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HomeMy WebLinkAboutDAQ-2025-002568Response Summary: The form below will collect the information to start the revocation process. Please fill out the information and a NSR Engineer will be contacting you with any follow up requirements. Q2. Company/Owner Information: Owner Name:Redmond Minerals Inc. Address 2725 N 100 W City Redmond State UT Zip 84665 Q4. Contact Information: Contact Name:Mike Forbush Contact email:mikef@redmondminerals.com Contact phone 4359794629 Q3. Permit Information: Site Name:Bentonite Processing Plant Site ID:N/A Permit ID: Ex DAQE- 111110001-21 DAQE-AN0100350011-10 Q9. Is the AO revocation subject to the Oil and Gas PBR Registration? PBR Requirements No Q5. Please provide an explanation for the request to revoke your permit We no longer use this facility and have no plans of using it in the future. Q6. The undersigned acknowledges they are the responsible party to provide DAQ with this information and authorize DAQ to bill the fee for revoking an AO. As authorized by Utah Legislature, the fee is the time spent by the Permitting staff. [Click here] Embedded Data: N/A Lucia Mason <lbmason@utah.gov> Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite 16 messages Lucia Mason <lbmason@utah.gov>Fri, Dec 13, 2024 at 6:16 PM To: mikef@redmondminerals.com Hi Mike, The Division of Air Quality (DAQ) is making customary permit updates to the approval order (AO) for Redmond Minerals' Clay Processing Plant (10035). Please provide the following updated contact information for the site: Site: phone number, and email (if applicable) Company: physical address, billing address, mailing address, phone number, fax number (if applicable) and email Environmental contact: name, physical address, mailing address, phone number, fax number (if applicable) and email Billing contact: (if different from environmental contact): name, physical address, phone number, fax number (if applicable) and email Name on Approval Order: (if different from environmental contact): name, physical address, mailing address, phone number, fax number (if applicable) and email Feel free to reach out with any questions. Thanks, Lucia Mike Forbush <mikef@redmondminerals.com>Mon, Dec 16, 2024 at 1:45 PM To: Lucia Mason <lbmason@utah.gov> Hi Lucia, The information you requested is below: · Site: Phone (435)529-7402, the best email would be mikef@redmondminerals.com · Company: Redmond Minerals 2725 N 100 W Redmond UT 84652 PO Box 219 · Environmental contact: Mike Forbush, mikef@redmondminerals.com, (435)979-4629 · Billing contact: Mike Forbush, mikef@redmondminerals.com, (435)979-4629 · Name on Approval Order: Mike Forbush, mikef@redmondminerals.com, (435)979-4629 Let me know if you have any questions Mike Lucia Mason <lbmason@utah.gov>Mon, Jan 13, 2025 at 1:33 PM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, Thanks for the updated contact information. The address and UTM coordinates currently associated with the site are about half a mile apart. Please either provide updated UTM coordinates or an updated address. The UTM coordinates and address we have on file are listed below: Address: 7000 North 100 West, Redmond, Sanpete County UTM Coordinates: 424,800 m Easting, 4,323,250 m Northing, UTM Zone 12 Best, Lucia [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Mon, Jan 13, 2025 at 2:14 PM To: Lucia Mason <lbmason@utah.gov> The updated address is: Redmond Minerals 5/22/25, 7:40 AM State of Utah Mail - Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-4878031260307807591&simpl=msg-a:r-57868974289160…1/4 2725 N 100 W Redmond Ut 84665 The site covers 500 acres, so I guess it just depends on where in the site you take the coordinates from… [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Mon, Jan 13, 2025 at 2:16 PM To: Mike Forbush <mikef@redmondminerals.com> Makes sense. Thanks. [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Tue, Jan 14, 2025 at 10:26 AM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, The current approval order (AO) for site 10035 indicates that a clay mine, salt mine, and salt processing plant owned by Redmond Minerals are operated on the same property as the clay processing plant. Ordinarily all these facilities would be permitted under a single AO. However, DAQ records indicate that the clay processing plant is permitted separately from the other facilities because it is operated intermittently and Redmond Minerals wants the option to sell or lease this plant to another company. In the event that the clay plant is leased/sold the clay processing plant will be a minor source on its own. Otherwise, the clay processing plant is viewed as one source along with the clay mine, the salt mine, and the salt processing plant. This is legal because the combined emissions from all facilities on the property are below major source thresholds. Is this still correct? If so, I don't see a second AO in our system associated with Redmond Minerals that would permit the clay mine/salt mine/salt processing plant. Do you have a site number or AO for the mines/salt processing plant? If the explanation above is not correct, what is the current ownership and permit situation of all relevant facilities? Please reach out with any questions. Thanks, Lucia [Quoted text hidden] DAQ-2010-009306 - 0901a068805431d8.pdf 1037K Lucia Mason <lbmason@utah.gov>Tue, Jan 14, 2025 at 11:34 AM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, One more question. The zip code you provided doesn't seem to be in Redmond. Is the correct zip code 84652? Let me know. Thanks! Lucia [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Tue, Jan 14, 2025 at 2:21 PM To: Lucia Mason <lbmason@utah.gov> Lucia, That’s a great question. We have been keeping them separated for the purpose of selling or leasing the idled clay mill. However, Redmond recently bought Western Clay. I will ask the question tomorrow in our planning meeting and see what the future plans our inthat regard. I’m sorry about the zip code, the correct one is 84652. Thanks Mike 5/22/25, 7:40 AM State of Utah Mail - Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-4878031260307807591&simpl=msg-a:r-57868974289160…2/4 From: Lucia Mason <lbmason@utah.gov> Sent: Tuesday, January 14, 2025 10:27 AM To: Mike Forbush <mikef@redmondminerals.com> Subject: Re: Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite Hi Mike, The current approval order (AO) for site 10035 indicates that a clay mine, salt mine, and salt processing plant owned by Redmond Minerals are operated on the same property as the clay processing plant. Ordinarily all these facilities [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Tue, Jan 14, 2025 at 2:31 PM To: Mike Forbush <mikef@redmondminerals.com> Sounds good. Thank you. [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Thu, Jan 23, 2025 at 2:27 PM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, I'm checking in on the status of the clay processing plant. Let me know if you have any updates or questions. If you have updates that would be easier to explain over the phone feel free to give me a call at (385) 707-7669. Best, Lucia [Quoted text hidden] Mike Forbush <mikef@redmondminerals.com>Thu, Jan 23, 2025 at 3:00 PM To: Lucia Mason <lbmason@utah.gov> Hi Lucia, Thanks for the reminder. We are going to close the clay processing plant for good. What is the best way to for me to make this happen? Thanks Mike From: Lucia Mason <lbmason@utah.gov> Sent: Thursday, January 23, 2025 2:28 PM To: Mike Forbush <mikef@redmondminerals.com> Subject: Re: Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite Hi Mike, I'm checking in on the status of the clay processing plant. Let me know if you have any updates or questions. If you have updates that would be easier to explain over the phone feel free to give me a call at (385) 707-7669. [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Thu, Jan 23, 2025 at 4:08 PM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, If site 10035 is no longer operating you can revoke the associated approval order (AO) at the following link: https://utahgov.co1.qualtrics.com/jfe/form/SV_ 0OFm4bCnka4CQVo If the plant is still in operation but will be closing in the foreseeable future you should wait until operations have stopped to revoke the AO. Let me know how you choose to proceed. Please reach out with any questions. Best, Lucia [Quoted text hidden] 5/22/25, 7:40 AM State of Utah Mail - Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-4878031260307807591&simpl=msg-a:r-57868974289160…3/4 Lucia Mason <lbmason@utah.gov>Thu, Jan 30, 2025 at 11:38 AM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, I'm checking in on the email I sent last week. Let me know how you would like to proceed with site 10035. Best, Lucia [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Mon, Mar 24, 2025 at 1:03 PM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, I'm checking in on your permit revocation for Redmond Minerals' Bentonite Clay Processing plant. You can access the permit revocation request form at this link. Let me know if you have any questions. You can reach me over the phone at (385) 707-7669 or via email. Thanks, Lucia [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Mon, Mar 24, 2025 at 1:04 PM To: Mike Forbush <mikef@redmondminerals.com> Sorry, this link. [Quoted text hidden] Lucia Mason <lbmason@utah.gov>Tue, Apr 22, 2025 at 10:23 AM To: Mike Forbush <mikef@redmondminerals.com> Hi Mike, I'm emailing to check in on Redmond Minerals' permit revocation request for their Bentonite clay processing plant. Please reach out with any updates or questions. Here is the link to the permit revocation request form: https://utahgov.co1.qualtrics.com/jfe/form/SV_0OFm4bCnka4CQVo Best, Lucia [Quoted text hidden] -- Lucia Mason Environmental Engineer | Utah Division of Air Quality Address: 1950 West 195 North, Salt Lake City, UT 84116 Phone: (385) 707-7669 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 5/22/25, 7:40 AM State of Utah Mail - Periodic Permit Updates (Division of Air Quality), 10035: Redmond Minerals Incorporated- Bentonite https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-4878031260307807591&simpl=msg-a:r-57868974289160…4/4 Lucia Mason <lbmason@utah.gov> Revocation Request, 10035: Redmond Minerals Incorporated- Bentonite (Clay) Processing Plant 2 messages Lucia Mason <lbmason@utah.gov>Tue, Feb 11, 2025 at 8:37 AM To: Alan Humpherys <ahumpherys@utah.gov> Hi Alan, If you receive a revocation request from site 10035 for Redmond Minerals Incorporated could you send it to me? Thanks, Lucia Alan Humpherys <ahumpherys@utah.gov>Tue, Feb 11, 2025 at 12:56 PM To: Lucia Mason <lbmason@utah.gov> Will do. I haven't seen it as of yet. [Quoted text hidden] -- Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 5/22/25, 7:40 AM State of Utah Mail - Revocation Request, 10035: Redmond Minerals Incorporated- Bentonite (Clay) Processing Plant https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r4207766409850676605&simpl=msg-a:r-846672457111901…1/1 Lucia Mason <lbmason@utah.gov> Three more 10-Year Reviews? 3 messages Lucia Mason <lbmason@utah.gov>Thu, Dec 5, 2024 at 9:32 AM To: Alan Humpherys <ahumpherys@utah.gov> Hey Alan, When you get a chance could you send me three more 10-year reviews? Thanks, Lucia Alan Humpherys <ahumpherys@utah.gov>Thu, Dec 5, 2024 at 11:21 AM To: Lucia Mason <lbmason@utah.gov> Lucia, Can you please work on the following 10-year reviews? Site #1: 10264 Name: Mid-America Pipeline Company- Moab Station Old AO: DAQE-AN102640004-07 dated 1/5/2007 Peer: Tim Site #2: 10035 Name: Redmond Minerals Incorporated- Bentonite (Clay) Processing Plant Old AO: DAQE-AN0100350011-10 dated 11/4/2010 Peer: Katie Site #3: 10478 Name: Sandy City Animal Services- Sandy City Animal Services Old AO: DAQE-AN0104780004-10 dated 9/14/2010 Peer: Dungan Thanks, Alan [Quoted text hidden] --Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Lucia Mason <lbmason@utah.gov>Thu, Dec 5, 2024 at 11:23 AM To: Alan Humpherys <ahumpherys@utah.gov> Thank you! [Quoted text hidden] 5/22/25, 7:39 AM State of Utah Mail - Three more 10-Year Reviews? https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r2146228994574395407&simpl=msg-a:r716812769339568…1/1 State of Utah GARY R. HERBERT Govemor GREG BELL Lieutenant Governor November 4, 2010 Mike Forbush ...... Department of Environmental Quality Amanda Smith Executive Director DIVISION OF AIR QUALITY Cheryl Heying Director Redmond Minerals Incorporated 6005 North 100 West PO Box 219 Redmond, UT 84652 Dear Mr. Forbush: FILE DAQE-AN010035001 l-l0 Re: Approval Order: Modification to Approval Order DAQE-451-94 to Change Equipment and · Separate Sources Project Number: N010035001 l The attached document is the Approval Order for the above-referenced project Future correspondence on this Approval Order should include the engineer's name as well as the DAQE number as shown on the upper right-hand comer of this letter. The project engineer for this action is Mr. Alan Humpherys, who may be reached at (801) 536-4142. Sincerely, M. ~~~yin~1tive Se reta y '. Utah Air Quality Board MCH:AH:dn cc: Central Utah Health Department DAQ-2010-009306 195 North 1950 West• Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801 ) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on I 00% recycled paper ----STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: Modification to Approval Order DAQE-451 .. 94 to Change Equipment and Separate Sources Prepared By: Mr. Alan Humpherys, Engineer Phone: (801 ) 536-4142 Email: ahumpherys@ utah.gov APPROVAL ORDER NUMBER DAQE-AN0100350011-10 Date: November 4, 2010 Redmond Minerals Incorporated Bentonite (Clay) Processing Plant Source Contact: Mr. Mike Forbush Engineer Phone: ( 435) 657-3617 Y\I\. \ v'\_ :I \d-. M. Cheryl eying C / Executive Secretary Utah Air Quality Board ,. Abstract Redmond Minerals Inc. has requested a modification to their AO DAQE-451-94 dated June 7, 1994 to change equipment and move the clay mining operations to a different AO. The previous AO had several piec~s of equipment that are no longer on site. This equipment will be removed, and the capacity of the remaining equipment will be included with this AO. Redmond Minerals, Inc. operates a salt processing plant on the same property. This AO will include the clay processing plant. Another AO will be issued for the salt mining, the clay mining, and the salt processing plant. A modeling analysis was performed for both the salt and the clay plants. Results are contained in DAQE-MN0106750006-10. Sanpete County is an attainment area of the NAAQS for all pollutants. NSPS Subpart A, Subpart 000, and Subpart UUU regulations apply to this source. NESHAP and MACT regulations do not apply to this source. Title V of the 1990 Clean Air Act applies to this source, and this source is considered a Title V Area Source. Emissions previously calculated for the facility included tailpipe emissions from mobile equipment. The emissions from mobile sources were not included in this AO. Due to the removal of the clay mining activities, the additional equipment, and the removal of mobile source emissions, the potential emissions, in tons per year, will change as follows: PM10 -17 .51 (which includes PM25), PM2.5 + 0.38 (not previously accounted for), NOx -2.27, S02 -0.29, CO -0.30, VOC -0.22. The changes in emissions will result in the following, in tons per year, potential to emit totals: PM10 = 2.39 (which includes PM25), PM25 = 0.38, NOx = 1.43, S02 = 0.01 , CO= 1.20, VOC = 0.08. This air quality AO authorizes the project with the following conditions and failure to comply with any of the conditions may constitute a violation of this order. This AO is issued to, and applies to the following: Name of Permittee: Permitted Location: Redmond Minerals Incorporated 6005 North 100 West Bentonite (Clay) Processing Plant 7000 North 100 West PO Box 219 Redmond Redmond, UT 84652 Sanpete County, UT 84652 UTM coordinates: 424,800 m Easting, 4,323,250 m Northing, UTM Zone 12 1459 (Clay, Ceramic, & Refractory Minerals, NEC) I.l 1.2 1.3 1.4 SIC code: Section I: GENERAL PROVISIONS All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-l] All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date of DAQE-AN010035001 l-10 Page 3 I.5 I.6 I.7 II.A II.A. l II.A.2 II.A.3 · II.A.4 II.A.5 II.A.6 Il.A.7 II.A.8 the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] The owner/operator shall comply with UAC R307-107. General Requirements: Unavoidable Breakdowns. [R307-107] The owner/operator shall comply with UAC R307-150 Series. Inventories, Testing and Monitoring. [R307-150] Section II: SPECIAL PROVISIONS The approved installations shall consist of the following equipment: Bentonite (Clay) Processing Plant One (1) Primary System Crusher (Excell Crusher) Capacity: 50 tph One (1) Roll Crusher Capacity: 50 tph One (1) Elevator Capacity: 50 tph One (1) Screen Capacity: 50 tph Clay Processing Plant Baghouse Capacity: 3,015 ACFM One (1) Clay Mill Dryer Capacity: 40 MMBTU/hr Fuel: Natural Gas Dryer Baghouse Capacity: 20,735 ACFM DAQE-ANO l 00350011-1 O _ Page 4 II.A.9 II.A. IO 11.B II.B.l II.B. l.a II.B .l.b II.B. l .b. l Il.B.l.c 11.B. l.c. l II.B.2 11.B.2.a II.B.2.a.l II.B.3 II.B.3.a 11.B.3 .b Various Conveyors Various Storage Bins Requirements and Limitations The Clay Processing Plant shall be subject to the following The owner/operator shall notify the Executive Secretary in writing when the equipment listed in this AO has been installed and is operational. To ensure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compliance Section. If the owner/operator has not notified the Executive Secretary in writing within 18 months from the date of this AO on the status of the installation, the Executive Secretary shall require documentation of the continuous in stallation of the operation. If a continuous program of installation is not proceeding, the Executive Secretary may revoke the AO. [R307-401-18] The owner/operator shall not process more than 30,000 tons of clay per rolling 12-month period in the clay processing plant. [R307-401-8] To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the twentieth day of each month using data from the previous 12 months. Records of processing shall be kept for all periods when the plant is in operation. Processing shall be determined by sales records and/or volumetric survey. The records of processing shall be kept on a daily basis. [R307-401-8] Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary source on site to exceed 20 percent opacity. [R307-201-3] Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] The Clay Mill Dryer shall be subject to the following The Clay Mill Dryer shall not operate more than two hours per day. [R307-401-8] Records of operation shall be kept for all periods when the plant is in operation. Hours of operation shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401-8] All Baghouses and Enclosures on site shall be subject to the following The owner/operator shall not allow visible emissions from any building or baghouse on site to exceed 7 percent opacity. [R307-401-8] A manometer or magnehelic pressure gauge shall be installed on each baghouse on site to measure the differential pressure drop. The static pressure differential across each baghouse shall be maintained according to the manufactures' specifications. The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. The reading DAQE-AN010035001 l-10 Page 5 II.B.3.c II.B.3.d II.B.4 II.B.4.a II.B.4.a. l II.B.4.b II.B.4.b.l II.B.4.c II.B.4.d shall be accurate to within plus or minus 0.5 inches water column. The instrument shall be calibrated according to the manufactures' instructions annually. The differential pressure drop shall be recorded on a monthly basis. [R307-401-8) The Clay Processing Plant Baghouse shall control process streams from the Clay Processing Plant. [R307-401-8) The Dryer Baghouse shall control process streams from the Clay Mill Dryer. [R307-401-8) All Haul Roads and Fugitive Dust Sources on site shall be subject to the following The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20 percent opacity at all times. [R307-205-4] Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-205-4] The owner/operator shall treat all unpaved haul roads and operational areas on site with water or salt brine to maintain opacity limits listed in this AO. The owner/operator may stop treatment when the temperature is below freezing. [R307-401-8] Records of haul road treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made, dilution ratio, and quantity of water or brine applied C. Rainfall amount received, if any D. Records of temperature, if the temperature is below freezing. [R307-401-8) The outside radial adjustable stackers shall be operated in the following manner: A. The drop distance to the pile is 3.0 feet or less, except for initial pile building. B. For initial storage pile building, the stacker shall be lowered to the minimum height and a fabric drop chute shall be used until the pile is large enough that the maximum drop distance can be maintained. C. Operation of the stacker system shall be temporarily discontinued whenever the wind velocity is 15 mph or greater. A hand-held wind velocity meter or better shall be maintained on site, and used in determining the times when operation of the stacker system is discontinued. [R307-401-8) The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] DAQE-AN010035001 l-l0 Page 6 II.B.5 II.B.5 .a II.B.5.b II.B.5.c II.B.5.c.l II.B.5.c.2 . All clay processing equipment on site subject to NSPS 000 shall comply with the following All crushers and screens processing clay on site shall be contained in a building. [R307-401-8) The owner/operator shall not allow visible emissions from any unenclosed conveyor transfer point on site to exceed 10 percent opacity. [40 CFR 60 Subpart 000) Within 60 days after achieving the maximum production rate but not later than 180 days after initial startup, the owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site manufactured after August 31 , 1983. Performance tests shall meet the limitations specified in Table 2 to Subpart 000 for stack emissions and Table 3 to Subpart 000 for fugitive emissions. Records of initial performance tests shall be kept and maintained on site for the life of the equipment. [40 CFR 60 Subpart 000) Initial performance tests for fugitive emissions limits shall be conducted according to 40 CPR 60.675(b) for stack emission limits and 40 CFR 60.675(c) for fugitive emission limits. The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(b) and 40 CFR 60.675(c). [40 CPR 60 Subpart 000) The owner/operator shall submit written reports to the Executive Secretary of the results of all performance tests conducted to demonstrate compliance with the standards set forth in 40 CFR 60.672. [ 40 CFR 60 Subpart 000] Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60), A: General Provisions NSPS (Part 60), UUU: Calciners/Dryers inMineral Industr NSPS (Part 60), 000: NonmetallicMineral ProcessingPlnts PERMIT HISTORY This AO is based on the following documents: Is Derived From Is Derived From Is Derived From Is Derived From Additional Information dated June 30, 2010 Additional Information dated June 9, 2010 Additional Information dated June 1, 2010 Additional Information dated August 10, 2009 DAQE-AN010035001 l-10 Page 7 Is Derived From Is Derived From Supersedes Additional Information dated July 27, 2009 NOi dated June 29, 2009 DAQE-451 -94 dated June 7, 1994 ADMINISTRATIVE CODING The following information is for UDAQ internal classification use only: Sanpete County CDSB Attainment Area, NSPS (Part 60), Title V (Part 70) Area source DAQE-AN010035001 l-10 Page 8 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40CFR AO BACT CAA CAAA CDS CEM CEMS CPR co COM DAQ DAQE EPA FDCP HAP or HAPs ITA LB/HR MACT MMBTU NAA NAAQS NESHAP NOi NO x NSPS NSR PM10 PM2.s PSD PTE R307 R307-401 S02 Title IV Title V TPY UAC UDAQ voe Title 40 of the Code of Federal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by EPA to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Carbon monoxide Continuous opacity monitor Division of Air Quality (typically interchangeable with UDAQ) This is a document tracking code for internal UDAQ use Environmental Protection Agency Fugitive Dust Control Plan Hazardous air pollutant(s) Intent to Approve Pounds per hour Maximum Achievable Control Technology Million British Thermal Units Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than 10 microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 401 Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Utah Division of Air Quality (typically interchangeable with DAQ) Volatile organic compounds . . ~ SITE ID# AND PROJEC1 #: COMPANY NAME: REGARDING: NSR010035001 l-10 Redmond Minerals Incorporated: Bentonite (C lay) Processing Plant Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources THE ATTACHED DOCUMENT IS CATEGORIZED AS: (PLEASE CHOOSE ONE) NEWSPAPER NOTICE (N N) Office Tech signs cover letter of Newspaper Notice INTENT TO APPROVE (ITA) Cover letter and IT A signed by associated Section Manager Electronic Copy of ITA sent to Ron Reece 1._ APPROVAL ORDER (AO) l Copy of purple sheet and cover letter of AO to Teri Weiss EXPERIMENTAL AO Copy of purple sheet and cover letter of AO to Teri Weiss CORRESPONDENCE Signatory varies SOIL REMEDIATION If associated fee. send copy of purple sheet and letter to Teri Weiss SALES TAX EXEMPTION (TAX) SMALL SOURCE EXEMPTION Copy of purple sheet and letter to Teri Weiss EM ISSIONS BANKING LETTER Copy of letter to Camron Harry NAME CHANGE Copy of purple sheet and letter to Teri Weiss COPIES TO BE SENT TO THE FOLLOWING PARTIES: (PLEASE CHECK AS THEY APPLY) (Manila File Folder (worRmg ile) J ~ ,.-Greem; Folder _I keal~menUsee letter for which) ~ EPA -Mike Owens Compliance (associated Section Manager) J Finance -Teri Weiss Name Change Letters: Brett Wilding. Utah State Tax Commission, Technical Research Unit Deborah McMurtrie Susan Weisenberg Dave Beatty Offsets Used? Enter final Name Change Letters in /engineer/aoname Copy of document(s) to Camron Harry Copy To: Enter in /engineer/aocond & in AO Log: (AOs, AO not needed, Replacement in Kind) NEWSPAPER NOTICE -COPIES TO: PSD PROJECTS: Cities, Counties, Gov. Agencies, & etc./& a copy of Copy the NOi, Engineering Review, ITA, NOTICE & AO Public Official letter with self-addressed envelope Send lo: E-Mail To: dvd.kvd@juno.com, Jodie Swanson, Lori Mike Owens, EPA Walker, Debbie Obemdorfer, Bill Sinclair, Beverly Don Banks, Bureau of Land Management Rasmussen & Jen Burge, Donna Spangler. Ron Chris Hocket, U.S. Forest Service Reece, and Kelly Beck Chris Shaver, National Park Service E-Mail COQ)'. & Fax lo News12a12er Agencies TITLE V: Check w/ NSR Engineer for which document(s) to be copied. REVIEWED BY AND DOCUMENT SIGN OFF DATES: Completeness determination Modeling review ofITA Peer review of project Section Manager sign off Branch Manager sign off July 28, 2010 September I, 2010 August 10, 2010 September 1, 20 l 0 1Z'-v~/tf ,,;i NandoMeli Timothy Andrus Reginald Olsen @ (ii' ~ SITE ID # AND PROJECl #: COMPANY NAME: REGARDING: N0100350011-10 Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant Modjfication to Approval Order DAQE-451-94 to Change Equipment and Separate Sources THE ATTACHED DOCUMENT IS CATEGORIZED AS: (PLEASE CHOOSE ONE) ~ ~PER NOTICE <NN) 1 Office Tech signs cover letter of Newspaper Notice '1 INTENTrTO AP.~RO\IE (R'A)__j Cover letter and IT A signed by associated Section Manager Electronic Copy of IT A sent to Ron Reece APPROVAL ORDER (AO) Copy of purple sheet and cover letter of AO to Teri Weiss EXPERIMENTAL AO Copy of purple sheet and cover letter of AO to Teri Weiss CORRESPONDENCE Signatory varies SOIL REMEDI ATION If associated fee, send copy of purple sheet and letter to Teri Weiss SALES TAX EXEMPTION (TAX) SMALL SOURCE EXEMPTION Copy of purple sheet and letter to Teri Weiss EMISSIONS BANKING LETIER Copy of letter to Camron Harry NAME CHA GE Copy of pu rp le sheet and letter to Teri Weiss COPIES TO BE SENT TO THE FOLLOWING PARTIES: (PLEASE CHECK AS THEY APPLY) ~" ' {Manila File Folder (worl<ing ~e J Greens Folder ,/ 'Health Department (see letter for which) f EPA - Mike Owens -£( Compliance (associated Section Manager) + Finance -Teri Weiss Name Change Letters: Brett Wilding, Utah State Tax Commission, Technical Research Unit Deborah McMurtrie Susan Weisenberg Dave Beatty Offsets Used? Copy of document(s) to Camron Harry Enter final Name Change Letters in /engineer/aoname Copy To: Enter in /engineer/aocond & in AO Log: (AOs, AO not needed, Replacement in Kind) NEWSPAPER NOTICE -COPIES TO: _:J PSD PROJECTS: v V Cities, Counties, Gov. Agencies, & etc./& a copy of Copy the NOi, Engineering Review, !TA, NOTICE & AO I...; Vrublic Offi cial letter with self-addressed envelope Send to: E-Mail To: dvd.kvd@juno.com, Jodie Swanson, Lori Mike Owens, EPA Walker, Debbie Obemdorfer, Bill Sinclair, Beverly Don Banks, Bureau of Land Management Rasmu ssen & Jen Burge, Donna Spangler, Ron Chris Hocket, U.S. Forest Service Reece, and Kelly Beck Chris Shaver, National Park Service E-Mail COQY & Fax to News12a12er Agencies TITLE V: Check w/ NSR Engineer for whi ch document(s) to be copied. REVIEWED BY AND DOCUMENT SIGN OFF DATES: Completeness determination Modeling review of IT A Peer review of project Section Manager sign off Branch Manager sign off July 28, 2010 August 10, 2010 er///?t:l~ Nando Meli Timothy Andrus Reginald Olsen : ~ Department of Environmental Quality Amanda Smith Exerntive Director FILE COPY State of Utah DIVISION OF AIR QUALITY GARY R. HERBERT Governor GREG BELL Lieutenant Governor September 2, 20 l 0 Mike Forbush Redmond Minerals Incorporated 6005 North 100 West PO Box 219 Redmond, UT 84652 Dear Mr. Forbush: Cheryl Heying · Director DAQE-IN010035001 l-10 Re: Intent to Approve: Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources Project Number: N010035-0011 The attached document is the Intent to Approve for the above-referenced project. The Intent to Approve is subject to public review. Any comments received shall be considered before an Approval Order is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an Approval Order. An invoice will follow upon issuance of the final Approval Order. Future correspondence on this Intent to ·Approve should include the engineer's name as well as the DAQE number as shown on the upper right-hand comer of this letter. The project engineer for this action is Mr. Alan Humpherys, who may be reached at (801 ) 536-4142. Sincerely, ~:d,;#..,,,..---- New Source Review Section TRA:AH:sa cc: Central Utah Health Department 195 North 1950 West• Salt Lake City. UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801 ) 536-4000 • Fax (801) 536-4099 • T.D.D. (801 ) 536-4414 www.deq.utnh.gov Printed on 100% recycled paper STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE: Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources Prepared by: Mr. Alan Humpherys, Engineer Phone: (801) 536-4142 . Email: ahumpherys@utah.gov INTENT TO APPROVE NUMBER DAQE-IN0100350011-10 Date: September 2, 2010 Redmond Minerals Incorporated Bentonite (Clay) Processing Plant Source Contact: Mr. Mike Forbush, Engineer Phone: (435) 657-3617 Timothy R. Andrus, Manager New Source Review Section Utah Division of Air Quality ABSTRACT Redmond Minerals Inc. has requested a modification to their AO DAQE-451-94 dated June 7, 1994 to change equipment and move the clay mining operations to a different AO. The previous AO had several pieces of equipment that are no longer on site. This equipment will be removed, and the capacity of the remaining equipment will be included with this AO. Redmond Minerals, Inc. operates a salt processing plant on the same property. This AO will include the clay processing plant. Another AO will be issued for the salt mining, the clay mining, and the salt processing plant. A modeling analysis was performed for both the salt and the clay plants. Results are contained in DAQE-MN0106750006-10. Sanpete County is an attainment area of the NAAQS for all pollutants. NSPS Subpart A, Subpart 000, and Subpart UUU regulations apply to this source. NESHAP and MACT regulations do not apply to this source. Title V of the 1990 Clean Air Act applies to this source, and this source is considered a Title V Area Source. Emissions previously calculated for the facility included tailpipe emissions from mobile equipment. The emissions from mobile sources were not included in this AO. Due to the removal of the clay mining activities, the additional equipment, and the removal of mobile source emissions, the potential emissions, in tons per year, will change as follows: PM10 -17.51 (which includes PM25), PM2.5 + 0.38 (not · previously accounted for), NO, -2.27, S02 -0.29, CO -0.30, VOC -0.22. The changes in emissions will result in the following, in tons per year, potential to emit totals: PM10 = 2.39 (which includes PM25), PM25 = 0.38, NOx = 1.43, S02 = 0.01 , CO= 1.20, VOC = 0.08. The NOi for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Executive Secretary of the Utah Air Quality Board. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Manti Messenger/Ephraim Enterprise on September 9, 2010. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. Name of Permittee: Redmond Minerals Incorporated 6005 North 100 West PO Box 219 Redmond, UT 84652 Permitted Location: Bentonite (Clay) Processing Plant 7000 North 100 West Redmond Sanpete County, UT 84652 UTM coordinates: SIC code: 424,800 m Easting, 4,323,250 m Northing, UTM Zone 12 1459 (Clay, Ceramic, & Refractory Minerals, NEC) DAQE-IN010035001 l-10 Page 3 I.l I.2 I.3 I.4 I.5 I.6 I.7 II.A II.A. l II.A.2 II.A.3 II.A.4 Section I: GENERAL PROVISIONS All definitions, terms, abbreviations, and references used in thi s AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-l] All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] The owner/operator shall comply with UAC R307-107. General Requirements: Unavoidable Breakdowns. [R307-107] The owner/operator shall comply with UAC R307-150 Series. Inventories, Testing and Monitoring. [R307-150] Section II: SPECIAL PROVISIONS The approved installations shall consist of the following equipment: Bentonite (Clay) Processing Plant One (1) Primary System Crusher (Excell Crusher) Capacity: 50 tph One (1) Roll Crusher Capacity: 50 tph One (1) Elevator Capacity: 50 tph DAQE-INO 100350011-10 Page 4 II.AS II.A.6 II.A.7 II.A.8 II.A.9 II.A. IO 11.B II.B.l II.B. l.a II.B. l.b II.B. l.b. l II.B.l.c II.B. l.c. l One (1) Screen Capacity: 50 tph Clay Processing Plant Baghouse Capacity: 3,015 ACFM One (1) Clay Mill Dryer Capacity: 40 MMBTU/hr Fuel: Natural Gas Dryer Baghouse Capacity: 20,735 ACFM Various Conveyors Various Storage Bins Requirements and Limitations The Clay Processing Plant shall be subject to the following The owner/operator shall notify the Executive Secretary in writing when the installation of the equipment listed in this AO has been completed and is operational. To ensure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compliance Section. If the owner/operator has not notified the Executive Secretary in writing within 18 months from the date of this AO on the status of the installation, the Executive Secretary shall require documentation of the continuous installation of the operation. If a continuous program of installation is not proceeding, the Executive Secretary may revoke the AO. [R307-401-18] The owner/operator shall not process more than 30,000 tons of clay per rolling 12-month period in the clay processing plant. [R307-401-8] To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the twentieth day of each month using data from the previous 12 months. Records of processing shall be kept for all periods when the plant is in operation. Processing shall be determined by sales records and/or volumetric survey. The records of processing shall be kept on a daily basis. [R307-401-8] Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary source on site to exceed 20 percent opacity. [R307-201-3] Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CPR 60, Appendix A, Method 9. [R307-201-3] DAQE-IN010035001 l-10 Page 5 II.B.2 II.B.2.a II.B.2.a.l II.B.3 II.B.3.a II.B.3.b II.B.3.c II.B.3.d 11.B.4 II.B.4.a 11.B.4.a. l II.B.4.b II.B.4.b.l The Clay Mill Dryer shall be subject to the following The Clay Mill Dryer shall not operate more than two hours per day. [R307-401-8] Records of operation shall be kept for all periods when the plant is in operation. Hours of operation shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401-8] All Baghouses and Enclosures on site shall be subject to the following The owner/operator shall not allow visible emissions from any building or baghouse on site to exceed 7 percent opacity. [R307-401-8] A manometer or magnehelic pressure gauge shall be installed on each baghouse on site to measure the differential pressure drop. The static pressure differential across each baghouse shall be maintained according to the manufactures' specifications. The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. The reading shall be accurate to within plus or minus 0.5 inches water column. The instrument shall be calibrated according to the manufactures' instructions annually. The differential pressure drop shall be recorded on a monthly basis. [R307-401-8] The Clay Processing Plant Baghouse shall control process streams from the Clay Processing Plant. [R307-401-8] The Dryer Baghouse shall control process·streams from the Clay Mill Dryer. [R307-401-8] All Haul Roads and Fugitive Dust Sources on site shall be subject to the following The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20 percent opacity at all times. [R307-205-4] Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-205-4] The owner/operator shall treat all unpaved haul roads and operational areas on site with water or salt brine to maintain opacity limits listed in this AO. The owner/operator may stop treatment when the temperature is below freezing. [R307-401-8] Records of haul road treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made DAQE-IN01003500I l-10 , Page 6 II.B.4.c 11.B.4.d 11.B.5 11.B.5.a 11.B .5.b II.B.5.c 11.B .5.c. l II.B.5.c.2 B. Number of treatments made, dilution ratio, and quantity of water or brine applied C. Rainfall amount received, if any D. Records of temperature, if the temperature is below freezing. [R307-401-8] The outside radial adjustable stackers shall be operated in the following manner: A. The drop distance to the pile is 3.0 feet or less, except for initial pile building. B. For initial storage pile building, the stacker shall be lowered to the minimum height and a fabric drop chute shall be used until the pile is large enough that the maximum drop distance can be maintained. C. Operation of the stacker system shall be temporarily discontinued whenever the wind velocity is 15 mph or greater. A hand-held wind velocity meter or better shall be maintained on site, and used in determining the times when operation of the stacker system is discontinued. [R307-401-8] The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] All clay processing equipment on site subject to NSPS 000 shall comply with the following All crushers and screens processing clay on site shall be contained in a building. [R307-401-8] The owner/operator shall not allow visible emissions from any unenclosed conveyor transfer point on site to exceed 10 percent opacity. [40 CFR 60 Subpart 000] Within 60 days after achieving the maximum production rate but not later than 180 days after initial startup, the owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site manufactured after August 31 , 1983. Performance tests shall meet the limitations specified in Table 2 to Subpart 000 for stack emissions and Table 3 to Subpart 000 for fugitive emissions. Records of initial performance tests shall be kept and maintained on site for the life of the equipment. [ 40 CFR 60 Subpart 000] Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(b) for stack emission limits and 40 CFR 60.675(c) for fugitive emission limits. The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(b) and 40 CFR 60.675(c). [40 CFR 60 Subpart 000] The owner/operator shall submit written reports to the Executive Secretary of the results of all performance tests conducted to demonstrate compliance with the standards set forth in 40 CFR 60.672. [ 40 CFR 60 Subpart 000] DAQE-IN010035001 l-10 Page 7 Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60), UUU: Calciners/Dryers in Mineral Industr NSPS (Part 60), A: General Provisions NSPS (Part 60), 000: Nonmetallic Mineral Processing Pints PERMIT HISTORY The final AO will be based on the following documents: Is Derived From Is Derived From Is Derived From Is Derived From Is Derived From Is Derived From Supersedes Additional Information dated June 30, 2010 Additional Information dated June 9, 2010 Additional Information dated June 1, 2010 Additional Information dated August 10, 2009 Additional Information dated July 27, 2009 NOi dated June 29, 2009 DAQE-451 -94 dated June 7, 1994 ADMINISTRATIVE CODING The following information is for UDAQ internal classification use only: Sanpete County CDSB Attainment Area, NSPS (Part 60), Title V (Part 70) Area source DAQE-IN010035001 l-10 Page 8 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40CFR AO BACT CAA CAAA CDS CEM CEMS CFR co COM DAQ DAQE EPA FDCP HAPorHAPs ITA LB/HR MACT MMBTU NAA NAAQS NESHAP NOI NOx NSPS NSR PM10 PM2.s PSD PTE R307 R307-401 S02 Title IV Title V TPY UAC UDAQ voe Title 40 of the Code of Federal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by EPA to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Carbon monoxide Continuous opacity monitor Division of Air Quality (typically interchangeable with UDAQ) This is a document tracking code for internal UDAQ use Environmental Protection Agency Fugitive Dust Control Plan Hazardous air pollutant(s) Intent to Approve Pounds per hour Maximum Achievable Control Technology Million British Thermal Units Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than 10 microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 40 l Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Utah Division of Air Quality (typically interchangeable with DAQ) Volatile organic compounds State of Utah GARY R. HERBERT Governor GREG BELL Lieutenant Governor September 2, 2010 Department of Environmental Quality Amanda Smith Executive Director DIVISION OF AIR QUALITY Cheryl Heying Director Manti Messenger/Ephraim Enterprise Legal Advertising Dept 35 S Main Manti, UT 84642 RE: Legal Notice of Intent to Approve DAQE-NN010035001 l-10 This letter will confirm the authorization to publish the attached NOTICE in the Manti Messenger/Ephraim Enterprise on September 9, 2010. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. Sincerely, Sharon Anderson Office Technician Utah Division of Air Quality Enclosure cc: Six County Association of Governments Sanpete County 195 North 1950 West• Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 ,u,,nu rlol"I .,,,.,1,, nnu DAQE-NN0100350011-10 Page 2 NOTICE A Notice oflntent for the following project submitted in accordance with §R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Executive Secretary, Utah Air Quality Board: Company Name: Location: Project Description: Redmond Minerals Incorporated Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -7000 North 100 West, Redmond, Sanpete County, UT, Sanpete County Redmond Minerals Inc . has requested a modification to their Approval Order (AO) DAQE-451-94 dated June 7, 1994 to change equipment and move the clay mining operations to a different AO. The previous AO had several pieces of equipment that are no longer on site. This equipment will be removed, and the capacity of the remaining equipment will be included with this AO. Redmond Minerals, Inc. operates a salt processing plant on the same property. This AO will include the clay processing plant. Another AO will be issued for the salt mining, the clay mining, and the salt processing plant. A modeling analysis was performed for both the salt and the clay plants. Results are contained in DAQE- MN0106750006-10. Sanpete County is an attainment area of the National Ambient Air Quality Standards (NAAQS) for all pollutants. New Source Performance Standard (NSPS) Subpart A, Subpart 000, and Subpart UUU regulations apply to this source. National Emission Standards for Hazardous Air Pollutants (NESHAP) and Maximum Achievable Control Technology (MACT) regulations do not apply to this source. Title V of the 1990 Clean Air Act applies to this source, and this source is considered a Title V Area Source. Emissions previously calculated for the facility included tailpipe emissions from mobile equipment. The emissions from mobile sources were not included in this AO. Due to the removal of the clay mining activities, the additional equipment, and the removal of mobile source emissions, the potential emissions, in tons per year, will change as follows: PM10 -17.51 (which includes PM25), PM2_5 + 0.38 (not previously accounted for), NOx -2.27, S02 -0.29, CO -0.30, VOC -0.22. The changes in emissions will result in the following, in tons per year, potential to emit totals: PM10 = 2.39 (w hich includes PM2_5), PM2_5 = 0.38, NOx = 1.43, S02 = 0.01, co= 1.20, voe= 0.08. The completed engineering evaluation and air quality impact analysis showed that the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Executive Secretary intends to issue an AO pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft AO are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84114-4820. Written comments received by the Division at this same address on or before October 9, 2010 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ahumpherys@utah.gov. If anyone so requests to the Executive Secretary at the Division in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Date of Notice: September 9, 2010 ******************************* ******************************************************************** * P. 01 * * TRANSACTION REPORT * * · SEP-02-2010 THU 08:38 AM * * * * FOR: DAQ 8015364099 * * * * * * SEND * * * * DATE START RECEIVER TX TIME PAGES TYPE NOTE M# DP * * * * SEP-02 08:37 AM 914358351493 3' 0311 4 FAX TX OK (02) 561 * * * * * * TOTAL : 3M 3S PAGES: 4 * * * *********t****************************************************************************************** FAX COVER SHEET ' UTAH DIVISION OF AIR QUALITY (NEW SOURCE REVIEW SECTION) 150 North 1950 West P. 0. Box 144820 . Salt Lake City, Utah 84114-4820 FAX: (80t) 536-4099 CONFIRMATION: (801) 536-4000 FROM: Sharon Anderson Office Technician PHONE: (801) 536-4013 DA TE: September 2, 2010 AGENCY/FIRM: Manti Messenger ATIENTION: Legal Advertising Department PHONE: 435-835-4241 FAX NUMBER: 435-835-1493 SUBJECT: Redmond Minerals Incorporated (Clay Processing Plant) COMMENTS: Hard Copy to Follow Number of Pages to Follow: .1 Date Logged: 9/2110 Date Faxed: 9/2/10 Time: 8:15 AM Initials: SA NEW~· !, ' FAX COVER SHEET UTAH DIVISION OF AIR QUALITY (NEW SOURCE REVIEW SECTION) 150 North 1950 West P. 0. Box 144820 Salt Lake City, Utah 84114-4820 FAX: (801) 536-4099 CONFIR1\1ATION: (801) 536-4000 FROM: PHONE: DATE: Sharon Anderson Office Technician (801) 536-4013 September 2, 2010 AGENCY /FIRM: Manti Messenger ATTENTION: PHONE: FAX NUMBER: SUBJECT: COMMENTS: Legal Adve1tising Department 435-835-424 l 435-835-1493 Redmond Minerals Incorporated (Clay Processing Plant) Hard Copy to Follow Number of Pages to Follow: ~ Date Logged: 9/2/10 Time: 8:15 AM Initials: SA Date Faxed: 9/2/10 NEW:~ Sharon Ander~on -Re: Legal Notic 9, 2010 be Published in the Manti Messent From: Lloyd Call <iloyd@sanpetemessenger.com> To: Sharon Anderson <sharonanderson@utah.gov> Date: 9/2/2010 8:14 AM Pagel of 2 phraim Enterprise on September Subject: Re: Legal Notice to be Published in the Manti Mes~enger/Ephraim Enterprise on September 9, 2010 received your notice-! On Thu, Sep 2, 2010 at 8:07 AM, Sharon Anderson <sharonanderson @utah.gov> wrote: Redmond Minerals Inc. (Clay Processing Plant) Please publish the following Notice on September 9, 2010. If you can, please reply to this email to confirm receipt of this request. Thank you. DAQE-NN010035001 l-10 September 2, 2010 Manti Messenger/Ephraim Enterprise Legal Advertising Dept 35 S Main Manti, UT 84642 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Manti Messenger/Ephraim Enterprise on September 9, 2010. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. Sincerely, Sharon Anderson Office Technician Utah Division of Air Quality Enclosure cc: Six County Association of Governments Sanpete County NOTICE A Notice of Intent for the following project submitted in accordance with §R307-401-l, Utah Administrative Code (UAC), has been received for consideration by the Executive Secretary, Utah Air Quality Board: Company Name: Redmond Minerals Incorporated Location: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -7000 North 100 West, Redmond, Sanpete County, UT, Sanpete County Project Description: Redmond Minerals Inc. has requested a modification to their Approval Order (AO) DAQE-451-94 dated June 7, 1994 to change equipment and move the clay mining operations to a different AO. The previous AO had several pieces of equipment that are no longer on site. This equipment will be removed, and the capacity of the remaining equipment will be included with this AO. Redmond Minerals, Inc. operates a salt processing plant on the same property. This AO will include the clay processing plant. Another AO will be issued for the salt mining, the clay mining, and the salt processing plant. A modeling analysis was performed for both the salt and the clay plants. Results are contained in DAQE- MN0106750006-10. Sanpete County is an attainment area of the National Ambient Air Quality Standards (NAAQS) for all pollutants. New Source Performance Standard (NSPS) Subpart A, Subpart 000, and Subpart UUU regulations apply to this source. National Emission Standards for file://C :\Documents and Settings\Sharonanderson\Local Settings\temp\XPgrpwise\4C7F5CF AEQDOMAIN ... 9/2/2010 Page 2 of 2 Hazardous . Pollutants (NESHAP) and Maximum ievable Control Technology (MACT) regulations do not apply to this source. Title V of the 1990 Clean Air Act applies to this source, and this source is considered a Title V Area Source. Emissions previously calculated for the facility included tailpipe emissions from mobile equipment. The emissions from mobile sources were not included in this AO. Due to the removal of the clay mining activities, the additional equipment, and the removal of mobile source emissions, the potential emissions, in tons per year, will change as follows: PM 10 - 17.51 (which includes PM2_5), PM2_5 + 0.38 (not previously accounted for), NOx -2.27, S02 - 0.29, co -o.30, voe -0.22. The changes in emissions will result in the following, in tons per year, potential to emit totals: PM10 = 2.39 (which includes PMi_5), PMi .s = 0.38, NOx = 1.43, S02 = 0.01, CO= 1.20, voe = 0.08 . The completed engineering evaluation and air quality impact analysis showed that the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Executive Secretary intends to issue an AO pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft AO are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84114-4820. Written comments received by the Division at this same address on or before October 9, 2010 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ahumpherys@ utah.gov. If anyone so requests to the Executive Secretary at the Division in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307- 401-7, UAC. Date of Notice: September 9, 2010 file ://C:\Documents and Settings\Sharonanderson\Local Settings\temp\XPgrpwise\4C7F5CFAEQDOMAIN... 9/2/2010 SIX COUNTY ASSOCIATI ON OF GOVERNMENTS Sevier County Administration Building 250 North Main P.O. Box 820 Richfield, Utah 84701 Telephone: ( 435) 893-0700 Fax: ( 435) 893-0701 OFFICE OF EXECUTIVE DIRECTOR HOUSING SERVICES COMMUNITY ASSISTANCE SERVICES AGING/VOLUNTEER SERVICES ADMINISTRATIVE SERVICES ECONOMIC DEVELOPMENT DISTRICT SIX COUNTY ASSOCIATION OF GOVERNMENTS REVIEW r ·-··--L'Ti,.., :.-::~·A: · ' .·, n r. -·~ ·1 t Er 1it~~.-i~:·., . ·1· . · : , v f r -·- ' I Date: September 9, 2010 SEP 1 3 2010 Applicant: Redmond Minerals Incorporated Brief Description of Project: DAQE-NN0100350011-10 / DAQE-NN0106750006-10 Date Reviewed: September 8, 2010 (X) Reviewed, See Comment Below. Comment: The project has been reviewed by the Six County Association of Governments Executive Board, and they are in support of the project. Juab • Millard • Piute • Sanpete • Sevier • Wayne 8 -3 1-10; s :16AM ;Redmond Miner a ls ;4355297 4 86 UTAH DIVISION OF AIR QUALITY SOURCE PLAN REVIEW Mike Forbush Redmond Minerals Incorporated 6005 North 100 West POBox219 Redmond, UT 84652 RE: Review Engineer: Date: Notice of Intent Submitted: Plant Contact: ·Phone Number: Fax Number: ·•Source Location: ' Project Number: N01003500I 1 Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources Sanpete County; CDS B; Attainment Area, NSPS (Part 60), Title V (Part 70) Area Source Mr. Alan Humpherys August 19, 2010 June 29, 2009 Mike Forbush (435) 657-3617 (435) 529-7486 7000 North 100 West, Redmond, Sanpete County, UT Sanpete County 4,323,250 m Northing, 424,800 m Easting, UTM Zone 12 UTM Datum: NAD27 DAQ requests that a company/corporation official read the attached draft/proposed Plan Review with Recommended.Approval Order Conditions. If this person does not understand or does not agree with the conditions, the review engineer should be contacted within five days after receipt of the Plan Review. If this person agrees with the Plan Review and Recommended Approval Order Conditions, this person should sign below and return (FAX# 801-536-4099) within 10 days after receipt of the conditions. If the review engineer is not contacted within 10 days, the review engineer shall assume that the company/corporation official agrees with this Plan Review and will process the Plan Review towards final approval. A public comment period wil be required before the Approval Order can be issued. (Signature & Date) Engineering Review NSRO 100350011: Redmond Minerals lncorpordted: Bentonite (Clay) Processing Plant -Modification to · Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 1 # 2/ 3 ! -UTAH DIVISION OF AIR QUALITY SOURCE PLAN REVIEW Mike Forbush Redmond Minerals Incorporated 6005 North 100 West PO Box 219 Redmond, UT 84652 RE: Review Engineer: Date: Notice of Intent Submitted: Plant Contact: Phone Number: Fax Number: Source Location: Project Number: N0100350011 Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources Sanpete County; CDS B; Attainment Area, NSPS (Part 60), Title V (Part 70) Area Source Mr. Alan Humpherys August 19, 2010 June 29, 2009 Mike Forbush (435) 657-3617 (435) 529-7486 7000 North 100 West, Redmond, Sanpete County, UT Sanpete County 4,323,250 m Northing, 424,800 m Easting, UTM Zone 12 UTM Datum: NAD27 DAQ requests that a company/corporation official read the attached draft/proposed Plan Review with Recommended Approval Order Conditions. If this person does not understand or does not agree with the conditions, the review engineer should be contacted within five days after receipt of the Plan Review. If this person agrees with the Plan Review and Recommended Approval Order Conditions, this person should sign below and return (FAX # 801-536-4099) within 10 days after receipt of the conditions. If the review engineer is not contacted within 10 days, the review engineer shall assume that the company/corporation official agrees with this Plan Review and will process the Plan Review towards final approval. A public comment period will be required before the Approval Order can be issued. Applicant Contact ____________________________ _ (Signature & Date) Engineering Review NSRO I 003500 I I: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 20 I 0 Page I ABSTRACT Redmond Minerals Inc. has requested a modification to their AO DAQE-451-94 dated June 7, 1994 to change equipment and move the clay mining operations to a different AO. The previous AO had several pieces of equipment that are no longer on site. This equipment will be removed, and the capacity of the remaining equipment will be included with this AO. Redmond Minerals, Inc. operates a Salt Processing Plant on the same property. This AO will include the clay processing plant. Another AO will be issued for the salt mining, the clay mining, and the salt processing plant. A modeling analysis was performed for both the salt and the clay plants. Results are contained in DAQE-MNO 106750006-10. Sanpete County is an attainment area of the NAAQS for all pollutants. NSPS Subpart A, Subpart 000, and Subpart UUU regulations apply to this source. NESHAP and MACT regulations do not apply to this source. Title V of the 1990 Clean Air Act applies to this source, and this source is considered a Title V Area Source. Emissions previously calculated for the facility included tailpipe emissions from mobile equipment. The emissions from mobile sources were not included in this AO. Due to the removal of the clay mining activities, the additional equipment, and the removal of mobile source emissions, the potential emissions, in tons per year, will change as fo ll ows: PMt0 -17.51 , PM25 + 0.38 (not previously accounted for), NOx - 2.27, so2 -0.29, co -o.30, voe -0.22. The changes in emissions will result in the fo llowing, in tons per year, potential to emit totals: PM10 = 2.39, PM2.5 = 0.38, NOx = 1.43 , S02 = 0.01 , CO = 1.20, VOC = 0.08. SOURCE SPECIFIC DESIGNATIONS Applicable Programs: Attainment Area applies to Bentonite (Clay) Processing Plant NSPS (Part 60), Subpart A: General Provisions applies to Bentonite (Clay) Processing Plant NSPS (Part 60), Subpart 000: Nonmetallic Mineral Processing Plants applies to Clay Processing Plant Baghouse NSPS (Part 60), Subpart 000: Nonmetallic Mineral Process ing Plants applies to One (1) Primary System Crusher NSPS (Part 60), Subpart 000: Nonmetallic Mineral Processi ng Plants applies to One (1) Roll Crusher NSPS (Part 60), Subpart 000: Nonmetallic Mineral Processing Plants applies to One (1) Screen NSPS (Part 60), Subpart 000: Nonmetallic Mineral Processing Plants applies to Various Conveyors NSPS (Part 60), Subpart 000: Nonmetallic Mineral Processing Plants applies to Various Storage Bins NSPS (Part 60), Subpart UUU: Calciners/Dryers in Mineral Industries applies to Dryer Baghouse NSPS (Part 60), Subpart UUU: Calciners/Dryers in Mineral Industries applies to One (1) Clay Mill Dryer Title V (Part 70) Area Source applies to Bentonite (Clay) Processing Plant Engineering Review NSRO I 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 2 Permit History: When issued, the approval order shall supersede or will be based on the following documents: Is Derived From Is Derived From Is Derived From Is Derived From Is Derived From Is Derived From Supersedes Additional Information dated June 30, 2010 Additional Information dated June 9, 2010 Additional Information dated June 1, 2010 Additional Information dated August 10, 2009 Additional Information dated July 27, 2009 NOi dated June 29, 2009 DAQE-451-94 dated June 7, 1994 SUMMARY OF NOTICE OF INTENT INFORMATION Description of Proposal: Changes: Redmond Minerals Inc. has requested to add various pieces of clay processing equipment. The current permit for this site includes a clay mining operation and a clay processing plant. Redmond Minerals Inc. also operates a salt mining operation and a salt processing plant under site ID: 10675. The clay mining operations included in this AO wi ll be moved to the other AO at this location. These two sites are considered one source even though they have two different site numbers. They are under common control/ownership, are contiguous or adjacent, have ·the same SIC code (1479 -salt & 1459 - clay). A modeling analysis was performed for the entire source (both salt and clay plants). The AO for each site will be modified, and both permits will be processed at the same time. Redmond Minerals Inc. has requested that this site include the clay processing plant. Site 10675 will include the salt mining, the clay mining, and the salt processing plant. Summary of Emission Changes and Totals: The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. All values given are in tons per year. Estimated Criteria Pollutant Potential Emissions Carbon Monoxide Nitrogen Oxides Particulate Matter -PM Io Particulate Matter -PM2.s Sulfur Dioxide Volatile Organic Compounds 1.20 tons/yr 1.43 tons/yr 2.39 tons/yr 0.38 tons/yr 0.01 tons/yr 0.08 tons/yr Engineering Review NSROI 00350011 : Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451 -94 to Change Equipment and Separate Sources August 19, 20 I 0 Page 3 Review of Best Available Control Technology: 1. BACT review regarding Bentonite (Clay) Processing Plant -Source Wide The clay processing plant consists of crushers, a screens, and conveyors. The plant is enclosed in a building and controlled with a baghouse. Clay is dried with a rotary dryer, and the rotary dryer is controlled by a baghouse. BACT for the baghouses on site shall be a visible emission standard of 7 percent opacity. BACT for the unpaved haul roads on site is treatment with salt brine to maintain a 20% opacity. [Last updated August 10, 2010] Modeling Results: Modeling results are contained in DAQE-MN0 106750006-1 0. [Last updated August 3, 2010] Engineering Review NSRO I 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 20 I 0 Page 4 I.l 1.2 1.3 I.4 1.5 1.6 1.7 RECOMMENDED APPROVAL ORDER CONDITIONS The intent is to issue an air quality Approval Order (AO) authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the order. The AO will be issued to and will apply to the following: Name of Permittee: Redmond Minerals Incorporated 6005 North 100 West PO Box 219 Redmond, UT 84652 Permitted Location: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant 7000 North 100 West Redmond Sanpete County, UT 84652 UTM coordinates: SIC code: 424,800 m Easting, 4,323 ,250 m Northing, UTM Zone 12 1459 (Clay, Ceramic, & Refractory Minerals, NEC) Section I: GENERAL PROVISIONS All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Executive Secretary or Executive Secretary's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Executive Secretary which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] The owner/operator shall comply with UAC R307-107. General Requirements: Unavoidable Breakdowns. [R307-l 07] The owner/operator shall comply with UAC R307-l 50 Series. Inventories, Testing and Monitoring. [R307-150] Engineering Review NSROI 00350011 : Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 5 II.A II.A. l II.A.3 II.A.4 II.A.5 II.A.6 II.A.7 II.A.8 II.A.9 II.A. l 0 II.A.11 11.B II.B. l II .B.1 .a Section II: SPECIAL PROVISIONS The approved installations shall con sist of the following equipment: Bentonite (Clay) Processing Plant One (1) Primary System Crusher (Excell Crusher) Capacity: 50 tph One (1) Roll Crusher Capacity: 50 tph One (1) Elevator Capacity: 50 tph One (1) Screen Capacity: 50 tph Clay Processing Plant Baghouse Capacity: 3,015 ACFM One (1) Clay Mill Dryer Capacity: 40 MMBTU/hr Fuel: Natural Gas Dryer Baghouse Capacity: 20,735 ACFM Various Conveyors Various Storage Bins Requirements and Limitations The Clay Processing Plant shall be subject to the following The owner/operator shall notify the Executive Secretary in writing when the installation of the equipment listed in this AO has been completed and is operational. To ensure proper credit when notifying the Executive Secretary, send your correspondence to the Executive Secretary, attn: Compli ance Section. If the owner/operator has not notified the Executi ve Secretary in writing within 18 months from the date of this AO on the status of the installation, the Executive Secretary shall require documentation of the continuous installation of the operation. If a continuous program of installation is not proceeding, the Executive Secretary may revoke the AO. [R307-401 -1 8] Engi nee"ri ng Review NSRO J 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August I 9, 20 I 0 Page 6 II.B. l.b Il.B. l.b. l II.B. l .c II.B. l .c. l II.B.2 II.B.2.a II.B.2.a. l II.B.3 II.B.3.a II.B.3.b II.B.3.c II.B.3.d The owner/operator shall not process more than 30,000 tons of clay per rolling 12-month period in the clay processing plant. [R307-401-8] To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the twentieth day of each month using data from the previous 12 months. Records of processing shall be kept for all periods when the plant is in operation. Processing shall be determined by sales records and/or volumetric survey. The records of processing shall be kept on a daily basis. [R307-401-8] Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary source on site to exceed 20 percent opacity. [R307-201-3] Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60., Appendix A, Method 9. [R307-201-3] The Clay Mill Dryer shall be subject to the following The Clay Mi 11 Dryer shall not operate more than 2 hours per day. [R307-401-8] Records of operation shall be kept for all periods when the plant is in operation. Hours of operation shall be determined by supervisor monitoring and maintaining of an operations log. [R307-401-8] All Baghouses and Enclosures on site shall be subject to the following The owner/operator shall not allow visible emissions from any building or baghouse on site to exceed 7 percent opacity. [R307-401-8] A manometer or magnehelic pressure gauge shall be installed on each dust collector on site to measure the differential pressure drop. The static pressure differential across each baghouse shall be maintained according to the manufactures' specifications. The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. The reading shall be accurate to within plus or minus 0.5 inches water column. The instrument shall be calibrated according to the manufactures instructions annually. The differential pressure drop shall be recorded on a monthly basis. [R307-401-8] The Clay Processing Plant Baghouse shall control process streams from the Clay Processing Plant. [R307-401-8] The Dryer Baghouse shall control process streams from the Clay Mill Dryer. [R307-401-8] Engineering Review NSRO I 00350011 : Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 7 11.B.4 11.B.4.a 11.B.4.a.1 11.B.4.b 11.B.4.b.1 11.B.4.c 11.B.4.d 11.B.5 II.B.5.a II.B.5.b All Haul Roads and Fugitive Dust Sources on site shall be su bject to the following The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20 percent opacity at all times. [R307-205-4] Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-205-4] The owner/operator shall treat all unpaved haul roads and operational areas on site with water or salt brine to maintain opacity li mits listed in this AO. The owner/operator may stop treatment when the temperature is below freezing. [R307-401-8] Records of haul road treatment shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made, dilution ratio, and quantity of water or brine applied C. Rainfall amount received, if any D. Records of temperature, if the temperature is below freezing. [R307-401-8] The outside radial adjustable stackers shall be operated in the following manner: A. The drop distance to the pile is 3.0 feet or less, except fo r initial pile building. B. For initial storage pile building, the stacker shall be lowered to the minimum height and a fabric drop chute shall be used until the pile is large enough that the maximum drop distance can be maintained. C. Operation of the stacker system shall be temporarily di scontinued whenever the wind velocity is 15 mph or greater. A hand held wind velocity meter or better shall be maintained on site, and used in determining the times when operation of the stacker system is discontinued. [R307-401-8] The owner/operator shall comply with all applicable requirements ofR307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] All clav processing equipment on site subject to NSPS 000 shall comply with the following All crushers and screens processing clay on site shall be contained in a building or enclosure. [R307-401-8] The owner/operator shall not allow visible emissions from any unenclosed conveyor transfer point on site to exceed 10 percent opacity. [40 CFR 60 Subpart 000] Engineering Review NSRO I 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 8 11.B.5.c 11.B.5.c. l II.B.5.c.2 Within 60 days after achieving the maximum production rate but not later than 180 days after initial startup, the owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site manufactured after August 31, 1983. Performance tests shall meet the limitations specified in Table 2 to Subpart 000 for stack emissions and Table 3 to Subpart 000 for fugitive emissions. Records of initial performance tests shall be kept and maintained on site for the life of the equipment. [40 CFR 60 Subpart 000] Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(b) for stack emission limits and 40 CFR 60.675(c) for fugitive emission limits. The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(b) and 40 CFR 60.675(c). [40 CFR 60 Subpart 000] The owner/operator shall submit written reports to the Executive Secretary of the results of all performance tests conducted to demonstrate compliance with the standards set·forth in 40 CFR 60.672. [40 CFR 60 Subpart 000] Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to thi s insta llation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal , state, and local regulations including UAC R307. NSPS (Part 60), A: General Provis ions NSPS (Part 60), 000: Nonmetallic Mineral Processing Plants NSPS (Part 60), UUU: Calciners/Dryers in Mineral Industries Engineering Review NSROI 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 20 I 0 Page 9 REVIEWER COMMENTS The AO will be based on the following documents: ls Derived From Is Derived From Is Derived From Is Derived From Is Derived From Is Derived From Supersedes Additional Information dated June 30, 2010 Additional Information dated June 9, 2010 Additional Information dated June 1, 2010 Additional Information dated August 10, 2009 Additional Information dated July 27, 2009 NOI dated June 29, 2009 DAQE-45 1-94 dated June 7, 1994 1. Comment on an item originating in regarding Bentonite (Clay) Processing Plant NSPS UUU Notes: The Clay Mill Dryer is subject to NSPS UUU. This subpart has emission limits, monitoring requirements, record keeping and repo1iing requirements contained in it. Emission limits are found in 40 CFR 60.732, monitoring requirements are found in 40 CFR 60.734, and record keeping and reporting requirements are found in 40 CFR 60.735. It is the owner/operator's responsibility to ensure compliance with these federa l requirements. [Last updated August 4, 201 OJ 2. Comment on an item originating in regarding Bentonite (Clay) Processing Plant Permit History: This permit will supersede: DAQE-451-94 dated June 7, 1994, which replaced: Approval Orders dated September 13 , 1993, and March 15 , 1990. [Last updated August 3, 2010] 3. Comment on an item originating in regarding Bentonite (Clay) Processing Plant Salt and Clay Plants on Separate AO's: Redmond Minerals, Inc. operates the clay processing plant at intermittent times. Redmond Minerals, Inc. wants the option to sell or lease this plant to another company. This is the reason that a separate AO will be issued for the clay processing plant. While both plants are owned by the same company, both the salt plant and clay plant shall be considered one source. If control of the clay plant i transfeJTed to a different company, the salt plant and the clay plant shall be considered separate sources. The combined emissions from the salt plant and the clay plant are below major source thresholds. If the source were to modify one of these plants, the emissions from all sources would be evaluated to determine if the source would be considered a major source. [Last updated August 3, 2010] Engineering Review NSROI 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 20 I 0 Page 10 ACRONYMS The following lists commonly used acronyms and their associated translations as they apply to this document: 40 CFR AO BACT CAA CAAA CDS CEM CEMS CFR co COM DAQ DAQE EPA FDCP HAP or HAPs ITA LB/HR MACT MMBTU MMBTU/hr NAA NAAQS NESHAP NOi NOx NSPS NSR PM10 PM2.s PSD PTE R307 R307-401 S02 Title IV Title V TPY UAC UDAQ voe Title 40 of the Code of Federal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by EPA to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Carbon monoxide Continuous opacity monitor Division of Air Quality (typically interchangeable with UDAQ) This is a document tracking code for internal UDAQ use Environmental Protection Agency Fugitive Dust Control Plan Hazardous air pollutant(s) Intent to Approve Pounds per hour Maximum Achievable Control Technology Million British Thermal Units Million British Thermal Units per hour (heat input rate) Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than IO microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 401 Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Utah Division of Air Quality (typically interchangeable with DAQ) Volatile organic compounds Engineering Review NSRO I 00350011: Redmond Minerals Incorporated: Bentonite (Clay) Processing Plant -Modification to Approval Order DAQE-451-94 to Change Equipment and Separate Sources August 19, 2010 Page 11 DAQC-1467-19 Site ID 10035 (B1) MEMORANDUM TO: FILE — REDMOND MINERALS (CLAY PROCESSING PLANT) ,---- THROUGH: Rik Ombach, Minor Source Compliance Section Manager FROM: Jared James, Environmental Scientist ýý DATE: November 7, 2019 ciaectot SUBJECT: _Bull Compliance Evaluation, Minor, Sanpete County, INSPECTION DATE: November 1, 2019 SOURCE LOCATION: 7000 North 100 West, Sanpete SOURCE CONTACT(S): Mike Forbush, Mine Engineer: 435-979-4629 mikef@redmondminerals.com OPERATING STATUS: Temporarily down. PROCESS DESCRIPTION: The bentonite pit is an open mine pit. A front-end-loader is used to load raw bentonite onto haul trucks. The haul trucks dump the material (about 98% pure) into a hopper that feeds a natural gas fired rotary dryer. The dried material from the dryer is conveyed to either an indoor or outside storage pile. If the material is to be used soon it is stored in a partially enclosed building. If the material is not to be used soon it is stored in an outside storage pile and is sprayed with a salt/water solution, and used as needed. The inside piles are fed to the feed bin by front-end loaders. The product is then transported through a system by conveyors. The processing of bentonite starts at a primary crusher and screen. It is conveyed through two more screens and a secondary crusher. All crushers and screens are controlled by baghouses. The partially processed bentonite is then conveyed to one of two Raymond mills. The kiln and Raymond mills are controlled by separate baghouses. All screens, baggers, grinders, crushers and kiln are enclosed in the bentonite processing building. The fmished product is conveyed to outside storage silos for truck loading or loaded onto trucks inside the building for shipment to buyers, or bagged at one of two bagging lines. The bagging process is controlled by a baghouse. The inside bulk truck loading is done by a gravity feeder with four tube lines. Any excess product can be stored in storage silos then loaded using a desander worm loader. DAQ-2019-020862 1 Lucia Mason <lbmason@utah.gov> Fwd: Permit Revocation Request 2 messages Alan Humpherys <ahumpherys@utah.gov>Wed, May 21, 2025 at 2:01 PM To: Lucia Mason <lbmason@utah.gov> Lucia, Can you please process this AO revocation? Site ID: 10035 Peer: Katie Thanks, Alan ---------- Forwarded message --------- From: <noreply@qemailserver.com> Date: Wed, May 21, 2025 at 1:59 PM Subject: Permit Revocation Request To: <ahumpherys@utah.gov> The following revocation has been requested Recipient Data: Time Finished: 2025-05-21 13:59:06 MDT ResponseID: R_1wvIuSDrRf2T06J Link to View Results: Click Here URL to View Results: https://utahgov.iad1.qualtrics.com/apps/single-response-reports/reports/5_OJSlk9Y55EIb7AKmBZWUGR0guhan3W RRh29nhDTygF3gwnm29_Ch7n22kGnRWEJt5BpVEtMyQxuem4PQmUXSLw2TWADaFQ7aKo24MgRFaE-tMw1VCbwx3TR46h2Vb4tRhxMCJ5yKH n6H5ueDdrt7kfctschrHq5t6cdhxAuPiy3cVkUEjwQmd0K29Ss4m906LpqCNkCGxlKEK7Zh9dfQKOraN0ovqrBvhZ-fgCrZc0cB5PmeTFU4u1263UHMkwi7o r663fjTfFPNX5UhrkpbO6pL5AVYTgUEUxAwtgjAEpdzvbCi1Y9rpapHmjq9v6tU1qR2K6MdZkW0CL3hKBYw Response Summary: Company/Owner Information: Owner Name: Redmond Minerals Inc. Address 2725 N 100 W City Redmond State UT Zip 84665 Contact Information: Contact Name: Mike Forbush Contact email: mikef@redmondminerals.com Contact phone 4359794629 Permit Information: Site Name: Bentonite Processing Plant Permit ID: Ex DAQE-111110001-21 DAQE-AN0100350011-10 Is the AO revocation subject to the Oil and Gas PBR Registration? PBR Requirements No Please provide an explanation for the request to revoke your permit We no longer use this facility and have no plans of using it in the future. The undersigned acknowledges they are the responsible party to provide DAQ with this information... https://utahgov.co1.qualtrics.com/WRQualtricsControlPanel/File.php?F=F_XBsBBdIlL0aT4ul 5/22/25, 7:41 AM State of Utah Mail - Fwd: Permit Revocation Request https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-f:1832761618117192419&simpl=msg-f:183276161811719241…1/2 -- Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. Lucia Mason <lbmason@utah.gov>Thu, May 22, 2025 at 7:11 AM To: Alan Humpherys <ahumpherys@utah.gov> Will do. Thank you! [Quoted text hidden] -- Lucia Mason Environmental Engineer | Utah Division of Air Quality Address: 1950 West 195 North, Salt Lake City, UT 84116 Phone: (385) 707-7669 airquality.utah.gov [Quoted text hidden] 5/22/25, 7:41 AM State of Utah Mail - Fwd: Permit Revocation Request https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-f:1832761618117192419&simpl=msg-f:183276161811719241…2/2