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HomeMy WebLinkAboutDAQ-2024-0042781 DAQC-047-24 Site ID 10007 (B2) MEMORANDUM TO: FILE – HOLCIM (US) INC. – Devil’s Slide Plant THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Joe Rockwell, Environmental Scientist DATE: January 15, 2024 SUBJECT: Title V Annual Compliance Certification Receipt/Review, FRS ID # UT0000004902900001 REPORT RECEIVED/ DUE DATE: February 6, 2023/July 30, 2023 Revised report received January 4, 2024. TITLE V PERMIT #: 2900001004 DATE OF LAST PERMIT REVISION: March 25, 2022 CERTIFICATION PERIOD: July 1, 2022 – June 30, 2023 FACILITY REPORTED COMPLIANCE STATUS: Continuous REPORT EVALUATION: • Was report submitted on time? Yes • Did report identify status of compliance for each condition? Yes • Was compliance status marked as continuous/intermittent for each condition? Yes • Did report identify method used to determine compliance with each condition? Yes • Was report signed and properly certified by responsible official? Yes • Were exceedances/excursions reported? No • Were deviations reported? No CURRENT RECOMMENDATION: The revised report appears to meet the requirements of Title V operating permit condition I.L. After, the deviations, regarding conditions I.B and II.B.8.a, were changed to continuous and the report period was corrected to July 1, 2022 – June 30, 2023. The revised report was received on January 4, 2024. The revised report is considered to have been received on the same date as the initial report, February 6, 2023. ATTACHMENTS: The initial and revised Annual Compliance Certification Reports. f, HoLcrM State of Utah Division of Air Quality 195 North 1950 West P.O. Box 1W2O Salt Lake City, Utah, 84114-4820 Holc*n (US)lnc. 6055 E. Crcydon Rd. Morgan, Utah 84050 UTAH DEPARTMENT OF ENVIRONMENTAL OUALITY JAil !, ';t,',-t, \to",-rd Delivered DIVISION OF AIR QUALITY Phone 801 829 6421 wttw.holdm.corn/us July 28,2A23 Re: Title V Annual Compliane Certification (July 1 2022 to June 30,2023\ and Semi-annual Compliance Report (January 1,2023 to June 30, 2023) Enclosed is the Revised Title V Annual Compliance Certification and Revised Semi-annual Compliance Report for the Holcim (US) lnc. Devil's Slide facility in Morgan, Utah. lf you have any questions, please contact Clint Badger at 801€29-2122or clinton. badger@holcim.com Weston Fry, lnterim Plant Manager Holcim (US) lnc. Devil's Slide Plant 6055 East Croydon Road Morgan, Utah 84050 801-8296821 CC: Environmental Protection Agency, Region Vlll Office of Enforcement, Gompliance and Environmental Justice (mall code SENF) 1595 Wynkoop Street Denver, CO80202-1129 REVIEWED Initials: Date: Jan 15, 2024Compliance Status: OKFile #: 10007 (B2)Comment: Revised to indicate correct report period and no deviations regarding permit conditions I.B and II.B.8.a. ffi;.::::>-"-- I iI L,tlt -42024 TO: Executive Secretary, Utah Air Quality Board FROM: Holcim (US) Inc. Devil's Slide Plant DIVISION OF AIR OIJAI.ITY RE: Semi-annual Motritoring Report rnd Annual Title V Compliance Certification for Permit # 2900001004 (Revised ) DATE July 28,2023 In accordance with Operating Permit Provision l.L. and Utah Administrative Code (UAC) R307-415-6c(5), the following compliance certification is submitl Compliance report from July 1,2022to 1we30,2023 The must be consecutive to the last certification. and cannot cover more than one year. Be sure to submit by the 30 .8.A/as the source operated in compliance with he operating permit? Leview subsequent eports and permit :onditions Oontinuous fhis provision could be read to mean that rny instance of a deviation or excursion dentified in this report automatically makes :ompliance with this requir€ment ntermittent. However, this goneric :ondition is redundant to other, mor€ rpecific requirements of the permit and Joes not croate additional substantive €quirements. Nonetheless, we are 'eporting intermittent compliance here to rnsure a full disclosure. c.3 Did the permittee fumish information requested ry the Executive SecretaqP \o roquests 0ontinuous G.1 Did the permittee pay the annual emission fee?rayrnent Oale 081'l'l 12023 lheck #1600014546,14 Sontinuous G.2 /Vas the Fee paid on Time -ayment uale uu 1't I zuzS lheck #16000145116114 Continuous .K.,Vere all application forms, reports and :ertifications submitted pursuant to the permit rroperly certified by a responsible official? rlant Manager (signatur€) s the responsible official. Sontinuous .1.1 )id the permittee submit this compliance lertification complete & on time? nformation sent with :racking number enabled. ]ertification noted as €ceived on time. Sontinuous .L.2 Did the permittee also send all compliance rertifications to EPA? nformation sent with :racking number enabled. :ertification not6d as eceived on time. 3ontinuous .S.1.a Did the permittee properly retain all records 'equired by the permit? l,ecords on file in the rarious plant offices. Sontinuous All reports referenced are kept at the plant ;ite. .s.'l.b Did the permittee include all applicable nformation in records of monitoring required ry the permit? lecords on Iils in th€ rarious plant offices. 0ontinuous All reports referenced are kept at the plant site. .S.2.a Did the p€rmittoe submit monitoring reports every six months, or more frequently if specified in Section ll, and were all instances of deviation from permit r€quirements clearly identified in the monitoring reports? {epons suomrneo ev6ry o nonths by July 30, and January 30 each year. Continuous .s.2.b All reports will be certified by a responsible rfficial Records on file & sent to UDAO Continuous 5.2.C Did the permittee promptly notify the Executive Secretary of all deviations from permit requirements? Deviation reports filed as required, k€pt on site. Continuous 1 of15 t.u Did the permittee submii the emissions inventory required by R307-150 in accordance with the requirements of that rule? (This covers R307-150, 155 and 158 if listed in permit) S02 Emissions summary ;ubmitted on April '17, 2023. .;ontinuous 2of 15 REVIEWED Initials: Date: Jan 15, 2024Compliance Status: OKFile #: 10007 (B2)Comment: Revised to indicate correct report period and no deviations regarding permit conditions I.B and II.B.8.a. ll.B.1.a :or each affected emission unit subject to 40 3FR 63 Subpart LLL, the permittee shall rrepare a written operation and maintenance .O & M) plan in accordance with 40 CFR )3.1347 (a). The plan shall include the bllowing information. ,lan covers all affected ]mission units and is on ile at th€ plant )nvironmental office. 0ontinuous ll.B.1.a. (1)rrocedures for proper operation and naintenance of the affected source and air )ollution control devices in older to meet tho 3mission and operating limits in 40 CFR ,3.1 347(a). The O & M Plan shall address reriods of startup and shutdown. Plan includes procedures for operation and maintenance of affected sources and air pollution control devices, and addresses periods of startup and shutdown. The Plan is kept and maintainod in the plant environmental office. Continuous l.B.'1.a. (2',Oonective actions to be taken when required cy 40 CFR 63.1350 (0(3). Sorrective actions, if any, are on file in the Plant Maintenance s)rstem. Continuous 1.B.1.a.(3)Procedures to be used during an inspection ol the compononts of the combustion system of th€ inline kiln/raw mill at least once per year. Procedures are outlined in lhe O&M Plan and records rf the combustion system nspection kept on file in the plant environmental cffice. Last inspection was 3onducted on O4l 1 212O23. 11.8.1.a.2 Records demonstrating compliance with this condition shall be maintained in accordance with 40 CFR 63.1355, Table 1 to 40 CFR 63 Subpart LLL-Applicability of General Provisions, and Provislon 1.S.1 of this permit. :il6s are maintained onsite br a minimum of 5 years in nper and electronic brmats. lontinuous 11.8.1.a.3(/ w) ln addition to the requirements in Section lof this p€rmit, one summary repo( shall be submitted semiannually within 60 days of the reporting period for the hazardous air pollutants monitored at each affected source. The summary report shall be entitled 'Summary Report - Gaseous and Opacity Excess Emission and Continuous Monitoring System Performance' and contain following information (see permit) leports submitted every 6 nonths by August 30, and :ebruary 28 each year via )EDRI. lontinuous 11.B.1.a.3(X ) (X) Within 60 days after the date of completing each performance evaluation or test, as defined in 40 CFR 63.2, conducted to demonstrate compliance with any standard covered by 40 CFR 63 Subpart LLL, the permittee shall submit the relative accuracy test audit data and performance test data, except opacity data, to the EPA by successfully submitting the data electronically via CEDRI and by using the Electronic Reporting Tool (ERT) (see https ://www.epa.gov/electronic-reporting-air- emissions/electronic-reporting-toolert). For any performance evaluations with no corresponding RATA pollutants listed on the ERT website, results of the performance evaluation shall be submitted to the Administrator at the appropriate address listed in 40 CFR 63.13. (40 CFR 63.1354(bX11)) )ata to be submitted within i0 days of completing >erformance test. lontinuous 3of15 ll.B.'l.a.3(Y ) (Y) For PM performance test reports used to set a PM CPMS operating limit, the electronic submission of the test report shall also include the make and model of the PM CPMS instrument, serial number of the instrument, analytical principle of the instrument (e.9. beta attenuation), span of the instruments primary analytical range, milliamp value equivalent to the instrument zero output, technique by which this zero value was determined, and the average milliamp signals corresponding to each PM compliance test run. (40 CFR 63.1354(bX1 l Xii)) PM performance tests nclude required nformation. lontinuous r.B.1.b Unless otherwise specified in this permit, at all times, including periods of startup, shutdown, and malfunction, the permittee shall, to the extent practicable, maintain and operate any permitted plant equipment, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection ofthe source. [Origin: DAQE-AN1 00070031 -22]. [40 CFR 60.11(d), R307401-BI Operations and maintenance records are kept onsite in SAP. Continuous ll.B.1.c All paved / unpaved roads and other unpaved operational areas that are used by mobile equipment shall be water sprayed and/or chemically treated and or swept using a mobile sweeperto control fugitive dust. The application of water or chemical treatment shall be of sufficient frequency and quantity to maintain a surface material in a damp/moist condition unless the temperature is below freezing. The mobile sweeper shall operate as necessary to control visible fugitive dust emissions from paved surfaces. [Origin DAQE. AN01 00070031 -22), 1R307 401 -8, R307-205-71 Logbook of date and type of control, number of treatments, rates, precipitation received, time of day treatments are made, and quantity kept in data historian system. Temperature information provided by operational software / intemet. Continuous 4of15 [.8.1.d l-he permittee shall comply with the applicable equirements for servicing of motor vehicle air ronditioners pursuant to 40 CFR 82, Subpart B .Servicing of Motor Vehicle Air Conditioners. prigin: 40 CFR 821. [40 CFR 82.30(b)] Work orders maintained in the Maintenance SAP system. 0ontinuous Licensed operator and equipment work from the Quarry office. lndividual records kept at that location. ll.B.1.e Ihe permittee shall comply with the applicable equirements for the recycling and emission 'eduction for class I and class ll refrigerants )ursuant to 40 CFR 82 Subpart F - Recycling rnd Emissions Reduction. [40 CFR 821. 440 ;FR 82.1 50(b)I Maintenance contracts, work orders and records of maintenance of class refrigerants maintained in the Maintenance SAP system. Continuous il.8.1.f The permittee shall install and operate baghouse dust collectors at all conveyor transfer points at the following affected emission units: Crusher: lmpact Crusher & Conveying Operations, Coal: Coal Milling, Processing & Conveying, and RawMealPrep: Raw Meal Preparation System. The collectors shall operate whenever dry conditions wanant or as determined necessary by the Director. [Origin: DAQE-AN10007003'1 -22]. [R307-401- 8l q visual opacity survey is :ondubted. Records naintained at the -'nvi ronmental office. Sontinuous l.B.1.g Mining operations and transporting of materials 'rom the mine to the plant shall be limited to letween 5:00 a.m. and 8:00 p.m. each day. .Origin: DAQE-AN01 00070031-221. [R307-401 3l Records maintained on the ..quipment logbook 0ontinuous Records on file in the quarry database LB.1.h qll PM10 Stack emission releases shall be rented vertically without any restriction to lpward momentum at or beyond the stack rpening. [Origin: DAQE-AN0100070027-20]. 'R307-401-8I Stack release points nodified to vertical Jischarge points, fall of 2006. Nofurtherstacks rave been added. Sontinuous 5of15 - il.8.1.i Visible emissions from abrasive blasting operations shall not exceed 40% opacity, except for an aggregate period of three minutes in any one hour. [Orisin: R307-206]. [R307-2064] {o abEsr )lace in tl rriod per rcrk orde Iherefore o Dlastrng tooK r reporting maintenance s and contracts. no VEOs uiere rd. ;ontinuous ll.B.2.a For the 755 HP generator: The emergency engine shall not operate on site for more than I 00 hours per calendar year for maintenance checks and readiness testing. The engine may be operated for up to 50 hours per calendar loar in non€mergency situations. Any op€ration in non€mergency situations shall be count€d as part of ths 1 00 hours per calendar year for maintenance and testing. There is no time limit on the use of the engine during emergencies. lOrigin: DAQE- ANI 00070031 -221. [R307401 €] Records c ocated in fnvironmr I operation are lhe intaloffice Continuous l.B.2.b For both the 755 HP and 166 HP generators: Visible emissions shall be no greater than 10 percent opacity. [Origin: DAQE-AN100070027 201. [R307401-8] -og book rours kep pf operation f with the I Additional log ienvironmental !^'.'.::,.,ro- "^., Continuous (ept in th( rffice for r )pacity dr :onsecuti' lave occl lil;;;;",; fe operations h€d. l.B.2.c l-he permittee shall comply with the following )perating limitations at all times for the 166 Hp tmamahav daneEl6r No condil f th€ se( )n - introductior ion Continuous l.B.2.c(1)lhe permittee shall operate the affected 'mission unit according to the requirements in 10 cFR 63.6640(f) -og or ho in file to ,vith the s rs of operation row compliance ction listed. Continuous t.B.2.c(2)lhe permittee shall meet the following equirements at all times, except during reriods of startup: Maintena Mth the € ce report on file )ctrical and ntal ts. Continuous )p€ration or annually, whichever comes first; ). lnspect air cleaner every 1,000 hours of )peration or annually, whichever comes first; :. lnspect all hoses and belts every 500 hours rf operation or annually, whichever comes first, rnd replace as necessary. )uring periods of startup, the permittee shall ninimize the engine's time spent at idle and ninimize the engine's startup time to a period reeded for appropriate and safe loading of the )ngine, not to exceed 30 minutes, after which iime the non-startup emission limitations apply. 6of15 ll.B.2.c(3)The permittee shall comply with the applicable general provisions in 40 CFR 63. t -15 as identified in Table 8 of 40 CFR 63 Subpart 7777.l$ngin: 40 CFR 63 SubpanZTfA. 140 CFR 63.6595(a)(1), 40 CFR 63.6602, 40 cFR 63.6605(a), 40 CFR 63.6625(h), 40 CFR 63.6640(f), 40 CFR 63.6665, 40 CFR 63 Subparl7272 Table 2c, 40 CFR 63 Subpart 7777 Table 81 {our Logs, maintenance nspections,and data ecorded in the plant naintenance system ]ontinuous il.8.2.d At all times the permittee shall operate and maintain the 166 Hp emergency generator, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. The general duty to minimize emissions does not require the permittee to make any further efforts to reduce emissions if levels required by this standard have been achieved. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subparl7zZl. [40 CFR 63.65e5(a)(1), a0 cFR 63.6605(b)l 'lours of oporation and naintenance inspections rn file. lontinuous ll.B.2.e For both the 755 HP and the '166 HP generators: The permittee shall only use diesel fuel (e.9. fuel oil #1, #2, or diesel fuel oil additives) as fuel in the emergency generators. All diesel fuel combusted in the emergency engines shall meet a sulfur content of 15 ppm or less. [Origin: DAQE-AN100070031- 221. [R307401-8] )iesel records maintained n Environmental ffice & rbtained from )rocurement Department. Continuous 7ot15 ll.B.3.a y'isible emissions shall be no greater than 20 rercent opacity from haul roads & operational rreas used by mobile equipment. [Origin: )AQE-ANl 00070031 -22). [R307-205, R307- r01-8I A visual oliacity survey (6- points along the roadway) is conductld monthly. Records Taintained at the quarry offi{e and environm*ltal oftice. lontinuous il.8.3.b y'isible emissions shall be no greater than 20 rercent from stockpiles. [Origin: DAQE- \Nl 00070031 -221. [R307-205, R307401 {] A visual oilacity survey is conducted] monthly. Records nlaintained at the quarry offi{e and environm*ltal offic€. )ontinuous ll.B.3.c y'isible emissions shall be no greater than ',l0 rercent opacity from drill rig baghouse [Origin: )AOE-ANl 0007003't -221. [R307401 -8] A visual of,acity survey is conducted monthly. Records rnaintained at the quarry offi$e and environmefrta I office. )ontinuous ll.B.4.a y'isible emissions shall be no greaterthan 15 rercent opacity from the crusher. [Origin: 40 )FR 60 Subpart OOO, DAQE-AN100070031- 221. [40 CFR 60.672(b), R307-401-8] A visual ofacity survey is conducted monthly. Records rtaintained at the quarry offile and environmgntal office. lontinuous lt.B.4.b y'isible emissions shall be no greater than 7 A visual o facity survey is lontinuous prigin:40 CFR 60 Subpart OOOI. [40 CFR i0.672(a)l Records quarry offi taintained at the te and fl.ts.4.C Permiuoe shall install water sprays to control fugitive emissions in the crusher dump pocket. The sprays shall operate whenever dry A visual opacity survey is conducted monthly. Records at the quarry and al office. ]ontinuous v bythe Executive Secretary. Sprays shall not be required to operate during periods of freezing temperatures. [Origin: DAQE- AN'1 00070031 -221. [R307401 -8] l.B.4.d y'isible emissions shall be no greater than 10 A visual o1 facity survey is lontinuous ,ransfer points on belt conveyors or any other Subpart OOO affected facility. [40 CFR 60 iubpart OOOI. [40 CFR 60.672(b)] Records quarry offi taintained at the ;e and t.ts.4.e :missions of particulate matter (PM) shall be ro greater than 0.05 g/dscm (0.022 gr/dscf) 'rom baghouse stacks. [Origin:40 CFR 60 iubpart OOOI. [40 CFR 60.672(aI Test condf,rcted week of July'17, 2023. Previous test was i{ compliance with the lihits, awaiting test resultb. lontinuous Test conducted May 20't9 with a frequency of once every 5 years - Previous Report sent to the state, 2023 Report will be sent sent to the State upon reciept. 1.8.4.e.3 lhe results of stack testing shall be submitted o the Director within 60 days of completion of :he testing. Reports shall clearly identify 'esults as compared to permit limits and ndicate compliance status. Reports shall be submitted in accordance with 40 CFR 60.676(f and as specified in Section I of this permit. Stack tesB submitted to Director rafthin 60 days of completiolt of testing. ]ontinuous Previous reports s€nt to State 8of15 emissions shall be no great€r than opacity. lOrigin: 40 CFR 60 Subpart Y at! tvuv, vvo t- [40 CFR 60.254(a), R307401 {] 9of15 ir l ll.B.6.a lhe sulfur content of any coal or mixture of :oals bumed in the kiln shall not exceed 1.0 lb ;ulfur per MMBTUs of heat input. The sulfur )ontent of any fuel oil bumed in the kiln shall rot exceed 0.85 lbs sulfur per million gross lTUs heat input. [Origin: DAQE- \Nl 00070031 -22, R307-203-11. [R307-20]1, 1307401-8I Records o content ar Environmr I coal sulfur , kopt in th€ rntal Office. Continuous il.8.6.b imissions of SO2 shall be no groater than 475 bs./hr. on a rolling 24-hour average and 457 ons/12 RA. [Origin: DAQE-AN100070031-22]. 'R307-40141 MOnrtor rn certified. I Last RAT/ Iafleo. KAtA )ata collected. ldale July2022 Continuous Test results on site and submifted to the State, No exceedances. See EER report for quarterly information. ll.B.6.c imissions of CO shall be no greater than 438 bs./hr. [Origin: DAQE-ANI 00070031-221. ,R3074014I Test comr 2022. leted 2OJuly lontinuous il.B.6.d Emissions of NOX shall be no greater than 1 ,817 tons per rolling 12 month total. [Origin: DAQE-AN1 00070031 -221. [R307401 -8] UEM OAI€ monlh rol in the Pla system. I CGA perf and quarl RATAtes 2022. ogs and 12- rg average kept tcomputer ATA tests and rmed annually rly respectively. conducted July ]ontinuous RATA completed successfully July 2022. ll.B.6.e lhe Permittee shall use only the fuels listed in ,he permit. [Origin: DAQE-ANI00070031-221. ,R3074014I The list 01 maintaine productio available unit office 'uets us90 on the reports t the business ]ontinuous t.B.6.f lhe Permittee shall not oxc€ed the parameters isted in this condition for the use of fuel oil. prigin: DAQE-AN10007003't-221. [R307401- ll FUel oil ni during thi Productio fuels avai business ; not b6en used period. reports of other rble at the ffice. lontinuous ll.B.6.g \s part of demonstration of compliance with :he dioxinlfuran emission limitations in this rermit, the permittee shall operate the kiln ;uch that the temperature of the gas at the Temperatr PMCD's, lre prollles of Dalibration d/or replacemenl p probes i Annual fr inspection of I equipment lin the last ?o21. I monitoring lr Semi-Annual \1H2022. )ontinuous rgPUr of the tem PMCD) and alkali bypass PMCD, if lpplicable, does not exceed the applicable emperature limits (for both raw mill operating rnd not operating as determined and )stablished in accordance with 40 CFR i3.1 349(bX3Xiv) except during periods of ;tartup/shutdown when the temperature limit nay be exceeded by no more than 10 percent. lhe permittee shall conduct an inspection of :he components of the combustion system of rach kiln or in-line-kiln/raw mill at least onco )er year. [Origin: 40 CFR 63 Subpart LLL]. 40 CFR 63.1 346(a), 40 CFR 63.1 346(b)l combustio the burnin completeo quarter of Continuou reported fr Report for t.B.6.h lmissions of Dioxins/Furans (D/F) shall be no lreater than 0.2 ng/dscm (TEQ) on a dry basis ronected to 7 percent ox)€en during normal I est conc of Januar prior notif Eted th6 wBek 3',t,2021. Au ations sent to :ordingly. D/F again July 17- ,port will be senl lontinuous JPETAUUTT, I Urs qYgrAUg r9rrrl nlet to the first PM control device (fabric filter )r electrostatic precipitator) during the D/F )erformance test is 400 degrees F or less this imit is changed to 0.40 ng/dscm (TEQ). was teste 21 2023, upon reci 10 of 15 t.B.6.i At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipm6nt and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 cFR 63.1348(d)] SAP maintenance plans, epairs, and inspection ecords on file. Visible smissions monitoring as ,vell as compliance nonitoring available. Continuous 8.6 j Combined PM emissions from the in-line kiln/raw mill and the alkali bypass stack shall be no greater than 0.07 lb/ton clinker during normal operation. This condition applies on and after the compliance date specified in 40 CFR 63.1343. [Origin: 40 CFR 63 Subpart LLLI. [40 CFR Performance testing :onducted July 2O22. T esl 'eport and PM CPMS ndicated compliance. Continuous t.B.6.k Emissions of mercury shall be no greater than 55 lb/MM tons clinker based on a rolling 30- day average during normal operation. The 30- day period means 30 consecutive kiln operating days excluding periods of startup and shutdown. 3EMs installed, RATA :ested, QGAs conducted, }EM data logs kept in )AS computer system. Gontinuous {g RATA testing completed 712012022 t.B.6.t Emissions of total hydrocarbon (THC) shall be no greater than 24 ppmvd, on a dry basis, measured as propane, corrected to 7 percent oxygen, based on a rolling 30day average during normal operation. The 30day period means 30 consecutive kiln operating days excluding periods of startup and shutdown. Any source subject to the 24 ppmvd THC limit may elect to meet an alternative limit of '12 ppmvd for total organic HAPS. SHAP performance test ronducted February2021. lEMs installed, RATA :ested, CGAs conducted, ]EM data logs kept in )AS computer system. Continuous l.B.6.m Emissions of HCI shall be no greater than 3 ppmvd, on a dry basis, corrected to 7 percent oxygen, during normal operation. lf using a CEMS to determine compliance with the HCI standard, this standard is based on a rolling 30 day average. The 30iay period means 30 consecutive kiln operating days excluding periods of startup and shutdown. lCl spike test conducted )5t17t2023. 0ontinuous l.B.6.n )uring periods of startup and shutdown, the )ermittee shall meet the requirements listed in i1 ) through (3). \ll records, reports and rrocess conditions are naintained on file or in the :lant data historian ;ystem. 30ntinuous l.B.6.n(1))uring startup the permittee shall use any one )r combination of the following clean fuels: ratural gas, synthetic natural gas, propane, listillate oil, synthesis gas (syngas), and ultra- ow sulfur diesel (ULSD) until the kiln reaches r temperature of 1200 degrees Fahrenheit. \ll fuel records and rrocess conditions are naintained in the plant iata historian system. Sontinuous 1'l of 15 ll.B.6.n(2)Combustion of the primary kiln fuel may commence once the kiln temperature reaches 1 200 degrees Fahrenheit. \ll procesg conditions are naintained in the plant lata historian system. lontinuous ll.B.6.n(3)All dry sorbent and activated carbon systems that control hazardous air pollutants shall be tumed on and operating at the time the gas stream at the inlet to the baghouse reaches 300 degrees Fahrenheit (five minute average) during startup. Temperature of the gas stream is to be measured at the inlet of the baghouse every minute. Such injection systems can be tumed off during shutdown. Particulate control and all remaining devices that control hazardous air pollutants shall be operational durinq startup and shutdown. \ll process and monitoring ronditions are maintained n the plant data historian lnd the DAS computer ;ystem. 30ntinuous ll.B.6.o By Seplember 10, 2023, the permittee shall submit documentation to the Director on the status of construction of the SNCR system. The referenced approval order (AO) may become invalid if construction is not commenced by September 10,2023 or il construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [Origin: DAQE- AN1 00070031 -22, R307401 -1 81. Facility ha8 not constructed SNCR. Therefore, no documentation has been submitted to the Director. lontinuous 12 of 15 930,000 short tons per rolling 12 month total. lOrigin: DAQE-ANO1 00070024-081. [R307- At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Oetermination of whether such operation and maintenance procedures are being used will be based on information available to the Oirector which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLL]. [40 cFR 63.1348(d)] Maintenance records maintenance work order system, inspections Continuous Emissions of PM shall be no greater than 0.07 clinker during normal operation testing conducted the oI July 19-21,2022 approved Method to SSOL. Protocols, startup and shutdown, all dry and activated carbon systems that hazardous air pollutants shall be tumed and operating at the time the gas stream at inlet to the baghouse reaches 300 degrees ahrenheit (five minute average) during Temperature of the gas stream shall measured at the inlet of the baghouse . Such injection systems can be tumed during shutdown. Particulate control and all devices that control hazardous air shall be operational during startup shutdown. [Origin: 40 CFR 63 Subpart . [40 cFR 63.1 343, 40 CFR 63.1 348(bX9)] process and monitoring are maintained the plant data historian the OAS computer [.8.7.d emissions shall be no greater than 10 opacity during all modes of operation 40 CFR 63 Subpart LLLI. DAQE- 1700031 -221. [40 CFR 63.1 34340 CFR 1345, R307401-81 13 of 15 [.8.8.b At all times the pennittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, review of operation and maintenance procedures, revier ofoperation and maintenance records, and inspection of the sourco. [Origin: 40 CFR 63 Subpart LLLI. [40 CFR 63.1348(d)] SAP mainfenance plans, repairs, and inspections records on file. Visible emissions monitoring as well as compliance monitoring available. Continuous ll.B.9.a Visible emissions shall be no greater than 10 percent opacity. [Origin: 40 CFR 63 Subpart LLL, DAOE-AN1 00070027-201. [40 CFR 63.1345, R307401-8I \4ethod 22 visual )missions tests are )onducted as required. lf leeded Mtthod 9 follow-ug :onducted. Records on 1le. Sontinuous [.B.9.b At all times the permittee shall operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. Determination of whether such operation and maintonance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, review of SAP mainFnance plans, repairs, and inspections records on file. Visible emissions monitoring as well as coarpliance monitoring available. lontinuous of operation and maintenance records, and inspection of the source. [Origin: 40 CFR 63 Subpart LLLI. [40 CFR 63.1 348(d)] l This souce is oot subjet to Setioa II: Emi$ions Trading, Setion II: Alt@ative Opqating Scriuios, md Sction IV: Acid Rain Provisioro 14 of 15 REVIEWED Initials: Date: Jan 15, 2024Compliance Status: OKFile #: 10007 (B2)Comment: Revised to indicate correct report period and no deviations regarding permit conditions I.B and II.B.8.a. Gltt-llcdon Iaeooodlcswi6OocrhgDoeqwUotlXrdUACRt0T,tlS-srLndtdcinhliodbdi.fhdrfunrm&lchlq&v.Iodft6dlh!w;ltr::Simrmrofrtmor[lcoEd.tfrrtb8e!! Orff * hlty hdnltatlttm fild a ttE 6! nG rd tl0c of Boodlfc Ofrdrl 2&rdJ3 30.rbu.23 DIVISTON OF AIR OUALITY 15d13 ill HoLoM January 19,2022 State of Utah Division of Air Quality 195 North 1950 West P.O. Box 144820 Salt Lake City, Utah, 841144820 Re: Semi-annual Compliance Report (July 1 , 2022 to December 31, 2022) Enclosed is the Title V Annual Compliance Certification and Semi-annual Compliance Report for the Holcim (US) lnc. Devil's Slide facility in Morgan, Utah. lf you have any questions, please contact Derrick Dease at 719-285-5762 or derrick.dease@holcim.com Paul Rogers, Plant Manager Holcim (US) lnc. Devil's Slide Plant 6055 East Croydon Road Morgan, Utah 84050 801-829-6821 CC: Environmental Protection Agency, Region Vlll Office of Enforcement, Compliance and Environmental Justice (mail code 8ENF) 1595 Wynkoop Street Denver, CO80202-1129 Holcim (US) lnc. 6055 E. Croydon Rd Morgan, Utah 84050 UTAH DEPAETfv{[tlT Ot: ENVIRONMENTAL QUALITY DIVISION OF AIR QUALITY Phone801 829682'l www. holcim.com/us REVIEWEDInitials: Date: February 21, 2023Compliance Status: Not Compliant File # 10007 (B2)Comment: Document needs to be revised to include the correct report period and date. The deviations in conditions I.B and II.B.8.a need to be deleted. No deviations were reported for this report period. Will be resubmitted in July 2023. TO: Executive Secretary, Utah Air Quality Board FROM: Holcim (US) Inc. Devil's Slide Plant LTTAH DEPARTMENT OF ENVIRONMENTAL QUALI1Y FEB 2023 RE: Semi-annual Monitoring Report and Annual Title V Compliance Certification for Permit# 2900001004 DATE January 18, 2022 DIVISION OF AIR QUALITY In accordance with Operating Pennit Provision I.L. and Utah Administrative Code (UAC) R307-4 l 5-6c(5), the following compliance certification is submitted. Compliance report from July I, 2022 to December 3 I, 2022 (Note: The certification periods must be consecutive to the last certification. and cannot cover more than one year. Be sure to submit by the date in your pennit!) Was Compliance during Other info relevant to compliance status, including references to any and all deviations; Term Method used to determine report period reasons for "undetermined" status; any compliance status continuous, intermittent excursions or exceedances (for CAM provisions or undetermined? only); etc. Descriotion of oermit orovision l.B. This provision could be read to mean that any instance of a deviation or excursion identified in this report automatically makes compliance with this requirement intermittent. However, this generic condition is redundant to other, more specific requirements of the permit and does not create additional substantive requirements. Nonetheless, Was the source operated in compliance with the Review subsequent reports and we are reporting intermittent compliance here to operating permit? permit conditions Intermittent ensure a full disclosure. l.C.3 Did the permittee furnish information requested by the Executive Secretary? No requests Continuous l.G.1 Payment Date 8/31/2022 Did the permittee pay the annual emission fee? Doc#1900229882 Continuous l.G.2 Payment Date 8/31/2021 Was the Fee paid on Time Doc#1900229882 Continuous l.K. Were all application forms, reports and certifications submitted pursuant to the permit properly certified by a Plant Manager (signature) is the responsible official? responsible official. Continuous l.L.1 Information sent with tracking Did the permittee submit this compliance certification number enabled. Certification complete & on time? noted as received on time. Continuous l.L.2 Information sent with tracking Did the permittee also send all compliance certifications number enabled. Certification to EPA? noted as received on time. Continuous l.S.1.a Did the permittee properly retain all records required by Records on file in the various the permit? plant offices. Continuous All reports referenced are kept at the plant site. l.S.1.b Did the permittee include all applicable information in Records on file in the various records of monitoring required by the permit? plant offices. Continuous All reports referenced are kept at the plant site. l.S.2.a Did the permittee submit monitoring reports every six months, or more frequently if specified in Section II, and Reports submitted every 6 were all instances of deviation from permit requirements months by July 30, and January clearly identified in the monitoring reports? 30 each year. Continuous l.S.2.b All reports will be certified by a responsible official Records on file & sent to UDAQ Continuous l.S.2.c Did the permittee promptly notify the Executive Secretary Deviation reports filed as of all deviations from permit requirements? required, kept on site. Continuous 1.U Did the permittee submit the emissions inventory required by R307-150 in accordance with the requirements of that rule? (This covers R307-150, 155 and 158 if listed in SO2 Emissions summary permit) submitted on February 23, 2022. Continuous 1 of 13 ll.B.1.e For each affected emission unit subjecl to 40 CFR 63 Subpart LLL, the permittee shall prepare a witten operetion and maintenanc€ (O & M) plan in accordanc€ with 40 CFR 63.1 347 (a). The plan shall incluG the folloryino information. tlan covers all affected amission mits and is on ,ile at the plant ,nvironmsntal office.Continuoug 1.8.1.a. ( ,lan includes procedures for )p€ration and maintgnanc€ of Continuous ,fiecled sou,ce and air pollulion control d€vicEs in order lo me€t the emission and op€rating limits in 40 CFR t3. 1 347(a). The O & M Plan shall address periods of stailuo end shutdM Dntrol devic€s, and addnesss )eriods of startup snd shutdo^rn. Ihe Plan is kept and mainiained n th6 plant mvircndEntel ofiic€. ll.B.1.a. (2) Con€ciiv€ ac{ions to b€ laken when requked by 40 CFR t3.1350 (O(3). loneGlive actions, if any, are on ile in ths Plant Maintenance ivslem Continuous ll.B. La.(3) Procsdures to b€ used during an inspedion of lhe :omponsnts of the combustion system of the inlinE (ilrvraw mill at least onca oar year. ,rocodures ar6 outlined in tho )&M Plan and records of the Dmbustion system inspeclion (opt on file in tho planl ,nvironmgntal ofiioe. Last nspoclion was conducled on v17r20D..Continuous 11.8.1.e.2 RMrds demonstreting @mplianc€ with this condilion shall b6 maintain6d in accordancs with 40 CFR 63.1355, Tabls 1 to 40 CFR 63 Subpart LLL- Applicability of General Provisions, and Provisim l.S I of thi8 oemit :iles are maintained onsite for a ninimum ot 5 year6 in paper and ,ectrcnic fomats Continuous l.B.'1.a.3(A- rv) n addition to the requiremenB in Section I of this pormit, ,ne summary reporl shall b€ submitted semiannually vilhin 60 days of the reporling p€riod for the hazardous rir pollutants monitored at each sfiectod source. The ummary r€port shall b€ entitled "Summary Report - 3as€oG and Opacity Excess Emission and Continuous ,onitdng Syst€m Performance" and contain folliling t^mrtiMl.Effiitr leports submittsd svery 6 nonttu by August 30, and :ebruary 28 each y€ar via tFnpt Conlinmus 1.8.1.a.3(X) lX) Wthin 60 days alter th6 date of @mpleting each ,erformance evaluation tr test, as dafined in 40 CFR 33,2, conductEd to demonstrate compliance with any standard covered by 40 CFR B Subpart LLL, th6 c€rmittee shall submit the relative acqracy test audit Cata and performance test data, oxcopt opacity data, to )ata submitlod within 60 days of pmdatim mrfmane test Continuous ,ia CEDRI and by using th3 Elactronic Reporting Tool IERT) (s@ https://w.epe.gov/elscironic{6porting-air- emissions/6lstroniereporting{ool-€ri). For any cerfomance evaluations with no conssponding RATA collulants listed on the ERT websiie, rosults of the cerformance evaluation shall bo submitted to th€ Administrator at the appropriats address listsd in zlo CFR 53.13. (/tO CFR 63.1354(bX'1 1 )) 2 al '13 1.8.1.a.3(Y) Y) For PM performan@ tesl reports used to set a PM IPMS operating limit, the electronic submission of the est report shall also include the make and model of the )M CPMS instrument, serial number of the instrument, rnalyti€l principlg of the instrumant (e.9. bsta ittsnuation), span of the instruments primary analytical ang6, milliamp value equivalent to the instrumsnt zefo )utput, technique by which this zero value was l€termined, and the average milliamp signals :onosponding to each PM @mpliancs tast run. (40 CFR t3.1354(bX1 1 Xii)) ,M perfomance lssts include eouired information.Continuous [.8.1.b Jnless otheMise specified in this permit, at all times, ncluding periods of startup, shutdM, and malfunctjon, he pemittee shall, to the extent practi€b16, maintain rnd opsrate any permitted plant equipment, including rssociated air pollution control equipment, in a manner )onsistent with good air pollution mntrol praclice for ninimizing omissions. Detemination of sfiethea l@ptable operating and maintenance procedures are Eing used will be based on informatlon available to the )irector which may include, but is not limitad to, nonitoring results, opacity obsarvations, review of )perating and maintenance procedures, and inspection f the source. lorigin: OAQE-AN 100070031-22t. 140 IFR 60.1 1(d'.r. R307-401-81 )perations and maintenance ecords are kept onsite in SAP.Continuous t.B.'t.c \ll paved / unpavsd roads and other unpaved operationa roas that are used by mobile squipment shall be watar ;prayed and/or chomi€lly treated and or swept using a nobile sweeper to control fugitive dust. The application f water or chemical treatment shall be of sufiicient requancy and quantity to maintain a surfa@ material in s lamp/moist ondition unless the temperature is below re€zing. The mobile swoeper shall opsrate as ne@ssary o control visible fugilive dust emissions from paved iurfaces. lorigin DAQE-AN01 00070031 -221, lR3O7 4O1 - !. R307-205-71 -ogbook of date and type of pntrol, number of treatments, ates, precipitation rsceived, tim( )f day treatments are made, and luantity kept in data historian )ystem. Temp€rature nformation provided by )oerational software / internet Continuous 3 of '13 t.B.1.d Ths permittee shall comply with the applicable requirgments for servicing of motor vehicle air conditioners pursuant to 40 CFR 82, Subpari B - Servicing of Motor Vehicle Air Conditioners. [Origin: 40 cFR 821. I40 CFR 82.30(b)t A/ork orders maintained in the Vlaintenane SAP system.Continuous -icensad op€rator and equipmont work from ths luarry oltice. lndividual re@rds kept at that mrlion t.B.'t.e fhe permittee shall comply with the applicable 'equirements for the recycling and emission reduction for Maintenan@ @ntracts, work orders and records of Conlinuous Subpart F - Recycling and Emissions Reduclion. [40 IFR 821. I40 CFR 82.150(b)l maintained in the Maintanance SAP svstem t.B.1.t fhe pemitlss shall install and operate baghouse dust )ollec{ors at all conveyor transfer points at the folloring ffected emission units: Crusher: lmpacl Crusher & )onveying Operations, Coal: Coal Milling, Pr@ssing & lonveying, and RawMealPrep: Raw Meal Preparation lystsm. The collectors shall operate whsnsver dry )onditions wanant or as determined necessary by the )irector. torioin: OAOE-AN100070031-221. tR307-401€ \ visual opacity survey is londucted. Records maintained al lhe environmental offica Continuous r.ts.1.9 |,ining operations and transporting of materials from the nine to th6 plant shall be limited to between 5:00 a.m. md 8:00 p.m. each day. [Origin: OAQE-4N0100070031 221. IR30740'l-81 lmrds maintained on the tdlrinmadl lodhook Continuous lecords on file in the ouanv database t.B.'1.h \ll PM10 Stack emission releases shall ba vented /ertiGlly without any restriction to upwerd momentum at )r beyond the stack opening. lorigin: DAQE- \N01 00070027-201. IR307-401 €l Stack release points modified to vertical discharge points, fall of 2006. No further stacks have b€en addsd.Continuous 4 of 13 [.8.1.4 /isibl6 emissions from abrasive blasting operations shall lot exca€d rO% opacity, except for an aggrogale )eriod ofthree minutes in any one hour. [Origin: R307- 1061. tR307-206{r ,lo abrasive blasting tmk place n the roporiing p€riod per mintenanca work ordsrs and ;ontracls. Therefore, no VEOS vgre dmumented.Continuous n.b.z.a :or th6 755 HP g€norator: fhe emergency engino shall not oporats on site for more han 1 00 houIs per calendar year for maint€nance )hecks and readinoss tosting. Th€ engino may bo )porated for up to 50 hourS p€r calsndar y6ar in non- ,mergency situations. Any op€ration in non-€m€rgoncy iituations shall b€ counted as part of th3 1 00 hours per )alondar ysar for maintonenco and testing. Th6te is no ime limit on the us€ of the angine during emergencies. Origin: DAOE-AN10007 c0,31 -221. [R307-401€l locords of op€ration are located n the Environmental Ofric€Continuous il.8.2.b :or both the 755 HP and 166 HP generators: Msiblo )missions shall b6 no greater than l0 percent opacity. Orioin: DAOE.ANl0007@27 -2o1. tR3o7401 €l -og book of operation hours kopt Mth the Generalor. Additional og kept in the environmontal ,fiics for revisw. No omissions ,xos,eding 10% opacity during 12 rour conseculive oporation have rcur6d Continuous l.B.2.c lhe permitte€ shall comply with th6 follo\ring oporating imitations at all tim€3 for the 166 Hp omergency |€nErator. {o condition - introduction ol he $dion Continuous l.B.2.c(1) The permittee shall op€rato the frecled emission unit accordino to th€ reauiremonts in 40 CFR 63.6640(fl .og of hours of opgration on file o show complisnco with the mtion listed.Conlinuous t.8.2.c421 The p€rmittos shall me€t th€ follodng requirements at all times, oxcopt during p€riodE of stsrtup: a. Chang€ oil and filter every 50O hours of opBration or annually, whichsver comes firsti b. ln3p€c.t air cleanor ev6ry 1,000 hours of op€ration or annually, whichsvor comes firsti c. lnsp€ci all hos€s and b€lts every 500 hours of }laintenanco roport on file with the eloclrical and environmental Conlinuous as neoes83ry. During p€fiods of startup, th€ p€rmitts shall minimize the ongin€'s time spent at idlo and minimiz6 th6 engino s startup time to a p€riod ne€ded for appropriate dld sde loading of the engine, not to exc€€d 30 minut$, afior $/hich lim6 the non-startup omission limitations apply, 5of13 l.8.2.c(3) Tho pemittee shall comply with the applicable general provisions in 40 CFR 63.1{5 as identified in Table I of 40 CFR 63 Subpart ZZZZ. lotigin: 40 CFR 63 Subpart 77771. l4O CFR63.6595(a)(1), a0 CFR 63.6602, 40 CFF 63,660s(a), 40 CFR 63.662s(h),40 CFR 63.6640(0, 40 CFR 63.6665, 40 CFR 63 Subpart ZZZZIable 2c, 40 CFR 63 Suboart ZZZZ Table 8l Hour Logs, maintenane inspeclions,and data recorded in lhe olant mainlenan@ svslem Continuous LB.2.d At all times the permittee shall op€rate and maintain the 166 Hp omargsncy gsnerator, including associated air pollution mnirol equipment and monitoring equipment, in a manner consistent with safety and good air pollution control praciices for minimizing emissions. The general Hours of operation and maintenene insmclions on tile. Continuous to make any further efiorts to radu@ emissions if lovels required by this standard have been achieved. Detemination of whether such oporation and maintenan@ proedures are boing used will be based on infomation available to the Executivs Secretary which may include, but is not limited to, monitoring results, review of oporation and mainlenan@ procedures, review of operation and maintenanca rgcords, and inspection of the sour6. lorigin: 40 CFR 63 Subpari 77771. [40 CFR 63.6595(aX1 ). 40 CFR 63.6605(b)l l.B.2.e For both the 755 HP and the 166 HP gonerators: The pomittee shall only use dieselfuel (e.9. fuel oil#'1, #2, or diesel tuel oil additives) as fusl in the Emargency generators. All diesel fuel combusted in the gmsrgency engines shall meet a sulfur @ntent of 15 ppm or less. [Origin: DAQE-AN100070031-221. [R307 Diesel rmrds maintained in Environmental Office & obtained Cor 6of13 l.B.3.a /isible emissions 6hall b€ no greater than 20 p€rcent )pacity from haul roads & op€rationel areas usod by nobile equipmonl. [Origin: DAOE-ANt0007003l -221. R307-205. R307-4O1€l \ visual opacity surv€y (6-points rlong th€ roadivay) is conductod nonthly. Records maintainod at h€ quarry ollica and )nvironmenial ofiico.Continuous il.8.3.b fisible emissions shall be no groatar than 20 p€rcgnt rom stockpilos. [Origin: DAOE-ANI00070031-22]. [R307 tos. R307-401€l \ visual opacity survey is )onducled monthly. Records naintain€d at the quarry ofiico ril a^vi. ^6a^t.l ffi.a Continuous l.B.3.c /isible Emissions shall b€ no greator than 10 p€rcsnt )pacity from drill rig baghous€ [Origin: DAQE- N 1 O0O7m31 -221. IR3O7-rmt -at \ visual opscity suruey is ,onductod monthly. Records naintein€d et th€ quarry offios md environm€ntal office.Continuous t.u.4.a nsible Emissions shall bs no groatar than 15 parcant )pacity from the crush€r. lorigin: 40 CFR @ Subpart )oo, DAQE-AN10O07W31-221. [40 CFR 60.672(b), 1307.{01€l \ visual opacity survey is )onduciod monthly. Rocords naintained at the quany office nd environmontal ofrice.Conlinuoug t.B.4.b y'isible omissiom shall be no groeter than 7 percant )pacity fiqn beghouso stacks. [Origin: lorigin: 40 CFR i0 Suboart OOOI lrto CFR 60 672lall \ visual opacity survoy is )onducted monthly. Rocords nainlained at the quarry oflico nd environmontal ofiico.Cmtinrcus l.B.4.c Pomitt€€ shall install water sprays to controltugitive omissions in tho crushor dump pocket. Ths spray8 shell op€rato whensver dry condiiions wanant or as determinsd neco8sery by the Exeqrtive SffiotBry. Sprays shall not b€ required to op€rato during periods of tre€zing temperatures. [Origin: DAOE-AN10@70031- 221. lR3O7-{OlAl \ visual opacity survey ig Dnducted monthly. Records naintained at tho quarry offics md environmenlal offico.Conlinuous r.B.4.d y'isiblo emissions shall bs no graator than 10 p€rc€nt ,pacity for fugitive emissions frorn transfer points on b€lt :onveyors or any other Subpart OOO affected facility. rO CFR 6O Submrt OOOI. Lm CFR 60 672rbn A vi8ual opscity $ru6y is :onduded monthly. Records Taintain€d at the quarry offic€ and environmental offic€.Continuous l.E.4.e :mi$ions of perticulate mattsr (PM) shall b€ no groater han 0.05 Cds.rn (0.022 grldscf) from baghouse stacks. Orioin: 40 CFR 50 Submrt OOOI I4o CFR 60 672lall Tost conduded w€ok of May 13, 2019. Test uras in compliance with the limit3.Continuous Test conducted May 2019 with a t€quen61 of onc€ evsrv 5 vears - Reooft 86nt to th€ stat€ 1.8.4.e.3 fhe results of sieck t€8ting shall b€ submitted to th€ )irector within 60 days of cornpletion of th€ t€9ting. leports shall cleerly identify results as compaBd to )srmit limits and indicate compliance status. Roportg rhall b6 submitt€d in accofdanc€ with /o cFR 60.676(0 md as smitied in S€dim I of thi3 mmil Stack tesB submitted to Direclor within 60 days of completion of ieslind Conlinuou8 Reoort s€nt to Stat6 l.B.5.a r'rsible emissaon8 ghall b€ no greater than 20 percent ,pacity. lorigin: ,O CFR 60 Subpart Y, )AOEANt00070031 - l21. 140 CFR 60.254(a). R3O7-401€l Uonthly Method 22 and/or 9 nsp€ction rsports availabl€ in he envircnmntel ofli@.Continuous 7of13 ll.B.6.a The sulfur contont of any coal or mixture of coals burnod n ths kiln shall not sxcaed 1.0 lb sultur per MMBTUS of leat input. The sutfur contsnt ot any tusl oil bumod in ho kiln shall not sxcoed 0.85 lb8 sultur per million grGS ,TUs h€at input. [Origin: DAOE-ANI 00070031 -22, R30i l0llI. tR307-203-1. R3O7-{01€l l6cords of @l sulfur content rre kept in the Environmental "lflid Continuous LB.6.b :missions of SO2 shall b€ no grsater than 475 lbs./hr. on l rolling 24+rour averagE and 457 tons/12 RA. lorigin: )AOF-ANI il)o70031 -))1 teanT -not At (onitor installed. RATA :€rtiried. Data collected. Last IATA date Julv 2022.Continuous Tost results on sit6 and submitt6d to the Stats. No exce€danoes. S€€ EER report for quarterly informalion. l.B.6.c :mi$ions of CO shall b€ no great6r then 438 lb./hr Orioin: DAOE-ANrfi)O7m31 -221 f R3O7-zlOl€l fast completed July 2020.Continuous Originally sch€duled for April 2oth, 2020 test plan was submittod accordingly, how€ver due to COVID- '19 t$ting was postpon€d. Tesl was conducled the w8ok of July l3th. 2020. il.8.6.d :mEsions of NOX shall b€ no greator than 1,817 tons )€r rolling 12 month tdal. lorigin: OAQE{NI00070031- )rl tRldTJnt-n! )EM data logs and 12fionlh olling average kept in the Plant )omputer sy3tEm. RATA tests md CGA porformed annually md quartorly rBspeclively. IATA t$t onducrted Julu 2022.Continuous RATA mdoted slJ@stullv Jutu 2m2. l.B.6.s The Pemitlee shall u8€ only th€ fu6ls list€d in the p€mit. Orioin: DAOE-ANl 0007@31 -221. lR3O7-401€l The list of fu€ls us6d maintained )n th€ production reports ryailable at the business unit tfii.r Continu@s t.B.5.f The Pmitt€€ shall not exce€d the parametors listed in his @ndilion for th€ us of f(El oil. [Origin: DAQE- \Nt (xx)7oo31 -22t rR307-401 -Al :uel oil has not b€€n w€d luring this pariod. Production €ports of other fu9l9 available at ha business ofiica.Continuous ll.B.6.g \s pari of d€monstration of complianc€ with tho lioxin/turan omi$ion limitations in this p€rmit, tho Continuous ,fthe gas at the inlsi to the kiln particulate matter control levico (PMCD) and alkali bypae8 PMCD, if applicable, 1068 not oxcs€d the applicable tomporaturo limits (for nd 6tablish€d in accordanc€ witr 40 CFR i3.134qbx3xiv) axcept during p€riods of iGrtup/rhutdom when the bmp€raturs limit may b€ ,xceadsd by no morc than I 0 p6rcent. Th6 permittee )alibraiion reporls and/or :ompl6ted. Annualcombustion nspoction of th€ buming Dmbustion sygtom of oach kiln or in-lin6-kiln/ril mill at aast onoo por year. [Origin: 40 CFR 63 Subpart LLLI. 40 CFR 63.1346(a). 40 CFR 63.1346(b)l Inueflot d 2022. Corilinuous nonitoring reported for Semi- Mnual ReDorl for 2H2022. t.B.5.h :missions of Dioxins/Furans (D/F) shall b€ no greater han 0.2 ng/dscm (TEQ) on a dry basis, correcled to 7 r€rcent oryg6n during nomal op€raiion. lf the average emp€fature at th6 inl6t to th€ fiBt PM @ntrcl devic€ fabric tiltor or eleclrostetic prscipitator) during tha D/F )erformanc€ t€st is 400 degrs€s F or less thi3 limit is hano€d lo 0.40 no/dscm [EQ). Test conducled th6 w€€k ot lanuary 31, 2021. All prior Dtifications sent to agency rffidindlv Continuous 8of13 tB6i all timss the permittee shall operate and maintain any ected sourc, including associated air pollution control uipment and monitoring equtpment. in a manner nsistent with safety and good air pollution control rctaces for manimizing omissions. Oetermination of ether such operation and maintenance procedures are ing used will be based on information available to the ector which may include, but is not limited to, )nitoring results, review of operation and maintenance )cedures, review of opgration and maintenance )ords, and inspection of the source. {Origin: 40 CFR 63 boarl LLLI. t40 CFR 63.1348(d)l SAP maintenance plans, repairs, and inspection records on file. Visible emissions monitoring as well as compliance monitoring aveilable Continuous t.B.6.j lombined PM emissions from the in-line kiln/raw mill and he alkali bypass stack shall be no greater than 0.07 b/ton clinker during normal operation. This condition ,pplies on and after the mmpliance date specified in 40 IFR 63.1343. lorigin: 40 CFR 63 Subpart LLL]. [40 ]FR Performance testing conducted July 2021 . Test report and PM CPMS indicated compliance.Continuous r.B.6.k :missions of merary shall be no greater than 55 lb/MM ons clinker based on a rolling 30-day average during lormal operation. The 30day period means 30 :onsecutive kiln operating days excluding periods of ;tartup and shutdown. CEMs installed, RATA tested, QGAS conducted, CEM data log! keot in DAS comouter svstem.Continuous ls RATA testins comoleted 7 12012022 t.B.6.l :missions of total hydro€rbon (THC) shall be no greater han 24 ppmvd, on a dry basis, measured as propane, )orrected to 7 percent oxygen, based on a rolling 30-day lverage during normal operation. The 30day period neans 30 consecutive kiln operating days excluding )eriods of startup and shutdown. Any source subjact to he 24 ppmvd THC limit may elect to meet an alternative imit of '12 ppmvd for total orqanic HAPS. OHAP performance test conductsd February 2021. CEMs installsd, RATA tested, CGAS conducted, CEM data logs kept in DAS comDuter svstem.Continuous fHC RATA testino comoleled 7 l2Ol2O22 il.8.6.m :missions of HCI shall be no greater than 3 ppmvd, on a ,ry basis, corrected to 7 perent oxygen, during normal )peration. lf using a CEMS to determine compliance witl he HCI standard, this standard is based on a rolling 30- ,ay average. Tho 30iay period means 30 consecutive iiln operating days excluding periods of startup and ;hutdom. HCI spike test conducted 11t1t2022.Continuous t.8.6.n During periods of startup and shutdoM, the permittee shall meet the requirements listed in ('1 ) throuqh (3). \ll records, reports and process londitions are maintained on file )r in the plant data historian Continuous ll.B.6.n(1) During starlup the permittee shall use any one or @mbination of the following clean fuels: natural gas, synthetic natural gas, propane, distillate oil, synthesis gas (syngas), and ultra-low sulfur diesel (ULSD) until the kiln reaches a temperature of 1200 deqrees Fahrenheit. \ll fuel records and process )onditions are maintained in the )lant data historian svstem.Continuous 9 of 13 r.8.6.n(2) lombustion of the primary kiln fuel may commence on6 he kiln temmreture reeches 120O deorees Fahranhsil \ll procsss conditions are naintained in the plant data ri.t^ri.n cv.tam Continuous r.B.6.n(3) \ll dry sorb€nt and aclivatod carbon systems that control razardous air pollrdants shall bo tumed on and operating lt the time the gas stream at the inlet to the baghouse saches 30O degrees Fahrenheit (five minuta average) luring startup. Temp€raturo of tha gas stream is to be neasursd at the inlet of the baghouse every minute. iuch inj€c{ion systems c€n be tumed off during rhuidown. Particulate control and all remaining devicos hat control hazardous air pollutants shall be operational ,urino startuo and shutdown. {l process and monitoring :onditions are maintained in the )lant data historian and the DAS Continuous [.8.6.o ly September 10, 2023, the pemitteo shall submit ,rumentation to the Direclor on the status of Dnstruction of the SNCR system. The rofergnced pproval order (AO) may become invalid if Dnstruclion is not @mmenced by September 10, 2023 ot f @nstruclion is dismntinued for 18 months or nore. To ensure proper credit shen notifying the )irector, send the documentation to the Director, attn.: {SR Section. [Origin: OAQE-AN100070031-22, R307- lo1-181 :acility has not mnstructed ]NCR. Thsrefore, no iocumentation has been ,ubmitted to the Direclor.Continuous 10 of 13 t.u. /.4 ,roduction of dinkcr shall b€ no greatof then 930,0@ hod tons p€r rolling 12 month total. lorigin: DAQE- \Noi(m7oo2rti8l rR307-4Ol-A/, V.VBACT) tolling 12 month log maintained )hsile Cmtinuous t.B.7.b \t all tim€s th6 pomittee shall op€rate and maintain any Uaintenanco records availablg Conlinuous {uipment and monitoring oquipment, in a manner :omistent with sefoty and gpod air pollution cootrol )racticas for manimizing €missiom. Determination of )€ing us€d will b6 based on informalion availeblo to th6 )ir6ctorwhich may includ€, but is not limitod to, xocedureS, r€vie\x of operation and maintenancs €cords, and insp€dion of th6 sourc6. lorigin: 40 CFR 63 tube€n LLLI. 140 CFR 63.1348(d)l )rder 3yst6m, in3pgctiofts )ompl€ted and environanontal mdiam esrcd bv tastim t.6.t.c :missions of PM shall bs no groater than 0.07 lb/ton )linker durino nml omEtim. ,M tosting conduc{ed th€ ws€k , July 13-15, 2021 uring ,pprovod Mothod to €stablish }SOL. Protocols, notifi cations, rnd p€rformanco tests submittod ,ccordinolv.Continuous {o 6xceodanc6 of the SSOL occuned during th€ Edimmri.Yi t.E.7.d During p€riods of Btartup and Ehutdorn, ell dry sorb€nt \ll procoss end monitoring pnditions ar€ maintain€d in th€ )lant deta historian and the DAS morlltr avtlem Continuous pollutants shall b€ turned on and op€{eting at Slo time the ges stream at tho inl6t to th€ baghousa rBachos 300 dogreas Fahr6nheit (five minut€ averag6) during sterlup. T6mp€rature ofth€ gas strsam shsll b6 measured at the inlet of tho baghow€ svery minut6. Sucfi inioction systoms can b€ tumod off during 6hutdown. Parliculaio conlrol and all remaining devices that control hazardous air pollutanE shall b6 operational during starlup and shutdo^,n. [Origin: 40 CFR 63 Subpert LLLI. llo CFR 63.1343. /m CFR 63 l34aabYgtl t.u.u.a Uisible emi3sions shEll b€ no grsater than 1 0 p6rc.nt lpacity during all modes of op€ration. lorigin: rO CFR i3 Subpart LLLI. DAQEdN01700031-221. [40 CFR ti1.134340 CFR 63.1345. R307J0r{r vl€thod 22 visual emissions t€st8 tre conducl6d on a daily basis. l€porE on site in lhe ,nvironmental ollice.lnl€rmittent ilethod 22 r€cor& aro misging for Odober 24, November 24, 25, Docamb€r 1 1 , and Decomb€r 'l 9 2021. t.B.E.b {t all tim€s the pomittee 6hall op€rate and maintsin eny rfrecled source, including associated air pollution control ,quipmenl and monitoring oquipment, in a manner ,onsist€nt with safety and good air pollution control ,racticos for minimizing emissions. Dalormination ot iAP maintonance plans, repairs, ild insp€cliom records on file. /isibl€ €missions monitoring as Yall as compliance monitoring Nailehle Continuous ,eing us€d will b€ bas€d on information available to the Executirr€ S€crstary which mey includg, but is not limited o, monitodng r68ult3, review of op€ration and mintgnan€ procsduras, rovi€v of op€retim and neintenancs records, and inspoction of the sourca. 'Orioin: 40 CFR 63 SubD€rt LLLI. t40 CFR 63.1 348(d)l 11 of13 LB.9.a y'isible emissions shall be no greater than 10 psrcent )pacity. lorigin: 40 CFR 63 Subpart LLL, OAQE- qN100070027-201. t40 CFR 63.1345, R307.401-81 ilethod 22 visual emissions tesi! rre conducted as requirod. lf Eeded Method 9 follil-up pnducled. RMrds on file.Continuous t.B.9.b At all times the pemittee shall operate and maintain any affectad sourco, including associsted air pollution @ntrol equipment and monitoring equipment, in a manner consistent with safety and good air pollution control praclices for minimizing emissions. Detsrmination of )AP maintenance plans, repairs, rnd inspections records on file. /isibls amissions monitoring as yell as @mpliancs monitoring Continuous boing used will be based on information available to tho Ex€cutive Secretary which may include, but is not limited to, mmitoring rssults, revisw of operation and maintenance procedures, review of opsration and maintenanco records, and inspeclion of the sour@. Iorioin: 40 CFR 63 Suboart LLLI. I40 CFR 63.'1348(dll sbj@t Tmding,Operating Scenuios, 12 ol 13 Certiftcation In accordance with Opuating Pmit provisions I.K and UAC R307-415-5d' md bascd on infornation md belief fomed after rcasonable inquiry, I certifu that the statgmmts and infomation in this docment ue true, accuate, md complete. Pcnl Roceft Dlcnt Monooer Print or qpe the nane and title of Respomible Official Da'le or/a'lto'3 an 13 of 13 *-\- Holcim Holcim (US) lnc. Phone 801 829 6821 6055 E. Croydon Rd. www.holcim.com/us Morgan, Utah 84050 Sent Via UPS To: Executive Secretary, Utah Air Quality Board From: Holcim (US), Inc. - Devil's Slide Plant Re: Title V Semiannual Monitoring Report for Permit #2900001004 Date: January 18,2023 ln accordance with Operating Permit provision LS.2.b. and Utah Administrative Code (UAC) R 307-415-6a(3)(c)(i), the following monitoring report is submitted. This report covers the semiannual period and the annual compliance period from July 1,2022to December 31,2022. For the indicated reporting period: E There were no deviations from any permit requirements. m Attached is a list of permit requirements for which there were deviations. This list includes the information required by Operating Permit provisions 1.S.2.a, and UAC R307-415- 6a(3XcXi). Method 22s tor October 24, November 24, November 25, December 1 1, and December 19,2021 are missing and constitute a deviation. These deviations were reported as they were discovered throughout the reporting period. E ln lieu of attaching the above list, deviation reports submitted in accordance with permit provisions l.S.32.c, and UAC R307-415-6a(3)(cXii) are referenced below. ln accordance with Operating Permit Provision LK and UAC R307-415-5d, and based on information and belief formed after reasonable inquiry, I certify that the statements and information in this document are true, accurate, and complete. h. Performance. Passion. REVIEWEDInitials:Date: February 21, 2023Compliance Status: Not Compliant File # 10007 (B2)Comment: Document needs to be revised to include correct permit condition (II.S.2.a). The deviation needs to be deleted, no deviations were reported for this report period. Official for the Source Paul Rogers, Plant Manager Holcim (US) lnc. Devil's Slide Plant 6055 East Croydon Road Morgan, Utah 84050 801-829-6821 For Further Information Please Contact: Derrick Dease Director, Environment & Land derrick.dease@holcim. com Cc: Environmental Protection Agency, Region Vlll Office of Enforcement, Compliance and Environmental Justice (mail code SENF) 1595 Wynkoop Street Denver, CO80202-1129 Sent via UPS Attachment: Semi-Annual Title V Deviation Report UTAH DEPABTMENT OF ENVIRONMENTAL QUALIry fEE -' i:i't- DIVISION OF AlR QUALIW