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HomeMy WebLinkAboutDAQ-2025-002782Spectrum Publication Name: Spectrum Publication URL: www.thespectrum.com/ Publication City and State: St. George, UT Publication County: Washington Notice Popular Keyword Category: Notice Keywords: gypsum Notice Authentication Number: 202505010923163952702 2273419277 Notice URL: Back Notice Publish Date: Monday, April 28, 2025 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Standard Gypsum Products Location: Standard Gypsum Products - Food Supplement Production – 1414 East 3850 South, St. George, UT Project Description: Standard Gypsum Products (Deseret Laboratories) manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized bed granulator by applying liquid to the powder with a spray nozzle. Baghouses are used to control the emissions from the granulating process machines and the dryers. Standard Gypsum Products (Deseret Laboratories) has requested to add new emission units, including baghouses, a granulator, a silo, and two (2) natural gas-fired boilers. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality, and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before May 28, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: April 28, 2025 Pub#11256725 Published April 28, 2025 The Spectrum UPAXLP Back DAQE-IN109030002-25 April 23, 2025 Bill Baker Standard Gypsum Products 1414 East 3850 South St. George, UT 84790 billb@deseretlabs.com Dear Mr. Baker: Re: Intent to Approve: Modification to Approval Order DAQE-AN0903005-04 to Add Equipment Project Number: N109030002 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Mr. Enqiang He, as well as the DAQE number as shown on the upper right-hand corner of this letter. Mr. Enqiang He, can be reached at (801) 556-1580 or ehe@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:EH:jg cc: Southwest Utah Public Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Tim Davis Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN109030002-25 Modification to Approval Order DAQE-AN0903005-04 to Add Equipment Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Standard Gypsum Products - Food Supplement Production Issued On April 23, 2025 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-IN109030002-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Standard Gypsum Products Standard Gypsum Products - Food Supplement Production Mailing Address Physical Address 1414 East 3850 South 1414 East 3850 South St. George, UT 84790 St. George, UT 84790 Source Contact UTM Coordinates Name: Bill Baker 272,887 m Easting Phone: (435) 628-8786 4,102,577 m Northing Email: billb@deseretlabs.com Datum NAD83 UTM Zone 12 SIC code 5499 (Miscellaneous Food Stores) SOURCE INFORMATION General Description Standard Gypsum Products (formerly Deseret Laboratories) manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized bed granulator by applying liquid to the powder with a spray nozzle. The materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions from the granulating process machines and the dryers. NSR Classification Minor Modification at Minor Source Source Classification Located in Attainment Area, Washington County Airs Source Size: B Applicable Federal Standards None DAQE-IN109030002-25 Page 4 Project Description The source has requested a modification to add the following equipment: - Two (2) baghouses, rated at 5,000 CFM and 25,000 CFM, to control particulate emissions from granulators. - One (1) granulator - One (1) storage silo controlled with an AVSC cartridge filter system, and - Two (2) natural gas-fired boilers, each rated at 6 MMBtu/hr The equipment has been updated, and emissions have been adjusted to reflect the current operations on site. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 3110.00 Carbon Monoxide 1.29 2.16 Nitrogen Oxides -0.01 2.58 Particulate Matter - PM10 -6.84 17.86 Particulate Matter - PM2.5 -6.84 17.86 Sulfur Dioxide 0.01 0.02 Volatile Organic Compounds -0.05 0.14 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 100 Change (TPY) Total (TPY) Total HAPs 0.05 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in The Daily Spectrum on April 28, 2025. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN109030002-25 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Standard Gypsum Products Food Supplement Production DAQE-IN109030002-25 Page 6 II.A.2 Baghouse #1 Rating 5,000 cubic feet per minute (CFM) with exhaust fan Controls: Granulator #2 Location: Granulation room A in east side of the main facility II.A.3 Baghouse #2 Rating 5,000 CFM with exhaust fan Controls: Granulator #1 Location: R & D room Glatt GPCG-15 in the east side of the main facility II.A.4 Baghouse #5 Rating 5,000 CFM with exhaust fan Controls: Granulator #4 Location: Granulation room C in east side of the main facility II.A.5 Baghouse #7 Rating 15,000 CFM with exhaust fan Controls: Granulation rooms A, B, C, and D, and Compression Granulator #3 Location: East side of the main facility II.A.6 Baghouse #8 (new) Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room E in east side of the main facility II.A.7 Baghouse #9 Rating 15,000 CFM with exhaust fan Controls: Granulators #4 and #5 Location: Granulation room D in east side of the main facility II.A.8 Baghouse #10 Rating 5,000 CFM with exhaust fan Controls: Coating pans A & B Location: Coating room in east side of the main facility II.A.9 Baghouse #11 Rating 5,000 CFM with exhaust fan Controls: Coating pan C Location: Coating room in east side of the main facility II.A.10 Baghouse #13 Rating 5,000 CFM with exhaust fan Controls: Coating pan E Location: Coating room in east side of the main facility II.A.11 Baghouse #14 Rating 5,000 CFM with exhaust fan Controls: Coating pan F Location: Coating room in east side of the main facility II.A.12 Baghouse #16 (new) Rating 25,000 CFM with exhaust fan Controls: Glatt Granulator #7 Location: North side of building 2 DAQE-IN109030002-25 Page 7 II.A.13 Granulator #1 Fluid Bed Granulator R&D Filter System Location: R&D Granulation Room #1 - venting through Baghouse #2 II.A.14 Granulator #2 Fluid Bed Granulator A Filter System Location: Granulation Room "A" - venting through Baghouse #1 II.A.15 Granulator #3 Fluid Bed Granulator B Filter System Location: Granulation Room "B" - venting through Baghouse #7 II.A.16 Granulator #4 Fluid Bed Granulator C Filter System Location: Granulation Room C - venting through Baghouse #5 II.A.17 Granulator #5 Fluid Bed Granulator D-1 Filter System Location: Granulation Room D - venting through Baghouse #9 II.A.18 Granulator #6 Fluid Bed Granulator D-2 Filter System Location: Granulation Room D - venting through Baghouse #9 II.A.19 Granulator #7 (new) Fluid Bed Granulator 2-1 Filter System Location: Building 2, Granulation Room 1 - venting through Baghouse #16 Manufacturer: Glatt II.A.20 One (1) VAC-U-MAX Powder Transfer System One (1) equipped with filtering systems II.A.21 Five (5) Tablet Coating Pans With associated filtering systems Coating Pan A and B vent through Baghouse # 10 Coating Pan C vents through Baghouse # 11 Coating Pan E vents through Baghouse # 13 Coating Pan F vents through Baghouse # 14 II.A.22 One (1) Storage Silo (new) Controlled by an AVSC system (a pulse-jet cartridge filter system) II.A.23 Two (2) Natural Gas-fired Boilers (new) Each rated at 6 MMBtu/hr Burners: ultra-low NOx with 9 PPM or lower II.A.24 One (1) Fume Hood For the acetylene gas flame in the lab (atomic absorption spectrophotometer) For information only DAQE-IN109030002-25 Page 8 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Facility-Wide Requirements and Limitations. II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse and silo exhausts - 10% opacity B. All boilers - 10% opacity C. All building vents - 10% opacity D. All other points - 20% opacity. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201-3, R307-401-8] II.B.2 Boiler Requirements II.B.2.a The owner/operator shall only use natural gas as fuel in the boilers. [R307-401-8] II.B.2.b The owner/operator shall not consume more than 51 million standard cubic feet (MMSCF) of natural gas per rolling 12-month period. [R307-401-8] II.B.2.b.1 The owner/operator shall: A. Determine the natural gas consumption by monthly bill statements from a utility company B. Use the monthly bill statements to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months C. Keep natural gas consumption records for all periods the plant is in operation. [R307-401-8] II.B.2.c The owner/operator shall install and operate two (2) natural gas-fired boilers with ultra-low-NOx burners that will reduce NOx emissions to 9 PPM or lower. [R307-401-8] II.B.2.c.1 To demonstrate compliance with the above requirement, the owner/operator shall keep records of the manufacturer's certifications of the emission concentration. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3 Dust Collector Requirements II.B.3.a The owner/operator shall control particulate emissions from the various granulators, grinders, coating pans, the silo, and compression rooms with their designated dust collectors. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across each dust collector. [R307-401-8] DAQE-IN109030002-25 Page 9 II.B.3.b.1 The pressure gauges shall be located such that an inspector/operator can safely read the indicators at any time. [R307-401-8] II.B.3.b.2 The pressure gauges shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] II.B.3.c During operation of the dust collectors, the owner/operator shall maintain the static pressure drop within the ranges recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 The owner/operator shall record the pressure drop at least once per operating day for each dust collector while the dust collector is operating. [R307-401-8] II.B.3.c.2 The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification B. Manufacturer recommended static pressure drop for the unit C. Date of reading D. Daily static pressure drop readings. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.3.e The owner/operator shall not operate the following control equipment and associated processes for more than the hours of operation indicated below: Baghouse ID Flow Rates (Standard cf/min) Hrs of Operation/Rolling 12-month Baghouse #1 5,000 2,000 Baghouse #2 5,000 1,000 Baghouse #5 5,000 2,000 Baghouse #7 15,000 4,160 Baghouse #8 5,000 4,160 Baghouse #9 15,000 4,160 Baghouse #10 5,000 1,500 Baghouse #11 5,000 1,500 Baghouse #13 5,000 2,000 Baghouse #14 5,000 2,000 Baghouse #16 25,000 2,080 [R307-401-8] DAQE-IN109030002-25 Page 10 II.B.3.e.1 The owner/operator shall: A. Determine hours of operation of each baghouse by monitoring and maintaining an operations log B. Record hours of operation of each baghouse each day C. Use the hours of operation of each baghouse to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records of each baghouse for all periods the plant is in operation. [R307-401-8] II.B.3.e.2 The owner/operator shall keep records of the designed flow rates through each of the baghouses. The records shall be kept for the life of the equipment. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN0903005-04 dated February 11, 2004 Is Derived From NOI dated April 19, 2022 Incorporates Additional Information dated May 10, 2022 Incorporates Additional information dated August 4, 2022 Incorporates Additional information dated April 24, 2023 Incorporates Additional information dated May 16, 2023 Incorporates Additional information dated June 27, 2023 Incorporates Additional information dated October 30, 2023 Incorporates Additional information dated October 22, 2024 Incorporates Additional information dated January 13, 2025 Incorporates Additional information dated February 14, 2025 DAQE-IN109030002-25 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-NN109030002-25 April 23, 2025 The Daily Spectrum Legal Advertising Dept 275 E St. George Blvd. St. George, UT 84770 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in The Daily Spectrum on April 28, 2025. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Washington County cc: Five County Association of Governments 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Tim Davis Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN109030002-25 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Standard Gypsum Products Location: Standard Gypsum Products - Food Supplement Production – 1414 East 3850 South, St. George, UT Project Description: Standard Gypsum Products (Deseret Laboratories) manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized bed granulator by applying liquid to the powder with a spray nozzle. Baghouses are used to control the emissions from the granulating process machines and the dryers. Standard Gypsum Products (Deseret Laboratories) has requested to add new emission units, including baghouses, a granulator, a silo, and two (2) natural gas-fired boilers. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality, and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before May 28, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: April 28, 2025 {{#s=Sig_es_:signer1:signature}} Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 1 State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper RN109030002 July 21, 2022 Earl Carpenter Standard Gypsum Products 1414 East 3850 South St. George, UT 84790 earlc@deseretlabs.com Dear Earl Carpenter, Re: Engineer Review: Modification to Approval Order DAQE-AN0903005-04 to Add Equipment. Project Number: N109030002 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Standard Gypsum Products should complete this review within 10 business days of receipt. Standard Gypsum Products should contact Rita Trick at (385) 290-2474 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email rtrick@utah.gov the signed cover letter to Rita Trick. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an AO for signature by the DAQ Director. Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 2 If Standard Gypsum Products does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Standard Gypsum Products has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 3 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N109030002 Owner Name Standard Gypsum Products Mailing Address 1414 East 3850 South St. George, UT, 84790 Source Name Standard Gypsum Products - Food Supplement Production Source Location 1414 East 3850 South St. George, UT 84790 UTM Projection 272,887 m Easting, 4,102,577 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 5499 (Miscellaneous Food Stores) Source Contact Earl Carpenter Phone Number (435) 628-8786 Email earlc@deseretlabs.com Project Engineer Rita Trick, Engineer Phone Number (385) 290-2474 Email rtrick@utah.gov Notice of Intent (NOI) Submitted April 25, 2022 Date of Accepted Application June 8, 2022 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 4 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 5 SOURCE DESCRIPTION General Description Standard Gypsum Products (formerly Deseret Laboratories) manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized bed granulator by applying liquid to the powder with a spray nozzle. The materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions from the granulating process machines and the dryers. NSR Classification: Minor Modification at Minor Source Source Classification Located in Attainment Area Washington County Airs Source Size: B Applicable Federal Standards Project Proposal Modification to Approval Order DAQE-AN0903005-04 to Add Equipment. Project Description Modification to AO DAQE-AN0903005-04 to add one (1) granulator, one (1) vibrating dryer, one (1) dust collector, update equipment list, and add PM2.5 to the Summary of Emissions. EMISSION IMPACT ANALYSIS Emissions at this facility will increase by less than 0.01 tons per year with this modification. Thus, modeling is not required per rule R307-410-4 and R307-410-5. [Last updated May 12, 2022] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 6 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Carbon Monoxide 0 0.87 Nitrogen Oxides 0 2.59 Particulate Matter - PM10 0 24.70 Particulate Matter - PM2.5 24.70 Sulfur Dioxide 0 0.01 Volatile Organic Compounds 0 0.19 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 7 Review of BACT for New/Modified Emission Units 1. BACT review regarding New Equipment The addition of the granulator, vibrating dryer, and baghouses will increase emissions less than 0.01 tons per year. The baghouse is effective in PM controls and the control efficiency is usually higher than 99%. Visible emissions from the baghouse is limited to 10% opacity. The Minor NSR Section recommends the baghouse and the opacity limit as BACT. [Last updated June 9, 2022] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 8 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Standard Gypsum Products Food Supplement Production II.A.2 NEW Baghouse #1 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room A in east side of the main facility II.A.3 NEW Baghouse #2 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: R & D room in the east side of the main facility II.A.4 NEW Baghouse #3* Rating 5,000 CFM with exhaust fan Controls: Air conditioning unit CLOSE LOOP Location: Granulation room B in east side of the main facility *The baghouse vents to the inside of the room; provided for information only. II.A.5 NEW Baghouse #4 Rating 12,000 CFM with exhaust fan Controls: Granulator Location: Granulation room B in east side of the main facility II.A.6 NEW Baghouse #5 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room C in east side of the main facility II.A.7 NEW Baghouse #6 Rating 5,000 CFM with exhaust fan Controls: Air conditioning unit CLOSE LOOP Location: Granulation room C in east side of the main facility *The baghouse vents to the inside of the room; provided for information only. Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 9 II.A.8 NEW Baghouse #7 Rating 15,000 CFM with exhaust fan Controls: Compression rooms, pharmacy F-Tote Room, Granulation room A, Assist Granulation D room Location: East side of the main facility II.A.9 NEW Baghouse #8 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room E in east side of the main facility II.A.10 NEW Baghouse #9 Rating 15,000 CFM with exhaust fan Controls: Granulators Location: Granulation room D in east side of the main facility II.A.11 NEW Baghouse #10 Rating 5,000 CFM with exhaust fan Controls: Coating pans A & B ACCELA COTA 48V Location: Coating room in east side of the main facility II.A.12 NEW Baghouse #11 Rating 5,000 CFM with exhaust fan Controls: Coating pan C ACCELA COTA 60-D Location: Coating room in east side of the main facility II.A.13 NEW Baghouse #12 Rating 6,000 CFM with exhaust fan Controls: Coating pan D INACTIVE NOT CONNECTED OR USED Location: Coating room in east side of the main facility II.A.14 NEW Baghouse #13 Rating 5,000 CFM with exhaust fan Controls: Coating pan E ACCELA COTA 60 Location: Coating room in east side of the main facilit II.A.15 NEW Baghouse #14 Rating 5,000 CFM with exhaust fan Controls: Coating pan F ACCELA COTA 60 Location: Coating room in east side of the main facility II.A.16 NEW Baghouse #15 (new) EQ will do the PM emission calculations Rating 15,000 - 20,000 CFM with exhaust fan Controls: Witte Dryer (NEW) Location: North side of building 2 II.A.17 NEW Baghouse #16 (new) Rating 4,000 - 25,000 CFM with exhaust fan Controls: Glatt Granulator GLATT GPCG 800 (NEW) Location: North side of building 2 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 10 II.A.18 NEW Baghouse #17 (new)* Rating 15,000 - 20,000 CFM with exhaust fan Controls: Coating pan C (NOT A COATING PAN (A/C FILTRATION CLOSE LOOP)) Location: East side of building 2 NEW BUILDING *The baghouse vents to the inside of the room; provided for information only. II.A.19 NEW Granulator #1 Fluid Bed Granulator R&D Filter System BAGHOUSE #2 Location: R&D Granulation Room - venting outside to the atmosphere II.A.20 NEW Granulator #2 Fluid Bed Granulator A Filter System BAGHOUSE # 1 Location: Granulation Room "A" - venting through Baghouse #3 II.A.21 NEW Granulator #3 for Fluid Bed Granulator B Filter System BAGHOUSE # 4 Location: Granulation Room "B" - venting through Baghouse #6 II.A.22 NEW Granulator #4 Fluid Bed Granulator C Filter System BAGHOUSE # 5 Location: Granulation Room C - venting through Baghouse #2 II.A.23 NEW Granulator #5 Fluid Bed Granulator D-1 Filter System BAGHOUSE # 9 Location: Granulation Room D - venting through Baghouse #6 II.A.24 NEW Granulator #6 Fluid Bed Granulator D-2 Filter System BAGHOUSE # 9 Location: Granulation Room D - venting through Baghouse #6 II.A.25 NEW Granulator #7 (new) Fluid Bed Granulator 2-1 Filter System BAGHOUSE # 16 NEW REASON Location: Building 2 Granulation Room 1 - venting through Baghouse #16 Manufacturer: Glatt II.A.26 NEW Four (4) VAC-U-MAX Powder Transfer Systems* Three (3) equipped with filtering systems A. One (1) venting through Baghouse #6 B. One (1) through #12 C. One (1) through # 13 D. One (1) without filtering system venting through Baghouse #3. THIS IS A PRODUCT TRANSFER SYSTEM NO OUTSIDE EMISSIONS *The systems vent to the inside of the room; provided for information only. II.A.27 NEW One (1) Filtering System for Grinder venting Location: Grinder Room - venting through Baghouse #7 THIS HAS BEEN REMOVED-PRODUCTION ROOMS HAVE REPLACED—-remove Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 11 II.A.28 NEW Six (6) Tablet Coating Pans with associated filtering systems Coating Pan A and B vent through Baghouse # 10 Coating Pan C vents through Baghouse # 11 Coating Pan D vents through Baghouse # 12 Coating Pan E vents through Baghouse # 13 Coating Pan F vents through Baghouse # 14 II.A.29 NEW One (1) Witte Vibrating Dryer (new) Location: Building 2 - Separation room - venting through Baghouse #15 WITH A CYCLONE II.A.30 NEW Two (2) Storage Silos Silo #1 venting through Baghouse #12 Silo #2 venting through Baghouse #13AVSC) THESE USE AIR VENT SQUARE (AVSC) FILTER SYSTEM II.A.31 NEW Equipment Listed for Informational Purposes Only One (1) Fume Hood for the acetylene gas flame in the lab (atomic absorption spectrophotometer) Source category exempt boilers rated less than 5.0 MMBTU/hr SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 NEW Facility-Wide Requirements and Limitations. II.B.1.a NEW The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse exhausts - 10% opacity B. All boilers - 10% opacity C. All building vents - 10% opacity D. All other points - 20% opacity. [R307-401-8] II.B.1.a.1 NEW Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201-3, R307-401-8] II.B.1.b NEW The owner/operator shall not operate any piece of equipment related to production for more than 7,200 hours per rolling 12-month period. [R307-401-8] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 12 II.B.1.b.1 NEW The owner/operator shall: A. Determine hours of operation by monitoring and maintaining an operations log B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation. [R307-401-8] II.B.2 NEW Fuel II.B.2.a NEW The owner/operator shall only use natural gas as fuel in the boilers. [R307-401-8] II.B.3 NEW Baghouse Conditions II.B.3.a NEW The owner/operator shall control particulate emissions from the various granulators, grinders, coating pans, silos, and compression rooms with each respective baghouse. [R307-401-8] II.B.3.b NEW The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across each baghouse. [R307-401-8] II.B.3.b.1 NEW The pressure gauges shall be located such that an inspector/operator can safely read the indicators at any time. [R307-401-8] II.B.3.b.2 NEW The pressure gauges shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] II.B.3.c NEW During operation of the baghouses, the owner/operator shall maintain the static pressure drop within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 NEW The owner/operator shall record the pressure drop at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 NEW The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification; B. Manufacturer recommended static pressure drop for the unit (if applicable); C. Date of reading; D. Daily static pressure drop readings. [R307-401-8] II.B.3.d NEW At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] II.B.3.d.1 NEW The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 13 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN0903005-04 dated February 11, 2004 Is Derived From NOI dated April 19, 2022 Is Derived From Additional Information dated May 10, 2022 REVIEWER COMMENTS 1. Comment regarding Minor Modification: This initial NOI for this minor modification noted the addition of one (1) granulator, one (1) vibrating dryer, and one (1) dust collector (baghouse). However, previous compliance inspections note the equipment list was accurate and has been updated as part of this NOI. The equipment being added to this source are completely enclosed and are vented through baghouses. The addition of this equipment increases emissions by less than 0.01 tons per year, which is why the changes in tons per year in this document are listed as zero (0). PM2.5 emissions have been equated to PM10 and added to the Summary of Emissions. [Last updated June 8, 2022] 2. Comment regarding NSPS and MACT Applicability: This source is not subject to any NSPS or MACT regulations. [Last updated June 8, 2022] 3. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This source is not a major source, Title IV affected source, or subject to NSPS or MACT regulations. There are no other reasons why this source would be required to obtain a Title V permit; therefore, Title V does not apply to this facility. [Last updated July 21, 2022] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production July 21, 2022 Page 15 VOC Volatile organic compounds Criteria Pollutant Emission Factor (lb./10 6 scf)Emission Rate (lbs./hr.)Emission Totals (tons/year) Nitrogen Oxides 100 0.69 2.58 Carbon Monoxide 84 0.58 2.16 Particulate matter- PM 10 7.6 0.05 15.62 Particulate matter- PM2 .5 7.6 0.05 15.62 Sulfur Dioxide 0.6 0 0.02 Volatile Organic Compounds 5.5 0.04 0.14 Total HAPs 4.86E-02 Standard Gypsum Products 1414 East 3850 South St. George UT 84790 General Description Manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions for the granulation process machines and the dryers. STATUS Location/Name Type:Control Emission Rate gr/cu.ft Fan Size CFM (cu.ft/min.) Hours of operation Per Year Emissions (lbs/yr)BACT EXISTING Baghouse #1 Cartridge filter Granulator Room A 0.016 5,000 2000.00 1371.4 Donaldson Torit -DFT3 EXISTING Baghouse #2 Screen mess Filters R & D Room Glatt GPCG-15 0.016 5,000 1000.00 685.7 FARR MCF 1x1/212/3FB/SS EXISTING Baghouse #5 Cartridge filter Granulator Room C 0.016 5,000 2000.00 1371.4 Donaldson Torit -DF 3F24 EXISTING Baghouse #7 Sock filters Assist Granulation Rooms B,C,D 0.016 15,000 4160.00 8557.7 Industrial Clean Air EXISTING Baghouse #8 Cartridge filter Grandulator E 0.016 5,000 4160.00 2852.6 Donaldson Torit DFT 2-8 EXISTING Baghouse #9 Sock Filters Granulator Room D 0.016 15,000 3000.00 6171.4 Industrial Clean Air EXISTING Baghouse #10 Cartridge filter Coating pans A & B 0.016 5,000 1500.00 1028.6 Industrial Clean Air EXISTING Baghouse #11 Cartridge filter Coating pan C 0.016 5,000 1500.00 1028.6 Donaldson Torit DF-T3-12 EXISTING Baghouse #13 Cartridge filter Coating pan E 0.016 5,000 2000.00 1371.4 Donaldson Torit DF-T3-12 EXISTING Baghouse #14 Cartridge filter Coating pan F 0.016 5,000 2000.00 1371.4 Donaldson Torit DF-T3-12 NEW Baghouse #16 Cartridge filter Granulator Glatt 0.016 25,000 1440.00 4937.1 Donaldson Torit DFT 4-32 EXISTING Silo #1 AVSC systems Powder transfer system 520 100 Air vent square fliter system 30847.415.42 Rating 6 MMBtu/hours Operational hours 4380 hours/year Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf)Emission Rate (lbs/hr)Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Rating 6 MMBtu/hours Operational hours 4380 hours/year 8760 Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf) Emission Rate (lbs/hr) Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Boiler #1 Equipment DetailsBoiler # 2 Standard Gypsum Products 1414 East 3850 South St. George UT 84790 11/1/2024 Total PM10 emissions in Lbs/yr Total PM10 emissions in Tons/yr Equipment Details Equipment Details Rating 6 MMBtu/hour Operational Hours 8,760 hours/yearFiringNormal Criteria Pollutant Concentration(ppm) Emission Factor(lb/10^6 scf) EmissionRate(lbs/hr) EmissionTotal(tons/year)Reference NOX 100 0.59 2.58CO840.49 2.16 PM10 7.6 0.04 0.20PM2.5 7.6 0.04 0.20SO20.6 0.00 0.02VOC5.5 0.03 0.14Lead0.0005 0.00 0.00HAP0.01 0.05 See Below Green House Gas Pollutant Global Warming Potential Emission Factor(lb/10^6 scf) EmissionRate(lbs/hr) EmissionTotal(tons/year)ReferenceCO2 (mass basis)1 120,000 706 3,092Methane (mass basis)25 2.3 0.01 0.06N2O (mass basis)298 2.2 0.01 0.06CO2e3,110 Hazardous Air Pollutant Emission Rate (lbs/hr) Emission Total (tons/year)Reference 2-Methylnaphthalene 2.40E-05 1.41E-07 6.18E-073-Methylchloranthrene 1.80E-06 1.06E-08 4.64E-087,12-Dimethylbenz(a)anthracene 1.60E-05 9.41E-08 4.12E-07Acenaphthene1.80E-06 1.06E-08 4.64E-08Acenaphthylene1.80E-06 1.06E-08 4.64E-08Anthracene2.40E-06 1.41E-08 6.18E-08Benz(a)anthracene 1.80E-06 1.06E-08 4.64E-08Benzene2.10E-03 1.24E-05 5.41E-05Benzo(a)pyrene 1.20E-06 7.06E-09 3.09E-08Benzo(b)fluoranthene 1.80E-06 1.06E-08 4.64E-08Benzo(g,h,i)perylene 1.20E-06 7.06E-09 3.09E-08Benzo(k)fluoranthene 1.80E-06 1.06E-08 4.64E-08Chrysene1.80E-06 1.06E-08 4.64E-08Dibenzo(a,h)anthracene 1.20E-06 7.06E-09 3.09E-08Dichlorobenzene1.20E-03 7.06E-06 3.09E-05Fluoranthene3.00E-06 1.76E-08 7.73E-08Fluorene2.80E-06 1.65E-08 7.21E-08Formaldehyde7.50E-02 4.41E-04 1.93E-03Hexane1.80E+00 1.06E-02 4.64E-02Indeno(1,2,3-cd)pyrene 1.80E-06 1.06E-08 4.64E-08Naphthalene6.10E-04 3.59E-06 1.57E-05Phenanathrene1.70E-05 1.00E-07 4.38E-07Pyrene5.00E-06 2.94E-08 1.29E-07Toluene3.40E-03 2.00E-05 8.76E-05Arsenic2.00E-04 1.18E-06 5.15E-06Beryllium1.20E-05 7.06E-08 3.09E-07Cadmium1.10E-03 6.47E-06 2.83E-05Chromium1.40E-03 8.24E-06 3.61E-05Cobalt8.40E-05 4.94E-07 2.16E-06Manganese3.80E-04 2.24E-06 9.79E-06Mercury2.60E-04 1.53E-06 6.70E-06Nickel2.10E-03 1.24E-05 5.41E-05Selenium2.40E-05 1.41E-07 6.18E-07Total HAPs 4.86E-02 AP-42 Table 1.4-3 AP-42 Table 1.4-4 Natural Gas-Fired Boilers & Heaters Manufacturer Dataor AP-42 Table 1.4-1 AP-42 Table 1.4-2 AP-42 Table 1.4-2 & Table A-1 to Subpart A of Part 98 Emission Factor(lb/10^6 scf) Page 3 of Version 1.0 November 29, 2018 11/22/23, 5:49 PM State of Utah Mail - Standard Gypsum Products https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permmsgid=msg-f:1782657416819974624&simpl=msg-f:1782657416819974624 1/2 Enqiang He <ehe@utah.gov> Standard Gypsum Products Bill Baker <billb@deseretlabs.com>Wed, Nov 15, 2023 at 11:56 AM To: "ehe@utah.gov" <ehe@utah.gov> Cc: Bill Baker <billb@deseretlabs.com> Hello EQ, Hope this finds you well. Yes, you are correct in saying that many changes have been made to the baghouses from additions on new dust collectors and redesigned of existing. I have attached an Excel spreadsheet to show my recalculation of our site emissions. The two new boilers were added, and the older ones emitted. Operation hours for the Boilers are based on one boiler being on all the time and the other on only when changing boilers for rotation. Dust collectors’ hours of operations were based on actual run time hour average for the last 3 months, and then times 12 months for . The attachment shows the control and the airflow rate along with emission calculations. In researching I did not find the Emission rate gr/cu.ft for our dust collectors so the 0.016 was used for the calculations. Please let me know if this looks correct and if there is any other information needed. Standard Gypsum Products 1414 East 3850 South St. George UT 84790 Criteria Pollutant Emission Factor (lb./10 6 scf) Emission Rate (lbs./hr.)Emission Totals (tons/year) Nitrogen Oxides 100 0.69 3.01 Carbon Monoxide 84 0.58 2.52 Particulate matter- PM 10 7.6 0.05 13.72 Particulate matter- PM2 .5 7.6 0.05 13.72 Sulfur Dioxide 0.6 0 0.02 Volatile Organic Compounds 5.5 0.04 0.17 General Description: Manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions for the granulation process machines and the dryers. 11/22/23, 5:49 PM State of Utah Mail - Standard Gypsum Products https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permmsgid=msg-f:1782657416819974624&simpl=msg-f:1782657416819974624 2/2 Bill Baker / Facilities Manager Deseret Laboratories, Inc 1414 E. 3850 S. / St. Gerorge, UT 84790 MAIN: 435.628.8786 / DIRECT 435.319.6972 Air quaility calulations REv 1.xlsx 94K (Deseret Laboratories, Inc. (Updated Baghouse, Blower/Motor Numbering System & Locations) 06/23/2023 Baghouse # 1 (Equipment # D0498) Location: East side on Main Facility (Gran A canopy area) Services: Granulation Room A (Granulator - Equipment # D0100) Filters all emission from the Granulator in Room A Manufacture: Donaldson Torit Model: DFT3-24, 12000 CFM S/N: IG057634 Filters: 24 Cartridge Filters (13.84” OD X 26.00” L) P/N AMX502N FILTERS Baghouse Blower/Motor # 1 – (Equipment# D0926) Blower: 30” Fan, No Label Motor: SIEMENS, MODEL RGZE, 60 HP, 3545 RPM, 3PH, 60HZ, 364TS, Baghouse # 2 (Equipment # D0907) INACTIVE Location: East side of Main Facility (Gran A canopy area) Services: R & D Room (Granulator – Equipment # D0905) Filters all emission from the Granulator in the R & D Room Manufacture: Farr Bag In/Bag Out Housing Model: 1x1/212/3FB/SS S/N: 439096 Filters: Pre-Filter 24”x24”x2” Pleated Filter, Final Filter-HEPA 24”X24” X12” Baghouse Blower/Motor # 2 - (Equipment # D0909) INACTIVE Blower: New York Blower Pressure Blower, Type 2408, Aluminum, 6” side inlet, 8” top outlet. No. R16976 100 Motor: Baldor M2394T, 15HP, 3450 RPM, 3PH, 60HZ, 254T, 0750M, TEFC, F1 Baghouse # 3 (Equipment # D0717) Location: East side of Main Facility (Baghouse Row) Services: Granulation Room B (Air Conditioner Equipment # D0668) Closed Loop Design Filters all emission from Air Conditioning unit that services Granulation Room B Manufacture: A.C.T. Dust Collectors Model: ACT 2-8, 4,000 CFM Filters: 8 Cartridge Filters (13.84” OD x26.00” L) P/N DCF22611 FILTERS Baghouse Blower/Motor # 3 (Equipment # D0785) Blower: Twin City Fan, Size 15, Type TCBI-SW, ARR. 4VI, S/N 15-536818-1-3 Motor: Westinghouse MAX-PE, 15 HP, 3525 RPM, 3 PH, 60 HZ, 254TC, TEFC, CAT. NO. NP0152C Baghouse # 4 (Equipment # 0719) INACTIVE NOT CONNECTED Location: East side of Main Facility (Baghouse Row) Services: Granulation Room B (Granulator - Equipment # D0515) This will service and filter all emissions from the Granulator in Room B Manufacture: A.C.T. Dust Collectors Model: ACT 3-24, 10,500 CFM S/N: 15796 Filters: 24 Cartridge Filters (13.84” OD x 26.00” L) P/N DCF22611 FILTERS Baghouse Blower/Motor # 4 Blower: On Wall needs to be relocated. Motor: On Wall needs to be relocated. Baghouse # 5 (Equipment # D0501) Location: East side of Main Facility (Baghouse Row) Services: Granulation Room C (Granulator – Equipment # D0130) Filters all emissions from the Granulator in Room C Manufacture: Donaldson Torit Model: DF 3F24, 12,000 CFM S/N: IG33478 Filters: 24 Cartridge Filters (12.74” OD x 26.00” L) P/N AMX506N FILTERS Baghouse Blower/Motor # 5 (Equipment # D0784) Blower: Chicago Blower Company, Size M-3, S/N 229846 Motor: SIEMENS, PE-21 PLUS, Type RGZE, 60 HP, 3545 RPM, 3 PH, 60HZ, 364TS, Baghouse # 6 (Equipment # D0718) Location: East side of Main Facility (Baghouse Row) Services: Granulation Room C (Air Conditioner Equipment # D0667) Closed Loop Design Filters all emission from Air Conditioning unit that services Granulation Room C Manufacture: A.C.T. Dust Collectors Model: ACT 2-8, 4,000 CFM S/N: 15795 Filters: 8 Cartridge Filters (13.84” OD x 26.00” L) P/N DCF22611 FILTERS Baghouse Blower/Motor # 6 (Equipment # D0786) Blower: Twin City Fan, Size 15, Type TCBI-SW, ARR. 4VI, S/N 15-536818-1-4 Motor: Westinghouse MAX-PE, 15 HP, 3525 RPM, 3 PH, 60 HZ, 245TC, TEFC, CAT NO. NP0152O Baghouse # 7 (Equipment # D0502) Location: East side of Main Facility (Baghouse Row) Services: Compression Rooms, Pharmacy F-Tote Room, Granulation Room B, Assist Granulation D Room. Manufacture: Industrial Clean Air Model: 9-700, possible 42,000 CFM S/N: N3625 Filters: 336 Sock Filters Baghouse Blower/Motor # 7 (Equipment # D1105) Blower: Motor: Baghouse # 8 (Equipment # D0705) Location: East side of Main Facility (Baghouse Row) Services: Granulation Room E (Granulator – Equipment # D0460) Filters all emissions from the Granulator in Room E Manufacture: Donaldson Torit Model: DFT 2-8, 4000 CFM S/N: IG061264 Filters: 8 Cartridge Filters (13.84” OD x26.00” L) P/N AMX502N FILTERS Baghouse Blower/Motor # 8 (Equipment # D0865) Blower: RHS 1 U 280 MBGX GR 90, TYPE P39742-3809, 22” Fan Motor: Loher GmbH Ruhstorf/Rott W. Germany, 22 HP 3545 RPM, 60 HZ, Motor # d3A 180MC-2 S/N 8952 723, Built Date 9/11/81 Baghouse # 9 (Equipment# D0503) Location: East side of Main Facility (Silo Area/Coating Baghouse Row) Services: Granulation Room D (Granulator – Equipment # D0146) Filters Emissions for Granulators in Room D Manufacture Industrial Clean Air Model: N/A S/N: N/A Filters: Socks Baghouse Blower/Motor # 9 (Equipment # D1106) Blower: Motor: Baghouse # 10 (Equipment # D0509) Location: East side of Main Facility (Silo Area/Coating Baghouse Row) Services: Coating Pans A & B (Equipment # D0875 & D0231) Filters all emission for Coating Pans A & B Manufacture: Industrial Clean Air Model: N/A S/N: N/A Filters: 24 Cartridge Filters (12.74” OD x 26.00” L) P/N AMX506N FILTERS Baghouse Blower/Motor # 10 (Equipment # D1107 & D1108) Blower: 22” Fan, No Label Motor: Crown Triton, 15 HP, 3535 RPM, 3 PH, 60 HZ, 254T, Model PLP254SR135, Cat. No. HHHHI15-36-254T Blower: 22” Fan, No Label Motor: 15 HP, 3515 RPM, 3 PH, 60 HZ, 254T, TBFC Baghouse # 11 (Equipment # D0508) Location: East side of Main Facility (Silo Area/Coating Baghouse Row) Service: Coating Pan C Filters all emission for Coating Pan C Manufacture: Donaldson Torit Model: DF-T3-12 Unit 3, 6,000 CFM S/N: IG445441-001 Filters: 12 Cartridge Filters (13.84” OD x 26.00” L) P/N AMX502N FILTERS Baghouse Blower/Motor # 11 (Equipment # D1109) Blower: Chicago Blower Corp. Size M-4, No. 5109, S/N 216592 Motor: SIEMENS, RGZE, 25 HP, 3525 RPM 3 PH, 60 HZ, 284TS, Baghouse # 12 (Equipment # D0787) INACTIVE NOT CONNECTED Location: East side of Main Facility (Silo Area/Coating Baghouse Row) Services: Coating Pan D (Equipment # D0798) Will service all emissions for Coating Pan D Manufacture: Donaldson Torit Model: DF-T3-12, 6,000 CFM S/N: IG445441-001 Filters: 12 Cartridge Filters (12.74” OD x 26.00” L) P/N AMX506N FILTERS Baghouse Blower/ Motor # 12 (Equipment # D1110) INACTIVE Blower: 22” Fan, No Label Motor: Baldor IDNM2237T, 7.5 HP 1765 RPM, 3 PH, 60 HZ, 254TC, 0932M, TENV Baghouse # 13 (Equipment# D0507) Location: East side of Main Facility (silo Area/Coating Baghouse Row) Services: Coating Pan E (Equipment # D0541) Filters emissions from Coating Pan E Manufacture: Donaldson Torit Model: DF-T3-12 Unit 1, - 6,000 CFM S/N: IG733410-001 Filters: 12 Cartridge Filters (13.84” OD x 26.00” L) P/N AMX502N FILTERS Baghouse Blower/Motor # 13 (Equipment # D1111) Blower: Chicago Blower Corp. Size M-4, S/N 253706 Motor: Marathon, 25 HP, 3560 RPM, 3 PH, 60 HZ, 284TS, TEFC Baghouse# 14 (Equipment # D0506) with exhaust fan rated at 5000 CFM Location: East side of Main Facility (Silo Area/Coating Baghouse Row) Services: Coating Pan F (Equipment # D0542) Filters emissions from Coating Pan F Manufacturer: Donaldson Torit Model: DF-T3-12 Unit 2, - 6,000 CFM S/N: IG733410-001 Filters: 12 Cartridge Filters (13.84” OD x 26.00” L) P/N AMX502N FILTERS Baghouse Blower/Motor # 14 (Equipment # D1112) Blower: Chicago Blower Corp. Size M-4, S/N 251721 Motor: Toshiba, 25 HP, 3520 RPM, 3 PH, 60 HZ, 284TS, TEFC, Model # B0252FLG3UMH02 Baghouse # 15 (Equipment # D1504) NEW Location: North side of Building 2 Services: Witte Vibrating Fluid Bed Dryer (#D0813) Manufacture: Donaldson Torit Model: DTF4-32, 20,000 CFM S/N: N/A Filters: 32 CARTRIDGE FILTERS P/N: AMX502 AIRMAX Baghouse Blower/Motor # 15 (Equipment # D1505) Blower: 32” Fan, No Labels Motor: SIEMENS NEMA PREMIUM, 50 HP, 1780 RPM, 3 PH, 60 HZ, 326T, Type SD100, S/N H17-T0335NPI-08 Cyclone # 15 (Equipment # D1547) Will filter product before going to Baghouse # 15, heavier material will go back via Vacumax to the vibrating dryer. Baghouse # 16 (Equipment # D1508) NEW Location: North side of Building 2 Services: Glatt GPCG 800 Fluid Bed Granulator (#1247) Manufacture: Donaldson Torit Model: DTF4-32, 20,000 CFM S/N: N/A Filters: 32 CARTRIDGE FILTERS P/N: AMX502 AIRMAX Baghouse Blower/Motor # 16 (Equipment # D1507) Blower: 48 Fan, No Labels Motor: Reliance XE, 150 HP, 1785 RPM, 3 PH, 60 HZ, 447T, Baghouse # 17 (Equipment # D1511) NEW Location: East side of Building 2 Services: Will Clean Room before going to A/C unit Manufacture: Donaldson Torit Model: DTF4-32, 20,000 CFM S/N: N/A Filters: 32 CARTRIDGE FILTERS P/N: AMX502 AIRMAX Baghouse Blower/Motor # 17 (Equipment # D1096) Blower: 30” Fan, No Labels, Recondition painted. Motor: LEESON, 50 HP, 1770 RPM, 3 PH, 60 HZ, 326T, TEFC, Deseret Laboratories, Inc. Coating Pans (Tablet Coating and Drying Systems) Coating Pans A (D0875) & Coating Pan B (D0231) filters to Baghouse # 10 (D0509) Coating Pan C (D0232) filters to Baghouse # 11 (D0508) Coating Pan D (D0798) filters to Baghouse # 12 (D0787) INACTIVE NOT CONNECTED Coating Pan E (D0541) filters to Baghouse # 13 (D0507) Coating Pan F (D0542) filters to Baghouse # 14 (D0506) Deseret Laboratories, Inc. (VAC-U-MAX POWDER TRANSFER BLOWER SYSTEMS) Both Silos have MAC Air Vent Square Cartridge (AVSC) Filter Systems. Each unit filters all emissions for the Silo’s and Vac-U-Max powder transfer systems for the Silo’s. We only have 3 of these units. D0521 Vents and Filters on white Silo (D0504) MAC Air Vent Square Cartridge Filter System D0523 Vents and Filters on stainless steel Silo (D0505) Mac Air Vent Square Cartridge Filter System D0524 Vents and Filters on stainless steel Silo (D0505) Mac Air Vent Square Cartridge Filters System Deseret Laboratories, Inc. (Silo’s) D0504 42’ White Silo Manufacture: A.O. Smith S/N: 83564 Filters: Mac Air Vent Square Cartridge Filter System (AVSC) D0505 30’ Stainless Steel Silo Manufacture: A.O. Smith S/N: 02908 Filters: Mac Air Vent Square Cartridge Filter System AVSC Deseret Laboratories, Inc (Kewanee Boilers) Boilers (Kewanee Classic III, 150 HP) Boiler # 1 (Equipment # D0845) Manufacture: Kewanee Model: H35-150-G S/N: 10211 Burner: Power Flame Burner Installed September 2021 by Intermountain Boiler Company Model: NP2-G-840 S/N: 042107892 Gas: Natural MBH: 620 MBH: 6278 Boiler # 2 (Equipment # D0844) Manufacture: Kewanee Model: H3S-150-G S/N: 10031 Burner: Power Flame Burner Installed October 2020 by Intermountain Boiler Company Model: NP2-G-840 S/N: 052007780 Gas: Natural MBH 620 MBH: 6278 Cleaver Brooks 100 HP Boiler has been removed and is out of Service. Dixon 75 HP Boiler has been Removed and is out of Service. Laboratory Fume Hood No Emissions from Lab Fume hood Filter with a 12x12 Odor Removal Carbon Air Filter BAGHOUSE LIST 6/22/2023 BAGHOUSE # 1 (Equipment # D0498) (WAS BAGHOUSE # 3) LOCATION: Gran A Canopy Area SERVICES: Granulation Room A (Granulator) MANUFACTURE: Donaldson Torit MODEL: DFT3-24 S/N: IG057634 FILTERS: 24 Cartridge Filters P/N 8PP-42057-00 supersedes to P190817-016-436 (13.84” OD X 26.00” L) BAGHOUSE #2 (Equipment # D0907) INACTIVE (THIS IS NEW ADDITION) LOCATION: Gran A Canopy Area SERVICES: R & D room (Granulator) MANUFACTURE: FARR MODEL: 1X1/212/3FB/SS S/N: 439096 FILTERS: BAGHOUSE #3 (EQUIPMENT # D0717) (THIS IS NEW ADDITION) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Granulation Room B (A/C Unit) MANUFACTURE: A.C.T. DUST COLLECTORS MODEL: ACT 2-8 S/N: 15794 FILTERS: 8 CARTRIDGE FILTERS P/N DCF22611 (13.84” OD X 26.00” L) BAGHOUSE # 4 (EQUIPMENT # D0719) INACTIVE NOT CONNECTED (NEW) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Granulation Room B (Granulator) - Currently using # 7 MANUFACTURE: A.C.T. DUST COLLECTORS MODEL: ACT 3-24 S/N: 15796 FILTERS: 24 Cartridge Filters P/N DCF22611 (13.84” OD X 26.00” L) BAGHOUSE # 5 (EQUIPMENT # D0501) (WAS BAGHOUSE # 5) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Granulation Room C (Granulator) MANUFACTURE: Donaldson Torit MODEL: DF 3F24 S/N: IG33478 FILTERS: 24 Cartridge Filters P/N 8PP-22269-00 supersedes to P151244-016-436 (12.74” OD X 26.00” L) BAGHOUSE # 6 (EQUIPMENT # D0718) (THIS IS A NEW ADDITION) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Granulation Room C (A/C Unit) MANUFACTURE: A.C.T. DUST COLLECTORS MODEL: ACT 2-8 S/N: 15795 FILTERS: 8 Cartridge Filters P/N DCF22611 (13.84” OD X26.00” L) BAGHOUSE # 7 (EQUIPMENT # D0502) (WAS 1 & 2) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Compression Rooms & Granulator Room B MANUFACTURE: INDUSTRIAL CLEAN AIR MODEL: 9-700 S/N: N3626 FILTERS: Socks P/N BAGHOUSE # 8 (EQUIPMENT # D0705) (THIS IS A NEW ADDITION) LOCATION: Eastside of Building (Baghouse Row) SERVICES: Granulation Room E (Granulator) MANUFACTURE: Donaldson Torit MODEL: DFT 2-8 S/N: IG061264 FILTERS: 8 Cartridge Filters P/N 8PP-42057-00 supersedes to P190817-016-436 (13.84” OD X26.00” L) BAGHOUSE # 9 (EQUIPMENT # D0503) (WAS # 6) LOCATION: Eastside of Building (Silo Area) SERVICES: Granulation Room D (Granulator) MANUFACTURE: INDUSTRIAL CLEAN AIR MODEL: S/N: FILTERS: Socks BAGHOUSE # 10 (EQUIPMENT # D0509) (THIS WAS BAGHOUSE #4) LOCATION: Eastside of Building (Silo Area/Coating Baghouse Row) SERVICES: Coating Pans (A & B) MANUFACTURE: INDUSTRIAL CLEAN AIR MODEL: S/N: FILTERS: 24 CARTRIDGE FILTERS P/N BAGHOUSE # 11 (EQUIPMENT # D0508) (THIS WAS BAGHOUSE # 8) LOCATION: Eastside of Building (Silo Area/Coating Baghouse Row) SERVICES: Coating Pan C MANUFACTURE: Donaldson Torit MODEL: DF-T3-12 Unit 3 S/N: IG733410-001 FILTERS: 12 Cartridge Filters P/N P191204 supersedes to P190817-016-436 (13.84” OD X 26.00” L) BAGHOUSE # 12 (EQUIPMENT # D0787) INACTIVE NO COATING PAN (WAS #9) LOCATION: Eastside of Building (Silo Area/Coating Baghouse Row) SERVICES: Coating Pan D MANUFACTURE: Donaldson Torit MODEL: DF-T3-12 S/N: IG445441-001 FILTERS: 12 Cartridge Filters P/N 8PP-40766-00 supersedes to P527080-016-436 (12.74” OD X26.00” L) BAGHOUSE # 13 (EQUIPMENT # D0507) (WAS #10) LOCATION: Eastside of Building (Silo Area/Coating Baghouse Row) SERVICES: Coating Pan E MANUFACTURE: Donaldson Torit MODEL: DF-T3-12 Unit 1 S/N: 1G733410-001 FILTERS: 12 Cartridge Filters P/N P191204 supersedes to P190817-016-436 (13.84” OD X26.00” L) BAGHOUSE # 14 (EQUIPMENT # D0506) (WAS # 11) LOCATION: Eastside of Building (Silo Area/Coating Baghouse Row) SERVICES: Coating Pan F MANUFACTURE: Donaldson Torit MODEL: DF-T3-12 Unit 2 S/N: IG733410-001 FILTERS: 12 Cartridge Filters P/N P191204 supersedes to P190817-016-436 (13.84” OD X 26.00” L) BAGHOUSE # 15 (EQUIPMENT NUMBER D1504) (NOT ACTIVE, NEW) LOCATION: NORTH SIDE OF BUILDING 2 SERVICES: MANUFACTURE: DONALDSON TORIT MODEL: DTF4-32 S/N: N/A FILTERS: 32 CARTRIDGE FILTERS P/N: BAGHOUSE # 16 (EQUIPMENT NUMBER D1508) (NEW NOT ACTIVE YET) LOCATION: NORTH SIDE OF BUILDING 2 SERVICES: GLATT GRANULATOR MANUFACTURE: DONALDSON TORIT MODEL: DTF4-32 S/N: N/A FILTERS: 32 CARTRIDGE FILTERS P/N: BAGHOUSE # 17 (EQUIPMENT NUMBER D1511) (NOT ACTIVE, NOT INSTALLED) LOCATION: EAST SIDE OF BUILDING 2 SERVICES: MANUFACTURE: DONALDSON TORIT MODEL: DTF4-32 S/N: N/A FILTERS: 32 CARTRIDGE FILTERS P/N: 2/14/24, 10:56 AM State of Utah Mail - Standard Gypsum Products https://mail.google.com/mail/u/1/?ik=20ff41d2e4&view=pt&search=all&permmsgid=msg-f:1782657416819974624&simpl=msg-f:1782657416819974624 1/2 Enqiang He <ehe@utah.gov> Standard Gypsum Products Bill Baker <billb@deseretlabs.com>Wed, Nov 15, 2023 at 11:56 AM To: "ehe@utah.gov" <ehe@utah.gov> Cc: Bill Baker <billb@deseretlabs.com> Hello EQ, Hope this finds you well. Yes, you are correct in saying that many changes have been made to the baghouses from additions on new dust collectors and redesigned of existing. I have attached an Excel spreadsheet to show my recalculation of our site emissions. The two new boilers were added, and the older ones emitted. Operation hours for the Boilers are based on one boiler being on all the time and the other on only when changing boilers for rotation. Dust collectors’ hours of operations were based on actual run time hour average for the last 3 months, and then times 12 months for . The attachment shows the control and the airflow rate along with emission calculations. In researching I did not find the Emission rate gr/cu.ft for our dust collectors so the 0.016 was used for the calculations. Please let me know if this looks correct and if there is any other information needed. Standard Gypsum Products 1414 East 3850 South St. George UT 84790 Criteria Pollutant Emission Factor (lb./10 6 scf) Emission Rate (lbs./hr.)Emission Totals (tons/year) Nitrogen Oxides 100 0.69 3.01 Carbon Monoxide 84 0.58 2.52 Particulate matter- PM 10 7.6 0.05 13.72 Particulate matter- PM2 .5 7.6 0.05 13.72 Sulfur Dioxide 0.6 0 0.02 Volatile Organic Compounds 5.5 0.04 0.17 General Description: Manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions for the granulation process machines and the dryers. 2/14/24, 10:56 AM State of Utah Mail - Standard Gypsum Products https://mail.google.com/mail/u/1/?ik=20ff41d2e4&view=pt&search=all&permmsgid=msg-f:1782657416819974624&simpl=msg-f:1782657416819974624 2/2 Bill Baker / Facilities Manager Deseret Laboratories, Inc 1414 E. 3850 S. / St. Gerorge, UT 84790 MAIN: 435.628.8786 / DIRECT 435.319.6972 Air quaility calulations REv 1.xlsx 94K 6/27/23, 12:49 PM State of Utah Mail - Deseret laboratories, Inc (St. George, Utah ) CCF_000060 DESERET LABORATORIES INC. APPROVAL O… https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1769435423002728548&simpl=msg-f:1769435423002728548 1/2 Enqiang He <ehe@utah.gov> Deseret laboratories, Inc (St. George, Utah ) CCF_000060 DESERET LABORATORIES INC. APPROVAL ORDER MODIFICTIONS DAQE-AN0903005-04 (FOLLOW UP) 1 message Earl Carpenter Jr <EarlC@deseretlabs.com>Thu, Jun 22, 2023 at 2:18 PM To: Enqiang He <ehe@utah.gov> Hello EQ, I realize with all the additional Baghouses added over the years and some not being active makes this hard to understand what is different. The two original Boilers the 100 HP Cleaver Brooks and the 75 HP Dixon have been removed and are out of service. We have replaced these with the current 150 HP Kewanee boilers with new burners to have clean emissions. These Boilers are on the New Approval Order that Rita Trick and I were working on. I have highlighted in RED the original baghouse numbers from the old Approval order. Some Baghouses have been assigned different numbers but are the same Baghouses in the old Approval Order. We have added Baghouses which are not on the old Approval Order, the additions are to control emissions better overall. I am reporting every Baghouse on the property whether active or not. Inactive units will be reported once the intent to activate. Most of the Baghouses are the same, expect for the new additions. Old Approval Order Baghouse Numbers to New Assigned Number System due to Locations Baghouse 1 & 2 is now # 7 Baghouse # 3 is now # 1 Baghouse # 4 is now # 10 Baghouse # 5 is still # 5 Baghouse # 6 is now # 9 Baghouse # 7 is Gone the grinder is not in Service. 6/27/23, 12:49 PM State of Utah Mail - Deseret laboratories, Inc (St. George, Utah ) CCF_000060 DESERET LABORATORIES INC. APPROVAL O… https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1769435423002728548&simpl=msg-f:1769435423002728548 2/2 Baghouse # 8 is now # 11 Baghouse # 9 is now # 12 Baghouse # 10 is now # 13 Baghouse # 11 is now # 14 Baghouse # 12 is removed. Silo Mac Air Vent Square Cartridge System Baghouse # 13 is removed. Silo Mac Air Vent Square Cartridge System I hope this helps in sorting out the Baghouses, Our Current Baghouse #15, #16 and #17 are not currently in service. I believe #16 maybe the first one in service in 3 month or more. Respectfully, Earl Carpenter 2 attachments BAGHOUSE LIST.docx 19K BAGHOUSE UPDATED NUMBERING AND LOCATIONS.docx 26K www.schenckprocess.com/us • (800) 821-2476 Application Polipleet® cartridge media provides more efficient fine-particulate filtration than conventional felted media. Superior efficiency results in lower emissions and improves environmental quality indoors and outdoors. Effective filtration area is maintained because of the generous pleat spacing and shallow pleat depth. Filter elements are compact, saving valuable production space. Most existing fabric collector housings can be retrofitted to increase production capacity and to reduce emissions. New installations benefit from smaller housing sizes. All materials used in the Polipleet® cartridge have been tested and passed by an independent laboratory in accordance with FDA rules for direct dry food contact. Operating principle Polipleet® media is 100% polyester spun bound. It is created by having two different polyester resins continuously sprayed through miniature nozzles onto a moving web. One of the resins has a slightly lower melting point. The mat is drawn through heated rollers that compact and fuse the fibers together, forming surface patterns into both sides of the media. The resulting media has the following characteristics: Strong continuous fibers Small fiber size Burst strength similar to felt Dense, thick mat Small pore size Strength in all directions Thermally stable Same permeability as needled felt Polipleet® Pleated Cartridge Filter Media ■High efficiency ■Space savings ■Versatility ■Proven superior performance www.schenckprocess.com/us • (800) 821-2476 Specifications Standard materials used for Polipleet® are: polyurethane in the top and bottom caps; polypropylene inner core, and polyester media. There are no metal components used in cartridges rated up to temperatures of 200 °F (93 °C). On the cartridges rated up to 265 °F (129 °C), the inner polypropylene core is replaced with a zinc plated carbon steel perforated tube. The polyurethane top and bottom are replaced with galvanized steel and utilize a top of a snap band bag to snap into the tubesheet which performs the function of sealing the cartridge to the tubesheet. For special applications, stainless steel components can be utilized as well as a variety of filter medias such as Aramid and PPS. Polipleet® Pleated Cartridge Filter Media DAQE- RN109030002 January 13, 2025 Bill Baker Standard Gypsum Products 1414 East 3850 South St. George, UT 84790 earlc@deseretlabs.com Dear Earl Carpenter, Re: Engineer Review: Modification to Approval Order DAQE-AN0903005-04 to Add Equipment. Project Number: N109030002 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Standard Gypsum Products should complete this review within 10 business days of receipt. Standard Gypsum Products should contact Enqiang He at (801) 556-1580 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email ehe@utah.gov the signed cover letter to Enqiang He. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an AO for signature by the DAQ Director. If Standard Gypsum Products does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Standard Gypsum Products has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N109030002 Owner Name Standard Gypsum Products Mailing Address 1414 East 3850 South St. George, UT 84790 Source Name Standard Gypsum Products - Food Supplement Production Source Location 1414 East 3850 South St. George, UT 84790 UTM Projection 272,887 m Easting, 4,102,577 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 5499 (Miscellaneous Food Stores) Source Contact Bill Baker Phone Number (435) 628-8786 Email billb@deseretlabs.com Project Engineer Enqiang He, Engineer Phone Number (801) 556-1580 Email ehe@utah.gov Notice of Intent (NOI) Submitted April 25, 2022 Date of Accepted Application January 13, 2025 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 2 SOURCE DESCRIPTION General Description Standard Gypsum Products (formerly Deseret Laboratories) manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized bed granulator by applying liquid to the powder with a spray nozzle. The materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions from the granulating process machines and the dryers. NSR Classification: Minor Modification at Minor Source Source Classification Located in Attainment Area Washington County Airs Source Size: B Applicable Federal Standards NA Project Proposal Modification to Approval Order DAQE-AN0903005-04 to Add Equipment. Project Description Modification to AO DAQE-AN0903005-04 to add one (1) granulator, one (1) vibrating dryer, one (1) dust collector, update equipment list, and add PM2.5 to the Summary of Emissions. EMISSION IMPACT ANALYSIS Emissions at this facility will increase by less than 0.01 tons per year with this modification. Thus, modeling is not required per rule R307-410-4 and R307-410-5. [Last updated May 12, 2022] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Carbon Monoxide 2.16 Nitrogen Oxides 2.58 Particulate Matter - PM10 15.62 Particulate Matter - PM2.5 15.62 Sulfur Dioxide 0.02 Volatile Organic Compounds 0.14 Total HAPs 0.05 Note: Change in emissions indicates the difference between previous AO and proposed modification. Commented [EH1]: Please attach your Approval Order DAQE-AN0903005-04 so the emission changes can be determined. Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding new baghouses and the silo The particulate generating processes are controlled by baghouses, and the silo is controlled by a filter system. The baghouses and filters are effective in PM controls and the control efficiency is usually higher than 99%. Visible emissions from the baghouses and the filter system are limited to 10% opacity. The Minor NSR Section recommends the baghouse/filter system and the opacity limit as BACT. [Last updated January 13, 2025] 2. BACT review regarding new boilers The two (2) new boilers are each rated at 6 MMBtu/hr. NOx emissions are below 9 ppm. The boiler will use natural gas as fuel. Visible emissions from the boiler stacks are limited to 10% opacity. The Minor NSR Section considers the boilers meet the BACT requirements. [Last updated January 13, 2025] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 5 I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Standard Gypsum Products Food Supplement Production II.A.2 NEW Baghouse #1 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room A in east side of the main facility II.A.3 NEW Baghouse #2 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: R & D room Glatt GPCG-15 in the east side of the main facility II.A.4 NEW Baghouse #5 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room C in east side of the main facility II.A.5 NEW Baghouse #7 Rating 15,000 CFM with exhaust fan Controls: Granulation rooms A, B, C, D and Compression Location: East side of the main facility II.A.6 NEW Baghouse #8 Rating 5,000 CFM with exhaust fan Controls: Granulator Location: Granulation room E in east side of the main facility Commented [EH2]: All equipment in the list is marked “NEW”. Please cross “NEW” if the equipment was permitted in Approval Order DAQE-AN0903005-04. Commented [BB3]: Addition of room A to the list Commented [BB4R3]: Addition of Compression to the list Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 6 II.A.7 NEW Baghouse #9 Rating 15,000 CFM with exhaust fan Controls: Granulators Location: Granulation room D in east side of the main facility II.A.8 NEW Baghouse #10 Rating 5,000 CFM with exhaust fan Controls: Coating pans A & B Location: Coating room in east side of the main facility II.A.9 NEW Baghouse #11 Rating 5,000 CFM with exhaust fan Controls: Coating pan C Location: Coating room in east side of the main facility II.A.10 NEW Baghouse #13 Rating 5,000 CFM with exhaust fan Controls: Coating pan E Location: Coating room in east side of the main facility II.A.11 NEW Baghouse #14 Rating 5,000 CFM with exhaust fan Controls: Coating pan F Location: Coating room in east side of the main facility II.A.12 NEW Baghouse #16 (new) Rating 25,000 CFM with exhaust fan Controls: Glatt Granulator Location: North side of building 2 II.A.13 NEW Granulator #1 Fluid Bed Granulator R&D Filter System Location: R&D Granulation Room #1 – venting through Baghouse #2 II.A.14 NEW Granulator #2 Fluid Bed Granulator A Filter System Location: Granulation Room "A" - venting through Baghouse #1 II.A.15 NEW Granulator #3 for Fluid Bed Granulator B Filter System Location: Granulation Room "B" - venting through Baghouse #7 II.A.16 NEW Granulator #4 Fluid Bed Granulator C Filter System Location: Granulation Room C - venting through Baghouse #5 II.A.17 NEW Granulator #5 Fluid Bed Granulator D-1 Filter System Location: Granulation Room D - venting through Baghouse #9 Commented [BB5]: Changed to Baghouse #5 Commented [BB6]: Location was changed to Room D Commented [BB7R6]: Venting through Baghouse #9 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 7 II.A.18 NEW Granulator #6 Fluid Bed Granulator D-2 Filter System Location: Granulation Room D - venting through Baghouse #9 II.A.19 NEW Granulator #7 (new) Fluid Bed Granulator 2-1 Filter System Location: Building 2 Granulation Room 1 - venting through Baghouse #16 Manufacturer: Glatt II.A.20 NEW One (1) VAC-U-MAX Powder Transfer Systems One (1) equipped with filtering systems II.A.21 NEW Five (5) Tablet Coating Pans with associated filtering systems Coating Pan A and B vent through Baghouse # 10 Coating Pan C vents through Baghouse # 11 Coating Pan E vents through Baghouse # 13 Coating Pan F vents through Baghouse # 14 II.A.22 NEW One (1) Witte Vibrating Dryer Location: Separation room - venting through Baghouse #15 II.A.23 NEW One (1) Storage Silo Controlled by AVSC systems II.A.24 NEW Two (2) Natural Gas-Fired boilers Each rated at 6 MMBtu/hr II.A.25 NEW One (1) Fume Hood for the acetylene gas flame in the lab (atomic absorption spectrophotometer) For information only SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 NEW Facility-Wide Requirements and Limitations. Commented [EH8]: Baghouse #7? Commented [BB9R8]: Venting through Baghouse #9 - Commented [BB10]: Correction to II A.20- Only One Vac-U-Max powder transfer system. Commented [BB11]: 5 Coating Pans coating pan D omitted Commented [EH12]: There is no Baghouse #15. Commented [BB13R12]: Removing-NOT in Service Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 8 II.B.1.a NEW The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse and silo exhausts - 10% opacity B. All boilers - 10% opacity C. All building vents - 10% opacity D. All other points - 20% opacity. [R307-401-8] II.B.1.a.1 NEW Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201-3, R307-401-8] II.B.2 NEW Boiler Requirements II.B.2.a NEW The owner/operator shall only use natural gas as fuel in the boilers. [R307-401-8] II.B.2.b NEW The owner/operator shall not consume more than 102 MMSCF of natural gas per rolling 12-month period. [R307-401-8] II.B.2.b.1 NEW The owner/operator shall: A. Determine the natural gas consumption by monthly bill statements from a utility company B. Use the monthly bill statements to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep natural gas consumption records for all periods the plant is in operation. [R307-401-8] II.B.3 NEW Baghouse Conditions II.B.3.a NEW The owner/operator shall control particulate emissions from the various granulators, grinders, coating pans, silos, and compression rooms with each respective baghouse or filters. [R307-401-8] II.B.3.b NEW The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across each baghouse. [R307-401-8] II.B.3.b.1 NEW The pressure gauges shall be located such that an inspector/operator can safely read the indicators at any time. [R307-401-8] II.B.3.b.2 NEW The pressure gauges shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 9 II.B.3.c NEW During operation of the baghouses, the owner/operator shall maintain the static pressure drop within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 NEW The owner/operator shall record the pressure drop at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 NEW The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification; B. Manufacturer recommended static pressure drop for the unit (if applicable); C. Date of reading; D. Daily static pressure drop readings [R307-401-8] II.B.3.d NEW At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] II.B.3.d.1 NEW The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.3.e NEW The owner/operator shall not operate the following control equipment and associated processes for more than the operations indicated below: Baghouse ID Flow Rates (Standard cf/min) Hrs of Operation/Rolling 12-month Baghouse #1 5,000 2,000 Baghouse #2 5,000 1,000 Baghouse #5 5,000 2,000 Baghouse #7 15,000 4,160 Baghouse #8 5,000 4,160 Baghouse #9 15,000 3,000 Baghouse #10 5,000 1,500 Baghouse #11 5,000 1,500 Baghouse #13 5,000 2,000 Baghouse #14 5,000 2,000 Baghouse #16 25,000 1,440 [R307-401-8] Commented [BB14]: Hrs of operation Changed to 4160 Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 10 II.B.3.e.1 NEW The owner/operator shall: A. Determine hours of operation by monitoring and maintaining an operations log B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation. [R307-401-8] II.B.3.e.2 NEW The owner/operator shall keep records of the designed flow rates through each of the baghouses. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3.f NEW The owner/operator shall use a filter system to control particulate emissions when loading the silo. [R307-401-8] PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN0903005-04 dated February 11, 2004 Is Derived From NOI dated April 19, 2022 Is Derived From Additional Information dated May 10, 2022 REVIEWER COMMENTS 1. Comment regarding Minor Modification: This initial NOI for this minor modification noted the addition of one (1) granulator, one (1) vibrating dryer, and one (1) dust collector (baghouse). However, previous compliance inspections note the equipment list was accurate and has been updated as part of this NOI. The equipment being added to this source are completely enclosed and are vented through baghouses. The addition of this equipment increases emissions by less than 0.01 tons per year, which is why the changes in tons per year in this document are listed as zero (0). PM2.5 emissions have been equated to PM10 and added to the Summary of Emissions. [Last updated June 8, 2022] 2. Comment regarding NSPS and MACT Applicability: This source is not subject to any NSPS or MACT regulations. [Last updated June 8, 2022] Commented [EH15]: There are many pieces of information that have been received since the NOI was submitted. I will list all useful information here when the AO is drafted. Commented [BB16R15]: Updated changes made from the NOI dated May 10th 2022 include the removal of closed loop systems, baghouses that are not in service, removal of Powder transfer systems that are not in use. Commented [EH17]: Please revise this where you see fit. Commented [BB18R17]: The vibrating dryer will be ommited Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 11 3. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This source is not a major source, Title IV affected source, or subject to NSPS or MACT regulations. There are no other reasons why this source would be required to obtain a Title V permit; therefore, Title V does not apply to this facility. [Last updated July 21, 2022] Engineer Review N109030002: Standard Gypsum Products - Food Supplement Production January 13, 2025 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Criteria Pollutant Emission Factor (lb./10 6 scf)Emission Rate (lbs./hr.)Emission Totals (tons/year) Nitrogen Oxides 100 0.69 2.58 Carbon Monoxide 84 0.58 2.16 Particulate matter- PM 10 7.6 0.05 18.35 Particulate matter- PM2 .5 7.6 0.05 18.35 Sulfur Dioxide 0.6 0 0.02 Volatile Organic Compounds 5.5 0.04 0.14 Standard Gypsum Products 1414 East 3850 South St. George UT 84790 General Description Manufactures vitamins for human consumption. Vitamin powders are processed into granular material in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These materials are then compressed into pills and sent through a coating machine where an aqueous, colored solution is applied to the surface of each pill. After the surface coating, the pills are dried and packaged for shipping. Baghouses are used to control the emissions for the granulation process machines and the dryers. Corrected Total Emissions (tpy) NOx 2.58 CO 2.16 PM10 17.86 PM2.5 17.86 SO2 0.02 VOC 0.14 Total HAPs 0.05 CO2e 3,110 Location/Name Type:Control Emission Rate gr/cu.ft Fan Size CFM (cu.ft/min.) Hours of operation Per Year Emissions (lbs/yr) Baghouse #1 Cartridge filter Granulator Room A 0.016 5,000 2000.00 1371.4 Baghouse #2 Screen mess Filters R & D Room Glatt GPCG-15 0.016 5,000 1000.00 685.7 Baghouse #5 Cartridge filter Granulator Room C 0.016 5,000 2000.00 1371.4 Baghouse #7 Sock filters Granulation Rooms A,B,C,D and Compression 0.016 15,000 4160.00 8557.7 Baghouse #8 Cartridge filter Grandulator E 0.016 5,000 4160.00 2852.6 Baghouse #9 Sock Filters Granulator Room D 0.016 15,000 4160.00 8557.7 Baghouse #10 Cartridge filter Coating pans A & B 0.016 5,000 1500.00 1028.6 Baghouse #11 Cartridge filter Coating pan C 0.016 5,000 1500.00 1028.6Baghouse #12 Cartridge filter Coating pan D-inactive 0.016 5,000 2000.00 1371.4 This baghouse is not currently operated;therefore, its emissions are not included. Baghouse #13 Cartridge filter Coating pan E 0.016 5,000 2000.00 1371.4 Baghouse #14 Cartridge filter Coating pan F 0.016 5,000 2000.00 1371.4 Baghouse #16 Cartridge filter Granulator Glatt 0.016 25,000 2080.00 7131.4 35328.017.66 Rating 6 MMBtu/hours Operational hours 4380 hours/year Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf)Emission Rate (lbs/hr)Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Rating 6 MMBtu/hours Operational hours 4380 hours/year 8760 Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf) Emission Rate (lbs/hr) Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 CO2 120000 Total PM10 emissions in Lbs/yr Total PM10 emissions in Tons/yr Equipment Details Boiler #1 Equipment Details Boiler # 2 Standard Gypsum Products 1414 East 3850 South St. George UT 84790 11/10/2023 Equipment Details Rating 6 MMBtu/hour Operational Hours 8,760 hours/yearFiringNormal Criteria Pollutant Concentration(ppm) Emission Factor(lb/10^6 scf) EmissionRate(lbs/hr) EmissionTotal(tons/year)Reference NOX 100 0.59 2.58CO840.49 2.16 PM10 7.6 0.04 0.20PM2.5 7.6 0.04 0.20SO20.6 0.00 0.02VOC5.5 0.03 0.14Lead0.0005 0.00 0.00HAP0.01 0.05 See Below Green House Gas Pollutant Global Warming Potential Emission Factor(lb/10^6 scf) EmissionRate(lbs/hr) EmissionTotal(tons/year)ReferenceCO2 (mass basis)1 120,000 706 3,092Methane (mass basis)25 2.3 0.01 0.06N2O (mass basis)298 2.2 0.01 0.06CO2e3,110 Hazardous Air Pollutant Emission Rate (lbs/hr) Emission Total (tons/year)Reference 2-Methylnaphthalene 2.40E-05 1.41E-07 6.18E-073-Methylchloranthrene 1.80E-06 1.06E-08 4.64E-087,12-Dimethylbenz(a)anthracene 1.60E-05 9.41E-08 4.12E-07Acenaphthene1.80E-06 1.06E-08 4.64E-08Acenaphthylene1.80E-06 1.06E-08 4.64E-08Anthracene2.40E-06 1.41E-08 6.18E-08Benz(a)anthracene 1.80E-06 1.06E-08 4.64E-08Benzene2.10E-03 1.24E-05 5.41E-05Benzo(a)pyrene 1.20E-06 7.06E-09 3.09E-08Benzo(b)fluoranthene 1.80E-06 1.06E-08 4.64E-08Benzo(g,h,i)perylene 1.20E-06 7.06E-09 3.09E-08Benzo(k)fluoranthene 1.80E-06 1.06E-08 4.64E-08Chrysene1.80E-06 1.06E-08 4.64E-08Dibenzo(a,h)anthracene 1.20E-06 7.06E-09 3.09E-08Dichlorobenzene1.20E-03 7.06E-06 3.09E-05Fluoranthene3.00E-06 1.76E-08 7.73E-08Fluorene2.80E-06 1.65E-08 7.21E-08Formaldehyde7.50E-02 4.41E-04 1.93E-03Hexane1.80E+00 1.06E-02 4.64E-02Indeno(1,2,3-cd)pyrene 1.80E-06 1.06E-08 4.64E-08Naphthalene6.10E-04 3.59E-06 1.57E-05Phenanathrene1.70E-05 1.00E-07 4.38E-07Pyrene5.00E-06 2.94E-08 1.29E-07Toluene3.40E-03 2.00E-05 8.76E-05Arsenic2.00E-04 1.18E-06 5.15E-06Beryllium1.20E-05 7.06E-08 3.09E-07Cadmium1.10E-03 6.47E-06 2.83E-05Chromium1.40E-03 8.24E-06 3.61E-05Cobalt8.40E-05 4.94E-07 2.16E-06Manganese3.80E-04 2.24E-06 9.79E-06Mercury2.60E-04 1.53E-06 6.70E-06Nickel2.10E-03 1.24E-05 5.41E-05Selenium2.40E-05 1.41E-07 6.18E-07 AP-42 Table 1.4-3 AP-42 Table 1.4-4 Natural Gas-Fired Boilers & Heaters Manufacturer Dataor AP-42 Table 1.4-1 AP-42 Table 1.4-2 AP-42 Table 1.4-2 & Table A-1 to Subpart A of Part 98 Emission Factor(lb/10^6 scf) Page 4 of Version 1.0 November 29, 2018 Schenck Process LLC 7901 NW 107th Terrace Kansas City, MO 64153 Tel: 800-821-2476 Fax: 816-891-8336 www.schenckprocess.com\us FILTER EMISSIONS STATEMENT FOR 100% Spunbond Polyester Polipleet Cartridge Filter Customer: Deseret Laboratories, Inc. Reference: 39AVSC9 Equipment: AVSC Cartridge Collector Application: Bin Vent Filter Schenck Process LLC warrants its filters to be free of mechanical defects for a period of one year from the date of shipment in accordance with the “Warranty and Limitation” statement included with the original proposal. Schenck Process LLC also expects the emissions of its new 100% Spunbond Polyester Polipleet cartridge filter, when properly installed, applied and maintained, and when operated per the design parameters referenced in the original proposal and in accordance with the manufacturers operations manuals, to emit no more than 0.005 grains/dscf of air based on dry dust particle sizes of 0.5 microns and larger. The Buyer will be responsible for any emissions testing expense and Schenck Process LLC reserves the right to be present during any emission tests and shall be notified at least 2 weeks prior to the testing. Emissions testing must be conducted within 30 days of start-up, or 60 days from equipment shipment. Misuse, abuse, operating outside the stated parameters, and / or water, oil, or hydrocarbons will void the emissions expectation. Schenck Process LLC shall not be held responsible for any failures or excess emissions due to upset operating conditions. Under no circumstances will Schenck Process LLC be liable or responsible for incidental or consequential damages. Doug Kunik Industry Manager, Air Filtration April 24, 2023 Cc: Criteria Pollutant Emission Factor (lb./10 6 scf)Emission Rate (lbs./hr.) Nitrogen Oxides 100 0.69 Carbon Monoxide 84 0.58 Particulate matter- PM 10 7.6 0.05 Particulate matter- PM2 .5 7.6 0.05 Sulfur Dioxide 0.6 0 Volatile Organic Compounds 5.5 0.04 General Description Manufactures vitamins for human consumption. Vitamin powders are p in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These mate pills and sent through a coating machine where an aqueous, colored solution is applied to th surface coating, the pills are dried and packaged for shipping. Baghouses are used to control granulation process machines and the dryers. Standard Gypsum Products 1414 East 3850 South St. G Emission Totals (tons/year) 3.01 2.52 12.68 12.68 0.02 0.17 processed into granular material erials are then compressed into he surface of each pill. After the l the emissions for the George UT 84790 Location/Name Type:Control Emission Rate gr/cu.ft Fan Size CFM (cu.ft/min.) Hours of operation Per Year Emissions (lbs/yr) Baghouse #1 Cartridge filter Granulator Room A 0.016 5,000 468.00 320.9 Baghouse #2 Screen mess Filters R & D Room Glatt GPCG-15 0.016 5,000 10.00 40.0 Estimated Baghouse #3 Cartridge filter Close Loop 5,000 3920.00 0.0 Close loop Baghouse #4 Cartridge filter Granulator Room B -inactive 12,000 100.00 0.0 InActive Baghouse #5 Cartridge filter Granulator Room C 0.016 5,000 611.00 419.0 Baghouse #6 Cartridge filter Close Loop 5,000 4455.00 0.0 Close loop Baghouse #7 Sock filters Assist Granulation Rooms B,C,D 0.016 15,000 4008.00 8245.0 Baghouse #8 Cartridge filter Grandulator E 0.016 5,000 4455.00 3054.9 Baghouse #9 Sock Filters Granulator Room D 0.016 15,000 342.00 703.5Baghouse #10 Cartridge filter Coating pans A & B 0.016 5,000 720.00 493.7 Baghouse #11 Cartridge filter Coating pan C 0.016 5,000 100.00 68.6 Rounded up Actual 42hrs Baghouse #12 Cartridge filter Coating pan D-inactive 6,000 100.00 0.0 InActive Baghouse #13 Cartridge filter Coating pan E 0.016 5,000 100.00 68.6 Rounded up Actual 60hrs Baghouse #14 Cartridge filter Coating pan F 0.016 5,000 100.00 68.6 Rounded up Actual10hrs Baghouse #15 Cartridge filter & Cyclone Witter Dryer New 0.016 15,000 2080.00 4278.9 Estimated Baghouse #16 Cartridge filter Granulator Glatt 0.016 25,000 2080.00 7131.4 Estimated Silo #1 AVSC systems 0.016 Silo #2 InActive 24893.012.45 Rating 6 MMBtu/hoursOperational hours 8760 hours/year Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf)Emission Rate (lbs/hr)Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 3.01 DAQ-2018-016584 Carbon Monxide 84 0.58 2.52 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.23 DAQ-2018-016584Particulate matter- PM2 .5 7.6 0.05 0.23 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.02 DAQ-2018-016584 VOC 5.5 0.04 0.17 DAQ-2018-016584 Rating 6 MMBtu/hours Operational hours 40 hours/yearFiringNormal Criteria Pollutant Emission Factor (lb/10 6 scf) Emission Rate (lbs/hr) Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 0.01 DAQ-2018-016584Carbon Monxide 84 0.58 0.01 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0 DAQ-2018-016584Sulfur Dioxide 0.6 0 0 DAQ-2018-016584 VOC 5.5 0.04 0 DAQ-2018-016584 Equipment DetailsBoiler # 2 Total PM10 emissions in Lbs/yr Total PM10 emissions in Tons/yr Standard Gypsum Products 1414 East 3850 South St. George UT 84790 11/10/2023 Boiler #1 Equipment Details Equipment Details Rating 6 MMBtu/hour Operational Hours 7,500 hours/year Firing Normal Criteria Pollutant Concentration(ppm) Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference NOX 100 0.59 2.21 CO 84 0.49 1.85 PM10 7.6 0.04 0.17 PM2.5 7.6 0.04 0.17 SO2 0.6 0.00 0.01 VOC 5.5 0.03 0.12 Lead 0.0005 0.00 0.00 HAP 0.01 0.04 See Below Green House Gas Pollutant Global Warming Potential Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference CO2 (mass basis)1 120,000 706 2,647 Methane (mass basis)25 2.3 0.01 0.05 N2O (mass basis)298 2.2 0.01 0.05 CO2e 2,663 Hazardous Air Pollutant Emission Rate(lbs/hr) Emission Total(tons/year)Reference 2-Methylnaphthalene 2.40E-05 1.41E-07 5.29E-07 3-Methylchloranthrene 1.80E-06 1.06E-08 3.97E-08 7,12-Dimethylbenz(a)anthracene 1.60E-05 9.41E-08 3.53E-07 Acenaphthene 1.80E-06 1.06E-08 3.97E-08 Acenaphthylene 1.80E-06 1.06E-08 3.97E-08 Anthracene 2.40E-06 1.41E-08 5.29E-08 Benz(a)anthracene 1.80E-06 1.06E-08 3.97E-08 Benzene 2.10E-03 1.24E-05 4.63E-05 Benzo(a)pyrene 1.20E-06 7.06E-09 2.65E-08 Benzo(b)fluoranthene 1.80E-06 1.06E-08 3.97E-08 Benzo(g,h,i)perylene 1.20E-06 7.06E-09 2.65E-08 Benzo(k)fluoranthene 1.80E-06 1.06E-08 3.97E-08 Chrysene 1.80E-06 1.06E-08 3.97E-08 Dibenzo(a,h)anthracene 1.20E-06 7.06E-09 2.65E-08 Dichlorobenzene 1.20E-03 7.06E-06 2.65E-05 Fluoranthene 3.00E-06 1.76E-08 6.62E-08 Fluorene 2.80E-06 1.65E-08 6.18E-08 Formaldehyde 7.50E-02 4.41E-04 1.65E-03 Hexane 1.80E+00 1.06E-02 3.97E-02 Indeno(1,2,3-cd)pyrene 1.80E-06 1.06E-08 3.97E-08 Naphthalene 6.10E-04 3.59E-06 1.35E-05 Phenanathrene 1.70E-05 1.00E-07 3.75E-07 Pyrene 5.00E-06 2.94E-08 1.10E-07 Toluene 3.40E-03 2.00E-05 7.50E-05 Arsenic 2.00E-04 1.18E-06 4.41E-06 Beryllium 1.20E-05 7.06E-08 2.65E-07 Cadmium 1.10E-03 6.47E-06 2.43E-05 Chromium 1.40E-03 8.24E-06 3.09E-05 Cobalt 8.40E-05 4.94E-07 1.85E-06 Manganese 3.80E-04 2.24E-06 8.38E-06 Mercury 2.60E-04 1.53E-06 5.74E-06 Nickel 2.10E-03 1.24E-05 4.63E-05 Selenium 2.40E-05 1.41E-07 5.29E-07 AP-42 Table 1.4-4 Manufacturer Data or AP-42 Table 1.4-1 AP-42 Table 1.4-2 Natural Gas-Fired Boilers & Heaters AP-42 Table 1.4-2 & Table A-1 to Subpart A of Part 98 AP-42 Table 1.4-3 Emission Factor(lb/10^6 scf) Page 4 of 4 Version 1.0 November 29, 2018 Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number  2. Company contact (Name, mailing address, and telephone number) 3.Name and contact of person submitting NOI application (if different than 2) 4.Source Universal Transverse Mercator (UTM) coordinates  5. Source Standard Industrial Classification (SIC) code  6.Area designation (attainment, maintenance, or nonattainment) 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8.Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers  NOI Application Information: [R307-401]           N/A  N/A  A.Air quality analysis (air model, met data, background data, source impact analysis) N/A  1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced3.Description of equipment used in the process and operating schedule 4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8]A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs)B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent(emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.Signature on Application N/A  Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. 4/19/2022 Standard Gypsum Producsts 4 4 4 4 4 4 4 4 4 4 4 4 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different from above):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4.Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: 4/19/2022 4 4 Standard Gypsum Products, Inc. 1414 East 3850 South St. George, Utah 84790 (435) 628-8786 (435) 673-1202 Earl Carpenter (435) 628-8786 earlc@deseretlabs.com Washington 5499 2018-002267 04 19 2022 Start with Calcium Carbonate powder in raw form, granulation process adding waters & binders and drying product in order to packaged. Glatt Granulator is used for granulation process, Witte Vibrating Dryer is used to dry product before packaging. Production hours 45 hours weekly. 4 Facility Maintenance Manager Earl Carpenter (435) 628-8786 earlc@deseretlabs.com 4/19/2022 Page 1 of 1 Form 3 Company____________________ Process Information Site________________________ Utah Division of Air Quality New Source Review Section Process Information - For New Permit ONLY 1.Name of process:2.End product of this process: 3.Process Description*: Operating Data 4.Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 5.Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall _______ 6.Maximum Hourly production (indicate units.): _____________ 7.Maximum annual production (indicate units): ________________ 8.Type of operation: Continuous Batch Intermittent 9.If batch, indicate minutes per cycle ________ Minutes between cycles ________ 10. Materials and quantities used in process.* Material Maximum Annual Quantity (indicate units) 11.Process-Emitting Units with pollution control equipment* Emitting Unit(s) Capacity(s) Manufacture Date(s) *If additional space is required, please create a spreadsheet or Word processing document and attach to form. Standard Gypsum Products 12898 (B1) Granulation Granulating Calcium Carbonate Start with powered Calcium Carbonate and spray with water and binder to form a granulation product, then dry product and package it. Glatt Granulator for granulation process and Witte Vibrating Dryer for drying process. Donaldson Torit Dust Collectors for unit you. Hours of operation 40 hours per week. 12 5 52 0% 0% 0% 0% 2,000 22,000 4 4 Calcium Carbonate 22,000.00 Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1.Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2.Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3.Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4.Does new emission unit affect existing permitted process limits? Yes No 5.Condition(s) Changing: 6.Description of Permit/Process Change** 7.New or modified materials and quantities used in process. ** Material Quantity Annually 8.New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Standard Gypsum Producsts 12898 (B1) Granualtion Granulation Powder Packaged 4 4 4 Addition of a Granulation Room and Dryer Process, Dust Collectors. Addition of a Glatt Granulator and a Witte Vibrating Dryer and Donaldson Torit Dust Collector for each unit. Calcium Carbonate 22,000.00 Page 1 of 1 Company___________________________ Site _____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed See attached See attached See attached Standard Gypsum Products 12898 (B1) Docuinonl Ddlo: 02/28/2018 DAQ-2018-00226 ~7\ Division of Air Quality Order 6273814 Annual NSR Fee Order Date: 04/22/2022 Ship Date: 04/25/2022 Price Per Item: $500.00 Quantity Purchased: 1 Subtotal: $500.00 Item Note: DAQ-2018-002267 Order Total: $500.00 Ship To: Deseret Laboratories Inc , Phone: 435-628-8786 Email: amyd@deseretlabs.com Notes: If you have any questions, please contact Earl Carpenter Download Attachments Criteria Pollutant Emission Factor (lb./10 6 scf)Emission Rate (lbs./hr.) Nitrogen Oxides 100 0.69 Carbon Monoxide 84 0.58 Particulate matter- PM 10 7.6 0.05 Particulate matter- PM2 .5 7.6 0.05 Sulfur Dioxide 0.6 0 Volatile Organic Compounds 5.5 0.04 General Description Manufactures vitamins for human consumption. Vitamin powders are p in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These mate pills and sent through a coating machine where an aqueous, colored solution is applied to th surface coating, the pills are dried and packaged for shipping. Baghouses are used to control granulation process machines and the dryers. Standard Gypsum Products 1414 East 3850 South St. G Emission Totals (tons/year) 2.58 2.16 23.79 23.79 0.02 0.14 processed into granular material erials are then compressed into he surface of each pill. After the l the emissions for the George UT 84790 Location/Name Type:Control Emission Rate gr/cu.ft Fan Size CFM (cu.ft/min.) Hours of operation Per Year Emissions (lbs/yr) 2 Baghouse #1 Cartridge filter Gublair Granulator - Room A 0.016 5,000 2000.00 1371.43Baghouse #2 Screen mess Filters Glatt GPCG-15-R & D Room 0.016 5,000 1000.00 685.7 Estimated 4 Baghouse #3 Cartridge filter Close Loop 0.016 5,000 4160.00 2852.6 Close loop 5 Baghouse #4 Cartridge filter Gublair Granulator - Room B 0.016 12,000 2000.00 3291.4 InActive 6 Baghouse #5 Cartridge filter Gublair Granulator - Room C 0.016 5,000 2000.00 1371.47Baghouse #6 Cartridge filter Close Loop 0.016 5,000 4160.00 2852.6 Close loop 8 Baghouse #7 Sock filters Assist Gublair Granulation- Rooms B,C,D 0.016 15,000 4160.00 8557.79Baghouse #8 Cartridge filter Glatt Grandulator- Room E 0.016 5,000 4160.00 2852.6 10 Baghouse #9 Sock Filters Glatt Granulator - Room D 0.016 15,000 3000.00 6171.411Baghouse #10 Cartridge filter Accela Cota 60-D - Coating pans A & B 0.016 5,000 1500.00 1028.6 12 Baghouse #11 Cartridge filter Accela Cota 60-D - Coating pan C 0.016 5,000 1500.00 1028.6 Rounded up Actual 42hrs 13 Baghouse #12 Cartridge filter Inactive not connected or used InActive 14 Baghouse #13 Cartridge filter Accela Cota 60 - Coating pan E 0.016 5,000 2000.00 1371.4 Rounded up Actual 60hrs 15 Baghouse #14 Cartridge filter Accela Cota 60 - Coating pan F 0.016 5,000 2000.00 1371.4 Rounded up Actual10hrs 16 Baghouse #15 Cartridge filter & Cyclone Inactive not connected or used Estimated 17 Baghouse #16 Cartridge filter Glatt Granulator GPCG 800 0.016 25,000 2080.00 7131.4 Estimated 18 Baghouse #17 Cartiridge Filter Inactive not connected or used 19 Fluid bed Granulator R & D Venting outside to atmosphere Fluid bed Granulator R&D Filter system20 Granulator A -room air Filter system Venting through Baghouse #3 Close Loop 21 Granulator B- room air Filter system Venting through Baghouse #6 Close Loop22Granulator C- Room air Filter system Venting through Baghouse #2 Close Loop23Granulator D-1 Room Air Filter system Venting through Baghouse #6 Close Loop24Granulator D-2 Room Air Filter system venting through Baghouse #6 Close Loop Vac-U-Max Powder Transfer System Silo #1 Transfer system no outside emissions AVSC system Air vent square filter system Silo #1 2080InActiveSilo #2 41938.3 20.97 Rating 6 MMBtu/hoursOperational hours 4380 hours/year Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf)Emission Rate (lbs/hr)Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584VOC5.5 0.04 0.085 DAQ-2018-016584 Rating 6 MMBtu/hours Operational hours 4380 hours/year 8760FiringNormal Criteria Pollutant Emission Factor (lb/10 6 scf) Emission Rate (lbs/hr) Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Equipment DetailsBoiler # 2 Total PM10 emissions in Lbs/yr Total PM10 emissions in Tons/yr Standard Gypsum Products 1414 East 3850 South St. George UT 84790 11/10/2023 Boiler #1 Equipment Details Equipment Details Rating 6 MMBtu/hour Operational Hours 8,760 hours/year Firing Normal Criteria Pollutant Concentration(ppm) Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference NOX 100 0.59 2.58 CO 84 0.49 2.16 PM10 7.6 0.04 0.20 PM2.5 7.6 0.04 0.20 SO2 0.6 0.00 0.02 VOC 5.5 0.03 0.14 Lead 0.0005 0.00 0.00 HAP 0.01 0.05 See Below Green House Gas Pollutant Global Warming Potential Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference CO2 (mass basis)1 120,000 706 3,092 Methane (mass basis)25 2.3 0.01 0.06 N2O (mass basis)298 2.2 0.01 0.06 CO2e 3,110 Hazardous Air Pollutant Emission Rate(lbs/hr) Emission Total(tons/year)Reference 2-Methylnaphthalene 2.40E-05 1.41E-07 6.18E-07 3-Methylchloranthrene 1.80E-06 1.06E-08 4.64E-08 7,12-Dimethylbenz(a)anthracene 1.60E-05 9.41E-08 4.12E-07 Acenaphthene 1.80E-06 1.06E-08 4.64E-08 Acenaphthylene 1.80E-06 1.06E-08 4.64E-08 Anthracene 2.40E-06 1.41E-08 6.18E-08 Benz(a)anthracene 1.80E-06 1.06E-08 4.64E-08 Benzene 2.10E-03 1.24E-05 5.41E-05 Benzo(a)pyrene 1.20E-06 7.06E-09 3.09E-08 Benzo(b)fluoranthene 1.80E-06 1.06E-08 4.64E-08 Benzo(g,h,i)perylene 1.20E-06 7.06E-09 3.09E-08 Benzo(k)fluoranthene 1.80E-06 1.06E-08 4.64E-08 Chrysene 1.80E-06 1.06E-08 4.64E-08 Dibenzo(a,h)anthracene 1.20E-06 7.06E-09 3.09E-08 Dichlorobenzene 1.20E-03 7.06E-06 3.09E-05 Fluoranthene 3.00E-06 1.76E-08 7.73E-08 Fluorene 2.80E-06 1.65E-08 7.21E-08 Formaldehyde 7.50E-02 4.41E-04 1.93E-03 Hexane 1.80E+00 1.06E-02 4.64E-02 Indeno(1,2,3-cd)pyrene 1.80E-06 1.06E-08 4.64E-08 Naphthalene 6.10E-04 3.59E-06 1.57E-05 Phenanathrene 1.70E-05 1.00E-07 4.38E-07 Pyrene 5.00E-06 2.94E-08 1.29E-07 Toluene 3.40E-03 2.00E-05 8.76E-05 Arsenic 2.00E-04 1.18E-06 5.15E-06 Beryllium 1.20E-05 7.06E-08 3.09E-07 Cadmium 1.10E-03 6.47E-06 2.83E-05 Chromium 1.40E-03 8.24E-06 3.61E-05 Cobalt 8.40E-05 4.94E-07 2.16E-06 Manganese 3.80E-04 2.24E-06 9.79E-06 Mercury 2.60E-04 1.53E-06 6.70E-06 Nickel 2.10E-03 1.24E-05 5.41E-05 Selenium 2.40E-05 1.41E-07 6.18E-07 AP-42 Table 1.4-4 Manufacturer Data or AP-42 Table 1.4-1 AP-42 Table 1.4-2 Natural Gas-Fired Boilers & Heaters AP-42 Table 1.4-2 & Table A-1 to Subpart A of Part 98 AP-42 Table 1.4-3 Emission Factor(lb/10^6 scf) Page 4 of 4 Version 1.0 November 29, 2018 DESE RET LAB ORA TORI ES INCOR PORA TED EQUIPMENT QUALIFICATION PROTOCOL REPORT - IQ & OQ for Calcium Carbonate (CAL160) Granulation Process Equipment DOC. No: 113.203 Rev. 0.0 Issue Date DECEMBER. 2021 Page Supersedes APPENDIX B - (OQ) Activities Summary & Supporting Documents Testing Page 23 of 27 N/A Temperature Flow Rate Motor Speed Flow Rate DUI Asset # D0504 Equipment (EQPT) Silo EQPT Process Parameter(s) Feed/ Delivery System Documentation Operating Parameters Constant/Variable? Target Value Verified by Operating Range (Initials) & Date C0787 H20 Flow Meter Note1 on Table 3 of Protocol 113.203, rev.0.0 Note2 on Table 3 of Protocol 113.203, rev.0.0 Constant Programed sequence verification. M.Y.T 12/28/2 1 variable Variable Variable 100°C 514/min 30% 45 - 100°C M.Y.T. 12/28/21 3.0-30.0 4/min Mr.T. 25 9810 M.Y.T. 12/28/21 12/28/21 Variable D0148 Calcium Auger Motor Speed Flow Rate D1521 Starch Auger Motor Speed Flow Rate D1522 "Fines" Auger All CPP details for the run are to be recorded 1,020 kg/hr 80-4000 kg/hr M.Y.T. 12/28/21 Variable 30% 2-98% M.Y.T. 12/28/21 Variable 1.2 Kg/min 1.22-4.7 kg/min M.Y.T. 12/28/21 Variable 23.4% 20-100% M.Y.T. 12/28121 Constant S kg/min N/A M.Y.T. 12/28/21 N/A Fines- N/A Pneumatic System Good/Finished Product -Pneumatic System Motor Speed Pressure Gauge (psi) Pressure Gauge (psi) D0434 High Shear Granulator (LITTLEFORD) Operation D0140 (EAST) Fluid Bed Granulator/Dryer Airflow (CFM) Set & test low, target, and hi flow rate values Set & test low, target, and hi motor speeds Set & test low, target, and hi flow rate values Set & test low, target, and hi motor speeds Record the weight augured out in one (1) min when set to desired motor speed at least three (3) times & record. Set & test low, target, and hi motor speeds Note3 on Table 3 of Protocol 113.203, rev.0.0 Note on Table 3 of Protocol 113.203, rev.0.0 - Test units' operation by turning granulator, and choppers #1 and #2, "ON" and "OFF," independently. - With no product, allow dryer to reach steady low and high airflow readings with bypass at 0 and 100%, respectively Variable 2 50% Up to 100% The airflow gage read ~ 4.2 psi for the pneumatic Fines transfer line@ the pope end where the line filer is mounted; by Russell Steve. The airflow gaye read ~is pst for the preomatic Good/Finished Product transfer line located on the south side of sizing assembly. Constant ~96 RPM Variable 2,000 CFM N/A M.Y.T. 12/28/22 M.Y.T. 12/23/21 M.Y.T. 12/28/21 M.Y.T. 12/28/21 Empty dryer 400/500 4000 CFM Dryers w/product 800- 2,000 CFM M.Y.T. 12/28/21 6/8/23, 11:53 PM State of Utah Mail - Standard Gypsum - Site ID 10903 https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1765546191297980441&simpl=msg-f:176554619129798044…1/2 Enqiang He <ehe@utah.gov> Standard Gypsum - Site ID 10903 2 messages Chad Gilgen <cgilgen@utah.gov>Wed, May 10, 2023 at 4:00 PM To: Enqiang He <ehe@utah.gov> Hello EQ, I recently reviewed the most recent inspection memo for Standard Gypsum and see you are working on an AO modification with the source. I just wanted to make sure you knew they have installed two boilers that are each over 5 MMBtu/hr. The boilers are Kewanee and were manufactured in 1989. One boiler had the burner replaced in 2020 and the other in 2021. Information provided in 2021 indicates these burners are Power Flame Model NP2-G-520 with a NOx rating of <9ppm. For reference I have attached some supporting documentation from our compliance files in case the source has not provided this previously. Thanks, Chad Chad Gilgen | Manager | Minor Source Compliance 385-306-6500 (cell) Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 4 attachments boiler photos.pdf 131K boiler specifications.pdf 296K 9-24-21 letter to DAQ.pdf 429K boiler ratings.pdf 1305K Enqiang He <ehe@utah.gov>Wed, May 10, 2023 at 4:16 PM To: Chad Gilgen <cgilgen@utah.gov> Hi Chad, Thanks for sending the valuable information. I'll keep them in the project file folder. 6/8/23, 11:53 PM State of Utah Mail - Standard Gypsum - Site ID 10903 https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1765546191297980441&simpl=msg-f:176554619129798044…2/2 EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden] Application Typically used as a nuisance dust collector for heavy dustloads. Because the AVS filter offers bottom bag replacement through side doors, it’s well suited for applications with low headroom. The AVS can also be fitted with pleated cartridge media to improve efficiencies. When fitted with cartridges, the unit is designated as an AVSC. Equipment Electronically timed compressed air is released into a row of filter bags during operation. These pulses dislodge the captured dust and allow the filter to clean itself without shutting down the operation. Schenck Process offers this filter in two styles: with and without a hopper. Without the hopper (Style II) the filter is ideally suited as a bin vent filter for storage tanks, work bins and surge hoppers. With a 60° hopper (Style III) the filter receives dust through a hopper entry inlet and discharges the collected dust through an airlock for dust disposal or recycling. BV-D5117GB Standard specifications Unit stressed for 17” W.C. and 180 ºF standard temperature. AVS Filters can also be customized for higher operating static pressures to meet specific application requirements. Carbon steel construction: Top plenum and baghouse: 12 ga. Hopper AVS9 and 16: 10 ga. Hopper AVS25 and larger: 7 ga. Full welded exterior and skip welded interior 36 bag units and larger have reinforced housing and tubesheet Broke lip flange on top plenum, baghouse, and hopper Hopper discharge flange: 1/4” x 1-1/2” flat bar Arrangement: Service door and header @ 3:00 Exhaust @ 9:00 Inlet @ 9:00 (Flanged hopper does allow for rotating hopper relative to housing on 90º increments) ■ Suited for low headroom applications ■ Side door access to bottom load filter media Can be fitted with either bags or pleated cartridges, depending on efficiency requirements Compressed air dislodges captured dust from filter media Air Vent Square (AVS/AVSC) Filter BV - D 5 1 1 7 G B 2/2 Dimensions All information is given without obligation. All specifications are subject to change. © by Schenck Process LLC, 2017 www.schenckprocess.com/contact A 30” Min 18”C B A 30” Min 18”C B Model Cloth Area (Sq. Ft.) Number of Bags Dimensions (inches) A B C 18AVS9 17 9 26 82-5/8 40-1/8 36AVS9 38 94-5/8 52-1/8 54AVS9 60 112-5/8 70-1/8 72AVS9 81 130-5/8 88-1/8 18AVS16 30 16 34-1/2 90-5/8 40-1/8 36AVS16 69 102-5/8 52-1/8 54AVS16 107 120-5/8 70-1/8 72AVS16 145 138-5/8 88-1/8 96AVS16 196 162-5/8 112-1/8 18AVS25 48 25 43 98-5/8 40-1/8 36AVS25 108 110-5/8 52-1/8 54AVS25 167 128-5/8 70-1/8 72AVS25 227 146-5/8 88-1/8 96AVS25 307 170-5/8 112-1/8 36AVS36 155 36 51-1/2 118-5/8 52-1/8 54AVS36 241 136-5/8 70-1/8 72AVS36 327 154-5/8 88-1/8 96AVS36 442 178-5/8 112-1/8 36AVS49 211 49 60 126-5/8 52-1/8 54AVS49 328 144-5/8 70-1/8 72AVS49 445 162-5/8 88-1/8 96AVS49 602 186-5/8 112-1/8 36AVS64 276 64 68-1/2 134-5/8 52-1/8 54AVS64 429 152-5/8 70-1/8 72AVS64 582 170-5/8 88-1/8 96AVS64 786 194-5/8 112-1/8 Criteria Pollutant Emission Factor (lb./10 6 scf)Emission Rate (lbs./hr.) Nitrogen Oxides 100 0.69 Carbon Monoxide 84 0.58 Particulate matter- PM 10 7.6 0.05 Particulate matter- PM2 .5 7.6 0.05 Sulfur Dioxide 0.6 0 Volatile Organic Compounds 5.5 0.04 General Description Manufactures vitamins for human consumption. Vitamin powders are p in a fluidized be granulator by applying liquid to the powder with a spray nozzle. These mate pills and sent through a coating machine where an aqueous, colored solution is applied to th surface coating, the pills are dried and packaged for shipping. Baghouses are used to control granulation process machines and the dryers. Standard Gypsum Products 1414 East 3850 South St. G Emission Totals (tons/year) 2.58 2.16 23.79 23.79 0.02 0.14 processed into granular material erials are then compressed into he surface of each pill. After the l the emissions for the George UT 84790 Location/Name Type:Control Emission Rate gr/cu.ft Fan Size CFM (cu.ft/min.) Hours of operation Per Year Emissions (lbs/yr) Baghouse #1 Cartridge filter Granulator Room A 0.016 5,000 2000.00 1371.4 Baghouse #2 Screen mess Filters R & D Room Glatt GPCG-15 0.016 5,000 1000.00 685.7 Estimated Baghouse #3 Cartridge filter Close Loop 0.016 5,000 4160.00 2852.6 Close loop Baghouse #4 Cartridge filter Granulator Room B 0.016 12,000 2000.00 3291.4 InActive Baghouse #5 Cartridge filter Granulator Room C 0.016 5,000 2000.00 1371.4 Baghouse #6 Cartridge filter Close Loop 0.016 5,000 4160.00 2852.6 Close loop Baghouse #7 Sock filters Assist Granulation Rooms B,C,D 0.016 15,000 4160.00 8557.7 Baghouse #8 Cartridge filter Grandulator E 0.016 5,000 4160.00 2852.6 Baghouse #9 Sock Filters Granulator Room D 0.016 15,000 3000.00 6171.4Baghouse #10 Cartridge filter Coating pans A & B 0.016 5,000 1500.00 1028.6 Baghouse #11 Cartridge filter Coating pan C 0.016 5,000 1500.00 1028.6 Rounded up Actual 42hrs Baghouse #12 Cartridge filter Coating pan D-inactive 0.016 5,000 2000.00 1371.4 InActive Baghouse #13 Cartridge filter Coating pan E 0.016 5,000 2000.00 1371.4 Rounded up Actual 60hrs Baghouse #14 Cartridge filter Coating pan F 0.016 5,000 2000.00 1371.4 Rounded up Actual10hrs Baghouse #15 Cartridge filter & Cyclone Witter Dryer New 0.016 15,000 2080.00 4278.9 Estimated Baghouse #16 Cartridge filter Granulator Glatt 0.016 25,000 2080.00 7131.4 Estimated Silo #1 AVSC systems 2080 Silo #2 InActive 47588.623.79 Rating 6 MMBtu/hoursOperational hours 4380 hours/year Firing Normal Criteria Pollutant Emission Factor (lb/10 6 scf)Emission Rate (lbs/hr)Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584 Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584 Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Rating 6 MMBtu/hours Operational hours 4380 hours/year 8760FiringNormal Criteria Pollutant Emission Factor (lb/10 6 scf) Emission Rate (lbs/hr) Emission Totals (tons/year)Reference Nirtrogne Oxides 100 0.69 1.505 DAQ-2018-016584Carbon Monxide 84 0.58 1.26 DAQ-2018-016584 Particulate matter- PM 10 7.6 0.05 0.115 DAQ-2018-016584 Particulate matter- PM2 .5 7.6 0.05 0.115 DAQ-2018-016584Sulfur Dioxide 0.6 0 0.01 DAQ-2018-016584 VOC 5.5 0.04 0.085 DAQ-2018-016584 Standard Gypsum Products 1414 East 3850 South St. George UT 84790 11/10/2023 Boiler #1 Equipment Details Equipment DetailsBoiler # 2 Total PM10 emissions in Lbs/yr Total PM10 emissions in Tons/yr Equipment Details Rating 6 MMBtu/hour Operational Hours 8,760 hours/year Firing Normal Criteria Pollutant Concentration(ppm) Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference NOX 100 0.59 2.58 CO 84 0.49 2.16 PM10 7.6 0.04 0.20 PM2.5 7.6 0.04 0.20 SO2 0.6 0.00 0.02 VOC 5.5 0.03 0.14 Lead 0.0005 0.00 0.00 HAP 0.01 0.05 See Below Green House Gas Pollutant Global Warming Potential Emission Factor(lb/10^6 scf) Emission Rate(lbs/hr) Emission Total(tons/year)Reference CO2 (mass basis)1 120,000 706 3,092 Methane (mass basis)25 2.3 0.01 0.06 N2O (mass basis)298 2.2 0.01 0.06 CO2e 3,110 Hazardous Air Pollutant Emission Rate(lbs/hr) Emission Total(tons/year)Reference 2-Methylnaphthalene 2.40E-05 1.41E-07 6.18E-07 3-Methylchloranthrene 1.80E-06 1.06E-08 4.64E-08 7,12-Dimethylbenz(a)anthracene 1.60E-05 9.41E-08 4.12E-07 Acenaphthene 1.80E-06 1.06E-08 4.64E-08 Acenaphthylene 1.80E-06 1.06E-08 4.64E-08 Anthracene 2.40E-06 1.41E-08 6.18E-08 Benz(a)anthracene 1.80E-06 1.06E-08 4.64E-08 Benzene 2.10E-03 1.24E-05 5.41E-05 Benzo(a)pyrene 1.20E-06 7.06E-09 3.09E-08 Benzo(b)fluoranthene 1.80E-06 1.06E-08 4.64E-08 Benzo(g,h,i)perylene 1.20E-06 7.06E-09 3.09E-08 Benzo(k)fluoranthene 1.80E-06 1.06E-08 4.64E-08 Chrysene 1.80E-06 1.06E-08 4.64E-08 Dibenzo(a,h)anthracene 1.20E-06 7.06E-09 3.09E-08 Dichlorobenzene 1.20E-03 7.06E-06 3.09E-05 Fluoranthene 3.00E-06 1.76E-08 7.73E-08 Fluorene 2.80E-06 1.65E-08 7.21E-08 Formaldehyde 7.50E-02 4.41E-04 1.93E-03 Hexane 1.80E+00 1.06E-02 4.64E-02 Indeno(1,2,3-cd)pyrene 1.80E-06 1.06E-08 4.64E-08 Naphthalene 6.10E-04 3.59E-06 1.57E-05 Phenanathrene 1.70E-05 1.00E-07 4.38E-07 Pyrene 5.00E-06 2.94E-08 1.29E-07 Toluene 3.40E-03 2.00E-05 8.76E-05 Arsenic 2.00E-04 1.18E-06 5.15E-06 Beryllium 1.20E-05 7.06E-08 3.09E-07 Cadmium 1.10E-03 6.47E-06 2.83E-05 Chromium 1.40E-03 8.24E-06 3.61E-05 Cobalt 8.40E-05 4.94E-07 2.16E-06 Manganese 3.80E-04 2.24E-06 9.79E-06 Mercury 2.60E-04 1.53E-06 6.70E-06 Nickel 2.10E-03 1.24E-05 5.41E-05 Selenium 2.40E-05 1.41E-07 6.18E-07 AP-42 Table 1.4-4 Manufacturer Data or AP-42 Table 1.4-1 AP-42 Table 1.4-2 Natural Gas-Fired Boilers & Heaters AP-42 Table 1.4-2 & Table A-1 to Subpart A of Part 98 AP-42 Table 1.4-3 Emission Factor(lb/10^6 scf) Page 4 of 4 Version 1.0 November 29, 2018 5/16/23, 5:06 PM State of Utah Mail - Emailing: CCF_000060 DESERET LABORATORIES INC. APPROVAL ORDER MODIFICTIONS DAQE-AN09… https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1764078453630834686&simpl=msg-f:1764078453630834686 1/2 Enqiang He <ehe@utah.gov> Emailing: CCF_000060 DESERET LABORATORIES INC. APPROVAL ORDER MODIFICTIONS DAQE-AN0903005-04 1 message Earl Carpenter Jr <EarlC@deseretlabs.com>Mon, Apr 24, 2023 at 11:11 AM To: Enqiang He <ehe@utah.gov> Mr. He, Attached is Modification to Approval Order DAQE-AN0903005-04 To Add Equipment. Project # N10903002 This is where Rita Trick and I left off on the Approval Order. I made notes on the Permitted Equipment list, to correct locations. To clarify the notes. II.A.5 Baghouse # 4 currently not connected to Granulation B, currently using Baghouse #7, Hopefully have connected in 3 months or less, will notify. II.A.18 Baghouse #17 is for our new Building, currently not even in installed in place or connected. II.A19 The R & D Granulator # 1 uses Baghouse # 2 II.A.20 The Granulator Room A # 2 uses Baghouse # 1 II.A.21 The Granulator Room B # 3 uses Baghouse # 4 II.A.22 The Granulator Room C # 4 uses Baghouse # 5 II.A.23 The Granulator Room D-1 # 5 uses Baghouse # 9 II.A.24 The Granulator Room D-2 # 5 uses Baghouse # 9 II.A.26 -Assist Blowers (2) are filtered inside the building in Granulation Rooms, help move product to Granulation Rooms. Vac-U-Max is now inside building to move product. II.A27 Grinder has been removed and no longer used. II.A 29 Witte Vibrating Dryer, NOT Connected, unknown install date. II.A.16 Baghouse # 15 for Witte Dryer, NOT Connected, unknown install date. II.A.30 Silo Air Vent Square Cartridge Filter System. (Model 39AVSC9) Hopefully, this helps on the permitted equipment list. Respectfully, Earl Carpenter Facility Maintenance Deseret Laboratories, Inc. 1414 East 3850 South St. George, Utah 84790 earlc@deseretlabs.com Your message is ready to be sent with the following file or link attachments: 5/16/23, 5:06 PM State of Utah Mail - Emailing: CCF_000060 DESERET LABORATORIES INC. APPROVAL ORDER MODIFICTIONS DAQE-AN09… https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1764078453630834686&simpl=msg-f:1764078453630834686 2/2 CCF_000060 Note: To protect against computer viruses, e-mail programs may prevent sending or receiving certain types of file attachments. Check your e-mail security settings to determine how attachments are handled. CCF_000060.pdf 4900K