HomeMy WebLinkAboutDAQ-2025-0026361
DAQC-524-25
Site ID 13267 (B4)
MEMORANDUM
TO: STACK TEST FILE – STAKER PARSON COMPANIES – Portable Aggregate
Equipment
THROUGH: Rik Ombach, Minor Source Oil and Gas Section Manager
FROM: Paul Bushman, Environmental Scientist
DATE: May 28, 2025
SUBJECT: Sources: One (1) Gencor 400 Hot Mix Asphalt Plant
Contact: Jeffery Cowlishaw: 385-405-4315
Location: North on UT Highway 87 from Main Street in Duchesne, 8300
South, Duchesne County, Utah
Test Contractor: Montrose Air Quality Services, LLC
Permit/AO#: Approval Order (AO) DAQE-AN132670009-21 dated April 7,
2021
Action Code: TR
Subject: Review of stack test report dated May 19, 2025
On May 19, 2025, Utah Division of Air Quality (DAQ) received a test report for one (1) Gencor 400 Hot
Mix Asphalt Plant, north on UT Highway 87 from Main Street in Duchesne, 8300 South, Duchesne
County, Utah. Testing was performed April 29, 2025, to demonstrate compliance with the emission limits
found in condition II.B.9 of AO DAQE-AN132670009-21. The calculated test results are:
Source Test Date Test
Method Pollutant Tester Results DAQ Results Limits
Gencor 400
Hot Mix
Asphalt Plant
April 29, 2025 5/202 PM10 0.0175 gr/dscf 0.018gr/dscf 0.024
gr/dscf
DEVIATIONS: None.
CONCLUSION: The stack test report appears to be acceptable.
RECOMMENDATION: The emissions from the Gencor 400 Drum Hot Mix Asphalt Plant should
be considered to have been in compliance with the emission limits of AO
DAQE-AN132670009-21 during testing.
ATTACHMENTS: DAQ stack test review excel spreadsheets, Staker Parson Companies
stack test report.
"EPA COMPLIANCE TESTING REPORT FOR
PARTICULATE/PM10 AND VISIBLE EMISSIONS (VEOs)
CONDUCTED ON STAKER PARSON COMPANIES
GENCOR 400 HOT MIX ASPHALT PLANT, LOCATED
NEAR DUCHESNE, DUCHESNE COUNTY, UT"
Test Date: April 29, 2025
"EPA COMPLIANCE TESTING FOR PARTICULATE EMISSIONS
CONDUCTED ON STAKER PARSON COMPANIES’ GENCOR 400 TPH
HOT MIX ASPHALT PLANT, LOCATED NEAR DUCHESNE, UTAH"
Field Project Manager:
Austin Tramell
Technicians:
Jarom Brandow
Test Date:
April 29, 2025
Submittal Date:
May , 2025
Document Number:
GP081AS-054020-RT-1890
Prepared for: Mr. Jeffery Cowlishaw, Environmental Specialist
Staker Parson Companies
2350 South 1900 West
Ogden, Utah 84401
Prepared by: Mr. Joby Dunmire, Reporting QC Specialist IV
Montrose Air Quality Services, LLC
6823 South 3600 West
Spanish Fork, Utah 84660
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah i Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
CERTIFICATION OF REPORT INTEGRITY
MONTROSE AIR QUALITY SERVICES, LLC. (MAQS) certifies:
1. That every effort was made to obtain accurate and representative data within
the guidelines established by:
A. The Utah Department of Environmental Quality, Division of Air Quality
B. The U.S. Environmental Protection Agency Code of Federal Regulations
(CFR) Title 40, Chapter I, Part 60, Appendix "A", Methods 1-5/202
inclusive, and 9.
C. The U.S. Environmental Protection Agency "Quality Assurance Handbook
for Air Pollution Measurement Systems".
2. All sampling and analysis performed for the compliance test reported herein
were carried out by myself or under my supervision.
3. The results obtained are accurate and authentic.
CERTIFICATION
All work, calculations, and other activities and tasks performed and presented in this
document were carried out by me or under my direction and supervision. I hereby certify
that, to the best of my knowledge, Montrose operated in conformance with the
requirements of the Montrose Quality Management System and ASTM D7036-04 during
this test project.
I have reviewed all testing details and methods on which the results of this test are based.
I find them to be accurate within the limits of the applicable methods.
Signature: Date: May , 2025
Name: Cheyney Guymon Title: Client Project Manager
REVIEW
Signature: Date: May , 2025
Name: Beckie Hawkins Title: District Manager
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah ii Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
TABLE OF CONTENTS
Page #
1.0 Introduction 1
1.1 Test Purpose 1
2.0 Summary of Results 2
2.1 Particulate Emissions 2
2.1.1 Table of Particulate Emissions Summary 2
2.2 Visible Emissions Opacity 2
2.2.1 Summary Table of Visible Emissions 2
3.0 Source Operation 2
3.1 General Plant Operations 2
4.0 Sampling and Analysis Procedures 3
4.1 Emissions Testing 3
4.1.1 Figure of Stack Diagram 4
4.1.2 Summary Table of Field and Laboratory Data 6
4.1.3 Summary Table of Calculated Results 7
4.1.4 Figure of EPA Method 5 Sample Train 8
5.0 Quality Control/Quality Assurance 9
5.1 Compliance Testing 9
5.2 Quality Statement 9
APPENDICES
A.Approval Order E.Emissions Calculations
B.MAQS Pretest Protocol F.Cyclonic Flow Determination
C.Production Data G.VEOs and Certifications
D.Field & Laboratory Data H.Calibration Data
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 1 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
"EPA COMPLIANCE TESTING FOR PARTICULATE EMISSIONS
CONDUCTED ON STAKER PARSON COMPANIES’ GENCOR 400 TPH
HOT MIX ASPHALT PLANT, LOCATED NEAR DUCHESNE, UTAH "
1.0 Introduction
1.1 Test Purpose
At the request of Staker Parson Companies (Staker Parson), Mr. Jeffery Cowlishaw,
Montrose Air Quality Services, LLC., (MAQS) conducted EPA Compliance Testing for
Particulate Emissions on their Gencor 400 TPH Hot Mix Asphalt Plant, located north on
UT-87 from Main Street in Duchesne for 1.2 miles, turning east on 8300 South, Duchesne,
Duchesne County, Utah. These tests were conducted on April 29, 2025.
The State of Utah Department of Environmental Quality (UDEQ) issued Staker Parson an
“Approval Order No. DAQE-AN132670009-21, dated April 7, 2021 for their Gencor Asphalt
Plant. A copy of the permit is attached as Appendix “A”. Testing is required to show
compliance with the following limitations:
A. Particulate (PM and PM10)
B. Opacity
The limitations within the permit are listed as:
A. 0.030 grains/dscf of PM (Virgin and/or RAP Materials)
B. 0.024 grains/dscf of PM10 (Virgin and/or RAP Materials)
C. 10% opacity
MAQS performed emissions testing as set forth in the Code of Federal Regulations (CFR),
Title 40, Chapter I, Part 60, Appendix "A". The following methods were used to evaluate
the emissions testing:
Method 1 - "Sample and Velocity Traverses for Stationary Sources"
Method 2 - "Determination of Stack Gas Velocity and Volumetric Flow Rate (type
"S" pitot tube)"
Method 3 - "Gas Analysis for Carbon Dioxide, Oxygen, Excess Air and Dry
Molecular Weight"
Method 4 - "Determination of Moisture Content in Stack Gases"
Method 5 - "Determination of Particulate Emissions from Stationary Sources"
Method 9 - "Determination of Visible Opacity from Stationary Sources"
Method 202 – “Determination of Back-half Condensable PM10 Emissions from
Stationary Sources”
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 2 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
2.0 Summary of Results
2.1 Particulate Emissions (EPA 5/202)
The emissions data accumulated for particulate during the April 29, 2025 compliance tests
are summarized in Table 2.1.1 for the Gencor 400 TPH Hot Mix Asphalt Plant.
Table 2.1.1 – Particulate Emission Summary
Test DSCF Emissions Rates
Run Number Collected lbs/hr gr/dscf
1 40.998 0.86 0.0047
2 38.550 0.78 0.0043
3 38.897 0.76 0.0041
Average = 39.481 0.80 0.0044
The average particulate emission concentration of 0.0044 grains/dscf is 18.2% of the
permitted allowable ceiling of 0.024 grains/dscf.
*The plant was running RAP material for this emissions test.
2.2 Visible Emission Opacity (VEO)
VEOs were taken simultaneously with each of the EPA Method 5/202 runs. The average
of each of these are shown in Table 2.2.1 for the Gencor 400 Hot Mix Asphalt Plant.
Table 2.2.1 – Visible Emission Summary
Test Number % VEO
1 4.2
2 0.0
3 0.0
Average = 1.4
The average VEO readings were below the allowable permitted ceiling level of 10.0%.
3.0 Source Operation
3.1 General Plant Operations
Asphaltic concrete paving is a mixture of well graded, high quality aggregate and liquid
asphaltic cement which is heated and mixed in measured quantities to produce bituminous
pavement material. Aggregate constitutes 92 weight percent of the total mixture. Aside
from the amount and grade of asphalt used, mix characteristics are determined by the
relative amounts and types of aggregate used. A certain percentage of fine aggregate (%
less than 74 micrometers in physical diameter) is required for the production of good quality
asphaltic concrete.
The drum mix process simplifies the conventional process by using proportioning feed
controls in place of hot aggregate storage bins, vibrating screens, and the mixer.
Aggregate is introduced near the burner end of the revolving drum mixer, and the asphalt
is injected midway along the drum. A variable flow asphalt pump is linked electronically to
the aggregate belt scales to control mix specifications. The hot mix is discharged from the
revolving drum mixer into surge bins or storage bins.
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 3 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
Emissions from the asphalt drum mixer are vented to a baghouse before being emitted to
the atmosphere. The pressure drop across the baghouse will be maintained between 2
and 7 inches of water column. The estimated removal efficiency for the baghouse is 99+
percent for total suspended particulate material (and PM10).
Staker Parson gave production rates during the testing period to MAQS. Actual production
data is attached as Appendix "C". The average production rate during the test period was
as follows:
Test Run No. 1 – 291.47 TPH
Test Run No. 2 – 295.56 TPH
Test Run No. 3 – 295.76 TPH
4.0 Sampling and Analysis Procedures
4.1 Emissions Testing
A. EPA Method 1: sample and velocity traverses for stationary sources.
Figure 4.1.1 is a diagram of the Gencor 400 TPH Hot Mix Asphalt Plant. This
reference method requires the tester, due to stack geometry, to sample for
particulate and velocity at twenty-four (24) separate locations in the stack. The
points are located at the centroid of twelve (12) equal area zones located along
two (2) traverse lines located 90° to one another inside the circular exhaust stack.
The locations of these points relative to the stack are also given in Figure 4.1.1.
B. EPA Method 3; for gas analysis of carbon dioxide, oxygen, excess air, and dry
molecular weight.
This reference method requires that a gas sample be extracted from the stack for
analysis concurrently with each of the three (3) particulate runs. The integrated
gas sample is then analyzed via an Orsat instrument for carbon monoxide, carbon
dioxide, and oxygen. The nitrogen value is obtained by difference. Results from
these determinations are included in Appendix "D" with the field and laboratory
data forms.
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 4 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
Figure 4. 1.1 – Stack Diagram of the Gencor 400 TPH Hot Asphalt Plant
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 5 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
C. EPA Method 2, and 5/202 combined; for the determination of velocity, volumetric
flow rate, and PM/PM10 from stationary sources.
MAQS tested the Gencor 400 TPH Hot Mix Asphalt Plant using methodology
consistent with EPA Methods 2, and 5/202. Data from the three (3) separate runs,
which constituted the compliance test, is summarized in Table 4.1.3 (Field and
Laboratory Summary). The original laboratory and field data accumulated at the
test site are presented in Appendix "D". Orsat and laboratory weight forms are
computerized on site as the data is generated.
Table 4.1.2 – Field and Laboratory Summary
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 6 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
Particulate and velocity measurements, required in the applicable reference
methods, for the Gencor 400 TPH Hot Mix Asphalt Plant are generated in the field
by computer. These forms are also included in Appendix “D" for each of the three
(3) runs that comprised the compliance test. Compliance criteria is calculated
using computer field forms and is summarized in Table 4.1.4. A copy of the
example calculations is attached as Appendix "E".
Table 4.1.3 – Compliance Criteria
An EPA Method 5/202 sample train was used to perform the above referenced
testing. A glass probe was maintained at a temperature of 248 25 F for the
duration of the test. The particulate filter holder was also kept at a temperature of
248 25 F. A binderless glass fiber filter was used as the capture media for the
particulate emissions. The probe, nozzle and pre-filter glassware were washed
with AR grade acetone. The acetone was then evaporated and weighed. The
acetone catch is added to the filter weight and used in the emissions calculation
for particulate determinations. The acetone catch, filter weight and the back-half
condensables were used to calculate PM10 emissions. The back-half condensable
part of the train consisted of a condenser and water dropout followed by an empty
impinger. After the empty impinger, a Teflon filter (CPM Filter) was placed prior to
an impinger containing a 100 mls of water and the last impinger contained a known
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 7 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
amount of silica gel. All impingers and the water dropout were weighed before and
after each test to determine the moisture content of the gases. The condenser,
knockout, empty impinger and CPM Filter were purged with nitrogen for one (1)
hour at fourteen (14) liters per minute following each run. After the nitrogen purge,
each of those components, along with the back of the heated filter housing and the
front half of the CPM filter were rinsed twice with water and the contents placed in
a sample container labeled water rinse. Following the water rinse, each of the
components were then rinsed once with acetone and then twice with hexane and
the contents were placed in sample container labeled organic rinse. The CPM filter
was extracted with water and hexane and placed in the appropriate CPM
containers. The water rinse and the organic rinse were evaporated and weighed
and included to the total particulate catch. The CPM filter was maintained at a
temperature between 65 F and 85 F during each sample run. Figure 4.1.5 is a
schematic of the sample train that was used to obtain the field data.
Figure 4.1.4: EPA Method 5/202 Sample Train
Prior to performing the EPA Method 5/202 tests, MAQS conducted a pretest
cyclonic flow determination in the exhaust stack per EPA Method 1 criteria. The
stacks are testable if the average flow rate varies less than 20° from parallel to the
vertical stack. The average angle was found to be 11.92° on the Gencor 400 TPH
Hot Mix Asphalt Plant. The Cyclonic Field Form is attached in Appendix "F".
On all tests for particulate emissions, the sampling train was leak-checked at the
nozzle at 15 inches of vacuum (Hg), and the reading recorded on the computer
forms. This was done to predetermine the possibility of a diluted sample. After
each test is complete MAQS conducts a final leak check to ensure sample integrity.
Those values are also included in the computer printouts. Before and after each
test, the Pitot tube lines were checked for leaks under both a vacuum and pressure.
The lines were also checked for clearance and the manometer was zeroed before
each test. These leak checks are shown on the computer forms for each run in
Appendix "D".
EPA Approved Alternative Method 009 (ALT-009) was used as an alternative to a
two-point post-test meter box calibration. This procedure uses a calculation to
check the meter box calibration factor rather than requiring a physical post-test
meter box calibration using a standard dry gas meter. The average calculated
meter box percent (%) error must result in a percent error within ±5% of Y. If not,
_______________________________________________________________________
8 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
a full calibration is performed, and the results are presented using the Y factor that
yields the highest emissions.
EPA Approved Alternative Method 011 (ALT-011) was used as an alternative to
the EPA Method 2 two-point thermocouple calibration. This procedure involves a
single-point in-field check using a reference thermometer to confirm that the
thermocouple system is operating properly. The temperatures of the thermocouple
and reference thermometers shall agree to within ±2 °F.
D. EPA Method 9; for visible emissions opacity.
During each of the EPA Method 5/202 runs MAQS had a certified VEO reader
compile VEO's every fifteen (15) seconds for six (6) minutes.
certification cards are included as
Appendix "G".
5.0 Quality Control/Quality Assurance
5.1 Emissions Testing
Specific items used in the EPA approved sample trains require pretest and post-test
calibrations. The frequency of the calibrations and guidelines for procedural items are
delineated in the EPA's "Quality Assurance Handbook for Air Pollution Measurement
Systems".
For EPA Methods 1-5/202 inclusive, the quality assurance guidelines are intended to
ensure that the particulate emissions are quantified in a manner consistent with the most
stringent sampling criteria possible. MAQS testing personnel are thoroughly trained in all
aspects of the EPA required QA/QC guidelines. The crew supervisor has certified at the
front of this report that the test crew adhered to those guidelines in the regulations
applicable to EPA Method 5 compliance testing
Mix Asphalt Plant.
Calibrations for the sample nozzle, pitot tube, thermocouples, orifice, filter balance and dry
gas meter used to extract the sample are attached as Appendix "H".
5.2 Quality Statement
Montrose is qualified to conduct this test program and has established a quality
management system that led to accreditation with ASTM Standard D7036-04 (Standard
Practice for Competence of Air Emission Testing Bodies). Montrose participates in annual
functional assessments for conformance with D7036-04 which are conducted by the
American Association for Laboratory Accreditation (A2LA). A Group 1 Qualified Individual
was not onsite when this test was performed; however, upon data review, all data quality
objectives were met. Data quality objectives for estimating measurement uncertainty within
the documented limits in the test methods are met by using approved test protocols for
each project as defined in D7036-04 Sections 7.2.1 and 12.10. Additional quality assurance
information is included in the report appendices. The content of this report is modeled after
the EPA Emission Measurement Center Guideline Document (GD-043).
The main quality criteria that MAQS is required to fulfill for EPA Method 5/202 testing are
as follows:
_______________________________________________________________________
Staker Parson Companies – Duchesne, Utah 9 Montrose Air Quality Services, LLC.
Gencor 400 TPH HMA Test Date April 29, 2025
Gencor 400 TPH Hot Mix Asphalt Plant
1. Isokinetic Sampling Rate = 100 ± 10%
MAQS Run Number Isokinetics
1 107.1
2 101.3
3 99.3
Average 102.6
2. Sample Volume = > 31.8 dscf
MAQS Run Number DSCF
1 40.998
2 38.550
3 38.897
Average 39.481
All of the compliance test quality assurance criteria were achieved for this set of tests.
Source Test Plan for 2025 Compliance Testing
Gencor 400 TPH HMAP
Staker Parson Companies
North on UT-87 from Main Street in Duchesne for
1.2 miles, turning east on 8300 South, Duchesne,
Duchesne County, UT
Prepared For:
Staker Parson Companies
2350 South 1900 West
Ogden, Utah 84401
Prepared By:
Montrose Air Quality Services, LLC
6823 South 3600 West
Spanish Fork, Utah 84660
For Submission To:
Utah Department of Environmental Quality, Division of Air Quality
195 North 1950 West
Salt Lake City, UT 84116
Document Number: GP081AS--PP-991
Proposed Test Date: April 29, 2025
Test Plan Submittal Date: April , 2025
2 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Table of Contents
Section Page
1.0 Introduction ........................................................................................................ 5
1.1 Summary of Test Program.............................................................................5
1.2 Applicable Regulations and Emission Limits......................................................6
1.3 Key Personnel..............................................................................................7
2.0 Plant and Sampling Location Descriptions................................................................ 8
2.1 Process Description, Operation, and Control Equipment ..................................... 8
2.2 Flue Gas Sampling Location ........................................................................... 8
2.3 Operating Conditions and Process Data ........................................................... 9
2.4 Plant Safety ............................................................................................... 10
2.4.1 Safety Responsibilities ........................................................................ 10
2.4.2 Safety Program and Requirements ....................................................... 11
3.0 Sampling and Analytical Procedures ..................................................................... 12
3.1 Test Methods ............................................................................................. 12
3.1.1 EPA Method 1 .................................................................................... 12
3.1.2 EPA Method 2 .................................................................................... 12
3.1.3 EPA Method 3 .................................................................................... 13
3.1.4 EPA Method 4 .................................................................................... 14
3.1.5 EPA Methods 5 and 202 ...................................................................... 15
3.1.6 EPA Method 9 .................................................................................... 17
3.2 Process Test Methods .................................................................................. 17
4.0 Quality Assurance and Reporting .......................................................................... 18
4.1 QA Audits .................................................................................................. 18
4.2 Quality Control Procedures ..........................................................................18
4.2.1 Equipment Inspection and Maintenance................................................18
4.2.2 Audit Samples ................................................................................... 18
4.3 Data Analysis and Validation ........................................................................ 18
4.4 Sample Identification and Custody ................................................................ 19
4.5 Quality Statement ...................................................................................... 19
4.6 Reporting .................................................................................................. 19
4.6.1 Example Report Format ...................................................................... 20
4.6.2 Example Presentation of Test Results ................................................... 20
3 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
List of Appendices
Appendix A Supporting Information ........................................................................... 22
Appendix A.1 Units and Abbreviations .................................................................. 23
Appendix A.2 Stack Schematic.............................................................................32
Appendix A.3 Accreditation Information/Certifications ............................................ 3
Appendix A.4 UDEQ Approval Order DAQE-AN132670009-21..................................3
Appendix A.5 Map of HMAP Location....................................................................
Appendix “S” Field Work Safety Plan ..........................................................................
List of Tables
Table 1-1 Summary of Test Program and Proposed Schedule .......................................... 5
Table 1-2 Reporting Units and Emission Limits .............................................................. 6
Table 1-3 Test Personnel and Responsibilities ............................................................... 7
Table 2-1 Sampling Location ....................................................................................... 8
Table 4-1 Example Emissions Results – Gencor 400 TPH HMAP, Near Duchesne, UT ........ 21
List of Figures
Figure 3-1 EPA Methods 5/202 Sampling Train ............................................................ 16
Figure 4-1 Typical Report Format .............................................................................. 20
4 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
1.0 Introduction
1.1 Summary of Test Program
Staker Parson contracted Montrose Air Quality Services, LLC (Montrose) to perform a
compliance emissions test program on the following unit at the facility to be located near
Duchesne, Duchesne County, UT: Gencor 400 TPH HMAP. The tests are being conducted to
determine the emissions of PM/PM10 and the opacity of emissions (VEs) from the exhaust of
the HMAP. Testing will be conducted to determine the HMAP’s compliance status with
respect to pertinent condictions contained in Utah Department of Environmental Quality
(UDEQ) Approval Order (AO) DAQE-AN132670009-21. The portable HMAP is also subject to
40 CFR Part 60, Subpart I emission limits.
The specific objectives are to:
Measure emissions of PM/PM10 at the outlet of the Gencor 400 TPH HMA
Plant, controlled by a baghouse.
Determine the opacity of emissions (VEOs) at the outlet of the Gencor 400
TPH HMA Plant, controlled by a baghouse.
Conduct the test program with a focus on safety.
Montrose will provide the test personnel and the necessary equipment to measure emissions
as outlined in this test plan. Facility personnel will provide the process and production data
to be included in the final report. A summary of the test program and proposed schedule is
presented in Table 1-1.
Table 1-1
Summary of Test Program and Proposed Schedule
Proposed
Test Date
Unit ID/
Source Name Activity/Parameters Test Methods No. of
Runs
Duration
(Minutes)
April 29, 2025 Gencor 400
TPH HMA Plant
Velocity/Volumetric
Flow Rate EPA 1, 2, 3, 4 3 60
O2, CO2 EPA 3 3 60
Moisture Content EPA 4 3 60
PM/PM10/PM2.5 EPA 5/202 3 60
Opacity EPA 9 3 6
To simplify this test plan, a list of Units and Abbreviations is included in Appendix A.
Throughout this test plan, chemical nomenclature, acronyms, and reporting units are not
defined. Please refer to the list for specific details.
5 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
1.2 Applicable Regulations and Emission Limits
The results from this test program are presented in units consistent with those listed in the
applicable regulations or requirements. The reporting units and emission limits are
presented in Tables 1-2.
Table 1-2
Reporting Units and Emission Limits
Unit ID/
Source Name Parameter Reporting Units Emission Limit Emission Limit
Reference
Gencor 400
TPH HMA Plant
PM
gr/dscf virgin and/or RAP
material 0.04 40 CFR Part 60,
Subpart I
gr/dscf virgin and/or RAP
material 0.030
AN132670009-21, §II.B.9.gPM10/PM2.5 gr/dscf virgin and/or RAP
material 0.024
Opacity % 10 AN132670009-
21, §II.B.9.f
6 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
1.3 Key Personnel
A list of project participants is included below:
Facility Information
Source Location: Staker Parson
Gencor 400 TPH HMAP
North on UT-87 from Main Street in Duchesne for 1.2 miles, turning
east on 8300 South, Duchesne
Duchesne County, Utah
Project Contact: Jeffery Cowlishaw
Role: Environmental Specialist
Company: Staker Parson
Telephone: 385-405-4315
Email: Jeffery.Cowlishaw@stakerparson.com
Agency Information
Regulatory
Agency:
Utah Department of Environmental Quality, Division of Air Quality
Agency Contact: Chad Gilgen
Telephone: 385-306-6500
Email: cgilgen@utah.gov
Testing Company Information
Testing Firm: Montrose Air Quality Services, LLC
Contact: Beckie Hawkins Austin Tramell
Title: District Manager Field Project Manager
Telephone: 801-372-7049 801-794-2950
Email: behawkins@montrose-env.com AuTramell@montrose-env.com
Table 1-3 details the roles and responsibilities of the test team.
Table 1-3
Test Personnel and Responsibilities
Role Primary Assignment Additional Responsibilities
Client Project Manager Coordinate Project Post-test follow up
Field Project Manager Operate mobile lab Facility interface, test crew coordination
Field Technician Execute stack platform
responsibilities Preparation, support PM
7 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
2.0 Plant and Sampling Location Descriptions
2.1 Process Description, Operation, and Control
Equipment
Asphaltic concrete paving is a mixture of well graded, high-quality aggregate and
liquid asphaltic cement which is heated and mixed in measured quantities to produce
bituminous pavement material. Aggregate constitutes 92 weight percent of the total
mixture. Aside from the amount and grade of asphalt used, mix characteristics are
determined by the relative amounts and types of aggregate used. A certain
percentage of fine aggregate (% less than 74 micrometers in physical diameter) is
required to produce good quality asphaltic concrete.
The drum mix process simplifies the conventional process by using proportioning
feed controls in place of hot aggregate storage bins, vibration screens, and the
mixer. Aggregate is introduced near the burner end of the revolving drum mixer,
and the asphalt is injected midway along the drum. A variable flow asphalt pump is
linked electronically to the aggregate belt scales to control mix specifications. The
hot mix is discharged from the revolving drum mixer into surge bins or storage bins.
Emissions from the asphalt drum mixer are vented to a baghouse before being emitted to
the atmosphere. The pressure drop across the baghouse will be maintained between 2 and
7 inches of water column. The estimated removal efficiency for the baghouse is 99+ percent
for total suspended particulate material (and PM10).
2.2 Flue Gas Sampling Location
Actual stack measurements, number of traverse points, and location of traverse points will
be evaluated in the field as part of the test program. Table 2-1 presents the anticipated
stack measurements and traverse points for the sampling locations listed.
Table 2-1
Sampling Location
Sampling
Location
Stack Inside
Diameter
(in.)
Distance from Nearest Disturbance
Number of Traverse
Points
Downstream EPA
“B” (in./dia.)
Upstream EPA
“A” (in./dia.)
Gencor 400
TPH HMA
Plant
60.75 1,584 / 26.1 768 / 12.6 Isokinetic: TBD
Flow: TBD
The sample location is verified in the field to conform to EPA Method 1. Acceptable cyclonic
flow conditions are confirmed prior to testing using EPA Method 1, Section 11.4. Appendix
A contains an exhaust stack schematic of the Gencor 400 TPH HMA Plant.
8 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
2.3 Operating Conditions and Process Data
Emission tests are performed while the source and air pollution control devices are
operating at the conditions required by the permit. As per State Administrative Rule R307-
165-4, the production rate for the asphalt plant shall be held to 110% of the production rate
of the last successful stack test for this plant, which is 194 tons per hour.
Plant personnel are responsible for establishing the test conditions and collecting all
applicable unit-operating data. Data collected includes the following parameters:
Asphalt production rate, in tons per hour, at least once every 15 minutes.
The RAP production rate, in tons per hour, at least once every 15 minutes.
The type of fuel combusted in the asphalt drum mixer and the fuel
consumption rate, in MMBtu/hr, at least once every 15 minutes.
Asphalt mix temperature, in degrees Fahrenheit, at least once every 15
minutes.
The applicable emissions control device operating parameters at least once
every 15 minutes, including, at a minimum, baghouse pressure drop, typically
measured in inches of water (“ H2O).
9 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
2.4 Plant Safety
Montrose will comply with all safety requirements at the facility. The facility Client Sponsor,
or designated point of contact, is responsible for ensuring routine compliance with plant
entry, health, and safety requirements. The Client Sponsor has the authority to impose or
waive facility restrictions. The Montrose test team leader has the authority to negotiate any
deviations from the facility restrictions with the Client Sponsor. Any deviations must be
documented.
2.4.1 Safety Responsibilities
Planning
Montrose must complete a field review with the Client Sponsor prior to the
project date. The purpose of the review is to develop a scope of work that
identifies the conditions, equipment, methods, and physical locations that will
be utilized along with any policies or procedures that will affect our work.
We must reach an agreement on the proper use of client emergency services
and ensure that proper response personnel are available, as needed.
The potential for chemical exposure and actions to be taken in case of
exposure must be communicated to Montrose. This information must include
expected concentrations of the chemicals and the equipment used to identify
the substances.
Montrose will provide a list of equipment being brought to the site, if required
by the client.
Project Day
Montrose personnel will arrive with the appropriate training and credentials
for the activities they will be performing and the equipment that they will
operate.
Our team will meet daily to review the Project Scope, Job Hazard Assessment,
and Work Permits. The Client Sponsor and Operations Team are invited to
participate.
Montrose will provide equipment that can interface with the client utilities
previously identified in the planning phase and only work with equipment that
our client has made ready and prepared for connection.
We will follow client direction regarding driving safety, safe work permitting,
staging of equipment, and other crafts or work in the area.
As per 40 CFR Part 60 Subpart A, Section 60.8, the facility must provide the
following provisions at each sample location:
o Sampling ports, which meet EPA minimum requirements for testing. The
caps should be removed or be hand-tight.
o Safe sampling platforms.
10 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
o Safe access to the platforms and test ports, including any scaffolding or
man lifts.
o Sufficient utilities to perform all necessary testing.
Montrose will use the client communication system, as directed, in case of
plant or project emergency.
Any adverse conditions, unplanned shutdowns or other deviations to the
agreed scope and project plan must be reviewed with the Client Sponsor prior
to continuing work. This will include any safe work permit and hazard
assessment updates.
Completion
Montrose personnel will report any process concerns, incidents or near misses
to the Client Sponsor prior to leaving the site.
Montrose will clean up our work area to the same condition as it was prior to
our arrival.
We will ensure that all utilities, connection points or equipment have been
returned to the pre-project condition or as stated in the safe work permit. In
addition, we will walk out the job completion with Operations and the Client
Sponsor if required by the facility.
2.4.2 Safety Program and Requirements
Montrose has a comprehensive health and safety program that satisfies State and Federal
OSHA requirements. The program includes an Illness and Injury Prevention Program, site-
specific safety meetings, and training in safety awareness and procedures. The basic
elements include:
All regulatory required policies/procedures and training for OSHA, EPA,
FMCSA, and MSHA
Medical monitoring, as necessary
Use of Personal Protective Equipment (PPE) and chemical detection equipment
Hazard communication
Pre-test and daily toolbox meetings
Continued evaluation of work and potential hazards
Near-miss and incident reporting procedures as required by Montrose and the
Client
Montrose will provide standard PPE to employees. The PPE will include but is not limited to;
hard hats, safety shoes, glasses with side shields or goggles, hearing protection, hand
protections, and fall protection. In addition, our trailers are equipped with four gas detectors
to ensure that workspace has no unexpected equipment leaks or other ambient hazards.
The detailed Site Safety Plan for this project is attached to this test plan in Appendix “S”.
11 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
3.0 Sampling and Analytical Procedures
3.1 Test Methods
The test methods for this test program have been presented in Table 1-1. Additional
information regarding specific applications or modifications to standard procedures is
presented below.
3.1.1 EPA Method 1, Sample and Velocity Traverses for Stationary
Sources
EPA Method 1 is used to assure that representative measurements of volumetric flow rate
are obtained by dividing the cross-section of the stack or duct into equal areas, and then
locating a traverse point within each of the equal areas. Acceptable sample locations must
be located at least two stack or duct equivalent diameters downstream from a flow
disturbance and one-half equivalent diameter upstream from a flow disturbance.
3.1.2 EPA Method 2, Determination of Stack Gas Velocity and
Volumetric Flow Rate (Type S Pitot Tube)
EPA Method 2 is used to measure the gas velocity using an S-type pitot tube connected to a
pressure measurement device, and to measure the gas temperature using a calibrated
thermocouple connected to a thermocouple indicator. Typically, Type S (Stausscheibe) pitot
tubes conforming to the geometric specifications in the test method are used, along with an
inclined manometer. The measurements are made at traverse points specified by EPA
Method 1. The molecular weight of the gas stream is determined from independent
measurements of O2, CO2, and moisture content. The stack gas volumetric flow rate is
calculated using the measured average velocity head, the area of the duct at the
measurement plane, the measured average temperature, the measured duct static
pressure, the molecular weight of the gas stream, and the measured moisture.
Pertinent information regarding the performance of the method is presented below:
o S-type pitot tube coefficient is 0.84.
o Shortridge multimeter may be used to measure velocity.
The typical sampling system is detailed as part of the EPA Method 5/202 sampling train in
Figure 3-1.
12 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
3.1.3 EPA Method 3, Gas Analysis for the Determination of Dry
Molecular Weight
EPA Method 3 is used to calculate the dry molecular weight of the stack via measurement of
the percent O2 and CO2 in the gas stream. A gas sample is extracted from a stack by multi-
point, integrated sampling. The gas sample is analyzed for percent CO2 and percent O2
using either an Orsat or a Fyrite analyzer. Alternatively, an assigned value of 30.0 lb/lb-mol,
in lieu of actual measurements, is used for processes burning natural gas, coal, or oil.
Pertinent information regarding the performance of the method is presented below:
Method Options:
o An Orsat analyzer is used to measure the analyte concentrations.
o Multi-point integrated sampling is performed.
Method Exceptions:
o A value of 30.0 is assigned for dry molecular weight, in lieu of actual
measurements, for processes burning natural gas, coal, or oil.
Target and/or Minimum Required Sample Duration: 60 minutes
Target and/or Minimum Recommended Sample Volume: 1.0 ft3
Target Analytes: O2 and CO2
13 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
3.1.4 EPA Method 4, Determination of Moisture Content in Stack
Gas
EPA Method 4 is a manual method used to measure the moisture content of gas streams.
Gas is sampled at a constant sampling rate through a probe and impinger train. Moisture is
removed using a series of pre-weighed impingers containing methodology-specific liquids
and silica gel immersed in an ice water bath. The impingers are weighed after each run to
determine the percent moisture.
Pertinent information regarding the performance of the method is presented below:
o Condensed water is measured gravimetrically.
o Since it is theoretically impossible for measured moisture to be higher
than psychrometric moisture, the psychrometric moisture is also
calculated, and the lower moisture value is used in the calculations.
o Minimum Required Sample Volume: 21 scf
o Moisture content is determined from the EPA Methods 5 and 202
sampling training. In this case, gas is sampled at an isokinetic rate,
not constant.
o Method Options:
o EPA Approved Alternative Method 009 (ALT-009) is used as an
alternative to a two-point post-test meter box calibration. This
procedure uses a calculation to check the meter box calibration
factor rather than requiring a physical post-test meter box
calibration using a standard dry gas meter. The average calculated
meter box percent (%) error must result in a percent error within
±5% of Y. If not, a full calibration is performed, and the results are
presented using the Y factor that yields the highest emissions.
o EPA Approved Alternative Method 011 (ALT-011) is used as an
alternative to the EPA Method 2 two-point thermocouple
calibration. This procedure involves a single-point in-field check
using a reference thermometer to confirm that the thermocouple
system is operating properly. The temperatures of the
thermocouple and reference thermometers shall agree to within ±2
°F.
The typical sampling system is detailed in Figure 3-1 as part of the EPA Method 2 and 4
sampling train.
14 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
3.1.5 EPA Methods 5 and 202, Determination of Particulate Matter
from Stationary Sources and Dry Impinger Method for
Determining Condensable Particulate Emissions from
Stationary Sources
EPA Methods 5 and 202 are manual, isokinetic methods used to measure FPM and CPM
emissions. The methods are performed in conjunction with EPA Methods 1, 2, 3, and 4. The
stack gas is sampled through a nozzle, probe, heated filter, unheated CPM filter, condenser,
and impinger train. FPM is collected from the probe and heater filter. CPM is collected from
the unheated CPM filter and the impinger train. The samples are analyzed gravimetrically.
The sum of FPM and CPM represents TPM. The FPM, CPM, and TPM results are reported in
emission concentration and emission rate units.
Pertinent information regarding the performance of the method is presented below:
Method Options:
o Glass sample nozzles and probe liners are used.
o Stainless steel sample nozzles and glass probe liners are used.
o As an alternative to baking glassware, a field train proof blank sample
is recovered.
o The post-test nitrogen purge is performed using the sampling system
meter box and vacuum pump.
o The post-test nitrogen purge is performed by passing nitrogen
through the train under pressure.
Method Exceptions:
o Stainless steel probe liners are used.
o A heated flexible probe extension is used to connect the sample probe
to the impinger box.
o Single-point isokinetic sampling is performed at this stack due to
space restrictions.
o The sum of the filterable PM (via Method 5) and CPM (via Method
202) are used as a surrogate for PM10 and/or PM2.5.
Target and/or Minimum Required Sample Duration: 60 minutes
Analytical Laboratory: MAQS, Spanish Fork, Utah
The typical sampling system is detailed in Figure 3-1.
15 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Figure 3-1
EPA Methods 5/202 Sampling Train
16 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
3.1.6 EPA Method 9, Visual Determination of the Opacity of
Emissions
EPA Method 9 is used to observe the visual opacity of emissions (opacity). The observer
stands at a distance sufficient to provide a clear view of the emissions with the sun oriented
in the 140° sector to their back. The line of vision is perpendicular to the plume direction
and does not include more than one plume diameter. Observations are recorded at 15-
second intervals and are made to the nearest 5% opacity. The qualified observer is certified
according to the requirements of EPA Method 9, section 3.1.
Pertinent information regarding the performance of the method is presented below:
Method Options:
o Averaging period is 6 minutes (40 CFR Part 60, Subpart I).
Observations are attempted to be made 30 minutes before, during, or within 30 minutes
after each concurrent particulate run, unless weather conditions are unfavorable.
3.2 Process Test Methods
The applicable regulations do not require process samples to be collected during this test
program.
17 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
4.0 Quality Assurance and Reporting
4.1 QA Audits
Montrose has instituted a rigorous QA/QC program for its air quality testing. Quality
assurance audits are performed as part of the test program to ensure that the results are
calculated using the highest quality data available. This program ensures that the emissions
data we report are as accurate as possible. The procedures included in the cited reference
methods are followed during preparation, sampling, calibration, and analysis. Montrose is
responsible for preparation, calibration, and cleaning of the sampling apparatus. Montrose
will also perform the sampling, sample recovery, storage, and shipping. Approved contract
laboratories may perform some of the preparation and sample analyses, as needed.
4.2 Quality Control Procedures
Montrose calibrates and maintains equipment as required by the methods performed and
applicable regulatory guidance. Montrose follows internal procedures to prevent the use of
malfunctioning or inoperable equipment in test programs. All equipment is operated by
trained personnel. Any incidence of nonconforming work encountered during testing is
reported and addressed through the corrective action system.
4.2.1 Equipment Inspection and Maintenance
Each piece of field equipment that requires calibration is assigned a unique identification
number to allow tracking of its calibration history. All field equipment is visually inspected
prior to testing and includes pre-test calibration checks as required by the test method or
regulatory agency.
4.2.2 Audit Samples
When required by the test method and available, Montrose obtains EPA TNI SSAS audit
samples from an accredited provider for analysis along with the samples. Currently, the
SSAS program has been suspended pending the availability of a second accredited audit
sample provider. If the program is reinstated, the audit samples will be ordered. If required
as part of the test program, the audit samples are stored, shipped, and analyzed along with
the emissions samples collected during the test program. The audit sample results are
reported along with the emissions sample results.
4.3 Data Analysis and Validation
Montrose converts the raw field, laboratory, and process data to reporting units consistent
with the permit or subpart. Calculations are made using proprietary computer spreadsheets
or data acquisition systems. One run of each test method is also verified using a separate
example calculation. The example calculations are checked against the spreadsheet results
and are included in the final report. The “Standard Conditions” for this project are 29.92
inches of mercury and 68 °F.
18 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
4.4 Sample Identification and Custody
The on-site Field Project Manager will assume or assign the role of sample and data
custodian until relinquishing custody. The sample custodian will follow proper custody
procedures before departing from the test site including:
Assign the unique sample identification number to each sample
Attach sample labels and integrity seals to all samples
Complete COC form(s), ensuring that the sample identification numbers on
the samples match the sample identification numbers on the COC
Pack and store samples in accordance with the test method requirements in
appropriate transport containers for protection from breakage, contamination,
or loss
Keep samples in a secure locked area if not in the direct presence of Montrose
staff
The sample custodian will follow proper custody procedures upon arriving at the Montrose
office including:
Remove samples and COC documents from vehicles and check into
designated secure sample holding areas
Store samples requiring additional measures such as refrigeration or dry ice
appropriately
4.5 Quality Statement
Montrose is qualified to conduct this test program and has established a quality
management system that led to accreditation with ASTM Standard D7036-04 (Standard
Practice for Competence of Air Emission Testing Bodies). Montrose participates in annual
functional assessments for conformance with D7036-04 which are conducted by the
American Association for Laboratory Accreditation (A2LA). All testing performed by Montrose
is supervised on site by at least one Qualified Individual (QI) as defined in D7036-04
Section 8.3.2. Data quality objectives for estimating measurement uncertainty within the
documented limits in the test methods are met by using approved test protocols for each
project as defined in D7036-04 Sections 7.2.1 and 12.10. Additional quality assurance
information is included in the appendices. The content of this test plan is modeled after the
EPA Emission Measurement Center Guideline Document (GD-042).
4.6 Reporting
Montrose will prepare a final report to present the test data, calculations/equations,
descriptions, and results. Prior to release by Montrose, each report is reviewed and certified
by the project manager and their supervisor, or a peer. Source test reports will be
submitted to the facility or appropriate regulatory agency (upon customer approval) within
19 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
30 days of the completion of the field work. The report will include a series of appendices to
present copies of the intermediate calculations and example calculations, raw field data,
laboratory analysis data, process data, and equipment calibration data.
4.6.1 Example Report Format
The report is divided into various sections describing the different aspects of the source
testing program. Figure 4-1 presents a typical Table of Contents for the final report.
Figure 4-1
Typical Report Format
Cover Page
Certification of Report
Table of Contents
Section
1.0 Introduction
2.0 Plant and Sampling Location Descriptions
3.0 Sampling and Analytical Procedures
4.0 Test Discussion and Results
5.0 Internal QA/QC Activities
Appendices
A Field Data and Calculations
B Facility Process Data
C Laboratory Analysis Data
D Quality Assurance/Quality Control
E Regulatory Information
4.6.2 Example Presentation of Test Results
Table 4-1 presents the typical tabular format that is used to summarize the results in the
final source test report. Separate tables will outline the results for each target analyte and
compare them to their respective emissions limits.
20 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Table 4-1
Example Emissions Results – Gencor 400 TPH HMAP, Near Duchesne, UT
Parameter/Units Run 1 Run 2 Run 3 Average
Date XX XX XX
Time XX XX XX
Process Data
throughput, ton/hr XX XX XX XX
baghouse diff. pressure, in.
wc XX XX XX XX
Sampling & Flue Gas Parameters
O2, % volume dry XX XX XX XX
CO2, % volume dry XX XX XX XX
flue gas temperature, °F XX XX XX XX
moisture content, % volume XX XX XX XX
volumetric flow rate, dscfm XX XX XX XX
PM/PM10/PM2.5 Results (Virgin and/or RAP)
concentration, gr/dscf XX XX XX XX
emission rate, lb/hr XX XX XX XX
emission rate, lb/ton HMA XX XX XX XX
Opacity of Emissions Results
opacity, %XX XX XX XX
21 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A
Supporting Information
22 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A.1
Units and Abbreviations
23 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
UNITS OF MEASUREMENT
@ X% O2 corrected to X% oxygen (corrected for dilution air)
|CC|absolute value of the confidence coefficient
|d|absolute value of the mean differences
ºC degrees Celsius
ºF degrees Fahrenheit
ºR degrees Rankine
" H2O inches of water column
13.6 specific gravity of mercury
pressure drop across orifice meter, inches H2O
velocity head of stack gas, inches H2O
total sampling time, minutes
µg microgram
a density of acetone, mg/ml
w density of water, 0.9982 g/ml or 0.002201 lb/ml
acfm actual cubic feet of gas per minute at stack conditions
An cross-sectional area of nozzle, ft2
As cross-sectional area of stack, square feet (ft2)
Btu British thermal unit
Bws proportion by volume of water vapor in gas stream
Ca particulate matter concentration in stack gas, gr/acf
CAvg average unadjusted gas concentration, ppmv
CDir measured concentration of calibration gas, ppmv
cf or ft3 cubic feet
cfm cubic feet per minute
CGas average gas concentration adjusted for bias, ppmv
CM average of initial and final system bias check responses from upscale
calibration gas, ppmv
cm or m3 cubic meters
CMA actual concentration of the upscale calibration gas, ppmv
CO average of initial and final system bias check responses from low-level
calibration gas, ppmv
Cp pitot tube coefficient
Cs particulate matter concentration in stack gas, gr/dscf
CS calibration span, % or ppmv
CS measured concentration of calibration gas, ppmv
CV manufactured certified concentration of calibration gas, ppmv
D drift assessment, % of span
dcf dry cubic feet
dcm dry cubic meters
Dn diameter of nozzle, inches
Ds diameter of stack, inches
dscf dry standard cubic feet
dscfm dry standard cubic feet per minute
dscm dry standard cubic meters
Fd F-factor, dscf/MMBtu of heat input
fpm feet per minute
fps feet per second
ft feet
ft2 square feet
g gram
gal gallons
24 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
gr grains (7000 grains per pound)
gr/dscf grains per dry standard cubic feet
hr hour
I percent of isokinetic sampling
in inch
k kilo or thousand (metric units, multiply by 103)
K kelvin (temperature)
K3 conversion factor 0.0154 gr/mg
K4 conversion factor 0.002668 ((in. Hg)(ft3))/((ml)(°R))
kg kilogram
Kp pitot tube constant (85.49 ft/sec)
kwscfh thousand wet standard cubic feet per hour
l liters
lb/hr pounds per hour
lb/MMBtu pounds per million Btu
lpm liters per minute
m meter or milli
M thousand (English units) or mega (million, metric units)
m3 cubic meters
ma mass of residue of acetone after evaporation, mg
Md molecular weight of stack gas; dry basis, lb/lb-mole
meq milliequivalent
mg milligram
Mg megagram (106 grams)
min minute
ml or mL milliliter
mm millimeter
MM million (English units)
MMBtu/hr million Btu per hour
mn total amount of particulate matter collected, mg
mol mole
mol. wt. or MW molecular weight
Ms molecular weight of stack gas; wet basis, lb/lb-mole
MW molecular weight or megawatt
n number of data points
ng nanogram
nm nanometer
Nm3 normal cubic meter
Pbar barometric pressure, inches Hg
pg picogram
Pg stack static pressure, inches H2O
Pm barometric pressure of dry gas meter, inches Hg
ppb parts per billion
ppbv parts per billion, by volume
ppbvd parts per billion by volume, dry basis
ppm parts per million
ppmv parts per million, by volume
ppmvd parts per million by volume, dry basis
ppmvw parts per million by volume, wet basis
Ps absolute stack gas pressure, inches Hg
psi pounds per square inch
psia pounds per square inch absolute
25 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
psig pounds per square inch gauge
Pstd standard absolute pressure, 29.92 inches Hg
Qa volumetric flow rate, actual conditions, acfm
Qs volumetric flow rate, standard conditions, scfm
Qstd volumetric flow rate, dry standard conditions, dscfm
R ideal gas constant 21.85 ((in. Hg) (ft3))/((°R) (lbmole))
SBfinal post-run system bias check, % of span
SBi pre-run system bias check, % of span
scf standard cubic feet
scfh standard cubic feet per hour
scfm standard cubic feet per minute
scm standard cubic meters
scmh standard cubic meters per hour
sec second
sf, sq. ft., or ft2 square feet
std standard
t metric ton (1000 kg)
T 0.975 t-value
Ta absolute average ambient temperature, ºR (+459.67 for English)
Tm absolute average dry gas meter temperature, ºR (+459.67 for English)
ton or t ton = 2000 pounds
tph or tons/hr tons per hour
tpy or tons/yr tons per year
Ts absolute average stack gas meter temperature, ºR (+459.67 for English)
Tstd absolute temperature at standard conditions
V volt
Va volume of acetone blank, ml
Vaw volume of acetone used in wash, ml
Vlc total volume H2O collected in impingers and silica gel, grams
Vm volume of gas sampled through dry gas meter, ft3
Vm(std)volume of gas measured by the dry gas meter, corrected to standard
conditions, dscf
Vma stack gas volume sampled, acf
Vn volume collected at stack conditions through nozzle, acf
Vs average stack gas velocity, feet per second
Vwc(std) volume of water vapor condensed, corrected to standard conditions, scf
Vwi(std)volume of water vapor in gas sampled from impingers, scf
Vwsg(std)volume of water vapor in gas sampled from silica gel, scf
W watt
Wa weight of residue in acetone wash, mg
Wimp total weight of impingers, grams
Wsg total weight of silica gel, grams
Y dry gas meter calibration factor, dimensionless
26 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
ABBREVIATIONS
AAS atomic absorption spectroscopy
ACDP air contaminant discharge permit
ACE analyzer calibration error, percent of span
AD absolute difference
ADL above detection limit
AETB Air Emissions Testing Body
AS applicable standard (emission limit)
ASTM American Society for Testing and Materials
BACT best achievable control technology
BDL below detection limit
BHP brake horsepower
BIF boiler and industrial furnace
BLS black liquor solids
CC confidence coefficient
CD calibration drift
CE calibration error
CEM continuous emissions monitor
CEMS continuous emissions monitoring system
CERMS continuous emissions rate monitoring system
CET calibration error test
CFR Code of Federal Regulations
CGA cylinder gas audit
CHNOS elemental analysis for determination of C, H, N, O, and S content in fuels
CNCG concentrated non-condensable gas
CO catalytic oxidizer
COC chain of custody
COMS continuous opacity monitoring system
CPM condensable particulate matter
CPMS continuous parameter monitoring system
CT combustion turbine
CTM conditional test method
CTO catalytic thermal oxidizer
CVAAS cold vapor atomic absorption spectroscopy
De equivalent diameter
DE destruction efficiency
Dioxins polychlorinated dibenzo-p-dioxins (PCDDs)
DLL detection level limited
DNCG dilute non-condensable gas
ECD electron capture detector
EIT Engineer in Training
ELCD electrolytic conductivity detector (hall detector)
EMPC estimated maximum possible concentration
EPA US Environmental Protection Agency
EPRI Electric Power Research Institute
ES emission standard (applicable limit)
ESP electrostatic precipitator
EU emission unit
FCCU fluid catalytic cracking unit
FGD flue gas desulfurization
27 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
FI flame ionization
FIA flame ionization analyzer
FID flame ionization detector
FPD flame photometric detector
FPM filterable particulate matter
FTIR Fourier-transform infrared spectroscopy
FTPB field train proof blank
FTRB field train recovery blank
Furans polychlorinated dibenzofurans (PCDFs)
GC gas chromatography
GC/MS gas chromatography/mass spectroscopy
GFAAS graphite furnace atomic absorption spectroscopy
GFC gas filter correlation
GHG greenhouse gas
HAP hazardous air pollutant
HC hydrocarbons
HHV higher heating value
HPLC high performance liquid chromatography
HRGC/HRMS high-resolution gas chromatography/high-resolution mass spectroscopy
HRSG heat recovery steam generator
IC ion chromatography
ICAP inductively-coupled argon plasma emission spectroscopy
ICPCR ion chromatography with a post-column reactor
ICP-MS inductively coupled plasma-mass spectroscopy
IR infrared radiation
ISO International Standards Organization
kW kilowatts
LFG landfill gas
LHV lower heating value
LPG liquified petroleum gas
MACT maximum achievable control technology
MDI methylene diphenyl diisocyanate
MDL method detection limit
MNOC maximum normal operating conditions
MRL method reporting limit
MS mass spectrometry
NA not applicable or not available
NCASI National Council for Air and Steam Improvement
NCG non-condensable gases
ND not detected
NDIR non-dispersive infrared
NESHAP National Emissions Standards for Hazardous Air Pollutants
NG natural gas
NIOSH National Institute for Occupational Safety and Health
NIST National Institute of Standards and Technology
NMC non-methane cutter
NMOC non-methane organic compounds
NMVOC non-methane volatile organic compounds
NPD nitrogen phosphorus detector
NSPS New Source Performance Standards
28 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
OSHA Occupational Safety and Health Administration
PAH polycyclic aromatic hydrocarbons
PCB polychlorinated biphenyl compounds
PCWP plywood and composite wood products
PE Professional Engineer
PFAS per- and polyfluoroalkyl substances (PFAS)
PI photoionization
PID photoionization detector
PM particulate matter
PM10 particulate matter less than 10 microns in aerodynamic diameter
PM2.5 particulate matter less than 2.5 microns in aerodynamic diameter
POM polycyclic organic matter
PS performance specification
PSD particle size distribution
PSEL plant site emission limits
PST performance specification test
PTE permanent total enclosure
PTM performance test method
QA/QC quality assurance and quality control
QI Qualified Individual
QSTI Qualified Source Testing Individual
RA relative accuracy
RAA relative accuracy audit
RACT reasonably available control technology
RATA relative accuracy test audit
RCTO rotary concentrator thermal oxidizer
RICE stationary reciprocating internal combustion engine
RM reference method
RTO regenerative thermal oxidizer
SAM sulfuric acid mist
SCD sulfur chemiluminescent detector
SCR selective catalytic reduction system
SD standard deviation
Semi-VOST semi-volatile organic compounds sample train
SRM standard reference material
TAP toxic air pollutant
TBD to be determined
TCA thermal conductivity analyzer
TCD thermal conductivity detector
TGNENMOC total gaseous non-ethane non-methane organic compounds
TGNMOC total gaseous non-methane organic compounds
TGOC total gaseous organic compounds
THC total hydrocarbons
TIC tentatively identified compound
TO thermal oxidizer
TO toxic organic (as in EPA Method TO-15)
TPM total particulate matter
TSP total suspended particulate matter
TTE temporary total enclosure
ULSD ultra-low sulfur diesel
29 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
UV ultraviolet radiation range
VE visible emissions
VOC volatile organic compounds
VOST volatile organic sample train
WC water column
WWTP waste water treatment plant
30 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
CHEMICAL NOMENCLATURE
Ag silver NOx nitrogen oxides
As arsenic O2 oxygen
Ba barium P phosphorus
Be beryllium Pb lead
C carbon PCDD polychlorinated dibenzo-p-dioxins
Cd cadmium PCDF polychlorinated dibenzofurans
CdS cadmium sulfide Sb antimony
CH2O formaldehyde SO2 sulfur dioxide
CH3CHO acetaldehyde SO3 sulfur trioxide
CH3OH methanol SOx sulfur oxides
CH4 methane TCDD tetrachlorodibenzodioxin
C2H4O ethylene oxide TCDF tetrachlorodibenzofuran
C2H6 ethane TGOC total gaseous organic concentration
C3H4O acrolein THC total hydrocarbons
C3H6O propionaldehyde Tl thallium
C3H8 propane TRS total reduced sulfur compounds
C6H5OH phenol Zn zinc
Cl2 chlorine
ClO2 chlorine dioxide
CO carbon monoxide
Co cobalt
CO2 carbon dioxide
Cr chromium
Cu copper
EtO ethylene oxide
EtOH ethyl alcohol (ethanol)
H2 hydrogen
H2O water
H2O2 hydrogen peroxide
H2S hydrogen sulfide
H2SO4 sulfuric acid
HCl hydrogen chloride
Hg mercury
IPA isopropyl alcohol
MDI methylene diphenyl diisocyanate
MeCl2 methylene chloride
MEK methyl ethyl ketone
MeOH methanol
Mn manganese
N2 nitrogen
NH3 ammonia
Ni nickel
NO nitric oxide
NO2 nitrogen dioxide
31 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A.2
Stack Schematic
32 of 68 GP081AS-054020-PP-991
33 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A.3
Accreditation Information/Certifications
34 of 68 GP081AS-054020-PP-991
St
a
k
e
r
P
a
r
s
o
n
C
o
m
p
a
n
i
e
s
20
2
5
C
o
m
p
l
i
a
n
c
e
S
o
u
r
c
e
T
e
s
t
P
l
a
n
,
G
e
n
c
o
r
4
0
0
T
P
H
H
M
A
P
P
l
a
n
t
,
N
e
a
r
D
u
c
h
e
s
n
e
,
U
t
a
h
35 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A.4
UDEQ Approval Order DAQE-AN132670009-21
36 of 68 GP081AS-054020-PP-991
37 of 68 GP081AS-054020-PP-991
38 of 68 GP081AS-054020-PP-991
39 of 68 GP081AS-054020-PP-991
40 of 68 GP081AS-054020-PP-991
41 of 68 GP081AS-054020-PP-991
42 of 68 GP081AS-054020-PP-991
43 of 68 GP081AS-054020-PP-991
44 of 68 GP081AS-054020-PP-991
45 of 68 GP081AS-054020-PP-991
46 of 68 GP081AS-054020-PP-991
47 of 68 GP081AS-054020-PP-991
48 of 68 GP081AS-054020-PP-991
49 of 68 GP081AS-054020-PP-991
50 of 68 GP081AS-054020-PP-991
51 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix A.5
Map of HMAP Location
52 of 68 GP081AS-054020-PP-991
53
of
68
GP
0
8
1
A
S
-
0
5
4
0
2
0
-
P
P
-
9
9
1
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
Appendix “S”
Field Work Safety Plan
54 of 68 GP081AS-054020-PP-991
SITE SAFETY PLAN BOOKLET
Project: _____________________
Customer: ___________________
Location: ____________________
Units: _______________________
Client Project Manager: ______________________
Revision Date:June 29th, 2023
55 of 68 GP081AS-054020-PP-991
PROJ-054020
Staker Parson - Near Duchesne,
North of Duchesne, UT
Gencor 400 TPH HMAP
Cheyney Guymon/Austin Tramell
Page 1 of 2
Site Safety Plan and JHA Purpose and Instructions
Purpose
Employee safety is the top priority of Montrose Environmental Group. All employees must be
trained to assess and mitigate hazards. The District Manager and Project Manager are
responsible to ensure all hazards have been properly identified and managed. All employees
have Stop Work Authority in all situations where an employee feels they or their co-worker
cannot perform a job safely or if there is a task for which they have not been adequately trained.
The Site Safety Plan (SSP) has been developed to help assist Montrose test crews with
identifying physical and health hazards and determining how the hazards will be managed.
Additionally, the SSP will help each crew manage the safety of the employees by providing
emergency procedures and information. The booklet contains a several safety forms that may
be required in the field.
Instructions
The SSP consists of the following:
communicated to all employees, signed, and posted.
Supervisor/ CPM will ensure that this Emergency Action Plan Form is completed,
CPM will maintain a roster and be responsible for accounting for all employees. The Job
to work commencing. In the event of an emergency situation/ evacuation, the Job Supervisor/
emergency and evacuation procedures, assembly/ rally points, alert systems, and signals prior
the Emergency Action Plan form and ensure that all employees are familiar with the facility
4. Emergency Action Plan -The Job Supervisor/ Client Project Manager (CPM) will complete
observed plus applicable PPE that may be required.
administrative controls that a crew can use to reduce or eliminate the hazards they have
3. Hazard Control Matrix - contains useful information on both engineering and
with the toolbox topic and signatures can be added to the SSP packet.
the hazard analysis is required daily for the duration of the test. An additional sheet of paper
modified when conditions change. A toolbox meeting with a daily topic in addition to a review of
sign on the Job Hazard Analysis form in agreement and sign in Section 10. The JHA is to be
Each team member has the option to discuss making changes or adding to the JHA and must
Section 9 will require at least three tasks, hazards and controls be identified for the project.
form for accuracy, making any corrections required and complete the remainder of the JHA.
complete the JHA form through section 8. Upon arrival at the test site, the team will review the
daily hazard review with sign off by the team. The client Project Manager is responsible to
and controls. The form also includes a daily toolbox topic and
2. A Job Hazard Analysis is a standardized, two-page, fillable form that is used to evaluated the
prior to the test.
1. A Pre-Mobilization Test Plan
AQS-FRM-1.13R1
Extended Hours Formc.
Heat Stress Prevention Form Based on Heat Indexb.
MEWP Lift Inspection Forma.
Additional Forms, as applicable5.
56 of 68 GP081AS-054020-PP-991
Page 2 of 2
Site Safety Plan and JHA Purpose and Instructions
The SSP is a living document. The Project Manager should continually update their SSPs as
new information and conditions change or if new hazards are presented.
Each completed SSP should be maintained with the Test Plan in the office for a period of 3
years. There will be an audit process developed for the Site Safety Plans.
AQS-FRM-1.13R1
57 of 68 GP081AS-054020-PP-991
Page 1 of 2
PRE-MOBILIZATION TEST INFORMATION
Source Type: New Source: ____ Revisit: ____ Prj#/Date/Tech: __________________________
Coal Fired Electric Utility: ____ Ethanol Plant: ____ Chemical Mfg. of _________________________
Cement/Lime Kiln Plant: ____ Specialty Mfg. of: ___________ Other: _______________
Anticipated Effluent Composition check all that apply and fill in expected concentration in ppm/%
CO NOX SO2 VOC other
If other, explain: _______________________________________________________
Flammable: _______ Toxic: ________ Corrosive: _______ Dust: __________
Engineering Controls to be Implemented:
______________________________________________________________________________________
__________________________________________________________________________________
Additional Safety Equipment Required:
Personal gas monitors: ____
Respiratory Protection:
Half Face____ Full Face____ HEPA Filters____ Supplied Air: _____ (Safety Dept. Approval)
Approximate Flue Gas Temperatures, (F)
below 210 210 to 450 450 to 950 above 950 other
If other, explain: _______________________________________________________
Approximate Duct Pressure, (iwg):
below -3 -3 to +3 +3 to +7 above +7 other
If other, explain: _______________________________________________________
PROJECT NAME/LOCATION: ______________________ PROJECT #: ____________________
TEST DATE: ______________________ PROJECT MANAGER: ___________________
TEST SCOPE: _________________________________________________________________
SITE CONTACT: Name: _____________________ Contact Phone: _________________________
AQS-FRM-1.17
58 of 68 GP081AS-054020-PP-991
Page 2 of 2
PRE-MOBILIZATION TEST INFORMATION
Sampling Location: Stack Port ____ Duct Port ____
Approximate Sampling Platform Height, (ft)
Effluent Chemical Regulatory Limits
Gas Name Chemical
Formula
Cal OSHA PEL1
(ppm)
Cal OSHA
STEL2
(ppm)
NIOSH REL
TWA3 (ppm)
Cal OSHA
Ceiling
(ppm)
IDLH4
(ppm)
Carbon Monoxide CO 25 200 35 200 1,200
Nitric Oxide NOx 25 ND5 25 ND 100
Sulfur Dioxide SO2 2 5 2 ND 100
Hydrogen Chloride HCl 0.3 2 ND 2 50
Hydrogen Sulfide H2S 10 15 10 (10 min.)C 50 100
1: California Occupational Safety and Health Administration (OSHA) Permissible Exposure Limit (PEL) based on an 8-hour shift;
2: Cal OSHA Short-term Exposure Limit (STEL) based on a 15-minute period;
3: National Institute for Occupational Safety and Health (NIOSH) Recommended Exposure Limit (REL) Time-weighted Average (TWA) based
on an 8-hour shift;
4: Immediately Dangerous to Life or Health (IDLH);
5: Not Defined (ND);
C: Ceiling Limit - Maximum allowable human exposure limit for an airborne or gaseous substance, which is not to be exceeded, even momentarily.
Prepared by: Date:
Reviewed by: Date:
______________________________________________________________________________
______________________________________________________________________________
Additional Information:
______________________________________________________________________________
______________________________________________________________________________
Describe how equipment will be mobilized to the sampling location:
Other:_____________________________________________________________________________
Guardrails: ____ Toe plate: ____ Engineered Tie Off Points: ____ Heat Shield: ____
Elevators: ____ Ladders: ____ MEWP Lift: ____ Scaffold: ____ Equipment Hoist: ____
Access and Protection:
If other, explain: _______________________________________________________
below 6 6 to 50 50 to 100 above 100 other
AQS-FRM-1.17
59 of 68 GP081AS-054020-PP-991
1 of 3
°
60 of 68 GP081AS-054020-PP-991
2 of 3
Additional Work Place Hazards
61 of 68 GP081AS-054020-PP-991
3 of 3
62 of 68 GP081AS-054020-PP-991
Page 1 of 2
AQS-FRM-1.11
63 of 68 GP081AS-054020-PP-991
Signature: Date: Printed Name: Signature: Date:
EVACUATE:____________________________________;
OTHER:_______________________________________;
EMERGENCY ACTION PLAN FORM AND EVACUATION ASSEMBLY MAP REVIEW: Crew Names and Signatures
Printed Name:
Draw the evacuation and assembly map here
Page 2 of 2
Designated Shelter(s) Description:
Designated Assembly Point(s) Description:
YES or NO
FIRE:_________________________________________;
CHEMICAL/ GAS:_______________________________;
SHELTER-IN-PLACE:_____________________________;
AQS-FRM-1.11
64 of 68 GP081AS-054020-PP-991
Serial Number:
Make: Rented or Owned:
Check if an item is adequate, operational, and safe.
Yes No N/A
2. Hydraulic fluid level is sufficient, with the platform fully lowered
3. Hydraulic system pressure (see manufacturer specs) is acceptable.
If the pressure is low, determine cause and repair in accordance with accepted procedures
as outlined in service manual.
4. Tires and wheel lug nuts (for tightness)
5. Hoses and cables (i.e. worn areas or chafing)
6. Platform rails and safety gate (no damage present)
7. Pivot pins secure
8. Welds are not cracked and structural members are not bent or broken
9. Warning and instructional labels are legible and secure, and load capacity is clearly marked.
10
11. Base controls (switches and push buttons) can be properly operated
12. Platform conditions are safe (i.e. not slippery)
13. Fire extinguisher is present, mounted and fully charged, located inside the bucket
14. Headlights, safety strobe light and back-up alarm are functional
15. Workplace is free of hazards (overhead powerlines, obstructions, level surface, high winds,
etc.) *Do not operate if winds are 20 mph, unless otherwise specified by manufacturer
recommendations.
Operator Name & Signature Location Date
Ground Control Name & Signature Location Date
Harness Inspections:
Printed Name Signature Date
Printed Name Signature Date
Printed Name Signature Date
Daily M Lift Inspection Form
Page 1 of 1
atthe beginning of each shift or following 6 to 8 hours of use.
All checks must be completed prior to each work shift, before operation of the MEWP lift. This checklist must be used
M Lift Model #:
loose hoses, etc.)if something can be easily loosened by hand then it is not sufficient.
1.All MEWP lift components are in working condition (i.e. no loose or missing parts, torn or
Items to be Inspected
65 of 68 GP081AS-054020-PP-991
66 of 68 GP081AS-054020-PP-991
Page 1 of 1
001AS-SAFETY-FM-5
Heat Stress Prevention Form
This form is to be used when the Expected Heat Index is above 91° F, and is to be kept with project
documentation.
Project Manager (PM): Expected High Temp:
Date(s): Expected Heat Index:
1. Review the signs of Heat Exhaustion and Heat Stroke
2. If Heat Index is above 91° F:
Provide cold water and/or sports drinks to all field staff (avoid caffeinated drinks and energy
drinks which can increase core temperature).
o Bring no less than one gallon of water per employee
If employee(s) are dehydrated, on blood pressure medication or not acclimated to heat,
ensure they are aware of the heightened risk for heat illness
Provide cool head bands/vests/etc.
Have ice available to employees
Implement work shift rotations and breaks, particularly for employees working in direct
sunlight.
Provide as much shade at the jobsite as possible, including tarps, tents or other acceptable
temporary structures.
PM should interview each field staff periodically to evaluate for signs of heat illness
3. If Heat Index is above 103° F:
Employees must stop for drinks and breaks every hour (about 4 cups/hour)
Employees are not permitted to work alone for more than one hour at a time without a
break offering shade and drinks
Employees should wear cool bands and vests if working outside more than one hour at a
time
PM should interview each field staff every 2 hours to evaluate for signs of heat illness
67 of 68 GP081AS-054020-PP-991
Staker Parson Companies
2025 Compliance Source Test Plan, Gencor 400 TPH HMAP Plant, Near Duchesne, Utah
This is the Last Page of This Document
If you have any questions, please contact one of the following
individuals by email or phone.
Name: Beckie Hawkins
Title: District Manager
Region: USA - Stack - Great Plains - Operations
Email: behawkins@montrose-env.com
Phone: 801-372-7049
Name: Cheyney Guymon
Title: Client Project Manager
Region: Great Plains Region, Utah Office
Email: chguymon@montrose-env.com
Phone: 801-362-4978
68 of 68 GP081AS-054020-PP-991
MONTROSE AIR QUALITY SERVICES, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
1 Plant Staker Parson Companies
2 City Duchesne, UT
3 Stack Name Gencor 400 TPH HMA
4 Operator AUSTIN TRAMELL
5 Date 4/29/2025
6 Reference Method EPA 5/202
7 Run #1 Compliance
8 Stack Diameter - 60.25 inches
9 Stack Area - As 19.80 square feet
10 Sample Box Number APEX
11 Meter Box Number XC-522/10
12 Meter ^H@ 1.732 1
13 Meter Calibration - Y 1.013
14 Pitot Tube - Cp 0.84
15 Probe Length 5'-A feet
16 Probe Liner Material Glass
17 Probe Heater Setting 248 °F
18 Ambient Temperature 34 °F
19 Barometric Pressure - Pbar 24.42 inches Hg
20 Stack Gas Pressure - Ps 24.38 inches Hg
21 Assumed Moisture 15 %
22 Static Pressure - Pg -0.48 inches H2O
23 C Factor 0
24 Reference P 0.27 inches H2O
25 Nozzle Identification Number at
26 Nozzle Diameter - Dn 0.330 inches
27 Cross-sectional area of nozzle - An 5.94E-04 square feet
28 Thermometer Number #2-A
29 Pretest Leak Rate 0.000 cfm
30 Leak Check Vacuum 15 inches H2O
31 Filter Number 1046
32 Initial leak Check Pitot Tubes
Finish 357.213 A= OK
Start 357.213 B= OK
Rate 0
Vac = 15
PARTICULATE FIELD DATA
PRETEST CALCULATIONS
NOZZLE DIAMETER ISOKINETIC ^H
Dn = 0.330 ^H = 1.05
constant 0.0357 Cp 0.84 constant 849.80
Qm 0.75 Imp V(H2O)(ml)67.50 ^H@ 1.00
P bar(in HG) 24.42 Gel H2O(g) 12.00 Md 29.36
Pg(in H2O) -0.48 V(H2O)(ml) 127.80 Mm 29.36
Ps 24.38 Vm(acf) 49.23 K 3.92
Cp 0.84 ^h avg 0.20 ^P 0.27
Tm(°F)38 Vwc 6.02 ^H = 1.05
Tm(°R)498 Vmc 43.16
Bwm 0 Bws = 0.12
Bws 0.15
Ts(°F)233
Ts(°R)693
Md 29.3640
Ms 27.6594
Pb(in HG) 24.42
Pg(in H2O) -0.48
Ps 24.38
(^P)avg 0.2671
Dn =0.291
Pm 24.55
PRETEST DATA
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp Volume Volume Head
Outlet Inlet ts Vm difference P
(°F)(°F)(°F)(ft3)(ft3)(in H2O)
starting 357.261
1 40 42 233 359.09 1.83 0.22
2 43 45 230 360.93 1.84 0.23
3 43 46 251 362.83 1.90 0.25
4 43 48 251 364.71 1.88 0.23
5 43 50 256 366.65 1.94 0.25
6 44 52 257 368.47 1.82 0.25
7 45 54 256 370.41 1.94 0.26
8 45 56 257 372.43 2.02 0.29
9 46 58 258 374.41 1.98 0.3
10 47 59 259 376.39 1.98 0.25
11 47 61 259 378.52 2.13 0.3
12 48 62 259 380.674 2.15 0.3
13 48 63 259 382.99 2.32 0.35
14 49 53 244 385.24 2.25 0.32
15 49 56 256 387.31 2.07 0.28
16 53 58 260 389.44 2.13 0.3
17 67 61 261 391.33 1.89 0.24
18 51 63 261 393.07 1.74 0.19
19 51 64 261 394.93 1.86 0.23
20 52 66 261 396.89 1.96 0.25
21 52 67 261 398.94 2.05 0.27
22 53 69 260 400.99 2.05 0.27
23 53 69 260 403.17 2.18 0.31
24 54 71 260 405.227 2.06 0.27
Ave meter temperature -Tm
°F 53.31 255.42
°R 513.31 715.42
total =47.97 47.97
average = 48.58 58.04 255.42 0.27
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp (°F) Volume Volume Head
Outlet (°F) Inlet (°F)ts Vm Vm P
Pressure Sqrt Sampling Clock Vacuum Probe Filter
Diff P Time Time Temperature Temperature
H Tt Exit
(in H2O)(min) (24 hrs) (in Hg) (°F)(°F)
845
1.50 0.47 2.5 847.5 4.2 251 248
1.58 0.48 2.5 850 4.3 249 250
1.67 0.50 2.5 852.5 4.5 248 249
1.54 0.48 2.5 855 4.4 249 247
1.67 0.50 2.5 857.5 4.6 250 249
1.67 0.50 2.5 900 4.5 250 248
1.75 0.51 2.5 902.5 4.6 250 251
1.95 0.54 2.5 905 4.6 250 249
2.02 0.55 2.5 907.5 4.4 250 251
1.68 0.50 2.5 910 4.4 250 249
2.02 0.55 2.5 912.5 5 249 249
2.03 0.55 2.5 915 5.1 251 249
2.37 0.59 2.5 934 5.5 250 250
2.19 0.57 2.5 936.5 5.3 250 250
1.89 0.53 2.5 939 5 250 250
2.03 0.55 2.5 941.5 5.3 251 250
1.65 0.49 2.5 944 4.5 250 250
1.29 0.44 2.5 946.5 4 247 249
1.56 0.48 2.5 949 4.4 246 249
1.70 0.50 2.5 951.5 4.7 248 250
1.84 0.52 2.5 954 5 249 250
1.84 0.52 2.5 956.5 5 248 249
2.12 0.56 2.5 1002 5.6 249 250
1.85 0.52 2.5 1004.5 5.3 248 249
60 60
1.8078 0.5156 2.50 4.76 249.29 249.38
Pressure Sqrt Sampling Clock Vacuum Probe Exit Filter
Diff P Time Time Temperature Temperature
H (°F)(°F)
Impinger CPM Filter Vs Point to CPM Filter CPM Filter
Temperature Temperature Point Purge Temperature
Outlet Isokinetics Time (PURGE)
(°F) (65-85°F)(min) (65-85°F)
44 66 34.74 107.95 0 76
44 66 35.44 105.52 15 75
46 70 37.51 106.03 30 75
52 72 35.97 109.18 45 74
52 72 37.64 108.31 60 75
55 78 37.66 101.45
60 78 38.38 105.74 75.00
60 82 40.56 104.22 CPM Filter
62 72 41.29 100.30 Temperature
60 72 37.72 109.70 (°F)
60 72 41.32 107.65
60 72 41.32 108.70
50 73 44.63 108.21
50 73 42.22 109.48
45 72 39.83 108.27
46 74 41.34 107.48
47 76 37.01 105.28
47 77 32.93 109.97
47 77 36.23 106.84
47 77 37.77 107.78
47 77 39.25 108.43
48 78 39.22 108.11
51 80 42.03 107.36
51 80 39.22 108.25
Final Leak Check Pitot Tubes
51.29 74.42 Finish 405.275 A = ok
Outlet Impinger CPM Filter Start 405.275 B = ok
Temperature Temperature Rate 0
(°F)(°F)Vac = 10
Company: Staker Parson Companies Run Number: 1 Compliance
Duchesne, UT
Gencor 400 TPH HMA Date: 4/29/2025
Sample #O2
1 10.9
2 10.9
3 10.9
Average 10.90
O2
0.3% when O2 4.0%0.3% when CO2 15.0%
0.2% when O2 4.0%0.2% when CO2 15.0%
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
83.3
5.8 0.1
CO
83.3
Sampling Location:
N2 CO2
Volume Percent - Dry Basis
Gas Analysis Form
(Average of 3 analyses each)
Location:
0.3%
0.1
0.1
CO2
0.0183.30 5.80
5.8
5.8
CO
83.3
Company:Run Number: 1 Compliance
Location:Duchesne, UT
Sampling Location:Date: 4/29/2025
Initial Weight Final Weight Weight Gain Description.
Drop Out 358.26 530.82 172.56 g
Impinger 1 590.92 633.64 42.72 g
Impinger 2 692.72 725.31 32.59 g
Impinger 3 799.98 815.79 15.81 g
Additional H20 Vp (if needed)263.68 g
Front-Half Analysis (Nozzle, Probe, Filter and Oven Glassware)
1 Filter Final Weight g
2 Filter Tare Weight g 1046 Filter ID #
3 Total Filter Weight g
4 Particulate caught in Description
nozzle, probe and glassware g Blank Corrected
5 Total Front-Half Catch (Mn)g x 1000 = 2.5 mg
Back-Half Analysis (Impinger solution, CPM Filter and Connecting Glassware)
1 CPM Container #1 (Water)g Blank Corrected
2 CPM Container #2 (Acetone/Hexane)g Blank Corrected
3 Total Back-Half Catch (Mn)g x 1000 = 10.1 mg
Total Particulate Catch (Sum of Front and Back-Half Catches)
g x 1000 = 12.6 mg
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
0.0101
0.0126
Moisture and Particulate Data
EPA Method 5/202
Total Gain (Vw) =
Particulate Collected
Moisture Collected
0.0025
0.0015
0.3505
0.3495
0.0010
0.0012
0.0089
Staker Parson Companies
Gencor 400 TPH HMA
MONTROSE AIR QUALITY SERVICES, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
1 Plant Staker Parson Companies
2 City Duchesne, UT
3 Stack Name Gencor 400 TPH HMA
4 Operator AUSTIN TRAMELL
5 Date 4/29/2025
6 Reference Method EPA 5/202
7 Run #2 Compliance
8 Stack Diameter - 60.25 inches
9 Stack Area - As 19.80 square feet
10 Sample Box Number APEX
11 Meter Box Number XC-522/10
12 Meter ^H@ 1.732
13 Meter Calibration - Y 1.013
14 Pitot Tube - Cp 0.84
15 Probe Length 5'-A feet
16 Probe Liner Material Glass
17 Probe Heater Setting 248 °F
18 Ambient Temperature 49 °F
19 Barometric Pressure - Pbar 24.42 inches Hg
20 Stack Gas Pressure - Ps 24.38 inches Hg
21 Assumed Moisture 23 %
22 Static Pressure - Pg -0.48 inches H2O
23 C Factor 0
24 Reference P 0.27 inches H2O
25 Nozzle Identification Number at
26 Nozzle Diameter - Dn 0.330 inches
27 Cross-sectional area of nozzle - An 5.94E-04 square feet
28 Thermometer Number #2-A
29 Pretest Leak Rate 0.000 cfm
30 Leak Check Vacuum 15 inches H2O
31 Filter Number 1052
32 Initial leak Check Pitot Tubes
Finish 406.031 A= OK
Start 406.031 B= OK
Rate 0
Vac = 15
PARTICULATE FIELD DATA
PRETEST CALCULATIONS
NOZZLE DIAMETER ISOKINETIC ^H
Dn = 0.330 ^H = 0.88
constant 0.0357 Cp 0.84 constant 849.80
Qm 0.75 Imp V(H2O)(ml)67.50 ^H@ 1.00
Pb(in HG) 24.42 Gel H2O(g) 12.00 Md 29.37
Pg(in H2O) -0.48 V(H2O)(ml) 127.80 Mm 29.37
Ps 24.38 Vm(acf) 49.23 K 3.31
Cp 0.84 ^h avg 0.20 ^P 0.27
Tm(°F)55 Vwc 6.02 ^H = 0.88
Tm(°R)515 Vmc 41.74
Bwm 0 Bws = 0.13
Bws 0.23
Ts(°F)260
Ts(°R)720
Md 29.3680
Ms 26.7534
Pb(in HG) 24.42
Pg(in H2O) -0.48
Ps 24.38
(^P)avg 0.27
Dn =0.287
Pm 24.54
PRETEST DATA
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp Volume Volume Head
Outlet Inlet ts Vm difference P
(°F)(°F)(°F)(ft3)(ft3)(in H2O)
starting 406.074
1 55 56 260 407.91 1.84 0.27
2 54 58 260 409.83 1.92 0.29
3 54 62 260 411.79 1.96 0.29
4 55 65 263 413.62 1.83 0.25
5 55 67 263 415.43 1.81 0.25
6 56 70 262 417.19 1.76 0.23
7 56 71 260 418.94 1.75 0.23
8 57 72 260 420.94 2.00 0.3
9 57 73 259 423.02 2.08 0.32
10 58 75 260 425.19 2.17 0.35
11 59 76 260 427.3 2.11 0.32
12 60 76 259 429.352 2.05 0.3
13 60 77 259 431.52 2.17 0.35
14 61 71 255 433.68 2.16 0.35
15 61 73 259 435.69 2.01 0.29
16 62 75 259 437.73 2.04 0.31
17 62 75 259 439.64 1.91 0.26
18 63 77 261 441.33 1.69 0.2
19 63 78 262 443.12 1.79 0.23
20 63 78 263 444.88 1.76 0.23
21 64 79 265 446.72 1.84 0.25
22 64 80 265 448.51 1.79 0.23
23 64 80 266 450.43 1.92 0.27
24 65 80 266 452.324 1.89 0.27
Ave meter temperature -Tm
°F 66.08 261.04
°R 526.08 721.04
total =46.25 46.25
average = 59.50 72.67 261.04 0.28
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp (°F) Volume Volume Head
Outlet (°F) Inlet (°F)ts Vm Vm P
Pressure Sqrt Sampling Clock Vacuum Probe Filter
Diff P Time Time Temperature Temperature
H Tt Exit
(in H2O)(min) (24 hrs) (in Hg) (°F)(°F)
1023
1.55 0.52 2.5 1025.5 4.7 236 248
1.66 0.54 2.5 1028 5 245 247
1.67 0.54 2.5 1030.5 5.1 244 244
1.44 0.50 2.5 1033 4.7 247 247
1.44 0.50 2.5 1035.5 4.7 245 247
1.33 0.48 2.5 1038 4.6 247 248
1.34 0.48 2.5 1040.5 4.7 247 247
1.75 0.55 2.5 1043 5.6 250 248
1.87 0.57 2.5 1045.5 5.8 250 249
2.05 0.59 2.5 1047 6.4 249 250
1.88 0.57 2.5 1049.5 6.2 250 249
1.76 0.55 2.5 1052 6 248 248
2.06 0.59 2.5 1103 6.3 251 248
2.06 0.59 2.5 1105.5 6.3 251 248
1.70 0.54 2.5 1107 5.9 251 248
1.82 0.56 2.5 1109.5 6 250 249
1.53 0.51 2.5 1112 5.7 251 248
1.18 0.45 2.5 1114.5 4.8 252 248
1.35 0.48 2.5 1117 5 251 251
1.35 0.48 2.5 1119.5 5 249 248
1.47 0.50 2.5 1122 5.2 250 250
1.35 0.48 2.5 1124.5 5.1 251 249
1.58 0.52 2.5 1127 5.7 251 250
1.59 0.52 2.5 1129.5 5.8 251 249
60 60
1.62 0.5245 2.50 5.43 248.63 248.25
Pressure Sqrt Sampling Clock Vacuum Probe Exit Filter
Diff P Time Time Temperature Temperature
H (°F)(°F)
Impinger CPM Filter Vs Point to CPM Filter CPM Filter
Temperature Temperature Point Purge Temperature
Outlet Isokinetics Time (PURGE)
(°F) (65-85°F)(min) (65-85°F)
50 69 39.37 98.82 0 77
59 69 40.80 99.67 15 77
59 69 40.80 101.45 30 78
48 69 37.96 101.88 45 79
46 68 37.96 100.62 60 80
46 69 36.38 101.62
45 69 36.33 100.83 78.20
45 69 41.49 100.85 CPM Filter
46 69 42.83 101.44 Temperature
46 69 44.82 101.08 (°F)
48 72 42.86 102.61
49 73 41.47 102.89
49 73 44.79 100.64
49 73 44.66 100.34
50 82 40.77 102.64
50 82 42.15 100.57
54 82 38.60 102.74
55 82 33.90 103.50
55 82 36.38 102.26
55 83 36.41 100.61
55 83 38.01 100.92
55 83 36.46 102.26
57 83 39.53 101.35
57 83 39.53 99.91
Final Leak Check Pitot Tubes
51.17 75.21 Finish 452.373 A = ok
Outlet Impinger CPM Filter Start 452.373 B = ok
Temperature Temperature Rate 0
(°F)(°F)Vac = 10
Company: Staker Parson Companies Run Number: 2 Compliance
Duchesne, UT
Gencor 400 TPH HMA Date: 4/29/2025
Sample #O2
1 11
2 11
3 11
Average 11.00
O2
0.3% when O2 4.0%0.3% when CO2 15.0%
0.2% when O2 4.0%0.2% when CO2 15.0%
Location:
Sampling Location:
N2 CO2
83.2
Volume Percent - Dry Basis
Gas Analysis Form
(Average of 3 analyses each)
CO
5.8
5.8
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
0.3%
5.8
0.1
0.1
CO2
0.1
0.01
CO
83.20 5.80
83.2
83.2
Company:Run Number: 2 Compliance
Location: Duchesne, UT
Sampling Location:Date: 4/29/2025
Initial Weight Final Weight Weight Gain Description.
Drop Out 355.20 552.63 197.43 g
Impinger 1 601.02 637.83 36.81 g
Impinger 2 702.80 724.18 21.38 g
Impinger 3 821.83 838.65 16.82 g
Additional H20 Vp (if needed)272.44 g
Front-Half Analysis (Nozzle, Probe, Filter and Oven Glassware)
1 Filter Final Weight g
2 Filter Tare Weight g 1052 Filter ID #
3 Total Filter Weight g
4 Particulate caught in Description
nozzle, probe and glassware g Blank Corrected
5 Total Front-Half Catch (Mn)g x 1000 = 3.6 mg
Back-Half Analysis (Impinger solution, CPM Filter and Connecting Glassware)
1 CPM Container #1 (Water)g Blank Corrected
2 CPM Container #2 (Acetone/Hexane)g Blank Corrected
3 Total Back-Half Catch (Mn)g x 1000 = 7.1 mg
Total Particulate Catch (Sum of Front and Back-Half Catches)
g x 1000 = 10.7 mg
EPA Method 5/202
Staker Parson Companies
0.3437
0.0019
0.0017
Gencor 400 TPH HMA
Moisture Collected
Total Gain (Vw) =
Particulate Collected
0.3456
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
Moisture and Particulate Data
0.0048
0.0071
0.0107
0.0036
0.0023
MONTROSE AIR QUALITY SERVICES, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
1 Plant Staker Parson Companies
2 City Duchesne, UT
3 Stack Name Gencor 400 TPH HMA
4 Operator AUSTIN TRAMELL
5 Date 4/29/2025
6 Reference Method EPA 5/202
7 Run #3 Compliance
8 Stack Diameter - 60.25 inches
9 Stack Area - As 19.80 square feet
10 Sample Box Number APEX
11 Meter Box Number XC-522/10
12 Meter ^H@ 1.732
13 Meter Calibration - Y 1.013
14 Pitot Tube - Cp 0.84
15 Probe Length 5'-A feet
16 Probe Liner Material Glass
17 Probe Heater Setting 248 °F
18 Ambient Temperature 54 °F
19 Barometric Pressure - Pbar 24.42 inches Hg
20 Stack Gas Pressure - Ps 24.38 inches Hg
21 Assumed Moisture 24 %
22 Static Pressure - Pg -0.48 inches H2O
23 C Factor 0
24 Reference P 0.27 inches H2O
25 Nozzle Identification Number at
26 Nozzle Diameter - Dn 0.330 inches
27 Cross-sectional area of nozzle - An 5.94E-04 square feet
28 Thermometer Number #2-A
29 Pretest Leak Rate 0.000 cfm
30 Leak Check Vacuum 15 inches H2O
31 Filter Number 1049
32 Initial leak Check Pitot Tubes
Finish 452.511 A= OK
Start 452.511 B= OK
Rate 0
Vac = 15
PARTICULATE FIELD DATA
PRETEST CALCULATIONS
NOZZLE DIAMETER ISOKINETIC ^H
Dn = 0.330 ^H = 0.89
constant 0.0357 Cp 0.84 constant 849.80
Qm 0.75 Imp V(H2O)(ml)67.50 ^H@ 1.00
Pb(in HG) 24.42 Gel H2O(g) 12.00 Md 29.35
Pg(in H2O) -0.48 V(H2O)(ml) 127.80 Mm 29.35
Ps 24.38 Vm(acf) 49.23 K 3.33
Cp 0.84 ^h avg 0.20 ^P 0.27
Tm(°F)70 Vwc 6.02 ^H = 0.89
Tm(°R)530 Vmc 40.56
Bwm 0 Bws = 0.13
Bws 0.24
Ts(°F)260
Ts(°R)720
Md 29.3480
Ms 26.6245
Pb(in HG) 24.42
Pg(in H2O) -0.48
Ps 24.38
(^P)avg 0.267083333
Dn =0.282
Pm 24.54
PRETEST DATA
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp Volume Volume Head
Outlet Inlet ts Vm difference P
(°F)(°F)(°F)(ft3)(ft3)(in H2O)
starting 452.554
1 65 81 260 454.46 1.91 0.28
2 65 75 253 456.37 1.91 0.28
3 64 71 244 458.39 2.02 0.29
4 72 75 250 460.26 1.87 0.26
5 65 77 250 462.07 1.81 0.26
6 65 79 247 463.9 1.83 0.25
7 66 81 247 465.72 1.82 0.25
8 66 82 247 467.78 2.06 0.29
9 67 83 246 469.86 2.08 0.31
10 67 84 245 472 2.14 0.33
11 68 85 242 474.13 2.13 0.32
12 69 85 245 476.19 2.06 0.3
13 69 85 245 478.41 2.22 0.33
14 70 86 245 480.62 2.21 0.33
15 70 87 249 482.72 2.10 0.31
16 70 87 249 484.89 2.17 0.31
17 71 87 267 486.88 1.99 0.28
18 71 87 267 488.68 1.80 0.23
19 72 87 267 490.46 1.78 0.23
20 72 87 266 492.33 1.87 0.25
21 72 88 266 494.31 1.98 0.28
22 72 88 266 496.203 1.89 0.25
23 73 89 266 498.15 1.95 0.27
24 72 75 261 500.087 1.94 0.27
Ave meter temperature -Tm
°F 75.92 253.75
°R 535.92 713.75
total =47.53 47.53
average = 68.88 82.96 253.75 0.28
Sample Meter Meter Stack Gas Gas Velocity
Point Temperature Temperature Temp (°F) Volume Volume Head
Outlet (°F) Inlet (°F)ts Vm Vm P
Pressure Sqrt Sampling Clock Vacuum Probe Filter
Diff P Time Time Temperature Temperature
H Tt Exit
(in H2O)(min) (24 hrs) (in Hg) (°F)(°F)
1145
1.62 0.53 2.5 1147.5 4 248 248
1.63 0.53 2.5 1150 4.1 239 238
1.70 0.54 2.5 1152.5 4.7 244 239
1.53 0.51 2.5 1201 4.5 241 239
1.52 0.51 2.5 1203.5 4.4 245 247
1.47 0.50 2.5 1206 4.2 245 249
1.48 0.50 2.5 1208.5 4.3 244 238
1.72 0.54 2.5 1211 5.6 246 250
1.84 0.56 2.5 1213.5 5.8 246 245
1.96 0.57 2.5 1216 6 246 255
1.91 0.57 2.5 1218.5 5.9 244 243
1.79 0.55 2.5 1221 5.7 248 250
1.97 0.57 2.5 1228 6.3 244 252
1.97 0.57 2.5 1230.5 6.3 244 250
1.84 0.56 2.5 1233 6 248 248
1.84 0.56 2.5 1235.5 6 249 250
1.63 0.53 2.5 1238 4.9 251 250
1.34 0.48 2.5 1240.5 4 247 249
1.34 0.48 2.5 1243 4 247 250
1.45 0.50 2.5 1245.5 4.2 250 252
1.63 0.53 2.5 1248 4.5 251 250
1.46 0.50 2.5 1302 4.3 250 249
1.58 0.52 2.5 1304.5 4.5 250 250
1.56 0.52 2.5 1306 4.4 249 239
60 60
1.66 0.5300 2.50 4.94 246.50 247.08
Pressure Sqrt Sampling Clock Vacuum Probe Exit Filter
Diff P Time Time Temperature Temperature
H (°F)(°F)
Impinger CPM Filter Vs Point to CPM Filter CPM Filter
Temperature Temperature Point Purge Temperature
Outlet Isokinetics Time (PURGE)
(°F) (65-85°F)(min) (65-85°F)
60 69 39.99 96.44 0 71
60 69 39.80 96.59 15 72
47 69 40.25 100.12 30 72
47 69 38.27 97.42 45 73
47 69 38.27 94.63 60 74
47 70 37.45 97.21
47 70 37.45 96.48 72.40
47 70 40.33 101.37 CPM Filter
51 72 41.67 98.81 Temperature
51 72 42.96 98.42 (°F)
55 72 42.22 99.12
55 72 40.96 99.12
61 75 42.96 101.89
61 75 42.96 101.28
61 75 41.76 99.48
61 75 41.76 102.80
60 78 40.19 100.32
60 78 36.42 100.06
54 68 36.42 98.88
51 68 37.95 99.59
49 69 40.16 99.61
48 69 37.95 100.75
51 69 39.43 99.59
51 69 39.30 99.80
Final Leak Check Pitot Tubes
53.42 71.29 Finish 500.134 A = ok
Outlet Impinger CPM Filter Start 500.134 B = ok
Temperature Temperature Rate 0
(°F)(°F)Vac = 10
Company: Staker Parson Companies Run Number: 3 Compliance
Duchesne, UT
Gencor 400 TPH HMA Date: 4/29/2025
Sample #O2
1 10.9
2 10.9
3 10.9
Average 10.90
O2
0.3% when O2 4.0%0.3% when CO2 15.0%
0.2% when O2 4.0%0.2% when CO2 15.0%
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
83.4
5.7 0.1
CO
83.4
Sampling Location:
N2 CO2
Volume Percent - Dry Basis
Gas Analysis Form
(Average of 3 analyses each)
Location:
0.3%
0.1
0.1
CO2
0.0183.40 5.70
5.7
5.7
CO
83.4
Company:Run Number: 3 Compliance
Location: Duchesne, UT
Sampling Location:Date: 4/29/2025
Initial Weight Final Weight Weight Gain Description.
Drop Out 359.88 510.48 150.60 g
Impinger 1 591.92 641.99 50.07 g
Impinger 2 725.58 764.63 39.05 g
Impinger 3 824.67 841.78 17.11 g
Additional H20 Vp (if needed)256.83 g
Front-Half Analysis (Nozzle, Probe, Filter and Oven Glassware)
1 Filter Final Weight g
2 Filter Tare Weight g 1049 Filter ID #
3 Total Filter Weight g
4 Particulate caught in Description
nozzle, probe and glassware g Blank Corrected
5 Total Front-Half Catch (Mn)g x 1000 = 7.4 mg
Back-Half Analysis (Impinger solution, CPM Filter and Connecting Glassware)
1 CPM Container #1 (Water)g Blank Corrected
2 CPM Container #2 (Acetone/Hexane)g Blank Corrected
3 Total Back-Half Catch (Mn)g x 1000 = 2.9 mg
Total Particulate Catch (Sum of Front and Back-Half Catches)
g x 1000 = 10.3 mg
Motrose Air Quality Services, LLC.
6823 South 3600 West
Spanish Fork, Utah 84660
0.0020
0.0029
0.0103
801-794-2950
Moisture and Particulate Data
EPA Method 5/202
Staker Parson Companies
Gencor 400 TPH HMA
Moisture Collected
Total Gain (Vw) =
Particulate Collected
0.3544
0.3509
0.0035
0.0039
0.0074
0.0009
Plant: Staker Parson Companies
Source: Gencor 400 TPH HMA
Location: Duchesne, UT
Method: EPA 5/202
Date: 4/29/2025
Symbol Description Units Run #1 Run #2 Run #3 Average
Vm std Volume Dry gas dscf/min 0.683 0.642 0.648 0.658
Sampled @ Standard dscf 40.998 38.550 38.897 39.481
conditions
Vw gas Volume of Water Vapor scf 12.435 12.848 12.112 12.465
Collected @ Standard
Conditions Across
Orifice Meter
Bws Proportion by Volume of 0.2327 0.2500 0.2374 0.2400
Water Vapor in Gas Stream
Md Dry Molecular Weight lb/lb mole 29.36 29.37 29.35 29.36
Ms Wet Molecular Weight lb/lb mole 26.72 26.53 26.65 26.63
Vs Stack Gas Velocity ft/sec 38.80 39.77 39.88 39.48
Qsd Volumetric Flow Rate dscf/h 1,276,287 1,268,682 1,306,816 1,283,928
Dry Basis @ Standard dscf/min 21,271 21,145 21,780 21,399
Conditions
ISO Isokinetic Variation %107.1 101.3 99.3 102.6
PRHMA HMA Production Rate tph 291.47 295.56 295.76 294.26
EmRFPM FPM Emission Rates g/dscm 2.2E-03 3.3E-03 6.8E-03 4.1E-03
lbs/dscf 1.3E-07 2.1E-07 4.2E-07 2.5E-07
gr/dscf 9.4E-04 1.4E-03 2.9E-03 1.8E-03
lbs/hr 0.17 0.26 0.55 0.33
lbs/ton HMA production 5.9E-04 8.8E-04 1.9E-03 1.1E-03
EmRCPM CPM Emission Rates g/dscm 8.8E-03 6.6E-03 2.7E-03 6.0E-03
lbs/dscf 5.4E-07 4.1E-07 1.6E-07 3.7E-07
gr/dscf 3.8E-03 2.8E-03 1.2E-03 2.6E-03
lbs/hr 0.69 0.52 0.21 0.47
lbs/ton HMA production 2.4E-03 1.7E-03 7.3E-04 1.6E-03
EmRTPM TPM Emission Rates g/dscm 1.1E-02 9.9E-03 9.5E-03 1.0E-02
lbs/dscf 6.8E-07 6.1E-07 5.8E-07 6.2E-07
gr/dscf 4.7E-03 4.3E-03 4.1E-03 4.4E-03
lbs/hr 0.86 0.78 0.76 0.80
lbs/ton HMA production 3.0E-03 2.6E-03 2.6E-03 2.7E-03
Alt-009 Post Meter Cal.yqa 1.0344 1.0265 1.0225 1.0278
% Difference, Calibration must be within 5% of orginal Y Factor
-1.46%
Motrose Air Quality Services, LLC.
6823 South 3600 West 801-794-2950
Spanish Fork, Utah 84660
TABLE 4.1.3
(CALCULATED COMPLIANCE CRITERIA)
Plant: Staker Parson Companies
Source: Gencor 400 TPH HMA
Location: Duchesne, UT
Method: EPA 5/202
Date: 4/29/2025
Symbol Description Units Run #1 Run #2 Run #3 Average
Vm Volume Dry Gas dcf 47.966 46.250 47.533 47.250
Sampled @ Meter Iso 48.590 46.851 48.151 47.864
Conditions
Pbar Barometric Pressure "Hg 24.42 24.42 24.42 24.42
Average Pressure "H2O 1.81 1.62 1.66 1.69
Drop Across the
Orifice Meter
tm Ave.Gas Meter Temp.°F 53.3 66.1 75.9 65.1
Tm Ave.Gas Meter Temp. °R 513 526 536 525
Y Meter Coefficient dimensionless 1.013 1.013 1.013 1.013
Vw, imp Total H2O Collected, Impingers g 247.87 255.62 239.72 247.74
Vw, s.g.Total H2O Collected, Silica Gel g 15.81 16.82 17.11 16.58
CO2 Orsat Analysis %5.8 5.8 5.7 5.8
O2 Orsat Analysis %10.9 11.0 10.9 10.9
N2 + CO Orsat Analysis %83.3 83.2 83.4 83.3
Dn Nozzle Diameter inches 0.330 0.330 0.330 0.330
Ts Stack Temperature °F 255.4 261.0 253.8 256.7
ts Stack Temperature °R 715 721 714 717
Sqrt P Velocity Head of "H2O 0.5156 0.5245 0.5300 0.5234
Stack Gas
Cp Pitot Tube Coefficient dimensionless 0.84 0.84 0.84 0.84
Pg Static Pressure "H2O -0.48 -0.48 -0.48 -0.48
Ps Absolute Pressure "Hg 24.38 24.38 24.38 24.38
As Stack Area Ft2 19.80 19.80 19.80 19.80
Stack diameter inches 60.25 60.25 60.25 60.25
Tt Net Time of Test minute 60 60 60 60
Mn, FPM FPM Sample Collected mg 2.5 3.6 7.4 4.5
Mn, CPM CPM Sample Collected mg 10.1 7.1 2.9 6.7
Mn, TPM Total Sample Collected mg 12.6 10.7 10.3 11.2
Motrose Air Quality Services, LLC.
6823 South 3600 West 801-794-2950
Spanish Fork, Utah 84660
TABLE 4.1.2
(FIELD AND LABORATORY DATA SUMMARY)
April 29, 2025
Run #2 Sample Calculations
EPA Method 5: Determination of Particulate Matter Emissions (40 CFR Part 60, Appendix A-1)
Variables
Variable Value Definition Unit of Measurement
Ds 60.25 Stack Diameter inches
A 19.80 Cross-Sectional Area of the Stack ft2
Pg -0.48 Stack Static Pressure in. H2O
Pg -0.04 Stack Static Pressure in. Hg
%CO2 5.8 Concentration of Carbon Dioxide Dry Volume Percent (%vd)
%O2 11.0 Concentration of Oxygen Dry Volume Percent (%vd)
Md 29.37 Dry Molecular Weight of the Stack Gas (default)lb/lb-mole
Pbar 24.42 Barometric Pressure in. Hg
H 1.62 Pressure Differential across Orifice in. H2O
Pm 24.54 Absolute Pressure at Gas Meter in.Hg
tm 66.1 Temperature at Gas Meter °F
Tm 526 Absolute Temperature at Gas Meter °R
K1 0.04716 Conversion Factor, Mass of Water to Volume of Water, Imps.ft3/mL
Vlc 255.6 Mass of Water Condensed in Impingers g
K3 0.04715 Conversion Factor, Mass of Water to Volume of Water, S.G.ft3/mL
Vsg 16.8 Mass of Water Condensed in Silica Gel Impinger g
Vwc(std)12.848 Volume of Water Condensed scf
K4 17.64 Constant °R/in.Hg
Y 1.013 Meter Calibration Factor Unitless
Vm 46.250 Volume of Stack Gas Collected dcf
Vm(std)38.550 Sample Gas Volume dscf
Bws 0.250 Stack Gas Moisture Content %/100
Ms 26.53 Actual Molecular Weight of the Stack Gas lb/lb-mole
Ps 24.38 Absolute Stack Pressure in. Hg
Ts 261.0 Average Stack Temperature °F
Ts(abs)721 Average Absolute Stack Temperature °R
Kp 85.49 Conversion Factor (ft/sec) x (((lb/lb-mole)(in.Hg))/((°R)(in.H2O)))
Cp 0.84 Pitot Coefficient Dimensionless
Avg p 0.5245 Average Square Root of Velocity Head Readings in. H2O
Vs 39.77 Average Stack Gas Velocity ft/sec
Tstd 528 Standard Absolute Temperature °R
Pstd 29.921 Standard Absolute Pressure in. Hg
Q 1,268,682 Dry Volumetric Flow Rate Corrected to Standard Conditions dscf/hr
Dn 0.330 Nozzle Diameter inches
An 5.94E-04 Cross-Sectional Area of the Nozzle ft2
mn 10.7 Total PM and CPM Mass mg
Cs 6.1E-07 Total PM and CPM Concentration lb/dscf
Elb/hr 0.78 Total PM and CPM Mass Emission Rate pounds per hour
PRHMA 295.56 Hot Mix Asphalt Production Rate tons per hour
Elb/ton HMA 0.0026 Total PM and CPM Mass Emission Rate pounds per ton of HMA production
K5 0.0945 Constant (in.Hg · min) / (°R · sec)
60 Sample Time minutes
I 101.3 % Isokinetic variation percent
Gencor 400 TPH HMA
Staker Parson Companies
Duchesne, UT
Gencor 400 TPH HMA
Staker Parson Companies
Duchesne, UT
April 29, 2025
Run #2 Sample Calculations
EPA Method 5: Determination of Particulate Matter Emissions (40 CFR Part 60, Appendix A-1)
A=(Ds/24)2
(60.25/24)^2
=19.80 ft^2
Pg =Pg/13.6
=-0.48/13.6
= -0.04 in. Hg
Md =(0.44 x %CO2) + (0.32 x %O2) + 0.28(100-%CO2-%O2)
=(0.44 x 5.8) + (0.32 x 11.0) + 0.28(100 - 5.8 - 11.0)
= 29.37 lb/lb-mole
Pm =Pbar + (H/13.6)
=24.42 + (1.61604171975883/13.6)
= 24.54 in. Hg
Tm =460 + tm
=460 + 66.083
= 526 R
Vwc(std) =(K1 x Vlc)+(K3 x Vsg)
=(0.04716 x 255.6) + (0.04715 x 16.8)
= 12.848 scf (Eq. 4-1)
Vm(std)=K4 x Y x Vm x Pm
Tm
=17.64 x 1.013 x 46.25 x 24.54
526
=38.550 dscf (Eq. 4-3)
Bws=Vwc(std)
Vwc(std) + Vm(std)
=12.848
12.848 + 38.550
=0.250 (%/100)(Eq. 4-4)
Ms =Md x (1-Bws) + (18.0 x Bws)
=(0.44 x 5.8) + (0.32 x 11.0) + 0.28(100 - 5.8 - 11.0) x (1 - 0.250) + (18.0 x 0.250)
= 26.53 lb/lb-mole (Eq. 2-6)
Ps=Pbar + Pg
= 24.42 + (-0.04)
= 24.38 in. Hg
Ts(abs) =460 + Ts=460 + 261.0416
= 721 R
Gencor 400 TPH HMA
Staker Parson Companies
Duchesne, UT
April 29, 2025
Run #2 Sample Calculations
EPA Method 5: Determination of Particulate Matter Emissions (40 CFR Part 60, Appendix A-1)
Vs =Kp x Cp x Avg p x
= 85.49 x 0.84 x 0.524 x
=39.77 ft/sec (Eq. 2-7)
Q =3600 x (1-Bws) x (Vs) x (A) x
= 3600 x (1 - 0.250) x (39.77) x (19.80) x
=1,268,682 dscf/hr (Eq. 2-8)
An =(Dn/24)2
(0.33/24)^2
=5.94E-04 ft^2
Cs = mn
(mg/g) (g/lb) (Vm(std))
=10.7
(1000) (453.592) (38.550)
=6.1E-07 lb/dscf
Elb/hr =Cs x Q
= 6.12E-07 x 1268682
=0.78 lb/hr
Elb/ton HMA =Elb/hr
PRHMA
=0.78
296
=0.0026 lb/ton HMA
I =
=
=101.3 %(Eq. 5-7)
Ts(abs)
(Ps x Ms)
721
(24.38 x 26.53)
(Tstd x Ps)
(Ts(abs) x Pstd)
(528 x 24.38)
(721 x 29.92)
24.38 x 39.77 x 5.9E-04 x 60 x (1 - 0.250)
K5 x Ts(abs) x Vm(std) x 100
Ps(abs) x Vs x An x x (1-Bws)
0.0945 x 721 x 38.550 x 100
Run 1 Run 2 Run 3 Average:Run 1 Run 2 Run 3
1.0344 1.0265 1.0225 1.0278 1.224882 1.243925 1.273984
.1.258883 1.289798 1.276615
1.293589 1.292295 1.304402
1.241996 1.199683 1.236837
1.291617 1.200836 1.233935
1.292626 1.154809 1.213679
1.321091 1.156965 1.215389
1.395622 1.322608 1.309627
1.420574 1.367585 1.35626
1.297164 1.431301 1.400973
-1.46%1.422356 1.369885 1.383818
1.423739 1.327936 1.337645
1.53856 1.435014 1.402934
1.480232 1.435615 1.40424
Staker Parson Companies 1.374991 1.30438 1.357808
Duchesne, UT 1.42344 1.350526 1.357808
Gencor 400 TPH HMA 1.282727 1.236827 1.274952
4/29/2025 1.133666 1.084799 1.155523
1.247906 1.16306 1.156059
1.302917 1.162256 1.206105
APEX 1.354683 1.211203 1.277013
XC-522/10 1.357579 1.162291 1.206664
1.454668 1.258443 1.255162
1.359532 1.259034 1.250746
Average 1.34146 1.267545 1.285341
Meter Box Reference Reference
Meter In: 73 74
Meter Out: 71 71 Impinger Out:53
Oven:211
5'-A Stack Temp:98
Reference: Digisense Thermometer
Alt-009
% Difference, Calibration must be within
5% of orginal Y Factor
Post Test Temperature Check
Sample Box
Alt-011 Post Temp Cal.
Alt-009 Post Meter Cal.
53
212
98
Sq Rt. Delta H
Staker Parson Companies Date: 4/29/2025
Duchesne, UT
Gencor 400 TPH HMA Calibrated By: RS
D1 (in) D2 (in) D3 (in)D Dn Average
Run # 1 at 0.330 0.330 0.330 0.000 0.330
Run # 2 at 0.330 0.330 0.330 0.000 0.330
Run # 3 at 0.330 0.330 0.330 0.000 0.330
where:
D 1,2,3 = Nozzle diameter measured on a different diameter. - Inches
Tolerance = ± 0.001 inches (± 0.25 mm)
D = Maximum difference in any two measurements. - Inches
Tolerance = ± 0.004 inches (± 0.1 mm)
Dn =Average of D1, 2, 3.
Nozzle Identification
Number
Nozzle Calibration
Company:
Sampling Location:
Montrose Air Quality Services, LLC
6823 South 3600 West
Spanish Fork, Utah 84660
801-794-2950
Location: