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HomeMy WebLinkAboutDAQ-2025-003658ffirctuwou/eQ,l tl In! I ()lDl }rn I l()Nsi, I I (; P.O. Box 527,Emery, Utah 84522 Phone: 435-286-2447 - Fax: 435-285-2382 Dt]PAtI]MENT OF ENVIHONMLNIAL QUALITY .ttJN 2 j 2c25 DIVISION OF AIR OUALITY ta: June 16,2025 Mr. Rik Ombach Compliance Section Utah Department of Environmental Quality Division of Air Quality 195 North 1950 West, P.O. Box 144823 Salt Lake City, Utah 84114-4820 Re: Opocity Moniloring oi the Emery Mine Dear Mr. Ombach: td7Jl_L This letter presents the results of visible emissions observations performed at the Bronco Utah Operations, LLC Emery Deep Mine (Emery Mine) located in Emery County, Utah. The mine is operated by Bronco Utah Operations, LLC (Bronco), who contracted with Barr Engineering Co. (Barr) to perform the observations in compliance with the minor source Approval Order DAQE-AN0229006-05 (AO) issued by the Utah Division of Air Quality (UDAQ). Taylon Earl of Barr, an EPA Method 9 Certified Visible Emissions Reader (see Attachment 3), conducted opacity readings at the Emery mine on May 30, 2025. The Clean AirActamendments of 1970 directed the Environmental Protection Agencyto develop New Source Performance Standards (NSPS) for new and modified stationary sources of air pollutants. These Standards of Performance for New Stationary Sources (40 CFR Part 60) have been adopted by the UDAQ, and all AOs issued by the agency include emissions limitations as well as requirements for monitoring, testing, reporting, and recordkeeping for applicable standards. Emery Mine Emissions Testing Stondords ond Procedures The Emery Mine is subject to Section 60.255(bX2) of Subpart Y of the NSPS which applies to facilities that commenced construction, reconstruction, or modification after April 28, 2008. Thls Section requires that performance tests be conducted periodically during normal operation of the mine to demonstrate compliance with the applicable emissions standard stated in the AO, with the frequency of the performance tests dependent on the results of the most recent performance test. The AO for the Emery Mine was modified to include additional equipment and was approved on December 19,2016. This AO expanded operations of the Emery Mine to include a new mine portal for underground mining and new lune 16, 2025 Paqe 2 coal processing equipment. Barr performed a performance test and these results are compared to opacity limits from mine specific emission points perthe approved AO and are included in Table 1. Method 9 visible emissions observations were performed according to the test methods and procedures outlined in the NSPS Subpart Y, Section 60.257(a)(1)-(3) and the approved AO. For sources subject to the NSPS, these procedures require one-hour observations of each source (ten 6-minute averages) in the initial performance test. However, in subsequent tests, if all of the 6-minute averages are equal to or less than half the applicable opacity limit, then the observation time may be reduced to 30 minutes. As stated in Section ll.B.2.b of the AO, visible emissions observations for mobile equipment in operational areas use procedures similarto Method 9 but the requirement for observations at 15 second intervals over a 6- minute period does not apply. For the haul road, opacity was observed at 6-points along the road from a fixed observation point as trucks drove by. For truck loadout, which was intermittent, observations were made for two 6-minute periods over a twenty-minute time frame using standard Method 9 procedures. A tabulation of either the 6-minute or 6-point average visible emissions for each observed source is included in Attachment 1 to this letter and the opacity observation field sheets are included in Attachment 2. The observer's Method 9 certificate ls included as Attachment 3. The sources observed and the locations where each of the observations were conducted are depicted on Figure 1. Emery Mine Emissions Observotion Results The mine facilities include four conveyors that deliver run-of mine (ROM) coal through the crusher and screen to the loadout area as follows: Conveyor 4 receives the ROM coal from the underground mine portal and transfers it to Conveyor 3 which drops the coal on a stockpile. The ROM coal is then transferred via an under-pile port to Conveyor 2 which delivers it to the crusher and screen. The crushed coal is then transferred to Conveyor 1 which feeds the coal to the loadout bin and chute system into haul trucks. Barr performed opacity readings at seven emissions sources at the mine. Observations of the seven sources were completed on May 30, 2025. All 6-minute averages were less than half of the applicable opacity limit, so observations of sources subject to the NSPS were reduced to 30 minutes. Due to the location of the transfer point from the mine portal to Conveyor 4 at the end of the box cut, it was not possible to observe the transfer point. The opacity limits and highest average observed opacity for each observed source are included in Table 1 below. June 15, 2025 Page 3 Toble I Emery Mine Opocity Llmlts ond Hlghesl Averoge Observed Opocity 1 5-minute average '? 6-point average Conclusions ond Recommendolions Observed visible emissions from all viewed sources were less than applicable limit and the Emery Mine is in compliance with the applicable opacity limits. According to Section 60.255(bX2) of Subpart Y, the timing of repeat performance tests is dependent on the following conditions: i) lf any 6-minute average opacity reading in the most recent performance test exceeds half the applicable opacity limit, a new performance test must be conducted within 90 operating days of the date that the previous performance test was required to be completed. ii) lf all 6-minute average opacity readings in the most recent performance test are equal to or less than half the applicable opacity limit, a new performance test must be conducted within 12 calendar months of the date that the previous performance test was required to be completed. Conveyor transfer points 10 0r 1 ROM convevor droo ooint 10 0r 2 Conveyor4to3transfer point. 10 0r 3 Crusher to conveyor 1 transfer point. Process was continuous throughout 30-minute observation oeriod. 10 01 4 Coal Loadout. Observed loading of 3 trucks with brief downtime intervals between loading over a 20-minute period. Crusher 10 11 5 Process was continuous throughout 30-minute observation period. Screen 10 01 6 Process was continuous throughout 30-minute observation oeriod. All other sources 20 02 7 Haul road. Observed 8 passes of trucks. Sincerely, l/il June 15,2025 Page 4 Based on the above requirements for 5-minute observations, the next performance test is due within 12 calendar months of the date that this performance test was completed. John C. (Kit) Pappas Environmental Manager Bronco Utah Operations, LLC Figure 1: Opacity Observation Locations Attachment 1: Tabulation of visible emissions observations Attachment 2: Opacity observation field sheets Attachment 3: Method 9 Certification t, @ Feet 0 Meters 0 A o tl. Observer Location Measurement Location Conveyor Alignment Municipal Boundary County Boundary Figure 'l OPACITY OBSERVATION tocATroNs Bronco Utah Operations, LLC Coal Mine Emery Counry Utah=FEFI_ 60 ---- Attqchmenl I Tobulotion of visible emissions observolions Bronco Utah Visible Emissions Averases Facility lource Date Minutes Averate OoaciW (%)Notes Emery Mine toM Coal Convevor Droo Point "A"sllo/2s 1-6 Observations stopped after 30 minutes because all 6- minute averages were equal to or less than half of the opacity limit. 7-t2 13-18 19-24 ls-30 :onvevor 4 to 3 Transfer Point "8"sl10/2s 1-6 Observations stopped after 30 minutes because all 6- minute averages were equal to or less than half of the opacity limit. 7-12 13-18 0 79-24 0 25-30 0 lrusher to Convevor 1 Transfer Point "F"sl30l2a 1-6 0 Observations stopped after 30 minutes because all 6- minute averages were equal to or less than half of the opacity limit. See multiple source observation form for readings and observation time details in Attachment 2. 7-t2 0 13-18 C 19-24 c 25-30 C Coal Loadout "D"s/3012a 1-6 0 )bserved 5 trucks being loaded during five 6-minute )eriods during a 30-minute timeframe of this ntermittent process. 7-t2 o 13-18 c t9-24 25-30 Crusher "E sl30l2!r-6 Jbservations stopped after 30 minutes because all 6- Tinute averages were equal to or less than half of :he opacity limit. See multiple source observation 'orm for readings and observation time details in {ttachment 2. 7-t2 1 13-18 L9-24 25-30 Screen "C"sl30l2r 1-6 Observations stopped after 30 minutes because all 6- 7-r2 minute avera8es were equal to or less than half of the opacity limit. See multiple source observation form for readings and observation time details in Attachment 2. 13-18 t9-24 25-30 Pass fl Haul Road "G"s/3012:1 f,bserved 8 passes of trucks and other equipment at i points along the haul road.2 3 4 5 7 Page 1 of 1 Attochmeni 2 Opocity observotion field sheets 170 S Marn Street Surte 5C0 sarr Lake crty uT 84101 P 801 -333-8400 'w\1 ,! barr comBARRm1-Hour Visible Emissions Observation Form Source Name 3ronco l,tne JOservatron Uale/'r' >(' -' > Start Time),Stop Trmet, 5qddress,'Locatoi [-. . imery Deep. Bronco t ') (-t 5. (.., / t i', ,, r ,t \mrVsec 0 15 tl5 mrn/sec 0 15 30 45 lltY IL,.' - State' JT 1 a 1) Source tD Numbdr /, 1 11 I 34 )rocess Equipment . (,. \,.. ,.' ( ' '). \ 3perahng Mode I - \ _' , a it+rr ) 5 1a 6 36 3ontrol Equrpment (,'. \ tt' 3perating Modb 8 38 fmrsston Point (,,,,-l tlli- f, l' 1..,. i r I 39 0 rl0 )islance from Observer Drrecton from Observer 1 41 2 42 -terght Above Ground , Herght Relatle lo Observerlr^3 43 4 41)lurne Color Plume Type continuous luortive : rntermittenl 5 45 6 (46 rornl in the Plume at Whrch Ooacty was Determtned (trom source) -lonzontal Drstance /' Vertrcal Distance - 7 47 8 48 Wate,Oroplets Present no,r- yes Water Droplet Plume is attached -r detached, l 19 L I ((^49 20 50 3ackground Descnphon (Color)21 51 22 Sky Condrhons qmbient femperature 23 (53 21 54 11/rnd Speed /1/rnd Drrecbon -<(55 26 56 Source Layout Sketch @ N Ii * srn ---f wrnd X emrssron pornt -/rr-" sun locaftyf ilne 27 57 28 58 29 59 30 60 Avg Opacrty for Highest Period/-# of Readings Above 20ol. were Range of Opaoty Readrngs '"4mrmum : Maxrmurn C; Jbserver's Name Taylon Earl Jbser! er's StOnatyg__a__ 1..'r j'(, \-.t," . c.) )rganization Ba.r,lr{grneenng Co ;ertfied by Ljco, ,1. A i ualc.) .a, at) )l .-) 170 S lVarn Street Surte 500 Salt Lake CrtY UT 8,1101 P 8C1-333-8400 vvww 53[r COmND J[ hFbEDldl.( rt(re 1-Hour Visible Emissions Observation Form Drstance from Observer )(' Source Layout Sketch 1530!E ,-.-\r\ )\S-/ N \-,'isun locahon line * sun ---) wrnd X emrssion potnt Source lD Number $ :ss Equrpment ., lOPeratlng Mode 'R'::',',:i:"'..,-.,- l; i a, ."r,,Fi, Plume Type contnuous - ffiDetermrned(fromsourcet | 17 al Drstance - VertJcal Dlstance gtound Descrrptron (Colol ) Sky Condltrons lAmbrent Ternperature I 23 Avg Opacrty lor Highest Perrod 's Name Taylon Earl Organrzation Ban Engrneerrng Co .- , .1.'* n A fit-DED,{rI( rt( 170 S Marn Street SLrrte 500 SaliLake Crty Ur 8.1'1C1 F 801 -333-84tC rvww ba.r ccn m 1-Hour Visible Emissions Observation Form Addressi Location Emery Deep Bronco > >( .\) r l-l- sun locatron l[]e - - .t],v"{ 7 >' \ *t{' from Observer rn the Plume at Whrch Ooacitv was Determlned lfrom so(lrcel Honzontal Drstance Vertlcal Distance Source Layout Skelch _) Source Name Bronco Mine lD Number .. /tt(-' lt I mrssion Point ('.,..-" f/_.^. f, ,,, i f .-,,.--. , 1] v \-.,. Heroht Relatve to Observer" /-. I-).' Plume Type contnuous u Water Droplel Plume is anached-; detached l Backgrotrnd Descrrptton (Color) ----l/,r\ d t,tf) lJ t^,.: Avg Opaoty for Hrghest Penod I # ol Readrngs Above 2001, were c; Range of Opacty Readrngs Observer's Name Taylon Earl )ale _ _t: X'Lr Organrzaion r6arr Engrneering Co * srn ---) wrnd X emrssron pornl /or^" \\ .l\L(lL ll 3 ,1. ,'(t t I ',t.1 l,l' (f.-1t ((( I ltt! r'i"{tr- l, lr (I ,l t, ;i *l *i; ;1;i;i; s!\r (t EotrP9.- 6!-! o!,AErI >6<E ^rEi"a 5'o= C l-Erlrg i--- .tlg','ilo.l5N16 v li'-,.lo tclol€lqie ,lu\ r\ls -lIOl8 lo- IIIt "\lr Jlololo .Ft\ E olt o Gzo 1r'ltootr .9oo E UJ o5o5 =o ato(, Joog CL =J = -J\Bvi; ODoiEPEo€b!prx- co EF t-^ ELgo- I I- r- ei;ls'alei+r.l- ia s (- EoaOn E:E'c,!erI -!: H>oo EE;o.Y r;f9E i<rtr e ^Joo.. i tr, . i(-, -t!i!l\.,1" e9I ia o ',1 \.-1 (-'1. -l I l, l',1 :; i-i I ESo !I o I-loI I 6 o c (o Islo I o R N ol N R I N I iltoninls ?tP 170 S Marn Street Sr,rte 500 Salt Lake Crty .]T 841C1 P 801 -333-E40C BARR ww^ barr co'n ffi 1-Hour Visible Emissions Observation Form mery Deep. Bronco >9c 5 lt (r.,2,\ ;mini sec Layoul Sketch 5 ic' L5 ocess EquipmgU lOperatirg Mode ,t, -:, Height Relahve to Observer-- Plume Type continuous a Ooacfv was Determrned lfrom sorlrce) Verhcal Dlstance Background Descriptron (Color) i Sky Condrtrons , lAmbtent Temperalure # of Readings Above 209i, were Range of Opacrty Readings Observer's Name Tavlon Earl ').ir': ganrzatron gdn Englneertng Co 4530 ( .-7 N .(,* srn --| lvrnd X emrssron point -/r,u^" Centfieo ov 7..i.1 )r:i."- g )l n A tFt t4rEE^ftt-{. rT.tnE 170 S t!1arn Street Surte 500 Salt Laxe Crty UT 84101 P 801-333-8400 www barr corn 1-Hour Visible Emissions Observation Form essi Location Emery Deep Bronco t .) Distance from ) Source Layout Sketch t,' .A N -_=-i*s{1'',tion/--' \---\_/' '." .--- *s,n ----' wnd ;:-","H, -fo,u^" Observer's Name Taylon Earl Date ) )t ( Organizaton: Baf Engineering Co udte r I ')_i Atlochmenl3 Melhod 9 Cerlificoiion r I \v P -) L!OC LNNoN cicnooa o t!z o\Z tU o\9-E:?E 9.9Xtrrlag 3'i aitr6l€)rd E EFl .-?E.2 goe)U 2 Etr ==^ -oI ct +._0) H.E so-fEE} ---- - LErs nerd u;38 =Oai.-+)-rchf2.26AtFoEtrU [v'! €)(JEtr = o'=? E =.-E '.4 g Jd. LU ZoJ F o+)o{r)GIE.-+)tiq) Ua.-aIEi)aELr 6g B q q) o t- a \oq $ {\,so -\so \ tL s IJJ OtsllJlooC) TlIl-It, (To I