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HomeMy WebLinkAboutDAQ-2024-008086 DAQE-IN104350031-24 March 21, 2024 Daniel May Sterigenics US, LLC 2015 Spring Road, Suite 650 Oak Brook, IL 60523 dmay2@sterigenics.com Dear Mr. May: Re: Intent to Approve: Minor Modification to Approval Order DAQE-AN104350030-21 to Add Research and Development Equipment and an Emergency Generator Project Number: N104350031 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, John Jenks, as well as the DAQE number as shown on the upper right-hand corner of this letter. John Jenks, can be reached at (385) 306- 6510 or jjenks@utah.gov, if you have any questions. Sincerely, {{$s }} Jon L. Black, Manager New Source Review Section JLB:JJ:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director * ) ' & — - A @ v A ? A C @ B w @ C ˜ STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN104350031-24 Minor Modification to Approval Order DAQE-AN104350030-21 to Add Research and Development Equipment and an Emergency Generator Prepared By John Jenks, Engineer (385) 306-6510 jjenks@utah.gov Issued to Sterigenics US, LLC - Ethylene Oxide Commercial Sterilization Plant Issued On March 21, 2024 {{$s }} New Source Review Section Manager Jon L. Black {{#s=Sig_es_:signer1:signature}} * ) ' & — - A @ v A ? A C @ B w @ C ˜ TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 5 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-IN104350031-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Sterigenics US, LLC Sterigenics US, LLC - Ethylene Oxide Commercial Sterilization Plant Mailing Address Physical Address 2015 Spring Road, Suite 650 5725 West Harold Gatty Drive Oak Brook, IL 60523 Salt Lake City, UT 84116 Source Contact UTM Coordinates Name: Daniel May 413,240 m Easting Phone: (262) 930-5372 4,514,932 m Northing Email: dmay2@sterigenics.com Datum NAD83 UTM Zone 12 SIC code 7389 (Business Services, NEC) SOURCE INFORMATION General Description Sterigenics US, LLC (Sterigenics) is a medical device sterilization facility located in Salt Lake City, UT. The facility has sterilization chambers of various sizes used to sterilize medical devices and other products using gaseous ethylene oxide. The process emissions are vented through packed bed scrubbers. The facility also includes two (2) water tube boilers. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), O: Ethylene Oxide Emissions Standards for Sterilization Facilities MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines DAQE-IN104350031-24 Page 4 Project Description Sterigenics has requested a modification to the natural gas-fired emergency generator and additional research and development (R&D) equipment. Additional R&D equipment includes the addition of a new chamber (Chamber 18) and an EtO Abator for Chamber 18. This will result in an increase in site-wide PTE of criteria pollutants but no increase in EtO emissions. Additionally, Sterigenics requested to install new fugitive ethylene oxide (EtO) emissions controls and associated supporting equipment. A new permanent enclosure will create a negative pressure environment and send all EtO emissions through an additional Advanced Air Technologies (AAT) dry bed scrubber before exiting through a new single stack. This change will convert existing fugitive emissions to point-source emissions and direct them through a control system. Condition II.B.3.a replaces the previous stack heights with the new singular stack requirement as requested by the source. To comply with the requirements of R307-401-12(1)(b), the new equipment has been added to the equipment list. The changes will be as follows: One (1) new permanent enclosure. (All treated EtO exhaust from the facility will be routed through a new single stack.) One (1) Lunaire Model CEO-932W-4 0.33 m3 pre-conditioning chamber and one (1) Steris Model M71GA2 0.42 m3 aeration chamber are provided for informational purposes only. Additional administrative changes include: Removal of Condition II.B.1.b. This condition requires personal EtO detection monitors, which ensure employee exposure is below OSHA standards. However, indoor pollution is not regulated under the Clean Air Act and therefore not relevant to this AO. Removal of Item II.A.22, the Nitrogen Dioxide Sterilizer. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 11 3938.00 Carbon Monoxide 0.04 1.24 Nitrogen Oxides 0.04 3.20 Particulate Matter - PM10 0 0.39 Particulate Matter - PM2.5 0 0.39 Sulfur Dioxide 0 0.02 Volatile Organic Compounds 0 2.16 DAQE-IN104350031-24 Page 5 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Ethylene Oxide (CAS #75218) 0 4200 Generic HAPs (CAS #GHAPS) 0 120 Change (TPY) Total (TPY) Total HAPs 0 2.16 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Salt Lake Tribune and Deseret News on March 24, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] DAQE-IN104350031-24 Page 6 I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Sterigenics US, LLC Commercial medical equipment ethylene oxide sterilization facility. II.A.2 One (1) Pre-conditioner (NEW) Capacity: 0.33 m3 Included for informational purposes II.A.3 Permanent Total Enclosure (NEW) Control: AAT Dry Bed Scrubber Encloses: II.A.2-II.A.22 II.A.4 EtO Sterilizer Chamber 1 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2004 II.A.5 EtO Sterilizer Chamber 2 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2000 II.A.6 EtO Sterilizer Chamber 3 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2004 II.A.7 EtO Sterilizer Chamber 4 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2003 II.A.8 EtO Sterilizer Chamber 5 Capacity: 35 cu. ft. (1-pallet) Manufacture Date: 1990 DAQE-IN104350031-24 Page 7 II.A.9 EtO Sterilizer Chamber 6 Capacity: 1,080 cu. ft. (8-pallet) Manufacture Date: 1999 II.A.10 EtO Sterilizer Chamber 7 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2002 II.A.11 EtO Sterilizer Chamber 8 Capacity: 1,133 cu. ft. (8-pallet) Manufacture Date: 1990 II.A.12 EtO Sterilizer Chamber 9 Capacity: 283 cu. ft. (2-pallet) Manufacture Date: 1992 II.A.13 EtO Sterilizer Chamber 10 Capacity: 3,600 cu. ft. (24-pallet) Manufacture Date: 1997 II.A.14 EtO Sterilizer Chamber 11 Capacity: 198 cu. ft. (1-pallet) Manufacture Date: 1999 II.A.15 EtO Sterilizer Chamber 12 Capacity: 20 cu. ft. (R&D) II.A.16 EtO Sterilizer Chamber 13 Capacity: 20 Cu. Ft. (R&D) II.A.17 EtO Sterilizer Chamber 14 Capacity: 6 cu ft. (R&D) II.A.18 EtO Sterilizer Chamber 15 Capacity: 12 cu. ft. (R&D) II.A.19 EtO Sterilizer Chamber 16 Capacity: 20 cu. ft. (R&D) II.A.20 EtO Sterilizer Chamber 17 Capacity: 20 cu. ft. (R&D) II.A.21 Chamber 18 (NEW) Capacity: 20 cu. ft. (R&D) Control: EtO Abator and vented to scrubber II.A.22 One (1) Aeration Chamber (NEW) Capacity: 0.42 m3 Included for informational purposes II.A.23 Ceilcote Scrubber One (1) scrubber equipped with a packed tower, reaction tanks, dual recycle piping, heat exchanger and a control panel. DAQE-IN104350031-24 Page 8 II.A.24 Advanced Air Technologies Scrubber One (1) scrubber equipped with packed tower with a countercurrent flow running acid-water Maximum air-flow rate: 13,000 cubic feet/minute II.A.25 Advanced Air Technologies Adsorber Seven (7) adsorbers consisting of dry beds II.A.26 AAT Dry Bed Scrubber Flow Rate: 44,000 cubic feet per minute II.A.27 Various Water Tube Boilers Maximum Rated Capacity: Less than 5.0 MMBtu/hr each Fuel: Natural Gas II.A.28 Natural Gas Emergency Engine (NEW) Size: 240 hp NSPS Applicability: Subpart JJJJ MACT Applicability: Subpart ZZZZ II.A.29 Comfort Heaters Maximum Rated Capacity: Less than 5.0 MMBtu/hr each Fuel: Natural Gas II.A.30 Five (5) Non-Volatile Liquid Organic Storage Tanks Two (2) 17,000 gallon and three (3) 18,500-gallon tanks, for information purposes. II.A.31 Media Abrasive Blaster *vents internally SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Requirements and Limitations II.B.1.a The owner/operator shall not use more than 210.2 tons of ethylene oxide gas per rolling 12-month period. [R307-401-8] II.B.1.a.1 The owner/operator shall: A. Determine and record usage on a daily basis. B. Use the usage data to calculate a new rolling 12-month total by the 28th day of each month using data from the previous 12 months. [R307-401-8] DAQE-IN104350031-24 Page 9 II.B.1.b Visible emissions from the following emission points shall not exceed the following values: A. AAT scrubber and dry bed system - 0% opacity. B. Storage Tanks - 0% opacity. C. All other points - 20% opacity. [R307-201-3] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2 Scrubber Requirements II.B.2.a The Ceilcote scrubber shall be used to control all process streams from the sterilization chamber vacuum pumps. The AAT scrubber and adsorber system shall control all process streams from the aeration vents. [R307-401-8] II.B.2.b Emissions from the Ceilcote scrubber shall be routed to the AAT scrubber and adsorber system. [R307-401-8] II.B.2.c The owner/operator shall route all ethylene oxide sterilizer back vent emissions through the AAT scrubber and adsorber system. [R307-401-8] II.B.2.d In case of an AAT adsorber system breakdown, the Ceilcote scrubber can be rerouted to the Ceilcote stack to control sterilization chamber vacuum pump emissions. [R307-401-8] II.B.2.e In case of Ceilcote breakdown, the AAT adsorber system shall be used to control the sterilization chamber vacuum pumps, back vent and aeration emissions. [R307-401-8] II.B.2.e.1 The owner/operator shall not allow the ethylene oxide concentration in the AAT adsorber exhaust to exceed 5.415 ppmv (24-hour average) in the event of the Ceilcote scrubber breaking down. This represents a 99% reduction as required by MACT Subpart O. [40 CFR 63 Subpart O, R307-401-8] II.B.2.f The owner/operator shall keep and maintain records of any scrubber breakdowns. [R307-401-8] II.B.2.f.1 The scrubber breakdown records shall include the following items: A. Date of breakdown. B. Cause of breakdown. C. Duration of breakdown. D. Any corrective actions taken. [R307-401-8] DAQE-IN104350031-24 Page 10 II.B.2.g The following liquid flow rates in the scrubbers shall be maintained within the indicated ranges: A. The Ceilcote scrubber average liquid flow rate shall be greater than 80 gallons per minute. B. The AAT scrubber average liquid flow rate shall be greater than 1,500 gallons per minute. [R307-401-8] II.B.2.g.1 The owner/operator shall record daily the liquid flow rates. The records shall be kept as long as the scrubbers are in operation and shall include the following items: A. Date. B. Scrubber Type. C. Liquid flow rate. [R307-401-8] II.B.2.h The pH of the ethylene glycol solutions in the Ceilcote scrubber shall not exceed 2.0. [R307-401-8] II.B.2.h.1 The owner/operator shall record weekly the pH of the ethylene glycol solutions. The records shall be maintained for all periods when the Ceilcote scrubber is in operation and shall include the following items: A. Date. B. pH. [R307-401-8] II.B.2.i The AAT heat exchanger temperature difference between inlet and outlet (delta T) shall be greater than 5 degrees Fahrenheit. The outlet temperature shall be greater than the inlet temperature. [R307-401-8] II.B.2.i.1 The owner/operator shall record daily the delta T and shall keep and maintain a logbook for all periods when the AAT heat exchanger is in operation. The records shall include the following items: A. Date. B. Delta T. C. Any corrective actions taken. [R307-401-8] II.B.2.j The owner/operator shall sample the AAT scrubber liquor and analyze and record once per week the ethylene glycol concentration of the scrubber using the test methods and procedures in 40 CFR 63, MACT Subpart O Section 63.365(e)(1). The source shall monitor and record once per week the liquor level of the Ceilcote scrubber. Monitoring is not required during a week in which the scrubber unit has not been operated. [40 CFR 63 Subpart O] DAQE-IN104350031-24 Page 11 II.B.2.j.1 The operating parameters for scrubber-liquor in the indicated scrubber shall not exceed the following: A. Ceilcote scrubber liquor level 181.5 inches in tank #2 when tank #1 is completely full. B. Ethylene glycol concentration in AAT scrubber 26.7%. [40 CFR 63 Subpart O] II.B.2.k The owner/operator shall monitor and record the ethylene oxide concentration according to Subpart O Section 63.364(e). [40 CFR 63 Subpart O, R307-401-8] II.B.2.k.1 In the event of a breakdown of the instrumentation for the hourly monitoring of ethylene oxide concentrations at the AAT adsorber exhaust, the facility shall take a daily reading at the dry bed sampling port using a portable Photo Ionization Detector (PID) analyzer, Draeger tube, or equivalent technology. [R307-401-8] II.B.3 Stack Requirements II.B.3.a The height of the stack from the AAT Wet Acid Scrubber and Dry Bed System, Ceilcote Scrubber, and AAT dry-bed scrubber, shall be a minimum of 60 feet above grade. [R307-401-8] II.B.3.b The owner/operator shall monitor and record ethylene oxide concentration according to MACT Subpart O, Section 63.362(c), Section 63.362(d), and 63.364(e). The AAT scrubber shall not have less than a 99% reduction in ethylene oxide. The EtO from the vacuum pumps are reduced by 99.5%. [40 CFR 63 Subpart O, R307-401-8] II.B.3.b.1 Compliance Demonstration To demonstrate compliance with the emissions limitations above, the owner/operator shall perform stack testing on the AAT Scrubber according to the stack testing conditions contained in this permit. [R307-165] II.B.3.c Initial Test The owner/operator shall conduct an initial stack test within 180 days after startup of the combined scrubber system. [R307-165-2] II.B.3.d Test Frequency The owner/operator shall conduct subsequent emission tests within five (5) years after the date of the most recent emission test. The Director may require the owner/operator to perform an emission test at any time. [R307-165-2, R307-401-8] DAQE-IN104350031-24 Page 12 II.B.3.e Notification At least 60 days prior to conducting an emission test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include: A. The date, time, and place of the proposed test. B. The proposed test methodologies. C. The stack to be tested. D. The procedures to be used. E. Any deviation from an EPA-approved test method. F. Explanation of any deviation from an EPA-approved test method. If so directed by the Director, the owner/operator shall attend a pretest conference. [40 CFR 63, R307-165-3, R307-401-8] II.B.3.f Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.3.g Testing The owner/operator shall conduct testing according to the approved source test protocol. The Director may reject emission test data if the test did not follow the approved source test protocol or if Director was not provided an opportunity to have an observer present at the test. [R307-165-5, R307-401-8] II.B.3.g.1 Reporting Within 60 days after completing an emission test, the owner/operator shall submit a copy of the test results to the Director. [40 CFR 63, R307-401-8] II.B.3.g.2 Test Conditions The owner/operator shall conduct all tests while the source is operating at the maximum production at which the source will be operated unless otherwise specified in the approved source test protocol. During the tests, the owner/operator shall burn fuels or combinations of fuels, use raw materials, and maintain process conditions representative of normal operations. In addition, the owner/operator shall operate under any other relevant conditions that the Director specifies. [R307-165-4, R307-401-8] II.B.3.g.3 Possible Rejection of Test Results The Director may reject emissions test data if they are determined to be incomplete, inadequate, not representative of operating conditions specified for the test, or if the Director was not provided an opportunity to have an observer present at the test. [R307-165-5] II.B.3.h Test Methods When performing emission testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.3.h.1 Sample Location The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 1, or other methods if approved by the Director. [R307-165] DAQE-IN104350031-24 Page 13 II.B.3.h.2 Ethylene Oxide 40 CFR 63.7 of Subpart A according to applicability in Table 1 of Subpart O, the procedure listed in Subpart O, 63.360 through 63.367, and the test methods listed in 63.365 of Subpart O. Temperature, flow rate, and efficiency of control device shall be determined. [R307-401] II.B.3.h.3 Volumetric Flow Rate 40 CFR 60, Appendix A, Method 2 or other testing methods approved by the Director. [R307-165] II.B.3.h.4 Calculations To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director, to give the results in the specified units of the emission limitation. [R307-165, R307-401] II.B.3.h.5 Source Operation The production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. Maximum production rate in this AO shall mean the production rate in one (1) day (24 hours) at which amount of ethylene oxide is consumed. [R307-165] II.B.4 Emergency Engine Requirements II.B.4.a The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ] II.B.4.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: 1. The date the emergency engine was used. 2. The duration of operation in hours. 3. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN104350030-21 dated March 25, 2021 Is Derived From NOI dated September 23, 2023 Incorporates Additional Information dated December 7, 2023 Incorporates Additional Information dated January 19, 2024 DAQE-IN104350031-24 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-NN104350031-24 March 21, 2024 Salt Lake Tribune and Deseret News Legal Advertising Dept. P.O. Box 704055 West Valley City, UT 84170 Acct #9001399880 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Salt Lake Tribune and Deseret News on March 24, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Wasatch Front Regional Council cc: Salt Lake County 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN104350031-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Sterigenics US, LLC Location: Sterigenics US, LLC - Ethylene Oxide Commercial Sterilization Plant – 5725 West Harold Gatty Drive, Salt Lake City, UT Project Description: Sterigenics US, LLC (Sterigenics) is a medical device sterilization facility located in Salt Lake City, UT. The facility has sterilization chambers of various sizes used to sterilize medical devices and other products using gaseous ethylene oxide. Sterigenics has requested the addition of seven (7) new sterilizer chambers at its facility. One (1) is 198 cubic feet and holds one pallet. The other six (6) are research and development (R&D) sterilizer chambers of various sizes. The source is also requesting to run the Ceilcote scrubber exhaust through the AAT scrubber to further reduce emissions. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before April 23, 2024 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at jjenks@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: March 24, 2024 {{#s=Sig_es_:signer1:signature}} The Salt Lake Tribune Publication Name: The Salt Lake Tribune Publication URL: Publication City and State: Salt Lake City, UT Publication County: Salt Lake Notice Popular Keyword Category: Notice Keywords: sterigenics Notice Authentication Number: 202405221314361296847 3429962642 Notice URL: Back Notice Publish Date: Sunday, March 24, 2024 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Sterigenics US, LLC Location: Sterigenics US, LLC - Ethylene Oxide Commercial Sterilization Plant 5725 West Harold Gatty Drive, Salt Lake City, UT Project Description: Sterigenics US, LLC (Sterigenics) is a medical device sterilization facility located in Salt Lake City, UT. The facility has sterilization chambers of various sizes used to sterilize medical devices and other products using gaseous ethylene oxide. Sterigenics has requested the addition of seven (7) new sterilizer chambers at its facility. One (1) is 198 cubic feet and holds one pallet. The other six (6) are research and development (R&D) sterilizer chambers of various sizes. The source is also requesting to run the Ceilcote scrubber exhaust through the AAT scrubber to further reduce emissions. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before April 23, 2024 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at jjenks@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. SLT0026692 Back DAQE-MN104350031-24 M E M O R A N D U M TO: Source File N10435-0031 FROM: John Jenks, Environmental Engineer IV THROUGH: Jon L. Black, Environmental Program Manager I DATE: April 25, 2024 SUBJECT: Comment Response On March 24, 2024, the Utah Division of Air Quality (UDAQ) released for public comment DAQE- IN104350031-24 for Sterigenics US, LLC (Sterigenics), a medical device sterilization facility located in Salt Lake City, UT. The project for Sterigenics’ request to install seven new sterilizer chambers at its facility. During a public comment, a member of UDAQ commented that one line appeared in the project description that made it appear that the Sterigenics project was being issued under an exemption, specifically R307-401-12 Reduction in Air Pollution. This is not the case. The project is a minor modification to an existing minor source, as new equipment is being installed. UDAQ apologizes for any misunderstanding this may have caused. The errant line has been removed from the final document. 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director 0 0 JB DAQE- RN104350031 March 19, 2024 Daniel May Sterigenics US, LLC 2015 Spring Road, Suite 650 Oak Brook, IL 60523 dmay2@sterigenics.com Dear Daniel May, Re: Engineer Review: Minor Modification to Approval Order DAQE-AN104350030-21 to Add Research and Development Equipment and an Emergency Generator Project Number: N104350031 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Sterigenics US, LLC should complete this review within 10 business days of receipt. Sterigenics US, LLC should contact John Jenks at (385) 306-6510 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email John Jenks at jjenks@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Sterigenics US, LLC does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Sterigenics US, LLC has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N104350031 Owner Name Sterigenics US, LLC Mailing Address 2015 Spring Road, Suite 650 Oak Brook, IL, 60523 Source Name Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant Source Location 5725 West Harold Gatty Drive Salt Lake City, UT 84116 UTM Projection 413,240 m Easting, 4,514,932 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 7389 (Business Services, NEC) Source Contact Daniel May Phone Number (262) 930-5372 Email dmay2@sterigenics.com Billing Contact Daniel May Phone Number 262.930.5372 Email dmay2@sterigenics.com Project Engineer John Jenks, Engineer Phone Number (385) 306-6510 Email jjenks@utah.gov Notice of Intent (NOI) Submitted September 23, 2022 Date of Accepted Application November 17, 2022 Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 2 SOURCE DESCRIPTION General Description Sterigenics US, LLC (Sterigenics) is a medical device sterilization facility located in Salt Lake City, UT. The facility has sterilization chambers of various sizes used to sterilize medical devices and other products using gaseous ethylene oxide. The process emissions are vented through packed bed scrubbers. The facility also includes two water tube boilers. NSR Classification: Minor Modification at Minor Source Source Classification Located in: Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA, Salt Lake County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), O: Ethylene Oxide Emissions Standards for Sterilization Facilities MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Proposal Minor Modification to Approval Order DAQE-AN104350030-21 to Add Research and Development Equipment and an Emergency Generator Project Description Sterigenics has requested a modification to natural gas fired emergency generator and additional research and development (R&D) equipment. Additional R&D equipment includes the addition of a new chamber (Chamber 18) and an EtO Abator for Chamber 18. This will result in an increase in site-wide PTE of criteria pollutants but no increases in EtO emissions. Additionally, Sterigenics requested to install new fugitive ethylene oxide (EtO) emissions controls and associated supporting equipment. A new permanent enclosure will create a negative pressure environment and send all EtO emissions through an additional Advanced Air Technologies (AAT) dry bed scrubber before exiting through a new single stack. This change will convert existing fugitive emissions to point source emissions and direct them through a control system. Condition II.B.3.a replaces the previous stack heights with the new singular stack requirement as requested by the source. To comply with the requirements of R307-401-12(1)(b) the new equipment has been added to the equipment list. The changes will be as follows: One new permanent enclosure. (All treated EtO exhaust from the facility will be routed through a new single stack) One Lunaire Model CEO-932W-4 0.33 m3 pre-conditioning chamber and one (1) Steris Model Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 3 M71GA2 0.42 m3 aeration chamber provided for informational purposes only. Additional administrative changes include: Removal of Condition II.B.1.b. This condition requires personal EtO detection monitors which ensure employee exposure is below OSHA standards. However, indoor pollution is not regulated under the Clean Air Act and therefore not relevant to this AO. Removal of Item II.A.22, the Nitrogen Dioxide Sterilizer. EMISSION IMPACT ANALYSIS All criteria pollutants are below the modeling thresholds contained in R307-410-4. All HAP pollutant increases are below their respective threshold values in R307-410-5. The source is subject to 40 CFR Part 63, Subpart O, and R307-410-5(a)(i) exempts the source from modeling ethylene oxide. Therefore, no modeling is required from this source. [Last updated January 31, 2024] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 4 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 11 3938.00 Carbon Monoxide 0.04 1.24 Nitrogen Oxides 0.04 3.20 Particulate Matter - PM10 0 0.39 Particulate Matter - PM2.5 0 0.39 Sulfur Dioxide 0 0.02 Volatile Organic Compounds 0 2.16 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Ethylene Oxide (CAS #75218) 0 4200 Generic HAPs (CAS #GHAPS) 0 120 Change (TPY) Total (TPY) Total HAPs 0 2.16 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 5 Review of BACT for New/Modified Emission Units 1. BACT review regarding New Emergency Engine The 240 hp natural gas fired engine will increase CO, PM2.5, PM10, NOx, SO2 and VOC emissions. Possible controls include a NSCR, use of low-sulfur fuels, and best operating practices. The total increase in PTE is less than 0.05 tons/per year for each above-listed pollutants. As such it is economically infeasible to install add-on control equipment. BACT for the engine is limited hours of operation, good combustion practices, compliance with NSPS Subpart JJJJ and MACT Subpart ZZZZ, and the use of pipeline quality natural gas. [Last updated February 14, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 6 I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Sterigenics US, LLC Commercial medical equipment ethylene oxide sterilization facility. II.A.2 NEW One Pre-conditioner (NEW) Capacity: 0.33 m3 Included for informational purposes II.A.3 NEW Permanent Total Enclosure (NEW) Control: AAT Dry Bed Scrubber Encloses: II.A.2-II.A.22 II.A.4 EtO Sterilizer Chamber 1 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2004 II.A.5 EtO Sterilizer Chamber 2 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2000 II.A.6 EtO Sterilizer Chamber 3 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2004 II.A.7 EtO Sterilizer Chamber 4 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2003 II.A.8 EtO Sterilizer Chamber 5 Capacity: 35 cu. ft. (1-pallet) Manufacture Date: 1990 Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 7 II.A.9 EtO Sterilizer Chamber 6 Capacity: 1,080 cu. ft. (8-pallet) Manufacture Date: 1999 II.A.10 EtO Sterilizer Chamber 7 Capacity: 1,087 cu. ft. (8-pallet) Manufacture Date: 2002 II.A.11 EtO Sterilizer Chamber 8 Capacity: 1,133 cu. ft. (8-pallet) Manufacture Date: 1990 II.A.12 EtO Sterilizer Chamber 9 Capacity: 283 cu. ft. (2-pallet) Manufacture Date: 1992 II.A.13 EtO Sterilizer Chamber 10 Capacity: 3,600 cu. ft. (24-pallet) Manufacture Date: 1997 II.A.14 EtO Sterilizer Chamber 11 Capacity: 198 cu. ft. (1-pallet) Manufacture Date: 1999 II.A.15 EtO Sterilizer Chamber 12 Capacity: 20 cu. ft. (R&D) II.A.16 EtO Sterilizer Chamber 13 Capacity: 20 Cu. Ft. (R&D) II.A.17 EtO Sterilizer Chamber 14 Capacity: 6 cu ft. (R&D) II.A.18 EtO Sterilizer Chamber 15 Capacity: 12 cu. ft. (R&D) II.A.19 EtO Sterilizer Chamber 16 Capacity: 20 cu. ft. (R&D) II.A.20 EtO Sterilizer Chamber 17 Capacity: 20 cu. ft. (R&D) II.A.21 NEW Chamber 18 (NEW) Capacity: 20 cu. ft. (R&D) Control: EtO Abator and vented to scrubber II.A.22 NEW One Aeration Chamber (NEW) Capacity: 0.42 m3 Included for informational purposes Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 8 II.A.23 Ceilcote Scrubber One scrubber equipped with a packed tower, reaction tanks, dual recycle piping, heat exchanger and a control panel II.A.24 Advanced Air Technologies Scrubber One scrubber equipped with packed tower with a countercurrent flow running acid-water Maximum air-flow rate: 13,000 cubic feet/minute II.A.25 Advanced Air Technologies Adsorber Seven adsorbers consisting of dry beds II.A.26 NEW AAT Dry Bed Scrubber Flow Rate: 44,000 cubic feet per minute II.A.27 Various Water Tube Boilers Maximum Rated Capacity: Less than 5.0 MMBtu/hr each Fuel: Natural Gas II.A.28 NEW Natural Gas Emergency Engine (NEW) Size: 240 hp NSPS Applicability: Subpart JJJJ MACT Applicability: Subpart ZZZZ II.A.29 Comfort Heaters Maximum Rated Capacity: Less than 5.0 MMBtu/hr each Fuel: Natural Gas II.A.30 Five Non-Volatile Liquid Organic Storage Tanks Two 17,000 gallon and three 18,500 gallon tanks, for information purposes. II.A.31 NEW Media Abrasive Blaster *vents internally SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Requirements and Limitations II.B.1.a The owner/operator shall not use more than 210.2 tons of ethylene oxide gas per rolling 12- month period. [R307-401-8] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 9 II.B.1.a.1 NEW The owner/operator shall: A. Determine and record usage on a daily basis B. Use the usage data to calculate a new rolling 12-month total by the 28th day of each month using data from the previous 12 months. [R307-401-8] II.B.1.b Visible emissions from the following emission points shall not exceed the following values: A. AAT scrubber and dry bed system - 0% opacity B. Storage Tanks - 0% opacity C. All other points - 20% opacity. [R307-201-3] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2 Scrubber Requirements II.B.2.a The Ceilcote scrubber shall be used to control all process streams from the sterilization chamber vacuum pumps. The Advanced Air Technologies (AAT) scrubber and adsorber system shall control all process streams from the aeration vents. [R307-401-8] II.B.2.b Emissions from the Ceilcote scrubber shall be routed to the AAT scrubber and adsorber system. [R307-401-8] II.B.2.c The owner/operator shall route all ethylene oxide sterilizer back vent emissions through the AAT scrubber and adsorber system. [R307-401-8] II.B.2.d In case of an AAT adsorber system breakdown, the Ceilcote scrubber can be rerouted to the Ceilcote stack to control sterilization chamber vacuum pump emissions. [R307-401-8] II.B.2.e In case of Ceilcote breakdown, the AAT adsorber system shall be used to control the sterilization chamber vacuum pumps, back vent and aeration emissions. [R307-401-8] II.B.2.e.1 The owner/operator shall not allow the ethylene oxide concentration in the AAT adsorber exhaust to exceed 5.415 ppmv (24-hour average) in the event of the Ceilcote scrubber breaking down. This represents a 99% reduction as required by MACT Subpart O. [40 CFR 63 Subpart O, R307-401-8] II.B.2.f The owner/operator shall keep and maintain records of any scrubber breakdowns. [R307-401- 8] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 10 II.B.2.f.1 The scrubber breakdown records shall include the following items: A. Date of breakdown B. Cause of breakdown C. Duration of breakdown D. Any corrective actions taken. [R307-401-8] II.B.2.g The following liquid flow rates in the scrubbers shall be maintained within the indicated ranges: A. The Ceilcote scrubber average liquid flow rate shall be greater than 80 gallons per minute B. The AAT scrubber average liquid flow rate shall be greater than 1,500 gallons per minute. [R307-401-8] II.B.2.g.1 The owner/operator shall record daily the liquid flow rates. The records shall be kept as long as the scrubbers are in operation and shall include the following items: A. Date B. Scrubber Type C. Liquid flow rate. [R307-401-8] II.B.2.h The pH of the ethylene glycol solutions in the Ceilcote scrubber shall not exceed 2.0. [R307- 401-8] II.B.2.h.1 The owner/operator shall record weekly the pH of the ethylene glycol solutions. The records shall be maintained for all periods when the Ceilcote scrubber is in operation and shall include the following items: A. Date B. pH. [R307-401-8] II.B.2.i The AAT heat exchanger temperature difference between inlet and outlet (delta T) shall be greater than 5 degrees Fahrenheit. The outlet temperature shall be greater than the inlet temperature. [R307-401-8] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 11 II.B.2.i.1 The owner/operator shall record daily the delta T and shall keep and maintain a logbook for all periods when the AAT heat exchanger is in operation. The records shall include the following items: A. Date B. Delta T C. Any corrective actions taken. [R307-401-8] II.B.2.j The owner/operator shall sample the AAT scrubber liquor and analyze and record once per week the ethylene glycol concentration of the scrubber using the test methods and procedures in 40 CFR 63, MACT Subpart O Section 63.365(e)(1). The source shall monitor and record once per week the liquor level of the Ceilcote scrubber. Monitoring is not required during a week in which the scrubber unit has not been operated. [40 CFR 63 Subpart O] II.B.2.j.1 The operating parameters for scrubber-liquor in the indicated scrubber shall not exceed the following: A. Ceilcote scrubber liquor level 181.5 inches in tank #2 when tank #1 is completely full B. Ethylene glycol concentration in AAT scrubber 26.7%. [40 CFR 63 Subpart O] II.B.2.k The owner/operator shall monitor and record the ethylene oxide concentration according to Subpart O Section 63.364(e). [40 CFR 63 Subpart O, R307-401-8] II.B.2.k.1 In the event of a breakdown of the instrumentation for the hourly monitoring of ethylene oxide concentrations at the AAT adsorber exhaust, the facility shall take a daily reading at the dry bed sampling port using a portable Photo Ionization Detector (PID) analyzer, Draeger tube, or equivalent technology. [R307-401-8] II.B.3 Stack Requirements II.B.3.a NEW The height of the stack from the AAT Wet Acid Scrubber and Dry Bed System, Ceilcote Scrubber, and AAT dry-bed scrubber, shall be a minimum of 60 feet above grade. [R307-401- 8] II.B.3.b NEW The owner/operator shall monitor and record ethylene oxide concentration according to MACT Subpart O, Section 63.362(c), Section 63.362(d), and 63.364(e). The AAT scrubber shall not have less than a 99% reduction in ethylene oxide. The EtO from the vacuum pumps are reduced by 99.5%. [40 CFR 63 Subpart O, R307-401-8] II.B.3.b.1 Compliance Demonstration To demonstrate compliance with the emissions limitations above, the owner/operator shall perform stack testing on the AAT Scrubber according to the stack testing conditions contained in this permit. [R307-165] II.B.3.c Initial Test The owner/operator shall conduct an initial stack test within 180 days after start up of the combined scrubber system. [R307-165-2] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 12 II.B.3.d Test Frequency The owner/operator shall conduct subsequent emission tests within five years after the date of the most recent emission test. The Director may require the owner/operator to perform an emission test at any time. [R307-165-2, R307-401-8] II.B.3.e Notification At least 60 days prior to conducting an emission test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include: A. The date, time, and place of the proposed test B. The proposed test methodologies C. The stack to be tested D. The procedures to be used E. Any deviation from an EPA-approved test method F. Explanation of any deviation from an EPA-approved test method If so directed by the Director, the owner/operator shall attend a pretest conference. [40 CFR 63, R307-165-3, R307-401-8] II.B.3.f Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307- 401-8] II.B.3.g Testing The owner/operator shall conduct testing according to the approved source test protocol. The Director may reject emission test data if the test did not follow the approved source test protocol or if Director was not provided an opportunity to have an observer present at the test. [R307-165-5, R307-401-8] II.B.3.g.1 Reporting Within 60 days after completing an emission test, the owner/operator shall submit a copy of the test results to the Director. [40 CFR 63, R307-401-8] II.B.3.g.2 Test Conditions The owner/operator shall conduct all tests while the source is operating at the maximum production at which the source will be operated unless otherwise specified in the approved source test protocol. During the tests, the owner/operator shall burn fuels or combinations of fuels, use raw materials, and maintain process conditions representative of normal operations. In addition, the owner/operator shall operate under any other relevant conditions that the Director specifies. [R307-165-4, R307-401-8] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 13 II.B.3.g.3 Possible Rejection of Test Results The Director may reject emissions test data if they are determined to be incomplete, inadequate, not representative of operating conditions specified for the test, or if the Director was not provided an opportunity to have an observer present at the test. [R307-165-5] II.B.3.h Test Methods When performing emission testing, the owner/operator shall use the appropriate EPA- approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.3.h.1 Sample Location The emission point shall be designed to conform to the requirements of 40 CFR 60, Appendix A, Method 1, or other methods if approved by the Director. [R307-165] II.B.3.h.2 Ethylene Oxide 40 CFR 63.7 of Subpart A according to applicability in Table 1 of Subpart O, the procedure listed in Subpart O, 63.360 through 63.367, and the test methods listed in 63.365 of Subpart O. Temperature, flow rate, and efficiency of control device shall be determined. [R307-401] II.B.3.h.3 Volumetric Flow Rate 40 CFR 60, Appendix A, Method 2 or other testing methods approved by the Director. [R307- 165] II.B.3.h.4 Calculations To determine mass emission rates (lb/hr, etc.) the pollutant concentration as determined by the appropriate methods above shall be multiplied by the volumetric flow rate and any necessary conversion factors determined by the Director, to give the results in the specified units of the emission limitation. [R307-165, R307-401] II.B.3.h.5 Source Operation The production rate during all compliance testing shall be no less than 90% of the maximum production achieved in the previous three (3) years. Maximum production rate in this AO shall mean the production rate in one day (24 hours) at which amount of ethylene oxide is consumed. [R307-165] II.B.4 NEW Emergency Engine Requirements II.B.4.a NEW The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ] II.B.4.a.1 NEW To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: 1. The date the emergency engine was used 2. The duration of operation in hours 3. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 14 Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 15 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN104350030-21 dated March 25, 2021 Is Derived From NOI dated September 23, 2023 Incorporates Additional Information dated December 7, 2023 Incorporates Additional Information dated January 19, 2024 REVIEWER COMMENTS 1. Comment regarding Emissions Estimates: Emission Increases: Emissions from the new emergency generator engine were calculated using emission factors from the manufacturers spreadsheet (VOC: 0.96, NOx: 1.45, and CO: 1.36 g/hp-hr), AP-42 Section 3.4 Table 3.2-3 (SO2, PM10, and PM2.5 and HAPS) and from 40 CFR 98, Tables C-1 and C-2 for GHG emissions. Emission Reductions: Ethylene oxide emissions were estimated using the following mass balance assumptions: 94.95% of the ethylene oxide used is emitted through the sterilization chamber vacuum pumps. 4% of ethylene oxide used is emitted through the aeration room exhaust. 1% of ethylene oxide used is emitted through the back vents. 0.05% ethylene oxide used is emitted through fugitive emissions. Fugitive emissions are considered emissions that exhaust through the Chamber Room Ventilation Vents. The new system will capture and control these emissions. The new enclosure will operate under negative pressure and vent all EtO emissions through the new AAT dry bed scrubber. The control efficiency was estimated using the minimum required reduction in 40 CFR 63 Subpart O (99%) and an annual usage of 420,600 lbs of EtO. The new calculation incorporates previously fugitive emissions. [Last updated February 14, 2024] 2. Comment regarding AAT Monitoring note: There are no proposed changes to monitoring. The source uses gas chromatography to monitor the AAT adsorber exhaust. This is not a continuous emissions monitoring (CEM) system. The system is in place to ensure ongoing compliance with MACT Subpart O. [Last updated February 14, 2024] 3. Comment regarding Stack Testing : The AAT scrubber system will continue to be stack tested with the same constraints as previously required. [Last updated October 26, 2023] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 16 4. Comment regarding MACT Applicability: 40 CFR 63 MACT Subpart O: Ethylene Oxide Standards for Sterilization Facilities. Sterilization sources that use more than one (1) ton of ethylene oxide in sterilization or fumigation operations are subject to this subpart. Therefore, this facility is subject to MACT Subpart O. This subpart requires the sterilization chamber vent and the aeration room vent reduce ethylene oxide emissions to the atmosphere by 99%. 40 CFR 63 MACT Subpart FFFF: Miscellaneous Organic Chemical Manufacturing. The source does not manufacture ethylene oxide; therefore, MACT Subpart FFFF does not apply to this facility. [Last updated January 31, 2024] 5. Comment regarding Title V Applicability : Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. This facility is not subject to 40 CFR 60 (NSPS) or 40 CFR 61 (NESHAP). The source is subject to 40 CFR 63 (MACT) regulations. MACT Subpart O exempts this facility from obtaining a 40 CFR part 70 permit due to the facility being an area source. There are no other reasons why this source would be required to obtain a 40 CFR part 70 permit; therefore, Title V does not apply to this source. [Last updated January 31, 2024] 6. Comment regarding Change in conditions: This project involves the following changes: 1. The existing individual stacks are being consolidated into a single combined stack. The new stack has an increased stack height of 60 feet above grade. 2. New emergency equipment is added to the equipment list. 3. An existing nitrogen dioxide sterilizer unit which is no longer in use has been removed from the equipment list. This unit is no longer located at the site. 4. Language regarding method 204 has been removed from the permit as this language is only applicable to physical design of the capture system, and is not related to actual emissions of EtO - these emissions are controlled under Subpart O which is still included in the permit. [Last updated January 31, 2024] Engineer Review N104350031: Sterigenics US, LLC- Ethylene Oxide Commercial Sterilization Plant March 19, 2024 Page 17 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds UTAH DIVISION OF AIR QUALITY – NOTICE OF INTENT Sterigenics US, LLC- Salt Lake City, Utah Modification of Approval Order – DAQE-AN113860033-21 Prepared By: TRINITY CONSULTANTS 4525 Wasatch Boulevard Suite 200 Salt Lake City, Utah 84104 (801)272-3000 Submitted on Behalf of: Sterigenics US, LLC 5725 Harold Gatty Dr. Salt Lake City, Utah 84116 September 2022 Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants i TABLE OF CONTENTS TABLE OF CONTENTS I EXECUTIVE SUMMARY III SOURCE IDENTIFICATION INFORMATION 1 Source Identification Summary ............................................................................................ 1 Area Designation .................................................................................................................. 1 Source Size Determination ................................................................................................... 2 Notice of Intent Forms ......................................................................................................... 2 Notice of Intent Fees ............................................................................................................ 2 DESCRIPTION OF PROJECT AND PROCESS 3 Description of Project ........................................................................................................... 3 Fugitive Emission Control Equipment ...................................................................................... 3 Supporting Equipment ........................................................................................................... 3 AO Updates.......................................................................................................................... 3 Description of Process .......................................................................................................... 4 EMISSION RELATED INFORMATION 6 HAP and VOC Emissions – EtO Sterilization .......................................................................... 6 Natural Gas-Fired Emergency Generator .............................................................................. 6 GHG Emissions ...................................................................................................................... 6 Emissions Summary .............................................................................................................. 7 BEST AVAILABLE CONTROL TECHNOLOGY ANALYSIS 8 EtO Sterilization .................................................................................................................... 8 Natural Gas Emergency Generator – BACT Analysis .............................................................. 8 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 1 - Identify All Control Technologies ........................................................................................................ 8 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 2 – Eliminate Technically Infeasible Options ..................................................................... 9 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 3 – Rank Remaining Control Technologies by Control Effectiveness ......................................................... 9 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 4 – Evaluate Most Effective Controls and Document Results ........................................................... 9 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 5 - Select BACT 9 EMISSION IMPACT ANALYSIS 11 APPLICABLE REQUIREMENTS 13 Utah Regulations ................................................................................................................ 13 UAC R307-101 General Requirements ................................................................................... 16 UAC R307-107 General Requirements: Breakdowns ............................................................... 17 UAC R307-201-3(5): Emission Standards: General Emission Standards .................................... 17 UAC R307-203: Emission Standards: Sulfur Content of Fuels ................................................... 17 Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants ii UAC R307-401-4 General Requirements ................................................................................ 17 UAC R307-401-5 Notice of Intent ......................................................................................... 17 UAC R307-401-8 Approval Order .......................................................................................... 17 UAC R307-405 Permits: Major Sources in Attainment or Unclassified Areas ............................... 18 Federal Regulations ............................................................................................................ 18 New Source Performance Standards ..................................................................................... 18 National Emission Standards for Hazardous Air Pollutants ....................................................... 19 FORMS 21 EMISSION CALCULATIONS 29 DESIGN DRAWINGS AND SPECIFICATIONS 32 Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants iii EXECUTIVE SUMMARY Sterigenics US, LLC (Sterigenics) owns and operates the ethylene oxide sterilization facility located at 5725 Harold Gatty Dr, Salt Lake City, Salt Lake County, Utah. The facility has sterilization chambers of various sizes used to sterilize medical devices and other products using gaseous ethylene oxide. The process emissions are vented through packed bed scrubbers. The facility also includes two (2) water tube boilers. Sterigenics operates under Approval Order (AO) DAQE-AN104350030-21 issued by the Utah Division of Air Quality (UDAQ). The plant is an existing minor source for all pollutants and subject to the Maximum Achievable Control Technology (MACT) programs. Sterigenics is submitting this Notice of Intent (NOI) air permit application to the UDAQ for the plant to obtain an updated air quality AO. Sterigenics is proposing to upgrade their current facility to include state of the art emission control for fugitive ethylene oxide (EtO) emissions and add miscellaneous supporting equipment. The proposed fugitive EtO emission control will include adding a permanent total enclosure per EPA Method 204 and routing all captured emissions to a new Advanced Air Technologies (AAT) dry bed scrubber. The existing Ceilcote and AAT wet acid scrubbers exhaust streams will also be routed to the new dry bed scrubber for polishing, creating a single stack for all controlled EtO emissions. The proposed modification will result in a net decrease in EtO emissions. The support equipment includes a natural gas fired emergency generator and additional research and development (R&D) equipment. This addition to the facility will contribute to emissions of criteria pollutants, namely particulate matter (PM) with an aerodynamic diameter of 10 microns or less (PM10), PM with an aerodynamic diameter of 2.5 or less (PM2.5), oxides of nitrogen (NOX), sulfur dioxide (SO2), carbon monoxide (CO), and volatile organic compounds (VOCs). Hazardous air pollutant (HAP) and greenhouse gas (GHG) emissions will also be increased by the planned support equipment. The potential to emit (PTE) increase in this NOI air permit application is: 1.9x10-3 tons per year (tpy) for PM10, 1.9x10-3 tpy for PM2.5, 0.04 tpy for NOX, 0.04 tpy for CO, 5.74x10-5 tpy for SO2, 0.05 tpy for VOCs, 0.02 tpy for HAPs, and 11.44 tpy for GHGs. The proposed modification will include the following equipment and operations: ► One EPA Method 204 permanent total enclosure ► One (1) AAT dry bed scrubber ► One (1) natural gas-fired emergency generator engine ► Update R&D sterilization equipment ► Removal of the nitrogen dioxide sterilizer from the AO The plant is located within an area of Salt Lake County that is classified as attainment for all pollutants with exception to the following: (1) PM2.5, for which it is classified as a serious nonattainment area of the National Ambient Air Quality Standards (NAAQS); (2) for the 2015 8-hour Ozone Standard, which is designated as moderate nonattainment1; and (3) a marginal nonattainment area of SO2. The PM10 nonattainment area was redesignated as attainment by the Environment Protection Agency (EPA), effective as of March 27, 2020. 1 Based on report from UDAQ on July 6, 2021: https://deq.utah.gov/air-quality/ozone-overview-and-standard-moderate-area- ozone-sip Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 1 SOURCE IDENTIFICATION INFORMATION The following section contains the information requested under the “Source Identification Information” section of UDAQ Form 1 Notice of Intent (NOI) Application Checklist. Source Identification Summary ► Company Name: Sterigenics US, LLC ► Address: 5725 Harold Gatty Dr., Salt Lake City, UT 84116 ► County: Salt Lake ► UTM Coordinates: 413,240 m Easting, 4,514,932 m Northing, UTM Zone 12 ► Primary SIC Code: 7389 (Business Services, Not Elsewhere Classified) ► Area Designation: Nonattainment area PM2.5, SO2, and ozone ► Source Size Determination: Minor Stationary Source ► Current AO: DAQE-AN104350030-21 All correspondence regarding this submission should be addressed to: Mr. Kevin Wagner VP, Environmental Health, and Safety 2015 Spring Road, Suite 650 Oak Brook, IL 60523 Phone: (630) 928-1771 Email: KWagner@sterigenics.com Gwendolyn Jordan Regional Manager, Environmental Health, and Safety 2015 Spring Road, Suite 650 Oak Brook, IL 60523 Phone: (470) 838-6428 Email: GJordan@sterigenics.com Area Designation The plant is located within an area of Salt Lake County that is classified as attainment for all pollutants with exception to the following: (1) PM2.5 for which it is classified as a serious nonattainment area of the NAAQS; (2) for the 2015 Ozone Standard, which is designated as moderate nonattainment and 2; and (3) a marginal nonattainment area of SO2. The PM10 nonattainment area was redesignated as in attainment by the EPA effective as of March 27, 2020. 2 Based on report from UDAQ on July 6, 2021: https://deq.utah.gov/air-quality/ozone-overview-and-standard-moderate-area- ozone-sip Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 2 Source Size Determination As presented in Section 3, site-wide emissions at the plant are below the major source threshold (MST) for all criteria pollutants and therefore a minor source for New Source Review (NSR). This permitting action is a minor modification to an existing minor source. Notice of Intent Forms The following UDAQ forms have been included with the NOI air permit application: ►Form 1 – Notice of Intent Application Checklist ►Form 2 – Source Identification Information ►Form 4 – Project Information ►Form 5 – Emissions Information Criteria/GHGs/ HAPs ►Form 9 - Scrubbers ►Form 17a – Natural Gas-Powered Generator Notice of Intent Fees Sterigenics will use the UDAQ’s Payment Portal to prepay the following UDAQ NOI air permit application fees associated with this submittal: “Application Filing Fee” for the “Major or Minor Modification (Including GAO)” category = $500 “Application Review Fee” for the “Existing Minor Source with a Minor Modification” category in maintenance or non-attainment areas = $2,200 Total UDAQ fees = $2,700 Sterigenics understands that the total permit review fee is based on the total actual time spent by UDAQ staff processing this NOI air permit application. Upon issuance of the AO, if the total review time is more than 20 standard hours, UDAQ will invoice Sterigenics at $110 per hour for the additional time above 20 standard hours. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 3 DESCRIPTION OF PROJECT AND PROCESS Description of Project The facility has sterilization chambers of various sizes used to sterilize medical devices and other products primarily using gaseous EtO. Process emissions are vented through packed bed scrubbers with a small amount escaping as uncontrolled fugitive emissions. For this project, Sterigenics proposes to add capture and collection technology for fugitive EtO emissions by implementing a permanent total enclosure around the existing process and routing collected emissions to a new AAT dry bed scrubber. Exhaust from the two existing scrubbers will also be routed to the AAT dry bed scrubber for redundancy. Controlling fugitive emissions from EtO sterilization will reduce EtO exposure to employees and the public. The proposed project represents the best available demonstrated control technology for controlling fugitive emissions from EtO sterilization facilities. A list of proposed equipment is provided below. Fugitive Emission Control Equipment ► One (1) Permanent total enclosure. ► One (1) AAT dry bed scrubber system rated at 44,000 cubic feet per minute (CFM) and 80% minimum EtO destruction efficiency. Supporting Equipment ► One (1) 240 horsepower (hp) natural gas fired emergency generator As part of this permitting action, Sterigenics would like to update the list of permitted equipment in Section II.A of the AO and applicable conditions in Section II.B. These updates have no impact on potential emissions and are provided for informational purposes only. A list of AO updates is provided below. AO Updates ► Remove Item II.A.22, the Nitrogen Dioxide Sterilizer. This equipment has been removed and can be eliminated from the AO. ► Remove Condition II.B.1.b. This condition refers to the personal EtO detection monitors worn by employees as a safety measure. These monitors ensure employee exposure is below standards for occupational health and safety and are not regulated under the Clean Air Act. ► Add the proposed AAT dry bed scrubber to Section II.A. All treated EtO exhaust from the facility will be routed through a new single stack. See the Design Documents and Specifications Appendix for stack details. ► Add the natural gas-fired emergency generator to Section II.A. ► Update the R&D sterilizer chamber equipment list in Section II.A. to match the equipment listed in Table 1. No increase in annual EtO throughput or emissions are proposed with this update. ► One (1) Lunaire Model CEO-932W-4 0.33 m3 pre-conditioning chamber and one (1) Steris Model M71GA2 0.42 m3 aeration chamber provided for informational purposes only. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 4 Table 1 - Sterigenics R&D Sterilization Chambers AO Equipment Item No. AO Chamber No. Sterigenics Assigned No. Manufacturer Serial N Model Chamber Size II.A.13 12 E-767 Joslyn 1193-2F 2038 0.23 m3 II.A.14 13 E-1202 Joslyn 121098-15 2038 0.23 m3 II.A.15 14 E-3391 Joslyn 2553-1 2038 0.23 m3 II.A.16 15 E-3392 Joslyn 1695-1 2038 0.23 m3 II.A.17 16 E-3255 Joslyn 2038-2000 2038 0.23 m3 II.A.18 17 E-TBD Steris 2022-0021 BIER 0.022 m3 New1 18 E-4112 3M HA000005 GS8X- 2D 0.22 m3 New EtO Abator for Chamber 18. E-4111 3M 300337 50AN N/A 1. This chamber includes the built in EtO control system 3M model 50AN. Exhaust from the system is vented to the site wide EtO scrubbers for redundancy. Description of Process EtO sterilization efficiency is based on the four process parameters of EtO concentration, humidity, temperature, and time. Temperature and humidity must be uniform throughout the product while exposed to high concentration EtO for an extended time. This is a widely used process for sterilization of healthcare products and single-use medical devices. The EtO sterilization process consists of three main process steps of preconditioning, sterilization, and post sterilization aeration. Product for sterilization is received at the facility on pallets and staged in the warehouse for preconditioning. During preconditioning, the product is held at a set temperature and humidity for extended time to allow the product to have uniform characteristics. This allows for better penetration of the EtO into the product and improves process efficiency. Product is typically preconditioned for a minimum of six (6) hours prior to entering a sterilization chamber. The sterilization chamber is set to run on an automated cycle beginning with a leak test of the chamber and EtO dispensing system to verify integrity of the system and ensure worker safety. Following the leak test, the chamber is placed under a vacuum and filled with nitrogen creating an inert environment inhibiting EtO oxidation. Reducing the chamber below atmospheric pressure improves EtO product penetration. EtO is introduced to the chamber and allowed to penetrate the product for an extended time. Once the product is sterilized, EtO is rapidly evacuated from the chamber vent via a vacuum pump and routed to the existing Ceilcote scrubber. Following the vacuum pump evacuation, chamber “back vents” are opened, and chamber air is pulled through the back vents with a fan to maintain a negative pressure while opening chamber doors. Sterilization chamber back vents are routed to the existing AAT scrubber. Typical sterilization time is 8-10 hours. Once sterilized, the product is moved to an aeration chamber to remove residual EtO within the product. Aeration chambers are held at elevated temperature with rapid air circulation to promote degassing. Exhaust from the aeration chamber is vented to the existing AAT scrubber. Sterilized product is then staged for customer delivery. All process steps, including the EtO dispensing system, will be within a permanent Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 5 total enclosure vented to the proposed AAT dry bed scrubber. Exhaust from the existing scrubbers will be routed through the AAT dry bed scrubber for polishing. A process diagram is provided below in Figure 1. Figure 1 – EtO Sterilization Process Flow Diagram Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 6 EMISSION RELATED INFORMATION This section details the methodology used to calculate controlled and uncontrolled emissions for criteria pollutants, greenhouse gases, and HAPs associated with each new unit and its associated fugitives as regulated by R307-401-5(2)(b). Detailed emission calculation tables are included in Appendix B. HAP and VOC Emissions – EtO Sterilization Sterigenics provided detailed EtO emission estimates to UDAQ as part of the NOI application submitted on September 24, 2020. A material balance approach was utilized to develop these estimates and no changes to potential EtO usage is proposed for this modification. The annual potential fugitive emissions were estimated assuming 0.05% of total EtO usage escapes the process as fugitives and is based on a study conducted at a similar Sterigenics facility in Willowbrook, Illinois. What were uncontrolled EtO fugitive emissions in the previous NOI, will now be controlled by the AAT dry bed scrubber, thus reducing overall EtO emissions from the facility. Capture efficiency of the enclosure will be coupled with the scrubber destruction efficiency to determine potential emissions for this modification. Per EPA guidance, capture efficiency is assumed 100%3 and destruction efficiency of the scrubber is 80% as guaranteed by AAT. 𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸 (𝑡𝑡𝑡𝑡𝑡𝑡)=𝑃𝑃𝑃𝑃𝐸𝐸𝑃𝑃𝑃𝑃𝐸𝐸𝐸𝐸 𝐹𝐹𝐹𝐹𝐹𝐹𝐸𝐸𝑡𝑡𝐸𝐸𝐹𝐹𝑃𝑃𝐸𝐸 �𝑙𝑙𝑙𝑙𝐸𝐸𝑡𝑡𝑃𝑃�× 100% 𝐶𝐶𝐶𝐶𝑡𝑡𝑡𝑡𝐹𝐹𝑃𝑃𝑃𝑃 𝐸𝐸𝐸𝐸𝐸𝐸. × (1 −80% 𝐷𝐷𝑃𝑃𝐸𝐸𝑡𝑡𝑃𝑃𝐹𝐹𝑃𝑃𝑡𝑡𝐸𝐸𝐸𝐸𝐸𝐸 𝐸𝐸𝐸𝐸𝐸𝐸.)÷ 2000 �𝑙𝑙𝑙𝑙𝐸𝐸𝑡𝑡𝐸𝐸𝐸𝐸� Natural Gas-Fired Emergency Generator Sterigenics is adding only one (1) natural gas fired emergency generator engine, rated at 240 hp. Emission factors for NOx, VOC, and CO are provided by the manufacturer. Other criteria and hazardous air pollutants (HAPs) emission factors are from EPAs AP-42 Section 3.2: Natural Gas Fired Reciprocating Engines. Annual emissions estimates are calculated using the following equation: Annual Emissions (tpy)=Heat Input �MMBtuhr�× EF �lbMMBtu�× 100 �hryr�× �ton2,000 lb� The emission factors used, and the results of these calculations can be found in Appendix B. GHG Emissions GHG emissions are estimated from the combustion of natural gas in the proposed emergency generator. To calculate total Carbon Dioxide Equivalent (CO2e, equivalent to GHG) emissions, total fuel usage was multiplied by fuel-specific emission factors and global warming potentials (GWP) provided in 40 CFR 98 Tables A-1, C-1, and C-2. 3 EPA Air Pollution Control Technology Fact Sheet: Permanent Total Enclousres. EPA-452/F-03-033. https://www.epa.gov/sites/default/files/2016-05/documents/fpte.pdf Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 7 Natural Gas CO2 e Annual Emissions (tpy)=�Emission Factor CO2 �kgMMBtu�+Emission Factor CH4 �kgMMBtu� ∗GWP CH4+Emission Factor N2 O �kgMMBtu� ∗GWP N2O� ∗Heat Input �MMBtuhr� ∗Operating Hours �hryr�∗ �ton907.185 kg� Emissions Summary A summary of the potential emissions at the Salt Lake City facility resulting from this modification are provided below in Table 1. Table 2- Potential Emissions Summary (tpy) Pollutant EtO Sterilization1 Natural Gas Generator Permitted Potential Emissions2 Proposed Potential Emissions Proposed Potential Emissions Change VOC 2.12 2.54E-02 2.16 2.21 0.05 NOx N/A 3.84E-02 3.16 3.20 0.04 CO N/A 3.60E-02 1.20 1.24 0.04 SO2 N/A 5.74E-05 0.02 0.02 5.74E-05 PM10 N/A 1.9E-03 0.39 0.39 1.90E-03 PM2.5 N/A 1.9E-03 0.39 0.39 1.90E-03 HAPs 2.12 3.17E-03 2.16 2.18 0.02 CO2e N/A 11.44 3,927 3,938 11.44 1.Fugitive emissions from EtO sterilization are reduced by this modification. Point source EtO emissions nominally increase. 2.Permitted emissions are from AO DAQE-AN104350030-21 issued March 25, 2021. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 8 BEST AVAILABLE CONTROL TECHNOLOGY ANALYSIS In the State of Utah, under R307-401-5(2)(d), Notice of Intent, every facility, operation, or process that proposes any activity that would emit an air contaminant into the air, must consider Best Available Control Technology (BACT) for a proposed new source or modification.4 The below BACT analysis only addresses units which will be modified, installed, or otherwise addressed in this NOI air permit application. EtO Sterilization This permit modification constitutes a reduction in overall EtO emissions from existing levels and therefore a detailed BACT analysis is not required or provided. It should be noted that the existing controls meet current BACT and federal emissions standards. The proposed AAT dry bed scrubber is a newly available emission control for fugitive emissions from EtO sterilization demonstrated as technically feasible. Natural Gas Emergency Generator – BACT Analysis Sterigenics is proposing to add one (1) natural gas-fired emergency generator engine, rated at 240 hp. Natural gas-fired engines are classified as spark ignition (SI) internal combustion engines (ICE). The primary pollutants in the exhaust gases include CO, NOX, VOC, SO2, PM10, and PM2.5. The natural gas-fired engine proposed at Sterigenics is for emergency use only (except for readiness testing) and will use pipeline quality natural gas. EPA’s Reasonable Available Control Technology (RACT)/BACT/LAER (RBLC) Clearinghouse database was queried to identify controls for other similar-sized emergency generator engines. The RBLC shows that most natural gas-fired emergency generator engines have BACT emission limits or permitted emission limits under other regulatory programs at or above the New Source Performance Standards (NSPS) Subpart JJJJ - Standards of Performance for Stationary Spark Ignition Internal Combustion Engines. Presented below are the five steps of the top-down BACT analysis for the natural gas-fired emergency generator engine. CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 1 - Identify All Control Technologies Available control technologies for natural gas-fired emergency generator engines include the following for CO, VOCs, PM10, PM2.5, NOX, and SO2 5: ► Limited Hours of Operation; ► Good Combustion Practices; ► Use of an EPA Certified Engine; ► Using Pipeline Quality Natural Gas. The following step evaluates the technical feasibility of each of these options. 4 UAC R307-401-4 5 Per RBLC database search conducted August 18, 2022. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 9 CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 2 – Eliminate Technically Infeasible Options Limited Hours of Operation One of the apparent opportunities to control the emissions of all pollutants released from emergency generator engines is to limit the hours of operation for the equipment. Due to the designation of the proposed generator as emergency equipment, it is limited to 100 hours of operation for maintenance and testing. Sterigenics minimizes planned operation time for the emergency generator engine to maintenance and testing. Good Combustion Practices Good combustion practices refer to the operation of engines at high combustion efficiency, which reduces the products of incomplete combustion. The emergency generator engine is designed to achieve maximum combustion efficiency. The manufacturer has provided operation and maintenance manuals that detail the required methods to achieve the highest levels of combustion efficiency. Sterigenics will operate and maintain the emergency engine in accordance with the manufacture provided instructions and best industry practices. Use of an EPA Certified Engine EPA noted that non-road engines were a significant source of emissions and began adopting emission standards for these emission units in 1994. Today, engines are required to meet certain emission limits based on the size and model year. The proposed engine used in this emergency generator set complies with EPA emissions regulations under the provisions of 40 CFR Part 60, Subpart JJJJ. Using Pipeline Quality Natural Gas Limiting combustion to only pipeline quality natural ensures the fuel is free of impurities that can cause the formation of excess air pollutants. Sterigenics proposes to use only pipeline quality natural gas in the emergency generator. CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 3 – Rank Remaining Control Technologies by Control Effectiveness Effective control technologies for natural gas engines include limited hours of operation, good combustion practices, use of EPA certified engines, and the use of pipeline quality natural gas. All feasible control technologies are proposed for implementation. CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 4 – Evaluate Most Effective Controls and Document Results Because all feasible control technologies are proposed for implementation, no further consideration of environmental or economic impacts are required. CO, PM2.5, PM10, NOx, SO2 and VOC Emissions Natural Gas Emergency Generator Step 5 - Select BACT The proposed natural gas emergency generator engine is EPA certified compliant with 40 CFR 60 Subpart JJJJ emission standards. Additionally, the emergency generator engine will be operated and maintained in Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 10 accordance with good combustion practices and combust only pipeline quality natural gas. The hours of operation are restricted to 100 hours for maintenance and testing per year. These controls and work practices for the natural-fired emergency generator engines are selected as BACT. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 11 EMISSION IMPACT ANALYSIS Tables 3 and 4 compares proposed emissions to applicable modeling thresholds contained in R307-403-4 through 7, R307-410-4, and R307-410-5. The proposed emissions from the project do not exceed any modeling thresholds. Table 3 - Facility-Wide Emissions and Comparison to Major Source and Modeling Thresholds. Pollutant (tons/yr) Project Totals Permitted Potential Emissions1 Proposed Potential Emissions Modeling Limit2 Modeling Required (Y/N)5 Major Source Thresholds3,4 Major Source (Y/N) VOC 0.05 2.16 2.21 - N 70 N NOx 0.04 3.16 3.20 40 N 70 N CO 0.04 1.20 1.24 100 N 250 N SO2 5.74E-05 0.02 0.02 40 N 250 N PM10 1.90E-03 0.39 0.39 15 N 70 N PM2.5 1.90E-03 0.39 0.39 - N 70 N HAPs 0.02 2.16 2.18 See HAP Summary N 10/25 N CO2e 11.44 3,927 3,938 - N 75,000 N 1.Permitted emissions from AO DAQE-AN104350030-21 issued March 25, 2021. 2.Modeling Limit is stated in UDAQ Emissions Impact Assessment Guidelines under Table 1: Total Controlled Emission Rates for New Sources 3.Major source thresholds for PM2.5 and precursors are defined by 40 CFR section 51.165(a)(1)(iv)(A). 4.Total HAP Threshold is stated in 40 CFR Section 63.2 under definition of a Major Source. Table 4 –HAP Modeling Screening Pollutant Emissions (lb/hr) Emission Threshold Value1 Modeling Required (Y/N) 1,1,2,2-Tetrachloroethane 4.94E-05 1.359 N 1,1,2-Trichloroethane 2.99E-05 10.803 N 1,3-Butadiene 1.30E-03 0.292 N 1,3-Dichloropropene 2.48E-05 0.899 N Acetaldehyde 5.45E-03 6.9363 N Acrolein 5.14E-03 0.0353 N Benzene 3.09E-03 0.3163 N Carbon Tetrachloride 3.46E-05 2.0764 N Chlorobenzene 2.52E-05 9.115 N Chloroform 2.68E-05 9.668 N Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 12 Pollutant Emissions (lb/hr) Emission Threshold Value1 Modeling Required (Y/N) Ethylbenzene 4.84E-05 17.194 N Ethylene Dibromide 4.16E-05 NA N Formaldehyde 4.00E-02 0.0567 N Methanol 5.98E-03 55.132 N Methylene Chloride 8.05E-05 34.389 N Naphthalene 1.90E-04 10.381 N Polycyclic Aromatic Hydrocarbons (PAH) 2.75E-04 NA N Styrene 2.32E-05 16.87 N Toluene 1.09E-03 14.922 N Vinyl Chloride 1.40E-05 0.1687 N Xylene 3.81E-04 85.97 N Ethylene Oxide 4.80E-03 0.3567 N 1. Emission threshold value for point sources assumes vertically unrestricted release less than 50 meters from property boundary. 2. Emission threshold values taken from: https://documents.deq.utah.gov/air- quality/permitting/operating-permits/DAQ-2018-002269.pdf Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 13 APPLICABLE REQUIREMENTS Per UDAQ’s Form 1 NOI Checklist, the NOI air permit application must include a discussion of State and Federal requirements and their applicability to the project. Regulations can include NAAQS, SIP, NSPS, and MACT and Utah Air Quality Regulations. Sterigenics has evaluated the applicability of the aforementioned regulatory measures associated with projects described in this NOI application. Applicable regulatory measures associated with the projects described in this NOI will be discussed in the subsequent sections. Regulatory measures not associated with the projects described in this NOI application or previously permitted equipment will not be discussed, as they have already been reviewed in a previous NOI application. Utah Regulations Sterigenics has determined that the following rules under the Utah Administrative Code (UAC) Title R307 will apply to this project: Table 5 - Evaluation of Utah Air Quality Rules Reference Regulation Name Applicability Yes No R307-101 General Requirements X R307-102 General Requirements: Broadly Applicable Requirements X R307-103 Administrative Procedures X R307-104 Conflict of Interest X R307-105 General Requirements: Emergency controls X R307-107 General Requirements: Breakdowns X R307-110 General Requirements: State Implementation Plan X R307-115 General Conformity X R307-120 General Requirements: Tax Exemption for Air Pollution Control Equipment X R307-121 General Requirements: Clean Air and Efficient Vehicle Tax Credit X R307-122 General Requirements: Heavy Duty Vehicle Tax Credit X R307-123 General Requirements: Clean Fuels and Vehicle Technology Grant and Loan Program X R307-124 General Requirements: Conversion to Alternative Fuel Grant Program X R307-125 Clean Air Retrofit, Replacement, and Off-Road Technology Program X R307-130 General Penalty Policy X Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 14 Reference Regulation Name Applicability Yes No R307-135 Enforcement Policy for Asbestos Hazard Emergency Response Act X R307-150 Emission Inventories X R307-165 Emission Testing X R307-170 Continuous Emission Monitoring Program X R307-201 Emission Standards: General Emission Standards X R307-202 Emission Standards: General Burning X R307-203 Emission Standards: Sulfur Content of Fuels X R307-204 Emission Standards: Smoke Management X R307-205 Emission Standards: Fugitive Emissions and Fugitive Dust X R307-206 Emission Standards: Abrasive Blasting X R307-207 Residential Fireplaces and Solid Fuel Burning Devices X R307-208 Outdoor Wood Boilers X R307-210 Standards of Performance for New Stationary Sources X R307-214 National Emission Standards for Hazardous Air Pollutants X R307-220 Emission Standards: Plan for Designated Facilities X R307-221 Emission Standards: Emission Controls for Existing Municipal Solid Waste Landfills X R307-222 Emission Standards: Existing incinerator for Hospital, Medical, Infectious Waste X R307-223 Emission Standards: Existing Small Municipal Waste Combustion Units X R307-224 Mercury Emission Standards: Coal Fired Electric Generating Units X R307-230 NOX Emission Limits for Natural Gas-Fired Water Heaters X R307-250 Western Backstop Sulfur Dioxide Trading Program X R307-301 Utah and Weber Counties: Oxygenated Gasoline Program as a Contingency Measure X R307-302 Solid Fuel Burning Devices X R307-303 Commercial Cooking X R307-304 Solvent Cleaning X Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 15 Reference Regulation Name Applicability Yes No R307-305 Nonattainment and Maintenance Areas for PM10: Emission Standards X R307-306 PM10 Nonattainment and Maintenance Areas: Abrasive Blasting X R307-307 Road Salting and Sanding X R307-309 Nonattainment and Maintenance Areas for PM10 and PM2.5: Fugitive Emissions and Fugitive Dust X R307-310 Salt Lake County: Trading of Emission Budgets for Transportation Conformity X R307-311 Utah County: Trading of Emission Budgets for Transportation Conformity X R307-312 Aggregate Processing Operations for PM2.5 Nonattainment Areas X R307-320 Ozone Maintenance Areas and Ogden City: Employer Based Trip Reduction X R307-325 Ozone Nonattainment and Maintenance Areas: General Requirements X R307-326 Ozone Nonattainment and Maintenance Areas: Control of Hydrocarbon Emissions in Petroleum Refineries X R307-327 Ozone Nonattainment and Maintenance Areas: Petroleum Liquid Storage X R307-328 Gasoline Transfer and Storage X R307-335 Degreasing X R307-341 Ozone Nonattainment and Maintenance Areas: Cutback Asphalt X R307-342 Adhesives and Sealants X R307-343 Wood Furniture Manufacturing Operations X R307-344 Paper, Film, and Foil Coatings X R307-345 Fabric and Vinyl Coatings X R307-346 Metal Furniture Surface Coatings X R307-347 Large Applicable Surface Coatings X R307-348 Magnet Wire Coatings X R307-349 Flat Wood Panel Coating X R307-350 Misc. Metal Parts and Product Coating X R307-351 Graphic Arts X R307-352 Metal Container, Closure, and Coil Coatings X R307-353 Plastic Parts Coatings X Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 16 Reference Regulation Name Applicability Yes No R307-354 Automotive Refinishing Coatings X R307-355 Aerospace Manufacture and Rework Facilities X R307-356 Appliance Pilot Light X R307-357 Consumer Products X R307-361 Architectural Coatings X R307-401 Permit: New and Modified Sources X R307-403 Permits: New and Modified Sources in Nonattainment and Maintenance Areas X R307-405 Permits: Major Sources in Attainment or Unclassified Areas (PSD) X R307-406 Visibility X R307-410 Permits: Emission Impact Analysis X R307-414 Permits: Fees for Approval Orders X R307-415 Permits: Operating Permit Requirements X R307-417 Permits: Acid Rain Sources X R307-420 Permits: Ozone Offset Requirements in Salt Lake County and Utah County X R307-421 Permits: PM10 Offset Requirements in Salt Lake County and Utah County X R307-424 Permits: Mercury Requirements for Electric Generating Units X R307-501 to 511 Oil and Gas Industry X R307-801 Utah Asbestos Rule X R307-840 Lead-Based Paint Program Purpose, Applicability, and Definitions X R307-841 Residential Property and Child-Occupied Facility Renovation X R307-842 Lead-Based Paint Activities X Each of the regulations and how they apply to the facility as a result of the project are described below. UAC R307-210 and R307-214 are incorporated into Utah regulations by referencing the federal statutes. As such, applicability and requirements for these standards are discussed in the following Section. UAC R307-101 General Requirements With this project, Sterigenics will comply with those general requirements that are applicable to this project as addressed in the definitions, terms, abbreviations, and references used in the UAC R307-101, and 40 CFR. As this requirement is already addressed in Sterigenics general requirements of its AO, no updates to the current AO conditions are necessary for this requirement. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 17 UAC R307-107 General Requirements: Breakdowns Sterigenics reports breakdowns, in accordance with Condition I.6 of the AO currently issued, within 24 hours via telephone, electronic mail, fax, or other similar method and provides detailed written description within 14 days of the onset of the incident to UDAQ. As a result of the project, no updates to the current AO conditions are necessary for this requirement. UAC R307-201-3(5): Emission Standards: General Emission Standards Sterigenics complies with visible emission standards from all point sources in accordance with Condition II.B.1.c of the current AO. This condition has a 0% opacity limit for scrubbers and a 20% limit for all other point sources. Additionally, opacity observations are required to be conducted in accordance with 40 CFR 60, Appendix A, Method 9, consistent with this rule. As a result of the project, no updates to the current AO conditions are necessary for this requirement. UAC R307-203: Emission Standards: Sulfur Content of Fuels Sterigenics utilizes natural gas in the emergency generator engine. Recordkeeping and reporting regulations in this rule will be met. Pipeline quality natural gas will be combusted in the emergency generator. UAC R307-401-4 General Requirements Sterigenics complies with the general requirements set forth for new and modified installations. All equipment is adequately and properly maintained. UAC R307-401-5 Notice of Intent Sterigenics is satisfying the requirements by submitting this NOI application. UAC R307-401-8 Approval Order (1) The director will issue an AO if the conditions have been met. (a) The degree of pollution control for emissions, to include fugitive emissions and fugitive dust, is at least best available control technology. When determining best available control technology for a new or modified source in an ozone nonattainment or maintenance area that will emit volatile organic compounds or nitrogen oxides, best available control technology shall be at least as stringent as any Control Technique Guidance document that has been published by EPA that is applicable to the source. (b) The proposed installation will meet the applicable requirements of: (i) R307-403, Permits: New and Modified Sources in Nonattainment Areas and Maintenance Areas; (ii) R307-405, Permits: Major Sources in Attainment or Unclassified Areas (PSD); (iii) R307-406, Visibility; (iv) R307-410, Emissions Impact Analysis; (v) R307-420, Permits: Ozone Offset Requirements in Davis and Salt Lake Counties; (vi) R307-210, National Standards of Performance for New Stationary Sources; (vii) National Primary and Secondary Ambient Air Quality Standards; (viii) R307-214, National Emission Standards for Hazardous Air Pollutants; (ix) R307-110, Utah State Implementation Plan; and (x) All other provisions of R307. (2) The approval order will require that all pollution control equipment be adequately and properly maintained. Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 18 (3) Receipt of an approval order does not relieve any owner or operator of the responsibility to comply with the provisions of R307 or the State Implementation Plan. As required by the Sterigenics AO, compliance is maintained by properly maintaining all pollution control equipment. As documented in numerous conditions in Sterigenics’ AO, BACT provisions specified in UAC R307-401 have been applied through installed control equipment and associated monitoring conditions. UAC R307-405 Permits: Major Sources in Attainment or Unclassified Areas This rule implements the federal PSD permitting program for major sources and major modifications in attainment areas and maintenance areas as required by 40 CFR 51.166. The Sterigenics facility is in an attainment area for PM10, nitrogen dioxide (NO2), CO, and Lead. Sterigenics emission impacts are below major source thresholds of these pollutants. The Salt Lake City facility’s PTE does not exceed the major source thresholds for these pollutants and is therefore not subject to PSD review for this modification. Federal Regulations New Source Performance Standards NSPS require new, modified, or reconstructed sources to control emissions to the level achievable by the best demonstrated technology as specified in the applicable provisions. Moreover, any source subject to an NSPS is also subject to the general provisions of NSPS Subpart A, except as noted. The following section details the applicability of NSPS regulations to the facility operations. NSPS Subpart A – General Provisions All affected sources subject to source specific NSPS are subject to the general provisions of NSPS Subpart A unless specifically excluded by the source specific NSPS. Subpart A requires initial notification, performance testing, recordkeeping, and monitoring, provides reference methods, and mandates general control device requirements for all other subparts. NSPS Subpart JJJJ - Stationary Spark Ignition Internal Combustion Engines NSPS Subpart JJJJ, Standards of Performance for Stationary Spark Ignition Internal Combustion Engines, establishes requirements for stationary SI internal combustion engines for which construction, modification, or reconstruction commenced after June 12, 2006. The construction date is the date the engine was ordered by the owner or operator. The emergency generator engine proposed to be added to Sterigenics’ AO was constructed after the specified construction dates. NSPS JJJJ is applicable to the proposed engine. Emission Limitations Emergency stationary SI ICE with a displacement of > 225 cubic centimeters and manufactured after January 1, 2011, must comply with the Phase 3 emission standards for non-handheld engines identified in 40 CFR part 1054, for all listed pollutants and must be met for the life of the engine.6 Monitoring Requirements Each SI internal combustion engine that does not meet the standards applicable to non-emergency engines, must install a non-resettable hour meter prior to startup of the engine.7 6 40 CFR 60.4233. 7 40 CFR 60.4237(b). Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 19 Compliance Requirements 8 ► Purchase an engine certified according to procedures specified in NSPS JJJJ. ► Operate, maintain, install, and configure the stationary SI internal combustion engine and control device according to the manufacturer's emission-related written instructions. ► Change only those emission-related settings that are permitted by the manufacturer. ► The engine may be operated for 100 hours per calendar year for maintenance checks, readiness testing, periods where there is a deviation of voltage or frequency of 5 percent or greater below standard voltage or frequency, and/or up to 50 hours per calendar year in non-emergency situations. ► No limit for emergency usage of the engine in emergency situations. ► Propane may be used in emergency situations when natural gas is unavailable for up to 100 hours per year. Exceeding 100 hours per year while using propane requires a performance test while using propane. Recordkeeping9 Records of all required notifications under NSPS JJJJ, all maintenance conducted on the engine, and documentation from the manufacturer the engine is certified. National Emission Standards for Hazardous Air Pollutants NESHAP Subpart A – General Provisions NESHAP Subpart A, General Provisions, contains national emissions standards for HAP defined in Section 112(b) of the Clean Air Act. All affected sources, which are subject to another NESHAP, are subject to the general provisions of NESHAP Subpart A, unless specifically excluded by the source specific NEHSAP. Subpart A requires initial notification, performance testing, recordkeeping, monitoring, provides reference methods, and mandates general control device requirements for all other subparts. The following sections detailing each subpart requirements also includes requirements that are referenced to Subpart A. NESHAP Subpart O – Ethylene Oxide Emissions Standards for Sterilization Facilities NESHAP Subpart O, National Emission Standards for Hazardous Air Pollutants: Ethylene Oxide Emissions Standards for Sterilization Facilities, establishes requirements for EtO sterilization facilities using more than one (1) ton of EtO annually. Subpart O contains emissions control standards, performance provisions, monitoring, reporting, and recordkeeping requirements listed below. Emission Control Standards 10 ► Reduce emissions from the sterilization chamber vents by at least 99%. ► Reduce ethylene oxide emissions to the atmosphere from each aeration room vent to a maximum concentration of 1 ppmv or by at least 99%, whichever is less stringent. 8 40 CFR 60.4243. 9 40 CFR 60.4245. 10 40 CFR 63.362 Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 20 Performance Provisions Performance provisions found in 40 CFR 63.363 specify performance testing to verify compliance with aeration and sterilization chamber vent emission controls. The proposed modification adds an emission control for fugitive EtO emissions and no changes are proposed to the existing scrubbers controlling the sterilization and aeration vents. Therefore, performance provisions of this subpart are not applicable. Monitoring Requirements 11 The following monitoring requirements apply to EtO sterilization facilities using an acid water scrubber to comply with emission control standards. ►Sample the scrubber liquor and analyze and record once per week the ethylene glycol concentration of the scrubber liquor using the test methods and procedures in § 63.365(e)(1). Monitoring is required during a week only if the scrubber unit has been operated; or ►Measure and record once per week the level of the scrubber liquor in the recirculation tank. The owner or operator shall install, maintain, and use a liquid level indicator to measure the scrubber liquor tank level (i.e., a marker on the tank wall, a dipstick, a magnetic indicator, etc.). Monitoring is required during a week only if the scrubber unit has been operated. ►Measure and record once per hour the ethylene oxide concentration at the outlet to the atmosphere after any control device according to the procedures specified in § 63.365(c)(1). Sterigenics must compute and record a 24-hour average daily. Reporting Requirements Sterigenics must comply with the reporting requirements found in 40 CFR 63.10 according to the applicability of found in Table 1 of 40 CFR 63.360. Specific notification requirements are summarized in 40 CFR 63.366. Recordkeeping Requirements 12 All records shall be maintained such that they can be readily accessed and are suitable for inspection, in hard copy or computer-readable form. Records must be maintained for at least five years. The most recent 2 years of records shall be maintained onsite or accessible for the inspector while onsite. Records for the preceding 3 years may be kept offsite, if required. NESHAP Subpart ZZZZ – Stationary Reciprocating Internal Combustion Engines (RICE) Sterigenics is classified as a minor source of HAP and this project proposes one (1) Emergency SI RICE that is requested to be added to Sterigenics’ AO. This RICE was constructed after June 12, 2006 and is applicable to NSPS JJJJ Standards of Performance for Stationary Spark Ignition Internal Combustion Engines. The applicable requirements for the proposed unit are satisfied by the NSPS JJJJ section above. 11 40 CFR 63.364 12 40 CFR 63.367 Sterigenics US, LLC / NOI Air Permit Application Trinity Consultants 21 FORMS Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number  2. Company contact (Name, mailing address, and telephone number) 3.Name and contact of person submitting NOI application (if different than 2) 4.Source Universal Transverse Mercator (UTM) coordinates  5. Source Standard Industrial Classification (SIC) code  6.Area designation (attainment, maintenance, or nonattainment) 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8.Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers  NOI Application Information: [R307-401]           N/A  N/A  A.Air quality analysis (air model, met data, background data, source impact analysis) N/A  1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced 3.Description of equipment used in the process and operating schedule 4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8] A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs) B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.Signature on Application N/A  Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different from above):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.:( ) 4.Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature:Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1.Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2.Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3.Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4.Does new emission unit affect existing permitted process limits? Yes No 5.Condition(s) Changing: 6.Description of Permit/Process Change** 7.New or modified materials and quantities used in process. ** Material Quantity Annually 8.New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Page 1 of 1 Company___________________________ Site _____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed See Emission Calculations in Appendix B Utah Division of Air Quality New Source Review Section Company ________________________ Site/Source Form 9 Date _____________________________ Scrubbers & Wet Collectors Equipment Information 1. Provide diagram of internal components (attachment)2. Manufacturer:__________________________ Model no._____________________________ 3. Date installed:4. Emission Equipment served: 5. Type of pollutant(s) controlled: Particulate (type)___________________________ SOx _____________________________________ Odor_____________________________________ Other ____________________________________ 6. Type of Scrubber: □Spray Chamber □ Venturi □Cyclone □Packed Tower Type □Orifice □Mechanical 7. Gas Stream Characteristics Flow rate (acfm) Gas Stream Temperature (oF) Particulate Grain Loading (grains/scf) Design Maximum Average Expected Inlet Outlet Inlet Outlet 8. Particulate size: ____________________________ microns (mean geometric diameter) Scrubbing Liquid Characteristics 10. Liquid Injection Rate (gpm) Design Maximum Average Expected 9. Scrubbing Liquid PH _________ Range ______ - _______ Composition Wt. % 1. ____________________ __________________ 2. ____________________ __________________ 3. ____________________ __________________ 4. ____________________ __________________ 5. ____________________ __________________ 6. ____________________ __________________ 11. Pressure at Spray Nozzle: __________ (psia) 12. Pressure Drop thru Scrubber _____________ (inches of water) Data for Venturi Scrubber Data for Packed Towers 13. Throat Dimensions (Specify Units) 14. Throat Velocity (ft/sec) 15. Type of Packing 16. Superficial Gas Velocity through Bed Page 1 of 3 Page 2 of 3 Form 9 Scrubbers & Wet Collectors - Continued Data Stack/Exhaust Exit 17. Height: ______feet 18. Temperature of exhaust stream: _______ oF 19. Inside dimensions: ______feet diameter or ______feet x _______feet 20. Monitoring Equipment Type Manufacturer Model Range Units Gas Pressure ___________________ ________________ ______________ inches of water column Water Flow ___________________ ________________ ______________ gallons per minute Water Pressure ___________________ ________________ ______________ pounds per square inch Settling Ponds 22. Flow rate through settling pond:21. Dimensions of settling pond: Width: Length: Depth:23. Residence time of water in pond: Emissions Calculations (PTE) 24. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Utah Division of Air Quality New Source Review Section Company: ___________________ Site/Source: _________________ Form 17a Date: _______________________ Natural Gas Standby Generator Company Information 1. Company Name and Address: ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Phone Number: _______________________________ Fax Number: _______________________________ 2.Company Contact: ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Phone Number: _______________________________ Fax Number: _______________________________ 3. Installation Address: ____________________________________________ County where facility is located: __________________ ____________________________________________ ____________________________________________ Latitude & Longitude or UTM Coordinates of Facility ____________________________________________ __________________________________________ Phone Number: _______________________________ __________________________________________ Fax Number: _______________________________ Standby Generator Information 4. Engines: Maximum Maximum Emission Rate Date the Engine Manufacturer Model Rated Hours of Rate of NOx Was Constructed Horsepower or Kilowatts Operation grams/BHP-HR or Reconstructed _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ Attach Manufacturer supplied information 5. Calculated emissions for this equipment: PM10____________ Lbs/hr _____________Tons/yr PM2.5____________ Lbs/hr _____________Tons/yr NOx_____________Lbs/hr______________Tons/yr SOx ____________ Lbs/hr _____________Tons/yr CO _____________Lbs/hr _____________Tons/yr VOC ____________ Lbs/hr _____________Tons/yr CO2 ____________Tons/yr CH4 ____________ Tons/yr N2O ____________Tons/yr HAPs___________ Lbs/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Sterigenics Corporation / NOI Air Permit Application Trinity Consultants 29 EMISSION CALCULATIONS Table 6- Potential Emissions Summary (tpy) Pollutant EtO Sterilization1 Natural Gas Generator Permitted Potential Emissions2 Proposed Potential Emissions VOC 2.12 2.54E-02 2.16 2.21 NOx N/A 3.84E-02 3.16 3.20 CO N/A 3.60E-02 1.20 1.24 SO2 N/A 5.74E-05 0.02 0.02 PM10 N/A 1.9E-03 0.39 0.39 PM2.5 N/A 1.9E-03 0.39 0.39 HAPs 2.12 3.17E-03 2.16 2.18 CO2e N/A 11.44 3,927 3,938 1.Fugitive emissions from EtO sterilization each reduced by this modification. Point Source emissions nominally increase. 2.Permitted emissions from AO DAQE-AN104350030-21 issued March 25, 2021. Table 7 - Natural Gas Generator - Criteria Pollutant Potential Emissions Pollutant Emission Factors1 (g/hp- hr) Emission Factors2 (lb/MMBtu) Potential to Emit (lb/hr) Potential to Emit (tpy) VOC 0.96 NA 5.08E-01 2.54E-02 NOx 1.45 NA 7.67E-01 3.84E-02 CO 1.36 NA 7.20E-01 3.60E-02 SO2 NA 5.88E-04 1.15E-03 5.74E-05 PM10 NA 1.94E-02 3.79E-02 1.90E-03 PM2.5 NA 1.94E-02 3.79E-02 1.90E-03 PM2.5 Condensable NA 9.91E-03 1.94E-02 9.68E-04 1. Emission factors are taken from the manufacturers spec sheet. 2. Emission factors are taken conservatively from the AP-42 Section 3.2 (Natural Gas-fired Reciprocating Engines) Table 3.2-3. Sterigenics Corporation / NOI Air Permit Application Trinity Consultants 30 Table 8 - Natural Gas Generator - HAP Potential Emissions Pollutant Emission Factors 1 Potential to Emit (lb/MMBtu) (lb/hr) (tpy) 1,1,2,2-Tetrachloroethane 2.53E-05 4.94E-05 2.47E-06 1,1,2-Trichloroethane 1.53E-05 2.99E-05 1.49E-06 1,3-Butadiene 6.63E-04 1.30E-03 6.48E-05 1,3-Dichloropropene 1.27E-05 2.48E-05 1.24E-06 Acetaldehyde 2.79E-03 5.45E-03 2.72E-04 Acrolein 2.63E-03 5.14E-03 2.57E-04 Benzene 1.58E-03 3.09E-03 1.54E-04 Carbon Tetrachloride 1.77E-05 3.46E-05 1.73E-06 Chlorobenzene 1.29E-05 2.52E-05 1.26E-06 Chloroform 1.37E-05 2.68E-05 1.34E-06 Ethylbenzene 2.48E-05 4.84E-05 2.42E-06 Ethylene Dibromide 2.13E-05 4.16E-05 2.08E-06 Formaldehyde 2.05E-02 4.00E-02 2.00E-03 Methanol 3.06E-03 5.98E-03 2.99E-04 Methylene Chloride 4.12E-05 8.05E-05 4.02E-06 Naphthalene 9.71E-05 1.90E-04 9.48E-06 Polycyclic Aromatic Hydrocarbons (PAH) 1.41E-04 2.75E-04 1.38E-05 Styrene 1.19E-05 2.32E-05 1.16E-06 Toluene 5.58E-04 1.09E-03 5.45E-05 Vinyl Chloride 7.18E-06 1.40E-05 7.01E-07 Xylene 1.95E-04 3.81E-04 1.90E-05 Max 4.00E-02 2.00E-03 Total 6.33E-02 3.17E-03 1. HAP pollutant emission factors per AP-42, Section 3.2 (Natural Gas-fired Reciprocating Engines), Table 3.2-3. Table 9 - Natural Gas Generator - GHG Potential Emissions Pollutant Emission Factor (kg/MMBtu)1 Potential to Emit (lb/hr) Potential to Emit (tpy) CO2 53.06 228.49 11.42 CH4 0.001 4.31E-03 2.15E-04 N2O 0.0001 4.31E-04 2.15E-05 CO2e 53.1148 228.73 11.44 1. GHG emission factors from 40 CFR 98, Tables C-1 and C-2. 2. CO2e is the sum of GHG constituents multiplied by their respective global warming potential (i.e., 1 for CO2, 25 for CH4, and 298 for N2O), per Table A-1, 40 CFR 98, Subpart A. Sterigenics Corporation / NOI Air Permit Application Trinity Consultants 31 Table 10 - Potential EtO Emissions Source EtO Control Device Control Efficiency (%)1 Existing EtO Emissions (lbs/yr)2 Δ Potential EtO Emissions (lbs/yr) Potential EtO Emissions (lbs/yr) Potential EtO Emissions (tons/yr) Sterilizer Chamber(s) Vacuum Pumps Ceilcote wet acid scrubber, AAT wet acid scrubber, and AAT dry bed scrubber 99.0% 3,996 -2.10 3,994 2.00 Sterilizer Chamber(s) Back Vents AAT wet acid scrubber and AAT dry bed scrubber 99.0% 42.06 0 42.06 0.02 Aeration Chamber(s) AAT wet acid scrubber and AAT dry bed scrubber 99.0% 168.24 0 168.24 0.08 Permanent Total Enclosure AAT dry bed scrubber 80.0% 210.3 -168.24 42.06 0.021 Total 4,416 -170.34 4,246 2.12 1.Control efficiency based on the minimum requirements found in 40 CFR 63 Subpart OOO and manufacturer guarantee for the new AAT dry bed scrubber. 2.Existing emissions based on emission estimates provided to UDAQ in the October 2020 NOI and related supplemental information. 3.Captured fugitives from this modification increase stack emissions by 42.06 lbs/yr. Annual EtO usage = 420,600 lbs EtO Emission Factors Emission Process Group % of EtO Usage Source Chamber Vacuum Pump Evacuation 94.95% Mass Balance Aeration Room Vent 4.00% EPA 2017 AirToxScreen Assessment Chamber Exhaust Vent 1.00% EPA 2017 AirToxScreen Assessment Total Fugitives 0.05% Sterigenics Section 114 Survey Response to EPA 3 Sterigenics Corporation / NOI Air Permit Application Trinity Consultants 32 DESIGN DRAWINGS AND SPECIFICATIONS &RS\ULJKW‹E\3RQG &RPSDQ\$OOULJKWV UHVHUYHG1RFRS\LQJRUGXSOLFDWLRQRIWKHVH GRFXPHQWVLVDOORZHGZLWKRXWWKHH[SUHVVHG ZULWWHQDJUHHPHQWRI3RQG &RPSDQ\ (  ' & % $ 6+((7180%(5 68%0,77('%< &+(&.('%< '5$:1%< '(6,*1('%< '$7( 6+((77,7/( '5$:,1*,668( 352-(&71$0( (25$256($/ 25,*,1$/6+((76,=( ; &/,(17,1)250$7,21 &2168/7$17 3DUNZD\/DQH 6XLWH 3HDFKWUHH&RUQHUV *HRUJLD 67(5,*(1,&6 &21),'(17,$/ '2127 ',675,%87(25 5(352'8&( &RS\ULJKW6WHULJHQLFV86//&$OO5LJKWV5HVHUYHG                 3 0 % , 0                6 7  6 / &         B 6 / & B 0 ( 3 ) 3 B Y   U Y W ,668(')25&216758&7,21 0 0(&+$1,&$/ &21752/6 &' $0< -$$ -1/  352-(&7  67(5,*(1,&6 +DUROG*DWW\'U 6DOW/DNH&LW\87  6&$/(176$(3$0(7+2'%281'$5< )25&/$5,7<35,176+((7,1&2/25 0$5. '(6&5,37,21 '$7(  ,)&  IS S U E D F O R C O N S T R U C T I O N AAT Dry Bed Scrubber Exhaust Emission Data Sheet C150N6 60 Hz Spark Ignited Generator Set EPA Emissions Cummins Inc. Data and specification subject to change without notice EDS-3055b (08/19) Engine Information: Model: Cummins QSJ8.9G-G2 Bore: 4.49 in. (114.1 mm) Type: 4 cycle, in-line, 6 cylinder Stroke: 5.69 in. (144.5 mm) Aspiration: Turbocharged and Aftercooled Displacement: 543 cu. in. (8.9 liters) Compression Ratio: 8.5:1 Emission Control Device: Electronic Air/Fuel Ratio & Closed- Loop Breather System Natural Gas 1/4 1/2 3/4 Full Performance Data Standby Standby Standby Standby BHP @ 1800 RPM (60 Hz) 72.4 125.7 180.2 240.0 Fuel Consumption (SCFH) 718.7 1111.3 1487.2 1915.0 Exhaust Gas Flow (CFM) 535.0 894.0 1160.0 1431.0 Exhaust Gas Temperature (°F) 1191.0 1203.0 1196.0 1186.0 Air to Fuel Ratio 22.2 24.3 24.3 24.3 Exhaust Emission Data HC (Total Unburned Hydrocarbons)* 0.99 1.31 1.01 0.96 NOx (Oxides of Nitrogen as NO2) 1.55 0.61 0.98 1.45 CO (Carbon Monoxide) 1.81 1.41 1.36 1.36 All values above are cited: g/BHP-hr HC (Total Unburned Hydrocarbons)* 411 563 469 457 NOx (Oxides of Nitrogen as NO2) 222 90 155 236 CO (Carbon Monoxide) 425 340 352 363 All values above are cited: ppmv *HC includes NMHC, VOC, POC, and ROC constituents (Non-Methane HC, Volatile Organic Compounds, Precursor Organic Compounds and Reactive Organic Compounds. Exhaust Emission Data Sheet C150N6 60 Hz Spark Ignited Generator Set EPA Emissions Cummins Inc. Data and specification subject to change without notice EDS-3055b (08/19) Propane (LP) 1/4 1/2 3/4 Full Performance Data Standby Standby Standby Standby BHP @ 1800 RPM (60 Hz) 72.4 125.7 180.2 240.0 Fuel Consumption (SCFH) 288.4 438.5 596.3 783.0 Exhaust Gas Flow (CFM) 538.0 877.0 1176.0 1494.0 Exhaust Gas Temperature (°F) 1219.0 1298.0 1279.0 1236.0 Air to Fuel Ratio 21.1 22.1 22.7 23.3 Exhaust Emission Data HC (Total Unburned Hydrocarbons)* 0.36 0.35 0.33 0.45 NOx (Oxides of Nitrogen as NO2) 1.49 1.28 1.38 1.23 CO (Carbon Monoxide) 3.21 2.46 2.10 2.14 All values above are cited: g/BHP-hr HC (Total Unburned Hydrocarbons)* 153 163 159 215 NOx (Oxides of Nitrogen as NO2) 212 202 223 194 CO (Carbon Monoxide) 749 636 556 557 All values above are cited: ppmv *HC includes NMHC, VOC, POC, and ROC constituents (Non-Methane HC, Volatile Organic Compounds, Precursor Organic Compounds and Reactive Organic Compounds. Test Conditions Test Conditions apply to both Natural Gas and Propane Data is representative of steady-state engine speed (± 25 RPM) with full load (±2%). Pressures, temperatures, and emission rates were stabilized. Fuel Specification: Natural Gas: Dry gas received from Supplier (1000 BTU/SCF) Propane: Meets the requirements for Commercial Grade Propane under the ASTM D1835 Standard Specification for Liquified Gases. Fuel Inlet Temperature: 60 ± 9 °F at flow transmitter Fuel Pressure: 14.73PSIA ± 0.5 PSIA at Flow Transmitter Air Inlet Temperature: 77 ± 9 °F Barometric Pressure: 22.92 ± 1 in. Hg Humidity: NOx measurement corrected to 75 grains H2O/lb (10.7 g/kg) of dry air The NOx, HC, CO and PM emission data tabulated here are representative of test data taken from a single engine under the test conditions shown above. These data are subjected to instrumentation and engine-to-engine variability. Field emission test data are not guaranteed to these levels. Actual field test results may vary due to test site conditions, installation, fuel specification, test procedures and instrumentation. Engine operation with excessive air intake or exhaust restriction beyond published maximum limits, or with improper maintenance, may results in elevated emission levels. SOUTH VIEW LOOKING NORTH SECTION A-A SCALE 3/4" = 1'-0" SECTION D-D SCALE 3/4" = 1'-0" VIEW H-H INLET NO. 2 SCALE 1/2" = 1'-0" SECTION B-B SCALE 3/4" = 1'-0" SECTION E-E SCALE 3" = 1'-0" SECTION F-F SCALE 3" = 1'-0" SECTION C-C SCALE 3/4" = 1'-0" VIEW G-G INLET NO. 1 SCALE 1/2" = 1'-0" AA DD HH B B E E F F CC GG 11 22 33 44 55 66 77 88 A A B B C C D D SHEET 1 OF 5 DWG NO22KA19868-101 TITLE CUSTOMER PO NO REV DATE FILE NAME 19868-101- PO00008691 SALT LAKE CITY, UT STERIGENICS INNOVATIVE SHEET METAL FREE STANDING STACK BASE REACTIONS & DETAILS GENERAL ARRANGEMENT AIR TECHNIQUES, INC. 2999 JOHNSON FERRY ROAD, MARIETTA, GA 30062 2999-B JOHNSON FERRY ROAD, MARIETTA, GA 30062 ASSOCIATED ENGINEERING RESOURCES, INC. ENGINEERING AND DESIGN SERVICES BY THIS DRAWING IS THE PROPERTY OF AIR TECHNIQUES, INC. AND SHALL NOT BE USED FOR FABRICATION WIHOUT THE WRITTEN CONSENT AND FULL KNOWLEGE OF AIR TECHNIQUES, INC. ENGINEERING SERVICES ARE PROVIDED BY ASSOCIATED ENGINEERING RESOURCES, INC. Phone: 770-518-7200 Fax: 770-518-0681 WIND DESIGN DATA (ASCE 7-10 - CONVERTED) A-36 CARBON STEEL 3/16" 1/16" 115 MPH (ASCE 7-10) III "C" 130ƒF 150ƒF 380 K-FT (ASCE 7-10) 12,500 LBS. (ASCE 7-10) 12,000 LBS. (MAX.) 10,000 LBS. (MIN. AFTER CORROSION) 12 KIPS (ASCE 7-10) MATERIALS OF CONSTRUCTION: MINIMUM SHELL PLATE THICKNESS: CORROSION ALLOWANCE: BASIC WIND SPEED: RISK CATEGORY: WIND EXPOSURE: NORMAL OPERATING TEMPERATURE: DESIGN TEMPERATURE: WIND MOMENT AT STACK BASE: WIND SHEAR AT STACK BASE: TOTAL STACK WEIGHT: MAX BOLT TENSION: NOTES: 1. SEISMIC LOADS DO NOT CONTROL DESIGN. 2. FOUNDATION DESIGN ENGINEER SHALL USE THE APPLICABLE ASCE 7-10 REDUCTION FACTORS TO THE WIND LOADS IN THIS TABLE WHEN WIND LOAD IS COMBINED WITH OTHER LOADS. 3. WIND DESIGN DATA IS BASED ON CONVERTED ASCE 7-10 AS ADOPTED BY THE ASME STS-1 2016 STEEL STACK STANDARD APPROVED FOR FABRICATION APPROVED AS NOTED PROCEED WITH FABRICATION NOT APPROVED REVISE AND RE-SUBMIT NOT APPROVED SIGNATURE T.O.G. 45'-0" 60'-0" LOW POINT OF FALSE BOTTOM & 3"‘ DRAIN 29'-10 7/8" LADDER WITH FALL-ARREST SYSTEM GROUNDING LUG 4'-9" O.D. 8'-8 3/4" (INSIDE) 4 '- 9 " O . D . 4'-9" O.D. TEST PLATFORM 13'-0" NOTES: 1. FABRICATOR IS TO REPORT ANY DISCREPANCIES FOUND ON ANY DRAWING AND REPORT TO ATI AS INSTRUCTED ON DRAWING -105 UNDER THE "CORRECTION TO WORK AND BACK CHARGE AUTHORIZATION" NOTES SECTION. 2. SECTION MARKS "I" AND "O" ARE OMITTED FROM THIS DRAWING SET. 3. FOR GENERAL NOTES REFER TO DRAWING -105. 2" 3" 1"1'-0"1" 1 1/4"‘ HOLE 1 5/16"‘ HOLE 2" 3" 6 1/2" 1 1/2" NON-SHRINK GROUT (BY OTHERS) 1'-2" 5" 1'-8 3/4" ANCHOR BOLT PROJECTION 3/8" CHAMFER 1 1/2" 1 1/2" 3/8"x3"x3" PLATE W/ 1"‘ HOLE 3/16 3/16 OUTSIDE OF STACK SHELL TOP PLATE OUTSIDE OF STACK SHELL 3/16 3/161/4 1/4 3/16 3/16 3/16 3/16 1/4 1/4 1 1/2" REVISION HISTORY REV DATE DESCRIPTION CAD CHECKED BY A 08/12/2022 ISSUED FOR APPROVAL AAP NZ 3" FLG. 3" FLG. 3'-2" (INSIDE) 3" FLG. 3" FLG. 1 1/4" TYP. 8'-6" (17) SP @ 6" 1/4" PLATE 08/12/22 U/S OF BASE PLATE U/S OF BASE PLATE SLOPE ANCHOR BOLT TEMPLATE SHALL BE IN ACCORDANCE W/ DWG.: TEMPLATE-T101 S ACCESS DOOR 2'-10 1/2" GROUNDING LUG 2'-8 1/2" 3'-6" N CUSTOMER TO VERIFY NORTH DIRECTION A A DOUBLE NUT W/ WASHER (BY OTHERS) 1"‘ F1554 GRADE 105 ANCHOR ROD (24 @ 15ƒ) (BY OTHERS) S ACCESS DOOR 5 ' - 1 " B . C . 3 1/8"3 1/8" S INLET NO. 2 2'-10 1/2" 2'-8 1/2" (DRAIN) FALSE BOTTOM 5 3/4" 2'-6" (5) SP. @ 6" 5 3/4" 2'-2" (INSIDE) 3" FLG. 3" FLG. 4'-5 3/4" (INSIDE) 3" FLG. 3" FLG. 4 5/8"4'-0" (8) SP. @ 6" 4 5/8" 1 1/4" (TYP.) 5 3/4" 1'-6" (3) SP. @ 6" 5 3/4" 1/4" PLATE 5/8" (30) ‘ HOLES FOR 1/2"‘ BOLTS 4'-9" O.D. 18'-3 3/8" S INLET NO. 1 S INLET NO. 1 S INLET NO. 2 5/8" (52) ‘ HOLES FOR 1/2"‘ BOLTS 45ƒ 45ƒ DAVIT (250 LB. CAPACITY) (24) 3/8" STIFF. PLATES EQ. SPACED BETWEEN ANCHOR RODS EXPANSION JOINTS AT INLETS ARE BY OTHERS 7" THREAD (24) 3/8" STIFFENER PLATES EQ. SPACED BETWEEN ANCHOR RODS 1 5 ƒ SOUTH VIEW LOOKING NORTH SECTION B-B SCALE 3/4" = 1'-0" SECTION A-A SCALE 3/4" = 1'-0" VIEW D-D SCALE 1" = 1'-0" SECTION E-E SCALE 3/4" = 1'-0" SECTION F-F SCALE 1" = 1'-0" VIEW K-K SCALE 1" = 1'-0" SECTION G-G SCALE 3" = 1'-0" SECTION C-C SCALE 3/4" = 1'-0" SECTION H-H SCALE 3" = 1'-0" VIEW J-J SCALE 3" = 1'-0" B B A A D D E E F F K K G G C C H H J J 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D SHEET 2 OF 5 DWG NO 22KA19868-102 TITLE CUSTOMER PO NO REV DATE FILE NAME 19868-102- PO00008691 SALT LAKE CITY, UT STERIGENICS INNOVATIVE SHEET METAL FREE STANDING STACK PLATFORM & TEST PORTS GENERAL ARRANGEMENT Phone: 770-518-7200 Fax: 770-518-0681 2999 JOHNSON FERRY ROAD, MARIETTA, GA 30062 2999-B JOHNSON FERRY ROAD, MARIETTA, GA 30062 ENGINEERING AND DESIGN SERVICES BY THIS DRAWING IS THE PROPERTY OF AIR TECHNIQUES, INC. AND SHALL NOT BE USED FOR FABRICATION WIHOUT THE WRITTEN CONSENT AND FULL KNOWLEGE OF AIR TECHNIQUES, INC. ENGINEERING SERVICES ARE PROVIDED BY ASSOCIATED ENGINEERING RESOURCES, INC. ASSOCIATED ENGINEERING RESOURCES, INC. AIR TECHNIQUES, INC. SIGNATURE APPROVED FOR FABRICATION APPROVED AS NOTED PROCEED WITH FABRICATION NOT APPROVED REVISE AND RE-SUBMIT NOT APPROVED T.O.G. FREQUENT INSPECTION OF THE STACK INTERIOR, BELOW THE FALSE BOTTOM, IS REQUIRED 35'-4 3/4" 14'-7 1/4" (3.07 DIA. DOWNSTREAM) 10'-0" (2.10 DIA. UPSTREAM) 45'-0" 5'-0" 60'-0" CL OF P1 & P2 TEST PORTS TOP OF DISTURBANCE U/S OF BASE PLATE TOP OF STACK NOTES: 1.FABRICATOR IS TO REPORT ANY DISCREPANCIES FOUND ON ANY DRAWING AND REPORT TO ATI AS INSTRUCTED ON DRAWING -105 UNDER THE "CORRECTION TO WORK AND BACK CHARGE AUTHORIZATION" NOTES SECTION. 2.SECTION MARKS "I" AND "O" ARE OMITTED FROM THIS DRAWING SET. 3.FOR GENERAL NOTES REFER TO DRAWING -105. ITEM QTY.SIZE DESCRIPTION MATERIAL BOLT PATTERN GASKET P-1 2 2" SCH. 40 PIPE W/ PL FLANGE A-36 CS ANSI 150#GARLOCK P-2 1 1 1/2" SCH. 40 PIPE W/ PL FLANGE A-36 CS ANSI 150#GARLOCK 1'-9 1/2"(4) SP = (TYP.) 1 1/4" (TYP.) COVER PLATE 9" TYP. 9" TYP. 1'-6" (INSIDE) (16) 5/8"‘ HOLES FOR 1/2"‘ A-325 GALV. BOLTS (2) HANDLES FIBERGLASS ROPE GASKET 3" TYP. REVISION HISTORY REV DATE DESCRIPTION CAD CHECKED BY A 08/12/2022 ISSUED FOR APPROVAL AAP GRATING HANDRAIL POST 4'-9" O.D. 3'-0" FABENCO G72-21 SELF-CLOSING SAFETY GATE (NOT SHOWN) 08/12/22 LADDER WITH TUF-TUG FIXED LADDER SAFE CLIMB FALL-ARREST CABLE SYSTEM 3'-6" S ACCESS DOOR 3'-0" 4 '- 9 " O . D . P-1 P-1 OUTSIDE OF STACK SHELL 3/16 OUTSIDE OF STACK SHELL 6" 50'-0" 1 1/2"‘ SCH. 40 HANDRAIL (TYP.) 2'-0" 1'-6" 3'-6" 6" 1'-2" GRIND FLUSH WITH INTERIOR OF STACK TEST PORT HOLES SHALL STRADDLE NOZZLE CENTERLINE 1/4" PL DOOR COVER 1/4"x3" PLATE 1/4" PLATE INSIDE OF STACK SHELL A A 30ƒ 6 0 ƒ 1'-6" 1" 1" P-2 KNEE BRACE MONORAIL SUPPORT POST 1 1/4"x6" SQ. TUBE OR BAR MONORAIL SUPPORT LUG 3/8"x2"x6" W/ 1"‘ HOLE 4'-9" O.D. CONDUIT MOUNTING CLIPS SPACED APPROX. 5'-0" APART UP TO PLATFORM. CLIPS START @ 5'-0" ABOVE BASE PL. CONDUIT CLIP 4'-9" O . D . 3/16 3/16 L4x3x1/4x6" LONG OUTSIDE OF STACK SHELL 6" 1 1/2" 1/2"‘ HOLE 3/4" 1 1/2" L5x3x1/4x6" LONG 7/16"x5/8" HORIZ. SLOTS 3/4" 1 1/2"2 0 ƒ THERN FIRST MATE 250 LB. CAPACITY DAVIT CRANE (5PF5G-P1) WITH HAND WINCH (4WM2EGRA-K), PEDESTAL BASE (5B95G) AND CABLE TO GRADE (WA25-60NS) ISM IS TO REVIEW AND VERIFY THAT 2"‘ PORTS ARE NEEDED. 4"‘ OR 3"‘ ARE MORE COMMON FOR EMISSIONS TESTING. DAVIT (250 LB. CAPACITY) SERRATED GRATING 1 1/2"‘ SCH. 80 POSTS (TYP.) 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D SHEET 3 OF 5 DWG NO 22KA19868-103 TITLE CUSTOMER PO NO REV DATE FILE NAME 19868-103- PO00008691 SALT LAKE CITY, UT STERIGENICS INNOVATIVE SHEET METAL FREE STANDING STACK LIFT PLAN ERECTION GUIDELINES 2999 JOHNSON FERRY ROAD, MARIETTA, GA 30062 2999-B JOHNSON FERRY ROAD, MARIETTA, GA 30062 Phone: 770-518-7200 Fax: 770-518-0681 ASSOCIATED ENGINEERING RESOURCES, INC. THIS DRAWING IS THE PROPERTY OF AIR TECHNIQUES, INC. AND SHALL NOT BE USED FOR FABRICATION WIHOUT THE WRITTEN CONSENT AND FULL KNOWLEGE OF AIR TECHNIQUES, INC. ENGINEERING SERVICES ARE PROVIDED BY ASSOCIATED ENGINEERING RESOURCES, INC. AIR TECHNIQUES, INC. ENGINEERING AND DESIGN SERVICES BY STEP 1 (SECTION NO. 1 = 10,200 LBS. W/O PLATFORM & LADDER) (FOR OPTIONAL ADDITIONAL LIFT WEIGHT REFER TO STEP 6) LIFT LIFT LIFT LIFT/GUIDE LIFT/LOWER GUIDE STEP 2 STEP 3 FINAL ERECTED STACK APPROVED FOR FABRICATION APPROVED AS NOTED PROCEED WITH FABRICATION NOT APPROVED REVISE AND RE-SUBMIT NOT APPROVED SIGNATURE INSTALLATION NOTES 1.UNLESS NOTED OTHERWISE ON THE DETAIL DRAWINGS, THE FOLLOWING PROCEDURES AND GUIDELINES SHALL BE IMPLEMENTED FOR EACH TYPE OF BOLTED CONNECTION: 2.BOLT INSTALLATION INSPECTION - INSPECTION IS REQUIRED DURING INSTALLATION OF BOLTS TO ENSURE IMPLEMENTATION OF THE FOLLOWING TIGHTENING INSTRUCTIONS. 3.MATCH MARKING - MARKING OF THE NUT AND PROTRUDING END OF THE BOLT AFTER SNUG-TIGHTENING CAN BE HELPFUL IN THE SUBSEQUENT INSTALLATION PROCESS AND IS AN AID TO INSPECTION. 4.SNUG-TIGHT METHOD - THIS METHOD SHALL BE USED FOR MINOR OR NON-STRUCTURAL JOINTS SUCH AS DRAIN CAPS, ACCESS DOORS, TEST PORT CAPS, INLET FLANGES, AND TEMPORARY ALIGNMENT BOLTS FOR WELDED FIELD SPLICES. THIS CONDITION IS ATTAINED WITH A FEW IMPACTS OF AN IMPACT WRENCH, OR A FULL EFFORT BY A PERSON USING AN ORDINARY SPUD WRENCH TO BRING THE CONNECTED PLIES INTO FIRM CONTACT. THIS METHOD RESULTS IN A SMALL PRETENSION LOAD IN THE BOLT. 5.TURN-OF-NUT METHOD - UNLESS NOTED OTHERWISE, THIS METHOD OF BOLT TIGHTENING SHALL BE USED FOR STRUCTURAL JOINTS AND CONNECTIONS SUCH AS PLATFORM CONNECTIONS AND BOLTED STACK SPLICES. WITH TURN-OF-NUT METHOD, GENERALLY, A PRETENSION LOAD OF CLOSE TO 70% OF THE BOLT ALLOWABLE TENSILE STRESS IS RESULTED. IN THIS METHOD THE BOLT IS FIRST SNUG-TIGHT. THEN THE NUT SHALL BE ROTATED 1/2 TURN. THE PART NOT TURNED BY THE WRENCH SHALL BE PREVENTED FROM ROTATING DURING THIS OPERATION. 6.LADDER STAND-OFF BOLT TIGHTENING - FOR (FIXED) LADDER CONNECTIONS THE BOLTS SHALL BE THE TURN-OF-NUT METHOD. FOR TYPE (SLOTTED) LADDER CONNECTIONS THE BOLTS SHALL BE FINGER-TIGHT. A WRENCH WITH MINIMAL TORQUE CAN BE USED. THE BOLT SHALL BE ABLE TO MOVE VERTICALLY IN THE SLOT DUE TO DIFFERENTIAL THERMAL EXPANSION AND SHRINKAGE BETWEEN THE STACK AND LADDER. THE NUT SHALL BE WELDED TO THE BOLT. 7.ANCHOR BOLT TIGHTENING - FIRST SNUG-TIGHT ALL ANCHOR BOLTS. THEN TURN NUT 1/3 ROTATION. THE ANCHOR BOLTS SHALL NOT BE TIGHTENED EARLIER THAN (7) DAYS AFTER CONCRETE IS POURED. ANCHOR BOLTS SHOULD BE RETIGHTENED (30) DAYS AFTER STACK ERECTION. PERIODIC RETIGHTENING OF THE ANCHOR BOLTS IS RECOMMENDED. 8.BREECHING FLANGE BOLT TIGHTENING - AS A MINIMUM THE BOLTS SHALL BE SNUG TIGHT. DISCLAIMER THIS DRAWING IS PRESENTED TO INFORM THE INSTALLING CONTRACTOR OF THE RECOMMENDED INSTALLATION STEPS AND METHODS FOR INSTALLING THE STACK. THESE STEPS AND METHODS ARE NOT INTENDED TO NEGATE THE REQUIREMENT FOR PRACTICE OF GOOD JUDGEMENT AND THE NEED FOR FIELD ERECTION EXPERIENCE ON THE PART OF THE INSTALLING CONTRACTOR. DEVIATION FROM THESE INSTRUCTIONS MAY BE NECESSARY IN ORDER TO SUIT UNFORESEEN SITE CONDITIONS AND TO ENSURE THE SAFETY OF MEN AND EQUIPMENT. THE RESPONSIBILITY FOR THE SELECTION OF ERECTION METHODS, EQUIPMENT AND MATERIALS LIES SOLELY WITH THE SITE INSTALLING SUPERINTENDENT. THIS DRAWING ALONG WITH TAGGING, MARKING AND SUPPORTING DOCUMENTS ARE OFFERED TO AID AND ASSIST AND ARE NOT MEANT TO BE EXACT INSTRUCTIONS TO FOLLOW FOR ASSEMBLY. INSTALLING CONTRACTOR SHALL ADHERE TO THE SAFETY POLICIES AND PRACTICES OF THE PLANT. THIS PROCEDURE DOES NOT SUPERSEDE LOCAL AND PLANT SAFETY POLICIES AND PRACTICES. ERECTED STACK SECTIONS SHALL BE PLUMB WITHIN 1" IN 100'-0". WEIGHTS NOTED ON THIS DRAWING DO NOT INCLUDE REQUIRED SAFETY FACTORS FOR LIFTING. WEIGHTS ON THIS DRAWING MAY NOT MATCH THOSE LISTED IN THE WIND DESIGN DATA BOX SHOWN ON DRAWING -101. SHIPPING SPIDER SHALL BE REMOVED PRIOR TO LIFTING STACK STEP 4 REFER TO NOTE NO. 7 "ANCHOR BOLT TIGHTENING" DO NOT RELEASE THE CRANE LOAD LINE UNTIL THE STACK IS COMPLETELY SECURED TO THE FOUNDATION STEP 6 INSTALL PLATFORM AND LADDER IF DESIRED, PLATFORM AND LADDER INSTALLATION CAN BE PERFORMED PRIOR TO STEP 1. ADD 1,800 LBS. TO THE WEIGHT OF THE STACK IF THE PLATFORM AND LADDER ARE INSTALLED PRIOR TO STEP 1. FOR PLATFORM INSTALLATION REFER TO NOTE NO. 5 "TURN-OF-NUT METHOD" FOR LADDER INSTALLATION REFER TO NOTE NO. 6 "LADDER STAND-OFF BOLT TIGHTENING" REVISION HISTORY REV DATE DESCRIPTION CAD CHECKED BY A 08/12/2022 ISSUED FOR APPROVAL AAP 08/12/22 60'-0" STEP 5 VERIFY THAT THE STACK IS PLUMB WITHIN 1" OVER 100'-0" USE TDC HOLE IN TOP PLATE FOR RIGGING/TAILING POINT A A 4'-9" O.D. 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D SHEET 4 OF 5 DWG NO 22KA19868-104 TITLE CUSTOMER PO NO REV DATE FILE NAME 19868-104- PO00008691 SALT LAKE CITY, UT STERIGENICS INNOVATIVE SHEET METAL FREE STANDING STACK VIEWS GENERAL ARRANGEMENT ASSOCIATED ENGINEERING RESOURCES, INC. AIR TECHNIQUES, INC. THIS DRAWING IS THE PROPERTY OF AIR TECHNIQUES, INC. AND SHALL NOT BE USED FOR FABRICATION WIHOUT THE WRITTEN CONSENT AND FULL KNOWLEGE OF AIR TECHNIQUES, INC. ENGINEERING SERVICES ARE PROVIDED BY ASSOCIATED ENGINEERING RESOURCES, INC. ENGINEERING AND DESIGN SERVICES BY 2999-B JOHNSON FERRY ROAD, MARIETTA, GA 30062 2999 JOHNSON FERRY ROAD, MARIETTA, GA 30062 Phone: 770-518-7200 Fax: 770-518-0681 APPROVED FOR FABRICATION APPROVED AS NOTED PROCEED WITH FABRICATION NOT APPROVED REVISE AND RE-SUBMIT NOT APPROVED SIGNATURE NOTES: 1.FABRICATOR IS TO REPORT ANY DISCREPANCIES FOUND ON ANY DRAWING AND REPORT TO ATI AS INSTRUCTED ON DRAWING -105 UNDER THE "CORRECTION TO WORK AND BACK CHARGE AUTHORIZATION" NOTES SECTION. 2.SECTION MARKS "I" AND "O" ARE OMITTED FROM THIS DRAWING SET. 3.FOR GENERAL NOTES REFER TO DRAWING -105. SOUTH ELEVATION LOOKING NORTH EAST ELEVATION LOOKING WEST NORTH ELEVATION LOOKING SOUTH WEST ELEVATION LOOKING EAST REVISION HISTORY REV DATE DESCRIPTION CAD CHECKED BY A 08/12/2022 ISSUED FOR APPROVAL AAP 08/12/22 A A CUSTOMER TO CONFIRM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D SHEET 5 OF 5 DWG NO 22KA19868-105 TITLE CUSTOMER PO NO REV DATE FILE NAME 19868-105- PO00008691 SALT LAKE CITY, UT STERIGENICS INNOVATIVE SHEET METAL FREE STANDING STACK FABRICATION GENERAL NOTES Phone: 770-518-7200 Fax: 770-518-0681 2999 JOHNSON FERRY ROAD, MARIETTA, GA 30062 2999-B JOHNSON FERRY ROAD, MARIETTA, GA 30062 ENGINEERING AND DESIGN SERVICES BY THIS DRAWING IS THE PROPERTY OF AIR TECHNIQUES, INC. AND SHALL NOT BE USED FOR FABRICATION WIHOUT THE WRITTEN CONSENT AND FULL KNOWLEGE OF AIR TECHNIQUES, INC. ENGINEERING SERVICES ARE PROVIDED BY ASSOCIATED ENGINEERING RESOURCES, INC. AIR TECHNIQUES, INC. ASSOCIATED ENGINEERING RESOURCES, INC. GENERAL 1.THE FOLLOWING SHALL ESTABLISH THE MINIMUM ACCEPTABLE REQUIREMENTS FOR FINISHING, INSPECTION/TESTING, IDENTIFICATION & TAGGING, AND DELIVERY TO THE JOBSITE OF THE SUBJECT FABRICATED STEEL PLATEWORK. 2.THE FABRICATOR SHALL SUPPLY ALL MATERIALS AND FABRICATION WORK AS REQUIRED BY THE REFERENCED DESIGN DRAWINGS AND THE REQUIREMENTS CONTAINED ON THIS SHEET. 3.ALL WORK SHALL BE PERFORMED IN STRICT ACCORDANCE WITH THE REFERENCED DESIGN DRAWINGS AND THESE REQUIREMENTS. 4.APPLICABLE PUBLICATIONS: THE PRACTICES AND STANDARDS DESCRIBED IN THE CURRENT ISSUES OF THE FOLLOWING PUBLICATIONS ARE TO BE STRICTLY ADHERED TO. IN THE EVENT OF DISCREPANCIES BETWEEN THE LISTED STANDARDS AND THE LISTED REQUIREMENTS ON THIS SHEET, THE ATTACHED LISTED REQUIREMENTS ON THIS SHEET SHALL GOVERN. A.AISC "SPECIFICATION FOR THE DESIGN, FABRICATION, AND ERECTION OF STRUCTURAL STEEL FOR BUILDINGS 15TH EDITION", INCLUDING ALL SUPPLEMENTS. B.AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM). A36 SPECIFICATION FOR STRUCTURAL STEEL A53 SPECIFICATION FOR WELDED AND SEAMLESS STEEL PIPE A240 HEAT RESISTING CHROMIUM AND CHROMIUM-NICKEL STAINLESS PLATE A325 STANDARD SPECIFICATION FOR HIGH STRENGTH BOLTS FOR STRUCTURAL STEEL JOINTS, INCLUDING SUITABLE NUTS AND PLAIN HARDENED WASHERS A193 SPECIFICATION FOR ALLOY STEEL BOLTING MATERIALS FOR HIGH-TEMP SERVICE A992 SPECIFICATION FOR STANDARD STEEL SHAPES C.AMERICAN WELDING SOCIETY (AWS) D1.1 STRUCTURAL WELDING CODE - STEEL D1.6 STRUCTURAL WELDING CODE - STAINLESS STEEL A5.1 SPECIFICATION FOR COVERED CARBON STEEL ARC-WELD ELECTRODES D.STEEL STRUCTURES PAINTING COUNCIL (SSPC) E.AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) B1.1 UNIFIED SCREW THREADS SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) J429 SPECIFICATION FOR MECHANICAL AND QUALITY FOR EXTERNALLY THREADED FASTENERS F.ASME STS-1-2016 STEEL STACKS G.ASCE 7-10 (LATEST ADOPTED BY STS-1 2016 STEEL STACKS STANDARD) MATERIALS 1.STEEL PLATE, BARS, AND SHAPES: ALL STACK SHELL PLATES SHALL CONFORM TO ASTM A-36 CARBON STEEL AND SHALL BE FROM UNUSED MILL PRODUCTS, FREE FROM DEFECTS IMPAIRING STRENGTH, DURABILITY, AND/OR APPEARANCE. ALL EXTERNAL STEEL BARS, SHAPES AND ANGLES USED FOR REINFORCING, STIFFENING AND ANCHOR BOLT CHAIRS SHALL CONFORM TO ASTM A-36 CARBON STEEL, UNLESS NOTED OTHERWISE ON THE DRAWINGS AND SHALL BE FROM UNUSED MILL PRODUCTS, FREE FROM DEFECTS IMPAIRING STRENGTH, DURABILITY, AND/OR APPEARANCE. MILL CERTIFICATION ON ALL STEEL SHALL BE SUPPLIED TO AIR TECHNIQUES FOR REVIEW, UPON REQUEST, BEFORE START OF FABRICATION. CERTIFIED MILL TEST REPORTS SHALL INCLUDE HEAT NUMBER AND CHEMICAL/PHYSICAL PROPERTIES OF THE MATERIALS FURNISHED. 2.WELDING MATERIALS: ALL WELDING ELECTRODES, WIRE, AND FLUXES SHALL BE CAPABLE OF PRODUCING SATISFACTORY WELDS WHEN USED BY A QUALIFIED WELDER OR WELDING OPERATOR, WHEN USING QUALIFIED WELDING PROCEDURES. ALL WELDING MATERIALS SHALL COMPLY WITH THE APPLICABLE REQUIREMENTS OF AWS D1.1. STICK WELD ELECTRODES SHALL CONFORM TO AWS A5.1 OR A5.5, E70XX. SUBMERGED ARC ELECTRODES AND GRANULAR FLUX SHALL CONFORM TO AWS A5.17, F7X-EXXX. FABRICATOR SHALL SUBMIT WELDING PROCEDURES AND QUALIFICATIONS (UPON REQUEST) FOR APPROVAL WITHIN ONE (1) WEEK OF ORDER PLACEMENT. 3.BOLTING: ALL FLANGES, CONNECTIONS AND BOLTED ASSEMBLIES SHALL BE FURNISHED WITH THE REQUIRED NUMBER OF BOLTS TO COMPLETE THE JOINTS INVOLVED. BOLTS, UNLESS OTHERWISE NOTED ON DRAWINGS, SHALL CONFORM TO ASTM A325 FOR DIAMETERS EQUAL TO OR GREATER THAN 1/2". FABRICATOR SHALL FURNISH HARD CIRCULAR WASHERS AND HEAVY HEX NUTS WITH ALL SUPPLIED BOLTS. ALL FASTENERS TO BE HOT DIPPED GALVANIZED UNLESS OTHERWISE NOTED. 4.SUBSTITUTIONS: SUBSTITUTIONS OF SECTIONS MAY BE MADE TO SUIT AVAILABILITY OF MATERIAL. REQUEST FOR SUBSTITUTIONS SHALL BE MADE IN WRITING TO ATI AND SHALL BE APPROVED BY ATI PRIOR TO MATERIAL PROCUREMENT OR FABRICATION. 5.MATERIALS IDENTIFICATION AS A MINIMUM ALL MATERIALS USED SHALL HAVE WAREHOUSE CERTIFICATION OF THE GRADE SPECIFIED. UNIDENTIFIED MATERIAL SHALL NOT BE USED. FABRICATION 1.FABRICATION SHALL BE IN STRICT ACCORDANCE WITH THE REQUIREMENTS ON THIS SHEET, THE REFERENCED DESIGN DRAWINGS, AND ATI APPROVED SHOP DRAWINGS (IF APPLICABLE). 2.THE FABRICATOR SHALL BE RESPONSIBLE FOR ALL ERRORS OR DETAILING, FABRICATION, AND FOR THE CORRECT FITTING OF ALL FABRICATED PARTS. FABRICATION ERRORS DISCOVERED IN THE FIELD AFTER DELIVERY MAY BE CORRECTED IN THE FIELD BY THE ERECTOR WITH ANY SUCH EXTRA COSTS TO BE FOR THE FABRICATORS ACCOUNT. 3.WELDS SHALL BE MADE ONLY BY WELDERS WHO HAVE PREVIOUSLY QUALIFIED BY TESTS, AS PRESCRIBED IN AWS D1.1 TO PERFORM THE TYPE OF WORK REQUIRED AND PROOF OF SUCH QUALIFICATION SHALL BE SUBMITTED IN DUPLICATE UPON REQUEST OF ATI. 4.UNLESS OTHERWISE SPECIFIED ON THE DRAWINGS, ASSEMBLIES SHALL BE FABRICATED TO THE FOLLOWING NON-ACCUMULATIVE TOLERANCES: DIMENSION TOLERANCE 0-3 FT. +0"/-1/32" 3-10 FT. +0"/-1/16" GREATER THAN 10 FT. +0"/-1/8" STACK SHELL PLATES SHALL BE FABRICATED IN ACCORDANCE WITH THE FOLLOWING TOLERANCES: A. MAXIMUM DEVIATION OF BASE RING FROM CENTERLINE OF STACK SUCH THAT ERECTION OF THE STACK CAN BE PLUMBED TO WITHIN A MAXIMUM DEVIATION OF 1" PER 100' OF HEIGHT. B. MAXIMUM OUT-OF-ROUNDNESS OF ANY SECTION - DIFFERENCE BETWEEN MINIMUM AND MAXIMUM DIAMETER - LESS THAN 1% OF NORMAL DIAMETER. C. MAXIMUM MISALIGNMENT OF PLATES AT ANY JOINT SHALL NOT EXCEED 25% OF NORMAL THICKNESS OR 1/8", WHICHEVER IS LESS. D. ADJOINING PLATE SECTIONS SHALL BE PAIRED FOR FULL 100% DEVELOPMENT. E. PEAKING OF VERTICAL JOINTS SHALL NOT EXCEED 1/4" AS MEASURED FROM THE TRUE RADIUS OF THE STACK. OTHERWISE, FABRICATION SHALL BE IN ACCORDANCE WITH THE AISC "SPECIFICATION FOR THE DESIGN, FABRICATION AND ERECTION OF STRUCTURAL STEEL FOR BUILDINGS", AND ACCEPTED GOOD SHOP PRACTICE. 5.WELDING, PREHEATING OF BASE METAL, JOINTS PREPARATION AND WELDING PROCEDURES AND WELDER QUALIFICATIONS SHALL CONFORM TO AWS D1.1. ALL SHOP WELDS SHALL BE SUITABLE FOR THE POSITIONS AND CONDITIONS OF INTENDED USE AND IN ACCORDANCE WITH THE AWS D1.1 CODE. 6.ALL BUTT WELDED LONGITUDINAL AND CIRCUMFERENTIAL JOINTS ON PLATEWORK SHALL BE CONTINUOUS, GASTIGHT, AND OF THE FULL PENETRATION TYPE, AND SHALL DEVELOP THE FULL STRENGTH OF THE SECTION BEING FORMED. 7.LONGITUDINAL JOINTS SHALL BE STAGGERED 90ƒ. 8.ALL STACK SHELL CIRCUMFERENTIAL AND VERTICAL WELDS SHALL BE DONE BY THE AUTOMATIC OR SEMI-AUTOMATIC SUBMERGED ARC PROCESS. AS AN OPTION, THE FLUX CORE PROCESS UTILIZING AN INERT SHIELDING GAS MAY BE UTILIZED. ALL OTHER WELDS SHALL BE COMPLETED USING ONLY ATI APPROVED, PRE-QUALIFIED WELDING PROCEDURES AND PROCESSES. 9.WELDING STARTS AND STOPS SHALL BE MAINTAINED AT A MINIMUM AND EACH POSITION CONDITIONED BEFORE PROCEEDING WITH ADJACENT WELDING. 10.LONG CONTINUOUS WELDS SHALL BE PERFORMED ON A SUITABLE "STAGGER SYSTEM", TO PREVENT WARPAGE OF FABRICATED ITEM. 11.EXPOSED WELDS, WHICH WOULD BE A SAFETY HAZARD, SHALL BE GROUND SMOOTH. 12.STRUCTURAL SECTIONS SHALL BE CONTINUOUS IN LENGTH UNLESS SPLICING IS APPROVED BY ATI. PLATE AND SHAPE SPLICES GENERALLY SHALL BE FULL PENETRATION GAS-TIGHT BUTT WELDS AND THE FINAL SECTION SHALL MEET SPECIFIED TOLERANCE REQUIREMENTS FOR STRAIGHTNESS, CAMBER, AND SWEEP. REQUEST FOR SPLICING SHALL BE MADE ON A PIECE BY PIECE BASIS AND APPROVAL WILL BE MADE ON THE SAME BASIS. 13.ANY TEMPORARY LIFTING LUGS, CLIPS, BRACES, OR OTHER TEMPORARY FIXTURES REQUIRED FOR MOVING, SHIFTING, ROTATING, AND/OR POSITIONING THE FABRICATED ITEM IN THE SHOP SHALL BE DESIGNED, PROVIDED AND INSTALLED BY THE FABRICATOR. ANY SUCH ITEMS SHALL BE REMOVED BY THE FABRICATOR IMMEDIATELY PRIOR TO SHIPMENT WITH ALL WELDS, GOUGES, SCARS, SPLATTERS OR ANY OTHER DISFIGUREMENT OF THE ITEMS TO BE GROUND SMOOTH, RESURFACES AND REPAINTED PER THE SHOP PAINTING SPECIFICATION. 14.PERMANENT LIFTING AND TAILING LUGS WILL BE INSTALLED BY THE FABRICATOR PRIOR TO SHIPMENT. LIFTING AND TAILING LUG DESIGN AND LOCATION ARE INCLUDED IN THIS DRAWING PACKAGE AND SHALL BE USED TO LOAD AND UNLOAD THE STACK SECTIONS FROM THE TRAILERS AND FOR FIELD ERECTION. 15.WELDED SHELL JOINTS SHALL BE FULL PENETRATION BUTT TYPE, AWS D1.1 JOINT DESIGNATION B-U2-GF. FILLED WELDS ARE AS SHOWN ON DRAWINGS. 16.WELD SIZE SHALL NOT EXCEED THE THICKNESS OF THE THINNEST PLATE BEING WELDED. 17.UNLESS NOTED OTHERWISE ON THIS DRAWING SET, OR WITH APPROVAL FROM THE ENGINEER, WHEN CONTINUOUSLY WELDING BOTH SIDES OF A STEEL MEMBER, THE DISTANCE BETWEEN THE TWO PARALLEL WELDS (THICKNESS OF THE MEMBER) SHALL BE GREATER THAN TWICE THE SIZE OF THE TOTAL WELD. EXAMPLE: THE MINIMUM THICKNESS OF A PLATE HAVING A CONTINUOUS 3/16" FILLET WELD ON BOTH SIDES IS 3/8" (2x3/16" = 3/8"). 18.ANY WELD TO THE STACK SHELL PLATE LARGER THAN THAT SHOWN ON THE DRAWINGS IS NOT ALLOWED WITHOUT WRITTEN APPROVAL FROM AN ATI ENGINEER. 19.WELD REINFORCEMENT SHALL BLEND SMOOTHLY WITH THE SURFACE AND SHOULD NOT EXCEED PARAMETERS AS STATED FOR AWS D1.1. 20.SEGREGATION OF FERROUS AND NON-FERROUS TOOLS, MATERIALS AND EQUIPMENT SHALL BE STRICTLY ADHERED TO. SURFACE PREPARATION AND PAINTING EXTERIOR & INTERIOR SURFACES: 1.ALL ROUGH WELDS SHALL BE GROUND SMOOTH. ALL WELD FLUX AND SPATTER SHALL BE REMOVED BY POWER TOOL CLEANING. EXTERIOR SURFACES 1.ALL CARBON STEEL COMPONENTS INCLUDING THE SHELL AND ALL EXTERNAL COMPONENTS WELDED TO THE STACK SHELL SHALL RECEIVE A SANDBLAST TO SSPC-SP6. 2.ALL CARBON STEEL COMPONENTS INCLUDING THE SHELL AND ALL EXTERNAL COMPONENTS WELDED TO THE STACK SHELL SHALL RECEIVE THE FOLLOWING PAINT SYSTEM: A.PRIMER TO BE SHERWIN WILLIAMS KEM KROMIK UNIVERSAL METAL PRIMER APPLIED PER THE GUIDELINES LISTED ON THE MANUFACTURERS PRODUCT DATA SHEET. B.TOP COAT TO BE SHERWIN WILLIAMS INDUSTRIAL ENAMEL APPLIED PER THE GUIDELINES LISTED ON THE MANUFACTURERS PRODUCT DATA SHEET. C.FINISH COLOR TO BE GRAY. 3.PROVIDE A SUFFICIENT AMOUNT OF TOUCH-UP PAINT FOR EACH COATING SYSTEM AND SHIP TO THE FIELD WITH THE STACK. GALVANIZING 1.TEST PLATFORM STRUCTURE, GRATING, HANDRAILS, LADDER, AND GATE SHALL BE HOT DIPPED GALVANIZED IN ACCORDANCE WITH ASTM A-123. 2.ALL BURS TO BE REMOVED OR GROUND SMOOTH. 3.REPAIRS TO GALVANIZED STEEL SHALL BE MADE IN ACCORDANCE WITH ASTM A780. INSPECTION AND TESTS 1.THE FABRICATOR SHALL INSTITUTE A QUALITY CONTROL AND INSPECTION PROGRAM WHICH SHALL INSURE ALL FABRICATION WORK AND MATERIALS SUPPLIED MEET THE REQUIREMENTS OF THE CONTRACT DOCUMENTS AND TEST REQUIREMENTS, PRIOR TO BEING SHIPPED TO THE JOB SITE. A COPY OF THE WRITTEN QUALITY CONTROL / QUALITY ASSURANCE MANUAL SHALL BE SUBMITTED TO ATI PRIOR TO THE COMMENCEMENT OF FABRICATION. 2.FABRICATOR TO SHOP FIT-UP ALL STACK FIELD SPLICES. FIELD SPLICE JOINTS MAY BE FIT-UP IN LESS THAN FULL SHIPPING SECTIONS IF IT IS NOT POSSIBLE TO HANDLE FULL STACK SECTIONS IN THE SHOP. FABRICATOR IS TO NOTIFY ATI TWO (2) WORKING DAYS PRIOR TO EACH SPLICE FIT-UP BY DOCUMENTED MEANS. SHOULD ATI OR ATI'S CUSTOMER BE UNABLE TO WITNESS SHOP FIT-UP'S, FABRICATOR IS TO PROVIDE ATI WITH DIGITAL PHOTOS OF THE TRIAL FIT-UP. FABRICATOR WILL NOT BE DELAYED FROM FURTHER MANUFACTURING DUE TO "WITNESS HOLDS" BEYOND THE 48 HOUR NOTICE PERIOD. SEE MATCH MARKINGS ON THIS DRAWING. 3.THE PLATFORM, GRATING, HANDRAILS, LADDER AND GATE SHALL BE TRIAL FIT-UP TO THE STACK AND REMOVED TO INSURE PROPER PROPER ATTACHMENT. DIGITAL PHOTOS OF THE FIT-UP MUST BE TAKEN AND SUBMITTED TO ATI FOR REVIEW. 4.THE MATERIALS AND WORKMANSHIP TO BE FURNISHED SHALL BE SUBJECT TO INSPECTION IN THE MILL, SHOP, AND FIELD BY ATI AND/OR ATI'S CLIENT. 5.THE FABRICATOR SHALL GUARANTEE FREE ACCESS TO THE SHOP FOR INSPECTION OF FABRICATION WORK. ATI AND/OR ATI'S CUSTOMER SHALL BE ALLOWED TO OBSERVE FABRICATION CREWS WHILE WORK IS IN PROGRESS AND LADDERS OR TEMPORARY SCAFFOLDING SHALL BE MADE AVAILABLE UPON REQUEST FOR THE PURPOSE OF INSPECTING ANY AREAS WHICH ARE DIFFICULT TO REACH. 6.INSPECTION AND ACCEPTANCE, OR FAILURE TO INSPECT, SHALL IN NO WAY RELIEVE THE FABRICATOR FROM THE RESPONSIBILITY TO FURNISH MATERIALS AND WORKMANSHIP IN ACCORDANCE WITH HE CONTRACT REQUIREMENTS. ATI RESERVES THE RIGHT TO REQUIRE THE REPAIR OR REPLACEMENT OF ANY MATERIAL OR WORKMANSHIP THAT DOES NOT MEET THE REQUIREMENT OF THE DRAWINGS OR OF THE REQUIREMENTS ON THIS SHEET. 7.RADIOGRAPHIC TESTING: A MINIMUM OF ONE RADIOGRAPH PER EACH (3) SHOP CIRCUMFERENTIAL SEAMS ON THE STACK STRUCTURAL SHELL SHALL BE MADE, PREFERABLY AT THE VERTICAL WELD INTERSECTION ("T" JOINT). IDENTIFICATION AND TAGGING 1.ALL ASSEMBLIES, SUB-ASSEMBLIES, AND LOOSE ITEMS SHALL BE CLEARLY MARKED (STENCILED, INSIDE AND OUTSIDE WITH PIECE MARKS AS SHOWN ON THE DRAWINGS FOR EASY IDENTIFICATION, BY THE ON-SITE ERECTORS OR ON-SITE CONTROLLERS. 2.PRIOR TO SHIPPING, THE FABRICATOR SHALL SUBMIT A LIST OF ALL ASSEMBLIES, SUBASSEMBLIES, AND LOOSE ITEMS BY MARK NUMBERS WITH THE APPROPRIATE ACTUAL WEIGHTS OF EACH SO ERECTION CONTRACTOR CAN REFERENCE FOR CRANE RIGGING. 3.TAGGING OF ALL INSTRUMENTS SHALL BE PER THE REQUIREMENTS OF THE PROJECT SPECIFICATIONS IF REQUIRED. SHIPPING INSTRUCTIONS 1.ALL COMPONENTS SHALL BE SECURED AND OF SUFFICIENT RIGIDITY AND STRENGTH FOR THE NORMAL HANDLING DURING SHIPPING AND FIELD ERECTION. SHOP WORK SHALL INCLUDE SUFFICIENT PERMANENTLY AND/OR TEMPORARILY ATTACHED BRACES, STRUTS, AND LIFTING LUGS TO PERMIT HANDLING WITHOUT DAMAGE. 2.ALL FLANGES SHALL BE PROTECTED AGAINST DAMAGE IN SHIPMENT OR HANDLING BY THE USE OF WOOD OR OTHER SUITABLE COVERS. THREADED COUPLINGS, OR PIPE NIPPLES SHALL BE PROTECTED WITH PLUGS OR THREADED PROTECTORS. 3.EQUIPMENT SHALL BE PROPERLY PROTECTED AND SO LOADED AS TO PREVENT DAMAGE IN TRANSIT. USE OF CHAINS OR METAL CABLES IS PROHIBITED. CLOTH HOLD DOWN STRAPS ARE ALLOWED. LAYOUT PAPER OR SIMILAR MATERIAL SHALL BE USED UNDER ALL HOLD DOWNS TO PREVENT PAINT DAMAGE BY STRAPS. BOLTS, NUTS, WASHERS, CLIPS, ETC. SHALL BE PACKED IN WEATHER RESISTANT BOXES OR KEGS AND SHALL BE PROPERLY LABELED FOR SHIPMENT AND SHIPPED WITH THE FIRST SHIPMENT TO THE JOBSITE. 4.HARDWARE FOR BOLTED FIELD SPLICES SHALL BE SEPARATELY PACKAGED AND CLEARLY IDENTIFIED. 5.WHEN SHIPPING BOLTS, CARE SHALL BE TAKEN THAT ALL THE DIFFERENT KINDS, TYPES, AND SIZES ARE KEPT SEPARATE, EITHER BY SEPARATE CONTAINERS OR PARTITIONS IN THE SAME CONTAINERS (ALL CONTAINERS TO BE WEATHER RESISTANT). 6.WHERE SEPARATE PARTS ARE TOO SMALL TO MARK, THEY SHALL BE TAGGED AND PLACED IN CONTAINERS PLAINLY MARKED ON THE OUTSIDE AS TO THEIR CONTENTS. (ALL CONTAINERS TO BE WEATHER RESISTANT. 7.BLIND FLANGES, PLUGS, AND COVERS TO BE BOLTED TO THE STACK AND SHIPPED IN FINAL CONFIGURATION. DOOR COVERS BELOW THE FALSE BOTTOM ARE TO BE SHIPPED IN PLACE WITH MINIMAL HARDWARE IN PLACE FOR QUICK REMOVAL AT THE SITE. 8.EQUIPMENT SHALL BE DISASSEMBLED ONLY TO THE EXTENT NECESSARY TO PERMIT SHIPPING. 9.PACKING SLIPS AND BILLS OF LADING SHALL ACCOMPANY EACH CASE OR PARCEL SHOWING IDENTIFICATION, INCLUDING A DESCRIPTION OF CONTENTS. PACKING SLIPS AND BOL'S TO BE SUBMITTED TO ATI BEFORE SHIPMENT. 10.IF SHIPMENTS ARE MADE WITHOUT THE PROPER IDENTIFICATION AND CANNOT BE RECEIVED OR UNLOADED AT THE JOBSITE, SHIPMENTS WILL BE RETURNED AND ALL FREIGHT CHARGES, ETC. WILL BE FOR THE FABRICATORS ACCOUNT. 11.STACK SECTIONS SHALL BE LOADED TO MINIMIZE NUMBER OF SHIPPING LOADS AND WITH CONVENIENCE OF UNLOADING IN MIND. PIECES MUST BE POSITIONED SO LIFTING LUGS AND TAILING LUGS MAY BE USED FOR UNLOADING WITHOUT ROTATING THE PIECE. CORRECTION TO WORK/BACK CHARGE AUTHORIZATION 1.PLEASE READ CAREFULLY AS ABSOLUTELY NO BACKCHARGES FOR CORRECTIVE WORK ON ANY EQUIPMENT SUPPLIED BY AIR TECHNIQUES WILL BE HONORED UNLESS THE FOLLOWING PROCEDURES ARE FOLLOWED. 2.AIR TECHNIQUES RESERVES THE RIGHT TO CORRECT, REPLACE OR REPAIR ANY INCORRECTLY FABRICATED OR DEFECTIVE WORK, MATERIAL, OR SUPPLIES. FAILURE TO FOLLOW THESE CORRECTIVE WORK PROCEDURES MAY VOID OUR WARRANTY ON THE PRODUCT. 3.AT THE FIRST TIME OF DISCOVERY OF ANY POTENTIAL PROBLEM WITH THE WORK THAT COULD REQUIRE REPLACEMENT OR CORRECTIVE ACTION, FIRST NOTIFY A REPRESENTATIVE OF AIR TECHNIQUES FOLLOWING THE CALL PROCEDURE BELOW: CONTACT OUR MAIN OFFICE M-F 8:15 AM TO 5:30 PM EST BY CALLING 770-518-7200. DO NOT LEAVE A MESSAGE IF AFTER HOURS AND PROCEED WITH ACTION, RATHER CALL ONE OF THE FOLLOWING CELL PHONE NUMBERS: CELL PHONES - THESE NUMBERS OPERATE 24 HOURS PER DAY 7 DAYS PER WEEK AND ARE ASSIGNED TO AIR TECHNIQUES MANAGERS AND ENGINEERS. (404-580-0619) & (404-245-5023). LEAVE A MESSAGE AND RETURN PHONE NUMBER IF NO ONE ANSWERS, AS THESE NUMBERS ARE MONITORED HOURLY. DESCRIBE THE PROBLEM TO THE REPRESENTATIVE REFERRING TO DRAWING NUMBERS AND DETAIL WHERE POSSIBLE. USE DIGITAL CAMERAS, CELL PHONES, EMAIL, FAX AND OTHER COMMUNICATION TECHNOLOGY AVAILABLE TODAY. AIR TECHNIQUES WILL NOT ACCEPT AN "AFTER THE FACT" DESCRIPTION THAT THE WORK HAD TO PROCEED. IF THIS OCCURS, IT IS DONE SO AT FULL RISK OF NO REWARD BY AIR TECHNIQUES AND WARRANTY INVALIDATION. ONCE A CORRECTIVE REPAIR OR REPLACEMENT PROCEDURE IS APPROVED, AN ESTIMATE OF LABOR, MATERIAL & EQUIPMENT, WILL BE REQUIRED BEFORE THE PROCEDURE WILL BE APPROVED. APPROVED FOR FABRICATION APPROVED AS NOTED PROCEED WITH FABRICATION NOT APPROVED REVISE AND RE-SUBMIT NOT APPROVED SIGNATURE REVISION HISTORY REV DATE DESCRIPTION CAD CHECKED BY A 08/12/2022 ISSUED FOR APPROVAL AAP FOR BOLT AND INSTALLATION NOTES REFER TO DRAWING -103. 08/12/22 A A