HomeMy WebLinkAboutDAQ-2025-002571Transmittal Form (CM-16)National Park Service (NPS) - Denver Service Center (DSC) | 10-8-19
ACRONYMS: A/E: Architect/Engineer; CMR: Construction Management Representative; FAR: Federal Acquisition Regulation; LEED: Leadership in Energy & Environmental Design; N/A: Not Applicable; PMIS: Project Management Information System
Submittal Number:PARK Acronym: PMIS Number:Project:Date:Transmittal Number:1
1 ZNP 240182 ZION CONSTRUCTION BUS CHARGING PHASE 3 Sheet: 1 of 1
Construction Contractor:SOLID GROUND LLC Subcontractor / Supplier:A/E ACTION NPS ACTION
SOLID GROUND, LLC.Action Action Informational
Submittal Submittal Submittal
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Description of Item (Size, Type, Name, Manufacturer, Use, etc.)
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X 1 26 32 15 - - -GILETTE SP-5000 60 HZ, LPG, LEVEL 2 ENCLOSURE - BASED ON INFORMATION PROVIDED WITH THE PROPOSAL
X 2 - - -- - - GENERATOR SLAB AND REINFORCING DETAIL
Construction Contractor - Name, Title, & Signature:Date: 10/14/2024 Recommended By - NPS Name, Title, & Signature:Date:
Parker Bennett, President
I hereby certify this submittal has been reviewed for accuracy, completeness, and compliance with contract requirements. FAR 52.236-21 Action By - NPS Name, Title, & Signature:Date:
CMR - Name & Signature:Date:
Approval of this submittal is subject to the provisions of the contract drawings and specifications. This action is for general
A/E - Name, Title, & Signature:Date: concurrence only and the Government is not responsible for errors or omissions.
Date Received:Date to Construction Contractor:
Distribute 1 copy each: CMR Interim, A/E, DSC, & Construction Contractor.
Review Comments - Name: Comment(s):NPS Review Comments - Name: Comment(s):
10/14/2024
10/14/24 TR1_GENERATOR Page 1 of 30
GEN-TECH of Colorado, LLC dba GEN-TECH
8800 Susan Avenue SE Albuquerque, NM 87123
Phone (303) 884-4842 Fax (303) 426-4558
GEN-TECH of Colorado, LLC dba GEN-TECH
8080 Pontiac Street Commerce City, CO 80022
Phone (303) 428-2517 Fax (303) 426-4558
Corporate Office
Arizona Generator Technology, Inc. dba GEN-TECH
7901 North 70th Avenue Glendale, AZ 85303
Phone (623) 937-1719 Fax (623) 937-0408
Arizona generator Technology, Inc. dba GEN-TECH
4702 South Tennessee Place Tucson, AZ 85714
Phone (520) 777-3130 Fax (520) 203-8477
GEN-TECH of Nevada, Inc. dba GEN-TECH
4785 Copper Sage Street Las Vegas, NV 89115
Phone (702) 63-5960 Fax (702) 633-5960
300KW 277/480V Propane Fueled Standby Generator Set
Submittal Package
Project Submittal Date – October 14, 2024
ES-NS______
Project
Zion Bus Charging
Solid Ground LLC
10/14/24 TR1_GENERATOR Page 2 of 30
Description
Equipment
SP-5000
300kW LP 277/480V; LP GILLETE Generator
MFG YEAR: 2024
GENSET MFG: Gillette Generators
APPLICATION: Outdoor
RATING: Standby Stationary
kW: 300
GEN VOLTAGE: 277/480V 3Ph
GEN PHASE: 3Ph
ALT END MFG: Stamford Newage
ENGINE MFG: PSI (Power Solutions International)
ENCLOSURE TYPE: Level 2 Sound Attenuated
FUEL TYPE: Propane - Liquid
CIRCUIT BREAKER 1: 600A
GEN OPTIONS: Battery
GEN OPTIONS: Battery
GEN OPTIONS: Battery Charger
GEN LEAD TIME: 12 to 20 weeks after written release for production
Start Up/ Commissioning
10/14/24 TR1_GENERATOR Page 3 of 30
Gillette Generators, Inc. • 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-230130 1
60 HZ MODEL
SP-5000
All generator sets are USA prototype built and thoroughly tested.
Production models are USA factory built and 100% load tested. UL2200, UL1446, UL508, UL142, UL498
NFPA 110, 99, 70, 37 All generator sets meet NFPA-110 Level 1, when equipped with the
necessary accessories and installed per NFPA standards.
NEC 700, 701, 702, 708
NEMA ICS10, MG1, ICS6, AB1
ANSI C62.41, 27, 59, 32, 480, 40Q, 81U, 360-05
ASCE 7-05 & 7-10
All generator sets meet 180 MPH rating.
EPA 40CFR Part 60, 1048, 1054, 1065, 1068
RATINGS: All three phase gen-sets are 12 lead windings, rated at .8 power factor. 120°C “STANDBY RATINGS” are strictly for gen-sets that are used for back-up emergency power to a failed normal utility power source. This standby rating allows varying loads, with no overload capability, for the entire duration of utility power outage. All gen-set power ratings are based on temperature rise measured by resistance method as defined by MIL-STD 705C and IEEE STD 115, METHOD 6.4.4. All generators have class H (180°C) insulation system on both rotor and stator windings. All factory tests and KW/KVA charts shown above are based on 120°C (standby) R/R winding temperature, within a maximum 40°C ambient condition. Generators operated at standby power ratings must not exceed the temperature rise limitation for class H insulation system, as specified in NEMA MG1-22.40. Specifications & ratings are subject to change without prior notice.
LIQUID COOLED NAT. GAS ENGINE GENERATOR SET
GENERATOR RATINGS LIQUID PROPANE GAS FUEL NATURAL GAS FUEL
GENERATOR MODEL VOLTAGE PH HZ 120°C RISE STANDBY RATING 120°C RISE STANDBY RATING
L-N L-L KW/KVA AMP KW/KVA AMP
SP-5000-3-2 120 208 3 60 300/400 1042 500/625 1736
SP-5000-3-3 120 240 3 60 300/400 903 500/625 1505
SP-5000-3-4 277 480 3 60 300/400 451 500/625 752
SP-5000-3-5 127 220 3 60 300/400 985 500/625 1642
SP-5000-3-16 346 600 3 60 300/400 361 500/625 602
“OPEN” GEN-SET There is no enclosure, so gen-set must be placed within a weather protected area, un-inhabited by humans or animals, with proper ventilation. Silencer not supplied, as installation requirements are not
known. However, this item is available as optional equipment.
“LEVEL 2” HOUSED GEN-SET Full aluminum weather protection and superior sound attenuation for specific low noise
applications. Critical grade muffler is standard.
Model STANDBY
120ºC RISE
HZ LPG N.G.
SP-5000-60 HERTZ 60 300 500
10/14/24 TR1_GENERATOR Page 4 of 30
Gillette Generators, Inc. • 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-230130 2
GENERATOR SPECIFICATIONS
Manufacturer ................................... Stamford Electric Generators Model & Type ........ HCI534E-311, 4 Pole, 12 Lead, Three Phase .................... HCI534D-311, 4 Pole, 12 Lead, 480V, Three Phase ........................ HCI534D-17, 4 Pole, 6 Lead, 600V, Three Phase Exciter ..................................................... Brushless, shunt excited
Voltage Regulator ....................................... Solid State, HZ/Volts Voltage Regulation ................................ ½%, No load to full load Frequency ................................ Field convertible, 60 HZ to 50 HZ Frequency Regulation ............. ½% (½ cycle, no load to full load) Unbalanced Load Capability ..................... 100% of standby amps
Total Stator and Load Insulation ........................... Class H, 180°C
Temperature Rise ......... 120°C R/R, standby rating @ 40°C amb.
3 Ø Motor Starting @ 30% Voltage Dip (208-240V) ... 1340 kVA 3 Ø Motor Starting @ 30% Voltage Dip (480V) .......... 1750 kVA
3 Ø Motor Starting @ 30% Voltage Dip (600V) .......... 1520 kVA Bearing ..................................................... 1, Pre-lubed and sealed Coupling .......................................................... Direct flexible disc Total Harmonic Distortion ............... Max 3% (MIL-STD705B)
Telephone Interference Factor ............ Max 50 (NEMA MG1-22) Deviation Factor ................................. Max 5% (MIL-STD 405B)
Ltd. Warranty Period .............. 24 Months from date of start-up or ....................................................... 1000 hours use, first to occur.
ENGINE ___________________________________ Manufacturer ....................................... Power Solutions Inc. (PSI) Model and Type ............... Heavy Duty, 21.9LTCAC HO, 4 cycle Aspiration ............................. Turbocharged & Charge Air Cooled Cylinder Arrangement ...................................... 12 Cylinders, Vee Displacement Cu. In. (Liters) ...................................... 1336 (21.9) Bore & Stroke In. (Cm.) ............................... 5.0 x 5.6 (128 x 142) Compression Ratio .............................................................. 10.5:1 Main Bearings & Style ............................ 14, Precision Half-Shell Cylinder Head ................................................................. Cast Iron Pistons .................................................................. Cast Aluminum Crankshaft ................................................................. Forged Steel Exhaust Valve .........................................................Inconel, A193 Governor ....................................................................... Electronic Frequency Reg. (no load-full load) ............................ Isochronous
Frequency Reg. (steady state) ............................................ ± 1/4% Air Cleaner ......................................... Dry, Replaceable Cartridge
Engine Speed ................................................ ....................... 1800 Piston Speed, ft/min (m./min)……………………… . 1677 (510)
Max Power, bhp (kwm) Standby/LPG .......... ................ 472 (352) Max Power, bhp (kwm) Standby/NG ............ ................ 764 (570)
Ltd. Warranty Period .......... 12 Months or 2000 hrs., first to occur
FUEL SYSTEM ____________________________ Type ................................ LPG or NAT. GAS, Vapor Withdrawal
Fuel Pressure (kpa), in. H2O* ......................... (1.74-2.74), 7”-11” Secondary Fuel Regulator ................... NG or LPG Vapor System Auto Fuel Lock-Off Solenoid ........................ Standard on all sets Fuel Supply Inlet Line ............................................... (2) 2” NPTF
GENERATOR FEATURES
• World Renown Stamford Electric Generator having UL-1446 certification on full amortisseur windings.
• Full generator protection with Deep Sea 7420 controller, having UL-508 certification.
• Automatic voltage regulator with over-excitation, under-frequency compensation, under-speed protection, and EMI filtering. Entire solid-state board is encapsulated for moisture protection.
• Generator power ratings are based on temperature rise, measured by resistance method, as defined in MIL-STD 705C and IEEE STD 115, Method 6.4.4.
• Power ratings will not exceed temperature rise limitation for
class H insulation as per NEMA MG1-22.40.
• Insulation resistance to ground, exceeds 1.5 meg-ohm.
• Stator receives 2000 V. hi-potential test on main windings,
and rotor windings receive a 1500 V. hi-potential test, as per MIL-STD 705B.
• Complete engine-generator torsional acceptance, confirmed during initial prototype testing.
• Full load testing on all engine-generator sets, before shipping.
• Self ventilating and drip-proof & revolving field design
FUEL CONSUMPTION
LP GAS: FT3/HR (M3/HR) STANDBY
100% LOAD 1409 (39.9) 75% LOAD 1201 (34.0) 50% LOAD 809 (22.9)
LPG = 2500 BTU X FT3/HR = Total BTU/HR LPG Conversion: 8.50 FT3 = 1 LB. : 36.4 FT3 = 1 GAL. NAT. GAS: FT3/HR (M3/HR) STANDBY
100% LOAD 5400 (152.9)
75% LOAD 4350 (123.2)
50% LOAD 3300 (93.4)
NG = 1000 BTU X FT3/HR = Total BTU/HR OIL SYSTEM
Type ......................................................................... Full Pressure
Oil Pan Capacity qt. (L) ............................................... 42.3 (40.0) Oil Pan Cap. W/ filter qt. (L) ....................................... 49.1 (47.1) Oil Filter .................................................. 2, Replaceable Spin-On ELECTRICAL SYSTEM _____________________
Ignition System ............................................................. Electronic Eng. Alternator/Starter: 24 VDC, negative ground, 45 amp/hr.
Recommended battery to -18°C (0° F): .... (2) 12 VDC, BCI# 31, Max. Dimensions: 14”lg x 6 3/4” wi x 10” hi, with standard round posts. Min output 1000 CCA. Battery tray (max. dim. at 15”lg x 7”wi). This model has (2) battery trays, (2) hold down straps, (2) sets of battery cables, and (1) battery charger. Installation of (2) 12VDC starting batteries connected in series for 24VDC output is required, with possible higher AMP/HR rating, as described above, if the normal environment
temperature averages -13° F (-25°C) or cooler.
APPLICATION AND ENGINEERING DATA FOR MODEL SP-5000-60 HZ
ENGINE SPECIFICATIONS AND APPLICATIONS DATA
10/14/24 TR1_GENERATOR Page 5 of 30
Gillette Generators, Inc. • 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-230130 3
COOLING SYSTEM
Type of System ................................ Pressurized, closed recovery Coolant Pump ..................................... Pre-lubricated, self-sealing Cooling Fan Type (no. of blades) ................................. Pusher (8) Fan Diameter inches (mm) ........................................... 52" (1321)
Ambient Capacity of Radiator °F (°C) .......................... 125 (51.6)
Engine Jacket Coolant Capacity Gal (L) ......................... 14 (53.0) Radiator Coolant Capacity Gal. (L) ................................. 50 (189) Maximum Restriction of Cooling Air Intake and discharge side of radiator in. H20 (kpa) .................. 0.5 (.125) Water Pump Capacity gpm (L/min) .............. ................ 174 (660) Heat Reject Coolant: Btu/min (kw) .............. ........... 25,760 (453)
Low Radiator Coolant Level Shutdown………………...Standard
Note: Coolant temp. shut-down switch setting at 230°F (110°C) with 50/50 (water/antifreeze) mix.
AIR REQUIREMENTS
Combustion Air, cfm (m3/min) .................... ............. 1027 (29.1)
Radiator Air Flow cfm (m3/min) ................... ......... 39,995 (1133) Heat Rejected to Ambient: Engine: kw (btu/min) ............................. ................ 66 (3765)
Alternator: kw (btu/min) ........................ ................ 27 (1580) EXHAUST SYSTEM
Exhaust Outlet Size .............................................................. (2) 5" Max. Back Pressure, in. hg (KPA). ................................ 3.0 (10.2)
Exhaust Flow, at rated kw: cfm (m3/min) ..... ..... ……3179 (89.8)
Exhaust Temp., at rated kw: °F (ºC) ……………..….1382 (750) Engines are EPA certified for Natural Gas.
DEEP SEA 7420 The 7420 controller is an
auto start mains (utility) failure module for single gen-set applications. This controller includes a backlit LCD display which continuously displays the status of the engine and generator at all times. The 7420 controller will also monitor speed, frequency, voltage, current, oil pressure, coolant temp., and fuel levels. These modules have been designed to display warning and shut down
status. It also includes: (11) configurable inputs • (8)
configurable outputs • voltage monitoring • mains (utility) failure detection.
SOUND LEVELS MEASURED IN dB(A)
Open Level 2 Set Encl. Level 2, Critical Silencer ......................... 97............ ........... 82 Level 3, Hospital Silencer ........................................ ........... 76 Note: Open sets (no enclosure) has (2) optional silencer system choices due to unknown job-site applications. Level 2 enclosure has installed critical silencer with upgrade to hospital silencer. Sound tests are averaged from several test points and taken at 23 ft. (7 m) from source of noise at normal operation.
DERATE GENERATOR FOR ALTITUDE
3% per 1000 ft.(305m) above 3000 ft. (914m) from sea level
DERATE GENERATOR FOR TEMPERATURE
2% per 10°F(5.6°C) above 104°F (40°C)
DIMENSIONS AND WEIGHTS Open Level 2 Set Enclosure Length in (cm) ......................... 168 (427) ..... ................ 216 (548) Width in (cm) ........................... 82 (208) ...... ................. 82 (208) Height in (cm) .......................... 92 (234) ...... ................ 100 (254) 3 Ø Net Weight lbs (kg) ....... 10225 (4638) .. .......... 12725 (5772) 3 Ø Ship Weight lbs (kg) ..... 10625 (4820) .. .......... 13125 (5954)
• (250) event logs • configurable timers • automatic shutdown or
warning during fault detection • remote start (on load) • engine
preheat • advanced metering capability • hour meter • text LCD displays • protected solid state outputs • test buttons for:
stop/reset • manual mode • auto mode • lamp test • start button
• power monitoring (kWh, kVAr, kVAh, kVArh) This controller includes expansion features including RS232, RS484 (using MODBUS-RTU/TCP), direct USB connection with PC, expansion optioned using DSENet for remote annunciation and remote relay interfacing for a distance of up to 3300FT. The
controller software is freely downloadable from the internet and allows monitoring with direct USB cable, LAN, or by internet via the built in web interface.
APPLICATION AND ENGINEERING DATA FOR MODEL SP-5000-60 HZ
DEEP SEA 7420 DIGITAL MICROPROCESSOR CONTROLLER
LOW LOAD CONDITIONS: Operation of PSI HD engines at low-load conditions should be limited to no more than one (1) hour per twenty-four (24) hour period. If the application requires extended time at light loads, it is recommended that the engine load be increased to at least 70% of mechanical rating for a minimum of two (2) hours per fifty (50) hours of low-load operation. Piston sealing rings rely on adequate cylinder firing pressure and temperature to seal the combustion chamber and prevent excessive engine oil from entering the power cylinder. Under low loads these rings will not seal properly, resulting in oil being burned in the combustion chamber and carbon deposits on pistons and valves. This mechanism is well-documented in reciprocating engines of all fuel types and is often referred to as “wet-stacking.”
10/14/24 TR1_GENERATOR Page 6 of 30
Gillette Generators, Inc. • 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-230130 4
CONTROL PANEL: Deep Sea 7420 digital microprocessor with logic allows programming in the field. Controller has:
• STOP-MANUAL-AUTO modes and automatic engine shutdowns, signaled by full text LCD indicators:
• Low oil pressure Engine fail to start
• High engine temp Engine over speed
Low Radiator Level Engine under speed
Three auxiliary alarms Over & under voltage
Battery fail alarm Also included is tamper-proof engine hour meter
ENGINE:
Full flow oil filter • Air filter • Oil pump • Solenoid type starter motor • Hi-temp radiator • Jacket water pump
• Thermostat • Pusher fan and guard • Exhaust manifold
• 24 VDC battery charging alternator • Flexible exhaust
connector • ”Isochronous” duty, electronic governor • Secondary dry fuel regulator • Dry fuel lock-off solenoid •
Vibration isolators • Closed coolant recovery system with
50/50 water to anti-freeze mixture • flexible oil & radiator drain hose.
AC GENERATOR SYSTEM:
AC generator • Shunt excited • Brushless design • Circuit
Breaker installed and wired to gen-set • Direct connection
to engine with flex disc • Class H, 180°C insulation • Self
ventilated • Drip proof construction • UL Certified
VOLTAGE REGULATOR:
½% Voltage regulation • EMI filter • Under-speed
protection • Over-excitation protection • total encapsulation DC ELECTRICAL SYSTEM:
Battery tray • Battery cables • Battery hold down straps
• 2-stage battery float charger with maintaining & recharging automatic charge stages WEATHER/SOUND PROOF ALUMINUM HOUSING
CORROSION RESISTANT PROTECTION CONSISTING OF:
• 9 Heated and Agitated Wash Stages
• Zinc Phosphate Etching-coating Stage
• Final Baked On Enamel Powder Coat
• 18/8 Stainless Steel Hardware
STANDARD FEATURES FOR MODEL SP-5000-60 HZ
STANDARD FEATURES
Design & specifications subject to change without prior notice. Dimensions shown are approximate. Contact Gillette for certified drawings. DO NOT USE DIMENSIONS FOR INSTALLATION PURPOSES.
10/14/24 TR1_GENERATOR Page 7 of 30
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The PSI HD 21.9L is a U.S. EPA-certi ed natural
gas and propane engine developed from the
block up to be a reliable and durable power
unit. Built upon a proven marine-diesel grade
block, the 12-cylinder in-line, turbocharged
and after-cooled engine features replace-
able wet liners and water-cooled exhaust.
Superior engine performance is
provided by an ECU that integrates
and coordinates all critical functions
including: Governor, Variable Ignition
Timing, Air Fuel Ratio Control, Knock
Suppression and Engine Protection.
The PSI HD product lineup has six models
with displacements of 8.1L, 11.1L, 14.6L,
18.3L and 21.9L. These engines are an
extension of the PSI product line, which is
based upon blocks from 650cc to 8.8L. All PSI
engines feature the same fuel systems and
controls, simplifying your application
development and support.
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Product Overview
21.9 E
10/14/24 TR1_GENERATOR Page 8 of 30
Information may vary with application. All speci cations listed are
based on the latest product information available at the time of publication.
The right is reserved to make changes at any time without notice.
Power shown is gross engine power and has been corrected to SAE J1995. Actual installed power levels may vary depending on the application and OEM supplied components.
GENERAL DATA
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ENGINEERING DATA
10/14/24 TR1_GENERATOR Page 9 of 30
561000xx
1650
2376
602
in mm 5.0 182
in mm 5.6 6000
in3 L 1336
Min 33.0
in mm 2.5 Max 40.0
in mm 3.5 207
in-H2O kPa 33.4 172
in-Hg kPa 3.0 Min 90
psi kPag 1.0 Max 300
in-H2O kPa 11.0 121
in-H2O kPa 7.0 44
146
psi kPa 1.5 726
Clean Air Filter in-H2O kPa 5.0
Dirty Air Filter in-H2O kPa 15.0 71
85
in mm 0.015 104
110
HP kW 9.4 40
9
ft/min m/s 1677 7
gal/min L/min 151 474
HP kW 42 18
RPM
SCFM m3/min 39995 971
HP kWm 570 507 378 276
psi bar 17.4 200 13.8 10.1
lb/hr kg/hr 117 167 76 62
lb/(hp-hr)g/(kW-hr)206 0.330 201 223
°F °C 674 1019 548 548
lb/hr kg/hr 2057 2925 1329 928
ACFM m3/min 81 1613 46 32
lb/hr kg/hr 1942 2758 1254 932
ACFM m3/min 25 571 16 12
°F °C 202 282 139 110
1 7
2
3 8 Standard Sump Capacity.
9 ± 2 degrees Celsius.
4 10 ± 0.002" or 0.05mm.
5 11
6
1494
NG 60Hz HO
764
1244
4525
2049
424
231
1250
16
137
2750
569
279
1747
23
183
3843
795
362
4272
395
69
684
225
2426
884
Air Induction System5
NG 50HzNG 60Hz
510
15.5
106
207
614
1853
352
10.7
232
0.340
1136
4076
177
0.376
998
2750
370
146
1133.0
All fuel and thermal calculations unless otherwise noted are done at ISO 3046 rated load using LHV for NG of 48.17 MJ/kg.
LP 60Hz
1250
42
472
155
21.9L
0.338
2870
135
0.366
1018
2041
1124
[Stoic.]
Counter Clockwise
Turbo Charge Air Cooled
1-12-5-8-3-10-6-7-2-11-4-9
Rev: PRELIM
General Engine Data5
V-type 4 cycle
12
3630
5227
mm 23.7
Type
Number of cylinders
Aspiration
Firing Order
Rotation Viewed from Flywheel
SAE No.1
kg
kg
No. 14
Flywheel housing
Dry Weight (Fan to Flywheel)
Wet Weight (Fan to Flywheel)
CG From Flywheel Housing Rear Face
Flywheel
in
lb
lb
10.5
38.6
Charging Alternator Current Amps
230
RPM
Volts
RPM 3056
50°C Ambient Capable11
LP 50Hz
HP kW
Cooling Fan Speed
45
8.5
2 x 2" NPT
ECU Coolant Temp Shutdown
24 Charging Alternator Voltage
RPM
RPM
RPM
Cooling Fan Air Flow11
219.2
°F °C
RPM Range (Min-Max) ISO 8528-5 G1
252
81
229
537
1397Mean Piston Speed
1500RPM
Volts
RPM
Amps
Cooling Fan Air Flow11 SCFM m3/min
Water Pump Speed
Total Engine Coolant Flow gal/min L/min
24
in
1597
Max Allowable Oil Temperature
Coolant Capacity (Engine only)
Max Bending Moment @ Rear of Block
Engine Oil Capacity8
Oil Specification
7.2
25
CG Above Crank Centerline
L
L
lb/ft N m 8130
psi kPa
mm
SAE 15W-40 Low Ash Gas engine oil (.25-
.5% by wt), API CD/CF or higher
Normal Operation Temperature9
128
Catalyst Inlet Size
24Volts
Water Pump Speed
Total Engine Coolant Flow
Cooling Fan Power11
psi
psi
°C
Radiator Weight (Dry)lb kg
ECU Oil Pressure Shut Down6
ECU Coolant Temp Warning
°F °C 159.8
°F 185
gal
gal
Water Cooled Manifold
10.5
65
8.3
35.0
kPa
kPa
6.9
L
L
Oil Pressure at 1000 rpm
(Idle)
psi 13kPa
142
2.7
1778-1823
1800
qts
qts
Pass
psi kPa 6
IFR7F-4D
1.2
3.7
Ohms 0.59Ω ± 10%
Coolant Capacity (Radiator only)
ECU Oil Pressure Warning6
°F
°C 250°F
21.9
89
10.2
Technical data based on ISO 3046-1 standards of 77°F(25°C), absolute pressure 14.5Psia(100kPa) and 30% relative humidity.
Production tolerances in engines and installed components can account for power variations of ± 5%. Altitude, temperature and excessive
exhaust and intake restrictions should be applied to power calculations.
At 1" Static H2O Pressure and 125F @ radiator
CAC Rise Above Ambient Specified
Standby and overload ratings based on ISO 3046 gross flywheel power. See PSI Energy Technical Spec. 56300019 - Fuel
Standard.
All values in the following section are provided for informational purpose only and are non-binding.
Nominal Engine Speed
Mean Piston Speed
°F
Cooling Fan Speed 1440
34276
RPM Range (Min-Max) ISO 8528-5 G1
°C
258
Nominal Engine Speed
ft/min m/s
48.2
Performance Data 60Hz3,5 Performance Data 50Hz3,5
Maximum Fuel System Pressure
Maximum Operating pressure to EPR
Minimum Operating pressure to EPR
Minimum Gas Supply Pipe Size5
Maximum Pressure Drop Across CAC
Standard Spark Plug Gap10
Spark Plug Part Number
Charging Alternator Voltage
>1400RPM.
Charging Alternator Current
Spark Plug Coil - Primary Resistance
Combustion Air Volume Required (entire engine)
Compressor Outlet Temperature2
1.7
0.38
7.0
24
570
31
Bore
Stroke
Displacement
Compression Ratio
Exhaust Manifold Type
Turbo Exhaust Outlet Pipe Size
Maximum Allowable Intake
Restriction
Standby
Power Rating1,2,3,4 Per ISO 3046
MEP (@ rated Load on NG)
Fuel Consumption3,4,7
BSFC
Turbine Outlet Temperature
Exhaust Mass Flow (entire engine)
Exhaust Flow at Turbine Outlet Conditions
Combustion Air required (entire engine)
Battery Voltage
Starter Motor Power
Catalyst Dp
Maximum Allowable Exhaust Back Pressure
125
44
11.6
1481-1519
45
2547
1200
42.4
30
Standard Thermostat Range
Max External Coolant Friction Head
Cooling Fan Power11
Full Open Temperature9 °C
10/14/24 TR1_GENERATOR Page 10 of 30
561000xx
1650
2376
602
in mm 5.0 182
in mm 5.6 6000
in3 L 1336
Min 33.0
in mm 2.5 Max 40.0
in mm 3.5 207
in-H2O kPa 33.4 172
in-Hg kPa 3.0 Min 90
psi kPag 1.0 Max 300
in-H2O kPa 11.0 121
in-H2O kPa 7.0 44
146
psi kPa 1.5 726
Clean Air Filter in-H2O kPa 5.0
Dirty Air Filter in-H2O kPa 15.0 71
85
in mm 0.015 104
110
HP kW 9.4 40
9
ft/min m/s 1677 7
gal/min L/min 151 474
HP kW 42 18
RPM
SCFM m3/min 39995 971
NG 60Hz HO NG 50HzNG 60Hz
1133.0
LP 60Hz
21.9L
[Stoic.]
Counter Clockwise
Turbo Charge Air Cooled
1-12-5-8-3-10-6-7-2-11-4-9
Rev: PRELIM
General Engine Data5
V-type 4 cycle
12
3630
5227
mm 23.7
Type
Number of cylinders
Aspiration
Firing Order
Rotation Viewed from Flywheel
SAE No.1
kg
kg
No. 14
Flywheel housing
Dry Weight (Fan to Flywheel)
Wet Weight (Fan to Flywheel)
CG From Flywheel Housing Rear Face
Flywheel
in
lb
lb
10.5
38.6
Charging Alternator Current Amps
230
RPM
Volts
RPM 3056
50°C Ambient Capable11
LP 50Hz
HP kW
Cooling Fan Speed
45
8.5
2 x 2" NPT
ECU Coolant Temp Shutdown
24 Charging Alternator Voltage
RPM
RPM
RPM
Cooling Fan Air Flow11
219.2
°F °C
RPM Range (Min-Max) ISO 8528-5 G1
1397Mean Piston Speed
1500RPM
Volts
RPM
Amps
Cooling Fan Air Flow11 SCFM m3/min
Water Pump Speed
Total Engine Coolant Flow gal/min L/min
24
in
1597
Max Allowable Oil Temperature
Coolant Capacity (Engine only)
Max Bending Moment @ Rear of Block
Engine Oil Capacity8
Oil Specification
7.2
25
CG Above Crank Centerline
L
L
lb/ft N m 8130
psi kPa
mm
SAE 15W-40 Low Ash Gas engine oil (.25-
.5% by wt), API CD/CF or higher
Normal Operation Temperature9
128
Catalyst Inlet Size
24Volts
Water Pump Speed
Total Engine Coolant Flow
Cooling Fan Power11
psi
psi
°C
Radiator Weight (Dry)lb kg
ECU Oil Pressure Shut Down6
ECU Coolant Temp Warning
°F °C 159.8
°F 185
gal
gal
Water Cooled Manifold
10.5
65
8.3
35.0
kPa
kPa
6.9
L
L
Oil Pressure at 1000 rpm
(Idle)
psi 13kPa
142
2.7
1778-1823
1800
qts
qts
Pass
psi kPa 6
IFR7F-4D
1.2
3.7
Ohms 0.59Ω ± 10%
Coolant Capacity (Radiator only)
ECU Oil Pressure Warning6
°F
°C 250°F
21.9
89
10.2
CAC Rise Above Ambient Specified
Nominal Engine Speed
Mean Piston Speed
°F
Cooling Fan Speed 1440
34276
RPM Range (Min-Max) ISO 8528-5 G1
°C
Nominal Engine Speed
ft/min m/s
48.2
Performance Data 60Hz3,5 Performance Data 50Hz3,5
Maximum Fuel System Pressure
Maximum Operating pressure to EPR
Minimum Operating pressure to EPR
Minimum Gas Supply Pipe Size5
Maximum Pressure Drop Across CAC
Standard Spark Plug Gap10
Spark Plug Part Number
Charging Alternator Voltage
Charging Alternator Current
Spark Plug Coil - Primary Resistance
1.7
0.38
7.0
24
570
31
Bore
Stroke
Displacement
Compression Ratio
Exhaust Manifold Type
Turbo Exhaust Outlet Pipe Size
Maximum Allowable Intake
Restriction
Standby
Battery Voltage
Starter Motor Power
Catalyst Dp
Maximum Allowable Exhaust Back Pressure
125
44
11.6
1481-1519
45
2547
1200
42.4
30
Standard Thermostat Range
Max External Coolant Friction Head
Cooling Fan Power11
Full Open Temperature9 °C
HP kWm
psi bar
lb/hr kg/hr
lb/(hp-hr)g/(kW-hr)
°F °C
lb/hr kg/hr
ACFM m3/min
lb/hr kg/hr
ACFM m3/min
°F °C
1 7
2
3 8 Standard Sump Capacity.
9 ± 2 degrees Celsius.
4 10 ± 0.002" or 0.05mm.
5 11
6
37
401
132
153
0.381
1015
2369
1303
NG 60Hz NG 50Hz
434
13.2
91
209
567
1594
56
456
180
151
0.331
1005
2640
1442
1503
19 14
121
2369
3507 1200
684
319 160
2490
515
261
1077
Production tolerances in engines and installed components can account for power variations of ± 5%. Altitude, temperature and excessive
exhaust and intake restrictions should be applied to power calculations.
All fuel and thermal calculations unless otherwise noted are done at ISO 3046 rated load using LHV for NG of 48.17 MJ/kg.
333
131
10161053
202
LP 50Hz
547
122
0.368
>1400RPM.
Technical data based on ISO 3046-1 standards of 77°F(25°C), absolute pressure 14.5Psia(100kPa) and 30% relative humidity.
Standby and overload ratings based on ISO 3046 gross flywheel power. See PSI Energy Technical Spec. 56300019 - Fuel
Standard.
1979 41
All values in the following section are provided for informational purpose only and are non-binding. At 1" Static H2O Pressure and 125F @ radiator
LP 60Hz
15
127
490
249
582
Combustion Air Volume Required (entire engine)
Compressor Outlet Temperature2
Prime
Power Rating1,2,3,4 Per ISO 3046
MEP (@ rated Load on NG)
Fuel Consumption3,4,7
BSFC
Turbine Outlet Temperature
11383
215 102
Exhaust Flow at Turbine Outlet Conditions
Exhaust Mass Flow (entire engine)1840 836
248
541
224
340 299
1848 840
84 29
Air Induction System5
Combustion Air required (entire engine)
69 56
9.1
200
192 12.4
0.343
3307 1132
9.1
69
232
546
1077
10/14/24 TR1_GENERATOR Page 11 of 30
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HCI 534D/544D - Winding 311
Technical Data Sheet
10/14/24 TR1_GENERATOR Page 12 of 30
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HCI534D/544D
SPECIFICATIONS & OPTIONS
STANDARDS
Stamford industrial generators meet the requirements of BS EN
60034 and the relevant section of other international standards
such as BS5000, VDE 0530, NEMA MG1-32, IEC34, CSA C22.2
100, AS1359.
Other standards and certifications can be considered on request.
VOLTAGE REGULATORS
AS440 AVR - STANDARD
With this self-excited system the main stator provides power via
the Automatic Voltage Regulator (AVR) to the exciter stator.
The high efficiency semi-conductors of the AVR ensure positive
build-up from initial low levels of residual voltage.
The exciter rotor output is fed to the main rotor through a three-
phase full-wave bridge rectifier. The rectifier is protected by a
surge suppressor against surges caused, for example, by short
circuit or out-of-phase paralleling.
The AS440 will support a range of electronic accessories,
including a 'droop' Current Transformer (CT) to permit parallel
operation with other ac generators.
MX341 AVR
This sophisticated AVR is incorporated into the Stamford
Permanent Magnet Generator (PMG) control system.
The PMG provides power via the AVR to the main exciter, giving
a source of constant excitation power independent of generator
output. The main exciter output is then fed to the main rotor,
through a full wave bridge, protected by a surge suppressor.
The AVR has in-built protection against sustained over-
excitation, caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds.
An engine relief load acceptance feature can enable full load to
be applied to the generator in a single step.
If three-phase sensing is required with the PMG system the
MX321 AVR must be used.
We recommend three-phase sensing for applications with
greatly unbalanced or highly non-linear loads.
MX321 AVR
The most sophisticated of all our AVRs combines all the features
of the MX341 with, additionally, three-phase rms sensing, for
improved regulation and performance.
Over voltage protection is built-in and short circuit current level
adjustments is an optional facility.
WINDINGS & ELECTRICAL PERFORMANCE
All generator stators are wound to 2/3 pitch. This eliminates
triplen (3rd, 9th, 15th …) harmonics on the voltage waveform
and is found to be the optimum design for trouble-free supply of
non-linear loads. The 2/3 pitch design avoids excessive neutral
currents sometimes seen with higher winding pitches, when in
parallel with the mains. A fully connected damper winding
reduces oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs, ensures very
low waveform distortion.
TERMINALS & TERMINAL BOX
Standard generators are 3-phase reconnectable with 12 ends
brought out to the terminals, which are mounted on a cover at
the non-drive end of the generator. A sheet steel terminal box
contains the AVR and provides ample space for the
customers' wiring and gland arrangements. It has removable
panels for easy access.
SHAFT & KEYS
All generator rotors are dynamically balanced to better than
BS6861:Part 1 Grade 2.5 for minimum vibration in operation.
Two bearing generators are balanced with a half key.
INSULATION/IMPREGNATION
The insulation system is class 'H'.
All wound components are impregnated with materials and
processes designed specifically to provide the high build
required for static windings and the high mechanical strength
required for rotating components.
QUALITY ASSURANCE
Generators are manufactured using production procedures
having a quality assurance level to BS EN ISO 9001.
The stated voltage regulation may not be maintained in the
presence of certain radio transmitted signals. Any change in
performance will fall within the limits of Criteria 'B' of EN
61000-6-2:2001. At no time will the steady-state voltage
regulation exceed 2%.
DE RATES
All values tabulated on page 8 are subject to the following
reductions
5% when air inlet filters are fitted.
3% for every 500 metres by which the operating altitude
exceeds 1000 metres above mean sea level.
3% for every 5°C by which the operational ambient
temperature exceeds 40°C.
Note: Requirement for operating in an ambient exceeding
60°C must be referred to the factory.
NB Continuous development of our products entitles us to
change specification details without notice, therefore they
must not be regarded as binding.
Front cover drawing typical of product range.
2
10/14/24 TR1_GENERATOR Page 13 of 30
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CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT
CONTROL SYSTEM SELF EXCITED
A.V.R. AS440
VOLTAGE REGULATION ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT
INSULATION SYSTEM CLASS H
PROTECTION
RATED POWER FACTOR
STATOR WINDING
WINDING PITCH
WINDING LEADS
STATOR WDG. RESISTANCE
ROTOR WDG. RESISTANCE
EXCITER STATOR RESISTANCE
EXCITER ROTOR RESISTANCE
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED
BEARING DRIVE END
BEARING NON-DRIVE END
WEIGHT COMP. GENERATOR
WEIGHT WOUND STATOR
WEIGHT WOUND ROTOR
WR² INERTIA
SHIPPING WEIGHTS in a crate
PACKING CRATE SIZE
TELEPHONE INTERFERENCE
COOLING AIR
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
VALUES 500 550 500 500 575 594 625 644
Xd DIR. AXIS SYNCHRONOUS 3.02 2.99 2.53 2.25 3.52 3.25 3.13 2.96
X'd DIR. AXIS TRANSIENT 0.16 0.15 0.13 0.12 0.17 0.16 0.15 0.14
X''d DIR. AXIS SUBTRANSIENT 0.11 0.11 0.09 0.08 0.12 0.11 0.11 0.10
Xq QUAD. AXIS REACTANCE 2.48 2.46 2.08 1.85 2.87 2.65 2.55 2.41
X''q QUAD. AXIS SUBTRANSIENT 0.27 0.28 0.23 0.20 0.31 0.29 0.28 0.26
XL LEAKAGE REACTANCE 0.05 0.04 0.04 0.04 0.06 0.06 0.05 0.05
X2 NEGATIVE SEQUENCE 0.19 0.19 0.16 0.14 0.22 0.20 0.20 0.19
X0 ZERO SEQUENCE 0.10 0.10 0.08 0.07 0.10 0.09 0.09 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST.
T''d SUB-TRANSTIME CONST.
T'do O.C. FIELD TIME CONST.
Ta ARMATURE TIME CONST.
SHORT CIRCUIT RATIO
REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
BALL. 6314 (ISO)
1/Xd
0.08s
0.012s
2.2s
0.018s
1.77 Ohms at 22°C
0.0049 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
BALL. 6220 (ISO)
563 kg
8.0068 kgm2
IP23
0.8
DOUBLE LAYER LAP
TWO THIRDS
12
1395 kg1393 kg
657 kg
HCI534D/544D
1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm
50 Hz
THF<2%
60 Hz
TIF<50
535 kg
7.7289 kgm2
WINDING 311
17 Ohms at 22°C
0.092 Ohms PER PHASE AT 22°C
1485 kg
166 x 87 x 124(cm)
1485 kg
166 x 87 x 124(cm)
1 BEARING 2 BEARING
2250 Rev/Min
657 kg
3
10/14/24 TR1_GENERATOR Page 14 of 30
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Winding 311
HCI534D/544D
THREE PHASE EFFICIENCY CURVES
50
Hz
4
10/14/24 TR1_GENERATOR Page 15 of 30
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Winding 311
HCI534D/544D
THREE PHASE EFFICIENCY CURVES
60
Hz
5
10/14/24 TR1_GENERATOR Page 16 of 30
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HCI534D/544D
Winding 311
Locked Rotor Motor Starting Curve
MX SX
50Hz
60HzMX SX
0
5
10
15
20
25
30
020040060080010001200140016001800
LOCKED ROTOR kVA
PER
C
E
N
T
T
R
A
N
S
I
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A
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.
346V 380V 400V 415V 440V
0
5
10
15
20
25
30
0200400600800100012001400160018002000LOCKED ROTOR kVA
PE
R
C
E
N
T
T
R
A
N
S
I
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N
T
V
O
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A
G
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D
I
P
.
380V 416V 440V 460V 480V
0
5
10
15
20
25
30
0200400600800100012001400
LOCKED ROTOR kVA
PER
C
E
N
T
T
R
A
N
S
I
E
N
T
V
O
L
T
A
G
E
D
I
P
.
346V 380V 400V 415V 440V
0
5
10
15
20
25
30
02004006008001000120014001600
LOCKED ROTOR kVA
PER
C
E
N
T
T
R
A
N
S
I
E
N
T
V
O
L
T
A
G
E
D
I
P
.
380V 416V 440V 460V 480V
6
10/14/24 TR1_GENERATOR Page 17 of 30
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3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 x 1.00 x 1.80 x 3.20
400v X 1.06 440v X 1.06 x 1.00 x 1.50 x 2.50
415v X 1.09 460v X 1.12 10 sec. 5 sec. 2 sec.
440v X 1.12 480v X 1.20
HCI534D/544D
50Hz 60Hz
The sustained current value is constant irrespective
of voltage level
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
Max. sustained duration
All other times are unchanged
Instantaneous
Sustained
Minimum
Sustained Short Circuit = 2,400 Amps
Sustained Short Circuit = 2,500 Amps
Note 1
The following multiplication factors should be
used to adjust the values from curve between
time 0.001 seconds and the minimum current
point in respect of nominal operating voltage :
Note 2
The following multiplication factor should be used to convert the
values calculated in accordance with NOTE 1 to those applicable
to the various types of short circuit :
50
Hz
60
Hz
100
1000
10000
100000
0.001 0.01 0.1 1 10
TIME (secs)
CU
R
R
E
N
T
(
A
m
p
s
)
SYMMETRICAL
ASYMMETRICAL
100
1000
10000
100000
0.001 0.01 0.1 1 10TIME (secs)
CU
R
R
E
N
T
(
A
m
p
s
)
SYMMETRICAL
ASYMMETRICAL
Note 3
Curves are drawn for Star (Wye) connected machines. For other
connections the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732
7
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Class - Temp Rise
Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254
kVA 450 495 450 450 500 550 500 500 515 575 515 515 550 590 550 530
kW 360 396 360 360 400 440 400 400 412 460 412 412 440 472 440 424
Efficiency (%) 94.8 94.7 95.0 95.1 94.5 94.3 94.8 94.9 94.4 94.1 94.7 94.9 94.1 94.0 94.5 94.8
kW Input 380 418 379 379 423 467 422 421 436 489 435 434 468 502 466 447
Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480
Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277
kVA 519 538 563 588 575 594 625 644 588 625 655 675 606 644 673 694
kW 415 430 450 470 460 475 500 515 470 500 524 540 485 515 538 555
Efficiency (%) 94.7 94.8 94.9 94.9 94.5 94.6 94.6 94.7 94.4 94.4 94.5 94.5 94.3 94.3 94.4 94.4
kW Input 438 454 475 496 487 502 529 544 498 530 554 571 514 546 570 588
Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C
DIMENSIONS
HCI534D/544D
Winding 311 0.8 Power Factor
RATINGS
50
Hz
60
Hz
810/14/24 TR1_GENERATOR Page 19 of 30
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HC5D-311-TD-EN-SG-A
Head Office Address:
Barnack Road, Stamford
Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100
www.cumminsgeneratortechnologies.com
Copyright 2010, Cummins Generator Technologies Ltd, All Rights Reserved
Stamford and AvK are registered trade marks of Cummins Generator Technologies Ltd
Cummins and the Cummins logo are registered trade marks of Cummins Inc.
10/14/24 TR1_GENERATOR Page 20 of 30
DSE7410/20
AUTO START & AUTO MAINS FAILURE MODULES
DSEGenset
®
11ph2ph
3phN
1ph2ph
3phE
N
1ph2ph
3phN
1
11
232
64
MODEM
ISSUE 1
RS232 ANDRS485 CONFIGURABLEINPUTS DC OUTPUTS ANALOGUESENDERS EMERGENCY STOP DC POWER SUPPLY 8-35V
DEUTZISUZUPERKINSCATERPILLARMTUVOLVOCUMMINSSCANIA
+D +W/L
GENERATOR SENSING
VOLTSVOLTSCURRENT
ELECTRONICENGINES &MAGNETIC PICK-UP
FUEL & CRANKOUTPUTSFLEXIBLE WITH CAN
CHARGEALTERNATORN/O VOLTFREE OUTPUTN/C VOLT FREEOUTPUT
+
COMPREHENSIVE FEATURE LIST TO SUIT A WIDE VARIETY OFGEN-SET APPLICATIONS
7
OTHER
DSE7410/20
The DSE7410 is an Auto Start
Control Module and the DSE7420
is an Auto Mains (Utility) Failure
Control Module suitable for a wide
variety of single, diesel or gas,
gen-set applications.
A sophisticated module monitoringan extensive number of engineparameters, the DSE74xx willannunciate warnings, shutdownand engine status information on
the back-lit LCD screen, illuminated
LED, remote PC, audible alarm and
via SMS text alerts. The module
includes RS232, RS485 & Ethernet
ports as well as dedicated
terminals for system expansion.
The DSE7400 Series modules are
compatible with electronic (CAN)
and non-electronic (magnetic pick-
up/alternator sensing) engines and
offer a comprehensive number of
flexible inputs, outputs and
extensive engine protections so the
system can be easily adapted tomeet the most demanding industryparalleling requirements.
The modules can be easily
configured using the DSE
Configuration Suite Software.
Selected front panel editing is also
available.
FEATURES
ENVIRONMENTAL TESTING STANDARDS
ELECTRO-MAGNETIC COMPATIBILITYBS EN 61000-6-2EMC Generic Immunity Standard for the Industrial Environment
BS EN 61000-6-4EMC Generic Emission Standard for the Industrial Environment
ELECTRICAL SAFETY
BS EN 60950Safety of Information Technology Equipment, including Electrical Business Equipment
TEMPERATURE
BS EN 60068-2-1Ab/Ae Cold Test -30 oCBS EN 60068-2-2Bb/Be Dry Heat +70 oC
VIBRATIONBS EN 60068-2-6
Ten sweeps in each of three major axes5 Hz to 8 Hz @ +/-7.5 mm, 8 Hz to 500 Hz @ 2 gn
HUMIDITYBS EN 60068-2-30Db Damp Heat Cyclic 20/55 oC@ 95% RH 48 HoursBS EN 60068-2-78
Cab Damp Heat Static 40 oC@ 93% RH 48 Hours
SHOCKBS EN 60068-2-27
Three shocks in each of three major axes15 gn in 11 mS
DEGREES OF PROTECTIONPROVIDED BY ENCLOSURESBS EN 60529IP65 - Front of module when installed into thecontrol panel with the supplied sealing gasket.
DSE2130DSE2131DSE2133DSE2152DSE2157DSE2548 485
MODBUS
USBPORT USBHOST
ETHERNET
PC
DSENETEXPANSION
MAINS (UTILITY) SENSING (DSE7420)BUS SENSING (DSE7410)
10/14/24 TR1_GENERATOR Page 21 of 30
DEEP SEA ELECTRONICS PLC UKHighfield House, Hunmanby Industrial Estate, Hunmanby YO14 0PHTELEPHONE+44 (0) 1723 890099 FACSIMILE +44 (0) 1723 893303EMAILsales@deepseaplc.com WEBSITEwww.deepseaplc.com
DEEP SEA ELECTRONICS INC USA3230 Williams Avenue, Rockford, IL 61101-2668 USATELEPHONE+1 (815) 316 8706 FACSIMILE +1 (815) 316 8708EMAILsales@deepseausa.com WEBSITE www.deepseausa.com
055-108/01/12 (1)
KEY FEATURES
•Configurable inputs (11)
•Configurable outputs (8)
•Voltage measurement
•Mains (utility) failure detection
•Dedicated load test button
•kW overload alarms
•Comprehensive electrical
protection
•RS232, RS485 & Ethernet
remote communications
•Modbus RTU/TCP
•PLC functionality
•Multi event exercise timer •Back-lit LCD 4-line text display•Multiple display languages•Automatic start/Manual start•Audible alarm
•Fixed and flexible LED indicators
•Event log (250)
•Engine protection
•Fault condition notification to
a designated PC
•Front panel mounting
•Protected front panel
programming
•Configurable alarms and timers
•Configurable start and stop timers
•Five key menu navigation
•Front panel editing with PIN
protection
•3 configurable maintenance
alarms
•CAN and magnetic pick-up/Alt.
sensing
•Fuel usage monitor and low fuel
alarms
•Charge alternator failure alarm
•Manual speed control (on
compatible CAN engines)
•Manual fuel pump control
•“Protections disabled” feature•Reverse power protection•Power monitoring (kW h, kV Ar,kV A h, kV Ar h)•Load switching (load shedding
and dummy load outputs)
•Automatic load transfer (DSE7420)
•Unbalanced load protection
•Independent earth fault trip
•Fully configurable via DSE
Configuration Suite PC software
•Configurable display languages
•Remote SCADA monitoring via
DSE Configuration Suite PC
software
•Advanced SMS messaging
(additional external modem
required)
•Start & stop capability via SMS
messaging
•Additional display screens to
help with modem diagnostics
•DSENet®expansion
•Integral PLC editor
KEY BENEFITS
•RS232, RS485 & Ethernet can
be used at the same time
•DSENet®connection forsystem expansion•PLC functionality•Five step dummy load support•Five step load shedding support
•High number of inputs and
outputs
•Worldwide language support
•Direct USB connection to PC
•Ethernet monitoring
•USB host
•Data logging & trending
RELATED MATERIALS
TITLE PART NO’S
DSE7410 Installation Instructions 053-085DSE7420 Installation Instructions 053-088DSE74xx Quick Start Guide 057-162
DSE74xx Operator Manual 057-161DSE74xxPC Configuration Suite Manual 057-160
SPECIFICATION
DC SUPPLYCONTINUOUS VOLTAGE RATING8 V to 35 V Continuous
CRANKING DROPOUTSAble to survive 0 V for 50 mS, providing supply was at least 10 V before dropout
and supply recovers to 5 V. This is achieved
without the need for internal batteries
MAXIMUM OPERATING CURRENT
260 mA at 12 V, 130 mA at 24 V
MAXIMUM STANDBY CURRENT120 mA at 12 V, 65 mA at 24 V
CHARGE FAIL/EXCITATION RANGE
0 V to 35 V
OUTPUTS
OUTPUT A (FUEL)
15 A DC at supply voltage
OUTPUT B (START)15 A DC at supply voltage
OUTPUTS C & D8 A AC at 250 V AC (Volt free)
AUXILIARY OUTPUTS E,F,G,H,I & J
2 A DC at supply voltage
GENERATOR
VOLTAGE RANGE
15 V to 333 V AC (L-N)
FREQUENCY RANGE3.5 Hz to 75 Hz
MAINS (UTILITY) (DSE7420)VOLTAGE RANGE 15 V to 333 V AC (L-N)
FREQUENCY RANGE3.5 Hz to 75 Hz
BUS (DSE7410)
VOLTAGE RANGE 15 V to 333 V AC (L-N)
FREQUENCY RANGE
3.5 Hz to 75 Hz
MAGNETIC PICK UPVOLTAGE RANGE
+/- 0.5 V to 70 V
FREQUENCY RANGE10,000 Hz (max)
DIMENSIONS
OVERALL240 mm x 172 mm x 57 mm 9.4” x 6.8” x 2.2”
PANEL CUTOUT 220 mm x 160 mm 8.7” x 6.3”
MAXIMUM PANEL THICKNESS8 mm0.3”
STORAGE TEMPERATURE RANGE
-40oC to+85 oC
DSE7410/20
AUTO START & AUTO MAINS FAILURE MODULES
®
DSEGenset
FEATURES
Registered in England & Wales No.01319649VAT No.316923457Deep Sea Electronics Plc maintains a policy of continuous development and reserves the right to changethe details shown on this data sheet without prior notice. The contents are intended for guidance only.
DSE7410
DSE7420
10/14/24 TR1_GENERATOR Page 22 of 30
Molded Case Circuit Breakers
Power Defense ™ UL Global Series
Part Number: PDF33G0600B2NJNNNNNN
PRODUCT VIEW (Use Mouse to Rotate and Zoom)
Tech Data for Configured Product
Power Defense Catalog Number PDF33G0600B2NJNNNNNN
Frame Size Frame 3
Poles 3 Pole
Voltage 480V AC
Interruption or Breaking Capacity ( Icu/Ics)35kA
Continuous Current Rating (In)600A
Trip Unit Type PXR10
Trip Unit Options 1 LSI
Trip Unit Options 2 None
Indicating Accessories None
Indicating Accessories Terminal None
Tripping Accessories None
Tripping Accessory Terminal None
Tripping Accessory Voltage None
Line Type Description Option 1 - Standard Terminal
Line Conductor Options (2) 2 - 500
Line Terminal Type Aluminum
Load Type Description Option 1 - Standard Terminal
Load Conductor Options (2) 2 - 500
Load Terminal Type Aluminum
Special Options - Type of Modification None
Details None
Additional Description None
PDF Datasheet Powered by CADENAS PARTsolutions
Eaton’s Power Defense™ molded case circuit breakers, a
globally rated platform designed to help keep your power
system safe with latest protection technology. Engineered for
the future: IoT and Industry 4.0 features such as built-in
communications, advanced energy metering, and algorithms
that signal breaker maintenance; zone selective interlock
technology that clears faults quickly and locally; ArcFlash
reduction options that help protect your people, and not to
mention Eaton’s best-inclass support and service.
Datasheet creation date: 02/12/2019 17:41
10/14/24 TR1_GENERATOR Page 23 of 30
Molded Case Circuit Breakers
Power Defense ™ UL Global Series
Part Number: PDF33G0600B2NJNNNNNN
PDF Datasheet Powered by CADENAS PARTsolutions
Technical drawings
Datasheet creation date: 02/12/2019 17:41
10/14/24 TR1_GENERATOR Page 24 of 30
Molded Case Circuit Breakers
Power Defense ™ UL Global Series
Part Number: PDF33G0600B2NJNNNNNN
PDF Datasheet Powered by CADENAS PARTsolutions
Datasheet creation date: 02/12/2019 17:41
General Technical Data
Frame Rating (In)600A
Reference Standard UL489, CSA 22.2, IEC 60947-2 & GB
Number of poles 3
Neutral rating -
Interruption Rating Designator F / G / K / M / N / P
UL Interruption Rating to UL 489 (240Vac)35 / 65 / 85 / 100 / 150 / 200kA
UL Interruption Rating to UL 489 (480Vac)25 / 35 / 50 / 65(a) / 85 / 100kA
UL Interruption Rating to UL 489 (600Vac)14 / 18 / 25 / 35 / 50 / 65kA
UL Interruption Rating to UL 489 (125/250Vdc)
UL Current Limiting N / N / N / N / Y / Y
Rated breaking capacity to IEC 60947-2 (220-240 Vac lcu)35 / 55 / 85 / 100 / 150 / 200kA
Rated breaking capacity to IEC 60947-2 (220-240 Vac lcs)35 / 55 / 85 / 100 / 100 / 150kA
Rated breaking capacity to IEC 60947-2 (380-415 Vac lcu)25 / 36 / 50 / 70 / 70 / 100kA
Rated breaking capacity to IEC 60947-2 (380-415 Vac lcs)25 / 36 / 50 / 53 / 70 / 70kA
Rated breaking capacity to IEC 60947-2 (440 Vac lcu)25 / 30 / 35 / 50 / 70 / 100kA
Rated breaking capacity to IEC 60947-2 (440 Vac lcs)20 / 22.5 / 35 / 40 / 50 / 50kA
Rated breaking capacity to IEC 60947-2 (525 Vac lcu)18 / 20 / 25 / 30 / 35 / 40kA
Rated breaking capacity to IEC 60947-2 (525 Vac lcs)5 / 7.5 / 10 / 15 / 25 / 25kA
Rated breaking capacity to IEC 60947-2 (690 Vac lcu)- / 8 / 10 / 15 / 20 / 20kA
Rated breaking capacity to IEC 60947-2 (690 Vac lcs)- / 4 / 5 /7. 5 / 10 / 10kA
Rated breaking capacity to IEC 60947-2 (125V DC lcu)
Rated breaking capacity to IEC 60947-2 (250V DC 2P in series lcs)10 / 10 / 10 / 22 / 22 / 22kA
Frequency 50/60Hz
Trip Unit Type PXR10
Continuous Current Range 250 - 600A
100% UL489 Rated Yes
Instantaneous/Short Circuit Range 2 - 10 In
Magnetic/Instantaneous Override 7200A
Dimensions H x W x D (inches)10.125 x 5.47 x 4.297
Pole to pole distance inches 1,719
Approx Weight lbs 16
RoHS Compliance Yes
UL File Number E7819
Ambient Temp Calibration
Derating at 50C
Derating at 60C
Derating at 70C
1. 480Vac corresponds to 277Vac for 1P
2. 600Vac corresponds to 347Vac for 1P
10/14/24 TR1_GENERATOR Page 25 of 30
Specifications
xWaterproof, shock-and vibration-resistant aluminum construction
xSaltwater tested and fully corrosion-resistant
xShort circuit, reverse polarity, and ignition protected
xFor use with 12V/6 cell batteries that are flooded/wet cell, maintenance free or starved
electrolyte (AGM) only
xFCC compliant
xUL listed to marine standard 1236
x3 year warranty
xReplaces all existing current on-board chargers (excluding portables)
xNo Price Increase
xAvailability: November 2010
Digital Linear Chargers
DIGITALLINEARONͲBOARDCHARGERS
PRODUCT PRODUCT
CODE DESCRIPTION
1821065 MK106D(1bankx6amps)
1821105 MKͲ110D(1bankx10amps)
1822105 MKͲ210D(2bankx5amps)
1823155 MKͲ315D(3bankx5amps)
1822205 MKͲ220D(2bankx10amps)
1823305 MKͲ330D(3bankx10amps)
1824405 MKͲ440D(4bankx10amps)
1822305 MKͲ230D(2bankx15amps)
1823455 MKͲ345D(3bankx15amps)
1824605 MKͲ460D(4bankx15amps)
10/14/24 TR1_GENERATOR Page 26 of 30
Specifications (cont.)
xNew 4-color package design
Digital Linear Chargers
10/14/24 TR1_GENERATOR Page 27 of 30
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10/14/24 TR1_GENERATOR Page 28 of 30
eJfa
LEVEL 2 & 3 ENCLOSURE OUTLINE DIMENSIONS
FOR SP-4000 THRU SP-5000
TOP VIEW FRAME VIEW
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GENERATOR END VIEW SIDE VIEW RADIATOR END VIEW
SP-40IID-SP-lll'llll--S£T-HINGES-IIVERll1EY-1!112301311
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10/14/24 TR1_GENERATOR Page 29 of 30
3"
1'
-
0
"
1'
-
0
"
2"2"
9'
-
0
"
20'-0"
GENERATOR SLAB NOTES͗
1.CONCRETE SHALL BE PER SPECIFICATIONS SECTION 30 30 00.
2.ROADBASE SHALL BE UDOT TYPE II.
3.REINFORCING SHALL BE 60 KSI.
4.1/2" FINISHED RADIUS AT EDGES WITH BROOM FINISH.
5.GENERATOR ANCHORED TO SLAB PER MANUFACTURER RECOMMENDATIONS.
6.GENERATOR CONDUIT PENETRATIONS SHALL BE PER MANUFACTURER RECOMMENDATIONS AND
LOCATIONS. EACH PENETRATION MUST OCCUR IN A REINFORCED SQUARE. IF THE PENETRATION
ALIGNS WITH A BAR, THE BAR WILL BE SHIFTED TO ONE SIDE AND WILL NOT BE CUT.
LINE OF SP-5000 GENERATOR -
CENTER ON SLAB WITH 12" MIN.
CLEARANCE ALL AROUND.
EDGE OF SLAB
#4 BARS TOP AND BOTTOM AT 12" O.C.
EACH DIRECTION. PROVIDE LAP LENGTH
BENDS AT ALL CORNERS AND BENDS UP
AND DOWN AT EACH END OF BARS.
10/14/24 TR1_GENERATOR Page 30 of 30
ZION EV Bus Charging Station LPG (Propane) Emergency Generator
Based on EPA AP-42 Section 1.5 Liquefied Petroleum Gas Combustion: Table 1.5 Propane Emiss
Butane Emission Factor (lb/10^3 gal)Propane Emission Fac
Industrial Boilers Commercial Boilers Industrial Boilers
Pollutant
Filterable PM 0.2 0.2
Condensable PM 0.6 0.5
Total PM 0.8 0.7
SO2 0.09S 0.1S
NOx 15 13
N2O 0.9 0.9
CO2 14300 12500
CO 8.4 7.5
TOC 1.1 1
CH4 0.2 0.2
ZION Gillette Generator Specifications
Fuel Consumption
LP Gas Standby
ft^3/hr m^3/hr
100% load 1409 39.9
75% load 1201 34
50% load 809 22.9
S 0
sion Factors
ctor (lb/10^3 gal)ZION Gillette Generator Emissions (tons/year)
Commercial Boilers Industrial Boilers Commercial Boilers
0.2 0.033908901 0.033908901
0.5 0.084772253 0.084772253
0.7 0.118681154 0.118681154
0.1S 0 0
13 2.204078571 2.204078571
0.9 0.152590055 0.152590055
12500 2119.306319 2119.306319
7.5 1.271583791 1.271583791
1 0.169544505 0.169544505
0.2 0.033908901 0.033908901
Response Summary:
To be eligible businesses shall not do any of the follow:
1) Emit more than 5 tons per year of each of the following pollutants: Sulfur Dioxide (SO2), Carbon Monoxide (CO),
Nitrogen Oxides (NOx), Particulate Matter (PM10), Ozone (O3), or Volatile Organic Compounds (VOCs).
2) Emit more than 500 lbs/yr of any single Hazardous Air Pollutant (HAP), and emit more than 2000 lbs/yr of any
combination of HAPs
3) Emit more than 500 lbs/yr of any combination of air contaminants not listed in 1 or 2
A copy of this registration notice and worksheets are required on site to verify permit exemption status.
Please be aware a the Small Source Exemption ONLY exempts the site from the air permitting requirements of R307-
401-5 thru R307-401-8 of the Utah Administrative Code, all other air quality regulations still apply.
Q4.
Please fill out the following contact information:
Site Contact Site Owner
Name Bry Carter Zion National Park National Park Service
Mailing Address State Route 9 Zion National Park National Park Service
Mailing Address 2 n/a Zion National Park National Park Service
City Springdale Zion National Park National Park Service
State Utah Zion National Park National Park Service
Zip Code 84767 Zion National Park National Park Service
Phone 435-772-0200 Zion National Park National Park Service
Fax n/a Zion National Park National Park Service
Email bry_carter@nps.gov Zion National Park National Park Service
Q5. County the Site is located in:
Washington County
Q6. Briefly describe the process including the end products, raw materials, and process equipment used.
300 kW Propane fueled standby generator set to be used as emergency generator for electric bus charging station at
Zion National Park. Even if operated full time, emissions are estimated at less than 5 tons per year for all pollutants
except CO2. Generator will not operated more than 100 hours per year.
SPEC SHEET IS AVAILABLE UPON REQUEST. PLEASE CONTACT lisa_devore@nps.gov for spreadsheet.
Emissions sheet based on EPA's AP 42 - Section 1.5 emissions factors is attached.
Q7. List emission units
300 kW LP 277/480V; LP Gillette Generator Mfg year: 2024 Application: Outdoor Rating: Standby/Emergency
Q8. List any pollution control equipment
None - propane operation only (natural gas will not be used)
Q9. Please include Annual Emission Rates calculation spreadsheet.
[Click here]
Q11. Contact Information: (person filling out form - signature will be required)
Name Lisa Devore
Title Air Resources Specialist
Phone 720-660-0108
Date 5/12/2025
Q10. By signing below, I hereby certify that the information and data submitted in this notice fully describes
this site and ONLY this site. The information provide is true, accurate, and complete to the best of my
knowledge. I understand that I am responsible for determining whether the site remain eligible for this
exemption before making operational or process changes in the future, and agree to notify the Division of
Air Quality when this site is not longer eligible for this exemption. (Signature of Owner/Manager)
[Click here]
Embedded Data:
N/A