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HomeMy WebLinkAboutDAQ-2024-005175 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor DAQC-182-24 Site ID 10007 (B1) Sent Via Certified Mail No. 70190700000208346726 Weston Fry, Interim Plant Manager Holcim (US) Inc. 6055 East Croydon Road Morgan, Utah 84050 Sent Via Certified Mail No. 70190700000208346733 CT Corporation System Registered Agent 1108 East South Union Avenue Midvale, UT 84047 Re: Notice of Violation and Order to Comply – Utah Administrative Code (UAC) R307-415 and Title V Operating Permit number 2900001004 revised March 25, 2022 – Morgan County Dear Mr. Fry and Registered Agent: Holcim (US) Inc. (Holcim) is required to notify the Division of Air Quality (DAQ) at least 60 days prior to performance testing in accordance with the Title V Operating Permit number 2900001004 revised March 25, 2022 (Title V Permit) Conditions II.B.6.h.1, II.B.6.j.1, II.B.6.l.1, and II.B.7.c.1. Holcim is also required to submit the results of a completed stack test within 60 days of completion of the testing in accordance with the Title V Permit Conditions II.B.4.e.3, II.B.6.h.3, II.B.6.j.3, II.B.6.l.3, and II.B.7.c.3. Furthermore, Holcim is required to notify the DAQ promptly, defined as within 14 days in the Title V Permit, of any deviations from the Permit requirements and submit complete and accurate deviation report in accordance with the Title V Permit Condition I.S.2.c. On June 16, 2023, Holcim emailed Rob Leishman Jr. at the DAQ notifying him that the company intended to begin testing on July 17, 2023. On July 21, 2023, Mostardi Platt, who was contracted by Holcim to conduct stack testing, completed stack testing on the Rotary Kiln Exhaust, Clinker ar h @ v 2 ?2 C DAQC-182-24 Page 2 Cooler Stack, Crusher Baghouse, and Transfer Baghouse. The test report was received by the DAQ on January 18, 2024. In addition, as of February 20, 2024, the DAQ has yet to receive a deviation report relating to the aforementioned deviations. It is determined that Holcim is in violation of the Title V Permit Conditions II.B.4.e.3, II.B.6.h.1, II.B.6.h.3, II.B.6.j.1, II.B.6.j.3, II.B.6.l.1, II.B.6.l.3, II.B.7.c.1, II.B.7.c.3, and I.S.2.c for failure to notify the DAQ at least 60 days prior to testing, failure to submit the results of a completed stack test within 60 days of the test completion, and failure to promptly notify the DAQ of any deviations from its Title V Permit. The enclosed Notice of Violation and Order to Comply is based on the findings documented by the inspector. The Order is effective on the date of issuance, which is the date it was signed and dated. Compliance with the Order is mandatory and will not relieve the company of liability for any past violations. To request a formal administrative hearing, the procedures detailed in the paragraph entitled "Compliance, Opportunity for a Hearing" must be followed. The Order requires Holcim to submit written notification of its intent to comply, outlining how, and when compliance will be achieved to the DAQ in writing on or before the 15th day after receipt of this Order. Questions regarding this matter may be directed to Paul Morris at (385) 306-6534 or pfmorris@utah.gov. When responding, refer to the DAQC number in the upper right corner of this letter. Sincerely, Bryce C. Bird Director BCB:PM:rh Enclosure: Notice of Violation and Order to Comply cc: Kimberly D. Shelley, Executive Director, Department of Environmental Quality Weber-Morgan Health Department DAQC-182-24 Page 3 The Utah Division of Air Quality ooOoo In the Matter of : Notice of Violation Holcim (US) Inc. : and Order to Comply : : No. 20240228002 ooOoo This Notice of Violation and Order to Comply is issued by the Director of the Utah Division of Air Quality (UDAQ) pursuant to the Utah Air Conservation Act (Act), Utah Code Ann. § 19-2-101 et seq... The Director is authorized to issue Notices of Violation pursuant to Utah Code Ann. § 19-2-110. The Director has the authority to issue Orders in accordance with Utah Code Ann. §§ 19-2-107(2)(a)(xiii) and 19-2-110(1). Findings: 1. Holcim (US) Inc. (Holcim) operates the Devil’s Slide cement manufacturing plant at 6055 East Croydon Road in Morgan County. 2. Holcim is required to comply with the Utah Administrative Code (UAC) R307-415 and the Conditions of the Title V operating permit #2900001004 revised March 25, 2022 (Title V Permit). 3. For Particulate Matter (PM) emissions in the Transfer and Crusher Baghouses, Condition II.B.4.e.3 of the Title V Permit states: “The results of stack testing shall be submitted to the Director within 60 days of completion of the testing.” 4. For Dioxins/Furans (D/F) emissions in the Rotary Kiln, Condition II.B.6.h.1 of the Title V Permit states in part: “The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)).” 40 CFR 63.7(b)(1) states in part: “The owner or operator of an affected source must notify the Administrator in writing of his or her intention to conduct a performance test at least DAQC-182-24 Page 4 60 calendar days before the performance test is initially scheduled to begin…” Condition II.B.6.h.3 of the Title V Permit states in part: “In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test.” 5. For PM emissions in the Rotary Kiln, Condition II.B.6.j.1 of the Title V Permit states in part: “At least 60 days before the test, the source shall notify the Director of the date, time, place of testing, and submit a source test protocol containing the items in R307-165-3.” Condition II.B.6.j.3 of the Title V Permit states in part: “In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test.” 6. For organic Hazardous Air Pollutants (oHAP) emissions in the Rotary Kiln, Condition II.B.6.l.1 of the Title V Permit states in part: “The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349, R307-170, and 40 CFR 63.7. (40 CFR 63.1348(a)).” 40 CFR 63.7(b)(1) states in part: “The owner or operator of an affected source must notify the Administrator in writing of his or her intention to conduct a performance test at least 60 calendar days before the performance test is initially scheduled to begin…” Condition II.B.6.l.3 of the Title V Permit states in part: “In addition to the reporting requirements in Section I of this permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test.” 7. For PM emissions in the Clinker Cooler, Condition II.B.7.c.1 of the Title V Permit states in part: “The permittee shall demonstrate compliance with the emissions standards and operating limits by using the test methods and procedures in 40 CFR 63.1349 and 40 CFR 63.7. (40 CFR 63.1348(a)).” 40 CFR 63.7(b)(1) states in part: “The owner or operator of an affected source must notify the Administrator in writing of his or her intention to conduct a performance test at least 60 calendar days before the performance test is initially scheduled to begin…” Condition II.B.7.c.3 of the Title V Permit states in part: “In addition to the reporting requirements in Section I of this DAQC-182-24 Page 5 permit, the permittee shall report the results of the performance test before the close of business on the 60th day following the completion of the performance test.” 8. Condition I.S.2.c of the Title V Permit states in part: “The Director shall be notified promptly of any deviations from permit requirements including those attributable to upset conditions as defined in this permit, the probable cause of such deviations, and any corrective actions or preventative measures taken. Prompt, as used in this condition, shall be defined as written notification within the number of days shown under “Enforceable Dates and Timelines” at the front of this permit.” 9. “Prompt” is defined under Enforceable Dates and Timelines in Title V Permit as “written notification within 14 days.” 10. On June 16, 2023, Holcim personnel emailed a draft of a Relative Accuracy Test Audit and Compliance Test Protocol to the DAQ with the intended test dates of July 17-21, 2023. A representative of the DAQ Director (inspector) conducted an initial review of the protocol on July 5, 2023, and replied by email, to Clinton Badger, Paul Rogers, and Darrick Dease of Holcim, asking if the protocol submitted was the final version as the watermark “Draft” was superimposed on every page. 11. On July 17, 2023, Clinton Badger sent an email with the final version of the protocol and mentioned that the testing company, Mostardi Platt, was setting up and would begin testing the following day. 12. Testing was completed on July 21, 2023. 13. On January 18, 2024, DAQ received the test report for the testing that was completed on July 21, 2023. 14. As of February 20, 2024, Holcim has not submitted written deviation reports to DAQ for failure to notify the DAQ at least 60 days prior to testing and failure to submit the results of a completed stack test within 60 days of the test completion. Such deviation reports should have been sent to the DAQ within 14 days of the deviations from Title V Permit requirements. DAQC-182-24 Page 6 Violations: Based on the foregoing Findings and in accordance with the Act, UAC R307-415, and the Title V Permit, Holcim is in violation of: 1. Conditions II.B.6.h.1, II.B.6.j.1, II.B.6.l.1, and II.B.7.c.1 of the Title V Permit for failure to notify the Director at least 60 days before performance testing. 2. Conditions II.B.4.e.3, II.B.6.h.3, II.B.6.j.3, II.B.6.l.3, and II.B.7.c.3 of the Title V Permit for failure to submit the performance test report before the close of business on the 60th day following the completion of testing. 3. Condition I.S.2.c of the Title V Permit for failure to submit prompt (within 14 days) written deviation reports for failure to submit a pretest protocol to the DAQ at least 60 days prior to testing and failure to submit the results of a completed stack test within 60 days of completion of the testing or before the close of business on the 60th day following the completion of the performance test. Order: Based on the foregoing Findings and Violations, and pursuant to Utah Code Ann. §§ 19-2-107(2)(a)(xiii), 19-2-110(1), and 19-2-120 and Conditions II.B.4.e.3, II.B.6.h.1, II.B.6.h.3, II.B.6.j.1, II.B.6.j.3, II.B.6.l.1, II.B.6.l.3, II.b.7.c.1, II.B.7.c.3, and I.S.2.c of the Title V Permit, Holcim is hereby ordered to: 1. Immediately initiate all actions necessary to achieve total compliance with all applicable provisions of the Act, UAC R307-415, and the Title V Permit. 2. Notify this office in writing on or before the 15th day after receipt of this letter, of Holcim’s intent to comply with this Order and indicate how compliance is to be achieved. 3. Submit deviation reports required under Condition I.S.2.c of the Title V Permit for failure to notify the DAQ at least 60 days prior to testing, failure to submit the results DAQC-182-24 Page 7 of a completed stack test within 60 days of the test completion or before the close of business on the 60th day following the completion of the performance test, and failure to submit prompt notification of the aforementioned deviations. 4. Submit a comprehensive compliance plan indicating how Holcim will avoid repeating these violations in the future, including dates of implementation, proposed corporate training and reeducation, and company policies and procedures which will correct the issues noted in the findings. This comprehensive compliance plan will be submitted to DAQ on or before March 30, 2024. Compliance, Opportunity for a Hearing: This Order is effective on the date of issuance, which is the date it is signed and dated. Pursuant to Utah Code Ann. § 19-1-301 and UAC R305-7-3, you have thirty (30) days after issuance of this Notice of Violation and Order to Comply to seek a review of the same by filing a written request for agency action with the Utah Department of Environmental Quality. If a proper request, compliant with all applicable laws, is not made within the time permitted, the Notice of Violation and Order to Comply shall be a final agency action and may be enforced in further adjudicative proceedings. Civil Penalty: You are in violation of your Title V Permit, and consequently, the Utah Air Conservation Act, state rules promulgated under the Act, and the applicable federal rules. As such, you are subject in a civil proceeding to a penalty not to exceed $10,000 per day for each violation. The statutory penalty amount may be determined and satisfied by agreement between Holcim and DAQ. Thirty (30) days after the issuance of this Notice of Violation and Order to Comply, and if no request for agency action is filed, DAQ may elect to have the amount of the penalty assessed and imposed by filing a civil action against you in a court of proper jurisdiction and venue. Dated ______________ day of ____________________, 2024. Bryce C. Bird, Director Utah Division of Air Quality 29th February