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HomeMy WebLinkAboutDAQ-2025-002821sEsI REVIEWED lu,t;ulr, CG ,r,r, 7^'J'25 ST. GEORGE STEEL January 28,2025 VIA US MAIL CERTIFIED Utah Division of Air Quality Minor Source Compliance PO Box 1,44820 Salt Lake Ciry*, UT 8411.44820 I-,1.# / Subject:NESHAP - Annual Certification and Compliance Report Nine Metal Fabrication and Finishing Source Categories 40CFR63Subpart XXXXXX To whom it may concem, St. George Steel operates a manufacturing facility located at L30L East 700 North in St. George, Utah. The facility is subject to the above referenced NESHAP standard. Please accept this letter as St. George Steel's Annual Certification and Compliance Report. Section 1 - Facility lnformation Ftts - t DIVISION OF A'R OL'ALITY Perlod Covered by thls Report:January 1,2024 through December 31,2024 "ExiEting'n or "New" Source:Existing Gompllance Date (initial):July 25,2011 Source Gategory:Fabricated Metal Products Source NAICS Number:332999 Company Name:St. George Steel LLC Facllity Name (lf different):St. George Steel Facility Physical Address:1301 East 700 North, St. George, UT 84770 Owner Gompany Name:St. George Steel LLC Owner Company Address:1301 East 700 North, St. George, UT 84770 Owner Telephone Number:(435) 673-4856 Owner Contact:Cody Jones Owner e-mail (if avallable):Ciones@stoeorqesteel. com ls the owner the operator?Yes lf No, provlde operator lnformation:NA - Same as owner 1301 East 700 North, St. George, UT 84770 (435) 673-4856 02c NESHAPS Annual Cert & Comp Report - SGS - 2024.docx Page 2 Section 2 - ldentification of Affected Operations Part 1 - The following are the operations at this facility subject* to subpart XXXXXX Dry Abrasive Blasting Yes No 1. Totally enclosed and unvented blast chambers X 2. Vented enclosures with a filtration control device X 3. Objects over 8 feet in any dimension without a filtration control device (includes outdoor blasting of objects over 8 ft in any dimension)x Dry Machining X Dry Grinding or Dry Polishing with Stationary Machines X Spray Painting 1. ln a spray booth X 2. Without a spray booth (for Fabricated Structural Metal facilities or any objects over 15 feet)x Welding 1. Use less than 2,000 pounds of MFHAP-containing welding rod or wire annually X 2.Use 2,000 pounds or more of MFHAP-containing welding rod or welding wire annually X * lmpoftant Note: The operator understands that the operations listed above are affected sources under subpart XXXXW onlv if/when they use materials that contain or have the potential to emit metal fabrication or finishing metal HAP (MFHAP). MFHAP containinglpotential is defined to be when the compounds of cadmium, chromium, lead, manganese, and nickel, or any of these metals in the elemental form with the exception of lead, are used or have the potential to be emitted in quantitiesof 0.1 percentormore,orl.0percentormoreforelemental of compoundsof manganese. Part2 - This table lists each drv abrasive blastinq operation at this facility subject to subpart XXXXXX. Abrasive Blasting Process Description / lD No. HAP Emitted or Usedb (Gd. Gr. Pb. Mn. Ni) Compliance Method(s) Employed (Gheck allthat apply) Outdoor Blasting Cr, Mn, Ni Totally enclosed, unvented Vented, with control device; describe X Objects over 8 ft (with no control) X Management practices Enclosed Blaster Cr,Mn,Ni Totally enclosed, unvented X Vented, with control device (Cartridoe filter) Objects over 8 ft (with no control) X Management practices 02c NESHAPs Annual Cert & Comp Report - SGS - 2024.docx Page 3 Part 3 - This table lists each drv machininq, drv qrindinq. or drv polishinq operation at this facility subject to subpart XXXXXX. Dry Machining, Dry Grinding, or Dry Polishing Process Descriotion / lD No. HAP Emitted or Usedb (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) MetalShearing Cr, Mn, Ni Control device; describe X Management practices Grinding with Abrasive Wheel Pedestal Grinder Cr, Mn, Ni Control device; describe X Management practices Control device; describe Management practices Parl4 - This table lists each gp.t3y_Eirtlng operation at this facility subject to subpart XXXXXX. Spray Painting Process Description / lD No. HAP Emitted or Usedb (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Check allthat apply) Not Applicable All paints were investigated and it was confirmed that no paints contain MFHAPS. Accordingly, the Facility is not subject to the requirements of this section. Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Spray booth, PM filter, HVLP spray guns HVLP spray guns, only Management practices Part 5 - This table lists each g!!!49 operation at this facility subject to subpart XXXXXX. Welding Process Description / !D No. HAP Emitted or Usedb (Cd. Cr. Pb. Mn. Ni) Compliance Method(s) Employed (Gheck allthat apply) Production Welding Cr, Mn, Ni x Management practices Fume capture device; describe Management practices Fume capture device; describe Management practices Fume capture device; describe 02c NESHAPS Annual Cert & Comp Report - SGS - 2024.docx Page 4 Part 6 - The following applicable management practices are used at this facility, as practicable (check allthat apply): Dry Abrasive Blasting x Minimize dust generation during emptying of abrasive blasting enclosure to reduce MFHAP emissions, as practicable. x Operate all equipment associated with dry abrasive blasting operations according to the manufacturer's i nstructions. x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable. x For Outdoor Blasting - Enclose dusty abrasive storage areas and holding bins, seal chutes and conveyors that transport abrasive materials. x For Outdoor Blasting - Do not re-use dry abrasive blasting media unless contaminants (i.e., any material other than the base metal, such as paint residue) have been removed by filtration or screening, and the abrasive material conforms to its original size. x For Outdoor Blasting - When practicable, switch from high particulate matter (PM)-emitting blast media (e.9., sand) to low PM-emitting blast media (e.9., crushed glass, specular hematite, steel shot, aluminum oxide). Dry Machining, Dry Grinding, Dry Polishing x Minimize excess dust in the surrounding area to reduce MFHAP emissions, as practicable. x Operate equipment according to manufacturer's instructions. Spray Painting Proper cleaning and storage of spray guns, if applicable. Training for employees using HVLP spray equipment, with certification as having completed classroom or hands-on training in the proper selection, mixing, and application of coatings, with refresher training repeated at least once every 5 years. Facility to maintain a list of trained painters. Welding x Operate equipment according to manufacturer's instructions. x Use welding processes with reduced fume generation capabilities, if practicable. (e.9., gas metal arc welding (GMAWf-also called metal inert gas welding (MlG)) x Use welding process variations (e.9., pulsed current GMAW), which can reduce fume generation rates, if practicable. x Use welding filler metals, shielding gases, carrier gases, or other process materials which are capable of reduced welding fume generation, if practicable. x Optimize welding process variables (e.9., electrode diameter, voltage, amperage, welding angle, shield gas flow rate, travel speed) to reduce the amount of welding fume generated, if practicable. Use a welding fume capture and control system, operated according to the manufacturer's specifications, if practicable. 02c NESHAPs Annual Cert & Comp Report - SGS - 2024.docx Page 5 Report of Visible Observations (Dry Blasting or Welding) lf visible emissions were detected for more than six minutes during any observation period during the year list all such instances below along with all corrective action taken and the results of subsequent follow-up inspections for visible emissions. Blasting or Welding Date Description of Corrective Actions Date and result of follow-up observation None Certification x Yes, the facility referenced below !! operating in compliance with all of the relevant standards and other requirements of 40 CFR Part 63 subpart XXXXXX, National Emission Standards for Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. No, the facility referenced below is NOT operating in compliance with the relevant standards and/or other requirements of 40 CFR Part 63 subpart XXXXXX, National Emission Standards lor Hazardous Air Pollutants: Area Source Standards for Nine Metal Fabrication and Finishing Source Categories. Reason for noncompliance: I hereby certify that, to the best of my knowledge, the information presented herein is true, t/zs/z{ ' t,ra*,(Signature) Codv Jones (Printed Name) President (435) 673-4856 (Phone) Ciones@stqeorqesteel. com (e-mail)(Tiile) EPA Region VIII Air and Toxics Enforcement 1595 Wynkoop Street Denver, CO 80202-1,1.29 ---5U= NESHAP Visual Determination Site Map 1301 East 700 North, St. George, Utah lnstructions: 1. Verify that the welding and cutting (or blasting) operations associated with the emission points to be observed are operating at normal capacity. 2. Observe each emission point for 15 minutes. 3. Use the stop watch to record the total number of seconds with visible emissions from any point. Multiple points may be observed simultaneously but all emissions during the 15 minutes must be totaled. 4. Record observations on the Observations Log Sheet. @ O = observation Point ---srlJ= Daily (Once each work day for ten days.) Once ten Weekly (Once every fifth work day.) Monthly (Once every calendar month.) Visual Determination Schedule - Blasting Once three monthlv insoections Quarterly (Once every calendar quarter.) every calendar '.) every calendar ,.) lf any observation has more than additional requirements. heyg_099!_99qrp!g!9q._bggi[he quarterly inspections. lrr,'rt,r*l lrr,'r"r*) l rr,tr,r*) l.n,*l a t,* l ,r,r"*1I nux ll nmx ll nr.,x ll r',rx ll urx ll urx I in the monthl @ffiEsend E_]l"v'll"n'l[,*]send 360 seconds with visible emissions, refer to NESHAP XXXXXX for Send in yearly report Jan in yearly report Jan ZZZZZZZZ 3a a,aa 6t13t23 MLH 9/15/23 MH 6t13124 CJ 9/09124 CJ ---5lJ=' Check (or mark date of insoecttion Daily (Once each work day for ten days.) Once Quarterly (Once every calendar quarter.) Visual Determination Schedule - Welding Weekly (Once every fifth work day.) Once four weeklv insoections have been Monthly (Once every calendar month.) ,Z"ruZZZ ZZZZZ 1 rleted, besin the_qge49l!y_!!_9pe9!9r'S-_ _m;;,,,,',,-;;;[6-,,;l',,-;,)a,,,;;;I nr'rx ll nnrx ll urx ll nrrx ll mrx I 6t13t2023 MLH 9t12t2023 MH 6t1312024 CJ 9t09t2024 CJ with visible emissions, refer to NESHAP XXXXXX for ru ry(Once every calendar | | 311412023 |quarter') __l I "' Iry(Once every calendar | | 311212024 |quarter') ---l I "' I @ng60seconds (Once every calendar quarter.) ouarttfu -(Once every calendar quarter.) additional requirements. Send in yearly report Jan Send in yearly report Jan 3 nthlom --fs|lJ=| NESHAP Visual Determination Log Sheet - Weldine . lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. 301 East 700 St utah Date:March 12. 2024 {Ql)Wind Soeed:10 Mph NE 0bserver:Codv Jones Slry Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time IClock timel Observation /Minrrtasl Seconda with visible emissionst: Correc{ive Ac{ions Taken 1.10:15 AM 10:30 AM t5 0 N/A 2.l0:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.'t't:00 AM 11:15 AM 15 0 N'A Date:June 1 3. 2024 lQzl Wind Speed:None Observer:Codv Jones Sky Conditions:Clear Blue Observation Polnt: S1art Time {Clock lime} End Time IClmk timel Observation /Minrripq\ Seconds with visible emissionst: Coneclive Actions Taken 1 l0:15 AM 10:30 AM 't5 0 N/A 2.l0:30 AM 10:45 AM 15 0 N/A 3.10:45 AM 11:00 AM 15 0 N/A 4.1l:00 AM 11:15 AM 15 0 N/A Date:Seotember fi).2024 (O3)Wind Speed:None Obseryer:Codv Jones Skv Conditions:Clear Blue Observation Polnt: Start Time IClock iime) End Time lClock time) Observation /Minutes) Seconds with visible emissions*: Gorrective Actions Taken 10:15 AM 10:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM ll:00 AM l5 0 N/A 4.'11:00 AM 11:15 AM 15 0 N/A Date:December 10.2024 (Q4)Wnd Speed:5 Mph NE Observer:Codv Jones Skv Conditions:Cloudv Observation Point: Start Time IClnck time-) End Time IClock timel Observation /Minrrlesl Seconds wlth visible emisslonsr: Coneclive Actions Taken 1.10:15 AM l0:30 AM 15 0 N/A 2.10:30 AM 10:45 AM 15 0 N/A 3.10:45 AM l1:00 AM 15 0 N/A 4.11:00 AM 11:15 AM 15 0 N/A ---lflr= NESHAP Visual Determination Log Sheet - Blastine 1301 East 700 North, St. George, Utah * lf any point has more than 360 seconds with visible emissions, refer to NESHAP XXXXXX for additional requirements. Date:March 12, 2024 (Q1)Wind Speed:10 MPH, NNE Observer:Codv Jones Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: Blast 1 l1:15 AM 11:30 AM 15 0 N/A Date:June 13. 2024 @21 Wind Soeed:None Observer:Codv Jones Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A Date:Seotember 09.2024 (O3)Wind Soeed:None Observer:Codv Skv Conditions:Clear Blue Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Corrective Actions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A Date:December'10. 2024 (Q4)Wind Speed:5 Mph NE Observer:Codv Jones Skv Conditions:Cloudv Observation Point: Start Time (Clock time) End Time (Clock time) Observation (Minutes) Seconds with visible emissions* Conective Ac{ions Taken: Blast 1 11:15 AM 11:30 AM 15 0 N/A 4129125. 12:34 PM State of Utah Mail - NESHAP Annual Certification Report Chad Gilgen <cgilgen@utah.gov> NESHAP Annual Certification Report Cody Jones <cjones@stgeorgesteel.com> To: Chad Gilgen <cgilgen@utah.gov> Thanks Chad Mon, Mar 3,2025 at 8:16AM Cody Jones President T: (435)67s856 ext. 3326 C: (801) 722-9054 E: ciones(Ostoeoroesteel.com W. www.stgeorgesteel.com 1301 East 700 North, St. George. UI 84770 tbsffit $f. GEORGE From: Chad Gilgen <cgilgen@utah.gov> Sent: Friday, February 28, 2025 2:2L PM To: Cody Jones <cjones@stgeorgesteel.com> Subject: Re: NESHAP Annual Certification Report Hi Cody, Thanks for submitting the additional information. Thanks again, Chad This looks great and covers everything I need. Ghad Gllgen I Manager I Mlnor Source Compllance 385-306-6s00 (cell) https://mail.google.com/maiUu l0l?ik=3614379000*u;"r1v=pt&search=all&permmsgid=msg-f:1825586il3724430861&dsqt=1&simpl=msg-f:18255865437..1t3 https://mail.google.com/maiUu/0/?ik=36f4379Md&view=pt&search=all&permmsgid=msg-f:1825586*3724430861&dsqt=1&simpl=msg-f:18255865437... 213 4129125,12:34 PM State of Utah Mail - NESMP Annual Certification Report Emails to and ftom this email address rnay De considered public records and thus subiect to Utah GMMA requirements. On Mon, Feb 17, 2025 al9:28AM Cody Jones <cjones@stgeorgesteel.com> wrote: Hi Chad, Sorry for the delay, I was OOO last week and just now getting back to email. See attached observation sheets we forgot to include. Thanks Cody Jones Presldent T (435)6734856 ext, 3328 C:(801)722-9054 E : cjones@stgeorgesteel.com ftwww.stgeorgestee Lcom 1301 East 700 North, St. George, UT 84770 Isslw* From: Chad Gilgen <cgilgen@utah.gov> Sent: Friday, February 7,2025 t:53 PM To: Cody Jones <cjones@stgeorgestee!.com> Subiect: NESHAP Annual Certification Report Hello Cody, 4129125,12:3tl PM Strate of Utah Mail - NESHAP Annual Certlflcation Report I am in receipt of the NESHAP Annual Certification Report for St. George Steel dated January 28,2025. The report is missing the visibb emission observation sheets. Please pages 6 - 9 of the attached document for what was submifted with lait years r€port and needs to be submitted for this years report. You can emall these to my attentlon. Thanks, Chad Chad Gllgen I tanager ! Mlnor Source Compllance 385-3064500 (cell) Emails to and from this email address rnay be considered public records and thus subject to Utah GMMA requirements. https://mail.google.com/maiUu/O/?ik=3614379b,4d&view=pt&search=all&pennmsgid=msg-f:182558654372t1430861&dsqt=1&slmpl=msg-f:18255865437... 3/3