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HomeMy WebLinkAboutDAQ-2025-002887DAQC- 548-25 Site ID # 10005 (B4) MEMORANDUM TO: STACK TEST FILE – KINDER MORGAN ALTAMONT LLC – Main Compressor Station THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Robert Sirrine, Environmental Scientist DATE: June 9, 2025 SUBJECT: Location: Main CS located near Altamont, Duchesne County, Utah Contact: Erin Dunman, 303-914-7605 Tester: Emissions Testing Group, Alex Bradley 713-420-5434 Source: Engine Units ICE 2 and ICE 5 replacement FRS ID #: UT0000004901300006 Permit# 1300006003 dated September 27, 2022 Subject: Review of Pretest Protocol dated June 2, 2025 On June 6, 2025, the DAQ received a protocol for the emissions testing of Engine Units ICE 2 and ICE 5, operating at the Kinder Morgan Altamont Main Gas Processing Plant located near Altamont, Duchesne County, Utah. Testing will be performed the week of July 14, 2025, to determine compliance with NOX, CO, and VOC emission limits found in 40 CFR 60 Subpart JJJJ and Permit Conditions II.B.2.a, and II.B.2.b. PROTOCOL CONDITIONS: 1. RM 1 used to determine sample velocity traverses; OK 2. RM 2 used to determine stack gas velocity and volumetric flow rate; OK 3. RM 3A used to determine dry molecular weight of the gas stream; OK 4. RM 4 for the determination of stack gases moisture content; OK 5. RM 7E used to determine NOx emissions; OK 6. RM 10 used to determine CO emissions; OK 7. RM 19 used to determine emissions exhaust flow; OK 8. Method ASTM D6348-03 used to determine VOC emissions; OK DEVIATIONS: None noted. CONCLUSION: The pretest protocol appears to be acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Pretest Protocol received June 6, 2025. * - / $ - - $ ) EI{UNON"EilrT,- diAIJlY JUN - 6 2025 onfisollt c An qxrltY FedEx 2893 1805 9441 June2,2025 Harold Burge, Manager Major Source Compliance Section Utah Department of Environmental Quality 195 North 1950 West salt Lake city, uT 84115 Re: Kinder Morgan Altamont LLC Altamont Main Gas Processing Plant, Title V Permit No. 13ffifi)5003 Emission Test Notification, Engines ICE-2 & ICE-S Dear Mr. Burge, Kinder Morgan Altamont LLC (Kinder Morgan) plans to conduct initial emission testing on engines ICE-2 (K-28) and ICE-S (K-1B) at Altamont Main Gas Processing Plant located in Duchesne County, Utah. The engines are equipped with Non-Selective Catalytic Reduction (NSCR) technology to control emissions and an air fuel ratio controller. Operation of these engines is authorized under Title V Permit No. 1300006003 issued by the Utah Division of Air Quality (UDAa) on September 27 ,2022. The engines were swapped out for newer ones with the same make, model, and horsepower. UDAQ was notified of the "re-up" on April 30,2025. At the time of this notice, unit ICE-5 began operation on 05/11./2025 and unit ICE-2 has not started up yet but will be by the time of the test. Kinder Morgan will provide a startup notification upon such time. ln addition, the new engine is subject to 40 CFR 60 subpart JJJJ, Stondards of Performance for Stotionory Spark lgnition lnternol Combustion Engines, and must meet the standards listed in the table below. The emission testing will be conducted as required in condition 11.8.2.a.1 of the permit to demonstrate compliance with emission limits: Engine Engine Model and Rating Emission Control Pollutant Limit Basis rcE-2 (K-28) & rcE-s (K-18) Waukesha 7042 GSI 1,030 hp (850 hp at site conditions) NSCR NOx 1.59 lblhr 0.7 g/bhp-hr Title V Permit s1300005003 1.0 s,/bhp-hr or 82 ppmvd @ L5%Oz 40 CFR 50 Subpart ]JJJ CO 1..74lb/hr Title V Permit #1300005003 2.0 g,/bhp-hr or 270 ppmvd @ 75%Oz 40 CFR 60 Subpart JJJJ Total VOC 0.16|b/hr Proposed Permit Limit VOC* 0.7 g,/bhp-hr or 60 ppmvd @ 15% Oz 40 CFR 50 Subpart JJJJ rPer NSPS JJJJ, emissions of formaldehyde should not be included when calculating emissions of volatile organic compounds The emission testing is scheduled to be conducted the week of July 14,2025 if agreed upon by the UDAQ. Due to unforeseen circumstances, there could be changes to the above schedule. The UDAQ will be notified about any changes in writing or by email as soon as possible. Please contact me at (303) 914-7605 or via email at Erin_Dunman@KinderMorgan.com if you have any questions regarding this letter. cc: Mechanical Testing File # 74-747 Sincerely, A+>t Erin Dunman Environmental Engineer KINDEd,lnoRGAN 7 ALTAMoHTLLc Emissions Testing Group 1001 Louisiana Sl., Suite 1000 Houston, fX77OO2 Emissions Test Protocol Tvuc (2)\Ahukesha L7042GS! Natunalcm Fired Ergines Units K-1B ard K-28 Title V Operating Permit Number: 1300006003 Emissions Testing Group File # 14-147 Scheduled Test Date: Week of July 14,2025 Kinder Morgan Altamont LLC Main Gm Plant Compressor Station Ductrcsne County, UT Date: Prepared for: Prepared by: Reviewed by: UTAH DF.PARTMENT OF ENVIRONMENTAL QUALITY JUN - 6 2025 .'."rr.l OF AIR May 21,2025 State of Utah Department of Environmental Quality (UDEa) Division of Air Quality (DAA) Alexa Badley Emissions Testing Group (713) 42O-s434 Johndunn Johnston Emissions Testing Group (713) 42O-33s0 Table of Gontenb ...........I INTRODUCTION ...........-.---.-...--. 1 EMISSIONS GROUP IMORMATION..................... .....................2 EMISSIONS SAMPLING PROCESS ......................3 GENERAL TESTING PROCEDURE ......................5 EPA REFERENCE AND ASTM METHODS............... .................5 INSTRLMENT CHECKS AND CALtsRATIONS........... ............7 EPA PRorocol GASES (40CFR60, AppENDx A - M7E.7.1)........ ......................7 I}.rERFERENCE RESPoNSE (40CFR60, APPENDD( A - M78.8.2.7) .............-..... ............................7 ANALYZER CeLBRATToT{ ERROR TESr (40CFR60, AppENDx A - M7E.8.2.3) .........................7 NO2 ro NO CowERsroN EFFTCTENCY (40CFR60, AppENDrx A - M78.8.2.4)..... ........-.............7 RESPONSE TIMG TESr (40CFR60, AppENDx A - M7E.8.2.6).. ............................ 8 SysrEM BLAS CmcK (40CFR60, AppENDrx A-M7E.8.2.5 & 1v17E.8.5)........................... 8 SA-N,IPLE LocATIoN AND Sm-up .......................... I DETERMNATToN oF SrRArtrrcArroN (40CFR60, AppENDx A - M78.8. I .2) . ... . . .. .. ............................ I CALCUT-ATIONS .............-.--..-..... 13 Llst of Figures Figure 1: Sample System Schematic ..-.4 List of Tables Table l: Engine Detail ..... I Table 2: Emission Units and Requirements ...................... 2 Llst of Equations Equation 1: Bias Correstion Calculation.... Equation 2: EPA Fuel Specific Fd factor Equation 3: Emissions Corrected to 75oh Orygen Equation 4: Mass Emission Rate Qb/hr)... Equation 5: Mass Emission Rate (g/bhphr).................... Equation 6: Noise Limited Minimum Detectable Concentration #1 ......................... Equation 7: Ana\rtical Minimum Detectable Concentration #2 Equation 8: Analytical Minimum Detectable Concentration #3................... Equation 9: Reference Cell Path Length Equation l0: Sample Cell Path Length....l8 Equation ll: Dilution Factor ...18 Equation 12: Expected Spike Concentration l8 Equation 13: Spike Recovery, Percent................... Equation I 4: Moisture Corrected Concentration Equation 15: VOC as Methane by Response Factors............................-. 20 Equation 16: YOC as Propane.... Equation 17: Total VOC for Approval Order Permit Limits............ ..................20 l3 t4 t4 l5 l5 l6 l6 l6 t7 19 l9 20 20 lntroduction The Company's Emissions Testing Group (ETG) will be conducting source emissions testing at the Kinder Morgan Altamont LLC Main Gas Plant Compressor Station in fulfillment of the State of Utah Department of Environmentai Quaiity (UDEO)Title V Operating Permit Number 1300006003. The purpose of this test is to demonstrate compliance with Approval Order DAQE-AN100050016-20 permitted emission limits and 40CFR60 Subpart JJJJ for the units listed beiow. Table 1 and Table 2 present the emission units and species to be measured during the testing along with applicable permit limits. All testing will be conducted in accordance with Environmental Protection Agency (EPA)test methods as descnbed in 40CFR60, Appendix A, and this test protocol. Concentrations of Volatile Organic Compounds (VOC) and Formaldehyde (CHzO) will be determined using an FTIR following ASTM D6348 as ailowed by a0CFR60 Subpart JJJJ. Non-methane non-ethane VOC will be reported on a propane basis. Formaldehyde emissions will be excluded for the purpose of compliance demonstration with 40CFR60 Subpart JJJJ standards (VOC) but will be included for the purpose of compliance with VOC permit limits (Total VOC). The testing is tentatively scheduled for the week of July 14, 2025 tf agreed upon by the State of Utah Division of Air Quality (DAO). The ETG wiil provide as much notice as possible to any changes in this schedule. TBD - Will be provided on the final test report Table 1: Engine Detail Unit Name {PermitlD} Serial Number ilanufacturer tiodel Catalyst Type Type Horsepower MFG Date K-18 (rCE-s)WAU- 1737335 Waukesha L7O42GSI 54 NSCR 4SRB 1,030 4t2025 K-28 (rCE-2)TBD Waukesha TBD TBD TBD TBD TBD Table 2: Emission Units and Requirements Unit Name (Permit lD) Emission Species Applicable Test Method Applicable Limits Permit Basb K-18 K.2B NOx EPA Method 7E 1.59 lbihr 0.7 gibhp-hr ApprovalOrder DAQE- AN100050016-20 1.0 g/bhp-hr or 82 ppmvd @ 15% Oz 40CFR60 Subpart JJJJ CO EPA Method 10 1.14lblhr 0.5 grbhp-hr ApprovalOrder DAQE- AN,100050016-20 2.0 g/bhp-hr 9!, 270 ppmvd @ 15% Oz 40CFR60 Subpart JJJJ voc ASTM D6348 0.7 g/bhp-hr 9!, 60 oomvd @ 15o/o Oz 40CFR60 Subpari JJJJ Total VOC ASTM D6348 0.16 lb/hr ApprovalOrder DAQE- AN100050016-20 FACILITY INFORMATION Facility: Kinder Morgan Altamont LLC Contact: Main Gas Plant 17790 West 3750 North Altamont, UT 84001 GPS Coordinates: LAT 40.3s5881 LONG -110.328233 EMISSIONS GROUP INFORMATION Facility: Emissions Testing Group Contact: 1001 Louisiana St., Suite 1000 Houston, fX77OO2 Erin Dunman Air Compliance '1667 Cole Blvd, Suite 3000 Lakewood, CO 80401 Erin_Dunman@kindermorgan. com (30s) e14-7605 Alexa Badley Emissions Testing Group Alexa_Badley@kindermorgan. com (713) 42CUU Emissions SamplilU Process PROCESS DESCRIPTION The Waukesha LTM2GS| 54 (1,030 hp) reciprocating compressor engines are four stroke, rich burn, natural gas fired internal combustion engines, equipped with an NSCR catalyst, driving gas compressors. The energy released during the combustion process drives gas compressors, raising the pressure of the incoming gas from an initial "suction" state to a more compressed "discharge" state. EMISSIONS TEST VEHICLE The ETG has conducted emission tests on reciprocating engines and turbines for many years. This testing experience has enabled the ETG to design and assemble an accurate and versatile emissions test vehicle (ET\i). The ETV is one of three environmentally controlled box trailers housing all analyzers, computers and auxiliary equipment. A Data Acquisition Control System (DACS) scans instrument outputs and the data is transferred to a computer for analysis and storage. The computer monitors the readings in real-time and outputs the data averages to a video monitor and the hard drive. The readings are recorded and represented in Centrai Standard Time (CST) due to our headquarters located in Houston, Texas. SAMPLING SYSTEM Continuous analyzers will be used to determine the oxides of nitrogen (NOx), carbon monoxide (CO), non-methane, non-ethane, excluding formaldehyde volatile organic compounds (VOC), and orygen (Oz) emission concentrations. Available instrumentation and analyzers are listed in Table 3. Brand names and specific models are for reference only and instruments of equal nominal performance may be substituted from time to time. Exhaust gas enters the system through a stainless steel probe and a 3-way sample valve assembiy. The sample is transported via a heat-traced Teflon sample line through a stainless steel sample pump and into a minimum contact condenser specially designed to dry the sample. The sample is then passed through 3/8" Teflon tubing to a Balston Microfiber coalescing filter and then to the sample manifold. The sample manifold is maintained at a constant pressure by means of a pressure bypass reguiator. Stainiess steel needle valves control the sample flow to each analyzer. See Figure 1 forthe flow schematic. For the FTIR analyzer, the exhaust gas is brought into the trailer through the same stainless steel probe and 3-way sample valve, however, it is next directed through a heated sample line to the FTIR hotbox where the temperature, pressure and flow rate are kept constant by way of a pressure regulator, temperature controller and needle.valve flow meter until the sample enters the analyzer. Afterthe sample has passed through the analyzer, it is purged outside of the traiier. See Figure 1 for the flow schematic. samolB Finer 5ampl0 Lrns B iaJ Chrllor P ! gr E!:F Figure 1: Sample System Schematic Table 3: Available lnstrumentation g -re s-$<- -<@- LIS.END. Pump t- l,lot"ln"',"0 A 5-waY v'toe snap Frnrns --DIq- ,"no u"n. q-) Pr!$urs O iugo lli,lio'' {fl- 3:inil: @ F,ow!.,er gol6nord tr- 3.way vauo -C- orrsrIFiner 4--- 3:il;,0.,-,"" Parameters Manufacturer Model Deteciion Principle Range NOx Thermo Fisher Scientific 42i Thermal reduction of NOz to NO. Chemiluminescent reaction of NO with Og Variable to 10,000 ppm CO Teledyne T3OOM NDIR with Gas Filter Conelation Vanable to '10,000 ppm voc MAX iR Founer Transform lnfrared Soectroscoov Oz Servomex 4900 ParamaoneJic 0lo 25oh Barometric Pressure Rosemount 3051 20 - 31 "Hg WEVDry Temperature Humiditv Vaisala Model HMP 233 -40'F to'140'F 0o/o - lOOo/o General Testing Procedure EPA Reference methods as described in 40CFR60, Appendix A, and ASTM D6348 designations will be followed in the conduct of this testing. Calibration and test procedures are detailed under their respective sections of this protocol. All emission species will be measured post-catalyst. Concentrations of NOx will be determined by the procedure described in 40CFR60, Appendix A, Method 7E. Concentrations of CO will be determined by the procedure described in 40CFR60, Appendix A, Method '10. Dilution concentration of exhaust oxygen will be determined by the procedure described in 40CFR60, Appendix A, Method 3A. Determination of exhaust effluent flow and mass emission rates wiil be determined by the procedure in 40CFR60, Appendix A, Method 19. Concentrations of VOC will be determined using an FTIR following ASTM D6348 as ailowed by 40CFR60 Subpart JJJJ. As with any field-based laboratory procedures, circumstances or complications may from time to time require unforeseen adjustments or accommodations which will affect the data collection process, but not materially affect the quantified data - any changes so required shall employ best possible engineering judgment to conform as closely to the letter of the Reference Methods as possible. Additionally, any substantial deviation from the protocol which might materially affect the quantified outcome of the test shall be discussed with the State of Utah Division of Air Quality (DAQ) prior to completion of any affected test and shall be documented in the ensuing report. EPA REFERENCE AND ASTM METHODS MErxoo 1 "Sample and Velocity }ayerses for Stationary Sources" The objective of Method 1 is to determine the selection of sampling ports and traverse points for a representative velocity measurement. Method '1 entails selecting sampling ports at least two stack diameters downstream and a half diameter upstream from any flow disturlcance. Based on the upstream and downstream measurements of a flow disturbance, a selection of minimum traverse points will be selected. Method 1 will be performed on each engine. A diagram will be found in the test repolt APPENDIX. METHoD3A "Determination of Orygen and Carbon Dioxide Concentrations in Emissions from Stationary Sources (lnstumental Analyzer Procedure)" The objective of Method 34 is to determine the 02 concentrations from the source. Method 3A entails extraction of a gas sample from a stationary source and routing the sample through a conditioning system to an analyzer for the measuremeni of Oz in percent. Method 34 testing wiil be performed on each engine for the determination of Oz. The calibration error, system bias and system drift data will be within the tolerances of the method. The previously mentioned data and the testing data will be recorded on a DACS. Calibrations and test results will be found in the test report APPENDIX. Mrnroo4 "Determination ol Moisture Content in Stack Gases" The oflective of Method 4 is to determine the moisture content of stack gas. Section 16.3 of this method allows the use of an FTiR as an acceptable aiternative to determine stack gas moisture. METHoDTE "Determination of Nitrogen Oxides Emissions from Stationary Sources (lnstrumental Analyzer Procedure)" The objective of Method 7E testing is to determine the NOx concentration from the source. Method 7E entails extraction of a gas sample from a stationary source and routing the sample through a conditioning system to an analyzer for the measurement of NOx (NO and NOz) in ppmvd. Method 7E testing will be performed on each engine for the determination of NOx. The calibration error, system bias and system drift data will be within the tolerances of the method. The previously mentioned data and the testing data will be recorded on a DACS. This data and test results wiil be found in the test report APPENDIX along with NOx converter check results and calibration gas certificates. MErr{oo {O "Determination of Carbon Monoxide Emissions from Stationary Sources (lnstrumental Analyzer Procedure)" The objective of Method 10 is to determine the CO concentrations from the source. Method 10 entails extraction of a gas sample from a stationary source and routing the sample through a conditioning system to an analyzer for the measurement of CO in ppmvd. Method 10 testing will be performed on each engine for the determination of CO. The calibration error, system bias and system drift data will be within the tolerances of the method. The previously mentioned data and the testing data will be recorded on a DACS. Calibrations and test results will be found in the test report APPENDIX. MEIHoD 19 "Determination of Sulfur Dioxide Removal Efficiency and Particulate Malter, Sulfur Dioxide, and Nitrogen Oxide Emission Rates" The objective of Method 19 testing is to determine the emissions exhaust flow. Method 19 entaiis a NOx emission rate determined by an Oxygen-Based F-Factor on a dry basis. An F-Factor is the ratio of gas volume of the products of combustion to the heat content of the fuel. Meihod '19 testing will be performed on each engine for the determination of NOx emission rates if a calibrated fuel meter is used. The NOx poilutant concentration, dry F-Factor and percent of dry Orygen concentration will be collected and calculated for the method. Test results will be found in the test report APPENDIX along with the emission rate formulas found in Equation 4 and Equation 5.1 I The same exhaust flow calculation wil be used for CO. VOC, and Totai VOC ASTM D6344 "Determination of Gasaus Compounds by Extractive Dircct lnbrtace Fouier Transform lnfrared (FTIR) Specfroscopy"The objective of ASTM D6348 is to determine the VOC concentrations from the source. ASTM D6348 entails extraction of a gas sample from a stationary source and routing the sample through a heated system to an FTIR for measurement. ASTM D6348 testing wiil be performed on each engine for the determination of VOC in ppmurv. The acetaldehyde/tracer spike, recovery analysis and minimum detectible concentration for VOC will be wrthin the tolerances of the method. The previously mentioned data and the testing data will be recorded on FTIR software. Calibrations and test results will be found in the test report APPENDIX. I NSTRU M ENT CH ECKS AN D CALI BRATIONS The following instrument checks and calibrations guarantee the integrity of our sampling system and the accuracy of our data. EPA Pnorocor- GAsEs (4OGFR6O, Appenox A - MZE.7.1| Calibration sheets for EPA Protocol 1 calibration gases will be available at the test site and will be included in the test report APPENDIX. IrrenrenerrrcE REripoNsE (4{!CFR6O, ArysNrrx ^ - M7E8,z.n Vendor instrument data concerning interference response in the NOx, CO and 02 analyzers will be included in the test report APPENDIX. ANALvIZER GarBRArroN Ennon Tesr (4OCFR6O, ArpENDx A - M7E823) The measurement system will be first prepared for use. Each anaiyzer will be set to the correct response and that response will be recorded by the data acquisition system. A calibration curve will then be established to convert each analyze/s response to equivalent gas concentrations as introduced to each analyzer. Then zero, mid and high calibration gases will be introduced without adjustment to the analyzers and their responses will be recorded. These linearity checks will be performed daily, and these responses will be considered acceptable if they are within +A 2 percent of the span. This curve will remain unchanged throughout the test. The analyzer calibration checks (linearity) sheets will be included in the test report APPENDIX. An NOz to NO conversion efficiency iest will be performed on each day of testing following the procedure described in 40CFR60, Appendix A, Method 7E Section 8.2.4.1. The resufts of the conversion efficiency test will be included in the test report APPENDIX. tri: ,' . -_ SAlvtPl.E Lrrue l-lr< Cxrcx The sample line is leak checked before the test by closing the calibration valve assembly while the sample pump is operating. Once the maximum vacuum is reached (approximateiy 12 - 15 inches of mercury) the valve on the pressure side of the pump is closed (See Figure 1) thus sealing off the vacuum section of the sampling system. The leak test for each unit will be considered acceptable if the vacuum gauge reading drops by an amount less than 1 inch of mercury over a period of 1 minute. The result of the sample line leak check wiil be included in the test report APPENDIX. Respouse TIME TEsr (4OCFR6O' ArpE{Dx A - M7E8,2"6) Before sampling begins, ii will be determined if the high-level or mid-level calibration gas best approximates the emissions and the more appropriate gas will be used as the upscale gas. A response time test will be performed by first introducing the zero gas into the sample system at the outlet of the probe until all readings are stable. The calibration valve will then be switched to sample the upscale gas at the outlet of the probe until a stable reading is obtained, within 95% of the certffied value of the upscale gas. The upscale response time will be recorded. Next, the lowJevel gas will be introduced in the same manner as the upscale gas. Once a stable reading is noted, within 5% of the certified value of the upscale gas, the downscale response time will be recorded. This process will be completed once per analyzer to determine upscale and downscale responses. The greater of the upscale or downscale response will be classified as the response time and all test points will be monitored for a period of time at least twice the response time. The results of the response time tests will be included in the test report APPENDIX. SysrEM BrAs GHEcK (4OGFR6O, A,eE{DD(A -ii7E,825 & M7E.85) Before sampling begins, the upscale gas is determined as mentioned in the Response Time Iest section. The system bias check is conducted once prior to and once following the test runs of the series and consists of first introducing the NOx analyze/s upscale gas directly at the analyzer. The anal,tlzer is allowed to stabilize and the reading noted. The same gas is introduced at the probe, passing through the entire sampie train to the analyzer and the reading noted. The resulting readings indicate any bias attributed to the sample train. This process is repeated with the NOx analyze/s low gas. The bias check is acceptabie if the direct gas reading of the analyzer is within +l- 5o/o of the complete sample train reading of the anaiyzer [per 7E.13.2]. This same procedure is repeated for CO and Oz analyzers. Sample system bias check forms will be included in the test report APPENDIX. Bias checks before and after each test run of the senes will be used to determine a low and upscale drift for the NOx, CO, and 02 analyzers. The zero and upscale drift for the test run period is less than +A 3 percent of the span value for each of the analyzers [per 7E.13.3j. The system bias (drift) checks sheet for each test will be included in the test report APPENDIX. VOC lrETffifuru{ATrorrt VOC concentrations will be determined using ASTM D6348. The insirumentation for this test program is an IMAX-|R FTIR analyzer. To determine compliance with the emission standard, the FTIR will be used to measure the pollutant concentration on a wet basis then convert the concentration and exhaust flow to a dry basis using the FTIR moisture determined dunng the run. Target Analytes include but are not limited to: Data Quality Objectives Accuracv: The accurary of the measurements will be ensured by performing analyte spiking, prior to the test series, in which spike recoveries will meet +l- 30o/o of predicted value (see ASTM D6348 EQUAIIONS secflon below). Precision: The precision of the measurements will be ensured by consecutive Calibration Transfer Standard (CTS) analysis, performed prior to and following the test series, in which measured values will meet +l- 5% of certified value. Test Runs: Three test runs, each 60 minutes in duration willbe collected The QF/QC checks outlined below wiil be performed on the analyzer. 2 Acetaldehyde will be used as a sunogate for VOC during spike and recoveries. 3 SF6, CFr or C2H6 will be used as a tracer gas for acetaldeMe spikjng. I Etllylene will be utilized as a Calibration Trarsbr Standard (CTS). RE'/ 42 rll i2C25 Pre-test Analysis: Minimum Detectable Concentration (MDC) will be determined by calculating the parameters outlined in Annex A-2 of Method ASTM 06348. lnstrument noise-limited (MDC#1 ) Analytical algorithm error (MDC#2) Analytical algorithm error (MDC#3) Response time will be determined as required in Section 11 of Method ASTM D6348. The time required for the residual gases to fall to 5% of their original value will be determined. Analyte spiking will be employed for determining the effectiveness of the sampling and analytical system for transporting and quantifying the target analytes. This technique will follow procedures outlined in Annex A-5 of Method ASTM D6348. System performance parameters will be determined following procedures outlined in Annex A€ of Method ASTM D6348. Noise Equivalent Analysis (NEA) Line Position Resolution Linearity A commercially prepared spectral library will be utilized for quantification of collected sample spectra. As such, the resolution, line position and apodization function used for the reference spectra will be the same for field spectral data. Field Sampling & Analysis Post-test Analysis Following data collection, the following checks will be performed again for verification against pre'test values: identified in Annex A-8 of Method ASTM D6348 EMISSIONS TESTING SArvrPr-E Locarrox ano Ser+rp A single point probe consisting of 3/8 inch stainless tubing open at one end will be used to collect the sample. The sampling point in the exhaust stack wiil be at least eight stack diameters downstream from any disturbance and at least two stack diameters upstream from any disturbances as specified in Method'1,40CFR60, AppendixA. lf these criteria cannot be met, the sample probe will be placed at least two stack diameters downstream and a half diameter upstream from any flow disturbance (40CFR60, Appendix A, Mtd 1 , 11.1.1) or as needed to ensure a high integrity sample from each engine's exhaust. DErERrurNAnoN oF $rnmncanox (4OGFR6O, Arys{pD( a- M7EA12) A stratification check will be performed on units K-1B and K-28 using the sample probe. Three points on a line passing through the centroidal area will be used, spaced at 16.7o/o,50.0% and 83.3% of the measurement line or a matrix system will be set up. The sampling time will be at least twice the system response time at each traverse point. Reciprocating tntemal Gombustion Engines with Gircular Stacks For exhaust stacks larger than four inches in diameter, a stratification check will be performed before the first run of each test. ln order to ascertain the presence or absence of stratif cation on engines with circular stacks, exhaust concentrations of Oz or other analytes will be measured at three points on a line passing through the centroidal area of the exhaust duct. lf the cntenon for a three point stratification test is not met, twelve traverse points will be utilized for the test. The mean concentrations will be used to determine the amount of stratification. lf each of the individual traverse point NOx concentrations is within t5 percent of the mean concentration for all traverse points, or the individual traverse point diluent concentrations differs by no more than t3ppm or t0.3 percent COz (or Oz) from the mean for all traverse points, the gas stream will be considered unstratified and samples will be collected from a single point that most closely matches the mean. lf the 0.3% criterion is not met, but the concentration at each traverse point differs from the mean concentration for all traverse points by no more than: t 0.5% difference of mean concentration, the gas stream will be considered minimally stratified, and samples will be taken from three points, spaced at 16.70/o,50.0% and 83.3% of the measurement line. lf the gas stream is found to be stratified because the 0.5% cnterion for a 3-point test is not met, twelve traverse points will be utilized for the test, in accordance with Table 1-'1 or Table 'l-2 of 40CFR60 Appendix A, Method 1. Fuel Gas Anar-vsts A fuel gas sample will be taken during the testing. The sample will be analyzed by a pipeline gas chromatograph. This analysrs wiil give the actual specific gravity and BTU so that fuel flow and mass emissions can be accurately caiculated. The analysis will be included in the test repoit APPENDIX. 1'l Golplnrce TEsil RuNs The exhaust gas from the engines will be sampled continuously to determine NOx, CO, VOC, and Oz concentrations for three (3) individual sixty (60) minute test runs @ 2 90% of rated (or @ highest achievable) load. lt would be inaccurate to estimate the anticipated production capacity of the engines pnorto the day of testing due to the variabiiity in daily pipeline conditions. Other important parameters such as compressor suction and discharge pressures, engine speed and ambient conditions will be monitored during the test. Catalyst measurements such as inlet catalyst temperature and the pressure drop across the catalyst will be obtained during the test. The data acquisition system will scan the analyzers every second during the test run. The computer will average the outputs every ten seconds and the raw data will be included in the report. A summary of the data, with each test run averaged will be given in the test report APPENDIX. Any emissions limit exceedance will be reported in accordance with permit and applicable regulatory requirements. lf there is an emission limit exceedance, a twenty (20) minute run will be recorded in as found state. After the twenty minute run, corrective actions will take place to resolve the issue. lf the issue can't be resolved, the unit will be shut down and the test will be re-scheduled. Tesr REPoRT The compliance test report will be submitted to the UDEQ within 60 days of test completion. The ETG will express test results with the same level of precision (values past the decimal place) as the permit limits are expressed. The test report will follow the general outline of this test protocol. Data summaries, raw data, calibration sheets, gas analysis, operating parameters and other relevant information will be contained in the test report APPENDIX. P.EV 47C1fr425 12 Galculations CONCENTRATION CORRECTION Emission concentration conections required in 40CFR60, Appendix A, Method 7E will be calculated by using the bias check low and upscale vaiues ftom before and after the tbst. The equation is as follours: csas=G-c")Hum vo Equation 1: Bias Correction Calculation Nom'errclature: Csas: Average effluent gas concentration adjusted for bias (ppmvd) e : Average unadjusted gas concentration indicated by data recorder for the test run (ppmvd) Cot Average of initial & final system calibration bias check responses for the low calibration gas (ppmv) C^t Average of initial & final system calibration bias check responses for the upscale calibration gas (ppmv) C^; Actual concentration of the upscale calibration gas (ppmv) REV 42 Ci,.?C25 {3 EPA F.FACTOR A fuel specific Fd factor will be calculated as descnbed in EPA Method 19, "Determination of Sutfur Dioxide Removal Efftcienry and Particulate, Sulfur Dioxide and Nitrogen Oxides Emission Rates from Eiectric Utility Steam Generators'for natural gas. Equation 2 will be used to determine the EPA fuel specific Fd factor. - [(3.64,H*tvo) + (1.53.Cwen) + (0.14.Nzwton) - (0.46.?zwtoro)) k--Id_ GCV -prr"rr*Equation 2: EPA FuelSpecific Fd factor Nomenclafure: Fa'. Fuel spectfic F-factor (dscf/MMBTU) Hwt%t Hydrogen weight percent Cwtvot Cadcon weight percent Nz*rxt Nitrogen weight percent Ozwsot Oxygen weight percent GCV'. Heating value of the fuel (BTU/dscf) pruetcas'. Density of the fuel gas (lb/scf) 15% O)C/GEN CORRECTION The measured concentration of NOx will be corrected to 15% Oz as set forth in 40CFR60, Appendix A, Method 7E. /5.9\N)y = N?x ot, " \ng _,/r0r) Equation 3: Emissions Conected to 15% Orygen Nomenclafure: N0y: Conected emission concentration (ppmvd) s N0p6,'. Observedemissionconcentration(ppmvd) o/o02'. ObservedO2concentration(%) 5 The sarne formula is used for CO, VOC, and Total VOC. PEV 42Aii2C25 14 MASS EMISSION CALCULANONS, METHOD 19 The F{actor Method and guidance from Part 75 will be used to calculate mass emission rates (lb/hr) and (glbhp-hr)for NOx, CO, and VOC. Equation 4 and Equation 5 will be used to determine the mass emission rates. 20.9E^=CaxFdx (20.9 - o/o?2) Equation 4: Mass Emission Rate (lb/hr) 20.9E^=CaXFdx (20.9 - o/oo2) GCVxQhx 196 GCV 453.5 Qr, x 19? *m Equation 5: Mass Emission Rate (g/bhp-hr) Nomenclature: Em, Ca, Fa, o/oO2: Qn: GCV: BHP: Pollutant emission rates ( lb/hr and glbhphr) Pollutant concentration (lb/scfl Fuel specific F-factorfor dry Co measurement (dscf/MMBTU) Oxygen concentration in percent, measured on a dry basis Fuel rate from calibrated AGA compliant meter (scfl'r) Heating value of the fuel (BTU/scf) Brake horsepoarer The conversion factors in Table 4 will be used to conect the pollutant concentration in ppm to lb/scf: Table 4: Unit Conversion Factors To Convertfum:To IUlultiply by: PPm NOx lb/scf 1.194 x 1t7 oom CO lb/scf 7.268 x 10€ opm CsHa lb/scf 1.1444 x1t7 P,EV 42A1nC25 {5 ASTM D6348 EQUATIONS Mrunneu tfrecregLE Golcerrrnamon Nomerrclature: MDC#7 NEA: REF C-- "'. Lr"fl Lcettl Nomendaturc: MDC#2 P: Cave, cp: NEA\s *Cref * LrefMDC#1' = -REFgu Lceu Noise Limited Minimum Detectable Concentration #1 Noise limited minimum detectable concentration for analyte m (ppm) RMS noise for analyte m Root mean square absorbance value obtained on the reference spectrum Concentration used in generating the reference spectra for analyte m (ppm) Path length used in generating the reference spectra for analyte m (ppm) Path length of the cell used to perform the measurements (m) Iy4DC#Z = 3 *_ Ctr), Analytical Minimum Detectable Concentration #2 p iZr,*"P=l Analytical algorithm error minimum detectable concentration for analyte (ppm) Number of sample spectra used Average concentration for analyte m representing the analytical bias (ppm) Concentration results produced by the analytical algorrthm for the analyte on spectra P of the set (ppm) MDC#3 =\'#' *Crel* Ltef' REF% Lceu Equation 8: Analytical Minimum Detectable Concentration #3 REl/ 42 01/2025 16 Nomenclafuie: MDC#3: Analytical algorithm enor minimum detectable concentration for analyte (ppm) REA, Residual equivalent absorbance for analyte m REF, Root mean square absorbance value obtained on the reference spectrum Cref'. Concentration used in generating the reference spectra for analyte m (ppm) Lr"f'. Path length used in generating the reference spectra for analyte m (ppm) Lcent Path length of the cell used to perform the measurements (m) Rrrmgrrce GBr ABsonprtot{ Pem l-srgrn Lr= Equation 9: Reference Cell Path Length Nomenclature: Reference cell absorption path length (m) FundamentalCTS absorption path length (m) Absolute temperature of reference CTS gas (R) Absolute temperature of fundamental CTS gas (R) Absolute pressure of reference CTS gas (ton) Absolute pressure of fundamental CTS gas (ton) Concentration of reference CTS gas (ton) Concentration of fundamentalCTS gas (ton) Ratio of reference CTS absorbance to the fundamental CTS absorbance, determined by classical least squares ,,(+)H@W) Lr, Lf, Tr, Tf, Pr, Pf, Cr, cf, (fr) REV 42 01 /2025 17 SAirprE Gs.L AssoRp'noN Panr l-ereru Equation 10: Sample GellPath Length Nomelrclature: Ls, Sample cellabsorption path length (m) Lr, Reference CTS absorption path length (m) 75, Absolute temperature of sample CTS gas (R) T, Absolute temperature of reference CTS gas (R) Ps, Absolute pressure of sample CTS gas (ton) P,, Absolute pressure of reference CTS gas (ton) Cs, Concentration of sample CTS gas (ton) ANATYTESPlloNG L,=1.(fi)Be)e) Cr, Concentration of reference CTS gas (ton) (+), Ratio of sample CTS absorbance to the reference CTS absorbance,Vr,/ determined by classical least squares DF=Trocer-sp1ys Tracer-p1ps6y Equation 11: Dilution Factor Nomencilafure: DF Dilution factor of the spike gas Tracer-sr,*s, Diluted tracer concentration measured in a spiked sample (ppm) Tracer-p1psqr, Tracer concentration measured directly in undiluted spike gas (ppm) C"q=Udil+CS Equation 12: Expected Spike Concentration P,gt 42UQA25 {8 Nomenclafuie: Cexp Uo, Uau, Expected spike concentration of the analyte (ppm) Concentration of the analytes in the unspiked samples (ppm) Concentration of analytes in spiked sample effluent accounting for dilution (PPm); Uoir= U" x (1 - DF) Certified concentration of the calibration standard for the analyte (ppm) CS=C"xDF Dilution factor of the spike gas Equation 13: Spike Recovery, Percent Cs, cs DF R: Coos Cerp R = c=oo'x 1oo LexP YUET - IIRv Pqrurmrr GOilGENTRATIOT{ GORRECTION ^ C^"* I --"o- ., -10/oHzO1^ \100/ Equation 14: Moisture Corrected Concentration Nomerrclafuie: Nonrerrclafure: Ca, Cm"as: o/oH20, Percent spike recovery (%) Observed spike concentration of the analyte (ppm) Expected spike concentration of the analyte (ppm) Conected pollutant concentration on a dry basis (ppmvd) Measured pollutant concentration on a wet basis (ppmvw) Measured effluent moisture concentration (%) RE/ 42Ui2A?5 VOG GercLr-qnois eY REsPottrsE FAcroRs VOC = ethylene (ethene) acetylene (ethyne) propane propylene (propene) butane Equation 15: VOC as Methane by Response FactorsE Norrrencilatrre: c12 ethylene (ethene) (ppmwt) c13 acetylene (ethyne) (ppmvw) c14 propane (ppmvw) c15 propylene (propene) (ppmvw) c16 butane (ppmvw) V)C as propane = VOC as methanef3 Equation 16: VOC as Propane TotalVOC = VOC as propane + CHIO Equation 17: TotalVOC forApproval Order Permit LimitsT 6 Usirg FID response fuciors, with eth/ene, acetyiene, propyene uebhted do\m ufierl readirgs for popane ard hrtane. 7 Used fon ppmvd @ 15o/oo.,lMrr orghphr. L.9 x c1.2 * 2.4 x c73 * 3xc14* 2.85 x c15 * 4xc76 D-IVI.SION OF AIR QUALITY R t 42018425 2A belov 0 ppm, and st'aigfrt