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HomeMy WebLinkAboutDAQ-2024-0074341 DAQC-CI121450001-24 Site ID 12145 (B1) MEMORANDUM TO: FILE – PEAK ASPHALT LLC – Cowboy Asphalt Terminal THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Daniel Riddle, Environmental Scientist DATE: April 1, 2024 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Davis County INSPECTION DATE: February 29, 2024 SOURCE LOCATION: 1710 West 2600 South Woods Cross, UT 84087 SOURCE CONTACTS: Matt Church, EHS Director 208-821-7039 mchurch@idahoasphalt.com OPERATING STATUS: Operating normally at the time of inspection PROCESS DESCRIPTION: Peak Asphalt operates an asphalt storage and blending source at this location. The pre-heated asphalt is trucked to the source, were it is received at the truck unloading rack. Once the asphalt has been received, it is pumped from the transport vessel (truck) to different storage tanks. The on-site storage tanks are either heated by one of three natural gas fired tank heaters or one of two hot oil heaters. From the storage tanks, some of the asphalt is sent through processing mills that either mixes the asphalt with water or a polymer. This produces asphalt with different physical properties, which is used for different applications. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN121450011-15, dated February 13, 2015 SOURCE EVALUATION: Name of Permittee: Permitted Location: Peak Asphalt LLC Cowboy Asphalt Terminal 1710 West 2600 South 1710 West 2600 South Woods Cross, UT 84087 Woods Cross, UT 84087 SIC Code: 2951: (Asphalt Paving Mixtures & Blocks) 2 Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Status: In Compliance. No limits set forth in this AO appear to have been exceeded. The source stated that there have been no modifications to the equipment or processes. The equipment appeared to be properly operated and maintained according to manufacturer recommendations. Records are kept as required and were made available after the inspection. No breakdowns have been reported since the previous inspection. An emissions inventory was submitted for 2020, and emissions data are reported below. Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Cowboy Asphalt Terminal Permitted Source II.A.2 Asphalt tank heaters Three (3) natural gas-fired tank heaters II.A.3 Hot oil heaters Three (3) hot oil heaters (First Thermal Systems 600, CEI-5000, CEI-6300) 3 II.A.4 Asphalt loading racks Six (6) asphalt loading racks II.A.5 Biological water treatment tanks Two (2) horizontal tanks for water treatment process II.A.6 Storage tanks 39 Vertical fixed roof storage tanks II.A.7 Asphalt blending mills Two (2) asphalt blending mills II.A.8 Dalworth Colloid Blending Mill Asphalt blending mill II.A.9 Oil separator system Open-top feed tank and separation vat II.A.10 Quench tank - carbon filter train Odor control system II.A.11 Miscellaneous Fugitive dust from roads, etc. Status: In Compliance. No unpermitted equipment was observed at the time of inspection. The source plans to replace one of the hot oil heaters, and the NOI submission process was explained at the time of inspection. II.B Requirements and Limitations II.B.1 Conditions on permitted source II.B.1.a Visible emissions from all stationary sources shall not exceed 15% opacity. Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] Status: In Compliance. No visible emissions were observed from any point at the time of inspection. Method 9 was utilized to verify opacity limits. See attached VEO form. II.B.1.b Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20% opacity. [R307-309-5] Status: In Compliance. There were no visible fugitive dust emissions observed at the time of inspection. The source takes steps to minimize fugitive dust by watering roads during summer months and restricting the speed of vehicles involved in the operation. 4 II.B.1.c The owner/operator shall not exceed 100,000 tons of asphalt received per rolling 12-month period. To determine compliance with a rolling 12-month total the owner/operator shall calculate a new 12-month total each month using data from the previous 12 months. Records of consumption shall be kept for all periods when the plant is in operation. Consumption shall be determined by shipping records. The records of consumption shall be kept on a daily basis. [R307-401-8] Status: In Compliance. For the rolling 12-month period from February 2023 - January 2024, a total of 51,290.41 total tons of asphalt throughput was processed at this facility. See the attached summary. II.B.1.d The owner/operator shall use only natural gas as fuel in the hot oil and tank heaters. [R307-401-8] Status: In Compliance. Only natural gas is used as fuel in the hot oil and tank heaters. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Nonattainment and Maintenance Areas for PM10: Emission Standards [R307-305] Status: In Compliance. No visible emissions were observed from any point at the time of inspection. See attached VEO Form for additional information. EMISSION INVENTORY: Listed before are the Actual Emissions Inventory provided from Peak Asphalt LLC – Cowboy Asphalt Terminal from the 2020 submission year. A comparison of the estimated total potential emissions (PTE) on AO DAQE-AN121450011-15, dated February 13, 2015 is provided. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr Actuals tons/yr CO2 Equivalent 5273.50 N/A Carbon Monoxide 8.54 0.01365 Nitrogen Dioxide 10.20 0.01855 Particulate Matter - PM10 1.12 0.22141 Particulate Matter - PM2.5 1.12 0.02341 Sulfur Dioxide 0.06 0.00011 Volatile Organic Compounds 3.52 3.35742 5 Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 600 478 Organic HAPs (CAS #OHAPS) 1420 N/A PREVIOUS ENFORCEMENT ACTIONS: No enforcement actions within the past five years. An odor complaint was received in 2020 – see DAQC-1540-20 for more information. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN121450011-15, dated February 13, 2015: in Compliance at the time of inspection. Check in with Davis County Health Department for potential accompaniment on next inspection. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: The source is planning to replace their First Thermal Systems 600 hot oil heater. Ensure that the AO has been modified to show the update in the equipment. NSR RECOMMENDATIONS: Expect NOI for replacement hot oil heater ATTACHMENTS: VEO form, email correspondence, asphalt throughput summary 3/11/24, 11:07 AM State of Utah Mail - 12145 - follow up to air quality inspection https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-a:r2941316969603193410&simpl=msg-a:r-77493256444507…1/2 Daniel Riddle <driddle@utah.gov> 12145 - follow up to air quality inspection 3 messages Daniel Riddle <driddle@utah.gov>Fri, Mar 1, 2024 at 9:50 AM To: aacosta@idahoasphalt.com Aubrey, Thanks for meeting yesterday for your air quality inspection. As a reminder, here is the record I need to complete my inspection report: From AO DAQE-AN121450011-15, Condition II.B.1.c: tons of asphalt received from February 2023 - January 2024. Please provide this record by March 8, 2024. Let me know if you have any questions. Best, Daniel -- Daniel Riddle (he/him) Environmental Scientist | Minor Source Compliance M: (385) 222-1357 airquality.utah.gov Matthew Church <mchurch@idahoasphalt.com>Mon, Mar 4, 2024 at 10:46 AM To: "driddle@utah.gov" <driddle@utah.gov> Hi Daniel, Please find the Woods Cross Facility throughput report as requested and in compliance with the requirements from Condition II.B.1.c of our AO. Please let me know if you need anything else. Thank you. Matt Matt Church, PWS EHS Director Idaho Asphalt Supply, Inc. and Subsidiaries M: 208.821.7039 Confidentiality Warning This message and the information contained in or attached to it, is private and confidential and intended exclusively for the addressee. IAS and its subsidiaries wishes to inform whoever may receive it in error, that it contains privileged and confidential information. The unintended recipient is not to use, copy, reproduce or distribute this e-mail or any attachments thereto. If you are not the intended recipient of this e-mail, please notify the sender , delete it, and do not read, act upon, print, disclose, copy, retain or redistribute any portion of this email. This message has been scanned by IAS anti-virus software. Nevertheless, it is not guaranteed that it might not contain a virus. From: Daniel Riddle <driddle@utah.gov> Sent: Friday, March 1, 2024 9:51 AM 3/11/24, 11:07 AM State of Utah Mail - 12145 - follow up to air quality inspection https://mail.google.com/mail/u/0/?ik=3e54b7a6bd&view=pt&search=all&permthid=thread-a:r2941316969603193410&simpl=msg-a:r-77493256444507…2/2 To: Aubrey Acosta <aacosta@idahoasphalt.com> Subject: [E]12145 - follow up to air quality inspecon CAUTION: This email originated from outside the company. Do not click links or open attachments unless you recognize the sender and know the content is safe. Aubrey, Thanks for meeting yesterday for your air quality inspection. As a reminder, here is the record I need to complete my inspection report: From AO DAQE-AN121450011-15,: tons of asphalt received from February 2023 - January 2024. Please provide this record by March 8, 2024. Let me know if you have any questions. Best, Daniel -- Daniel Riddle (he/him) Environmental Scientist | Minor Source Compliance M: (385) 222- 1357 airquality.utah.gov Woods Cross Shipping Report.pdf 90K Daniel Riddle <driddle@utah.gov>Mon, Mar 11, 2024 at 11:07 AM Draft To: Matthew Church <mchurch@idahoasphalt.com> Thank you - I will let you know if I need anything else. [Quoted text hidden] Shipping Report Material shiped between February 01, 2023 and January 31, 2024 W1 - Woods Cross Asphalt Warehouse Tons Shipped AC - Asphalt Cement PG58-28 3,117.24 PG64-22 619.58 Total AC Shipped 3,736.82 Dilute Emuls - Dilute Emulsion CQS-1H 2:1 Dilute 579.08 Total Dilute Emuls Shipped 579.08 Emulsion - Emulsion PMCSS-1NV 1,012.30 CQS-1H 2,476.80 CQS-1HLM_3% 3,677.77 CQS-1P (SLR) 3,866.58 CQS-1P (Natural Latex) 392.06 Total Emulsion Shipped 11,425.51 PMA - Polymer Modified Asphalt PG64-28 3,426.80 PG64-28NV 5,912.78 PG64-34UT 16,545.07 PG70-28UT 11,646.66 PG70-28WY 780.15 PG76-34UTHP 838.92 Total PMA Shipped 39,150.38 W1 Product Summary 3,736.82AC 579.08Dilute Emuls 11,425.51Emulsion 39,150.38PMA 54,891.79 51,290.41 Total Shipped: Total Asphalt Throughput Business Date: 2/29/2024 9:44:37 AM2/29/2024Run Date: WC1 - Customer Owned Inventory Tons Shipped AC - Asphalt Cement PG58-28 37.47 Total AC Shipped 37.47 PMA - Polymer Modified Asphalt PG52-34 32.74 PG64-34UT 239.20 PG64-34UT 2,259.04 Total PMA Shipped 2,530.98 WC1 Product Summary 37.47AC 2,530.98PMA 2,568.45 2,568.45 Total Shipped: Total Asphalt Throughput Business Date: 2/29/2024 9:44:37 AM2/29/2024Run Date: