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HomeMy WebLinkAboutDAQ-2024-004314 1 DAQC-1320-23 Site ID 10007 (B5) MEMORANDUM TO: FILE – HOLCIM USA INCORPORATED THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: December 7, 2023 SUBJECT: Holcim USA Incorporated (Holcim), Major, Title V, MACT, NSPS, Weber County, FRS # UT00000049002900001 INSPECTION TYPE: State Electronic Data Report (SEDR) 2Q2023 and 3Q2023 Review REVIEW DATE: December 7, 2023 SOURCE LOCATION: Devils Slide/Weber County SOURCE CONTACT: Clinton Badger – 385-489-9736 Weston Fry – 801-829-6821 (Interim Plant Manager as of 7/28/2023) APPLICABLE REGULATIONS: Title V Operating Permit PERMIT NUMBER: 2900001004 DATE OF PERMIT: November 18, 2021 Date of Last Revision: March 25, 2022 Utah Administrative Code (UAC) R307-170-9 SOURCE REVIEW EVALUATION: Holcim (US) Inc. (Holcim) operates the Devil’s Slide cement manufacturing facility near Morgan, Utah. Holcim is required to continuously monitor total hydrocarbon (THC), hydrogen chloride (HCL), oxygen (O2), nitrogen oxides (NOX), sulfur dioxide (SO2), carbon dioxide (CO2), mill temperature, and mercury (Hg) emissions in accordance with Title V operating permit conditions II.B.6.b, II.B.6.d, II.B.6.g, II.B.6.K, II.B.6.l, and II.b.6.m. On July 30, 2023, Holcim submitted an SEDR for second quarter 2023 (2Q2023) by email. UAC R307-170-9(1)(c)(i) requires that Holcim submit the SEDR for 2Q2023 by July 30, 2023. UAC R307-179-9(5)(d) requires Holcim to submit the results of the current cylinder gas audits for the 2Q2023 SEDR. On July 31, 2023, Clinton Badger of Holcim was notified by email that the .CSV format file (ASCII format electronic files required by R-307-170-9(1)(a)) was not included. Mr. Badger replied on 1 8 2 2 August 11, 2023, with the .CSV format requested. The report was evaluated on September 12, 2023, and it was found that the cylinder gas audits (CGA’s) reported in the SEDR were from a prior quarter (February 13-14, 2023) and not from 2Q2023. Another email was sent to Mr. Badger requesting clarification about the data and noting that the CGA’s listed in the report were not from the correct quarter. On September 19, 2023, Mr. Badger was contacted again by email regarding the CGA’s listed in the 2Q2023 SEDR. On September 19, 2023, Mr. Badger replied stating that he missed my prior email and that he would get back to me regarding the issue. I replied acknowledging receipt of his reply and hadn’t received any additional information from him regarding the 2Q2023 SEDR and the corrections to the electronic report for the CGA’s as of the date of this report. On November 24, 2023, I emailed Mr. Badger regarding Holcim’s Third Quarter 2023 (3Q2023) SEDR. UAC #307-170-9(1)(c)(i) requires that the SEDR for 3Q2023 be submitted by October 30, 2023. As of the date of this memo, no 3Q2023 SEDR has been received in any format for the Holcim Devil’s Slide monitors. Title V operating permit Conditions II.B.6.b.3, II.B.6.d.3, II.B.6.k.3, II.B 6.l.3, and II.B.6.m.3 each require that "Reports shall be submitted quarterly, as outlined in R307-170, Continuous Emission Monitoring Program.” SOURCE INSPECTION SUMMARY EVALUATION: Holcim is in violation of Title V operating permit Conditions II.B.6.b.3, II.B.6.d.3, II.B.6.k.3, II.B 6.l.3, and II.B.6.m.3 for failure to submit complete and accurate quarterly reports for its CEMS as required in R307-170 and 40 CFR 60.13 for both 2Q2023 and 3Q2023. CURRENT RECOMMENDATIONS: Send a NOV for violations of Title V operating permit conditions II.B.6.b.3, II.B.6.d.3, II.B.6.k.3, II.B 6.l.3, and II.B.6.m.3 for failure to submit complete SEDR reports for 2Q2023 and 3Q2023. HIGH PRIORITY VIOLATOR (HPV): Yes. These violations meet Criterion 5 of the 2014 USEPA HPV Policy. RECOMMENDATION FOR NEXT INSPECTION: Check future SEDR’s carefully for accurate information. ATTACHMENTS: Email thread from July 30, 2023, to November 24, 2023, between Clinton Badger and Rob Leishman regarding SEDR 2Q2023 and 3Q2023. 12/1/23, 2:21 PM State of Utah Mail - Holcim Q2 SEDR https://mail.google.com/mail/u/0/?ik=fcfbda028e&view=pt&search=all&permmsgid=msg-a:r-2250663746139513264&dsqt=1&simpl=msg-a:r-2250663…1/3 Rob Leishman Jr <rleishman@utah.gov> Holcim Q2 SEDR Rob Leishman Jr <rleishman@utah.gov>Fri, Nov 24, 2023 at 11:01 AM To: Clinton Badger <clinton.badger@holcim.com> Clint, has Holcim submitted a 3Q2023 SEDR? Rob Leishman On Tue, Sep 19, 2023 at 1:29 PM Rob Leishman Jr <rleishman@utah.gov> wrote: Sounds good, thank you. On Tue, Sep 19, 2023 at 12:19 PM Clinton Badger <clinton.badger@holcim.com> wrote: Rob, Apologies, if I somehow missed your first email. Let me look at it and get back to you. If it's a cemlink problem drawing the data I will run that down and get you the corrected data. On Tue, Sep 19, 2023 at 10:27 AM Rob Leishman Jr <rleishman@utah.gov> wrote: Hey Clint, still waiting on the clarification to the CGA data in TC260. Any update on when that can be done? Rob Leishman On Tue, Sep 12, 2023 at 4:29 PM Rob Leishman Jr <rleishman@utah.gov> wrote: Clint, were there CGA's performed during the quarter? All the CGA results are from February. The rest of the data in the EER appears to be from 2Q2023. On Fri, Aug 11, 2023 at 11:25 AM Clinton Badger <clinton.badger@holcim.com> wrote: Will do, thank you. I should have picked up on the CSV requirement. On Fri, Aug 11, 2023 at 11:23 AM Rob Leishman Jr <rleishman@utah.gov> wrote: Received, thank you. Please make sure the electronic file and the cover letter are both received prior to the 30th of the month following the quarter in future submissions. I'll contact you if I have any additional questions. Have a great day. Rob Leishman On Fri, Aug 11, 2023 at 10:10 AM Clinton Badger <clinton.badger@holcim.com> wrote: Please see attached in CSV format. On Mon, Jul 31, 2023 at 10:38 AM Rob Leishman Jr <rleishman@utah.gov> wrote: Received, thank you. Please send the .csv file to me when you get a chance. UAC R307-170-9(1)(a) requires that the State Electronic Data Report be submitted in ASCII (.csv) format. Have a great day. Rob Leishman On Sun, Jul 30, 2023 at 10:13 PM Clinton Badger <clinton.badger@holcim.com> wrote: ---------- Forwarded message --------- From: Clinton Badger <clinton.badger@holcim.com> Date: Sun, Jul 30, 2023 at 10:09 PM Subject: Holcim Q2 SEDR To: Rob Leishman Jr <rleishman@utah.gov> Good Afternoon, 12/1/23, 2:21 PM State of Utah Mail - Holcim Q2 SEDR https://mail.google.com/mail/u/0/?ik=fcfbda028e&view=pt&search=all&permmsgid=msg-a:r-2250663746139513264&dsqt=1&simpl=msg-a:r-2250663…2/3 Please see attached copy of the SEDR report for the 2nd Quarter of 2023 with the original mailed. Please let me know if you have any questions. -- Clint Badger Area Manager, Environment and Public Affairs Holcim - Devil's Slide Plant Mobile: 385-489-9736 email: clinton.badger@holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. -- Clint Badger Area Manager, Environment and Public Affairs Holcim - Devil's Slide Plant Mobile: 385-489-9736 email: clinton.badger@holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. -- Clint Badger Area Manager, Environment and Public Affairs Holcim - Devil's Slide Plant Mobile: 385-489-9736 email: clinton.badger@holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. -- Clint Badger Area Manager, Environment and Public Affairs Holcim - Devil's Slide Plant Mobile: 385-489-9736 email: clinton.badger@holcim.com 12/1/23, 2:21 PM State of Utah Mail - Holcim Q2 SEDR https://mail.google.com/mail/u/0/?ik=fcfbda028e&view=pt&search=all&permmsgid=msg-a:r-2250663746139513264&dsqt=1&simpl=msg-a:r-2250663…3/3 This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone. -- Clinton Badger Area Manager, Environment and Public Affairs - Devil's Slide Holcim (US), Inc. 6055 Croydon Road Morgan, UT 84050 , United States Phone 801.829.2122 Mobile 385.243.8867 clinton.badger@holcim.com www.holcim.com This email is confidential and intended only for the use of the above named addressee. If you have received this email in error, please delete it immediately and notify us by email or telephone.