowable emission limit. If the PM CPMS is an auto-ranging instrument capable of multiple scales, the primary range of the instrument shall be capable of reading PM concentration from zero to a level equivalent to three times the allowable emission limit. c. During the initial performance test or any such subsequent performance test that demonstrates compliance with the PM limit, the permittee shall record and average all milliamp or digital output values from the PM CPMS for the periods corresponding to the compliance test runs (e.g., average all the PM CPMS output values for three corresponding Method 5I test runs). (ii) The permittee shall determine the operating limit as specified in paragraphs (iii) through (iv). If the PM performance test demonstrates PM emission levels to be below 75 percent of the emission limit the permittee shall use the average PM CPMS value recorded during the PM compliance test, the milliamp or digital equivalent of zero output from the PM CPMS, and the average PM result of the compliance test to establish the operating limit. If the PM compliance test demonstrates PM emission levels to be at or above 75 percent of the emission limit the permittee shall use the average PM CPMS value recorded during the PM compliance test to establish the operating limit. The permittee shall verify an existing or establish a new operating limit after each repeated performance test. The permittee shall repeat the performance test at least annually and reassess and adjust the site-specific operating limit in accordance with the results of the performance test (iii) If the average of the three Method 5 or 5I compliance test runs is below 75 percent of the PM emission limit, the permittee shall calculate an operating 66 limit by establishing a relationship of PM CPMS signal to PM concentration using the PM CPMS instrument zero, the average PM CPMS values corresponding to the three compliance test runs, and the average PM concentration from the Method 5 or 5I compliance test with the procedures in (iii)(A) through (D). a. Determine the PM CPMS instrument zero output with one of the procedures specified in 40 CFR 63.1349(b)(1)(iii)(A) b. Determine the PM CPMS instrument average in milliamps or digital equivalent, and the average of the corresponding three PM compliance test runs, as specified in 40 CFR 63.1349(b)(1)(iii)(B). c. With the instrument zero expressed in milliamps or a digital value, the three run average PM CPMS milliamp or digital signal value, and the three run PM compliance test average, determine a relationship of lb/ton- clinker per milliamp or digital signal value as specified in 40 CFR 63.1349(b)(1)(iii)(C). d. Determine the source specific 30-day rolling average operating limit using the lb/ton-clinker per milliamp or digital signal value as specified in 40 CFR 63.1349(b)(1)(iii)(D). This sets the operating limit at the PM CPMS output value corresponding to 75 percent of the emission limit (iv) If the average of the three PM compliance test runs is at or above 75 percent of the PM emission limit the permittee shall determine the operating limit by averaging the PM CPMS milliamp or digital equivalent output corresponding to the three PM performance test runs that demonstrate compliance with the emission limit as specified in 40 CFR 63.1349(b)(1)(iv). (v) To determine continuous operating compliance, the permittee shall record the PM CPMS output data for all periods when the process is operating, and use all the PM CPMS data for calculations when the source is not out-of-control. The permittee shall demonstrate continuous compliance by using all quality- assured hourly average data collected by the PM CPMS for all operating hours to calculate the arithmetic average operating parameter in units of the operating limit (milliamps or the digital equivalent) on a 30 operating day rolling average basis, updated at the end of each new kiln operating day. The permittee shall determine the 30 kiln operating day average as specified in 40 CFR 63.1349(b)(1)(v). (vi) For each performance test, the permittee shall conduct at least three separate test runs each while the mill is on and the mill is off under the conditions that exist when the affected source is operating at the level reasonably expected to occur. Conduct each test run to collect a minimum sample volume of 1 dscm for determining compliance with an existing source limit. Calculate the time weighted average of the results from three consecutive runs, including applicable sources, to determine compliance. The permittee need not determine the particulate matter collected in the impingers ('back half') of the Method 5 or Method 5I particulate sampling train to demonstrate compliance with the PM standards 67 (vii) The permittee shall demonstrate initial compliance by conducting separate performance tests while the raw mill is under normal operating conditions and while the raw mill is not operating, and calculate the time weighted average emissions. The operating limit shall then be determined using 40 CFR 63.1349(b)(1)(i) (40 CFR 63.1348(a)(1), 40 CFR 63.1349(b)(1)) (b) Continuous Monitoring Requirements The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350 and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions, or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. The permittee shall use the following monitoring methods and procedures. (i) The permittee shall use a PM CPMS to establish a site-specific operating limit corresponding to the results of the performance test demonstrating compliance with the PM limit. The permittee shall conduct a performance test using Method 5 or Method 5I at appendix A-3 to 40 CFR part 60. The permittee shall use the PM CPMS to demonstrate continuous compliance with this operating limit. The permittee shall repeat the performance test annually and reassess and adjust the site-specific operating limit in accordance with the results of the performance test using the procedures in II.B.7.c.1(a)(i) through (vi). The test shall also be repeated if the permittee changes the analytical range of the instrument, or replaces the instrument itself or any principle analytical component of the instrument that would alter the relationship of output signal to in-stack PM concentration. (ii) To determine continuous compliance, the permittee shall use the PM CPMS output data for all periods when the process is operating and the PM CPMS is not out-of-control. The permittee shall demonstrate continuous 68 compliance by using all quality-assured hourly average data collected by the PM CPMS for all operating hours to calculate the arithmetic average operating parameter in units of the operating limit (milliamps) on a 30 operating day rolling average basis, updated at the end of each new kiln operating day. (iii) For any exceedance of the 30 process operating day PM CPMS average value from the established operating parameter limit, the permittee shall: a. Within 48 hours of the exceedance, visually inspect the APCD; b. If inspection of the APCD identifies the cause of the exceedance, take corrective action as soon as possible and return the PM CPMS measurement to within the established value; and c. Within 30 days of the exceedance or at the time of the annual compliance test, whichever comes first, conduct a PM emissions compliance test to determine compliance with the PM emissions limit and to verify or re-establish the PM CPMS operating limit within 45 days. The permittee is not required to conduct additional testing for any exceedances that occur between the time of the original exceedance and the PM emissions compliance test required under this paragraph. (iv) PM CPMS exceedances leading to more than four required performance tests in a 12-month process operating period (rolling monthly) constitute a presumptive violation of 40 CFR 63 Subpart LLL (v) The permittee shall determine hourly clinker production by one of two methods: a. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of clinker produced. The system of measuring hourly clinker production must be maintained within +/- 5 percent accuracy, or b. Install, calibrate, maintain, and operate a permanent weigh scale system to measure and record weight rates in tons-mass per hour of the amount of feed to the kiln. The system of measuring feed must be maintained within +/- 5 percent accuracy. Calculate the hourly clinker production rate using a kiln-specific feed to clinker ratio based on reconciled clinker production determined for accounting purposes and recorded feed rates. Update this ratio monthly. Note that if this ratio changes at clinker reconciliation, the permittee shall use the new ratio going forward, but does not have to retroactively change clinker production rates previously estimated. (vi) During each quarter of source operation, the permittee shall determine, record, and maintain a record of the ongoing accuracy of the system of measuring hourly clinker production (or feed mass flow). (vii) If clinker production is measured directly, record the daily clinker production rates; if the kiln feed rates are measured and the clinker 69 production calculated, record the hourly kiln feed and clinker production rates. (viii) The permittee shall develop an emissions monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4) Performance tests for PM shall be repeated every 12 months. Performance tests required every 12 months shall be completed no more than 13 calendar months after the previous performance test (40 CFR 63.1348(b)(1), (2), 40 CFR 63.1349(c), 40 CFR 63.1350(b), (d)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.7.c.2 Recordkeeping: Records and results of monitoring shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.7.c.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test. The permittee shall also comply with the following. (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. (d) For PM performance test reports used to set a PM CPMS operating limit, the electronic submission of the test report shall also include the information specified in 40 CFR 63.1349(b)(1)(vii) and 40 CFR 63.1354(b)(11). 70 Status: In compliance – See status of condition II.B.6.j, regarding the clinker cooler stack test results. II.B.7.d Condition: During periods of startup and shutdown, all dry sorbent and activated carbon systems that control hazardous air pollutants shall be turned on and operating at the time the gas stream at the inlet to the baghouse reaches 300 degrees Fahrenheit (five minute average) during startup. Temperature of the gas stream shall be measured at the inlet of the baghouse every minute. Such injection systems can be turned off during shutdown. Particulate control and all remaining devices that control hazardous air pollutants shall be operational during startup and shutdown. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1343, 40 CFR 63.1348(b)(9)] II.B.7.d.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.7.d.2 Recordkeeping: The permittee shall keep records of the date, time and duration of each startup or shutdown period for any affected source that is subject to a standard during startup or shutdown that differs from the standard applicable at other times, and the quantity of feed and fuel used during the startup or shutdown period. Records demonstrating compliance with this condition shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.7.d.3 Reporting: In addition to the reporting requirements of Section I of this permit, the permittee shall comply with the reporting requirements specified in 40 CFR 63.1354. Status: N/A – The dry sorbent and activated carbon systems are not used on-site. II.B.8 Conditions on Finish Mill: Finish Mill Operations II.B.8.a Condition: Visible emissions shall be no greater than 10 percent opacity during all modes of operation. [Origin: 40 CFR 63 Subpart LLL, DAQE-AN100070027-20]. [40 CFR 63.1343, 40 CFR 63.1345, R307-401-8] II.B.8.a.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350, R307-170, if 71 applicable, and the site-specific monitoring plan required by 40 CFR 63.1350(p). Except for periods of startup and shutdown, monitoring system malfunctions, repairs associated with monitoring system malfunctions, and required monitoring system quality assurance or quality control activities (including, as applicable, calibration checks and required zero and span adjustments), the permittee shall operate the monitoring system and collect data at all required intervals at all times the affected source is operating. The permittee shall not use data recorded during monitoring system startup, shutdown or malfunctions, or repairs associated with monitoring system malfunctions in calculations used to report emissions or operating levels. A monitoring system malfunction is any sudden, infrequent, not reasonably preventable failure of the monitoring system to provide valid data. Monitoring system failures that are caused in part by poor maintenance or careless operation are not malfunctions. The permittee shall use all the data collected during all other periods in assessing the operation of the control device and associated control system. (i) The permittee shall demonstrate compliance using the following monitoring methods and procedures based on the maximum 6-minute average opacity exhibited during the performance test period. Corrective actions shall be initiated within one hour of detecting visible emissions above the applicable limit. The permittee shall also develop an opacity monitoring plan in accordance with paragraph (iv) below. (a) The permittee shall monitor opacity by conducting daily visible emissions observations of the mill sweep and air separator PM control devices (PMCD) on the raw mill or finish mill in accordance with the procedures of Method 22 of appendix A-7 to 40 CFR part 60. The duration of the Method 22 performance test shall be 6 minutes. (b) Within 24 hours of the end of the Method 22 performance test in which visible emissions were observed, the permittee shall conduct a follow up Method 22 performance test of each stack from which visible emissions were observed during the previous Method 22 performance test (c) If visible emissions are observed during the follow-up Method 22 performance test required by paragraph (B) of this section from any stack from which visible emissions were observed during the previous Method 22 performance test required by paragraph (A) of the section, the permittee shall then conduct an opacity test of each stack from which emissions were observed during the follow up Method 22 performance test in accordance with Method 9 of appendix A-4 to 40 CFR part 60. The duration of the Method 9 test shall be 30 minutes (d) If visible emissions are observed during any Method 22 visible emissions test conducted, the permittee shall initiate, within one-hour, the corrective actions specified in the operation and maintenance plan (e) The requirements to conduct daily Method 22 testing under this section do not apply to any specific raw mill or finish mill equipped with a COMS or BLDS (ii) If a COMS is installed in lieu of conducting the daily visible emissions testing, the permittee shall demonstrate compliance using a COMS that it is installed, operated, 72 and maintained in accordance with the following requirements. The COMS shall be installed at the outlet of the PM control device of the raw mill or finish mill and the COMS shall be installed, maintained, calibrated, and operated as required by the general provisions in subpart A of this part and according to PS-1 of appendix B to 40 CFR part 60. (iii) If a bag leak detection system (BLDS) is installed on a raw mill or finish mill in lieu of conducting the daily visible emissions testing, the permittee shall demonstrate compliance using a BLDS that is installed, operated, and maintained in accordance with 40 CFR 63.1350(m)(1) through (m)(4), (m)(10), and (m)(11) (iv) The permittee shall develop an opacity monitoring plan in accordance with 40 CFR 63.1350(p)(1) through (4) and paragraph (p )(5), if applicable. (40 CFR 63.1348(b)(1), (3), 40 CFR 63.1350(f)) The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)) The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. For each existing unit that is equipped with a CMS, the permittee shall maintain the average emissions or the operating parameter values within the operating parameter limits established through performance tests. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)) II.B.8.a.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, 40 CFR 63.1350(p)(5), R307-170, if applicable, and Provision I.S.1 of this permit. II.B.8.a.3 Reporting: In addition to the reporting requirements in Section I of this permit, the permittee shall also comply with the following. (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program, if applicable. The reports are considered prompt notification of 73 permit deviation required in Provision I.S.2.c of this permit, if all information required by Provision I.S.2.c is included in the report Status: In compliance – According to the source, six minute daily visible emission observations (Method 22) are conducted of the raw mills and finish mills. In accordance with Subpart LLL. II.B.8.b Condition: At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1348(d)] II.B.8.b.1 Monitoring: Records required for this permit condition will serve as monitoring. II.B.8.b.2 Recordkeeping: Permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.8.b.3 Reporting: Reports shall be submitted in accordance with Section I and condition II.B.1.a.3(U) of this permit. Status: In compliance – The facility maintains and uses SOPs and their O&M Plan to keep process and control equipment in good working order. Records are maintained electronically and reports are submitted as required. II.B.9 Conditions on MHO: Material handling operations II.B.9.a Condition: Visible emissions shall be no greater than 10 percent opacity. [Origin: 40 CFR 63 Subpart LLL, DAQE-AN100070027-20]. [40 CFR 63.1345, R307-401-8] II.B.9.a.1 Monitoring: The permittee shall demonstrate compliance with the emissions standards and operating limits by using the performance test methods and procedures in 40 CFR 63.1350 and 63.8 for each affected source. The permittee shall monitor and collect data according to 40 CFR 63.1350. The permittee shall demonstrate compliance using the following monitoring methods and 74 procedures. Corrective actions shall be initiated within one hour of detecting visible emissions above the applicable limit. (a) The permittee shall conduct a monthly 10-minute visible emissions test of each affected source in accordance with Method 22 of appendix A-7 to 40 CFR part 60. The performance test shall be conducted while the affected source is in operation (b) If no visible emissions are observed in six consecutive monthly tests for any affected source, the permittee may decrease the frequency of performance testing from monthly to semi-annually for that affected source. If visible emissions are observed during any semi-annual test, the permittee shall resume performance testing of that affected source on a monthly basis and maintain that schedule until no visible emissions are observed in six consecutive monthly tests. (c) If no visible emissions are observed during the semi-annual test for any affected source, the permittee may decrease the frequency of performance testing from semi-annually to annually for that affected source. If visible emissions are observed during any annual performance test, the permittee shall resume performance testing of that affected source on a monthly basis and maintain that schedule until no visible emissions are observed in six consecutive monthly tests. (d) If visible emissions are observed during any Method 22 performance test, of appendix A-7 to 40 CFR part 60, the permittee shall conduct 30 minutes of opacity observations, recorded at 15-second intervals, in accordance with Method 9 of appendix A-4 to 40 CFR part 60 of this chapter. The Method 9 performance test shall begin within 1 hour of any observation of visible emissions. (e) Any totally enclosed conveying system transfer point, regardless of the location of the transfer point is not required to conduct Method 22 visible emissions monitoring under this paragraph. The enclosures for these transfer points shall be operated and maintained as total enclosures on a continuing basis in accordance with the facility operations and maintenance plan. (f) If any partially enclosed or unenclosed conveying system transfer point is located in a building, the permittee shall conduct a Method 22 performance test, of appendix A-7 to 40 CFR part 60, according to the requirements of paragraphs (a) through (d) of this section for each such conveying system transfer point located within the building, or for the building itself, according to paragraph (g) of this section. (g) If visible emissions from a building are monitored, the requirements of paragraphs (a) through (d) of this section apply to the monitoring of the building, and the permittee shall also test visible emissions from each side, roof, and vent of the building for at least 10 minutes. (h) If visible emissions are observed during any Method 22 visible emissions test conducted, the permittee shall initiate, within one-hour, the corrective actions specified in the facility operation and maintenance plan as required in 40 CFR 63.1347. (40 CFR 63.1348(b)(1), (3), 40 CFR 63.1350(f)) 75 The permittee may undertake a change in operations as specified in 40 CFR 63.1348(c). The permittee shall conduct performance tests under conditions based on representative performance of the affected source for the period being tested. The permittee shall make available, upon request, such records as may be necessary to determine the conditions of performance tests. (40 CFR 63.1349(e)). The permittee shall demonstrate compliance on a continuous basis by meeting the requirements of this monitoring condition. Any instance where the permittee fails to comply with the continuous monitoring requirements of this section is a violation. (40 CFR 63.1350(a)). II.B.9.a.2 Recordkeeping: Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.9.a.3 Reporting: (a) Performance test results shall be documented in complete test reports in accordance with 40 CFR 63.1349(a). (b) The permittee shall comply with the reporting provisions of 40 CFR 63.1354(a) and (b) as applicable. (c) The permittee shall comply with the notification provisions of 40 CFR 63.1353. There are no additional reporting requirements for this provision except those specified in Section I of this permit. Status: In compliance – According to the source, ten minute monthly visible emission observations (Method 22) are conducted of the open and partially opened conveyor transfer points. In accordance with Subpart LLL. Regardless of observation results, the monthly tests are continually conducted on a monthly basis. Making on-site testing more stringent than this permit requires. II.B.9.b Condition: At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 CFR 63.1348(d)] II.B.9.b.1 Monitoring: Records required for this permit condition will serve as monitoring. 76 II.B.9.b.2 Recordkeeping: Permittee shall document activities performed to assure proper operation and maintenance. Records shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provision I.S.1 of this permit. II.B.9.b.3 Reporting: Reports shall be submitted in accordance with Section I and condition II.B.1.a.3(U) of this permit. Status: In compliance – The facility maintains and uses SOPs and their O&M Plan to keep process and control equipment in good working order. Records are maintained electronically and reports are submitted as required. II.C Emissions Trading (R307-415-6a(10)) N/A II.D Alternative Operating Scenarios (R307-415-6a(9)) N/A SECTION III: PERMIT SHIELD A permit shield was not granted for any specific requirements. SECTION IV: ACID RAIN PROVISIONS This source is not subject to Title IV. This section is not applicable EMISSION INVENTORY: The 2020 triannual Emissions Inventory was submitted on April 14, 2021. The 2023 triannual emission inventory will be due by April 15, 2024. Holcim’s 2020 Total Emission Inventory Summary: Pollutants Tons/Year PM10 77.99 PM2.5 21.61 SOX 337.46 NOx 1,761.49 VOC 50.86 CO 757.63 NH3 11.34 77 PREVIOUS ENFORCEMENT ACTIONS None within the last five years. COMPLIANCE STATUS & RECOMMENDATIONS: Incompliance with conditions of the Operating Permit #2900001004, dated November 18, 2021, at time of the inspection. HPV STATUS: N/A COMPLIANCE ASSISTANCE: Reviewed the TV permit, annual compliance certifications, six-month monitoring reports, deviation notices, excess emission reports (condition II.B.1.a), and status of construction notice (condition II.B.6.o) with Clinton Badger, the new Plant Environmental Manager during the inspection (November 8 and November 27, 2023) . RECOMMENDATION FOR NEXT INSPECTION: It should be noted that the kiln is taken off-line from the middle of February to the middle of March. This is done once a year to conduct maintenance. Inspect as usual. ATTACHMENTS: VEO Form Correspondence Monthly VEO Records MSS Service Estamate 1/15/24, 10:35 PM State of Utah Mail - Fwd: Holcim Devils Slide Plant https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1782040510928313331&simpl=msg-f:17820405109283133…1/2 Joe Rockwell <jrockwell@utah.gov> Fwd: Holcim Devils Slide Plant 2 messages Clinton Badger <clinton.badger@holcim.com>Wed, Nov 8, 2023 at 4:30 PM To: Joe Rockwell <jrockwell@utah.gov> Joe, I did get some confirmation that the payment was received, and I have been registered for SLEIS. ---------- Forwarded message --------- From: David Beatty <dbeatty@utah.gov> Date: Wed, Nov 8, 2023 at 16:28 Subject: Re: Holcim Devils Slide Plant To: Clinton Badger <clinton.badger@holcim.com> Yes, that payment was received and credited, thanks for checking. On Wed, Nov 8, 2023 at 3:20 PM Clinton Badger <clinton.badger@holcim.com> wrote: Good Day, I just wanted to verify that DAQ received the check that has been mailed in (copy attached)? -- Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. -- David P. Beatty, P.E. Manager | Operating Permits Section Phone: (385) 306-6532 1/15/24, 10:35 PM State of Utah Mail - Fwd: Holcim Devils Slide Plant https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1782040510928313331&simpl=msg-f:17820405109283133…2/2 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Joe Rockwell <jrockwell@utah.gov>Sun, Nov 12, 2023 at 2:36 PM To: Clinton Badger <clinton.badger@holcim.com> Thanks Clinton. Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] 11/12/23, 2:48 PM State of Utah Mail - Air Quality Inspection https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-a:r-13979781553791524&simpl=msg-a:r9154987774753565…1/2 Joe Rockwell <jrockwell@utah.gov> Air Quality Inspection 3 messages Joe Rockwell <jrockwell@utah.gov>Tue, Oct 31, 2023 at 2:14 PM To: "clinton.badger@holcim.com" <clinton.badger@holcim.com> Clint - It was nice talking with you today. Attached is the inspection memo from the last Holcim Air Quality inspection, which was conducted in February 2023. Let me know if you have any questions. See you on November 8th. Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Holcim - Devils Slide - C-1191-23.docx 114K Clinton Badger <clinton.badger@holcim.com>Wed, Nov 8, 2023 at 7:27 AM To: Joe Rockwell <jrockwell@utah.gov> Good morning, I just wanted to pass that the normal exit (111) to the cement plant is closed due to bridge construction, if you are coming from the valley, you have to go up to exit 115 (not exit 112) and then back down adetour give me a call if you have any questions. [Quoted text hidden] Joe Rockwell <jrockwell@utah.gov>Sun, Nov 12, 2023 at 2:48 PM To: Clinton Badger <clinton.badger@holcim.com> Thanks Clinton. Joe Rockwell | Environmental Scientist Phone: 385-226-3738 11/12/23, 2:48 PM State of Utah Mail - Air Quality Inspection https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-a:r-13979781553791524&simpl=msg-a:r9154987774753565…2/2 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] 12/4/23, 11:00 AM State of Utah Mail - SNCR - Holcim Devils' Slide Cement Plant https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784122365856306427&simpl=msg-f:17841223658563064…1/2 Joe Rockwell <jrockwell@utah.gov> SNCR - Holcim Devils' Slide Cement Plant 2 messages Clinton Badger <clinton.badger@holcim.com>Fri, Dec 1, 2023 at 4:01 PM To: jlblack@utah.gov Cc: Joe Rockwell <jrockwell@utah.gov> I wanted to update you on the status of the SNCR at the Holcim Devil's Slide Cement Plant. We have not yet started construction on the SNCR project for devil's slide as laid out in our Title V permit II.B.6.o, I realize this A.O. is invalid. We are awaiting a new plant manager in order to move forward with this project (plant manager position is currently vacant), by the time we decide on the direction we will have to go through a separate approval process. We have had some previous quotes that we will be having updated as well as looking at other alternatives and technology that could provide the same benefit by different means. Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. Joe Rockwell <jrockwell@utah.gov>Mon, Dec 4, 2023 at 10:54 AM To: Clinton Badger <clinton.badger@holcim.com> Thank you for the SNCR status email. Please send a hardcopy SNCR construction status notice to the DAQ. Thanks Again, Joe Rockwell | Environmental Scientist Phone: 385-226-3738 12/4/23, 11:00 AM State of Utah Mail - SNCR - Holcim Devils' Slide Cement Plant https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784122365856306427&simpl=msg-f:17841223658563064…2/2 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] 1/15/24, 10:39 PM State of Utah Mail - Inspection Reports https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-a:r456767180316055641&simpl=msg-a:r988867012311546…1/2 Joe Rockwell <jrockwell@utah.gov> Inspection Reports 2 messages Joe Rockwell <jrockwell@utah.gov>Fri, Dec 22, 2023 at 4:49 PM To: "clinton.badger@holcim.com" <clinton.badger@holcim.com> Hi Clinton - Never received the reports that we discussed during the Holcim inspection. You said you walked them into the DAQ on Nov 30 or Dec 1. Please call or email me. Thank You, Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Clinton Badger <clinton.badger@holcim.com>Tue, Jan 2, 2024 at 9:29 AM To: Joe Rockwell <jrockwell@utah.gov> Joe, Just catching up from some time off, sorry I missed you. I walked them all in on Friday 1 DEC, gave them to the DAQ Desk after being buzzed in (I made sure it was DAQ office). Have you received them yet? They were all contained in a manilla envelope I believe. I can forward you some scanned versions if needed. [Quoted text hidden] -- Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com 1/15/24, 10:39 PM State of Utah Mail - Inspection Reports https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-a:r456767180316055641&simpl=msg-a:r988867012311546…2/2 This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. 1/15/24, 10:40 PM State of Utah Mail - Air Reports https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1787177037557750189&simpl=msg-f:17871770375577501…1/2 Joe Rockwell <jrockwell@utah.gov> Air Reports 2 messages Clinton Badger <clinton.badger@holcim.com>Thu, Jan 4, 2024 at 9:13 AM To: Joe Rockwell <jrockwell@utah.gov> Good morning Joe, I just dropped off all four reports to the DAQ front office 4th floor and had them stamped received, I left one copy at the front and retained a copy for myself, when I get back to the office, I can scan them in and send them over to you with the received stamp. Just wanted to give you an update. Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. Joe Rockwell <jrockwell@utah.gov>Thu, Jan 4, 2024 at 2:59 PM To: Clinton Badger <clinton.badger@holcim.com> Cc: "mark.miller@holcim.com" <mark.miller@holcim.com> Awesome. Thank you for dropping the reports off today, at the DAQ. Look forward to your email with the stamped reports. Thanks Again, Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 1/15/24, 10:40 PM State of Utah Mail - Air Reports https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1787177037557750189&simpl=msg-f:17871770375577501…2/2 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] 12/4/23, 10:56 AM State of Utah Mail - DAQ Air Inspection Follow up https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784097607538292952&simpl=msg-f:17840976075382929…1/3 Joe Rockwell <jrockwell@utah.gov> DAQ Air Inspection Follow up 4 messages Clinton Badger <clinton.badger@holcim.com>Fri, Dec 1, 2023 at 9:27 AM To: Joe Rockwell <jrockwell@utah.gov> Thank you again for all of your insight and attention during our inspection. Please see attached documents to demonstrate records of VEMs. Some of them are done at the quarry and kept in the quarry office. II.B.3.a: Visible fugitive dust emissions shall be no greater than 20 percent opacity from haul road traffic and Mobile equipment in operational areas. See attachment -1 VEMs II.B.3.b: Visible emissions shall be no greater than 20 percent opacity from stockpiles. See attachment - 1 VEMs II.B.3.b: Visible emissions shall be no greater than 10 percent opacity from the drill rig baghouse. See attachment 1 - VEMs II.B.4.a: Visible emissions shall be no greater than 15 percent opacity from the crusher. See attachment 1 - VEMs II.B.4.b: Visible emissions shall be no greater than 7 percent opacity from baghouse stacks. See attachment 2 - Method 22 400 Series II.B.4.d: Visible emissions shall be no greater than 10 percent opacity for fugitive emissions from transfer points on belt conveyors or any other Subpart OOO affected facility See attachment 1 - VEMs Please let me know if you have any additional questions, I will be dropping off the revised reports today. Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. 12/4/23, 10:56 AM State of Utah Mail - DAQ Air Inspection Follow up https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784097607538292952&simpl=msg-f:17840976075382929…2/3 2 attachments VEMs for Haul Road Traffic, Stockpiles, Drill Rig Baghouse, Crusher and Transfer Points.pdf 4612K M22 Inspection 400 Series (Baghouse).pdf 3551K Joe Rockwell <jrockwell@utah.gov>Fri, Dec 1, 2023 at 12:18 PM To: Clinton Badger <clinton.badger@holcim.com> Hey Clint - Thank you for the records. Were you able to walk in the reports that were discussed on November 27th? Thanks Again, Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] Clinton Badger <clinton.badger@holcim.com>Fri, Dec 1, 2023 at 2:09 PM To: Joe Rockwell <jrockwell@utah.gov> Sorry I missed your call, yes, I was able to walk them in earlier. Thanks again. [Quoted text hidden] Joe Rockwell <jrockwell@utah.gov>Fri, Dec 1, 2023 at 4:45 PM To: Clinton Badger <clinton.badger@holcim.com> Thank You! Joe Rockwell | Environmental Scientist 12/4/23, 10:56 AM State of Utah Mail - DAQ Air Inspection Follow up https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784097607538292952&simpl=msg-f:17840976075382929…3/3 Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] 12/4/23, 11:02 AM State of Utah Mail - DAQ Air Inspection Follow up https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784124275171563340&simpl=msg-f:17841242751715633…1/2 Joe Rockwell <jrockwell@utah.gov> DAQ Air Inspection Follow up 2 messages Clinton Badger <clinton.badger@holcim.com>Fri, Dec 1, 2023 at 4:31 PM To: Joe Rockwell <jrockwell@utah.gov> Joe, For A/C and recycling we utilize MSS as needed, PO 4501752183, MSS 4/112023 is the most recent one I can find (attached). In the past e have used Robert Brierly (onsite employee) but I am trying to ascertain his certifications and recency. -- Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. MSS Estimate AC P02352_Service_Repair_Estimate_04112023_20231201232443.269_X.pdf 186K Joe Rockwell <jrockwell@utah.gov>Mon, Dec 4, 2023 at 10:55 AM To: Clinton Badger <clinton.badger@holcim.com> Thanks Clint. Joe Rockwell | Environmental Scientist Phone: 385-226-3738 195 North 1950 West, Salt Lake City, UT 84116 12/4/23, 11:02 AM State of Utah Mail - DAQ Air Inspection Follow up https://mail.google.com/mail/u/0/?ik=391b7b8965&view=pt&search=all&permthid=thread-f:1784124275171563340&simpl=msg-f:17841242751715633…2/2 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. [Quoted text hidden] Service Estimate Company Proposal Date: 4/11/2023 MSS Proposal Number: P02352 1057 S 700 W Salt Lake City, UT 84075 Ph: 801-428-0242 Fax: 801-924-8583 Bill To Identity Agreement Location Holcim 6055 Croydon Road Morgan, Utah 84050 James Rowe Holcim 6055 Croydon Road Morgan, Utah 84050 James Rowe Critical service needed 4/11/23 Proposal to troubleshoot A/C for Physical Test Lab. ;ϰͿ,ŽƵƌƐŽĨůĂďŽƌΨϲϰϴ͘ϬϬ Truck charge $ 60.00 Please note: price proposed includes labor listed only. Will evaluate and submit for a change order if additional labor ŽƌƉĂƌƚƐĂƌĞĨŽƵŶĚƚŽďĞƌĞƋƵŝƌĞĚ͘  OUR PRICE FOR THIS PROPOSAL IS .................................................................................................$ 708.00 Upon execution as provided below, this agreement shall become a binding and enforceable agreement against both parties hereto. Customer, by execution of this Agreement, acknowledges that they have authority to enter into this Agreement. Contractor Customer Signature (Authorized Representative) Sabrina Lupo Signature (Authorized Representative) Name (Print/ Type) 801-428-0242 Name (Print/ Type) Phone 4/11/2023 Title Date Date PO#