Loading...
HomeMy WebLinkAboutDAQ-2024-0073131 DAQC-291-24 Site ID 10725 (B5) MEMORANDUM TO: CEM FILE – CLEAN HARBORS ARAGONITE, LLC THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: March 22, 2024 SUBJECT: Source: Incineration System (INC) Contact: William Simmons – 435-844-8351 Location: 11600 North Aptus Road, Aragonite, Tooele County, UT Test Contractor: Alliance Technical Group FRS ID#: UT00000049004500048 Permit/AO#: Title V operating permit 450004004 dated November 23, 2021 Subject: Review of RA/PST Protocol dated March 19, 2024 On March 19, 2024, DAQ received a protocol by email for a RA/PST (relative accuracy/performance specification test) of the Clean Harbors Aragonite INC in Aragonite, UT. Testing will be performed on May 7, 2024, to determine the relative accuracy of the THC, O2, CO2, NOX, SO2, and CO monitoring systems. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses: OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate: OK 3. RM 3A used to determine dry molecular weight of the gas stream: OK 4. RM 4 used to determine moisture content: OK 5. RM 6C used to determine SO2 emissions: OK 6. RM 7E used to determine NOX concentrations of emissions: OK 7. RM 10 used to determine CO concentrations of emissions: OK 8. RM 25A used to determine total gaseous organic concentration by flame ionization detector: OK DEVIATIONS: No deviations were noted. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send attached protocol review and test date confirmation notice. 1 8 2 leanHa 6 RE Clean Harbors Aragonire, LLC I 1600 Nonh Aptus Road Aragonire, UT 84029 435.884.8100 www.cleanharbors.com Submitted via FedEx #8181 54005888 March 19.2024 Mr. Bryce Bird Division of Air Quality (DAQ) Department of Environmental Quality 195 North 1950 West P.O. Box 144880 Salt Lake ciry, uT 84411-4880 Relative Accuracy Test Audit (RATA) Clean Harbors Aragonite, LLC Title V Operating Permit 45000,18001 Dear Mr. Bird. In accordance with Utah Administrative Code (UAC) R307- 170-7, Clean Harbors Aragonite, LLC is notifuing the Utah Department of Air Quality of the upcoming Relative Accuracy Test Audit (RATA) scheduled to take place May 7,2024. Enclosed is a copy of the RATA Plan for review. A copy was also emailed to Mr. Robert Leishman Jr. via email. In accordance with Permit Condition I.K and Utah Administrative Code R307-415-5d, I certifu under penalty of law that this document and all attachments were prepared under my direct supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of persons or persons who manage the system, or those persons directly responsible for gathering the information submitted is. to the best of my knowledge and beliel true, accurate and complete. I am aware thal there are significant penalties for submitting false information, including the possibility of imprisonment for known violations. Should you have any questions regarding this matter, please contact me at the number listed below. " People and Technologt L'reating a Better Environment" S (,=\ William Simmons Facility General Manager III Clean Harbors Aragonite, LLC 1 1600 North Aptus Road PO Box 1339 Grantsville. Utah 84029- I 339 (o) 435.884.8351 (c) 870.310.6029 simmons.william@cleanharbors.com www.cleanharbors.com Attu Clean Harbors Aragonite LLC I1600 N. Aptus Road Aragonite. UT 84029 Source to be Tested: Incinerator System (lNC) RATA - Oz, CO:, SO:, NOx, CO & THC Proposed Test Date: May 7 ,2024 Pro.lect No. AST-2024-15 17 Prepared By ..i Alliance Technical Croup. IS 3683 W 2270 S. Suite,Si$i west Vallev cirv. urm TECHNICAL GFIOUP Site Specific Test Plan tAI TECHNICAL GROUP Site Srycilic Test Plan Test Prcgran ynnary Regulatory Information Regulatory Cildtions Source ltrformation Utah Depanment of Environmental Quality ( DEQ), Division of Air Quality (DAQ) Title V Operating Permit 4500048004 40 CFR 60. Performance Specifications 2,3.4/4A,6, and 8A Sorrce Name Incineration System Source lD lNc R17,1 Parameters VFR, O:, CO:, SO:, NOx, CO, THC (lontect Informelion Test Lacation Clean Harbors Aragonite LLC I 1600 N. Aptus Road Aragonite, UT 84029 Manager, Maintenance Cody Parks parks.cody@cleanharbors.com (435) 884-8242 Test ('onpanl' Alliance Technical Croup, LLC 3683 W 2270 S- Suite E West Valley City, UT 84120 Project Manager Charles Horton charles.honon@alliancetg.com (352) 663-7568 Field Team Leader Tobias Hubbard tobias.hubbard@alliancetg.com (605) 645-E562 (subject to change) QA/QC Manager Kathleen Shonk karie.shonk@allianc€tg.com (812\ 452-4785 Test Plan/Repon Coordinator lndah Rahmadina indah.rahmadina@alliancetg.com Regulatory Agency Utah DAQ 195 Nonh 1950 West Sak Lalie City, UT 841 16 Environmental Health Scientisr Rob Leishman Jr. rleishman@utah.gov (80r ) 536-4438 asT-2024-1517 Clean llarhors - Aragonhe. UT Page r pdlt6tre N CAL GROUP 1'ABLE OF COITE\TS 1.0 Ll t.2 1.3 1.4 2.0 2.1 2.3 2.4 2.5 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4.0 4.t 4.2 Process/Control System Descriptiorls CEMS Descriptions Project Team .......... Safety Requirements... Summary of Test Program... l-l .................. l-l .................. I -l .................. I -2 .................. I -2 Ceneral Description . 2-l 2-t .....2-l )-) )-) ................. 2_3 ).2 Process/Control System Parameters to be Monitored and Reco.ded Proposed Test Schedule Relative Accuracy Requirements................ U.S. EPA Reference Test Method 7E - Nitrogen Oxides........ U.S. EPA Refercnce Test Method l0 Carbon Monoxide...... U.S. EPA Reference Test Method 25A - Total Hydrocarbons Method 1 Data Example Field Data Sheets U.S. EPA Reference Test Methods I and 2 - Samplingfiraverse Points and Volumetric Flow Rate.....3-l U.S. EPA Ref€rence Test Method 3A Oxyger/Ca$on Dioxide...........................................................3- I 3-2 U.S. EPA Reference Test Method 6C Sultlr Dioxide 3-2 ........................... 3-2 ......'..'.,..,.,..,.,,.,.. 3 -2 U.S. EPA Reference Test Method 205 - Gas Dilution System Certification............................ Quality Assurance/Quality Control U.S. EPA Reference Test Melhods 34, 6C, 7E and 10. Quality Assurance/Quality Control U.S. EPA Reference Test Method 25A .... Quality Assurance Program Equipment..-... Field Sampling...... LIS'T OF TABLES ..............3-3 3-3 34 4-t ................... 4-l ......4-2 Table l-l: Project I eam ....,...,.. Table 2- l: Program Outline and Tentative Test Schedule .............. Table 2-2: Relative Accuracy Requirements and Limits..............., I-ISI' OF APPENDICES ............... l-2 ...............2-2 ............... 2-3 ............... 3- l AST-202.1-t5t7 Clean Harbors Aragonrle. UT Pag. ll 'rErr St,e Spcfic Tes Plan Table olContents U.S. EPA Reference Test Method 4 Moisture Content..... Table 3-l : Source Testing Methodo1o9y................... Appendix A Appendix B F--t--Alhtpe N AL GROUP S,te Specfic Test Plan lntroduction 1.0 lltroductiotr Alliance Technical Group, LLC (Alliance) was retained by Clean Harbors Aragonite, LLC (Clean Harbors) 10 conduct performance specification (PS) tesring at the Aragonite, Utah facility. Portions ofthe facility are subject to provisions of 40 CFR 60, Appendix B, PS 2, 3, 44 and 8A and the Utah Department of Environmental Quality (UDEQ) Ttle V Operation Permit No. 4500048004. Testing will include conducting a relative accuracy tesr audits (RATA) to determine the relative accuracy (RA) of the oxygen (Or), carbon dioxide (COr), sulfur dioxide (SO:), nitrogen oxides (NOx), carbon monoxide (CO) and total hydrocarbons (THC) primary, secondary and backup continuous emissions monitoring systems (CEMS) and the volumetric flow rate (VFR) continuous emissions rale monitoring syslem (CERMS) serving to monitor emissions liom the incineration system (lNC). The RATAs will be conducted to demonstrate compliance with the UDEQ Permit and 40 CFR 60, Appendix B, PS 2, 3, 4/4A, 6 and 8A. l.l Process/ControlSystemDescriptiols The permitted source is a commercial hazardous waste treatment, storage. and disposal facility (TSDF). Hazardous waste is received from various sources including refineries, chemical manufacturing plants, and coke by-product recovery plants. The off-site material management unit at the source includes sixteen liquid waste storage and blending tanks, two sludge tanks, three bulk solids tanks, and several container management buildings. Wasle from the off-site material management unit is treated in an incinerator which includes primary and secondary chambers. The incinerator control system includes a spray dryer, carbon injection, baghouse. saturator, and wet scrubber. 1.2 CEMS Descriptions (IEMS #l (Primary) Parameter;co CO:SO:0::\()\THC N4ake Servomex Servomex Thermo Thermo Model :1900 .1900 42i-HL 5 t i-TH Serial No.:653204 4021 061.1: t6781 1434964304 Span:0-200 ppm (low)0-20 0/o 0-500 ppm 0-15 o/o 0- 1,000 ppm 0- 100 ppnr CEMS #2 (Secondar!') Parameter:CO CO:SO:O:\or THC Nlake Servomex Servomex Thermo Thermo ]V odel ,1900 .1900 42i-HL 5l i-TH Serial No.:65.i305 4022 06t4216783 t20i299856 Span 0-200 ppm (low)0-20 Yo 0-500 ppm 0-25 o/o 0-1.000 ppm 0- 100 Dpm CEMS #3 (Backup - #2 Spare) Parameter:CO CO:SOr Ot NOr TH(' Make:Servomex Servomex Thermo Model .1900 1900 42i-HL 5 I i-TH Serial No 653205 652525 0836633949 1203299855 Span:0-200 ppm (low)0-20 0/.0-500 ppm 0-25 0/o 0-1.000 ppm 0-100 ppm ASl-2024-15t7 Clean Harbors - Amgonrte. UT This site-specific test plan (SSTP) has been prepared to address the notification and testing requirements of the UDEQ permit. Thermo Page l-l tAI TECI{NICAL GBOUP VFR FT2I95 Prrameter:Flow Rate Make:Rosemount Model 3051 Serial No.:036061752 Span 13 Project Team Personnel planned to be involved in this project are identified in the following table Table l-I: Project Team Clean Harbors Personnel Cody Parks Regulatory Agency Rob Leishman Jr. - UDAQ Alliance Personnel Tobias Hubbard other field personnel assigned at time oftesting event 1.4 SafetyRequirements Testing personnel will have current OSHA or MSHA safety training and be equipped with hard hats, safety glasses with side shields, steel-toed safety shoes, hearing protection, fire resistant clothing, and fall protection (including shock corded lanyards and full-body hamesses). Alliance personnel will conduct themselves in a manner consistent with Clienr and Alliance's safety policies. A Job Safety Analysis (JSA) will be completed daily by the Alliance Field Team Leader. AST-2024-l5t 7 Clean Harbors Aragonile, UT Page l -2 S e Spectlic Test Plan ldrcduction putfure Ste Specirtc Test Plan &mnan ofTest Prugrans 2.0 Summary of Test Program To satisfo the requirements of the UDEQ permit, the facility will conduct this performance test program to determine the RA of the O:, CO:, SO:, NOx, CO and THC primary, secondary, and backup CEMS and the VFR CERMS serving to monitor emissions from thc INC. 2.1 CenerslDescriptiotr All testing will be performed in accordance with specifications stipulated in U.S. EPA Reference Test Methods l,2, 3A,4,6C,7E, 10,and25A. Table 2- l presents an outline and tontativ€ schedule for $e emissions testing program. The following is a summary ofthe test objectives. Emissions testing will be conducted at the control system exhaust stack for the incineration unit. The RATA of the primary, secondary and backup CEMS will be conducted simultaneously \xhile the source is operating at a normal representative load. PS 2,3,4A.,6. and 8A will be used to determine the RA ofthe CEMS. A minimum of nine (9), 2l-minute test runs will be conducted to measure emission concentrations of O:, CO:, SO:, NOx, CO and THC. Concunently measured volumetric flow rate (VFR) will be used to calculate NOx mass emission rates in units ofpounds per hour (lb,&r). Stack gas velocity traverses will be conducred once per test run. A moisture (BWS) sampling period will span I to 3 or more test runs. Emissions for each anal)te will be reponed as follows - O: and CO: - o/ovd; SOr ppmvd, ppmvd @7"/o O:; NOx ppmvd, lb/hr; CO - ppmvd, ppmvd @ 1o/o O:, THC ppmvw, ppmvd @ 7% O:. and vFR - actual cubic feet per minute (acfm). Due to observed fluctuations in the diluent and pollutant concentrations, a stratification check may not be conducted for the test progam, as waived in 2017 by UDAQ. Sampling will be conducted from a single sample point for Methods 3A, 4, 78, l0 and 25A. Bias and driff checks may be conducted after every three (3).2l-minute test runs in accordance with Method 7E, Section 8.5 Ifnecessary, to calculate a CEMS RA, an emission standard will be back calculated from the concentration or mass emission rate limit using the average rgferenca method measurements for O:, moisture (HrO) and/or volumetric flow rate. 2.2 Process/Cotrtrol System Parameters to b€ Monitored arld Recorded Plant personnel will collect operational and parametric data at least once every l5 minutes during the testing. The following list identifies the measurements, observations and records $at will be collected during the testing program: OtlCOl Yo dry SO: - ppmvd, ppmv d @ 7o/" O? NOx - ppmvd, lb/hr CO - ppmvd, ppmvd @ 7% O: THC ppmvw, ppmvd@1YoOt VFR - acfm AST-2024-1517 Page 2-l TECHNICAL GFIOUP Clean Harbo6 Aragonrte. UT FAITECHNICAL GBOUP Site Spec6c Test Plan SunnwD ofTest Proxrans 23 Proposed Test Schedule Table 2-l presents an outline and tentative schedule for the emissions testing program Table 2-l; Program Outline and TeIttative Test Schedule 2.4 RelativeAccuracyRcquiremerts The required R-{ for each CEMS is listed in Table 2-2. RA will be determined by using either the mean reference method (RM) or applicable source standard (AS). lfnecessary, to calculate a CEMS RA, an emission standard will be back calculated from the concentration or mass emission rate limit using the average reference meihod measuremsnls for Or. BWS and,/or VFR. DAY I May 6.2024 Equipment Setup & Pretesl QA/QC Checks 6hr DAY 2 May 7.2024 VFR t-2 9- 12 --5 min BWS ,l 63 min O:/CO:-lA SO:6C NOx 7E CO t0 Incineration System Stack Primary, Secondary & Backup CEMS THC 25_4 9-t2 21 min l0 hr DAY 3 - May 8, 2024 Finish RATA Testing ( ifneeded) DAY .l May 9, 2024 Contingency Day (if neededl AST-2024-1517 Clean HarboB Aragonite. UT Page 2-2 I Testitrg Location Parameter US EPA :Uethod No. of Rutrs RuD Duratiotr Est. Onsite Time tATECHNICAL GROUP Stte SFctJic Test Plan Smnaa^ of Test PtoPrams Table 2-2: Relative Accuracy Requirements and Limits 2.5 Test Report The final test repon must be submifted within 60 days ofthe completion ofthe performance test and will include the following information. . lntroduction - grief discussion ofproject scope ofwork and activilies. o Results and Discussion A summary of test results and process/control system operational data with comparison to regulatory requirements or vendor guarante€s along with a description of process conditions and/or testing deviations that may have affected the testing results. o Methodolog - A description ofthe sampling and analytical methodologies. . Sqmple Calculqticlns - Example calculations for each target parameter, . Field Ddta - Copies ofactual handwritten or electronic field data sheets. . Qudlity ControlDala Copies ofall instrument calibration data and/or calibration gas certificates. . Pr.Eess Operating,Control System Data - Process operating and mntrol sy$em data (as provided by Clean Harbors) to suppon the test results. 60. Appendix B, PS 6VFR<20 o/" (RM) 60. Appendix B, PS 3o:<20 % (RM)OR r I %Ol 60. App€ndix B. PS 3CO:<20 % (RM) OR r I o/o COr 9l ppmvd @ 7% O:60, Appendix B, PS 2SO:<20 % (RM) or sl0 % (AS) 60, Appendix B, PS 2NOxs20 %(RM) or <10 % (AS)14.2lb/hr tl0 % (RM) or t5 % (AS)100 ppmvd @ 7% O:60, Appendix B, PS 44CO 60, Appendix B, PS 8A Incineralor System THC <20 % (RM) or sl0 % (AS)l0 ppmvd @ 7olo O: AST-202.1-t517 Clean Harbors - Arngonite, UT Page 2-3 I Source CEMS Required Relative Accuracv Applicablc St ndcrd / Limit Citation pln6rre TECIiNICAL GFOUP Stte Spectlic Test Plan festug Methodolopr' 3.0 TestingMethodolos/ This section provides a description of the sampling and analytical procedures for each test method that will be employed during the test program. All equipment, procedures and quality assurance meeEures necessary for the completion ofthe test program meet or exceed the specifications ofeach relevant test method. The emission testing program will be conducted in accordance with the test methods listed in Table 3- 1. Table 3-l: Sourcc -Iesting Methodolos/ All stack diameters, depths, widths. upstream and downstream disturbance distances and nipple lengths will be measured on site with an EPA Method I verification measurement provided by the Field Team Leader. These measurements will be included in the test repon. 3.1 U.S. EPA Refercnce Test Methods I and 2 - Sampling/TraveNe Poitrts and Volumetric Flow Rrtc The sampling location and number of faverse (sampling) points will be selecled in accordance with U.S. EPA Reference Test Method l. To determine the minimum number of traverse points, the upstream and downstream distances will be equated into equivalent diameters and compared to Figure l-2 in U,S, EPA Reference Test Method l. Full velocity traverses will be conducted in accordance with U.S. EPA Reference Test Method 2 to determine the average stack gas velocity pressure, static pressure and temperature. The velocity and static pressure measurement system will consist ofa pitot tube and inclined manometer. The stack gas temperature will be measured with a K- type thermocouple and pyrometer. The relative accuracy ofthe CERMS will be determined based on procedures found in 40 CFR 60, Performance Specification 6. 3.2 U.S. EPA Referelce Test Method 3,{ - Oxygetr/Carbotr Dioxide The oxygen (O:) and carbon dioxide (CO:) testing will be conducted in accordanc€ with U.S. EPA Reference Test Method 3A. Data will be collected online and r€ported in one-minute averages. The sampling system will consist ofa stainless steel probe, Teflon sample line(s), gas conditioning system and the identified gas analyzer. The gas conditioning system will be a non-contact condenser used to remove moisture from the stack gas. Ifan unheated Tellon sample line is used, then a ponable non-contact condenser will be placed in the system directly afler the Full velocitv Trave6esVolumetric Flow Rate l&2 Oxygen / Carbon Dioxide 3A Instrumental Analvsis Moisture Content .l Gravimetric Analvsis lnstrumenlal AnalysisSulfur Dioxide 6C Nitrogen Oxides ,7E Instrumental Analvsis t0 lnstrumental AnalysisCarbon Monoxide Total Hvdrocarbons 25A Cas Dilution Svstem Certification 205 AST-201.r-t5l?Clean HarboB - Aragonite. UT Page 3'l Parameter tl.S. EPA Refercoce Test Methods Notes/Remarks Instrumental Analvsis Alt6rre TEC N CAL GROUP Site Specilic Test Plan Testina Methodolos, probe. Otherwise, a heated Teflon sample line will be used. The quality control measures are described in Section 3.9. The relative accuracy of the O: and CO: CEMS will be determined based on procedures found in 40 CFR 60, Appendix B, Performance Sp€cification 3. 33 U.S. EPA Refererce Test Method 4 - Moisture Cortert The stack gas moisture content will be determined in accordance with U.S. EPA Reference Test lUethod 4. The gas conditioning train will consist ofa series ofchilled impingers. Prior to testing. each impinger will be filled with a known quantity of water or silica gel. Each impinger will be analyzed gravimetrically before and after each test run on the same analytical balance to determine the amount ofmoisture condensed. 3.4 U.S. EPA Ref€relce Test M€thod 6C - Sulfur Dioxide The sulfur dioxide (SO?) testing will be conducted in accordance with U.S. EPA Reference Test Method 6C. Data will be collected online and reported in one-minute averages. The sampling system will consist ofa heated stainless steel probe, Teflon sample line(s). gas conditioning system and the identified analyzer. The gas conditioning system will b€ a non-contact condenser used to remove moisture from the source gas. lfan unheated Teflon sample line is used, then a ponable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample line will be used. The quality control measures are described in Section 3.9. The relative accuracy of the SO: CEMS will be determined based on procedures found in 40 CFR 60, Appendix B, Performance Specifi cation 2. 3.5 U.S. EPA Reference Test Method 7E - Nitrogen Oxides The nitrogen oxides (NOx) testing will be conducted in accordance with U.S. EPA Reference Test Method 78. Data will be collected online and reported in one-minute averages. The sampling system will consist ofa stainless steel probe, Teflon sample line(s). gas conditioning system and the identified gas analyzer. The gas conditioning system will be a non-contact condenser used to remove moisture from the stack gas. lfan unheated Teflon sample line is used, then a portable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample linewill be used. The quality control measures are described in Section 3.9. The relatiye accuracy ofthe NOx CEMS will be determined bas€d on procedures found in 40 CFR 60, Appendix B, Performance Specifi cation 2. 3.6 U.S. EPA Reference Test Method l0 - Carbon Monoxide The carbon monoxide (CO) testing will be conducted in accordance with U.S. EPA Reference Test Method 10. Data will be collected online and reported in one-minute averages. The sampling system will consist ofa stainless steel probe, Teflon sample line(s), gas conditioning system, and the idcntified gas analyzer. Th€ gas conditioning system will be a non-contact condenser used to remove moisture from the gas. lfan unheated Teflon sample line is used, then a ponable non-contact condenser will be placed in the system directly after the probe. Otherwise, a heated Teflon sample linewill be used. The quality control measures are described in Section 3.9. The relative accuracy of the CO CEMS will be determined based on procedures found in 40 CFR 60, Appendix B, Performance Specifi cation 4/4A. AST-2024-1517 Clean Harbors Aragonite. UT Page 3-? put6rre 'r E ,'\N AL GROUP Sne SpectJic Test Plon f!!!!!s a"t@4oto{y 3,1 U.S. EPA Reference Test Mcthod 25A - Total Hydrocarbors The total hydrocarbons (THC) testing will be conducted in accordance with U.S. EPA Reference Test Method 25A. Dala will be collected online and reported in one-minute averages. The sampling system will consist ofa stainless steel probe, heated Teflon sample line(s) and the identified gas analyzer. The quality control measures are described in Section 3.10. The relative accuracy ofthe THC CEMS will be determined based on procedures found in 40 CFR 60, Performance Specification 8A. 3.8 U,S. EPA Reference Test Method 205 - Cas Dilutioo System Ceraificstion A calibration gas dilution system field check will be conducted in accordance with U.S. EPA Reference Method 205. An initial three (i) poinr calibration will be conducted, using individual Protocol I gases. on the analyzer used to complete the dilution system field check. Multiple dilution rates and total gas flow rates will be utilized to force the dilution system to perform two dilutions on each mass flow controller. The diluted calibration gases will be sent directly to the analyzer, and the analyzer response recorded in an electronic field data sheet. The analyzer response must agree within 2olo ofthe actual diluted gas concentration. A second Protocol I calibration gas, with a cylinder concentration within l0% of one of the gas divider settings described above, will be introduced directly to the analyzer, and the analyzer response recorded in an electronic field data sheet. The cylinder concentration and the analyzer response must agree within 27o. These steps will be repeated three (3) times. 3.9 Quality Assurance/Quality Control - U.S. EPA Refercnce Test Methods 3A, 6C, 7E and I0 Cylinder calibration gases will meet EPA Protocol I l+l- 2o/ol standards. Copies of all calibration gas certificates will be included in the Quality Assurance/Quality Control Appendix ofthe report. Low Level gas will be introduced directly to the analyzer. Afler adjusting the analyzer to the Low-Level gas concentration and once the analyzer reading is stable, the analyzer value will be recorded. This process will be repeated for the High-Level gas. For the Calibration Error Test, Low, Mid, and High-Level calibration gases will be sequentially introducad directly to the analyzer. The Calibration Error for each gas must be within 2.0 percent ofthe Calibration Span or 0.5 ppmv/7o absolute difference. High or Mid-Level gas (whichever is closer to the stack gas concentration) will be introduced at the probe and the time required for the analyzer reading to.cach 95 percent or 0.5 ppm/% (whichever was less restrictive) ofthe gas concentration will be recorded. The analyzer reading will be observed unlil it rcaches a stable value, and this value will be recorded. Next, Low-Level gas will be introduced ar the probe and the time required for the analyzer reading to decrease to avalue within 5.0 perc€nt or 0.5 ppm/% (whichever was less restrictive) will be recorded. lfthe Low- Levef gas is zero gas. the acceptable response must be 5.0 percent of the upscale gas concentration ot 0.5 ppmlo/" (whichever was less restrictive). The analyzer reading will be observed until it reaches a stable value, and this value will be recorded. The measurement system response time and initial system bias will be determined from these data. The System Bias for each gas must be within 5.0 percent ofthe Calibration Span or 0.5 ppmv/% absolute difference. High or Mid-Level gas (whichever is closerto the stack gas concentration) will be introduced at the probe. After the analyzer response is stable, the value will be recorded. Next, Low-Level gas will be introduced at thc probe. and the analyzer value will be recorded once it reaches a stable response. The System Bias for each gas must be within 5.0 percent of the Calibration Span or 0.5 ppmv/yo absolute difference or the dara is invalidated, and the Calibration Enor Test and System Bias must be repeated. AST-2011-t5t7 Clean Harbors Aragonrte. UT Page 3-l A/t6rre TECIINICAL GFOUP Sile SIPc$c Test Plan Testug Methodologr The Drift between pre- and post-run Syst€m Bias must be within 3 percent of the Calibration Span or 0.5 ppmv/% absolute difference or the Calibration Enor Test and System Bias musl be repeated, To determine the number of sampling points, a gas stratification check will be conducted prior to initiating testing. The pollutant concenrations will be measured at twelve traverce points (as described in Method l) or three points (16.7, 50.0 and 83.3 percent ofthe m€asurement line). Each traverse point will be sampled for a minimum of twice the system response time. Ifthe pollutant concentration at each traverse point do not differ more than 5o/o or 0.5 ppnll,3o/o (whichever is less restriclive) ofthe average pollutant concentration. then single point sampling will be conducted during the test runs. Ifthe pollutant concentration does not mea these specifications but differs less than loyo or 1.0 ppm/0.5% from the average concentration, then three (3) point sampling will be conducted (stacks less than 7.8 feet in diameter - 16.7, 50.0 and 83.3 percent of the measurement line; stacks greater than 7.E feet in diamerer 0.4, 1.0, and 2.0 meters from the stack wall). If the pollutant concenfiation differs by more than l0% or 1.0 ppmlo.so/o from the average concentration, then sampling will be conducted at a minimum oftwelve ( l2) traverse poins, Copies ofstralification check data will be included in the Quality AsurancdQuality Control Appendix ofthe repon. An NO: - NO converter check will be performed on the analyzer prior to initiating tesling or at the completion of testing. An approximately 50 ppm nitrogen dioxide cylinder gas will be introduced directly lo the NOx analyzer and the instrument response will be recorded in an electronic data sheet. The instrumenl response must be within +/- l0 percent of the cylinder concenration. A Data Acquisition System with battery backup will be used to record the instrument response in one ( I ) minute averages. The data will be continuously stored as a *.CSV file in Excel format on the hard drive ofa computer. At the completion oftesting, the data will also be saved to the Alliance server. All data will be reviewed by the Field Team Leader before leaving the facility. Once aniving at Alliance's office, all written and electronic data will be relinquished to the repon coordinator and then a final review will be performed by the Project Manager. Within two(2) hours prior to testing, zero gas will be introduced through th€ sampling system to lhe analyzer. After adjusting the analyzer to the Zero gas concentration and once the analyzer reading is stable, the analyzer value will be recorded. This process will be repeated for the High-Level gas, and the time required for the analyzer reading to reach 95 percent of the gas conc€ntation will be recorded to determine the response time. Next, Low and Mid- Level gases will be introduced through the sampling system to the analyzer, and the response will be recorded when it is stable. All values must be less than +/- 5 percent ofthe calibration gas concentrations. Mid-Level gas will be introduced through the sampling system. After the analyzer response is stable, the value will be recorded. Nexr, Zero gas will be introduced through the sampling system, and the analyzer value recorded once it reaches a stable response. The Analyz€r Drift must b€ less than +/- 3 percent ofthe span value. AST-2021-1517 Clean Harbors - Aragonite. tJT Page 3-4 3.10 Quality Assurance/Quality Control - U.S. EPA Reference Test Method 254 Cylinder calibration gases will meet EPA Protocol | \+l- 20 l standards. Copies ofall calibration gas certificates will be included in the Quality Assurance/Quality Control Appendix ofthe report. tAI TECIINICAL GBOUP Site Sryctjc Test Plan Testing MethodoloR| A Data Acquisition System with battery backup will be used to record the instrument response in one ( I ) minute averages. The data will be continuously stored as a *.CSV file in Excel format on the hard drive ofa computer. At the completion oftesting, the data will also be saved to the Alliance server. All data will be reviewed by the Field Team Leader before leaving the facility. Once arriving at Alliance's office, all written and electronic data will be relinquished to the report coordinator and then a final review will be performed by the Project Manager. AST-:0:4-t5 t7 Clean Harbors Aragonrte. UT Pase l-5 FAI Site Speclic Test Plan QwhN Assurance Propran ,t.0 Quality Assursnce Program Alliance follows the procedures outlined in the Quality Assurance/Quality Control Management Plan to ensure the continuous production of useful and valid data throughout the course of this test progam. The QC checks and procedures described in this section represent an integral part of the overall sampling and analytical scheme. Adherence to prescribed procedures is quite often the most applicable QC check. 4.1 Equipmetrt Field test equipment is assigned a unique, permanent identification number. Prior to mobilizing for the test program, equipment is inspected before being packed to detect equipment problems prior to arriving on site. This minimizes lost time on the job site due to equipment failure. Occasional equipment failure in the field is unavoidable despite the most rigorous inspection and maintenance procadures. Therefore, replacemcnts for critical equipment or components are brought to the job site. Equipment retuming from the field is inspected before it is retumed to storage. During the course of these inspections, items are cleaned, repaired, reconditioned and recal ibrated where necessary. Calibrations are conducted in a manner, and at a frequency, which meets or exceeds U.S. EPA specifications. The calibration procedures outlined in the U.S. EPA Methods, and those recommended within the Quality Assurance Handbook for Air Pollution Measurement Systems: Volume Ill (EPA-600/R-94/038c, September 1994) are utilized. When these methods arc inapplicable, methods such as those prescribed by the American Society for Testing and Materials (ASTM) or other nationally recognized agency may be used. Data obtained during calibrations is checked for completeness and accuracy. Copies ofcalibration forms are included in the report. The following sections elaborate on the calibIation procedures followed by Alliance for these items ofequipment Drv Gas Meter and Orifice. A full meter calibration using critical orifices as the calibration standard is conducted at least semi-annually. more fiequently ifrequired. The meter calibration procedure determines the mete. conection factor (Y) and the meter's orifice pressure differential (AH@). Alliance uses approved Altemative Method 009 as a post-test calibration check to ensure that the correction factor has not changed more than 57o since the last full meter calibration. This check is performed after each test series. Pitot Tubes and Manometers. Type-S pitot tubes that meel the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.84 unless a specific coefficient has been determined from a wind tunnel calibration. lfaspecific coefficient from awindtunnel calibration has been obtained that coefficient will be used in lieu of0.84. Standard pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coe{Iicient of0.99. Any pitot tubes not meeting the appropriate geometric criteria are discarded and replaced. Manometers are verified to be level and zeroed prior to each test run and do not require funher calibration. Temrrerature Measuring. Devices. All thermocou ple sensors mounted in Dry Gas Meter Consoles are calibrated semi-annually wirh a NlsT-traceable thermocouple calibrator (temperature simulator) and verified during field use using a second NlsT-traceable meter. NlsT-traceable thermocouple calibrators are calibrated annually by an ouside laboratory. Nozzles. Nozzles are measured three (3) times prior to initiating sampling with a caliper. The maximum difference b€tween any two (2) dimensions is 0.004 in. Disital Calipers. Calipers are calibrated annually by Alliance by using gage blocks that are calibrated annually by an outside laboratory. AST-:0:4-r517 Clean Harbors - Aragonile. UT I)aAc + I L TECHNICAL GFOUP FiAlhlpeTECHNICAL GRO Stte Speclic test PlanP Barometer. The barometric pressure is obtained fiom a nationally recognized agency or a calibrated barometer. Calibrated barometers are checked prior to each field trip against a mercury barometer. The barometer is acceptable if the values agree within + 2 percent absolute. Barometers not meeting this requirement are adjusted or taken out ofservice. Balances Weishts Balances are calibrated annually by an outside laboratory. A functional check is conducted on the balance each day it is use in the field using a calibration weight. Weights are re-certified every two (2) years by an outside laborarory or intemally. If conducted intemally, they are weighed on a NIST traceable balance. Ifthe weight does not meet the expected criteria, they are replaced. Other Eqgipment. A mass flow controller calibration is conducted on each Environics system anlually following the procedures in the Manufacturer's Op€ration manual. A methane/ethane penetration factor check is conducted on the total hydrocarbon analyzers equipped with non-methane cutlers every six (6) months following the procedures in 40 CFR 60, Subpart JJJJ. Other equipment such as probes, umbilical lines, cold boxes, etc, are routinely maintained and inspected to ensure that they are in good working order. They are repaired or replaced as needed. 4.2 Field Sampling Field sampling will be done in accordance with the Standard Operating Procedures (SOP) for the applicable test method(s). General QC measures for the test program include: . Cleaned glassware and sample train components will be sealed until assembly. . Sample trains will be leak checked before and after each test run. . Appropriate probe, filter and impinger temperatures will be maintained. . The sampling pon will be sealed to prcvent air from leaking from the port. . Dry gas meter, AP, AH, temperature and pump vacuum data will be recorded during each sample point. . An isokinetic sampling tue of 90-1 l0% will be maintained, as applicable. . All raw data will be maintained in organized manner. . All raw dara will be reviewed on a daily basis for completeness and acceptability. ASl-202.1-15t7 Clean Harbors - Amgon(e. UT Pagc,l-l Appendix A L Al6rrce Method l Data L Dt.d. rrm F.r r+.rr h Our'& 0a *rd: Nird. t irh: 7to r D.plt'01D8.: cor sd.n r AFrd[rrs: re6r fr, I,i,eilrdoird.6: ^dud rir{,., oa Tr-rd toitu: n ,ba olntqn roi,b d . ti.^d4 .P{! t.,1dit&MDt t.a r&e A B a a a a aaao aaaa a a a a rdrin(.l.[xrrtoB^n$ii. i-Etr Appendix B AI ]CTIEE}SO2 Summary TECHN iCAL GROUP Locrtion: Sourcc: Projecl No.: Rur l)arc -l imc Reference Melhod SO2 Conrentration ppmvd CEMS SO2 CotrteDtration ppmvd Avcmge Difference ppmvdSlarr!:nd I 2 3 4 5 6 7 8 9 t0 ll l2 Skndard Devranon (Sd) Apphcable Source Standard (AS) Conlldence Coeillcient {CC) Rclalile Acruracy (RA) Perlormance Rcqurred - Mean Rel-erence Method RA ! 20% Performance Sp€cifi cation Method PS: Conlidencc Coclfi ci.trt CC cc=ltn3'rsallvn I t,or #fl/A = degrees ol liecdom value n 0 = numbcr ofruns selecled lbrcalculating the RA Sd _= standard devranon oI d itTerence CC = conlidence coellicienr Relstire lccurr.y, R{ ldl+lCClRA = ;3;;;;xloo d_= average dilTerence of Reference Method and CEMS CC _= confi dence coeflcient RM _= reference method, ppmvd RA = relative acauracy. o/o F SO2 Summary TECHNiCAL GROUP Localion: Source: Project No.: Rur I)arr l imr Rrfcrrrc€ ]lelhod SO2 ( on(€ntration ppmrd,al7 7o ()2 CTMS SO2 Concentrrtion ppmrd (A 7 '/o 02 Difference ppm\d 'a 1 "/o 02Startt.nd I 2 3 4 5 6 7 8 9 IO lt t2 Shndard Devialron (Sd) Applicable Source Standard (AS) Conlid.nce Coefllcrent (CC ) Rehtire Accure.t (R{) Perlbrmance Requtrlrd - Mean Rellrence Melhod RA S 20% Performance Specilicatron Method PS2 Conlidencr Coclficienl ( C .. = l'n:'r rollVn I !,,:i #N/A = de$ees of lreedom value n 0 = number olruns selected for calculating the RA Sd_= s6ndard devianon of ditTerence CC = confidence coefllcienl Relrtile,\ccuiac!". RA ldl+lrclRA = ;3;;Tr x loo d = averase dit)erence of Reltrence Method and CEMS CC _= confidence coellicient RM _= reference method, ppmvd @ 7 7o 02 RA........................._= relative acaJ'r?ay, o/o anlErrce NOx Summary TECHNLCAL GROUP Locrtior: Soorc€: Project \o.: Ruo D:rtc 'I imc Referene Ilelhod NOx Concentrrtion ppmvd CEMS NOx Concentr$tion ppmvd Averrge Difference ppmvdllnd I 2 l J 5 'I 8 9 t0 II t2 Slandard Deviation (Sd) Apphcable Source Standard (AS) Conlidence Coeftc jenr (CC ) Relatite Accuracy (RA) Performance Rcqurred - Mean Relerence Method RA < 20% Perlbrmance Specifi calion Method PS? ( onfidrnft ( o0mci€nl. ('C cc ltor' r ,olI ./n I #N/A sd CC = degrees oifre.dom value = number ofruns selected for calculating the RA = standard devianon of diI}lrence = conlidence coellicient R.lrtive Accur.cy, RA * = **#",00 d_= average difference of Reference Method and CEMS CC _= contidence coeulcient RM _= reference method. ppmvd RA _ = relative accuracy. o% Srart pltt6rlr=NOx Summarv TECHNiCAL GROUP l.orArion: I imcRunI) lr St!rt lnd Reference llethod r_Or llmission Ratr lb/hr Cf,MS NOr Emisrion Rrte lb/hr Arerage Difference lb/hr I 3 4 5 6 7 t 9 t0 t2 Standard Devianon (Sd) Applrcable Source Standard (AS) Confi dence Coellicrent (CC) Relslir e ..\ccu rrct (RA) Perlbrmance Requrred - Mean Reference Mefiod RA I 20olo Performance Specrfi canon l\lerhod PS: I *=lY'*l Rehlive Accuracy, RA ld l+ lCClRA = ---.-\ 100 ( onfidrnrc ( oemcient. ( ( h *s ___.fl! = degees of ti&dom value n 0 = number of runs selected for calculaaing the RA Sd_= siandard deviation of difference CC = confidence coeflicient d _ = avemge d ifl;rence of Reference N4ethod and C E tt4 S CC -= confidence co€llicrent RM _= reference melhod. lb/hr RA_= relatrve accuracy. 70 AI l TIEE}CO Summary TECHNICAL GROUP Localion: s{)urcei Proiecl \o.: Coafidence Coeficient C(' cc=l'og'rsal| '/n I !),5 #N/A = degees of freedom value = numberofruns selected forcalculating the RA = standard deviatron ofdifference = confidence coemc ient n Sd CC 0 Relelive Accurrcy, RA ldl+lcrl Rrq = -----j-----:----i x 100 Allernrtive Relative Accurrcy, RA Rr{ = ldl +cC d-= average difference of Rel_erence Method and CEMS CC = confidence c.Eflicrenl RM -= ret'ermce meliod. ppmvd RA_= relatir e accumc). 70 d-= averag€ differcnce of Reference Method 6nd CEMS CC -= conl'idence coe flicr'nt RA - = relative accurac). ppm .1 im(Run l)xtt Start Ind Referencc \lcrhod ( O Conctntrnlion CE}IS CO Conccntration ppmvd Averrge DifTer€nc€ ppmvd I 2 3 4 5 6 7 8 9 t0 t2 Srandard Devrarion (Sd) Applicable Source Slandard (AS) Confi denct Coeflicient (CC ) Relati\e lccurrcl (R.{) Perlbrmance Requrred - Mean Reference Method RA : I 00/o Pcrlbrmance Specification Mclhod I A CO Summary TECHN'CAL GROUP Locrtion: Source: Proj€ct \o.: Run I)atc I inrr RefereIce Method CO (loncentretion ppmrdaa-r7%02 CEMS ( O Concenlrrtio[ pprard@7n/oo2 Averrge Diff€r€nce Dpmvd@1'/.OzSlarlEod I 4 5 6 7 8 9 l0 t2 Slandard Devrauon (Sd) Applicablc Source Standard (AS) Confi dence Coeffi cient (CC ) Rclstive Accurac!" (RA) Perlbrmance Requircd - Mean Reference N4ethod RA S I 0olo Performance Specifi catro. Method PS.IA Corfidctrcc CocfrlcLtrl, CC .. = lt"gt r rollvn I vhcrc. h rr ---]$- = degees of fl€edom value n _____:q_= number of runs sel€cted for calculating the RA Sd_= sBndard deviation of difference CC = confidence coemcient Relative Accurrcr-. RA d l+ ICC I RrA = ------:......:.....r^ t00 Altemrtiv€ R.Liive Accur.cy, R{ RA = ldl +CC d_= averaBe difference of Reference Method and CEMS CC _= conlidence coelfi cient RM_= reference method, ppmvd @ 7 7.02 RA....,....'................-= relahve aacwacy, Yo d-= average dillerence of Reference Melhod and CEMS CC -= conlidence coeilicient RA - = relalrve accuracy. ppm THC Summary TECHNJCAL GROUP Localionr Sourc€: Pmjcct \o.: Run l)arc I ime Rrfcrcnft lIe(hod TII( (rs( 3118) (loncentrr(ion ppmvd cf,Its THC (3s C3H8) Codcetrtrrtion ppmvd Averrge Difference ppmvdStan[]nd I 2 3 4 5 6 7 8 9 l0 ll t2 Sundard Deviatrcn (Sd) Applicable Source SBndard (AS) Conlidence Coellicient (CC) Relstive Accuracy (RA) Perlbrmance Required - Mean Reference Method RA S 20% Pedbrmancc Spcc(ication Method PS8 Colllidescc Coellicicnl CC aa = It"I" rollvn I !,rrr dN/A sd CC = degrees of freedom value = number ofruns selecled for calcularing the RA = standard deviation of difference = confi dence coeflicient 0 d _ = average difference of Reference Method and CEM S CC _= confi dence coeffi cient RM _= reference method, ppmvd RA = relative accuracy, % Rehtire Accureq. R{ ldl+lccl RA = As or RM xloo A/tErtre THC Summary TECHNiCAL GROUP Locrlioni Source: Project \o.: I imcRunDare Slarl End Reference lllethod TH(: (3s C.lH8) Concentrrlion ppmyd (i 7 '/o 02 Cf,TIS 'l'HC (as C3HE) ('oncentrstion ppnlvd ta) 7 o/. 02 Diff€rcrc€ ppm\d.d 7 n/o 02 I 2 l 4 5 6 1 8 9 t0 t2 Slandard Devralion (Sd) Applicable Source Standard (AS) Confidence Coelncrent (CC) Relstirr lccurrcy (R.t) RA ! 200/0Performance Required - Mean Relbrence M€thod Performance Sp€crfi carron Method PS8 I ( o.fid.n.e ( o.lficienL a(- CC l-;".'l r,r ,5 -__..:q4_ = degrees of freedom value n 0 = numtq ofruns selected lbrcalculaling the RA Sd = skndard deviation ofdifference cc - = confi dence coeffi cienr R.htivc Accurrcy. R{ ldl+lCCltuq = -----:--j----r x 100 d-= aveBge difTerence of Reference Method and CEMS CC _= con,idence coemcienl RM_= ret'erence melhod, ppmvd @ 7 % 02 RA _ = relative accuracy, 7o P;1-Alhlrce 02 Summary TECHNiCAL OFIOUP Locstion: Sourcc: Project \o.: Run l)at 'Iime Reference Mathod ()2 Concentr.tion '/n drr CEMS 02 Concentrrtion o/. dry A\eragc Diflerence o/. dr\Strrt End I 2 3 4 5 6 7 8 9 l0 ll t2 Slandard Deviatron (Sd) Confidence Coemcienl (CC) Relrtil e Ac(urac!" ( R,\) Per!ormancc Requrred - Mean Relerencr Method RA S 2070 Perfo.mance Specillcalron Mcthod PS .] ( onfidence ( ocfficirnl. ( (' CC I ,r''l to us -__..1[!_ = degrees of freedom value n 0 = numberofruns selected for calculating the RA Sd_= standard deviation of differmce CC = confidence coefficienl d_= average differcnce of Reference Method and CEMS CC_= confidence coeflcienl RM _= reference rnethod, % dry RA - = relalive accuracy, % Relrtive Accur.cy, RA ,dl+lrrl FLq = -----:----j-----: x 100 FA!talEe CO2 Summary TECHNICAL GROUP I-ocrlioo: Sourcr: Projecl \o.: Run Dat{ R€ferenc€ Method CO2 Concentrution Cf,MS CO2 CoDccntration o/. dry Av€mge DllIerence o/. dryStrrrUnd I 2 3 1 5 6 7 8 l0 t2 Smndard DeYialion (Sd) Conlidence Coeffi cient (CC ) Relalite Accurecy (RA) Perfbrmance Requrred - Mean Reference Method RA:20% Peribrmance Sp.cifi cation Melhod PS .] Confid€nc€ (-oeflicienl. CC CC h;r'*l t{, ,5 -jU4_ = degrees of freedom value n 0 = number ofruns select€d for calculatrng fie RA Sd_= standard deviatron of difTerence CC = confidence .oeflicienl Relativc lcc0ract_. R{ ld l+ lcclRA = :-----:------:-- x100AS or RM d - = average d iflerence of Reference Melhod and CEM S CC _= confi dence coemcient RM_= reference method. % dry RA - = relative accumcy, o/o l imo AI VFR Summary TECHN CAL GROUP I.ocrtion: Source: Proje.l \o.: Confidenc. Co€fn ieot, CC aa=ltn='rrollvn I 6rr. #N/A = degrees offreedom value n 0 = number of runs selectod for crlculating the RA Sd-= standard deviation of diffefence CC = confidence coeflicient Rclrtire Accurscy, RA ldl+lccl Rrq = -xt00 d _ = avemge diference of Reference Method and CEMS CC _= confidence coefficient RM - = reference merhod. scfm{ry RA = relative accumcy, To I im€Run I)arr Strrl tnd R(ferrnce llethod l low Rate arfm-dry CEMS Flow R.rte rcfmdrt Arerage Difference ,cfm-dn_ I 2 .l 5 6 7 8 9 l0 lt t2 Slandard Devialion (Sd) Conl'idence Coeffi cienr (CC) R€lrtire Accurecy (R{) 120'/oAcceptabilrty Criteria - Mean Relerence Method PS6Performance Sp€crlicatrcn Method - AI ralEe TECIIN ICAL GROUP Run I Data Location: Source: Project No.: Date: - Time Unit o2 o/o dn CO: o/o d,ry SO, ppmvd NOr ppmvd CO ppmvd THC Dpmvw Status Valid Valid Valid Valid Valid Valid Parameter fJncorrected Run Average (Cob,) Cal Gas Concentration (Crua) Pretest System Zero R€sponse Posttest System Zero Response Average Zero Respolse (Co) Pretest System Cal Respo[se Posftest Syslem Cal Rcsponse Average Cal Response (CM) Corrected Run Average (Corr) Pollutant SO2 NOx CO THC NA Dilucnt02 co2 AlErce QA Data TECHNiCAL C ROUP L,ocation: Sou rce: Project No.: Paranreter o1 CO,SO,NOr CO THC lU.ke Uodel s/\ Orrerating Rrnge ( r linder \umber ll) LO\\NA \A NA NA ) D IIICII Cylinder Certified Values LOW NA NA NA NA NA MID IIICH Cylinder Vendor lD (PCVPID) LOW NA NA NA NA NA fu Il) HICH Cylindcr Expiration Date LO\\'NA NA \A NA NA ) D I (;ll Cylinder EPA Gas Tyoe Code ZERO zuRo ZER()Zt]RO NA NA ! D NA NA NA NAIIICII --I-II IE-EI E-E---EI-- EE --III- EIEI-- I-EE-EII-- -E-E- ---I l.ow [----- -------- Altarrce Response Time Data Locttiorl: Source: Proje(t No.: l'arametcr or ('o,so,\o\('o t (' Zero l,ow Mid Hish NA NA \A NA NA ,\\'erage seconds AI tatEE!Calibration Data TECH\ICAL GROUP l,oc{tion: Source: Projecl l\o.: Drle: ol CO:so.('o I ( ll\Derted.\1 errse ( oncentretion Sprtr Should b. b.twaenr High D.sir.d Spro l,ow Rrtrg. G.s Should be betrveen Hish NA NA NA NA NA NA NA Mid R.Bg. G.s Should bc b.tw..D lrw Hish High Rrnge Ges Shoold bc bctween l-olr Hish NA NA NA NA NA NA NA NA NA NA Acturl Cotrccrtr.tioD (o/o or ppm) Zkao [rw Mid Hisb 0.00 NA 0.00 0.00 0.00 NA 0.00 Rrsponse l-ime (seconds) I pscele (]rlibr:ltion C{s ((l\l^)Mid 14id rl id t\'1id Mid Mid Inslrument Response (o/o or ppm) Zaro Lolr Mid llish NA NA NA Performrtrce (9/. ofSpro or Calibrrlioo Crsll,to II.o* I Mid I Hieh I NA .;^NA NA NA 00 l,iolxriry (o/o ofSpen or Crl. Grs Conc,) Stn t u\ Zero l-o*.. !tid lliEh NA NA NA PASS 0.00 i1 NA NA A/t6rre Runs 1-3 Bias/Drift Determinations TEOIINI(;AL GROUP Lm.tion: Sourca: Proj.ct \o.: Drt : or (o:so.\or (o l( Run I Span Value lnitial lnslrument Zero Cal Response Initial Instrument Upscale Cal Respons€ Final Instrumen! Zero Cal Response Final Instrument Upscale Cal Response helest System Zero Response Posttest System Zero Response Pretest System Mid Response Posttest System Mid Response Bias or Sy$em Performance (% ) Pretest Zero Posttest Zero Pretest Span Posttest Span NA NA NA Drifl (%) Zerc Mid Run l Span Value Inilial lnstrument Zero Cal Response Initial Instrumenl Upscale Cal Response Final Instrumenl Zero Cal Response Final Instrument Upscale Cal Response Pretest System Zero Response Posttest Syslem Zero Response Pretest System Mid Response Posrest System M id ResDonse Bias (%) Pretest Zero Posnest Zero Pretest Span Posttest Span NA NA NA NA Drili (%) Zero Mid Run 3 Span Value lnitial Ihstrument Zero Cal Response Initial Instrument upscale Cal Response Final Instrument Zem Cal Response Final Instrument Upscale Cal Response Pretest System Zero Response Pomest Syslem Zero Response PreEst Syslem Mid Respons€ Posttest Sy$em Mid Response Bias (%) Pretest Zero Posttest Zero Pretest Span Posltest Span NA Drili (%) Zero Mid AI rarEe Cyclonic Flow CheckTECiIN ICAL CIBO{,JP Locrtion -- Source -- Project No. - Date S.mple Point Angle (AP=0) I 3 4 5 6 7 8 9 t0 ll t2 t3 l4 t5 l6 Avcrrgc EI -. {m o I z:r a,oc t R [. J DT !9 i ,1 1; ; : 1: ; i 9 t: eE a s a E ; :: il z : : : ii i t + 1 i ii s s ;i : i i l i . - i :t s a : : : : :: ; ; ; t ; : : : ; : ; i E . 1+ F i i i i f ?F i 1l 1i ; i i! ii i r il i t ii i: i: i ii r i ii l i i $; ; s$ I i 1 1 ir i€ ; " i i t !i ; ?" = I :- " i- - - - - -i E it t ! t ! ! 3 i -; ; ! E; i -r ! r E E: a s, s :g it t i; i i t i a I , 1a , 2a 1a i F TE(lHN'CAL GBOI.JP Method 2 Data : l . . llltfureTECIINICAL GROUP NOx Converter Efficiency Check l,ocation: Sour(e: Project No.: Converter ( heck Anslyzer Ilrke Amlyzer !lodel Anelyzer Serirl \unber Cylinder lD # Cylinder Exp. D.te Pre-Test Date _ Time Prr-T€st (lonccntrrtion, ppm 'lest Post-Tesr Drte Post-Terr ( onc iiation. p-pm Time (oncentrati Posl-Tesl Efficir 'Efrcienq'nust be z 90 % AI ralEE!EPA Method 205 Field Calibration of Dilution System TECHNICAL GROUP s/N Cylinder Cenili.d vrlu.s ln*rum.nI R.slotr* l%or oDml Crlibrrdon 6ri S.lcdion ("/. of SprnJ crlibmtioD f rror P..formrDr. (% of sDmr 'Not.ll AST Enu@rcs U ls havr 2-l0L M6s no$ Conrllle6 Forlhce urrs the 90% rt, TlpD dl0o/ 9lpm rn cdions srll not bc cordu@d Anairzr Male Analrzr Mod.l Anal)z.. SN Env,6i.sID: Conpo4n/Balae Cs Crlrnder Ga lD (D,luoor) Cvl'n&r Gd Con*nEaton (D'lution)- 0,,6 cl.l'Dder c6 ID {Mid-L.vct) Cllinder C6 Co.enloton (Mid-t !el). '/q m AI TA]EC) TECHNICAL GROLP l-ocation - Source - Pmj Prremeter(s): - Drlr Pitot ID f,vidcnce of danage? Evidence of mis-alisnmrnt? (-rlibrrtion or Repair required? Dalr Probe lt)Rc[rrencc 'Iemp. (ot) lndicrted Temp. (oF)l)iff€rence ( ritcrilt + 1.5 % (absolute) field Baleoce Check l)arc Balance lD: Tes( Weight ID: Certified weight (g): Measured Weighl (g) Weight Differenc! (g): Datc Baromrtric tlridenc. of drmrge? Rrading Yerified ( rlibretioD or Reprir required?Brromcter ID Datc Positi\e Prcssurc l.crk ('ht(k 0 Pass II II II I I QA Data )lrtcr Bor ll) AI F-l TlEE TECI-I\ICAL GROUP Locrtiotr: 0 QA Data Stratification Check Source:0 Project No.:0 Datc: Traverse Point Time NOr (DDm) CO (DDm) Sor (DDm ) o2 ("/"\ CO, ("/.1 2 3 4 5 6 I 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 0:00 l]-I 2 ,t 5 6 Average Status Single Point Sinp.le Point Single Point Sinslc Point SinAle Point AI tarGE) TTCIIN ICAL GROUP Location: Source: Project No.: Run/Method: Run I - Method 3A Oxygen Concentration (Cor), 7o where, Cco, where, co,(cor"-co),(#Y.i) C.o,_: average analyzer value during test. 7o vd Co _ : auerage of pretest & posttest zero responses. 7o vd C"o_- actual concentration of calibration gas. %vd C" _: arerage of pretest & posttest calibration responses, 7o vd Cor = 02 concentration. Yo vd Carbon Dioxide Concentration (Ccol), o% = (cous _.J,.(#y.J) Cor" _: average analyzer value during test. 70 vd Co_: arerage of pretest & posttest zero .esponses. 70 vd Cr^_= actual concentration of calibration gas,7o vd C, _= arerage of pretest & posttest calibration responses. 7o vd Cco, = CO2 concentration- 7o vd Appendix A Example Calculations AI TAlEC!Appendix A Example Calculations TECH\ICAL GROUP Run/Method: Run I - Method 6C Locatioo: Source: Project No.: Lso2 - where. where, Sulfur Dioxide Concentratior (Cso!), ppmvd Cou,_: average analyzer value during test. ppmvd Co_= auerage of pretest & posnest zero responses. ppmvd Cn ^_= actual concentration of calibmtion gas. ppmrd C, _: uuerage of pretest & posttest calibration responses. ppmvd Cso, : SO1 concentration. ppmvd Sulfur Dioxide Concentration @ 7yo Oxygetr (Cso2"?), ppmvd (@ 7o/o 02 (cou.-co),(#Yai) 20.9 - 7 Csozcz =Csozx2y-g_6o, C.o, _= SO2 concentration, ppmvd Cn, _= Ol concenlration, 70 Cso:"r - ppmvd @ 7o/o O, F Appendix A Example Calculations Tf CIIN ICAL GROUP Locatiotr: Source: Project No.: Run/llethod: Run I - \lcthod 71, Nitrogen Oxides Concentration (C\o,), ppmvd LNox - where, C.* cM Cxo, Nitrogen Oxid€s Emission Rate (ER\o,), lb/hr ERNo, = Cr.rox rQs x 60 | CF where, Cro' CF Qs ERxo^ (cor. - co), (#YEj) = average analyzer value during test. ppmvd c"_= average of pretest & posttcst rero responses. ppmvd Cvo = actual concentration ofcalibration gas. ppmvd = average ofpretest & posttesl calibration responses, ppmvd = NOx concentration, ppmvd = Nox concentration, ppmvd = NOx (as NO2) ConveBion Factor, Ib/dscf = stack gas volumetric flow rate at standard conditions, dscfm = lb/hr A/t6tre Appendix A Example Calculations TECH\ICAL GROUP Location: Source: Project No.: Carbon Monoxide Corcentratior (C(.o), ppmvd Cco where, where, (cou" - co),. (#y.,) Cnt,-= c. _: Clra -= c" -: Cco average analyzer value during test. ppmvd average ofpretest & posttest zero responses. ppmvd actual concentration of calibration gas. ppmvd average of pretest & posttest calibration responses, ppmvd CO concentration. ppmvd Carbon Monoxide ConcentratioD @ 77o Oxyger (Cco.?), ppmvd @ 7o/o 02 20.9 - 7 LcocT - LCo ^ ZO.9_Co, C.o_: CO concentration, ppmvd Co, _= 02 concentration- 7o Cco", : ppmvd lQ 7o/o O2 Rur/Method: Run I - Method l0 AI Appendix A Example Calculations TECH\ICAL GROI.JP Location: Source: Project No.: Run/Method: Run I - Method 2iA Total Hydrocsrbotrs CoDc€trtratiotr (CrHcd), ppmvd ^ Ctuc* LrHcd = I_BWS rvherc, Crrc*_: THC concentration. ppmvw (as ClHs) BWS_= moisture fraction. unitless cruca -= PPmud Total Hydrocarbons Concentration @ 7Yo Orygen (C -, (. c.\, ppmvd @ 7o/o 02 20.9 - 7 Crnocrz = CrnocxidijTi where, Cr*_: THC concenration. ppmvd (as C1H6) Co, _ = Ot concentration. 7o Croc"r _ = ppmvd, (@ 7o/o 02 AI F::ralEC)Appendix A Example Calculations TECHNICAL GROU P lrcrtio! - Pro.i€ct \o. - Run \o. I Pm AHPb+-13.6 pu+* 1-J.t) Meler Pressure (Pm), in. Hg Pb________:_ barometrrc pr€ssue. in. Hg Pg - - nanc prEssure. rn H:O Ps - =in H8 BWS =(Vwstd + Vmstd) Pb - = baromelric pressure, in. Hg AH - = prcssur€ driTcrcnlial ofonfic!, in H:O Pm - =rn H8 Absolute Stick Gos Pressure (Ps), in. Hfl Ps lm Y 0.000 = mctcr conEction fector Vm - = mci€rvolumc. cf Pm - = absolutc n€lcr prcssue, in. Hg Tm - = absolule m€ter tcmp€rBture, h. Vmstd - - dscf Str rrd $d volume (\'$std). scf Vwsld = 0 04706 ri Vlc Slandrrd Mcl.r volum. (vmstd), dscf lT616xVmrPnt\Y Vlc - volunre ol H:O collecled ml Vwsrd -. = sci' Nloist re Frrctio. (BwS)r dimettlionl.ss Vwstd \toiilu.e Fr.ctior (BWSsat), dim€nsiorl€lrs (lh.orcticrl at satureted condilions) BWSsat - ^- t 2.82? \ 10o r /-\Ts+36s-/ P. Ts - = stacl l€mp.rature. 'F Ps - = absolule stacl( 8a5 prcssur., in Hg BWSsal - - din€nsionless Ywsrd - - srandard qd volume, scf Vn)srd - nandard meler lolume, dscf BWS - = drmens'oDlcss *:."Alhrrce TECHNICAL GROUP l,ocadon - Appendix A Example Calculations Run \o. I = moislur. fractoo (lheorctical al satuml.d condilrons) = moislurc fraclion (mcnsured) \Iole(ular \\eighl (DR\') (lrdI lb/lb-bolr y4 = (0.4a x o/o COz) + (0.32 x o/o OZ) + (0.28 (L00 - o/o CO2 - o/o OZ)) CO2 - : c{.bon dioxide con enuation. 7. O2-_= oxyg€n conccntratior\ '/oMd - = lMb mol llole(ular $ eishl (\ r]T) (\t5), lb/lb-mole Ms = Md (1 - BwS) + 18.01s (BWs) }1oistore lrrclion (BwS), dimensionlels BWS = BWSmsd unless BWSsat < BWSmsd Averrge ! clocir!_ (\'s), frsec BWssat BWSmid BWS Md BWS Ms = molccular veighl (DRY),lb/lb mol = moislure ftacrion, dimensionl€ss = lb/lb mol Vs = 85.49 x Cp x (A p 1/2) avg x Cp - - pitoi lub€ coctfcienl a p'".T= u"erag€ prc/posr resr velo.ity h.ed of $acl 8,as, (in. H2o)r/l Ts - = avemg€ prc/posi rcst absolule slacl l.mp€ralur€, 'R Ps - = absolurc stack 8as prEssurE, in. H8 Ms - : molccular rverghr ofslack gas, Ibnb mol Vs - = fi/scc Aver.$ StrckC.s Flold rt St ckConditions (Q.),.cftrr Qa = 60x Vs x As vs - = srack sar velocuy, ft/s€c a. - = *oo's€clion are3 ofsracl, ff: Oa - = acfn Avcrrg. Strcl Cs. Flow rt Strodtrd Colditiors (Q.I dscfn Qsd = 17636xQax(l -Bws)x t Cra - = average eack gfr t'low al sla.li condrlaons. acfin BwS - ' moislur. fmclion. dinEnsionless Ps - = absolul€ slack 8es prcssure, in H8 Ts - = avcragc prc/posl tesl absolule slack l.nrptGllre. 'R as - = dscfm Ts Pr-M. anl6rrce Appendix A Example Calculations Run \o. I Dn (;s\ Urter Crlibralion ( hcck (\ qa), dimenrionlc\r Y_/s [*aaor(.u *@rr--lrua 0.0319xTmx29 fiH avg. Yqa =x 100 Y Y 0 = melercorrection faclor. dimEnsionl.ss O 0 = run time, rnin vm - = roral m€ter volu6., dcf Tm - = absolut€ mel€r l€mp€ratur€, 'R AH@ 0 = onfic€ mel€r crlibmlron coefficieni, rn H:O Pb - = barometric pnssure.,n. Hg AH avg - - average pressur€ dif€rcntial ofonfice, in H:o Md - - molecularweighl (DRY),lMb mol {a u)L'r +veLuel = av€rag€ squareroor pressure ditr rentiai oforifice. (in. Hro)rn Yqa - = p.rcem