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HomeMy WebLinkAboutDAQ-2024-007349 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor DAQC-317-24 Site ID 10303 (B5) Cody Watkins, Environmental Manager Ash Grove Cement Company P.O. Box 38069 Leamington, UT 84638 Dear Mr. Watkins: Re: Ash Grove Cement Company (Ash Grove) – Pretest Protocol for Carbon Monoxide (CO), Flow, Nitrogen Oxides (NOx), Oxygen (O2), Mercury (Hg), and Total Hydrocarbons (VOC/THC) Relative Accuracy Test – Juab County The Utah Division of Air Quality (DAQ) reviewed Ash Grove’s pretest protocol dated April 3, 2024. The proposed test shall be performed under the following conditions: Ash Grove’s monitoring system to be certified: Point Source Channel Manufacturer Model No. Monitor SN Kiln/Raw Mill CO California Analytical Instruments 600 FTIR Z06009 Flow Monitor Labs 150X 1500078 HCL California Analytical Instruments 600 FTIR Z06009 NOx California Analytical Instruments 600 FTIR Z06009 O2 California Analytical Instruments 600 FTIR 10217573A THC California Analytical Instruments 600 HFID Z06009 Hg Thermo Scientific 80i 1216753345 Mostardi Platt will conduct a relative accuracy/performance specification test on Ash Grove’s continuous monitoring system. Relative accuracy must be determined in the units of the emission standard or equivalent units of the emission standard, i.e., tons/year shall be tested in pounds/hour. - / & ) á Û Ù Û Ý DAQC-317-24 Page 2 The DAQ understands that the test will be conducted as follows: Test Date Point Source Parameter EPA Reference Method June 11, 2024 Kiln/Raw Mill CO - 6,600 lbs/hr CO2 - % NOx - 2.8 lbs/ton clinker O2 - % SO2 - 0.4 lbs/ton clinker THC - 24 ppmvd @7% O2 Hg - 55lb/MM tons clinker Method 1, 2, 3A, 4, 25A, 30B and 320 • Reference Method 1 – Sample and Velocity Traverses for Stationary Point Sources as outlined in 40 CFR 60 Appendix A shall be used to determine the location and number of sampling points as applicable. • Reference Method 2 – Determination of Stack Gas Velocity and Volumetric Flow Rate – (Type S Pitot Tube) as outlined in 40 CFR 60 Appendix A. • Reference Method 3A – Determination of Oxygen and Carbon Dioxide Concentrations in Emissions from Stationary Point Sources – (Instrumental Analyzer Procedure) as outlined in 40 CFR 60 Appendix A. • Reference Method 4 – Determination of determine moisture content for Stationary Point Sources as outlined in 40 CFR 60 Appendix A. • Reference Method 25A – Determination of Total Gaseous Organic Concentration Using a Flame Ionization Analyzer as outlined in 40 CFR 60 Appendix A. Zero drift and calibration drift checks are required at the beginning and end of each run. • Reference Method 30B – Determination of Total Vapor Phase Mercury Emissions from Coal-Fired Combustion Point Sources Using Carbon Sorbent Traps as outlined in 40 CFR 60 Appendix A. When conducting Reference Method 30B with an Ohio Lumex sorbent trap mercury analyzer, Mostardi Platt shall: a. Provide the inspector the method detection limit (MDL) prior to testing and clearly document the MDL in the test report. b. Insure that each analyzer reading of the multipoint analyzer calibration is within ± 10% of the true value; and the linear correlation coefficient i.e. R2 must be ≥0.99. DAQC-317-24 Page 3 c. That the independent calibration verification standard (ICVS), section 2 response factor determination, and continuing calibration verification standard (CCVS) are clearly identified and meet quality assurance/quality control criteria for Method 30B. d. That Table 9-1. Quality Assurance/Quality Control Criteria for Method 30B are followed. • Reference Method 320/321 – Measurement of Vapor Phase Organic and Inorganic Emissions by Fourier transform Infrared (FTIR) Spectroscopy as outlined in 40 CFR 60 Appendix A. • Deviations – The director or the representative of the director must be notified of and approve deviations of the Reference Method test. Any deviation from these conditions without approval from the DAQ may constitute rejection of these tests. Acceptance of a protocol does not relieve the owner/operator and the testing contractor from strict adherence to all applicable EPA methods, DAQ policies, Utah Air Quality Rules (UAQR), and methods approved by the director. Any deviation from EPA methods, DAQ policies, UAQR, and methods approved by the director must be addressed separately and express written consent given prior to commencement of testing. • Field data (Point Source emission data and test data) shall be turned over to the DAQ in a timely manner for review. • The director will determine the relative accuracy of each monitoring system based on Point Source continuous emission monitoring data and test data acquired by the staff member of the DAQ during the test. • All test reports must be submitted to the director not later than 60 days after completion of the test. • The test report shall include all raw calibration data, raw emission data with date, time stamps. Relative accuracy test reports must contain: 1. Point source continuous monitor, channel, manufacturer, and serial number, 2. Raw stack test data and continuous monitor data with date and time stamps. 3. Emission data reported in concentration (ppm or %) and units in the applicable emission limit. DAQC-317-24 Page 4 The DAQ requires that all test reports include a statement signed by a responsible official certifying that: 1. Testing was conducted while the Point Source was operating at the rate and/or conditions specified in the applicable approval order, operating permit, or federal regulation. 2. During testing, the Point Source combusted fuels, used raw materials, and maintained process conditions representative of normal operations, and operated under such other relevant conditions specified by the director. 3. Based on information and belief formed after reasonable inquiry, the statements and information contained in the report are true, accurate, and complete. Should you have any questions concerning this matter, contact me at (801) 536-4438 or by email at rleishman@utah.gov. Sincerely, Rob Leishman, Environmental Scientist Major Source Compliance Section RL:rh cc: Central Utah Public Health Department Mostardi Platt * $ . # ( ) - — + - D v A ? A C @ ? w D F ˜ Rob Leishman Jr