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DAQ-2025-002618
1 DAQC-CI160320001-24 Site ID 16032 (B1) MEMORANDUM TO: FILE – TYSON FOODS, INC. – Eagle Mountain Meat Packaging Plant THROUGH: Chad Gilgen, Minor Source Compliance Section Manager FROM: Connor Kijowski, Environmental Scientist DATE: May 9, 2025 SUBJECT: FULL COMPLIANCE EVALUATION, Minor, Utah County INSPECTION DATE: November 13, 2024 SOURCE LOCATION: 3817 North Tyson Parkway Eagle Mountain, UT 84005 DIRECTIONS: Follow signs to visitor parking located along the east side of building. SOURCE CONTACTS: Daniel Goldfarb, Complex Environmental Manager 509-543-4284; daniel.goldfarb@tyson.com OPERATING STATUS: Operating normally at the time of inspection. PROCESS DESCRIPTION: Tyson Foods is a secure facility. Tyson Foods operates a case-ready meat cutting and packaging facility in Eagle Mountain. The facility receives larger cuts of fresh beef and pork from packaging plants in the region and produces steaks, chops, roasts, and ground beef. The products are weighed, packaged, labeled, and shipped to retailers. APPLICABLE REGULATIONS: Approval Order (AO) DAQE-AN160320002-23, dated June 9, 2023 NSPS (Part 60) Dc: Standards of Performance for Small Industrial-Commercial-Institutional Steam Generating Units, NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines, NESHAP (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines * ) ) * - $ % * 2 . & $ 2 SOURCE EVALUATION: Name of Permittee: Permitted Location: Tyson Foods, Inc.- Eagle Mountain Meat Packaging Plant 800 Stevens Port Drive 3817 North Tyson Parkway Dakota Dunes, SD 57049 Eagle Mountain, UT 84005 SIC Code: 2013: (Sausages & Other Prepared Meats) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Status: In Compliance. Each condition from Section I was reviewed with the source and appeared to be in compliance. The source is aware of Condition I.8 and will send a notification letter within 18 months from the issuance of the current AO. The 2023 Emission Inventory was submitted by the required date. 3 Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Eagle Mountain, Utah Facility II.A.2 Water Heaters Quantity: 2 Rating: 25 MMBtu/hr, Each Fuel: Natural Gas NSPS/MACT Applicability: 40 CFR 60 Subpart Dc II.A.3 Critical Process Air Handling Units (AHU) Quantity: 7 Rating: 10.85 MMBtu/hr, Each Fuel: Natural Gas NSPS/MACT Applicability: None II.A.4 Emergency Generator Engine 1 Rating: 225 kW (302 hp) Fuel: Diesel Manufacture Date: post-2020 NSPS Applicability: 40 CFR 60 Subpart IIII MACT Applicability: 40 CFR 63 Subpart ZZZZ II.A.5 Emergency Generator Engine 2 Rating: 154 kW (206 hp) Fuel: Diesel Manufacture Date: post-2020 NSPS Applicability: 40 CFR 60 Subpart IIII MACT Applicability: 40 CFR 63 Subpart ZZZZ II.A.6 Small Heaters/Boilers Several small heaters and boilers rated at less than 5 MMBtu/hr each. Listed for information purposes only. II.A.7 Salt Silo Contents: Salt Control: Baghouse II.A.8 Three (3) Storage Tanks Contents: Diesel Tank 1 Capacity: 316 gallons Tank 2 Capacity: 555 gallons Tanks 3 Capacity: 10,000 gallons (new) Tank 3 Color: White II.A.9 Two (2) Spray Cabinets Liquid: Intervention Chemicals Application Technique: High Volume, Low Pressure (HVLP) Nozzles II.A.10 Two (2) Dip Tanks Content: Intervention Chemicals Capacity: 175 gallons, Each Status: In Compliance. No unapproved equipment was observed. The two dip tanks listed in Condition II.A.10 have not been installed. The remaining equipment was observed during the inspection. 4 II.B Requirements and Limitations II.B.1 Facility Wide Requirements II.B.1.a Visible emissions shall not exceed the following limits: A. Natural gas-fired equipment - 10% opacity B. Diesel-fired emergency generators - 20% opacity C. Baghouses - 10% opacity D. Haul Roads and Storage Areas - 20% opacity on site and 10% opacity at the property boundary E. All other sources - 20% opacity [R307-201, R307-309, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-201] Status: In Compliance. No visible emissions were observed from any of the points listed in this condition. The haul road and storage areas are paved. II.B.2 Combustion Equipment Requirements II.B.2.a Each AHU shall be limited to 3,000 hours per rolling 12-month period. [R307-401-8] II.B.2.a.1 The owner/operator shall: A. Determine hours of operation by the installation of an hour meter or by recording hours of operation in an operations log B. Record hours of operation each day C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep hours of operation records for all periods the plant is in operation [R307-401-8] Status: In Compliance. Each AHU hours log was viewed during the inspection. The hours ranged from 390 hours to 1,198 hours for the rolling 12-month period from November 2023 - October 2024. Calculations are made according to this condition. II.B.2.b The owner operator shall only utilize natural gas as a fuel source in the boilers and heaters on site. [R307-401-8] Status: In Compliance. Only natural gas is utilized as a fuel source for the boilers and heaters on site. II.B.2.c The water heaters shall be equipped with ultra-low NOx burners that shall emit no more than 9 ppmvd of NOx. [R307-401-8] 5 II.B.2.c.1 To determine compliance with the ultra-low NOx burner, the owner/operator shall obtain a manufacturer certification of compliance with the 9 ppm NOx limit. The owner/operator shall maintain records of the burner NOx rating certification for the life of the equipment. [R307-401-8] Status: In Compliance. The source recently performed combustion analyses for the two boilers listed in II.A.2 on February 20-22, 2025. The manufacturer certification of compliance was provided via email and can be viewed in the attachments. Boiler A tested at 2ppm NOx and Boiler B tested at 6ppm NOx. II.B.3 Emergency Engine Requirements II.B.3.a The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [40 CFR 63 Subpart ZZZZ, R307-401-8] Status: In Compliance. The 225 kW generator engine (labeled as "west side" by the source) operated 33.05 non-emergency hours for the rolling 12-month period. The 154 kW generator engine (labeled as "east side" by the source) operated 27.77 non-emergency hours for the rolling 12-month period. Each engine is equipped with a non-resettable hour meter. Hours are tracked and calculated according to this condition. Refer to the emergency engine log tracking example in the attachments. II.B.3.b The owner/operator shall only use diesel fuel (e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in each emergency engine. [R307-401-8] II.B.3.b.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.3.b.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] Status: In Compliance. The source utilizes ULSD. This was determined by a fuel purchase invoice provided by the supplier. II.B.3.c The owner/operator shall install emergency engines that are certified to meet the following emission rates: 4.0 g/kW-hr of NMHC + NOx, 3.5 g/kW-hr for CO, and 0.20 g/kW-hr for PM. [R307-401-8] 6 II.B.3.c.1 To demonstrate compliance with the emission rate, the owner/operator shall keep a record of the manufacturer's certification of the emission rate. The record shall be kept for the life of the equipment. [R307-401-8] Status: In Compliance. The emission rate for the generator engines was viewed during the inspection and meets the requirement of this condition. The source is aware of this condition and will keep the certification for the life of the equipment. II.B.4 VOC Requirements II.B.4.a The owner/operator shall not emit more than 12.73 tons per rolling 12-month period of VOCs from evaporative sources (intervention chemical spray application, intervention chemical dip tanks, cleaning, and/or sanitizing) on site. [R307-401-8] II.B.4.a.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed] [R307-401-8] II.B.4.a.2 The owner/operator shall use a mass-balance method to quantify any amount of VOCs reclaimed. The owner/operator shall subtract the amount of VOCs reclaimed from the quantities calculated above to provide the monthly total emissions of VOCs. [R307-401-8] II.B.4.a.3 The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC-emitting material B. The maximum percent by weight of VOCs and in each material used C. The density of each material used D. The volume of each VOC-emitting material used E. The amount of VOCs emitted from each material F. The amount of VOCs reclaimed and/or controlled from each material G. The total amount of VOCs emitted from all materials (in tons) [R307-401-8] Status: In Compliance. The source emitted 1.90 tons of VOCs from evaporative sources for the rolling 12-month period. Calculations are made according to this condition. Each SDS is kept in an electronic database and can be referenced at any time. Refer to the VOC totals attachment for more details. II.B.4.b The owner/operator shall not use any type of intervention chemicals, cleaners, or sanitizers that contain hazardous air pollutants. [R307-401-8] Status: In Compliance. The source submitted a Self-Disclosure Notification and Request for Full Enforcement Mitigation according to the Environmental Self-Evaluation Act on December 8, 2023, due to the discovery of an intervention chemical which contained a hazardous air pollutant. A No-Further Action Letter (DAQC-445-24) was issued to address this report. It was confirmed during the inspection that no intervention chemicals contain hazardous air pollutants. 7 II.B.4.c The owner/operator shall store all intervention chemicals in closed containers when not in use. [R307-401-8] Status: In Compliance. The source confirmed that all intervention chemicals are stored in closed containers. II.B.4.d The owner/operator shall use high volume, low pressure (HVLP) nozzles as a high transfer efficiency application technique when using the spray cabinets to apply intervention chemicals. [R307-401-8] Status: In Compliance. It was determined that the spray cabinets utilize AutoJet Precision Spray Control (PSC) Systems as a high transfer efficiency application technique. Although this method is not specifically labeled as HVLP, it offers a similar highly efficient transfer of material with minimal misting and overspray. From the manufacturer’s website, “PSC also enables a single PulsaJet nozzle to produce a wide range of flow rates. Electrically-actuated hydraulic versions can achieve very low flow rates – comparable to the flow rates of air atomizing nozzles. Using hydraulic nozzles eliminates the need for costly compressed air and minimizes the misting and overspray problems often associated with air atomizing nozzles.” The PSC appears to meet the requirements of high efficiency transfer applications to apply intervention chemicals. Additional email correspondence with the source regarding the BACT analysis of this method can be found in the attachments along with the manufacturer’s brochure. II.B.4.e The owner/operator shall comply with all applicable requirements of UAC R307-304. Solvent Cleaning. [R307-304] Status: Not Applicable. The source used approximately 8.5 gallons of solvent product for the previous 12 months and is exempt from this rule according to R307-304-2(3). The source will continue to track the amount of product used and is aware of the requirements of this rule. Refer to the email correspondence in the attachments for more details. II.B.5 Diesel Tank Requirements II.B.5.a The owner/operator shall load the 10,000-gallon diesel storage tank on site by the use of submerged loading. [R307-401-8] Status: In Compliance. The diesel storage tank utilizes submerged loading. Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60) Dc: Standards of Performance for Small Industrial-Commercial-Institutional Steam Generating Units Status: In Compliance. This subpart is applicable to the natural gas-fired boilers in Section II.A.2. Compliance is satisfied by the source utilizing natural gas. 8 NSPS (Part 60) IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines Status: In Compliance. Annual maintenance records were viewed during the inspection. The generator engines were last serviced by TransWest Mobile Repair in June 2024. The remaining requirements are satisfied in Section II.B.3. Refer to this section for more details. NESHAP (Part 63) ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines. Status: In Compliance. This requirement is satisfied in Section II.B.3. Refer to this section for more details. AREA SOURCE RULES EVALUATION: The following Area Source Rules were evaluated during this inspection: Emission Standards: Sulfur Content of Fuels [R307-203] Status: In Compliance. Refer to Condition II.B.3.b.2 for more information. Stationary Sources [R307-210] Status: In Compliance. This rule is satisfied through compliance with NSPS Subpart IIII and Subpart Dc. Refer to the Applicable Federal Requirements section for more details. National Emission Standards for Hazardous Air Pollutants [R307-214] Status: In Compliance. This rule is satisfied through compliance with MACT Subpart ZZZZ. Refer to the Applicable Federal Requirements section for more details. Solvent Cleaning [R307-304] Status: In Compliance. Refer to Condition II.B.4.e for more details. Nonattainment and Maintenance Areas for PM10: Emissions and Fugitive Emissions and Fugitive Dust [R307-309] Status: In Compliance. No fugitive emissions or fugitive dust was observed. All process areas and parking lots are paved. Ozone Nonattainment and Maintenance Areas: General Requirements [R307-325] Status: In Compliance. No spills or mishandling of VOC containing materials was observed. All VOC containing materials are stored in closed containers. Degreasing [R307-335] Status: Not Applicable. One CRC Smart Washer was observed in the maintenance shop. This parts washer does not use any VOCs or hazardous materials to degrease equipment. 9 EMISSION INVENTORY: Listed below are the Actual Emissions Inventory provided from Tyson Foods, Inc.- Eagle Mountain Meat Packaging Plant. A comparison of the estimated total potential emissions (PTE) on AO: DAQE-AN160320002-23, dated June 9, 2023, is provided. PTE are supplied for supplemental purposes only. Criteria Pollutant PTE tons/yr Actuals tons/yr CO2 Equivalent 41165.00 N/A Carbon Monoxide 28.98 1.031 Nitrogen Oxides 13.99 1.422 Particulate Matter - PM10 3.74 0.95 Particulate Matter - PM2.5 2.74 0.95 Sulfur Dioxide 0.27 0.03 Volatile Organic Compounds 14.72 1.589 Hazardous Air Pollutant PTE lbs/yr Actuals lbs/yr Generic HAPs (CAS #GHAPS) 2040 N/A PREVIOUS ENFORCEMENT ACTIONS: No Further Action Letter (DAQC-445-24) issued due to Self-Disclosure Notification and Request for Full Enforcement Mitigation under the Environmental Self-Evaluation Act for non-compliance with Condition II.B.4.b of the AO. COMPLIANCE STATUS & RECOMMENDATIONS: In regards to Approval Order (AO) DAQE-AN160320002-23, dated June 9, 2023, the overall status is: In Compliance. The source appears to be well maintained and operated. Records were provided in a timely manner and provided during the site visit and via email. HPV STATUS: Not Applicable. RECOMMENDATION FOR NEXT INSPECTION: Inspect at the regular frequency. Although not required, it is recommended to schedule the inspection as this is a secured facility and the source contact is located out of state. Bags must be inspected by security prior to entry. Hard hat, high visibility, steel-toe boots, and glasses are required PPE. Hair/facial hair covers and frocks will be provided if planning to tour the production floor. NSR RECOMMENDATIONS: The application method listed in Condition II.B.4.d does not utilize HVLP but a similar method. Consider addressing the language of this condition with the source to better reflect what equipment is on site during a future NOI. ATTACHMENTS: Emergency Engine Hours Tracking Example, VOC Totals, VOC Totals Email Correspondence, Condition II.B.4.d Email Correspondence, AutoJet Precision Spray Control Systems Brochure, Boiler Combustion Analyses Connor Kijowski <ckijowski@utah.gov> VOC 12-Month Tracking Sheet 1 message Goldfarb, Daniel <Daniel.Goldfarb@tyson.com> To: Connor Kijowski <ckijowski@utah.gov> Daniel Goldfarb, Complex Environmental ManagerEnvironmental Services Tyson Foods13983 Dodd Road, Wallula, WA 99363(office) 509-543-4284 (mobile) 954-756-2549Daniel.Goldfarb@tyson.com This email and any files transmitted with it are confidential and intended solely for the use of the addressee. If you are not the intended addressee, then you have received this email in error aforwarding, printing, or copying of this email is strictly prohibited. Please notify us immediately of your unintended receipt by reply and then delete this email and your reply. Tyson Foods, Inc. a will not be held liable to any person resulting from the unintended or unauthorized use of any information contained in this email or as a result of any additions or deletions of information origin 11/15/24, 10:58 AM State of Utah Mail - VOC 12-Month Tracking Sheet https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-f:1815629378240869015&simpl=msg-f:1815629378240869015 1/1 Connor Kijowski <ckijowski@utah.gov> Air Quality Inspection - Eagle Mountain Plant 7 messages Connor Kijowski <ckijowski@utah.gov>Tue, Oct 29, 2024 at 11:15 AM To: Daniel.Goldfarb@tyson.com Good Morning Daniel, It was good to talk with you today. As discussed, here are the records required for the upcoming air quality inspection on November 13th at 10AM at the Eagle Mountain Plant. You can email them to me directly or we can view them during the site visit. From the Approval Order (attached for your reference): Condition I.8: Notification letter confirming the newly permitted equipment has been installed. I have attached a previous example for reference.Condition II.B.2.a: Each AHU operating hour totals for the rolling 12-month period (October 2023 - September 2024) -- also an example of how hours are calculated Condition II.B.2.c: Combustion analysis for the boilers listed in II.A.2 to confirm low NOx rating (< 9ppm)Condition II.B.3.a: Each emergency engine operating hour totals for the rolling 12-month period Condition II.B.3.a.1: Operation logs for the emergency engines which include the date, duration and reason for usageCondition II.B.3.b.2: Ultra-low sulfur diesel verification -- either by a fuel purchase invoice or certificate of analysis Condition II.B.3.c: Emission data sheet verifying the emergency engines meet the required emission rates Condition II.B.4.a: Tons of VOCs emitted for the rolling 12-month period -- example of how this is calculated Condition II.B.4.b: Verification that the intervention chemicals, cleaners and sanitizers do not contain hazardous air pollutants. I am aware of the email correspondence from earlier thisyear regarding the self-reported non-compliance. I would like a verification that this is still being followed. Condition II.B.4.e: Verification that the applicable requirements of R307-304 are followed (rule attached for reference)NSPS Part 60 Subpart IIII: Recent preventative maintenance records for the emergency engines Utah Administrative Code R307-315: Low NOx verification for any of the small boilers listed in II.A.6 if they have been constructed or modified after May 1, 2024 (rule attached forreference) Let me know if you have any questions and I look forward to meeting with you in a few weeks. Best, --Connor Kijowski Environmental Scientist | Minor Source Compliance M: (385) 245-6720 airquality.utah.gov 4 attachments Section I.8 Notification Letter.pdf24K DAQE-AN160320002-23.pdf3114K R307-304.pdf89K R307-315 (1).pdf75K Connor Kijowski <ckijowski@utah.gov>Wed, Nov 13, 2024 at 2:35 PMTo: Daniel.Goldfarb@tyson.com Hey Daniel, Thanks for meeting with me today and showing me around the site. As discussed, there are two remaining items required to complete the inspection: Condition II.B.4.d: Confirmation that the spray nozzles used for the spray cabinets are High Volume, Low Pressure (HVLP)Condition II.B.4.e: Total gallons of VOC containing solvent products used for the previous 12 months. If more than 55 gallons have been used, then Table 1 of R307-304 applies and must be followed accordingly. Please provide these records by Friday, November 22nd. If you have any questions, do not hesitate to contact me. Thanks, [Quoted text hidden] Connor Kijowski <ckijowski@utah.gov>Fri, Nov 15, 2024 at 11:42 AM To: Daniel.Goldfarb@tyson.com Daniel, Will you please also send me the generator engine hours tracking spreadsheet you screenshotted during the inspection? Thanks, Connor [Quoted text hidden] Goldfarb, Daniel <Daniel.Goldfarb@tyson.com> To: Connor Kijowski <ckijowski@utah.gov> Hey Connor, 11/25/24, 9:58 AM State of Utah Mail - Air Quality Inspection - Eagle Mountain Plant https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-a:r-6369847842101969676&simpl=msg-a:r-91146236761950…1/5 Here’s the screenshot that we grabbed on the day of the inspection. I did receive your follow-up email that day, and we are working to get responses put together for everything you are lookin Thanks, Daniel Goldfarb, Complex Environmental ManagerEnvironmental Services Tyson Foods13983 Dodd Road, Wallula, WA 99363(office) 509-543-4284 (mobile) 954-756-2549Daniel.Goldfarb@tyson.com From: Connor Kijowski <ckijowski@utah.gov> Sent: Friday, November 15, 2024 10:42 AM 11/25/24, 9:58 AM State of Utah Mail - Air Quality Inspection - Eagle Mountain Plant https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-a:r-6369847842101969676&simpl=msg-a:r-91146236761950…2/5 To: Goldfarb, Daniel <Daniel.Goldfarb@tyson.com> Subject: [EXTERNAL] - Re: Air Quality Inspection - Eagle Mountain Plant CAUTION: This email came from outside the company. Do not click on links or open attachments unless you [Quoted text hidden] This email and any files transmitted with it are confidential and intended solely for the use of the addressee. If you are not the intended addressee, then you have received this email in error a receipt by reply and then delete this email and your reply. Tyson Foods, Inc. and its subsidiaries and affiliates will not be held liable to any person resulting from the unintended or unauthorized Connor Kijowski <ckijowski@utah.gov>Fri, Nov 15, 2024 at 3:55 PMTo: "Goldfarb, Daniel" <Daniel.Goldfarb@tyson.com> Thanks, Daniel. I appreciate it. [Quoted text hidden] Goldfarb, Daniel <Daniel.Goldfarb@tyson.com>Fri, Nov 22, 2024 at 4:52 PM To: Connor Kijowski <ckijowski@utah.gov>Cc: "Rodriquez, Eric" <Eric.Rodriquez@tyson.com>, "Christ, Phoebe" <Phoebe.Christ@tyson.com> Good Afternoon Connor, Regarding Condition II.B.4.e: The total gallons of VOC containing solvent products, I was able to confirm that the plant has used approximately 8.5 gallons of solvent product within the last 12 months. This should exempt us from the rule, although we appreciate the bringing of it to our radar to track in the event that printing operations increase. Regarding special provision II.B.4.c of the facility’s current permit, Approval Order DAQE-AN160320001-21, Tyson uses an automated spray system with a FloodJet® flat spray tip. A BACT analysis was completed as part of the February 2023 Notice of Intent (NOI) that we submitted. As such, a review of previous BACT determinations for relevant emissions from theapplication of intervention chemicals was completed using U.S. EPA’s RACT/BACT/LAER clearinghouse (RBLC) database. The RBLC database was queried back to 1971 for entries associated with VOC emissions from the following process types: 49.008 – Organic Solvent Cleaning & Degreasing (except 49.006);49.011 – Consumer Products; 49.999 – Other Organic Evaporative Loss Sources;70.600 – Meat Processing; 70.700 – Fish Processing; and70.900 – Other Food & Agricultural Products & Processes. Specifically, Tyson reviewed these results to identify control methods that have been accepted for VOC emissions from evaporation of chemicals during dip and/or spray applications. Relevant entries in the RBLC database existed only for Process Types 49.008, 49.011, and 49.999. The following control technologies were identified for spray or dip application of VOC-containing chemicals: Storage of chemicals in closed containers; Good operating practices to minimize losses;VOC content limits: High transfer efficiency application methods;Thermal Oxidizer; Packed-bed scrubber; andCarbon adsorption unit. At the conclusion of the top-down analysis Tyson proposed high transfer efficiency application methods as part of BACT for the spray or dip-application of VOC-containing chemicals. The spray cabinets at our Eagle Mountain facility are equipped with an AutoJet® Spray Control Panel and a hydraulic PulsaJet® automatic spray nozzle with a FloodJet® flat spray tip. Using a PulsaJet® nozzle eliminates the need for compressed air and also eliminates misting and overspray problems. Attached you will find literature from the manufacturer that furtherdetails how the AutoJet® Precision Spray Control System is a high transfer efficiency application system. Additionally, I’ve included screenshots below, from the manufacturer’s website, with product details for both the PSC system and the FloodJet® flat spray nozzles. The modified approval order, that was issued June 9, 2023, included the condition that the facility use high volume, low pressure (HVLP) nozzles as a high transfer efficiency applicationtechnique. Tyson did not comment on the specification of HVLP nozzles during the draft permit period, because based on professional experience and our RBLC search HVLP is commonly used for describing high transfer efficiency application. However, we have since learned that HVLP nozzles are used in the surface coating industry in spray guns and notspray cabinets as used in the food manufacturing industry. The high efficiency transfer application being used at our Eagle Mountain facility is Precision Spray Control (PSC). Although the system is not referred to as HVLP, it is still a high transfer efficiency application system, and we feel it is an application technique that is compliant with our permit. 11/25/24, 9:58 AM State of Utah Mail - Air Quality Inspection - Eagle Mountain Plant https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-a:r-6369847842101969676&simpl=msg-a:r-91146236761950…3/5 Thank you again for your time and ease during the inspection. We are happy to be of help and to continue the discussion if warranted. Sincerely, Daniel Goldfarb, Complex Environmental ManagerEnvironmental Services Tyson Foods13983 Dodd Road, Wallula, WA 99363(office) 509-543-4284 (mobile) 954-756-2549Daniel.Goldfarb@tyson.com From: Connor Kijowski <ckijowski@utah.gov>Sent: Wednesday, November 13, 2024 1:35 PM To: Goldfarb, Daniel <Daniel.Goldfarb@tyson.com>Subject: [EXTERNAL] - Re: Air Quality Inspection - Eagle Mountain Plant 11/25/24, 9:58 AM State of Utah Mail - Air Quality Inspection - Eagle Mountain Plant https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-a:r-6369847842101969676&simpl=msg-a:r-91146236761950…4/5 CAUTION: This email came from outside the company. Do not click on links or open attachments unless you can confirm the sender and you know the contents are safe Hey Daniel, [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] B712C_Industrial_PulsaJet_Nozzles.pdf 1761K Connor Kijowski <ckijowski@utah.gov>Mon, Nov 25, 2024 at 9:35 AM To: "Goldfarb, Daniel" <Daniel.Goldfarb@tyson.com>Cc: "Rodriquez, Eric" <Eric.Rodriquez@tyson.com>, "Christ, Phoebe" <Phoebe.Christ@tyson.com> Daniel, Thanks for the information. I agree with your assessment of the high transfer efficiency application and have no further questions. I believe this is a good item to address with ourpermitting team whenever a new NOI plans to be submitted to ensure the language of the permit matches the industry label as the permit can sometimes contain standard boilerplate terms that do not accurately reflect what is used on site. I will make a note in the inspection memo to have this addressed during a future NOI as well. Best,Connor [Quoted text hidden] 11/25/24, 9:58 AM State of Utah Mail - Air Quality Inspection - Eagle Mountain Plant https://mail.google.com/mail/u/0/?ik=0e8810739b&view=pt&search=all&permthid=thread-a:r-6369847842101969676&simpl=msg-a:r-91146236761950…5/5 AUTOJET® PRECISION SPRAY CONTROL SYSTEMS FOR INDUSTRIAL COATING APPLICATIONS Applying coatings and release agents can be challenging. In order to achieve uniform coating, processors have often tolerated the waste of costly coatings, misting, excessive maintenance downtime, high scrap rates and more. Now there is a way to eliminate all those problems and apply the exact amount of coating required directly on the target – even when using high-viscosity coatings. AutoJet® Precision Spray Control Systems provide unmatched accuracy to ensure uniform coating with minimal waste. In the pages that follow, you will learn more about how AutoJet Precision Spray Control Systems work and see how easy it is to configure a system to fit your exact requirements. THE SECRET TO UNIFORM COATING: PRECISION SPRAY CONTROL 2 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 IS YOUR COATING SPRAYABLE? The answer to this question is, almost always, yes. We have a proven track record of using spray technology to apply just about every coating including viscous wax, oils, gels and more. The best way to determine if your coating is sprayable is with a proof-of-concept test in our spray laboratories. Here’s a partial list of coatings being successfully applied with spray technology: • Adhesives/glue • Alcohol (Zone 1 version only) • Anti-foaming agents • Ascorbic acid • De-ionized water • Detergents • Dyes and inks • Emulsions • Enzymes • Ethanol • Fire retardant • Fragrances/aromas • Gels • Lignin powder • Lotions • Lubricants/release agents/silicone • MDI-based polyurethane • Oils • Resins • Rust inhibitor • Urea • Wax TABLE OF CONTENTS page AUTOJET® PRECISION SPRAY CONTROL SYSTEMS OVERVIEW 4-7 ACHIEVING RESULTS WITH AUTOJET PRECISION 8-9 SPRAY CONTROL SYSTEMS OPTIONS AND SPECIFICATIONS 10-15 3spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 AutoJet® Precision Spray Control Systems consist of PulsaJet® automatic spray nozzles and an AutoJet spray controller. Many systems also include a spray manifold. These systems use Precision Spray Control (PSC) to ensure coatings are applied consistently, uniformly and with minimal waste even when conveyor line speed changes. PSC uses an AutoJet spray controller to turn electrically-actuated PulsaJet nozzles on and off very quickly to control flow rate. The cycling is so fast that the flow often appears to be constant. Flow rate changes are based on line speed and occur almost instantaneously to ensure the proper application rate. PSC also enables a single PulsaJet nozzle to produce a wide range of flow rates. Electrically-actuated hydraulic versions can achieve very low flow rates – comparable to the flow rates of air atomizing nozzles. Using hydraulic nozzles eliminates the need for costly compressed air and minimizes the misting and overspray problems often associated with air atomizing nozzles. PSC BENEFITS: • Reduces product scrap caused by over- or under-application of coatings • Reduces the use of costly coatings by applying the proper coating volume directly on the target • Increases production – fast cycling (up to 15,000 cycles per minute) of nozzles keeps pace with high line speeds AUTOJET® PRECISION SPRAY CONTROL SYSTEMS OVERVIEW: SUPERIOR PERFORMANCE 4 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 • Eliminates maintenance time to clean excess coating from equipment and/or floor due to over-application • Improves worker safety by minimizing misting • Eliminates the need for compressed air in some operations SEE THE BENEFITS OF PSC: spray.com/psc HOW PRECISION SPRAY CONTROL WORKS Electrically-actuated spray nozzles are turned on and off very quickly to control flow rate. This cycling is so fast that the flow often appears to be constant. With traditional nozzles, flow rate adjustments require a change in pressure. Changing pressure also changes the nozzle’s spray angle/coverage and drop size. With PSC, pressure remains constant enabling flow rate changes without changes in spray performance. NOZZLES SPRAYING 90% OF THE TIME NOZZLES SPRAYING 50% OF THE TIME NOZZLES SPRAYING 25% OF THE TIME 5spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 PULSAJET NOZZLES: • Available with a wide range of flow rates • Recirculating and temperature control designs • Hydraulic and air atomizing versions SPRAY MANIFOLDS: • 98250 spray manifold for use with hydraulic and air atomizing PulsaJet spray nozzles • 63600 heated and non-heated manifolds for use with hydraulic and air atomizing PulsaJet nozzles • Heated manifolds for use with temperature-controlled hydraulic PulsaJet nozzles • Recirculating manifolds for use with heated fluids and hydraulic PulsaJet nozzles AUTOJET SPRAY CONTROLLERS: • AutoJet Model 1550+ Modular Spray System with basic on/off spray control and Precision Spray Control for up to eight PulsaJet nozzles • AutoJet Model 2008+ Spray Control Panel provides timing and sensor control and Precision Spray Control for up to 16 PulsaJet nozzles* • AutoJet Model 2250+ Spray Control Panel with sophisticated real-time monitoring and closed-loop control for up to 16 PulsaJet nozzles* * AutoJet Model 2008+ and Model 2250 spray control panels can be configured for use with more than 16 PulsaJet nozzles upon request SEE DETAILED SPECIFICATIONS ON PAGES 10-15 UNMATCHED COATING SYSTEM VERSATILITY PulsaJet® nozzles and an AutoJet® spray controller are required to achieve PSC. Many systems include a spray manifold as well to ensure proper fluid delivery to the nozzle. A wide range of nozzle, controller and manifold options are available so performance can be tailored to the specifics of the coating viscosity and desired level of automation. Zone control panels can be added to any PSC system. This allows nozzles to be turned off as needed to accommodate different products or sheet widths. Three versions are available: manual, digital and digital with timer. Contact your local sales engineer for system selection assistance and a no-obligation demonstration. 6 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 AUTOJET® ZONE CONTROL PANELS: • Manual version allows up to eight spray zones to be created. One toggle switch controls each zone and each zone can consist of multiple nozzles. The number of nozzles per zone is determined by the driver capacity of the controller • Digital version provides similar performance to the manual version but it is designed for operation with an external control system • Digital version with timer offers the greatest operating flexibility. Users can set the delay and spray times of the nozzles in each zone to ensure nozzles spray only when the target is in the proper position AUTOJET PRECISION SPRAY CONTROL SYSTEMS: IDEAL FOR A WIDE RANGE OF COATING, MOISTENING AND LUBRICATING APPLICATIONS Here are just a few examples of how others are using our systems: • Coating wood chips with resin in the production of engineered wood panels • Coating flat glass with zinc citrate on float line to prevent corrosion • Coating aluminum or steel strips with oil to prevent corrosion • Spraying de-dusting oil to prevent fibers from becoming airborne in the production of fiberglass insulation • Applying release agent to prevent concrete building materials from sticking to molds • Spraying wax in wood chip blender in MDF production • Adding moisture to panel boards before pressing • Applying adhesive for tail tie of tissue rolls • Spray nonskid coating to packaging materials to prevent movement during shipping • Spraying fire retardants on textiles • Applying release agents mats, cauls and press belts in board production • Spraying lubricants on metal sheets before stamping • Adding fragrance to kitty litter • Spraying release agent onto metal belts to prevent plastic pellets from sticking • Applying moisture to textiles to properly control dyeing and finishing operations 7spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 80,000 POUNDS OF MONTHLY REWORK ELIMINATED WITH NEW SPRAY SYSTEM Problem: An aluminum producer was using flat spray nozzles mounted on a header to apply oil to strip to facilitate forming and help prevent corrosion. The nozzles sprayed the same amount of oil continuously. Changes in line speed resulted in over- and under-application problems. Coil rejection rates were high. Solution: Oil coverage on the strip is now uniform and waste has been eliminated since the installation of the AutoJet system. Precision Spray Control ensures the proper application rate based on line speed variations from 300 to 1200 ft/min (91 to 366 m/min). In addition, the system uses zone control to turn nozzles off when narrower strip widths are run to prevent oil waste. RESULTS: System payback: four months Coil reject rate due to uneven oil application: 0% Decreased oil consumption: 40% Reduced maintenance time: workers no longer clean excess oil from equipment and floor NEW SPRAY SYSTEM HELPS REDUCE SCRAP BY 75% Problem: A glass manufacturer needed to apply a thin coating of zinc citrate on flat glass while it was on the float line. The coating protects the glass from corrosion and discoloration. The current system didn’t apply the coating uniformly and required excessive maintenance. Product quality suffered. Solution: An AutoJet Precision Spray Control system now provides a uniform coating of the zinc citrate solution even when line speed changes. The hydraulic nozzles can be activated individually to accommodate different ribbon widths. In addition, the nozzles are mounted on a frame which can be easily rolled away from the production line for quick maintenance. RESULTS: System payback: less than one month Scrap reduction: 75% Decreased use of zinc citrate solution: 60% Maintenance time decrease: one hour daily to 3 hours per month ACHIEVING RESULTS WITH AUTOJET® PRECISION SPRAY CONTROL SYSTEMS 8 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 AUTOMATED SPRAY SYSTEM LOWERS OPERATING COSTS AND IMPROVES PRODUCT QUALITY Problem: A manufacturer of high-quality, custom-dyed textiles needed to control the amount of moisture in the fabric to ensure proper dyeing and finishing. Spinning discs were being used to apply water, but the droplet size and coverage were inconsistent. In addition, frequent disc breakdowns caused excessive downtime and reduced production time. Solution: An AutoJet® Precision Spray Control System applies the required volume of water to maintain the desired 12% moisture content. Flow rate is automatically adjusted by the system based on line speed that varies up to 20%. Coverage is uniform across the entire width of the fabric. RESULTS: System payback: less than 11 months Quality: improved, enabling a price increase Decreased maintenance downtime: reduced significantly Annual savings: US$19,000 TISSUE PRODUCT MANUFACTURER REDUCES OPERATING EXPENSES AND REDUCES WASTE STREAM Problem: A commercial tissue manufacturer wound toilet tissue around a cardboard tube. Plastic end caps were inserted into individual rolls after they were cut from the long tissue “log” into individual rolls. The core tubes and caps were costly and ultimately discarded after the tissue roll was used, creating unnecessary waste. Solution: An AutoJet Model 1550+ Modular Spray System applies a light mist onto tissue as it is wound directly onto a thin metal rod. PulsaJet® nozzles are triggered by the winding machine and spray just long enough to ensure the tissue sticks to the metal rod. After the tissue roll is fully formed, the metal rod is pushed out of the roll, leaving only tissue product. Cardboard tubes and plastic end caps are no longer used. RESULTS: System payback: less than seven months Sustainable product: cardboard core tubes and plastic end caps have been eliminated from the waste system ACHIEVING RESULTS WITH AUTOJET® PRECISION SPRAY CONTROL SYSTEMS SEE MORE DETAILS ON THESE & DOZENS MORE RESULTS STORIES AT spray.com/results 9spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 AUTOJET MODEL 1550+ MODULAR SPRAY SYSTEM: BASIC CONTROL • Automatic on/off control and Precision Spray Control of up to eight PulsaJet® nozzles • Self-contained unit – set-up takes minutes • Wetted parts available with food contact materials of construction • Equipped with a pump, a pressure pot or without any integrated liquid supply • Touch screen HMI with diagnostic screens for easy user control and troubleshooting • Precision Spray Control ensures uniform coverage and accurate flow rate adjustments based on line speed • Easily configured spray timing control for accurate placement of sprayed liquid to help ensure product quality and minimize waste • Optional zone control to turn individual nozzles in a manifold on/off AUTOJET® SPRAY CONTROLLERS System control options range from simple to sophisticated and offer Precision Spray Control. Choose the level of automation best suited to your operation. 10 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS AUTOJET® MODEL 2008+ SPRAY CONTROL PANEL: INTERMEDIATE CONTROL • Automatic control of up to 16 PulsaJet® nozzles • Cycles PulsaJet nozzles up to 50% faster to ensure uniform coverage of conveyors and moving objects at even faster line speeds • Operates PulsaJet nozzles at up to 250% higher pressure to spray higher viscosity coatings • Distance-based timing control ensures more accurate placement of intermittent sprays at variable line speeds • Wide range of input and output signals to allow use of a variety of sensors, including trigger sensors, line speed sensors, pressure transducers and more • Optional zone control to turn individual nozzles in a manifold on/off • Precision Spray Control ensures uniform coverage and accurate flow rate adjustments based on line speed • Integrates easily with other plant control systems • Available with food contact materials of construction • Touch screen HMI with diagnostic screens for easy user control and troubleshooting AUTOJET MODEL 2250+ SPRAY CONTROL PANEL: ADVANCED SPRAY CONTROL • Automatic control of up to 16 PulsaJet nozzles • Real-time monitoring and closed-loop control of spray pressure and flow control • Optional second channel provides independent control for a second spray manifold or a second production line • Cycles PulsaJet nozzles up to 50% faster to ensure uniform coverage of conveyors and moving objects at even faster line speeds • Operates PulsaJet nozzles at up to 250% higher pressure to spray higher viscosity coatings • Precision Spray Control ensures uniform coverage and accurate flow rate adjustments based on line speed • Integrates easily with other plant control systems • Available with food contact materials of construction • Touch screen HMI with diagnostic screens for easy user control and troubleshooting APPLICATION-SPECIFIC AUTOJET SYSTEMS Standard AutoJet Systems are also available for specific coating applications. Ask your sales engineer for additional information. • AutoJet Lubrication Systems • PanelSpray® Systems • AccuOil™ Systems 11spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS PULSAJET® AUTOMATIC SPRAY NOZZLES PulsaJet automatic spray nozzles are constructed of stainless steel, PPS, PEEK™ and EPDM or Viton® seals for maximum chemical resistance. PulsaJet nozzles are also available for spraying alcohol in Zone 1 hazardous locations. Certified by FM approvals, these nozzles are constructed of stainless steel, PPS, PEEK™ and have FFKM seals. The compact design and simple mounting options for PulsaJet nozzles enable them to be easily integrated into most production areas. Wear parts for all PulsaJet nozzles are easily accessible to minimize routine maintenance time. PulsaJet nozzles are available in a wide variety of configurations, including: • Hydraulic or air atomized sprays • Auto-alignment of flat spray tips • Recirculation of sprayed liquid • Temperature control to enable spraying of heated viscous liquids • Special coatings for improved corrosion resistance • Special construction for enhanced moisture protection Precise liquid distribution for all PulsaJet automatic spray nozzles is provided using UniJet® spray tips. Standard UniJet tips are available in 303 or 316 stainless steel and offer a wide range of flow rates and spray angles. Premium UniJet PWMD and PWMM spray tips offer improved spray uniformity for critical coating applications. The tapered edges ensure even coverage when overlapping sprays are required and the low volume behind the spray orifice results in improved spray distribution. UniJet PWMD and PWMM tips are available in 303 stainless steel and offer a wide range of flow rates. 12 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS MODELS AA10000AUH-03 AA10000AUH-03-QC Liquid inlet connection 1/8" NPT or BSPT Minimum flow rate at 40 psi (2.8 bar) and 10% duty cycle .0017 gpm (0.006 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 0.47 gpm (1.8 lpm) Maximum rated pressure 100 psi (7 bar) (250 psi with 2008+ controller) Maximum liquid temperature 200°F (93°C) Power 24VDC, 0.36 amp Maximum operating speed 10,000 cpm (15,000 cpm with Model 2008+ controller) Model -03 accepts UniJet® TPU spray tips.* Model -03-QC accepts QuickJet® QSVV quick-connect spray tips.* Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK™. MODEL AA10000AUH-03-Z1 Liquid inlet connection 1/8” NPT or BSPT Minimum flow rate at 40 psi (2.8 bar) and 10% duty cycle .0017 gpm (0.006 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 0.47 gpm (1.8 lpm) Maximum rated pressure 100 psi (7 bar) Maximum liquid temperature 104°F (40°C) Power 24VDC, 0.36 amp Maximum operating speed 10,000 cpm Accepts UniJet TPU tips.* Used in Zone 1 hazardous areas. Construction: Stainless steel, FFKM seals, PPS and PEEK. *More information: Industrial Spray Products Catalog 75-HYD, pages C24-C31 **More information: Data Sheet, PWMD UniJet Tips MODEL AA10000AUH-10 Liquid inlet connection 1/8” NPT or BSPT Minimum flow rate at 40 psi (2.8 bar) and 20% duty cycle .02 gpm (0.075 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 1.6 gpm (6.1 lpm) Maximum rated pressure 100 psi (7 bar) Maximum liquid temperature 150°F (65°C) Power 24VDC, 1.05 amp Maximum operating speed 5,000 cpm Accepts UniJet TPU tips.* Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK. MODELS AA10000AUH-104210 AA10000AUH-104214 AA10000AUH-104215 Liquid inlet connection 1/8” NPT or BSPT Minimum flow rate at 40 psi (2.8 bar) and 10% duty cycle .0017 gpm (0.006 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 0.47 gpm (1.8 lpm) Maximum rated pressure 100 psi (7 bar) (250 psi with 2008+ controller) Maximum liquid temperature 200°F (93°C) Power 24VDC, 0.36 amp Maximum operating speed 10,000 cpm (15,000 cpm with Model 2008+ controller) All three models accept Premium UniJet PWMD spray tips with 5° offset for auto spray pattern alignment.** Model 104210 – Rear liquid inlet. Model 104214 – Side liquid inlet for low profile mounting. Model 105215 – Rear liquid inlet with front port for liquid recirculation. Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK. 13spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS MODEL AA10000AUH-72440-1/4 Liquid inlet connection 1/4” NPT or BSPT Minimum flow rate at 40 psi (2.8 bar) and 10% duty cycle .0017 gpm (0.006 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 0.47 gpm (1.8 lpm) Maximum rated pressure 100 psi (7 bar) (250 psi with 2008+ controller) Maximum liquid temperature 150°F (65°C) Power 24VDC, 0.36 amp Maximum operating speed 10,000 cpm (15,000 cpm with Model 2008+ controller) Accepts Standard UniJet® tips. Jacketed design keeps unit at consistent temperature.* Construction: Electropolished or Chromium Nitride coated magnetic SS, Stainless steel, Viton® or EPDM seals, PPS and PEEK. MODEL AA10000JJAU Liquid inlet connection 1/8” NPT or BSPT Minimum flow rate at 5 psi (0.34 bar) and 10% duty cycle (1650 Fluid Cap) 0.0017 gpm (0.0064 lpm) Maximum flow rate at 40 psi (2.8 bar) and 100% duty cycle (2850 Fluid Cap) 0.14 gpm (0.53 lpm) Maximum rated pressure 100 psi (7 bar) (250 psi with 2008+ controller) Maximum liquid temperature 200°F (93°C) Power 24VDC, 0.36 amp Maximum operating speed 10,000 cpm (15,000 cpm with Model 2008+ controller) Accepts standard JJ air atomizing setups.**** Specify appropriate retainer cap when ordering. Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK. MODEL AA10000AUH-0050 Liquid inlet connection 5/32” (4mm) tube fittings Minimum flow rate at 40 psi (2.8 bar) and 5% duty cycle .0009 gpm (0.003 lpm) Maximum flow rate at 100 psi (7 bar) and 100% duty cycle 0.080 gpm (0.303 lpm) Maximum rated pressure 200 psi (14 bar) Maximum liquid temperature 150°F (65°C) Power 48VDC, 1.0 amp Maximum operating speed 25,000 cpm (sold only with Model 2008+ controller) Accepts Premium UniJet PWMM spray tips with 5° offset for auto spray pattern alignment.*** Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK. For dosing applications, spray time as low as 1 ms can be achieved. Available only as part of the PuslaJet Mini Low Flow Spray System. MODEL AA10000JAU-10 Liquid inlet connection 1/4" NPT or BSPT Minimum flow rate at 5 psi (0.34 bar) and 20% duty cycle (2050 Fluid Cap) 0.0027 gpm (0.010 lpm) Maximum flow rate at 20 psi (1.4 bar) and 100% duty cycle (80150 Fluid Cap) .75 gpm (2.84 lpm) Maximum rated pressure 100 psi (7 bar) Maximum liquid temperature 200°F (93°C) Power 24VDC, 1.05 amp Maximum operating speed 5,000 cpm Accepts standard J air atomizing setups.**** Construction: Stainless steel, Viton® or EPDM seals, PPS and PEEK. *More information: Industrial Spray Products Catalog 75-HYD, pages C24-C31 **More information: Data Sheet, PWMD UniJet Tips ***More information: PuslaJet Mini Low Flow Spray System, Bulletin 705 ****More information: Air Atomizing and Automatic Spray Nozzles Catalog 75AA-AUTO, pages B24-B31 14 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS SPRAY MANIFOLDS 98250 HYDRAULIC PULSAJET® SPRAY MANIFOLD • Use with PulsaJet hydraulic and air atomizing spray nozzles • User specified lengths, number of nozzles and nozzle spacing • User-adjustable nozzle spacing • Dual inlet ports for liquid recirculation • Aluminum or stainless steel construction • IP64 wiring configuration available for single channel or independent banking of nozzles 63600 HYDRAULIC SANITARY JACKETED PULSAJET MANIFOLD • Heated or non-heated operation • Hot water jacket can be used as a cooling jacket • Housing and all internal liquid and conduit lines of header are 316L stainless steel construction 63600 AIR ATOMIZING SANITARY JACKETED PULSAJET MANIFOLD • Heated or non-heated operation • Hot water jacket can be used as a cooling jacket • Housing and all internal liquid and conduit lines of manifold are 316L stainless steel construction 15spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 OPTIONS AND SPECIFICATIONS North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000 Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842 www.spray.com Bulletin No. 712C ©Spraying Systems Co. 2017 AutoJet® Model 1550+ Modular Spray Systems Bulletin 626 PanelSpray® Systems Bulletin 632 AutoJet Lubrication Systems Bulletin 685 AutoJet 2008+ Precision Spray Control System with Zoning Bulletin 734 Industrial Hydraulic Spray Products Catalog 75 Industrial Hydraulic Spray Products Metric Catalog 75M Air Atomizing & Automatic Spray Nozzles Catalog 75 Air Atomizing & Automatic Spray Nozzles Metric Catalog 75M HELPFUL RESOURCES The following trademarks are registered to other entities in the US and may be registered in other countries as well: Peek™, Viton®