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HomeMy WebLinkAboutDAQ-2024-011081 DAQE-AN101210294-24 {{$d1 }} Amanda Burton Hill Air Force Base 75 CEG/CEIE 7290 Weiner Street, Building 383 Hill Air Force Base, UT 84056-5003 erik.dettenmaier.1@us.af.mil Dear Ms. Burton: Re: Approval Order: Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Project Number: N101210294 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on July 22, 2024. Hill Air Force Base must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Tad Anderson, who can be contacted at (385) 306-6515 or tdanderson@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. Sincerely, {{$s }} Bryce C. Bird Director BCB:JB:jg cc: Davis County Health Department EPA Region 8 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director September 25, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN101210294-24 Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Prepared By Tad Anderson, Engineer (385) 306-6515 tdanderson@utah.gov Issued to Hill Air Force Base - Main Base Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality September 25, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 7 ACRONYMS ................................................................................................................................. 8 DAQE-AN101210294-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Hill Air Force Base Hill Air Force Base - Main Base Mailing Address Physical Address 75 CEG/CEIE 7290 Weiner Street, Building 383 75 CEG/CEIE 7290 Weiner Street, Building 383 Hill Air Force Base, UT 84056-5003 Hill Air Force Base, UT 84056-5003 Source Contact UTM Coordinates Name: Erik Dettenmaier 416,588 m Easting Phone: (801) 777-0888 4,553,000 m Northing Email: erik.dettenmaier.1@us.af.mil Datum NAD27 UTM Zone 12 SIC code 9711 (National Security) SOURCE INFORMATION General Description Hill Air Force Base (Hill AFB) is a major U.S. Air Force base located in northern Utah, just south of the city of Ogden. Hill AFB is the home of the Air Force Materiel Command's Ogden Air Logistics Complex, which is the worldwide manager for a wide range of aircraft, engines, missiles, software, avionics, and accessory components. NSR Classification Administrative Amendment Source Classification Located in Davis County Airs Source Size: A Applicable Federal Standards MACT (Part 63), A: General Provisions MACT (Part 63), PPPPP: National Emission Standards for Hazardous Air Pollutants for Engine Test Cells/Stands Title V (Part 70) Major Source DAQE-AN101210294-24 Page 4 Project Description Hill AFB is requesting to add a third burnout oven to the Engine Test Stands AO. There is no change in workload, and the natural gas rolling 12-month is not increasing. The third oven is needed to support the existing workload when the two current burnout ovens are out of service for maintenance. On October 31, 2019, Hill AFB submitted a notification of a reduction in air pollutants to the Utah Division of Air Quality for the replacement of AQUIS ID 38106 rated at 0.75 MMBtu/hr with a smaller burnout oven. These changes are being incorporated into this permit change. Process Description Load Testing of Generators The load bank is used for testing the completed mobile generator unit after repair/overhaul. The generators use diesel fuel. Burn-off ovens The burn-off ovens are used to burn off coating and debris from the electrical generator components. Emission factors include combustion products and emissions from material being burned off. The lb/hr emission factors represent the burn-off cycle. Hill AFB tracks operating hours and then calculates gas consumption using burner ratings and altitude adjustments. IC engine/turbine test stands Test stands will be used to test engines being repaired/overhauled. It is assumed that emissions from JP-8 are 0.053 weight percent (from Defense Logistics Agency, Defense Energy Support Center, Petroleum Quality Information System Fuel Data [1998-2009]). The initial puff of smoke is the result of residual oil in the cylinders after repair and is insufficient and unquantifiable. Basic Expeditionary Air Field and Resources (BEAR) power unit load test system The additional load testing operation is needed to support the BEAR weapon system diesel-fired support units. The BEAR engines are reworked and then connected to an existing dyno test stand. After passing dyno testing, the engine will be reinstalled in the reworked generator, and the power unit will be tested to ensure it works. After passing this testing, the power unit will be connected to the new load testing system to ensure the rework unit can meet the load requirements in the field. Multiple load test rates are required for military specifications. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.03 CO2 Equivalent 0 1160.00 Carbon Monoxide 0 3.40 Nitrogen Oxides -0.16 13.03 Particulate Matter - PM10 0 0.93 Particulate Matter - PM2.5 0 0.93 Sulfur Oxides 0 0.04 Volatile Organic Compounds 0 2.08 DAQE-AN101210294-24 Page 5 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 69 Change (TPY) Total (TPY) Total HAPs 0 0.03 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the five-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of five years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Main Base Base Wide II.A.2 Oven-1 Natural gas-fired burnout oven (AQUIS #34356) Oven type: Two Stage Burner Capacity: 0.5 MMBtu/hr DAQE-AN101210294-24 Page 6 II.A.3 Oven-2 Natural gas-fired burnout oven (AQUIS #45018) Oven type: Two Stage Burner Capacity: 0.283 MMBtu/hr Controls: Low NOx Technology II.A.4 Oven-3 (NEW) Natural gas-fired burnout oven (AQUIS #45551) Oven type: Two Stage Burner Capacity: 0.52 MMBtu/hr Controls: Low NOx Technology II.A.5 Test Stand IC engine/turbine test stands (AQUIS #34360) Power rated: greater than 25 horse power II.A.6 Load Test System (new) Load testing operations and associated equipment II.A.7 Generator Generator Load Testing Operations and associated equipment (AQ ID 3617) Generator fuel type: Fuel* *JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director. SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Base Wide Requirements II.B.1.a The following consumption limit shall not be exceeded: 10.78 MMSCF/yr of natural gas consumed per rolling 12-month period. [R307-401-8] II.B.1.b The permittee shall not exceed 40,000 gallons of combined fuels consumed (JP-4, JP-5, JP-6, JP-8, JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director) by the IC engine/turbine test stands, load test system, and generator testing equipment per rolling 12-month period. The permittee shall not exceed 5,400 gallons of gasoline consumed by the IC engine/turbine test stands per rolling 12-month period. [R307-401-8] II.B.1.c Visible emissions from natural gas fired equipment shall be no greater than 10% opacity. [R307-401-8] II.B.1.d Visible emissions from the combustion of JP-4, JP-5, JP-6, JP-8, JP-10, Jet A, or equivalent fuels as determined by the Director in the Test Stand/Load Test System, and diesel-fired engines shall be no greater than 20% opacity, except for a period not exceeding three minutes in any hour for diesel-fired operation. [R307-305-3] DAQE-AN101210294-24 Page 7 PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN101210261-18 dated December 26, 2018 Is Derived From NOI dated July 22, 2024 DAQE-AN101210294-24 Page 8 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE- RN101210294 August 21, 2024 Amanda Burton Hill Air Force Base 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT 840565003 erik.dettenmaier.1@us.af.mil Dear Amanda Burton, Re: Engineer Review: Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Project Number: N101210294 Please review and sign this letter and attached Engineer Review (ER) within 10 business days. For this document to be considered as the application for a Title V administrative amendment, a Title V Responsible Official must sign the next page. Please contact Tad Anderson at (385) 306-6515 if you have any questions or concerns about the ER. If you accept the contents of this ER, please email this signed cover letter to Tad Anderson at tdanderson@utah.gov. After receipt of the signed cover letter, the DAQ will prepare an Approval Order (AO) for signature by the DAQ Director. If Hill Air Force Base does not respond to this letter within 10 business days, the project will move forward without your approval. If you have concerns that we cannot resolve, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 1 OPTIONAL: In order for this Engineer Review and associated Approval Order conditions to be considered as an application to administratively amend your Title V Permit, the Responsible Official, as defined in R307-415-3, must sign the statement below. THIS IS STRICTLY OPTIONAL. If you do not want the Engineer Review to be considered as an application to administratively amend your Operating Permit only the approval signature above is required. Failure to have the Responsible Official sign below will not delay the Approval Order, but will require submittal of a separate Operating Permit Application to revise the Title V permit in accordance with R307-415-5a through 5e and R307-415-7a through 7i. A guidance document: Title V Operating Permit Application Due Dates clarifies the required due dates for Title V operating permit applications and can be viewed at: https://deq.utah.gov/air-quality/permitting-guidance-and-guidelines-air-quality “Based on information and belief formed after reasonable inquiry, I certify that the statements and information provided for this Approval Order are true, accurate and complete and request that this Approval Order be considered as an application to administratively amend the Operating Permit.” Responsible Official _________________________________________________ (Signature & Date) Print Name of Responsible Official _____________________________________ Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 2 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N101210294 Owner Name Hill Air Force Base Mailing Address 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT, 840565003 Source Name Hill Air Force Base- Main Base 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT 84056-5003 UTM Projection 416,588 m Easting, 4,553,000 m Northing UTM Datum NAD27 UTM Zone UTM Zone 12 SIC Code 9711 (National Security) Source Contact Erik Dettenmaier Phone Number (801) 777-0888 Email erik.dettenmaier.1@us.af.mil Billing Contact Erik Dettenmaier Phone Number (801) 777-0888 Email erik.dettenmaier.1@us.af.mil Project Engineer Tad Anderson, Engineer Phone Number (385) 306-6515 Email tdanderson@utah.gov Notice of Intent (NOI) Submitted July 24, 2024 Date of Accepted Application July 31, 2024 Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 3 SOURCE DESCRIPTION General Description Hill Air Force Base (Hill AFB) is a major U.S. Air Force base located in northern Utah, just south of the city of Ogden. Hill AFB is the home of the Air Force Materiel Command's Ogden Air Logistics Complex which is the worldwide manager for a wide range of aircraft, engines, missiles, software, avionics, and accessories components. NSR Classification: Administrative Amendment Source Classification Located in, Davis County Airs Source Size: A Applicable Federal Standards MACT (Part 63), A: General Provisions MACT (Part 63), PPPPP: National Emission Standards for Hazardous Air Pollutants for Engine Test Cells/Stands Title V (Part 70) Major Source Project Proposal Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Project Description Project Description Hill AFB is requesting to add a third burnout oven to the Engine Test Stands AO. There is no change in workload and the natural gas rolling 12-month is not increasing. The third oven is needed to support the existing workload when the two current burnout ovens are out of service for maintenance. On 31 October 2019, Hill AFB submitted a notification of a reduction in air pollutants to the Utah Division of Air Quality for the replacement of AQUIS ID 38106 rated at 0.75 MMBtu/hr with a smaller burnout oven. These changes are being incorporated into this permit change. Process Description Load Testing of Generators The load bank is used for testing of completed mobile generator unit after repair/overhaul. The generators use diesel fuel. Burn-off ovens The burn-off ovens are used to burn off coating and debris from the electrical generator components. Emission factors include combustion products and emissions from material being burned off. The lb/hr emission factors represent the burn-off cycle. Hill tracks operating hours and then calculates gas consumption using burner ratings and altitude adjustments. IC engine/turbine test stands Test stands will be used to test engines being repaired/overhauled. It is assumed that emissions from JP-8 are 0.053 weight percent (from Defense Logistics Agency, Defense Energy Support Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 4 Center, Petroleum Quality Information System Fuel Data [1998-2009]). The initial puff of smoke is the result of residual oil in the cylinders after repair and is insufficient and unquantifiable. Basic Expeditionary Air Field and Resources (BEAR) power units load test system The additional load testing operation is needed to support the BEAR weapon system diesel-fired support units. The BEAR engines are reworked and then connected to an existing dyno test stand. After passing dyno testing, the engine will be reinstalled in the reworked generator and the power unit will be tested to ensure it works. After passing this testing, the power unit will be connected to the new load testing system to ensure the rework unit can meet the load requirements in the field. Multiple load test rates are required for military specifications. EMISSION IMPACT ANALYSIS This administrative amendment does not involve any new or increasing air pollutants. No modeling is required as per R307-410-4 or R307-410-5 since the emission rate is decreasing. [Last updated July 31, 2024] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 5 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.03 CO2 Equivalent 0 1160.00 Carbon Monoxide 0 3.40 Nitrogen Oxides -0.16 13.03 Particulate Matter - PM10 0 0.93 Particulate Matter - PM2.5 0 0.93 Sulfur Oxides 0 0.04 Volatile Organic Compounds 0 2.08 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 69 Change (TPY) Total (TPY) Total HAPs 0 0.03 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 6 Review of BACT for New/Modified Emission Units 1. BACT review regarding BACT This permit change does not involve any addition of new increase in emission rates and subject to R307-401-2, Reduction in Air Pollutants. BACT is not required since it does not require a NOI as per R307-401-5. [Last updated July 31, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the five-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of five (5) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 7 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Main Base Base Wide II.A.2 Oven-1 Natural gas fired burnout oven (AQUIS #34356) Oven type: Two Stage Burner Capacity: 0.5 MMBtu/hr II.A.3 Oven-2 Natural gas fired burnout oven (AQUIS #45018) Oven type: Two Stage Burner Capacity: 0.283 MMBtu/hr Controls: Low NOx Technology II.A.4 NEW Oven-3 (NEW) Natural gas fired burnout oven (AQUIS #45551) Oven type: Two Stage Burner Capacity: 0.52 MMBtu/hr Controls: Low NOx Technology II.A.5 Test Stand IC engine/turbine test stands (AQUIS #34360) Power rated: greater than 25 horse power II.A.6 Load Test System Load testing operations and associated equipment II.A.7 Generator Generator Load Testing Operations and associated equipment (AQ ID 3617) Generator fuel type: Fuel* *JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director. SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 8 II.B REQUIREMENTS AND LIMITATIONS II.B.1 Base Wide Requirements II.B.1.a The following consumption limit shall not be exceeded: 10.78 MMSCF/yr of Natural gas consumed per rolling 12-month period. [R307-401-8] II.B.1.b The permittee shall not exceed 40,000 gallons of combined fuels consumed (JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director) by the IC engine/turbine test stands, load test system and generator testing equipment per rolling 12-month period. The permittee shall not exceed 5,400 gallons of gasoline consumed by the IC engine/turbine test stands per rolling 12-month period. [R307-401-8] Visible emissions from natural gas fired equipment shall be no greater than 10 percent opacity. [R307-401-8] II.B.1.d Visible emissions from the combustion of JP-4, JP-5, JP-6, JP-8, JP-10, Jet A, or equivalent fuels as determined by the Director in the Test Stand/Load Test System, and diesel-fired engines shall be no greater than 20 % opacity, except for a period not exceeding three minutes in any hour for diesel-fired operation. [R307-305-3] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 9 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated July 22, 2024 Supersedes DAQE-AN101210261-18 dated December 26, 2018 REVIEWER COMMENTS 1. Comment regarding Emission Estimates: The NOx emissions for the new and updated ovens used AP-42, Table 1.4-1 'Emission Factors for Nitrogen Oxides from Natural Gas Combustion' for small boilers. The uncontrolled emission factor of 100 lb/MMscf was used for Oven 1 (AQ ID 34356). The controlled - low NOx burners emission factor of 50 lb/MMscf was used for Ovens 2 and 3. The 10.78 MMSCF/yr natural gas limit will remain the same. [Last updated July 31, 2024] 2. Comment regarding Emissions Reduction: The NOx PTE emissions for natural gas combustion in the existing burnout ovens are based on burnout ovens without NOx controls or low NOx controls. The 2019 replacement burnout oven and the new requested third burnout oven are equipped with low NOx controls. The NOx PTE emissions were recalculated with the replaced and new low NOx burners on the burnout ovens which results in a reduction in NOx emissions. [Last updated August 1, 2024] 3. Comment regarding Project Type: This permit change is being conducted as a Reduction of Air Pollutants UAC R307-401-12. NOx emissions are reducing, and all other emissions are remaining the same in this permit change. The new and updated burnout ovens have been installed with low NOx controls and the natural gas limit remains the same. [Last updated July 31, 2024] 4. Comment regarding Replacement in Kind: On 31 October 2019, Hill AFB submitted a notification to the Utah Division of Air Quality for the replacement of Oven-2 (AQUIS ID 38106) rated at 0.75 MMBtu/hr with a smaller burnout oven. The new oven, AQ ID 45018, is rated at 0.283 MMBtu/hr and has low NOx burners. This equipment change was conducted as a Replacement in Kind Equipment UAC R307-401-11 and is being updated in this administrative Amendment. [Last updated July 31, 2024] 5. Comment regarding Applicable Regulations: Hill AFB is subject to MACT 40 CFR 63, Subpart GG, National Emission Standards for Aerospace Manufacturing and Rework Facilities and UAC R307-355. This operation and equipment are not subject to 40 CFR 63, Subpart GG. Hill AFB is subject UAC R307-355 "Control of Emissions from Aerospace Manufacture and Rework Facilities". [Last updated July 31, 2024] 6. Comment regarding De-aggregate: Hill AFB is classified as a major source of air pollution and subject to the Operating Permit Program. Hill AFB is a SIP-listed source, a major source for VOC and PM10, and a PSD source for NOx and CO. Hill AFB has multiple active AOs but only one Title V permit. Hill AFB is a military air force base and governed under the Department of Defense (DOD). It is not required (for military) Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 10 nor needed to combine all the approval orders as the Title V is the combined permit. Hill AFB is classified as if all the permits were combined, and all projects and pollutants are looked as though they were one permit. For this reason, the source is allowed to de-aggregate. [Last updated July 31, 2024] 7. Comment regarding SIP Listed Source: Hill AFB is a listed major source with conditions in Part H.12.n of the PM2.5 Serious Nonattainment SIP. The PM2.5 Serious Nonattainment SIP has been approved by the Air Quality Board but has not been approved by Region 8 EPA. The PM2.5 Serious Nonattainment SIP conditions have been incorporated into the current appropriate AOs. This process was reviewed in the SIP analysis, but no conditions were assigned to this operation/AO. No additional SIP /permitting action is required for the addition of the new diesel fuel storage tank. [Last updated July 31, 2024] 8. Comment regarding Permit Change: The addition of the equipment (Oven-3) is the only change to the permit. No new conditions were added since the fuel consumption limit is not changing. [Last updated August 1, 2024] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE- RN101210294 August 21, 2024 Amanda Burton Hill Air Force Base 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT 840565003 erik.dettenmaier.1@us.af.mil Dear Amanda Burton, Re: Engineer Review: Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Project Number: N101210294 Please review and sign this letter and attached Engineer Review (ER) within 10 business days. For this document to be considered as the application for a Title V administrative amendment, a Title V Responsible Official must sign the next page. Please contact Tad Anderson at (385) 306-6515 if you have any questions or concerns about the ER. If you accept the contents of this ER, please email this signed cover letter to Tad Anderson at tdanderson@utah.gov. After receipt of the signed cover letter, the DAQ will prepare an Approval Order (AO) for signature by the DAQ Director. If Hill Air Force Base does not respond to this letter within 10 business days, the project will move forward without your approval. If you have concerns that we cannot resolve, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 1 OPTIONAL: In order for this Engineer Review and associated Approval Order conditions to be considered as an application to administratively amend your Title V Permit, the Responsible Official, as defined in R307-415-3, must sign the statement below. THIS IS STRICTLY OPTIONAL. If you do not want the Engineer Review to be considered as an application to administratively amend your Operating Permit only the approval signature above is required. Failure to have the Responsible Official sign below will not delay the Approval Order, but will require submittal of a separate Operating Permit Application to revise the Title V permit in accordance with R307-415-5a through 5e and R307-415-7a through 7i. A guidance document: Title V Operating Permit Application Due Dates clarifies the required due dates for Title V operating permit applications and can be viewed at: https://deq.utah.gov/air-quality/permitting-guidance-and-guidelines-air-quality “Based on information and belief formed after reasonable inquiry, I certify that the statements and information provided for this Approval Order are true, accurate and complete and request that this Approval Order be considered as an application to administratively amend the Operating Permit.” Responsible Official _________________________________________________ (Signature & Date) Print Name of Responsible Official _____________________________________ Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 2 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N101210294 Owner Name Hill Air Force Base Mailing Address 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT, 840565003 Source Name Hill Air Force Base- Main Base 75 CEG/CEIE 7290 Weiner Street Building 383 Hill Air Force Base, UT 84056-5003 UTM Projection 416,588 m Easting, 4,553,000 m Northing UTM Datum NAD27 UTM Zone UTM Zone 12 SIC Code 9711 (National Security) Source Contact Erik Dettenmaier Phone Number (801) 777-0888 Email erik.dettenmaier.1@us.af.mil Billing Contact Erik Dettenmaier Phone Number (801) 777-0888 Email erik.dettenmaier.1@us.af.mil Project Engineer Tad Anderson, Engineer Phone Number (385) 306-6515 Email tdanderson@utah.gov Notice of Intent (NOI) Submitted July 24, 2024 Date of Accepted Application July 31, 2024 Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 3 SOURCE DESCRIPTION General Description Hill Air Force Base (Hill AFB) is a major U.S. Air Force base located in northern Utah, just south of the city of Ogden. Hill AFB is the home of the Air Force Materiel Command's Ogden Air Logistics Complex which is the worldwide manager for a wide range of aircraft, engines, missiles, software, avionics, and accessories components. NSR Classification: Administrative Amendment Source Classification Located in, Davis County Airs Source Size: A Applicable Federal Standards MACT (Part 63), A: General Provisions MACT (Part 63), PPPPP: National Emission Standards for Hazardous Air Pollutants for Engine Test Cells/Stands Title V (Part 70) Major Source Project Proposal Administrative Amendment to Approval Order to DAQE-AN101210261-18, to Update Equipment List Project Description Project Description Hill AFB is requesting to add a third burnout oven to the Engine Test Stands AO. There is no change in workload and the natural gas rolling 12-month is not increasing. The third oven is needed to support the existing workload when the two current burnout ovens are out of service for maintenance. On 31 October 2019, Hill AFB submitted a notification of a reduction in air pollutants to the Utah Division of Air Quality for the replacement of AQUIS ID 38106 rated at 0.75 MMBtu/hr with a smaller burnout oven. These changes are being incorporated into this permit change. Process Description Load Testing of Generators The load bank is used for testing of completed mobile generator unit after repair/overhaul. The generators use diesel fuel. Burn-off ovens The burn-off ovens are used to burn off coating and debris from the electrical generator components. Emission factors include combustion products and emissions from material being burned off. The lb/hr emission factors represent the burn-off cycle. Hill tracks operating hours and then calculates gas consumption using burner ratings and altitude adjustments. IC engine/turbine test stands Test stands will be used to test engines being repaired/overhauled. It is assumed that emissions from JP-8 are 0.053 weight percent (from Defense Logistics Agency, Defense Energy Support Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 4 Center, Petroleum Quality Information System Fuel Data [1998-2009]). The initial puff of smoke is the result of residual oil in the cylinders after repair and is insufficient and unquantifiable. Basic Expeditionary Air Field and Resources (BEAR) power units load test system The additional load testing operation is needed to support the BEAR weapon system diesel-fired support units. The BEAR engines are reworked and then connected to an existing dyno test stand. After passing dyno testing, the engine will be reinstalled in the reworked generator and the power unit will be tested to ensure it works. After passing this testing, the power unit will be connected to the new load testing system to ensure the rework unit can meet the load requirements in the field. Multiple load test rates are required for military specifications. EMISSION IMPACT ANALYSIS This administrative amendment does not involve any new or increasing air pollutants. No modeling is required as per R307-410-4 or R307-410-5 since the emission rate is decreasing. [Last updated July 31, 2024] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 5 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.03 CO2 Equivalent 0 1160.00 Carbon Monoxide 0 3.40 Nitrogen Oxides -0.16 13.03 Particulate Matter - PM10 0 0.93 Particulate Matter - PM2.5 0 0.93 Sulfur Oxides 0 0.04 Volatile Organic Compounds 0 2.08 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 69 Change (TPY) Total (TPY) Total HAPs 0 0.03 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 6 Review of BACT for New/Modified Emission Units 1. BACT review regarding BACT This permit change does not involve any addition of new increase in emission rates and subject to R307-401-2, Reduction in Air Pollutants. BACT is not required since it does not require a NOI as per R307-401-5. [Last updated July 31, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the five-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of five (5) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 7 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Main Base Base Wide II.A.2 Oven-1 Natural gas fired burnout oven (AQUIS #34356) Oven type: Two Stage Burner Capacity: 0.5 MMBtu/hr II.A.3 Oven-2 Natural gas fired burnout oven (AQUIS #45018) Oven type: Two Stage Burner Capacity: 0.283 MMBtu/hr Controls: Low NOx Technology II.A.4 NEW Oven-3 (NEW) Natural gas fired burnout oven (AQUIS #45551) Oven type: Two Stage Burner Capacity: 0.52 MMBtu/hr Controls: Low NOx Technology II.A.5 Test Stand IC engine/turbine test stands (AQUIS #34360) Power rated: greater than 25 horse power II.A.6 Load Test System Load testing operations and associated equipment II.A.7 Generator Generator Load Testing Operations and associated equipment (AQ ID 3617) Generator fuel type: Fuel* *JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director. SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 8 II.B REQUIREMENTS AND LIMITATIONS II.B.1 Base Wide Requirements II.B.1.a The following consumption limit shall not be exceeded: 10.78 MMSCF/yr of Natural gas consumed per rolling 12-month period. [R307-401-8] II.B.1.b The permittee shall not exceed 40,000 gallons of combined fuels consumed (JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director) by the IC engine/turbine test stands, load test system and generator testing equipment per rolling 12-month period. The permittee shall not exceed 5,400 gallons of gasoline consumed by the IC engine/turbine test stands per rolling 12-month period. [R307-401-8] Visible emissions from natural gas fired equipment shall be no greater than 10 percent opacity. [R307-401-8] II.B.1.d Visible emissions from the combustion of JP-4, JP-5, JP-6, JP-8, JP-10, Jet A, or equivalent fuels as determined by the Director in the Test Stand/Load Test System, and diesel-fired engines shall be no greater than 20 % opacity, except for a period not exceeding three minutes in any hour for diesel-fired operation. [R307-305-3] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 9 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated July 22, 2024 Supersedes DAQE-AN101210261-18 dated December 26, 2018 REVIEWER COMMENTS 1. Comment regarding Emission Estimates: The NOx emissions for the new and updated ovens used AP-42, Table 1.4-1 'Emission Factors for Nitrogen Oxides from Natural Gas Combustion' for small boilers. The uncontrolled emission factor of 100 lb/MMscf was used for Oven 1 (AQ ID 34356). The controlled - low NOx burners emission factor of 50 lb/MMscf was used for Ovens 2 and 3. The 10.78 MMSCF/yr natural gas limit will remain the same. [Last updated July 31, 2024] 2. Comment regarding Emissions Reduction: The NOx PTE emissions for natural gas combustion in the existing burnout ovens are based on burnout ovens without NOx controls or low NOx controls. The 2019 replacement burnout oven and the new requested third burnout oven are equipped with low NOx controls. The NOx PTE emissions were recalculated with the replaced and new low NOx burners on the burnout ovens which results in a reduction in NOx emissions. [Last updated August 1, 2024] 3. Comment regarding Project Type: This permit change is being conducted as a Reduction of Air Pollutants UAC R307-401-12. NOx emissions are reducing, and all other emissions are remaining the same in this permit change. The new and updated burnout ovens have been installed with low NOx controls and the natural gas limit remains the same. [Last updated July 31, 2024] 4. Comment regarding Replacement in Kind: On 31 October 2019, Hill AFB submitted a notification to the Utah Division of Air Quality for the replacement of Oven-2 (AQUIS ID 38106) rated at 0.75 MMBtu/hr with a smaller burnout oven. The new oven, AQ ID 45018, is rated at 0.283 MMBtu/hr and has low NOx burners. This equipment change was conducted as a Replacement in Kind Equipment UAC R307-401-11 and is being updated in this administrative Amendment. [Last updated July 31, 2024] 5. Comment regarding Applicable Regulations: Hill AFB is subject to MACT 40 CFR 63, Subpart GG, National Emission Standards for Aerospace Manufacturing and Rework Facilities and UAC R307-355. This operation and equipment are not subject to 40 CFR 63, Subpart GG. Hill AFB is subject UAC R307-355 "Control of Emissions from Aerospace Manufacture and Rework Facilities". [Last updated July 31, 2024] 6. Comment regarding De-aggregate: Hill AFB is classified as a major source of air pollution and subject to the Operating Permit Program. Hill AFB is a SIP-listed source, a major source for VOC and PM10, and a PSD source for NOx and CO. Hill AFB has multiple active AOs but only one Title V permit. Hill AFB is a military air force base and governed under the Department of Defense (DOD). It is not required (for military) Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 10 nor needed to combine all the approval orders as the Title V is the combined permit. Hill AFB is classified as if all the permits were combined, and all projects and pollutants are looked as though they were one permit. For this reason, the source is allowed to de-aggregate. [Last updated July 31, 2024] 7. Comment regarding SIP Listed Source: Hill AFB is a listed major source with conditions in Part H.12.n of the PM2.5 Serious Nonattainment SIP. The PM2.5 Serious Nonattainment SIP has been approved by the Air Quality Board but has not been approved by Region 8 EPA. The PM2.5 Serious Nonattainment SIP conditions have been incorporated into the current appropriate AOs. This process was reviewed in the SIP analysis, but no conditions were assigned to this operation/AO. No additional SIP /permitting action is required for the addition of the new diesel fuel storage tank. [Last updated July 31, 2024] 8. Comment regarding Permit Change: The addition of the equipment (Oven-3) is the only change to the permit. No new conditions were added since the fuel consumption limit is not changing. [Last updated August 1, 2024] Engineer Review N101210294: Hill Air Force Base- Main Base August 21, 2024 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DEPARTMENT OF THE AIR FORCE 75TH CIVIL ENGINEER GROUP (AFMC) HILL AIR FORCE BASE UTAH 22 July 2024 Amanda C. Burton Chief, Environmental Branch 7290 Weiner St., Building 383 Hill Air Force Base, Utah 84056-5003 Director Utah Division of Air Quality Attention: NSR P.O. Box 144820 Salt Lake City, Utah 84114-4820 Dear Director Hill Air Force Base (AFB) is submitting this request for an administrative amendment to approval order (AO) DAQE-AN101210261-18 to incorporate a burnout oven replacement submitted in 2019, add a third bake oven and update the potential to emit (PTE) emissions. A redline of DAQE-AN101210261-18 with the requested changes is included as Attachment 1. On 31 October 2019, Hill AFB submitted a request to the Utah Division of Air Quality for the replacement of AQUIS ID 38106 rated at 0.75 MMBtu/hr with a smaller burnout oven. The new oven, AQ ID 45018, is rated at 0.283 MMBtu/hr and has low NOx burners. The information of Oven-2 in Section II.A of the permit needs to be updated with the new burnout oven details. Hill AFB is requesting to add a third burnout oven. There is no change in workload and an increase in the 12-month rolling total natural gas usage is not being requested. The third oven is needed to support the existing workload when the two current burnout ovens are out of service for maintenance. The new burnout oven will have the following specifications: Manufacturer: Steelman Industries Model: 555 BA-E NOx control: low NOx burners Oven type: 2-stage Oven rating: 0.52 MMBtu/hr The oxides of nitrogen (NOx) PTE emissions for natural gas combustion that are in the permit are based on burnout ovens without NOx controls or low NOx technology. The 2019 replacement burnout oven and the third burnout oven are equipped with low NOx technology. The NOx PTE emissions were recalculated to take into account the low NOx burners. The calculations utilize EPA AP-42 emission factors. Detailed NOx emission calculations for natural gas combustion are provided Attachment 2. PTE emissions for the AO are provided in the following table. Pollutant AO PTE Emissions PTE Emissions Change New AO PTE Emissions lb/hr ton/yr lb/hr ton/yr lb/hr ton/yr PM10 0.21 0.93 0 0 0.21 0.93 PM2.5 0.21 0.93 0 0 0.21 0.93 SOX 8.42E-03 0.04 0 0 8.42E-03 0.04 NOX 3.01 13.19 -0.04 -0.16 2.98 13.03 CO 0.78 3.40 0 0 0.78 3.40 VOC 0.47 2.08 0 0 0.47 2.08 HAPs 4.79E-03 0.02 0 0 4.79E-03 0.02 Ammonia 7.85E-03 0.03 0 0 7.85E-03 0.03 Lead 6.15E-07 2.70E-06 0 0 6.15E-07 2.70E-06 Total CO2e 265 1160 0 0 265 1160 The changes proposed in this NOI do not result in a major modification. Therefore, the requirements of Utah Administrative Code (UAC) R307-403, R307-405, R307-406 and R307-420 do not apply. Criteria pollutant modeling is not required because there are no emission increases resulting from this project. Additionally, a HAP screening analysis under R307-410-5(1)(c) was not conducted as there are no HAP emission increases. The new burnout oven is not subject to any New Source Performance Standards or National Emission Standards for Hazardous Air Pollutants. The burnout oven will comply with the 12-month rolling total limit for natural gas usage in Condition II.B.19.a of the Hill AFB Main Base Title V Operating Permit (TVOP). Best available control technology (BACT) for the burnout oven has been determined to be low NOx burners, good combustion practices, operation / maintenance in accordance with manufacturer’s instructions and the use of pipeline quality natural gas. A BACT determination for the new burnout oven is included as Attachment 3. Hill AFB requests an administrative modification to DAQE-AN101210261-18 via R307-401-12 ‘Reduction of Air Pollutants’, as the changes proposed in this request result in an emission reduction. If you have any questions or would like to discuss this issue further, my point of contact is Dr. Erik Dettenmaier 75 CEG/CEIEA, at (801) 777-0888 or erik.dettenmaier.1@us.af.mil. Sincerely 7/24/2024 X Amanda C Burton Signed by: BURTON.AMANDA.CHRISTINE.1270023068 AMANDA C BURTON, NH-III, DAF Chief, Environmental Branch 3 Attachments: 1. Redline of DAQE-AN101210261-18 2. PTE Emission Calculations 3. BACT Determination STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: Administrative Amendment to Approval Order DAQE-AN10121024861-178 to Add Equipment and Update Emissions Prepared By: Tad Anderson, Engineer Phone: (801385) 536-4456306-6515 Email: tdanderson@utah.gov APPROVAL ORDER NUMBER DAQE-AN101210261-18TBD Date: December 26, 2018TBD Hill Air Force Base Main Base Source Contact: Erik Dettenmaier Phone: (801) 777-0888 Email: erik.dettenmaier.1@us.af.mil Signed by Bryce C. Bird on December 26, 2018TBD Bryce C. Bird Director Abstract Hill Air Force Base (Hill AFB) has requested an Administrative Amendment to the Engine Test Stands AO DAQE-AN10121024861-178, to add equipment for a second load testing operation and update emissions to include ammonia and update greenhouse gas emissions third burnout oven, incorporate a burnout oven replacement done in 2019 via UAC R307-401-12 “Reduction of Air Pollutants” and update the emissions for NOX. The additional load testing operation is needed to support the new Basic Expeditionary Air Field and Resources Weapon System diesel-fired support units. The new workload requires load testing systems to ensure the reworked units can meet the specific load military standards. The PTE emissions have been updated to include ammonia emissions and updated greenhouse gas emissions for natural gas have been updated to incorporate low NOX burners. This permit change is being conducted as an administrative amendment under UAC R307-401-12, "Reduction of Air Pollutants". The ammonia emissions are assumed to be in the process but were not accounted for in the permit until now. Updating the emissions will change the PTE emission as follows (in TPY): -0.34 PM10, -0.34 PM2.5 (a subset of PM10),-0.14 SOX, -0.07 VOC, -10 CO2e and 0.03 ammonia-0.16 NOX. The PTE emissions are as follows (in TPY):0.93 PM10, 0.93 PM2.5 (a subset of PM10), 13.1903 NOX, 3.40 CO, 0.04 SOX, 2.08 VOC, 0.02 combined HAPs, 1160 CO2e and 0.03 ammonia. This AO is subject to 40 CFR 63 NESHAP Subpart A and PPPPP "NESHAP for Engine Test Cells/ Stands", however, there are no applicable requirements for these processes. The AO is not subject to any other federal standards of 40 CFR 60, 61, or 63. Hill AFB is classified as a major source of air pollution and subject to the Operating Permit Program. Hill AFB is a major source for VOC, HAP, GHG, PM2.5 and PM10, and a PSD source for NOx and CO. The Title V permit will be administratively amended to incorporate the conditions of this AO. Hill AFB is located in Davis County which is a NAA for PM2.5 and ozone, and an attainment area for all other criteria pollutants. Hill AFB is also located in Weber County which is NAA for PM2.5 and ozone and an attainment area for all other criteria pollutants. This air quality AO authorizes the project with the following conditions and failure to comply with any of the conditions may constitute a violation of this order. This AO is issued to, and applies to the following: Name of Permittee: Hill Air Force Base 75 CEG/CEIE 7290 Weiner Street, Building 383 Hill Air Force Base, UT 84056-5003 Permitted Location: Main Base 75 CEG/CEIE 7290 Weiner Street, Building 383 Hill Air Force Base, UT 84056-5003 UTM coordinates: 416,588 m Easting, 4,553,000 m Northing, UTM Zone 12 UTM Datum: NAD27 SIC code: 9711 (National Security) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the five (5)-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of five (5) years. [R307-401-8] DAQE-AN101210TBD261-2418 Page 3 I.5 At all times, including periods of start-up, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 Main Base Base-wide II.A.2 Oven-1 Natural gas-fired burnout oven (AQUIS #34356) Oven type: Two (2) Stage Burner Capacity: 0.5 MMBtu/hr II.A.3 Oven-2 Natural gas-fired burnout oven (AQUIS #3810645018) Oven type: Two (2) Stage Burner Capacity: 0.75283 MMBtu/hr II.A.4 Oven-3 Natural gas-fired burnout oven (AQUIS #45551) Oven type: Two (2) Stage Burner Capacity: 0.52 MMBtu/hr II.A.4II.A.5 Test Stand IC engine/turbine test stands (AQUIS #34360) Power rated: greater than 25 horse power II.A.5II.A.6 Load Test System (new) Load testing operations and associated equipment II.A.6II.A.7 Generator Generator Load Testing Operations and associated equipment (AQ ID 3617) Generator fuel type: Fuel* *JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director II.B Requirements and Limitations II.B.1 Base-wide Requirements II.B.1.a The following consumption limit shall not be exceeded: 10.78 MMSCF/yr of Natural gas consumed per rolling 12-month period [R307-401-8] DAQE-AN101210TBD261-2418 Page 4 II.B.1.b The permittee shall not exceed 40,000 gallons of combined fuels consumed (JP-4, JP-5, JP-6, JP-8 JP-10, diesel or Jet A fuels or equivalent fuels to be determined by the Director) by the IC engine/turbine test stands, load test system and generator testing equipment per rolling 12- month period. The permittee shall not exceed 5,400 gallons of gasoline consumed by the IC engine/turbine test stands per rolling 12-month period. [R307-401-8] II.B.1.c Visible emissions from natural gas-fired equipment shall be no greater than 10% opacity. [R307-401-8] II.B.1.d Visible emissions from the combustion of JP-4, JP-5, JP-6, JP-8, JP-10, Jet A, or equivalent fuels as determined by the Director in the Test Stand/Load Test System, and diesel-fired engines shall be no greater than 20% opacity, except for a period not exceeding three (3) minutes in any hour for diesel-fired operation. [R307-305-3] Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. MACT (Part 63), A: General Provisions MACT (Part 63), PPPPP: NESHAP for Engine Test Cells/Stands Title V (Part 70) Major Source PERMIT HISTORY This AO is based on the following documents: Is Derived From NOI dated July 2024August 31, 2018 Supersedes AO DAQE-AN10121026148-187 dated December 26, 2018June 7, 2017 ADMINISTRATIVE CODING The following information is for UDAQ internal classification use only: Davis County CDS A PSD, Nonattainment or Maintenance Area, Title V (Part 70) Major Source, Major Criteria Source, MACT (Part 63 DAQE-AN101210TBD261-2418 Page 5 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds NOx Emissions from Natural Gas lb/hr ton/yr lb/hr ton/yr lb/hr ton/yr NOX.0.12 0.54 0.09 0.38 -0.04 -0.16 Current Natural Gas PTE Emission Calculations for NOx lb/MMscf MMscf/yr lb/hr ton/yr NOX.100 10.78 0.12 0.54 Updated Natural Gas PTE Emission Calculations for NOx lb/MMscf MMscf/yr lb/hr ton/yr NOX: uncontrolled 100 4.29 0.05 0.21 NOX: controlled - low NOx burners 50 6.49 0.04 0.16 0.09 0.38 1 Emission factors from: 3 lb/hr emissions calculated assuming the ton/yr emissions occur over 8,760 hours in one year. Total (0.50 MMBtu/hr) / (1,020 Btu/scf) * (8,760 hrs/yr) = (4.29 MMscf/yr) (10.78 MMscf/yr) - (4.49 MMscf/yr) = (6.49 MMscf/yr) The annual fuel usage for controlled low NOx burners was calculated by subtracting the uncontrolled Nox fuel usage from the 12-MRT permit fuel usage. - AP-42, Table 1.4-1 ‘Emission Factors for Nitrogen Oxides from Natural Gas Combustion’ (effective July 1998) for small boilers. The uncontrolled emission factor of 100 lb/MMscf was used for AQ ID 34356. The controlled - low NOx burners emission factor of 50 lb/MMscf was used for the remaining burnout ovens. 2 The annual fuel usage for uncontrolled NOx equipment (AQ ID 34356) was calculated via: (rating of AQ ID 34356) / (natural gas heating value) * (hours/yr): Regulated Pollutant Current AO NOx PTE Emissions Updated NOx PTE Emissions Natural Gas NOx Emission Decrease - AP-42, Table 1.4-1 ‘Emission Factors for Nitrogen Oxides from Natural Gas Combustion’ (effective July 1998) for small boilers. Regulated Pollutant Emission Factor 1 Natural Gas Fuel Consumption Permit Limit PTE Emissions 2 Regulated Pollutant Emission Factor 1 Natural Gas Fuel Usage 2 PTE Emissions 3 1 Emission factors from: 2 lb/hr emissions calculated assuming the ton/yr emissions occur over 8,760 hours in one year. Attachment 2: PTE Emission Calculations - Natural Gas NOx Emissions page 1 of 1 Attachment 3: BACT Determination To evaluate the appropriate best available control technology (BACT) for the proposed burnout oven, the Environmental Protection Agency (EPA)’s Reasonably Available Control Technology (RACT)-BACT-Lowest Achievable Emission Rate (LAER) Clearinghouse (RBLC) was reviewed. The RBCL provides listings of emission control determinations made by state and local air pollution control agencies as well as the regional EPA offices and includes control technologies and/or work practices that may be suitable for each process type code. In addition to the RBLC, other sources including control equipment vendors, published literature and previous Utah Division of Air Quality BACT determinations. The following is a list of control technologies identified. 1) EPA’s RBLC was reviewed and no process-specific control technologies were identified for the burnout oven. 2) Good Combustion Practices: Includes official documentation and training in operating and maintenance procedure, including procedures for startup, shutdown and malfunction; routine inspection and preventative maintenance procedures; equipment overhaul and include recordkeeping of operating logs and maintenance records. Good combustion practices reduce emissions of all criteria pollutants. 3) Utah Administrative Code (UAC) R307-401-4(3)‘General Requirements: Low Oxides of Nitrogen Burner Technology’: R307-401-4(3)(a) requires installation of low oxides of nitrogen burners or equivalent oxides of nitrogen controls whenever fuel combustion burners are replaced (unless, approved by the Director, when such equipment is not physically practical or cost effective). The burnout oven is equipped with low oxide of nitrogen burners.  Based on the review of control technologies considered BACT for boilers, Hill AFB has determined the following meets BACT requirements for the new burnout oven: 1) Low NOX burner technology 2) Operate and maintain in according to the manufacturer’s instructions 3) Good combustion practices 4) Use of pipeline quality natural gas