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HomeMy WebLinkAboutDAQ-2024-010577 DAQE-AN141670010-24 {{$d1 }} Brian Boudreaux Autoliv ASP, Incorporated 3350 Airport Road Ogden, UT 84405 brian.boudreaux@autoliv.com Dear Mr. Boudreaux: Re: Approval Order: Administrative Amendment to DAQE-AN141670008-20 to Reduce the VOC Emissions from Airbag Manufacturing Project Number: N141670010 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on November 13, 2023. Autoliv ASP, Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Tim DeJulis, who can be contacted at (385) 306-6523 or tdejulis@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. Sincerely, {{$s }} Bryce C. Bird Director BCB:TD:jg cc: Weber-Morgan Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director August 28, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN141670010-24 Administrative Amendment to Approval Order DAQE-AN141670008-20 to Reduce the VOC Emissions from Airbag Manufacturing Prepared By Mr. Tim DeJulis, Engineer (385) 306-6523 tdejulis@utah.gov Issued to Autoliv ASP, Incorporated - Ogden Airbag Module Facility Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality August 28, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-AN141670010-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Autoliv ASP, Incorporated Autoliv ASP, Incorporated - Ogden Airbag Module Facility Mailing Address Physical Address 3350 Airport Road 1000 West 3300 South Ogden, UT 84405 Ogden, UT 84401 Source Contact UTM Coordinates Name: Brian Boudreaux 415,871 m Easting Phone: (801) 664-6166 4,562,103 m Northing Email: brian.boudreaux@autoliv.com Datum NAD83 UTM Zone 12 SIC code 3799 (Transportation Equipment, NEC) SOURCE INFORMATION General Description Autoliv ASP, Incorporated (Autoliv) module facility manufactures automobile airbags for use in cars and trucks. Airbag components are inflators, cushions, and covers, which are made in several buildings. The molding building contains an injection molding process that makes the airbag covers. Molded airbag covers are formed and then painted. The assembled pieces of each airbag are then assembled and shipped to the automobile manufacturers. NSR Classification Administrative Amendment Source Classification Located in Ogden City CO Maintenance Area, Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Weber County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions DAQE-AN141670010-24 Page 4 MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Description The source has requested to amend DAQE-AN141670008-20, dated March 16, 2020, to reduce the VOC emission rate below the ozone major source thresholds of 50 tons/yr. Autoliv will reduce the amount of VOC containing chemicals used in the manufacture of VOC emissions from 71.42 tons/yr to 48.50 tons/yr. The associated HAPs emissions will not change. The use of natural gas, propane, diesel fuel, gasoline, and abrasive blasting media in use at the Ogden plant will remain the same. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 8363.00 Carbon Monoxide 0 52.62 Nitrogen Oxides 0 21.52 Particulate Matter - PM10 0 4.05 Particulate Matter - PM2.5 0 4.05 Sulfur Dioxide 0 0.39 Volatile Organic Compounds -22.86 48.56 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Formaldehyde (CAS #50000) 0 500 Generic HAPs (CAS #GHAPS) 0 31400 Glycol Ethers (CAS #EDF109) 0 500 Toluene (CAS #108883) 0 8880 Change (TPY) Total (TPY) Total HAPs 0 20.64 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] DAQE-AN141670010-24 Page 5 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Autoliv Plastic parts coating plant and airbag module manufacturing plant II.A.2 Oven and After Burner Combined rating: 0.39 MMBtu/hr II.A.3 Coating Line Adhesion-promoter spray booth, ozonation-adhesion-promoter system, topcoat spray booth, curing oven, touch-up spray booth, and high-volume low-pressure spray guns. II.A.4 Air Make-Up Unit Fuel: Natural Gas Capacity: 6.084 MMBtu/hr II.A.5 Emergency Generator Engines Two (2) Engines Fuel: Natural Gas Output: 60 kW and 80 kW NSPS Subpart JJJJ MACT Subpart ZZZZ DAQE-AN141670010-24 Page 6 II.A.6 Emergency Generator Engines Four (4) Engines Fuel: Diesel Output: 125 kW, 100 kW, two (2) at 40 kW NSPS Subpart IIII MACT Subpart ZZZZ II.A.7 Paint Spray Booth Particulate control: Fiberglass or polyester filters II.A.8 Boilers Two (2) Boilers Fuel: Natural gas Rating: <5 MMBtu/hr - each This is listed for informational purposes only. II.A.9 Miscellaneous Natural Gas-Fueled Equipment Boilers and space heaters Rating: <5 MMBtu/hr each Combined rating: 10 MMBtu/hr Listed for informational purposes only. II.A.10 Unconfined-Abrasive Blast Booth II.A.11 Miscellaneous Equipment Injection molding machines Parts washers Airbag module production equipment Plant maintenance Offices Laboratories Forklifts and other non-road mobile equipment (propane, gasoline, or diesel-fueled) This equipment is listed for informational purposes only. DAQE-AN141670010-24 Page 7 SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions to exceed the following values from the following emission points: A. Air Make-Up Unit - 5% opacity. B. Oven - 10% opacity. C. All natural gas-, propane-, and gasoline-fueled combustion-device exhaust stacks - 10% opacity. D. All paint-booth exhaust stacks - 10% opacity. E. All natural gas-fueled emergency generator engines - 10% opacity. F. All building exhaust stacks - 10% opacity. G. All diesel-fuel-combustion exhaust stacks - 20% opacity. H. Outdoor abrasive blasting operations - 20% opacity. I. All other points, including fugitive emissions - 20% opacity. [R307-305-3, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2 Manufacturing Plant Requirements II.B.2.a The owner/operator shall comply with all applicable requirements of UAC R307-353 (Plastic Parts Coatings). [R307-353] II.B.2.b The owner/operator shall use only pipeline quality natural gas as fuel in the plastic parts coating line. [R307-401-8] II.B.2.c The owner/operator shall store VOC- and/or HAP-containing materials in covered containers (except when in use). In addition, the owner/operator shall store VOC- and/or HAP-laden rags in a covered container. [R307-325-3] DAQE-AN141670010-24 Page 8 II.B.2.d The owner/operator shall not exceed the following consumption limits in the airbag module manufacturing plant: A. 1,000 pounds of sand-blasting media per rolling 12-month period. B. 6,000,000 gallons of propane per rolling 12-month period. C. 3,000,000 gallons of gasoline per rolling 12-month period. D. 3,000,000 gallons of diesel fuel #2 per rolling 12-month period. E. 60,000,000 cubic feet of natural gas per rolling 12-month period. [R307-401-8] II.B.2.d.1 The owner/operator shall: A. Determine consumption with the examination of material supplier billing records. B. Record consumption on a monthly basis. C. Use the consumption data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. D. Keep the consumption records for all periods the plant is in operation. [R307-401-8] II.B.2.e The owner/operator shall not exceed the following VOC and HAP emissions in the Ogden manufacturing plant: 48.50 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Any individual HAP included in this list shall not meet or exceed emissions of 10 tons per rolling 12-month period. The coating line includes, but is not limited to, thinners, cleaning solvents, top coating, catalysts, and adhesion promoters. [R307-401-8] DAQE-AN141670010-24 Page 9 II.B.2.e.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed]. HAP = [% HAP by Weight/100] x [Density] x [Volume Consumed]. [R307-401-8] II.B.2.e.2 The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC- and HAP-emitting material. B. The maximum percent by weight of VOCs and each HAP in each material used. C. The density of each material used. D. The volume of each VOC- and HAP-emitting material used. E. The amount of VOCs and the amount of each HAP emitted from each material. F. The amount of VOCs and the amount of each HAP reclaimed and/or controlled from each material. G. The total amount of VOCs, the total amount of each HAP, and the total amount of all HAPs combined emitted from all materials (in tons). [R307-401-8] II.B.2.e.3 To demonstrate compliance with those HAPs that have an emission limit less than its ETV, the owner/operator shall compare the actual maximum emission rate to the ETV and maintain records of this comparison for each month of operation. This comparison shall be performed no later than 20 days after the end of each month. [R307-401-8] II.B.3 Emergency Generator Engine Requirements II.B.3.a The owner/operator shall use natural gas as fuel in the 60 kW and 80 kW engines. [R307-401-8] II.B.3.b The owner/operator shall install a diesel-fired emergency engine that is certified to meet a NOx emission rate of 2.80 g/hp-hr for the 125 kW engine, 2.78 g/hp-hr for the 100 kW engine, and 3.30 g/hp-hr for each of the 40 kW engines, or less. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.b.1 To demonstrate compliance with the emission rate, the owner/operator shall keep records of the manufacturer's certification of the emission rate. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3.c The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] DAQE-AN141670010-24 Page 10 II.B.3.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used. B. The duration of operation in hours. C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.d To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.e The owner/operator shall only use diesel fuel (e.g., fuel oil #1, #2, or diesel fuel oil additives) as fuel in the 125 kW, 100 kW, and two (2) 40 kW emergency engines. [R307-401-8] II.B.3.e.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.3.e.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] II.B.4 Abrasive Blasting Requirement II.B.4.a The owner/operator shall comply with all applicable requirements of R307- 306, Emission Standards: Abrasive Blasting. [R307-306] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN141670008-20 dated March 16, 2020 Is Derived From NOI dated November 13, 2023 Incorporates Additional information dated November 27, 2023 Incorporates Additional information dated December 8, 2023 Incorporates Additional information dated May 12, 2024 DAQE-AN141670010-24 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE- RN141670010 August 1, 2024 Brian Boudreaux Autoliv ASP, Incorporated 3350 Airport Road @@Delete this line@@ @@Delete this line@@ Ogden, UT 84405 brian.boudreaux@autoliv.com Dear Brian Boudreaux, Re: Engineer Review - Administrative Amendment: Administrative Amendment to DAQE-AN141670008-20 to Reduce the VOC Emissions from Airbag Manufacturing Project Number: N141670010 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review (NSR) permitting program. Autoliv ASP, Incorporated should complete this review within 10 business days of receipt. Autoliv ASP, Incorporated should contact Mr. Tim DeJulis at (385) 306-6523 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Mr. Tim DeJulis at tdejulis@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an Approval Order (AO) for signature by the DAQ Director. If Autoliv ASP, Incorporated does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Autoliv ASP, Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N141670010 Owner Name Autoliv ASP, Incorporated Mailing Address 3350 Airport Road @@Delete this line@@ @@Delete this line@@ Ogden, UT, 84405 Source Name Autoliv ASP, Incorporated - Ogden Airbag Module Facility Source Location 1000 West 3300 South @@Delete this line@@ @@Delete this line@@ Ogden, UT 84401 UTM Projection 415,871 m Easting, 4,562,103 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3799 (Transportation Equipment, NEC) Source Contact Brian Boudreaux Phone Number (801) 664-6166 Email brian.boudreaux@autoliv.com Billing Contact Brian Boudreaux Phone Number (801) 664-6166 Email brian.boudreaux@autoliv.com Project Engineer Mr. Tim DeJulis, Engineer Phone Number (385) 306-6523 Email tdejulis@utah.gov Notice of Intent (NOI) Submitted November 13, 2023 Date of Accepted Application No date entered Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 2 SOURCE DESCRIPTION General Description Autoliv ASP, Incorporated (Autoliv) module facility manufactures automobile airbags for use in cars and trucks. Airbag components are inflators, cushions, and covers; which are made in several buildings. The molding building contains an injection molding process that makes the airbag covers. Molded airbag covers are formed and then painted. The assembled pieces of each airbag are then assembled and shipped to the automobile manufacturers. NSR Classification: Administrative Amendment Source Classification Located in , Ogden City CO Maintenance Area, Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Weber County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Proposal Administrative Amendment to DAQE-AN141670008-20 to Reduce the VOC Emissions from Airbag Manufacturing Project Description The source has requested to amend DAQE-AN141670008-20, dated March 16, 2020 to reduce the VOC emission rate below the ozone major source thresholds of 50 tons/yr. Autoliv will reduce the amount of VOC containing chemicals used in the manufacture of the VOC emissions from 71.42 tons/yr to 48.50 tons/yr. The associated HAPs emissions will not change. The use of natural gas, propane, diesel fuel, gasoline, and abrasive blasting media in use at the Ogden plant will remain the same. EMISSION IMPACT ANALYSIS This is an administrative amendment; therefore, a modeling analysis is not required. [Last updated August 1, 2024] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 8363.00 Carbon Monoxide 0 52.62 Nitrogen Oxides 0 21.52 Particulate Matter - PM10 0 4.05 Particulate Matter - PM2.5 0 4.05 Sulfur Dioxide 0 0.39 Volatile Organic Compounds 0 48.56 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Formaldehyde (CAS #50000) 0 500 Generic HAPs (CAS #GHAPS) 0 31400 Glycol Ethers (CAS #EDF109) 0 500 Toluene (CAS #108883) 0 8880 Change (TPY) Total (TPY) Total HAPs 0 20.64 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding Process Equipment This is an administrative amendment; therefore, a BACT analysis is not required. [Last updated August 1, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 ~IND~All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 ~IND~The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 ~IND~Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 ~IND~All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 ~IND~At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 ~IND~The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 ~IND~The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 5 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 ~B~Autoliv~B~ Plastic parts coating plant and airbag module manufacturing plant II.A.2 ~B~Oven and After Burner~B~ Combined rating: 0.39 MMBtu/hr II.A.3 ~B~Coating Line~B~ Adhesion-promoter spray booth, ozonation-adhesion-promoter system, topcoat spray booth, curing oven, touch-up spray booth, and high-volume low-pressure spray guns. II.A.4 ~B~Air Make-Up Unit~B~ Fuel: Natural Gas Capacity: 6.084 MMBtu/hr II.A.5 ~B~Emergency Generator Engines~B~ Two (2) Engines Fuel: Natural Gas Output: 60 kW and 80 kW NSPS Subpart JJJJ MACT Subpart ZZZZ II.A.6 ~B~Emergency Generator Engines~B~ Four (4) Engines Fuel: Diesel Output: 125 kW, 100 kW, two (2) at 40 kW NSPS Subpart IIII MACT Subpart ZZZZ II.A.7 ~B~Paint Spray Booth~B~ Particulate control: Fiberglass or polyester filters II.A.8 ~B~Boilers~B~ Two (2) Boilers Fuel: Natural gas Rating: <5 MMBtu/hr - each This is listed for informational purposes only. Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 6 II.A.9 ~B~Miscellaneous Natural Gas-Fueled Equipment~B~ Boilers and space heaters Rating: <5 MMBtu/hr each Combined rating: 10 MMBtu/hr Listed for informational purposes only. II.A.10 ~B~Unconfined-Abrasive Blast Booth~B~ II.A.11 ~B~Miscellaneous Equipment~B~ Injection molding machines Parts washers Airbag module production equipment Plant maintenance Offices Laboratories Forklifts and other non-road mobile equipment (propane, gasoline, or diesel fueled) This equipment is listed for informational purposes only. SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 ~BUTOC~Site-Wide Requirements~BUTOC~ II.B.1.a The owner/operator shall not allow visible emissions to exceed the following values from the following emission points: A. Air Make-Up Unit - 5% opacity B. Oven - 10% opacity C. All natural gas-, propane-, and gasoline-fueled combustion-device exhaust stacks - 10% opacity D. All paint-booth exhaust stacks - 10% opacity E. All natural gas-fueled emergency generator engines - 10% opacity F. All building exhaust stacks - 10% opacity G. All diesel-fuel-combustion exhaust stacks - 20% opacity H. Outdoor abrasive blasting operations - 20% opacity I. All other points including fugitive emissions - 20% opacity. [R307-305-3, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 7 II.B.2 ~BUTOC~Manufacturing Plant Requirements ~BUTOC~ II.B.2.a The owner/operator shall store VOC- and/or HAP-containing materials in covered containers (except when in use). In addition, the owner/operator shall store VOC- and/or HAP-laden rags in a covered container. [R307-325-3] II.B.2.b The owner/operator shall not exceed the following consumption limits in the airbag module manufacturing plant: A. 1,000 pounds of sand-blasting media per rolling 12-month period B. 6,000,000 gallons of propane per rolling 12-month period C. 3,000,000 gallons of gasoline per rolling 12-month period D. 3,000,000 gallons of diesel fuel #2 per rolling 12-month period E. 60,000,000 cubic feet of natural gas per rolling 12-month period. [R307-401-8] II.B.2.b.1 The owner/operator shall: A. Determine consumption with the examination of material supplier billing records B. Record consumption on a monthly basis C. Use the consumption data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the consumption records for all periods the plant is in operation. [R307- 401-8] II.B.2.c The owner/operator shall not exceed the following VOC and HAP emissions in the Ogden manufacturing plant: 48.50 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Any individual HAP included in this list shall not meet or exceed emissions of 10 tons per rolling 12-month period. The coating line includes, but is not limited to thinners, cleaning solvents, top coating, catalysts, and adhesion promoters. [R307-401-8] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 8 II.B.2.c.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall use a mass-balance method to calculate emissions from evaporative sources. The owner/operator may use the following equations with applicable units to comply with the mass-balance method: VOCs = [% VOCs by Weight/100] x [Density] x [Volume Consumed] HAP = [% HAP by Weight/100] x [Density] x [Volume Consumed]. [R307-401-8] II.B.2.c.2 The owner/operator shall keep records each month of the following: A. The name (as per SDS) of the VOC- and HAP-emitting material B. The maximum percent by weight of VOCs and each HAP in each material used C. The density of each material used D. The volume of each VOC- and HAP-emitting material used E. The amount of VOCs and the amount of each HAP emitted from each material F. The amount of VOCs and the amount of each HAP reclaimed and/or controlled from each material G. The total amount of VOCs, the total amount of each HAP, and the total amount of all HAPs combined emitted from all materials (in tons). [R307-401-8] II.B.2.c.3 To demonstrate compliance with those HAPs that have an emission limit less than its ETV, the owner/operator shall compare the actual maximum emission rate to the ETV and maintain records of this comparison for each month of operation. This comparison shall be performed no later than 20 days after the end of each month. [R307-401-8] II.B.2.d The owner/operator shall use only pipeline quality natural gas as fuel in the plastic parts coating line. [R307-401-8] II.B.3 ~BUTOC~Emergency Generator Engine Requirements ~BUTOC~ II.B.3.a The owner/operator shall use natural gas as fuel in the 60 kW and 80 kW engines. [R307-401- 8] II.B.3.b The owner/operator shall install a diesel-fired emergency engine that is certified to meet a NOx emission rate of 2.80 g/hp-hr for the 125 kW engine; 2.78 g/hp-hr for the 100 kW engine; and 3.30 g/hp-hr for each of the 40 kW engines; or less. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 9 II.B.3.b.1 To demonstrate compliance with the emission rate, the owner/operator shall keep records of the manufacturer's certification of the emission rate. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3.c The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.d To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.e The owner/operator shall only use diesel fuel (e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in the 125 kW, 100 kW, and two (2) 40 kW emergency engines. [R307-401-8] II.B.3.e.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.3.e.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] II.B.4 ~BUTOC~Abrasive Blasting Requirement ~BUTOC~ II.B.4.a The owner/operator shall comply with all applicable requirements of R307- 306, Emission Standards: Abrasive Blasting. [R307-306] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 10 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN141670008-20 dated March 16, 2020 Is Derived From NOI dated November 16, 2023 Incorporates Additional information dated November 27, 2023 Incorporates Additional information dated December 8, 2023 Incorporates Additional information dated May 12, 2024 REVIEWER COMMENTS 1. Comment regarding Emission Estimates: The emissions from the painting operations in the plant will be reduced to make the VOC emissions change from 65.84 tpy to 42.92 tpy. Overall the VOC emissions from the entire Ogden plant will change from 71.42 tpy to 48.50 tpy. There are no other changes to the equipment at the Ogden plant. [Last updated August 1, 2024] 2. Comment regarding NSPS and MACT: 40 CFR 60 Subpart IIII applies to owners and operators of CI ICE with a displacement of less than 30 liters per cylinder where the model is 2007 and beyond, or has been reconstructed, modified after 07/11/2015. NSPS Subpart IIII will apply to this plant. 40 CFR 60 Subpart JJJJ applies to owners and operators of SI ICE greater than 14 hp where the model is 2008. The owner/operator has natural gas-fired engines more than 14 hp and therefore, this subpart applies. 40 CFR 63 Subpart PPPP applies to owners and operators of surface coating of plastic parts and products at a major HAP source. This subpart does not apply because the owner/operator is an area source of HAPs. 40 CFR 63 Subpart ZZZZ applies to owners and operators of stationary RICE at a major or area source of HAP emissions. Since this source will have a stationary RICE at an area source of HAP emissions, MACT Subpart ZZZZ will apply to this plant. A new or reconstructed stationary RICE located at an area source must meet the requirements of MACT Subpart ZZZZ by meeting the requirements of 40 CFR 60 NSPS Subpart IIII. No further requirements apply for such engines under MACT Subpart ZZZZ. 40 CFR 63 Subpart HHHHHH applies to owners and operators for paint stripping and miscellaneous surface coating operations at area sources. This subpart does not apply because the owner/operator does not meet the applicability activities for this MACT. [Last updated August 1, 2024] 3. Comment regarding Title V Requirments: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 11 Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. The facility is subject to 40 CFR 60 (NSPS) and 40 CFR 63 (MACT) regulations. The facility is subject to 40 CFR 61 (NESHAP). Title V does not apply because NSPS Subpart JJJJ, Subpart IIII and MACT Subpart ZZZZ exempt sources from the obligation to obtain a permit under 40 CFR part 70 (Title V permit) if the source is not otherwise required by law to obtain a permit. There are no other reasons why this source would be required to obtain a part 70 permit; therefore, Title V does not apply to this facility as per R307-415(2)(c). [Last updated August 1, 2024] 4. Comment regarding VOC Limits: In the existing permit the VOC emission limitation is 71.42 tpy for the product coating line, boilers, ovens with after burners, air make-up unit, heaters, and emergency generator engines. In the existing permit there is a VOC emissions limit of 65.80 tpy for the airbag module manufacturing and coating line. This value does not include the ovens, heater, or emergency generator engines. Autoliv has proposed a VOC emissions value of 48.5 tpy for all emissions from the plant. This is reflected in the limit in II.B.2.c. The VOC emissions from combustion were estimated with this NOI and were determined to be 0.06 tons per year. [Last updated August 1, 2024] Engineer Review N141670010: Autoliv ASP, Incorporated - Ogden Airbag Module Facility August 1, 2024 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds 06/21/22 REQUEST FOR PUBLIC RECORDS Date Requested: Name of Requestor: Company Name: Address: Phone Number: City/State/Zip: E-mail Address: Mailing AddressP.O. Box 144810,Salt Lake City, UT 84114-4810 Physical Address195 North1950 West,Salt Lake City, UT 84116 Records Requested: Notes: The more specific and narrow the request the more efficient it will be for the agency to respond to your request. If you are unsure about the records’ description, contact the agency or records officer. In accordance with the Government Records Access Management Act (GRAMA), I hereby request records including all relevant information-location of event(s) described in records, facility name or EPA ID number, city, county, address, radiation control license number (if applicable), operator, permittee or licensee name, date range of the records; names of the person(s); and subject of request. If records are requested in an electronic format, be advised that in accordance with Utah Code Annotated 63G-2-201(8), a governmental entity is not required to provide a record in a particular format, medium, or program not currently maintained by the governmental entity. Records will be made available in a format that allows us to respond to your request in the most timely and efficient manner. If you desire the records to be provided in a particular format, the agency will attempt to honor the formatting request if it is reasonable but has no legal duty to do so. In that event, reformatting records may be subject to cost recovery as provided in Section 63G-2-203(2)(a). ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ Request Made To: To determine which division(s) request should be submitted to refer to the 'Table of Keywords' on the next page. Email this completed form to the applicable division email address(es) listed below. If your request needs to be submitted to more than one division please send as ONE email. Division of Air Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . .SUBMIT FORM TO: tlemer@utah.gov & myazhe@utah.govDivision of Drinking Water. . . . . . . . . . .. . . . . . . . . . . . . .SUBMIT FORM TO: ddwgrama@utah.gov Division of Environmental Response and Remediation. .SUBMIT FORM TO: errgrama@utah.gov Division of Waste Management and Radiation Control. . SUBMIT FORM TO: wmrcgrama@utah.govDivision of Water Quality. . . . . . . . . . . . . . . . . . . . . . . . . . .SUBMIT FORM TO: wqgrama@utah.govExecutive Director's Office . . . . . . . . . . . . . . . . . . . . . . . SUBMIT FORM TO: edograma@utah.gov (Optional) Do you need this record for a news story or publication? Which channel or publication? Please explain:(providing this information will help accelerate and improve coordination of your request through our communications team) ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ To view our PUBLIC RECORDS on-line visit:http://eqedocs.utah.gov/ https://enviro.deq.utah.gov/ Enviro Incidents Database: http://eqspillsps.deq.utah.gov/Search_Public.aspFor more information on searching our on-line records visit: deqrecords.utah.gov Please read ALL instructions carefully TO SUBMIT YOUR REQUEST please send to the applicable email address(es) found at the bottom of this page. For general questions email brendajohnson@utah.gov or call 801-536-0095. Q UTAH DEPARTMENT of ENVIRONMENTAL QUALITY □ □ □ □ □ □ I I I I I I I would like to: The requestor’s signature, required before a request can be completed, indicates that any charges will be paid by the requestor and that the requestor understands all copy options and fees. The requestor also states that the sensitive information and disclaimer statement has been read (on the Web site) and is understood. Requestor Signature:________________________________________ Date: _____________________ 2 Table of Keywords by Division: Inspect available physical records at DEQ during normal business hours. Yes or No (circle one) Receive a copy of the records and pay associated fees. Yes or No (circle one). Please notify me if the amount will exceed $ ________Receive a copy of the records and request a fee waiver under to Utah Code 63G-2-203(4), Yes or No (circle one). If Yes:a.Releasing the records primarily benefits the public, because:__________________________________________________________________ __________________________________________________________________________________________________________________________________ b.I am the subject, or authorized representative, of the records, because:_____________________________________________ ________________________________________________________________________________________________________c.My legal rights are directly implicated by the information of the records, because:______________________________________________________________________________________________________________________________________________ I wish to receive an expedited response (5 days), because:___________________________________________________________ _________________________________________________________________________________________________________ Table of Keywords (listed by division): DIVISION OF AIR QUALITY DIVISION OF WASTE MGMT & RADIATION CONTROL Air Permits Clean Harbors (Aragonite, Grassy Mountain, Clive) Asbestos Certifications and Demolition Dry Cleaners Compliance Act\/isory Emergency Destruction / Disposal Permits Demolition Permits EnergySolutions Emissions Inventory EPAID Fugitive Dust Fluorescent Tubes / Bulbs/ Lamps Lead Paint Certifications and Demolition Generator Site Access Permit (GSA) Operating Permits Hazardous Waste Smoke Landfill Title V Permits Large Quantity Generator (LOG) Low Level Radioactive Waste (LLRW) Mammography (MOSA) Medical I Biohazardous Waste DIVISION OF DRINKING WATER Mercury Disposal/ Waste Boil order/ e coli Pharmaceuticals Waste Capacity calculati on Radiation Control Operating Permit Radioactive Materials License Polyfluoroalkyl Substance (PFAS) Recycling (Fluorescent Tubes, Electronics, Tires, Used Oil) Public Water System Remediation Source Protection Plan Resource Conservati on and Recovery Act (RCRA) Water System Reciprocal Recognition of License (Reciprocity) Well driller reports (limited to specific water systems) Small Quantity Generator (SOG) Soil Assessments (Corrective Action) Spills/ Environmental Incidences Universal Waste (Aerosol cans, batteries, antifreeze, etc) DIVISION OF WATER QUALITY Uranium / Uranium Mill / Uranium Tailings Animal Feeding Operations (AFO) Used Oil (UOCC, UOR, UOP) Concentrated animal feeding operations (CAFO) Very Small Quantity Generator (VSQG) Fish hatcheries Waste Groundwater Permits or other groundwater issues Waste Tires Harmful Algal Blooms (HAB) White Mesa Large Ungerground Wastewater Disposal Systems (LUWDS) X-Rav Monitoring lakes, rivers, streams DIVISION OF ENVIRONMENTAL RESPOSE & REMEDIATION Nonpoint Source Above Ground Storage Tanks (AST) Nutrient pollution Brownfields Operating Permits Emergency Planning and Community Right-to-Know Act (EPCRA) Pesticide permits Enforceable Written Assurance (EWA) Phase I Formerly Used Defense Sites (FUDS) Sewer Management Program Leaking Underground Storage Tanks (LUST) Spills / incidents Military Munitions Response Program (MMRP) Stormwater permits (various) Nati onal Priorities List (NPL) / Federal Facilities Total Maximum Daily Loads (TMDL) Petroleum Storage Tanks (PST) Underground Injection Control (UIC) Phase I Environmental Site Assessement (ESA) Utah Pollutant Discharge Elmination System permits (UPDES) Site Assessment I CERCLA / Superfund Wastewater Spills/ Environmental Incidences Watersheds Tier 2 Reporting Toxic Release Inventory (TRI) Underground Storage Tanks (UST) Voluntary Cleanup Proo ram (VCP) Tim Dejulis <tdejulis@utah.gov> Status of Autoliv - Ogden Emission Reduction to < 50 tpy VOC 12 messages Tim Dejulis <tdejulis@utah.gov>Wed, Apr 10, 2024 at 11:20 AM To: Clay Hinkle <chinkle@ce3services.com> Cc: Alan Humpherys <ahumpherys@utah.gov> Clay, How has Autoliv's efforts at getting the request for lowering the emissions of VOC to less than 50 tpy going? We must have the approval order completely through the process by July, so we're looking at a compressed timeline now, especially if a public comment period will be involved. Please let me know where we're at. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov Clay Hinkle <chinkle@ce3services.com>Wed, Apr 10, 2024 at 11:41 AM To: Tim Dejulis <tdejulis@utah.gov> Cc: Alan Humpherys <ahumpherys@utah.gov> I have received the records request and reviewed it. We should have a final submission-ready within 3 weeks. As discussed, this NOI is for administrative changes for emission limit reductions below 50 TPY. Thanks for your help. Clay [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Thu, May 2, 2024 at 1:41 PM To: Clay Hinkle <chinkle@ce3services.com> Cc: Alan Humpherys <ahumpherys@utah.gov> Clay, What is the status of the efforts to get Autoliv - Ogden to reduce the VOC emissions to < 50 tpy? Please advise. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] 6/4/24, 5:06 PM State of Utah Mail - Status of Autoliv - Ogden Emission Reduction to < 50 tpy VOC https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r-4623954374180317591&simpl=msg-a:r-56583435061247…1/4 Clay Hinkle <chinkle@ce3services.com>Thu, May 2, 2024 at 2:25 PM To: Tim Dejulis <tdejulis@utah.gov> Cc: Alan Humpherys <ahumpherys@utah.gov> I just finished visiting the site yesterday to verify the equipment. Plan on submitting the NOI Application by Wednesday, May 8th, if not sooner. Let me know if we should talk before then. Thanks. [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Fri, May 3, 2024 at 10:02 AM To: Clay Hinkle <chinkle@ce3services.com> Cc: Alan Humpherys <ahumpherys@utah.gov> Clay, May the 8th sounds great. I will be waiting for Autoliv's notice of intent that I can respond to. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Thu, May 9, 2024 at 6:47 AM To: Tim Dejulis <tdejulis@utah.gov> I expected the NOI submission to be completed yesterday, but I am running down a few items that have taken longer than expected. If I am able to confirm those items, I will call with a status today or submit it. Thanks. Clay Hinkle <chinkle@ce3services.com>Sun, May 12, 2024 at 9:11 PM To: Tim Dejulis <tdejulis@utah.gov> Tim, the application we discussed is attached. Thanks for your patience; it is much appreciated. Please acknowledge that you received this email so I know it got to where it needs to be. If there is something else you need to finish your evaluation, I am prepared to turn it around quickly. Finally, I will follow up with you on Tuesday. Thanks for your help in this process. [Quoted text hidden] 2024 NOI Submission.pdf 1338K Tim Dejulis <tdejulis@utah.gov>Mon, May 13, 2024 at 5:33 PM To: Clay Hinkle <chinkle@ce3services.com> Thank you, I got it. I will review this tomorrow and get back to you if anything is needed. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 6/4/24, 5:06 PM State of Utah Mail - Status of Autoliv - Ogden Emission Reduction to < 50 tpy VOC https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r-4623954374180317591&simpl=msg-a:r-56583435061247…2/4 airquality.utah.gov [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Wed, May 15, 2024 at 11:45 AM To: Clay Hinkle <chinkle@ce3services.com> I've reviewed the information you sent the other day and it looks good to me. I will proceed with getting the engineering review through our process. If you have any questions in the meantime, please let me know. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Wed, May 15, 2024 at 12:24 PM To: Tim Dejulis <tdejulis@utah.gov> Thanks for the update. After the engineering review, what else remains to be done? [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Wed, May 15, 2024 at 12:42 PM To: Clay Hinkle <chinkle@ce3services.com> The peer reviewer will look this over, then my supervisor, and of course, Autoliv will have their chance. Once we have successfully completed all three reviews, it gets made into an approval order. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Wed, May 15, 2024 at 12:50 PM To: Tim Dejulis <tdejulis@utah.gov> Thanks Sent from my iPhone On May 15, 2024, at 11:43 AM, Tim Dejulis <tdejulis@utah.gov> wrote: 6/4/24, 5:06 PM State of Utah Mail - Status of Autoliv - Ogden Emission Reduction to < 50 tpy VOC https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r-4623954374180317591&simpl=msg-a:r-56583435061247…3/4 [Quoted text hidden] 6/4/24, 5:06 PM State of Utah Mail - Status of Autoliv - Ogden Emission Reduction to < 50 tpy VOC https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r-4623954374180317591&simpl=msg-a:r-56583435061247…4/4 Tim Dejulis <tdejulis@utah.gov> Records Request 1 message Clay Hinkle <chinkle@ce3services.com>Tue, Mar 5, 2024 at 1:21 PM To: Tanner Lemer <tlemer@utah.gov> Cc: Tim Dejulis <tdejulis@utah.gov> I've attached the records request for Autoliv. Please call if there are any questions or issues; my number is 858 735 9204 On Feb 27, 2024, at 9:26 AM, Tim Dejulis <tdejulis@utah.gov> wrote: Clay, Here is the GRAMA records request form. I have included your contact information to our GRAMA records request. Tanner Lemer is the person responsible for our GRAMA records. He can be found at tlemer.utah.gov or 801.536.4067. He will get this process of getting your records started. Let me know if you have any more questions. Thank you. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov On Mon, Feb 12, 2024 at 1:28 PM Clay Hinkle <chinkle@ce3services.com> wrote: Thanks for the help last Friday. As we discussed, could you provide me with the previous applications in addition to the one from 2020 you already sent? <grama-request-form (15).pdf> Records-request-form Autoliv.pdf 1090K 6/4/24, 5:05 PM State of Utah Mail - Records Request https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1792719061844266685&simpl=msg-f:1792719061844266685 1/1 Tim Dejulis <tdejulis@utah.gov> NOI for permit limit change 9 messages Clay Hinkle <chinkle@ce3services.com>Tue, Aug 29, 2023 at 10:39 AM To: "tdejulis@utah.gov" <tdejulis@utah.gov> Thank you for taking my call today. I have completed the NOI application to take a permit limit of 48.5 tons of VOC to remain a synthetic minor. As we discussed, could you look at this application to make sure all the needed information is provided? My contact info is Clay Hinkle (858) 735-9204 chinke@ce3services.com Autoliv NOI 83023.pdf 209K Tim Dejulis <tdejulis@utah.gov>Thu, Sep 7, 2023 at 11:34 AM To: Clay Hinkle <chinkle@ce3services.com> Clay, This response is a good start, but we need more for the requirements in Autoliv's approval order. Autoliv is relying on the emission calculation information already given to us previously, but we need the current emission information to be submitted by Autoliv. This is for all criteria and HAP pollutants. We need all the sources at this plant, generating air emissions, put into this calculation. We need this information to determine what Autoliv is changing with their operation. Other than the emission calculation information, we don't need anything else. Please offer us the description of all the equipment on site and the current emissions calculations for this equipment. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Tue, Sep 26, 2023 at 11:29 AM To: Tim Dejulis <tdejulis@utah.gov> Attached are the emission units and calculations with a VOC summary. Please let me know if this is what you were asking for. thanks for your help. [Quoted text hidden] 6/4/24, 4:54 PM State of Utah Mail - NOI for permit limit change https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1775582242000006873&simpl=msg-f:17755822420000068…1/3 Emissions Calculations for NOI v4 draft.docx 49K Tim Dejulis <tdejulis@utah.gov>Fri, Sep 29, 2023 at 9:47 AM To: Clay Hinkle <chinkle@ce3services.com> This is perfect, thank you! I will now generate the engineering review (ER) to go through our process. The process will unfold as follows: I will develop an ER, then it will be sent to a peer reviewer, then it will be sent to my supervisor, and then Autoliv will have a chance to inspect my work. After that is completed, it will go to the secretary to make into an approval order. As we go along, if you have any questions please ask me. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Fri, Sep 29, 2023 at 11:37 AM To: Tim Dejulis <tdejulis@utah.gov> Thanks for the update and your help. [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Mon, Oct 23, 2023 at 2:45 PM To: Clay Hinkle <chinkle@ce3services.com> Cc: Alan Humpherys <ahumpherys@utah.gov> Clay, We haven't received the initial payment we require, before we get started working on the NOI for Autoliv. It should be a fairly simple task to figure this out on our website, how to pay the initial fee, but if not, I'm willing to assist you in this regard. Once we get the initial payment, we will start working on the new approval order for Autoliv - Ogden plant. Thank you! Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Mon, Oct 23, 2023 at 3:10 PM To: Tim Dejulis <tdejulis@utah.gov> Sorry, I will follow up to see where it is at. Thanks. [Quoted text hidden] 6/4/24, 4:54 PM State of Utah Mail - NOI for permit limit change https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1775582242000006873&simpl=msg-f:17755822420000068…2/3 Clay Hinkle <chinkle@ce3services.com>Mon, Nov 27, 2023 at 2:22 PM To: Tim Dejulis <tdejulis@utah.gov> Begin forwarded message: [Quoted text hidden] [Quoted text hidden] Emissions Calculations for NOI v4 draft.docx 49K Clay Hinkle <chinkle@ce3services.com>Mon, Nov 27, 2023 at 2:22 PM To: Tim Dejulis <tdejulis@utah.gov> Begin forwarded message: [Quoted text hidden] Autoliv NOI 83023.pdf 209K 6/4/24, 4:54 PM State of Utah Mail - NOI for permit limit change https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1775582242000006873&simpl=msg-f:17755822420000068…3/3 Tim Dejulis <tdejulis@utah.gov> NOI Emssions Calculation Methodology 3 messages Clay Hinkle <chinkle@ce3services.com>Wed, Jan 31, 2024 at 2:21 PM To: Tim Dejulis <tdejulis@utah.gov> As we discussed, the emission calculation methodology is included below for you. Emissions_Calculations NOI submittal v3.pdf 318K Tim Dejulis <tdejulis@utah.gov>Thu, Feb 1, 2024 at 12:09 PM To: Clay Hinkle <chinkle@ce3services.com> Thank you for sending this emissions summary to us. I don't think I'm communicating what we want to see from Autoliv. These emission values show the VOCs and this is great. How about the PM10/PM2.5, NOx, CO, SO2, CO2e, and HAPs emissions? The format used by Autoliv doesn't show any of these other pollutants and we need Autolive to supply these in order for their application to be complete. It should be a simple matter to make these other emission estimates. Please let me know if you have any questions. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Thu, Feb 1, 2024 at 1:22 PM To: Tim Dejulis <tdejulis@utah.gov> No worries, I will update. Thanks for the feedback. [Quoted text hidden] 6/4/24, 4:57 PM State of Utah Mail - NOI Emssions Calculation Methodology https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1789642525219952079&simpl=msg-f:17896425252199520…1/1 Tim Dejulis <tdejulis@utah.gov> Autoliv - ASP NOI 10 messages Tim Dejulis <tdejulis@utah.gov>Mon, Nov 27, 2023 at 1:19 PM To: Clay Hinkle <chinkle@ce3services.com> Clay, We don't have the calculations that go with Autoliv's reduction in emissions to less than 50 tpy VOC. Did you send these, but I didn't get them? I don't have these calculations, forms, and anything else corresponding to the NOI in my email right now. Please advise. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov Clay Hinkle <chinkle@ce3services.com>Mon, Nov 27, 2023 at 1:53 PM To: Tim Dejulis <tdejulis@utah.gov> I sent everything to you. Do you want me to resend? Sent from my iPhone On Nov 27, 2023, at 12:20 PM, Tim Dejulis <tdejulis@utah.gov> wrote: [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Mon, Nov 27, 2023 at 2:03 PM To: Clay Hinkle <chinkle@ce3services.com> Yes, please! I've looked through my email records and can't find the supporting calculations, forms, etc for the revised emissions in the permit. Thank you for sending these to me! Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] 6/4/24, 4:56 PM State of Utah Mail - Autoliv - ASP NOI https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r6734331434881326182&simpl=msg-a:r735381621498155…1/3 Clay Hinkle <chinkle@ce3services.com>Mon, Nov 27, 2023 at 2:23 PM To: Tim Dejulis <tdejulis@utah.gov> I just resent the documents. Let me know if you need anything else. [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Mon, Nov 27, 2023 at 2:29 PM To: Clay Hinkle <chinkle@ce3services.com> Thank you for sending the calculations to me. I will get working on Autoliv's permit straight away. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Mon, Dec 4, 2023 at 3:10 PM To: Clay Hinkle <chinkle@ce3services.com> Clay, I have the new emission totals Autoliv provided, but I still have a question. The emission summary didn't let me in on this. Using these calculations is rather difficult for me to discern what Autoliv is doing and to the reader of our permits, the people, it might be impossible to get a grip on what will be emitted by Autoliv - Ogden. What is the throughput of the natural gas, the propane, the diesel fuel, and the gasoline usage at the Ogden plant? I have listed it in the new engineering review as remaining the same, but if you could respond to this email that would be great. Thank you. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Wed, Dec 6, 2023 at 4:19 PM To: Tim Dejulis <tdejulis@utah.gov> Do you want last year's throughput of fuel or to confirm that the fuel throughput remains unchanged (which is true)? [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Thu, Dec 7, 2023 at 10:38 AM To: Clay Hinkle <chinkle@ce3services.com> Clay, 6/4/24, 4:56 PM State of Utah Mail - Autoliv - ASP NOI https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r6734331434881326182&simpl=msg-a:r735381621498155…2/3 It took me a long time to get through these calculations. I was able, with difficulty, to get through the calculations presentation though. The format used is not concise. If you could put the emissions from each category into the rows of a spreadsheet I think this approach would work better for Autoliv. I would suggest going back to the previous calculations in the 2017 NOI to see what was submitted back then and use this format, so that we can see what is going on with Autoliv's emissions. If I haven't explained this well enough or if you have any questions, call or email me please. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] Clay Hinkle <chinkle@ce3services.com>Thu, Dec 7, 2023 at 10:42 AM To: Tim Dejulis <tdejulis@utah.gov> I will call you later. But could you send me the NOI from 2017? That would be great. It will save a lot of time. [Quoted text hidden] Tim Dejulis <tdejulis@utah.gov>Fri, Dec 8, 2023 at 9:33 AM To: Clay Hinkle <chinkle@ce3services.com> Autoliv - Ogden NOI 2020.pdf Here is the 2020 NOI information for your review. Let me know if you need more information. Thank you. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov [Quoted text hidden] 6/4/24, 4:56 PM State of Utah Mail - Autoliv - ASP NOI https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-a:r6734331434881326182&simpl=msg-a:r735381621498155…3/3 May 8, 2024 Mr. Bryce Bird, Director Utah Division of Air Quality 195 North 1950 West P.O. Box 144820 Salt Lake City, Utah 84114 Subject: Modification to Existing Approval Order # DAQE-AN141670008-20 Dear Mr. Bird: Autoliv ASP, Inc. operates the Module facility under Approval Order (AO) DAQE- AN141670008-20. This Notice of Intent (NOI) is being submitted to request a modification of the emission limit to establish a minor source threshold in the current AO. The modification includes adding a permit limit on VOC emissions below the Major source thresholds for VOC emissions. This limit requires no other permit modification and, therefore, should be considered an administrative change in status. The Autoliv Module facility is located in Ogden City, Weber County. It is in a nonattainment area for PM10 and PM2.s, with 8-hour ozone being redesignated as serious status; Weber is a maintenance area for CO. After approval of this NOI, the source will be a minor source based on the permit limits. Based on this change, Title V requirements will not apply to this source. The following UDAQ forms have been included with this application submittal in Appendix A: Form 2: Company Information/Notice of lntent (NOI) Form 17: Diesel Powered Standby Generator (one form for each generator) Form 17a: Natural Gas Standby Generator Description of the Project The Autoliv Module facility manufactures automobile airbags. Several buildings on-site support the airbag production operations. The main production building is used for airbag assembly. Airbag components, including inflators, cushions, and covers, are received and assembled into complete airbag modules, which are then shipped to vehicle manufacturers. The molding building is used for an injection molding process that makes airbag covers. Molded airbag covers are moved to the paint building, where they are painted before assembly. The coatings line is the source of most of the VOC emissions. The Division of Air Quality (DAQ) has identified the Autoliv facility as potentially becoming a major stationary source located in the Ozone Nonattainment Area (NAA) in the Wasatch Front because of the new ozone nonattainment designation of serious. This means facilities that exceed the new thresholds for major sources of 50 tons/year potential to emit either NOX or VOC to be subject to major source requirements. Since this Autoliv facility has historically remained below those limits in actual emissions, this application provides a means to become a “synthetic minor” through new permit limits. The purpose of this request is to modify the existing AO to: ►To establish a permit limit for VOCs that is below the major source threshold ►To establish that emissions limits or potential to emit are below the major source thresholds for the site Summary of Emissions Summary of Emissions (*PTE) Criteria Pollutant Change (TPY) Total (TPY) PM10 0 4.05 PM2.5 0 4.05 NOx 0 21.52 SOx 0 0.39 CO 0 52.62 VOC -22.92 48.50 CO2 Equivalent 0 8363.00 Hazardous Air Pollutant (lbs/year) Formaldehyde 0 500 Glycol Ethers 0 500 Toluene 0 8880 Generic HAPS 0 31400 (TPY) Total HAPS 0 20.64 *Based on previous regulatory determination Summary of Emission Units Requiring Permit Limit Change Emission Unit ID Emission Unit 178190 Paint Spray Booth Emissions Tracked with Coating Line Part of coating line limit for this purpose 184528 Coating Line Needs VOC limit Revised Current permit limit above major source threshold 184527 Oven and After Burner No action required PTE does not exceed major source threshold or emissions insignificant 184529 Air Make-Up Unit No action required 184530 Emergency Generator Engine 1 (60 kW) No action required 184531 Emergency Generator Engine 2 (80 kW) No action required 184532 Emergency Generator Engine 3 (125 kW) No action required 184533 Emergency Generator Engine 4 (100 kW) No action required 184534 Emergency Generator Engine 5 (40 kW) No action required 184535 Emergency Generator Engine 6 (40 kW) No action required *A permit limit is required when the Potential to Emit or permit limit exceeds that of a major source for the redesignated air basin. Ozone redesignation requires this evaluation for VOC and NOx. NOx PTE or limits do not exceed the threshold; therefore, no further evaluation is done. Permit Changes There is no equipment or process change, and the purpose of this submission is to change the VOC permit limit and establish the site as a “synthetic minor source”. Therefore, no new source analysis is required. The permit condition should address the sitewide emission need required to maintain minor source status. The following permit condition change is requested: Current Permit Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 65.84 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene. * * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided in R307-410-5. Proposed Revised Permit Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 48.5 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene. * * Any individual HAPs included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided in R307-410-5. If there are questions concerning this application, please direct them to Clay Hinkle at (858) 735-9204 Sincerely, Clay Hinkle NOI Submitter Appendix A Application Form Submittal •Company Information/Notice of lntent (NOI) •Notice of Intent (NOI) Application Checklist •Diesel standby Generators •Natural Gas Standby Generators 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different fromabove):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4.Source Property Universal Transverse Mercatorcoordinates (UTM), including System and Datum: UTM:_ NAD83, Zone 12 UTM __________________ X:___________________________ _ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or AlanHumpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number  2. Company contact (Name, mailing address, and telephone number) 3.Name and contact of person submitting NOI application (if different than 2) 4.Source Universal Transverse Mercator (UTM) coordinates  5. Source Standard Industrial Classification (SIC) code  6.Area designation (attainment, maintenance, or nonattainment) 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8.Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers  NOI Application Information: [R307-401]           N/A  N/A  A.Air quality analysis (air model, met data, background data, source impact analysis) N/A  1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced3.Description of equipment used in the process and operating schedule 4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8]A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide(Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs)B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent(emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.Signature on Application N/A  Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. NA NA NA Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1.Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2.Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3.Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4.Does new emission unit affect existing permitted process limits? Yes No 5.Condition(s) Changing: 6.Description of Permit/Process Change** 7.New or modified materials and quantities used in process. ** Material Quantity Annually 8.New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Attachment A Current Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 65.84 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Proposed Revised Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 48.5 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Utah Division of Air Quality New Source Review Section Form 17Diesel Powered Standby Generator Company Information 1. Company Name and Address:2. Company Contact: 3. Installation Address: County where facility is located: Latitude, Longitude and UTM Coordinates of Facility Standby Generator Information 4. Engines: 5. Calculated emissions for this equipment: Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. &RPSDQ\$XWROLY$63,QF 6LWH6RXUFH2JGHQ0RGXOH)DFLOLW\ 'DWH Autoliv ASP Inc. 1000 West 3300 South Ogden Utah 84401 Autoliv ASP Inc 3350 Airport Road Ogden UT 84405 NAD83, Zone 12 415,871 m Easting 4,562,103 m Northing Brian l. Boudreaux 801 664-6166 brian.boudreaux@autoliv.com Utah Division of Air Quality New Source Review Section Form 17aNatural Gas Standby Generator Company Information 1. Company Name and Address:2. Company Contact: 3. Installation Address: Standby Generator Information 4. Engines: 5. Calculated emissions for this equipment: Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Autoliv ASP Inc3350 Airport RoadOgden UT 84405 Brian l. Boudreaux 801 664-6166 brian.boudreaux@autoliv.com Autoliv ASP Inc. 1000 West 3300 South Ogden Utah 84401 County where facility is located: Latitude, Longitude and UTM Coordinates of Facility NAD83, Zone 12 415,871 m Easting 4,562,103 m Northing &RPSDQ\$XWROLY$63,QF 6LWH6RXUFH2JGHQ0RGXOH)DFLOLW\ 'DWH Appendix B Site Map •Site Plan Appendix C Emission Calculations •Site PTE Emission Summary •Oven and After Burner •Coating Line (Paint Spray Booth included) •Air Make-Up Unit •Emergency Generator Genset 6 (60 kW) •Emergency Generator Genset 7 (80 kW) •Emergency Generator Genset 10 (125 kW) •Emergency Generator Genset 8 (100 kW) •Emergency Generator Genset 9 (40 kW) •Emergency Generator CAT 40 (40 kW) Summary of Emssions (*PTE) Criteria Pollutant Change (TPY)Total (TPY) PM10 0 4.05 PM2.5 0 4.05 NOx 0 21.52 SOx 0 0.39 CO 0 52.62 VOC -22.92 48.50 CO2 Equivalent 0 8363.00 Hazardous Air Pollutant (lbs/year) Formaldehyde 0 500 Gycol Ethers 0 500 Toluene 0 8880 Generic HAPS 0 31400 Total HAPS 0 20.64 * Based on previous permitting determination Unit Natural Gas Oven and After Burner 80 1020 8760 382 Pollutant lb/10^6 scf lbs/year Ibs/hr tons/year PM10 7.6 25.43 0.00 0.01 PM2.5 7.6 25.43 0.00 0.01 NOx 2.2 7.36 0.00 0.00 SOx 0.6 2.01 0.00 0.00 CO 84.0 281.09 0.03 0.14 VOC (exhaust)0.0 0.10 0.00 0.00 Lead 0.0005 0.00 0.00 0.00 CO2 120000.0 401,558.40 45.84 200.78 CH4 2.3 7.70 0.00 0.00 N20 401,743.00 45.86 200.87 HAP (total)6.30 7.19E-04 3.15E-03 Benzene 2.10E-03 7.03E-03 8.02E-07 3.51E-06 Dichlorobenzene 1.20E-03 4.02E-03 4.58E-07 2.01E-06 Formaldehyde 7.50E-02 2.51E-01 2.87E-05 1.25E-04 Hexane 1.80E+00 6.02E+00 6.88E-04 3.01E-03 Naphthalene 6.10E-04 2.04E-03 2.33E-07 1.02E-06 Toluene 3.40E-03 1.14E-02 1.30E-06 5.69E-06 * Based on previous permiting emssions analysis Fuel: Power Output (kW) Heating Value (BTU/set) Operation (hr/year) Fuel Consumption (scfh) Emission Factor*Emissions Coating Line Emissions *12 month Total (2023)Total (lbs)Total (tons)Current Limit Proposed Limit (tons) Emissions % of Proposed Limit Compliant? VOC (lbs)72687.85 36.3 65.8 48.50 74.9 Y formaldehyde (lbs)0.00 0.0 0.25 0.25 0.0 Y glycol ethers (lbs)0.00 0.0 0.25 0.25 0.0 Y toluene (lbs)262.25 0.1 4.44 4.44 3.0 Y acetonitrile (lbs)0.00 0.0 benzene (lbs)0.00 0.0 cumene (lbs)434.88 0.2 dichlorobenzene (lbs)0.00 0.0 ethyl benzene (lbs)0.00 0.0 ethylene glycol (lbs)0.00 0.0 hexane (lbs)0.00 0.0 methylene chloride (lbs)0.00 0.0 methanol (lbs)0.00 0.0 MIBK (lbs)1562.13 0.8 naphthalene (lbs)0.00 0.0 perchloroethylene (lbs)0.00 0.0 phenol (lbs)0.00 0.0 styrene (lbs)0.00 0.0 trichloroethylene (lbs)0.00 0.0 xylene (lbs)1282.59 0.6 Combined HAP (lbs)3541.9 1.8 15.70 15.70 11.3 Y *Emission calculation includes paint spray booth (II.A.7) emissions Emissions By Month JAN23 FEB23 MAR23 APR 23 MAY 23 JUN 23 JUL 23 AUG 23 SEP 23 OCT 23 NOV 23 DEC 23 VOC (lbs)7,283.65 12,772.15 1,193.60 5,129.75 7,103.80 7,509.30 5,641.95 9,057.65 894.60 5,665.85 4,685.20 5,750.35 formaldehyde (lbs)- - - - - - - - - - - - glycol ethers (lbs)- - - - - - - - - - - - toluene (lbs)25.38 28.20 19.74 25.38 16.92 19.74 16.92 31.02 14.10 28.20 19.74 16.92 acetonitrile (lbs)- - - - - - - - - - - - benzene (lbs)- - - - - - - - - - - - cumene (lbs)44.05 41.00 35.85 38.16 32.17 34.34 29.65 45.52 31.01 35.11 30.80 37.21 dichlorobenzene (lbs)- - - - - - - - - - - - ethyl benzene (lbs)- - - - - - - - - - - - ethylene glycol (lbs)- - - - - - - - - - - - hexane (lbs)- - - - - - - - - - - - methylene chloride (lbs)- - - - - - - - - - - - methanol (lbs)- - - - - - - - - - - - MIBK (lbs)148.09 156.27 108.66 148.96 122.00 163.80 82.23 163.24 113.81 144.38 92.77 117.92 naphthalene (lbs)- - - - - - - - - - - - perchloroethylene (lbs)- - - - - - - - - - - - phenol (lbs)- - - - - - - - - - - - styrene (lbs)- - - - - - - - - - - - trichloroethylene (lbs)- - - - - - - - - - - - xylene (lbs)119.25 128.74 86.21 114.13 95.37 126.04 64.73 143.22 102.80 143.53 71.62 86.96 Combined HAP (lbs)336.76 354.21 250.46 326.63 266.45 343.92 193.53 383.00 261.72 351.22 214.93 259.01 Unit Natural Gas Make-up Air 6084 1020 8760 5965 Pollutant lb/10^6 scf lbs/year Ibs/hr tons/year PM10 7.6 397.11 0.05 0.20 PM2.5 7.6 397.11 0.05 0.20 NOx 2.2 114.95 0.01 0.06 SOx 0.6 31.35 0.00 0.02 CO 84.0 4,389.07 0.50 2.19 VOC (exhaust)0.0 1.55 0.00 0.00 Lead 0.0005 0.03 0.00 0.00 CO2 120000.0 6,270,103.15 715.77 3135.05 CH4 2.3 120.18 0.01 0.06 N20 401,743.00 45.86 200.87 HAP (total)98.35 1.12E-02 4.92E-02 Benzene 2.10E-03 1.10E-01 1.25E-05 5.49E-05 Dichlorobenzene 1.20E-03 6.27E-02 7.16E-06 3.14E-05 Formaldehyde 7.50E-02 3.92E+00 4.47E-04 1.96E-03 Hexane 1.80E+00 9.41E+01 1.07E-02 4.70E-02 Naphthalene 6.10E-04 3.19E-02 3.64E-06 1.59E-05 Toluene 3.40E-03 1.78E-01 2.03E-05 8.88E-05 Fuel: Power Output (MM BTU/HR) Heating Value (BTU/set) Operation (hr/year) Fuel Consumption (scfh) Emission Factor*Emissions * Based on previous permiting emssions analysis (11/25/2008) Equations Used: 1. Natural GasUsage (ft3/hr) =1, 000,000 xAirMake-up Unit Capacity (MM Bfu/hr) /Nalural Gas Heat Content (BTU/ft3) 2. Natural Gas Usage (10^6scf/yr) = Natural Gas Usage (ft3/hr) x Hours of Operation(hrs/yr) / 1,000,000 3. Emissions (lbs/yr) = Emission Frctor (1U106 scf) x Annual Gas Usage (106 scf/yr) Note: Emissions factors are from AP-42 Secti on 1.4 - Natural Gas Combustion, Table 1.4-2, except the emission factor i:r CO, which is in Table 1.4. 1 oi the same AP42 section. Unit Natural Gas Kohler 1 (Permit Name)80 Genset 6 (Site Name)1020 100 1049 Pollutant lb/mmBTU lb/10^6 scf lbs/year Ibs/hr tons/year PM10 9.50E-03 9.69 1.02 0.01 0.00 PM2.5 9.50E-03 9.69 1.02 0.01 0.00 NOx 2.21E+00 2254.00 236.47 2.36 0.12 SOx 5.88E-04 0.60 0.06 0.00 0.00 CO 3.72E+00 3794.00 398.03 3.98 0.20 VOC (exhaust)2.96E-02 30.20 3.17 0.03 0.00 CO2 1.17E+02 119340.00 12518.77 125.19 6.26 CH4 2.30E+00 234.60 246.10 2.46 0.12 N20 2.20E-04 0.22 0.02 0.00 0.00 Fuel: Power Output (kW) Heating Value (BTU/set) Operation (hr/year) Fuel Consumption (scfh) Emission Factor*Emissions lb/mmBTU lb/10^6 scf lbs/year Ibs/hr tons/year HAP (total)3.47 0.03 0.00 1,1,2,2-Tetrachlorethane 2.53E-05 3.00E-02 0.00 2.71E-05 1.35E-06 1,1,2-Trichloroethane 1.53E-05 2.00E-02 0.00 1.64E-05 8.19E-07 1,1-Dichloroethane 1.13E-05 1.00E-02 0.00 1.21E-05 6.05E-07 1,2-Dichloroethane 1.13E-05 1.00E-02 0.00 1.21E-05 6.05E-07 1,2-Dichloropropane 1.30E-05 1.00E-02 0.00 1.39E-05 6.95E-07 1,3-Butadiene 6.63E-04 6.80E-01 0.07 7.09E-04 3.55E-05 1,3-Dichloropropene 1.27E-05 1.00E-02 0.00 1.36E-05 6.79E-07 Acetaldehyde 2.79E-03 2.85E+00 0.30 2.99E-03 1.49E-04 Acrolein 2.63E-03 2.68E+00 0.28 2.81E-03 1.41E-04 Benzene 1.58E-03 1.61E+00 0.17 1.69E-03 8.45E-05 Carbon Tetrachloride 1.77E-05 2.00E-02 0.00 1.89E-05 9.47E-07 Chlorobenzene 1.29E-05 1.00E-02 0.00 1.38E-05 6.90E-07 Chloroform 1.37E-05 1.00E-02 0.00 1.47E-05 7.33E-07 Ethylbenzene 2.48E-05 3.00E-02 0.00 2.65E-05 1.33E-06 Ethylene. Dibromide 2.13E-05 2.00E-02 0.00 2.28E-05 1.14E-06 Formaldehyde 2.05E-02 2.09E+01 2.19 2.19E-02 1.10E-03 Methanol 3.06E-03 3.12E+00 0.33 3.27E-03 1.64E-04 Methylene Chloride 4.12E-05 4.00E-02 0.00 4.41E-05 2.20E-06 Naphthalene 9.71E-05 1.00E-01 0.01 1.04E-04 5.19E-06 PAH 1.41E-04 1.40E-01 0.02 1.51E-04 7.54E-06 Styrene 1.19E-05 1.00E-02 0.00 1.27E-05 6.37E-07 Toluene 5.58E-04 5.70E-01 0.06 5.97E-04 2.99E-05 Vinyl Chloride 7.18E-06 1.00E-02 0.00 7.68E-06 3.84E-07 Xylene 1.95E-04 2.00E-01 0.02 2.09E-04 1.04E-05 CO2 emission factor based on 40 CFR 98. Subpan C, Table C-1 N20 emission fac tor based on 40 CFR 98, Subpan C. Table C-2 With the exception of CO2 and N20. all emissions based on data provided in Table 3.2-3 of AP-42 Unit Natural Gas Kohler 2 60 Genset 7 (Site Name)1020 100 1049 Pollutant lb/mmBTU lb/10^6 scf lbs/year Ibs/hr tons/year PM10 9.50E-03 9.69 1.02 0.01 0.00 PM2.5 9.50E-03 9.69 1.02 0.01 0.00 NOx 2.21E+00 2254.00 236.47 2.36 0.12 SOx 5.88E-04 0.60 0.06 0.00 0.00 CO 3.72E+00 3794.00 398.03 3.98 0.20 VOC (exhaust)2.96E-02 30.20 3.17 0.03 0.00 CO2 1.17E+02 119340.00 12518.77 125.19 6.26 CH4 2.30E+00 234.60 246.10 2.46 0.12 N20 2.20E-04 0.22 0.02 0.00 0.00 Fuel: Power Output (kW) Heating Value (BTU/set) Operation (hr/year) Fuel Consumption (scfh) Emission Factor*Emissions lb/mmBTU lb/10^6 scf lbs/year Ibs/hr tons/year HAP (total)3.47 0.03 0.00 1,1,2,2-Tetrachlorethane 2.53E-05 3.00E-02 0.00 2.71E-05 1.35E-06 1,1,2-Trichloroethane 1.53E-05 2.00E-02 0.00 1.64E-05 8.19E-07 1,1-Dichloroethane 1.13E-05 1.00E-02 0.00 1.21E-05 6.05E-07 1,2-Dichloroethane 1.13E-05 1.00E-02 0.00 1.21E-05 6.05E-07 1,2-Dichloropropane 1.30E-05 1.00E-02 0.00 1.39E-05 6.95E-07 1,3-Butadiene 6.63E-04 6.80E-01 0.07 7.09E-04 3.55E-05 1,3-Dichloropropene 1.27E-05 1.00E-02 0.00 1.36E-05 6.79E-07 Acetaldehyde 2.79E-03 2.85E+00 0.30 2.99E-03 1.49E-04 Acrolein 2.63E-03 2.68E+00 0.28 2.81E-03 1.41E-04 Benzene 1.58E-03 1.61E+00 0.17 1.69E-03 8.45E-05 Carbon Tetrachloride 1.77E-05 2.00E-02 0.00 1.89E-05 9.47E-07 Chlorobenzene 1.29E-05 1.00E-02 0.00 1.38E-05 6.90E-07 Chloroform 1.37E-05 1.00E-02 0.00 1.47E-05 7.33E-07 Ethylbenzene 2.48E-05 3.00E-02 0.00 2.65E-05 1.33E-06 Ethylene. Dibromide 2.13E-05 2.00E-02 0.00 2.28E-05 1.14E-06 Formaldehyde 2.05E-02 2.09E+01 2.19 2.19E-02 1.10E-03 Methanol 3.06E-03 3.12E+00 0.33 3.27E-03 1.64E-04 Methylene Chloride 4.12E-05 4.00E-02 0.00 4.41E-05 2.20E-06 Naphthalene 9.71E-05 1.00E-01 0.01 1.04E-04 5.19E-06 PAH 1.41E-04 1.40E-01 0.02 1.51E-04 7.54E-06 Styrene 1.19E-05 1.00E-02 0.00 1.27E-05 6.37E-07 Toluene 5.58E-04 5.70E-01 0.06 5.97E-04 2.99E-05 Vinyl Chloride 7.18E-06 1.00E-02 0.00 7.68E-06 3.84E-07 Xylene 1.95E-04 2.00E-01 0.02 2.09E-04 1.04E-05 CO2 emission factor based on 40 CFR 98. Subpan C, Table C-1 N20 emission fac tor based on 40 CFR 98, Subpan C. Table C-2 With the exception of CO2 and N20. all emissions based on data provided in Table 3.2-3 of AP-42 Unit Diesel CAT 2 (Permit Name)100 Genset 8 (Site Name)100 7.9 790 Pollutant lb/mmBTU lb/gal**lbs/yr Ibs/hr tons/year PM10 0.31 0.04 33.55 0.34 0.017 PM2.5 0.31 0.04 33.55 0.34 0.017 NOx 4.41 0.60 477.29 4.77 0.239 SOx 0.29 0.04 31.39 0.31 0.016 CO 0.95 0.13 102.82 1.03 0.051 VOC (exhaust)0.35 0.05 37.88 0.38 0.019 CO2 164 22.47 17749.72 177.50 8.875 CH4 6.60E-03 0.00 0.71 0.01 0.000 N20 1.30E-03 0.00 0.14 0.00 0.000 HAP (total)0.69 0.01 0.00 Benzene 9.33E-04 1.28E-04 0.10 1.01E-03 5.05E-05 Toluene 4.09E-04 5.60E-05 0.04 4.43E-04 2.21E-05 Xylene 2.85E-04 3.90E-05 0.03 3.08E-04 1.54E-05 Propylene 2.58E-03 3.53E-04 0.28 2.79E-03 1.40E-04 1,3-Butadiene 3.91E-05 5.36E-06 0.00 4.23E-05 2.12E-06 Formaldehyde 1.18E-03 1.62E-04 0.13 1.28E-03 6.39E-05 Acetaldehyde 7.67E-04 1.05E-04 0.08 8.30E-04 4.15E-05 Acrolein 9.25E-05 1.27E-05 0.01 1.00E-04 5.01E-06 Napthalene 8.48E-05 1.16E-05 0.01 9.18E-05 4.59E-06 • Emission Factors are from AP-42, Section 3.3, 3.4-1. CH4 and N2O emissions are from fCPP ** Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Emission Factor*Emissions Fuel: Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Unit Diesel CAT 3 (Permit Name)40 Genset 9 (Site Name)100 3.7 370 Pollutant lb/mmBTU lb/gal**lbs/yr Ibs/hour tons/year PM10 0.31 0.04 15.71 0.16 0.008 PM2.5 0.31 0.04 15.71 0.16 0.008 NOx 4.41 0.60 223.54 2.24 0.112 SOx 0.29 0.04 14.70 0.15 0.007 CO 0.95 0.13 48.16 0.48 0.024 VOC (exhaust)0.35 0.05 17.74 0.18 0.009 CO2 164 22.47 8313.16 83.13 4.157 CH4 6.60E-03 0.00 0.33 0.00 0.000 N20 1.30E-03 0.00 0.07 0.00 0.000 HAP (total)0.32 3.23E-03 1.61E-04 Benzene 9.33E-04 1.28E-04 0.05 4.73E-04 2.36E-05 Toluene 4.09E-04 5.60E-05 0.02 2.07E-04 1.04E-05 Xylene 2.85E-04 3.90E-05 0.01 1.44E-04 7.22E-06 Propylene 2.58E-03 3.53E-04 0.13 1.31E-03 6.54E-05 1,3-Butadiene 3.91E-05 5.36E-06 0.00 1.98E-05 9.91E-07 Formaldehyde 1.18E-03 1.62E-04 0.06 5.98E-04 2.99E-05 Acetaldehyde 7.67E-04 1.05E-04 0.04 3.89E-04 1.94E-05 Acrolein 9.25E-05 1.27E-05 0.00 4.69E-05 2.34E-06 Napthalene 8.48E-05 1.16E-05 0.00 4.30E-05 2.15E-06 • Emission Factors are from AP-42, Section 3.3, 3.4-1. CH4 and N2O emissions are from fCPP ** Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Fuel: Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Emission Factor*Emissions Unit Diesel CAT 5 (Permit Name)125 Genset 10 (Site Name)100 9.9 990 Pollutant lb/mmBTU lb/gal**lbs/yr Ibs/hr tons/year PM10 0.31 0.04 42.05 0.42 0.021 PM2.5 0.31 0.04 42.05 0.42 0.021 NOx 4.41 0.60 598.13 5.98 0.299 SOx 0.29 0.04 39.33 0.39 0.020 CO 0.95 0.13 128.85 1.29 0.064 VOC (exhaust)0.35 0.05 47.47 0.47 0.024 CO2 164 22.47 22243.32 222.43 11.122 CH4 6.60E-03 0.00 0.90 0.01 0.000 N20 1.30E-03 0.00 0.18 0.00 0.000 HAP (total)0.86 8.64E-03 4.32E-04 Benzene 9.33E-04 1.28E-04 0.13 1.27E-03 6.33E-05 Toluene 4.09E-04 5.60E-05 0.06 5.55E-04 2.77E-05 Xylene 2.85E-04 3.90E-05 0.04 3.87E-04 1.93E-05 Propylene 2.58E-03 3.53E-04 0.35 3.50E-03 1.75E-04 1,3-Butadiene 3.91E-05 5.36E-06 0.01 5.30E-05 2.65E-06 Formaldehyde 1.18E-03 1.62E-04 0.16 1.60E-03 8.00E-05 Acetaldehyde 7.67E-04 1.05E-04 0.10 1.04E-03 5.20E-05 Acrolein 9.25E-05 1.27E-05 0.01 1.25E-04 6.27E-06 Napthalene 8.48E-05 1.16E-05 0.01 1.15E-04 5.75E-06 • Emission Factors are from AP-42, Section 3.3, 3.4-1. CH4 and N2O emissions are from fCPP ** Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Fuel: Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Emission Factor*Emissions Unit Diesel CAT 40 40 Not in operation 100 3.7 370 Pollutant lb/mmBTU lb/gal**lbs/yr Ibs/hour tons/year PM10 0.31 0.04 15.71 0.16 0.008 PM2.5 0.31 0.04 15.71 0.16 0.008 NOx 4.41 0.60 223.54 2.24 0.112 SOx 0.29 0.04 14.70 0.15 0.007 CO 0.95 0.13 48.16 0.48 0.024 VOC (exhaust)0.35 0.05 17.74 0.18 0.009 CO2 164 22.47 8313.16 83.13 4.157 CH4 6.60E-03 0.00 0.33 0.00 0.000 N20 1.30E-03 0.00 0.07 0.00 0.000 HAP (total)0.32 3.23E-03 1.61E-04 Benzene 9.33E-04 1.28E-04 0.05 4.73E-04 2.36E-05 Toluene 4.09E-04 5.60E-05 0.02 2.07E-04 1.04E-05 Xylene 2.85E-04 3.90E-05 0.01 1.44E-04 7.22E-06 Propylene 2.58E-03 3.53E-04 0.13 1.31E-03 6.54E-05 1,3-Butadiene 3.91E-05 5.36E-06 0.00 1.98E-05 9.91E-07 Formaldehyde 1.18E-03 1.62E-04 0.06 5.98E-04 2.99E-05 Acetaldehyde 7.67E-04 1.05E-04 0.04 3.89E-04 1.94E-05 Acrolein 9.25E-05 1.27E-05 0.00 4.69E-05 2.34E-06 Napthalene 8.48E-05 1.16E-05 0.00 4.30E-05 2.15E-06 • Emission Factors are from AP-42, Section 3.3, 3.4-1. CH4 and N2O emissions are from fCPP ** Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Fuel: Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Emission Factor*Emissions Appendix F PM Emissions from Ball Finishing and Laser Etch Storm Products, Inc. Based on 875,000 balls per year Pounds Tons Per Day Per Hour Per Year Per Year Total debris (particles) collected by dust collector and disposed (lbs)6,679 417.4 1,669,735 834.9 Percent of total debris that is PM10 (including PM2.5)2%2%2%2% Dust (PM10)(includes PM2.5) collected and disposed (lbs)133.6 8.3 33,395 16.7 Dust (PM10)(includes PM2.5) escaping 99.9% efficent dust collector filters (lbs)0.13 0.00836 33.4 0.01671 Dust (PM2.5) escaping dust collector filters (assumes 50% PM2.5) (lbs)0.07 0.00418 16.71 0.00836 The emissions calculated above above are based on the assumptions below. 1. All finsihing and etching is performed indoors. Any emissions not captured would fall to the floor indoors. 2. Most of the material removed from the balls are large particles from the ball finishing (grinding) operation. 3. The fraction of the debris that is PM10 or smaller was determined by visual observation. 4. The filters in the dust collector are rated for 99.99% capture. The calculations assume a worst case 99.9% efficiency. 5. The PM10 collected by the dust collector is assumed to be 50% PM2.5. State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenant Governor March 16, 2020 Department of Environmental Quality L. Scott Baird Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director FILE COPY DAQE-ANI 41670008-20 Daren Koldewyn Autoliv ASP, Incorporated 3350 Airport Road DAQ-2020-004584 Ogden, UT 84405 Dear Mr. Koldewyn: Re: Approval Order: Modification to Approval Order DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines Project Number: N141670008 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOi) received on May 2, 2019. Autoliv ASP, Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Tim DeJulis, who can be contacted at (801) 536-4012 or tdejulis@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand comer of this letter. No public comments were received on this action. Sincerely, -4~~~ Bryce C. Bird Director BCB:TD:sa cc: Weber-Morgan Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 841 14-4820 Telephone (801 ) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utalt.gov Printed on 100% recycled paper STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER DAQE-AN141670008-20 Modification to Approval Order DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines Prepared By Mr. Tim DeJ ulis, Engineer (801) 536-4012 tdejulis@utah.gov Issued to Autoliv ASP, Incorporated Issued By Bryce C. Bird Director Division of Air Quality Date: March 16, 2020 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description .................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS ................................... : ................................................ 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 9 ACRONYMS ............................................................................................................................... 10 DAQE-ANl 41670008-20 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Autoliv ASP, Incorporated Mailing Address 3350 Airport Road Ogden, UT 84405 Source Contact Name Daren Koldewyn Phone (801) 620-8298 Email daren.koldewyn@autoliv.com Source Name Autoliv ASP, Incorporated Physical Address 1000 West 3300 South Ogden, UT 84401 UTM Coordinates 415,871 m Easting 1,562, I 03 m Northing Datum NAD83 UTM Zone 12 SIC code 3 799 (Transportation Equipment, NEC) SOURCE INFORMATION General Description Autoliv ASP, Incorporated (Autoliv) module facility manufactures automobile airbags for use in cars and trucks. Airbag components are inflators, cushions, and covers; which are made in several buildings. The molding building is used for an injection molding process that makes the airbag covers. Molded airbag covers are formed and then painted. The assembled pieces of each airbag are then assembled and shipped to the automobile manufacturers. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front 03 NAA, Salt Lake City UT PM2.s NAA, Ogden City PM10 NAA Weber County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), III!: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: NESHAP for Stationary Reciprocating Internal Combustion Engines DAQE-AN141670008-20 Page4 Project Description The source is proposing to add the following engines: four (4) new diesel-fired emergency generator engines. The source is proposing to remove the following engines: one (1) 230 kW diesel-fired emergency generator engine; remove two (2) natural gas-fired emergency generator engines and replace these with one ( 1) larger natural gas-fired emergency generator engine. The four (4) new diesel-fired generator engines are 125 kW, 100 kW, and two (2) at 40 kW. The two (2) natural gas-fired generator engines will be replaced with an 80 kW unit. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Chan2e (TPY) Total (TPY) CO2 Equivalent 35 8363.00 Carbon Monoxide 0.36 52.62 Nitrogen Oxides 0.86 21.52 Particulate Matter -PM 10 0.05 4.05 Particulate Matter -PM2.s 0.05 4.05 Sulfur Dioxide 0.05 0.39 Volatile Organic Compounds 0.06 71.42 Hazardous Air Pollutant Chan2e (lbs/yr) Total (lbs/yr) Formaldehyde (CAS #50000) 0 500 Generic HAPs (CAS #GHAPS) 31400 Glycol Ethers (CAS #EDF109) 0 500 Toluene (CAS #108883) 0 8880 Change (TPY) Total (TPY) Total HAPs 0 20.64 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] DAQE-ANl 41670008-20 Page 5 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to , monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/ operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] . SECTION Il: PERMITTED EQUIPMENT Il.A THE APPROVED EQUIPMENT II.A.I Autoliv Plastic parts coating plant and airbag module manufacturing plant II.A.2 Oven and After Burner Combined rating: 0.39 MMBtu/hr II.A.3 Coating Line Adhesion-promoter spray booth, ozonation-adhesion-promoter system, topcoat spray booth, curing oven, touch-up spray booth, and high-volume low-pressure spray guns II.A.4 Air Make-Up Unit Fuel: Natural Gas Capacity: 6.084 MMBtu/hr II.A.5 Emergency Generator Engines Two (2) Engines Fuel: Natural Gas Output: 60 kW and 80 kW MACT Subpart ZZZZ DAQE-ANl 41670008-20 Page6 II.A.6 Emergency Generator Engines Four (4) Engines Fuel: Diesel Output: 125 kW, 100 kW, two (2) at 40 kW NSPS Subpart !ill MACT Subpart ZZZZ II.A.7 Paint Spray Booth Particulate control: Fiberglass or polyester filters II.A.8 Boilers Two (2) Boilers Fuel: Natural gas Rating: <5 MMBtu/hr -each This is listed for informational purposes only. II.A.9 Miscellaneous Natural Gas-Fueled Equipment Boilers and space heaters Rating: <5 MMBtu/hr each Combined rating: 10 MMBtu/hr Listed for informational purposes only. II.A.IO Unconfined-Abrasive Blast Booth II.A.I I Miscellaneous Equipment Injection molding machines Parts washers Airbag module production equipment Plant maintenance Offices Laboratories Forklifts and other non-road mobile equipment (propane, gasoline, or diesel fueled) This equipment is listed for informational purposes only. SECTION II: SPECIAL PROVISIONS 11.B REQUIREMENTS AND LIMITATIONS II.B.l Site-Wide Requirements II.B.l.a The owner/operator shall not allow visible emissions to exceed the following values from the following emission points: A. Air Make-Up Unit -5% opacity B. Oven -10% opacity C. All natural gas-, propane-, and gasoline-fueled combustion-device exhaust stacks -10% opacity D. All paint-booth exhaust stacks -10% opacity DAQE-AN 141670008-20 Page 7 11.B.l.a.l II.B.2 II.B.2.a II.B.2.b II.B.2.b.1 II.B.2.c E. F. G. H. I. All natural gas-fueled emergency generator engines -10% opacity All building exhaust stacks -10% opacity All diesel-fuel-combustion exhaust stacks -20% opacity Outdoor abrasive blasting operations -20% opacity All other points including fugitive emissions -20% opacity [R307-305-3, R307-401-8] Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] Manufacturing Plant Requirements The VOC-and/or HAP-containing materials shall be stored in covered containers ( except when in use). VOC-and/or HAP-laden rags shall also be stored in a covered container. [R307-325-3] The owner/operator shall not exceed the following consumption limits in the airbag module manufacturing plant: A. 1,000 pounds of sand-blasting media per rolling 12-month period B. 6,000,000 gallons of propane per rolling 12-month period C. 3,000,000 gallons of gasoline per rolling 12-month period D. 3,000,000 gallons of diesel fuel #2 per rolling 12-month period E. 60,000,000 cubic feet of natural gas per rolling 12-month period [R307-401-8] Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. Records of consumption shall be kept for all periods when the plant is in operation. Consumption shall be determined by examination of material supplier billing records. The records of consumption shall be kept on a monthly basis. [R307-401-8] The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 65.84 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month.period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. DAQE-ANl 41670008-20 Page 8 II.B.2.c.1 II.B.2.c.2 Il.B.2.c.3 II.B.2.d Il.B.3 II.B.3.a II.B.3.b The above VOC and HAP limits do not include the products of incomplete combustion generated by the emergency generator engines, boilers, or assorted fuel burning equipment items. The coating line includes, but is not limited to thinners, cleaning solvents, top coating, catalysts, and adhesion promoters. [R307-401-8] Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. [R307-401-8] The VOC and HAP emissions shall be determined by maintaining a record ofVOC-and HAP- emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC-or HAPs-emitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, and etc. B. Density of each material used (pounds per gallon) C. Percent by weight of all VOC or HAP in each material used D. Gallons of each VOC-or HAP-emitting material used E. The amount of VOC or HAP emitted monthly by each material used shall be calculated by the following procedure: voe=(% voe by Weight)/100 x [Density (lb/gal)] x Gal Consumed x (1 ton/2000 lb) HAP=(% HAP by Weight)/100 x [Density (lb/gal)] x Gal Consumed x (1 ton/2000 lb) F. The amount of voe or HAP emitted monthly from all materials used G. The amount of VOCs or HAPs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total voe or HAP emissions. [R307-401-8] To demonstrate compliance with those HAPs that have an emission limit less than its ETV, Autoliv shall compare the actual maximum emission rate to the ETV and maintain records of this comparison for each month of operation. This comparison shall be performed no later than 20 days after the end of each month. [R307-401-8] Plastic parts coating line plant shall use only pipeline quality natural gas as fuel. [R307-401-8] Emergency Generator Engine Requirements The owner/operator shall use natural gas as fuel in the 60 kW and 80 kW engines. [R307-401-8] The owner/operator shall install a diesel-fired emergency engine that is certified to meet a NOx emission rate of 2.80 g/hp-hr for the 125 kW engine; 2. 78 g/hp-hr for the 100 kW engine; and 3.30 g/hp-hr for each of the 40 kW engines; or less. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] DAQE-ANl 41670008-20 Page 9 II.B.3.b.l To demonstrate compliance with the emission rate, the owner/operator shall keep records of the manufacturer's certification of the emission rate. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3.c The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.c.l To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.d To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [ 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.e The owner/operator shall only use diesel fuel (e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in the 125 kW, 100 kW, and two (2) 40 kW emergency engines. [R307-401-8] II.B.3.e.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.3.e.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] 11.B.4 Abrasive Blasting Requirement II.B.4.a The owner/operator shall comply with all applicable requirements ofR307-306, Emission Standards: Abrasive Blasting. [R307-306] PERMIT HISTORY This Approval Order shall supersede or will be based on the following documents: Supersedes Is Derived From Incorporates Incorporates AO DAQE-AN141670007-13 dated February 12, 2013 NOI dated May 2, 2019 Additional information dated September 20, 2019 Additional information dated December 11, 2019 DAQE-ANl 41670008-20 Page 10 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40CFR AO BACT CAA CAAA CDS CEM CEMS CPR ·cMS co CO2 CO2e COM DAQ/UDAQ DAQE EPA FDCP GHG GWP HAPorHAPs ITA LBNR MACT MMBTU NAA NAAQS NESHAP NOI NOx NSPS NSR PM10 PM2.s PSD PTE R307 R307-401 SO2 Title IV Title V TPY UAC voe Title 40 of the Code of Federal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by Environmental Protection Agency to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Continuous monitoring system Carbon monoxide Carbon Dioxide Carbon Dioxide Equivalent -Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 Continuous opacity monitor Division of Air Quality This is a document tracking code for internal Division of Air Quality use Environmental Protection Agency Fugitive dust control plan Greenhouse Gas(es) -Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) Global Warming Potential -Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) Hazardous air pollutant(s) Intent to Approve · Pounds per year Maximum Achievable Control Technology Million British Thermal Units Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than 10 microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 401 Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Volatile organic compounds • JI' v £ i, SITE ID # AND PROJECT #: COMP ANY NAME: REGARDING: NE:W SOURCE REVIEW SECTION N141670008-20 Autoliv ASP, Incorporated Modification to DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines THE ATTACHED DOCUMENT IS CATEGORIZED AS: (PLEASE CHOOSE ONE) NEWSPAPER NOTICE (NN) Office Tech signs cover letter of Newspaper Notice INTENT TO APPROVE (ITA) Cover letter and IT A signed by associated Section Manager Office Tech Attached PDF into TEMPO APPROVAL ORDER (AO) EXPERIMENTAL AO CORRESPONDENCE Signatory varies SOIL REMEDIATION SALES TAX EXEMPTION (TAX) SMALL SOURCE EXEMPTION EMISSIONS BANKING LETTER Copy of letter to Catherine Wyffles NAME CHANGE COPIES TO BE SENT TO THE FOLLOWING PARTIES: (PLEASE CHECK AS THEY APPLY) Manila File Folder (working file) Greens Folder , VHealth Department (see letter for which) , 11.1,,'.: .......... ~ EPA -Patrick Wauters J Compliance: email copies to Rik Ombach of following: completed AOs; AO revocation letters; Small Source Exemption letters & Soil Remediation letters Name Change Letters: Brett Wilding, Utah State Tax Commission, Technical Research Unit Catherine Williams, Dave Beatty, email to Rik Ombach Offsets Used? Copy of document(s) to Catherine Wyftles Copy To: Enter in /engineer/aocond & in AO Log: (AOs, AO not needed, Replacement in Kind) NEWSPAPER NOTICE -COPIES TO: PSD PROJECTS: Cities, Counties, Gov. Agencies, & etc./& a copy of Copy the NOI, Engineering Review, ITA, NOTICE & AO Public Official letter Send to: Patrick Wauters, EPA E-Mail COQY to NewsQaQer Agencies Don Banks, Bureau of Land Management Chris Hocket, U.S. Forest Service Chris Shaver, National Park Service TITLE V: Check w/ NSR Engineer for which document(s) to be copied. REVIEWED BY AND DOCUMENT SIGN OFF DATES: Completeness determination Modeling review of IT A Peer review of project Section Manager sign off Branch Manager sign off October 10, 2019 January 31, 2020 December 19, 2019 January 31, 2020 TimDeJulis ModelerNSR EnqiangHe Alan Humphery~ Joe Thomas 'P NEW SOURCE REVIEW SECTION SITE ID # AND PROJECT #: COMP ANY NAME: REGARDING: N141670008-20 Autoliv ASP, Incorporated Modification to DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines THE ATTACHED DOCUMENT IS CATEGORIZED AS: (PLEASE CHOOSE ONE) NEWSPAPER NOTICE (NN) I Office Tech signs cover letter of Newspaper Notice INTENT TO APPROVE (IT A) Cover letter and IT A signed by associated Section Manager Office Tech Attached PDF into TEMPO APPROVAL ORDER (AO) EXPERIMENTAL AO CORRESPONDENCE Signatory varies SOIL REMEDIATION SALES TAX EXEMPTION (TAX) SMALL SOURCE EXEMPTION EMISSIONS BANKING LETTER Copy of letter to Catherine Wyffles NAMECHANGE COPIES TO BE SENT TO THE FOLLOWING PARTIES: (PLEASE CHECK AS THEY APPLY) · a File Folder (working fil e) Compliance: email copies to Rik Ombach of following: completed AOs; AO revocation letters; Small Source Exemption letters & Soil Remediation letters Name Change Letters: Catherine Williams, Dave Beatty, email to Rik Ombach Offsets Used? Copy of document(s) to Catherine Wyftles Copy To: 1;i;i N~~EJ1;2 TO: Cities, Counties~}Agencies, & etc./& a copy of Public Official letter E-Mail copy to Newspaper Agencies Greens Folder EPA -Patrick Wauters Brett Wilding, Utah State Tax Commission, Technical Research Unit Enter in /engineer/aocond & in AO Log: (AOs, AO not needed, Replacement in Kind) PSD PROJECTS: Copy the NOi, Engineering Review, IT A, NOTICE & AO Send to: Patrick Wauters, EPA Don Banks, Bureau of Land Management Chris Hocket, U.S. Forest Service Chris Shaver, National Park Service TITLE V: Check w/ NSR Engineer for which document(s) to be copied. REVIEWED BY AND DOCUMENT SIGN OFF DATES: Completeness determination Modeling review of IT A Peer review of project Section Manager sign off Branch Manag\,sign off "- October 10, 2019 December 19, 20~~ 1-1/~J.o (MrtJ/) EnqiangHe Alan Humpherys Joe Thomas --9(" State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenon t Governor February 5, 2020 Daren Koldewyn Department of Environmental Quality L. Scott Baird Executive Director DfVISION OF AIR QUALITY Bryce C. Bird Director Autoliv ASP, Incorporated 3350 Airport Road Ogden, UT 84405 Dear Mr. Koldewyn: Re: Intent to Approve: C DAQE-INl 41670008-20 Modification to Approval Order DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines Project Number: N141670008 The attached document is the Intent to Approve (IT A) for the above-referenced project. The IT A is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Mr. Tim DeJulis, as well as the DAQE number as shown on the upper right-hand comer of this letter. Mr. Tim DeJulis, can be reached at (801) 536-4012 or tdejulis@utah.gov, if you have any questions. Sincerely, .()L fti Alan D. Humpherys, Manager New Source Review Section ADH:TD:sa cc: Weber-Morgan Health Department I 95 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.11tah.gov Printed on 100% recycled paper STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN141670008-20 Modification to Approval Order DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines Prepared By Mr. Tim DeJulis, Engineer (801) 536-4012 tdej ulis@utah.gov Issued to Autoliv ASP, Incorporated New Source Review Section Manager Alan D. Humpherys Date: February 5, 2020 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................ : ................................................ 3 Project Description .................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT ............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-INl 41670008-20 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Autoliv ASP, Incorporated Mailing Address 3350 Airport Road Ogden, UT 84405 Source Contact Name Daren Koldewyn Phone (801) 620-8298 Email daren.koldewyn@autoliv.com Source Name Autoliv ASP, Incorporated Physical Address 1000 West 3300 South Ogden, UT 84401 UTM Coordinates 415,871 m Easting 4,562, I 03 m Northing Datum NAD83 UTM Zone 12 SIC code 3799 (Transportation Equipment, NEC) SOURCE INFORMATION General Description Autoliv ASP, Incorporated (Autoliv) module facility manufactures automobile airbags for use in cars and trucks. Airbag components are inflators, cushions, and covers which are made in several buildings. The molding building is used for an injection molding process that makes the airbag covers. Molded airbag covers are formed and then painted. The assembled pieces of each airbag are then assembled and shipped to the automobile manufacturers. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front 03 NAA, Salt Lake City UT PM2.s NAA, Ogden City PM10 NAA Weber County ' Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: NESHAP for Stationary Reciprocating Internal Combustion Engines DAQE-INl 41670008-20 Page4 Project Description The source is proposing to add the following engines: four (4) new diesel-fired emergency generator engines. The source is proposing to remove the following engines: one (1) 230 kW diesel-fired emergency generator engine; remove two (2) natural gas-fired emergency generator engines and replace these with one (1) larger natural gas-fired emergency generator engine. The four (4) new diesel-fired generator engines are 125 kW, 100 kW, and two (2) at 40 kW. The two (2) natural gas-fired generator engines will be replaced with an 80 kW unit. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 35 8363.00 Carbon Monoxide 0.36 52.62 Nitrogen Oxides 0.86 21.52 Particulate Matter -PM10 0.05 4.05 Particulate Matter -PM2.s 0.05 4.05 Sulfur Dioxide 0.05 0.39 Volatile Organic Compounds 0.06 71.42 Hazardous Air Pollutant Chan2e Obs/yr) Total (lbs/yr) Formaldehyde (CAS #50000) 0 500 Generic HAPs (CAS #GHAPS) 31400 Glycol Ethers (CAS #EDFl 09) 0 500 Toluene (CAS #108883) 0 8880 Change (TPY) Total (TPY) Total HAPs 0 20.64 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements ofUAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the ITA will be published in the Ogden Standard Examiner on February 7, 2020. During the public comment period, the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-INl 41670008-20 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. 1.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-1 01] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401 -8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. (R307-401-1 8] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.Al Autoliv Plastic parts coating plant and airbag module manufacturing plant DAQE-IN141670008-20 Page 6 II.A.2 Oven and After Burner Combined rating: 0.39 MMBtu/hr II.A.3 Coating Line Adhesion-promoter spray booth, ozonation-adhesion-promoter system, topcoat spray booth, curing oven, touch-up spray booth, and high-volume low-pressure spray guns II.A.4 Air Make-Up Unit Fuel: Natural Gas Capacity: 6.084 MMBtu/hr II.A.5 Emergency Generator Engines Two (2) Engines Fuel: Natural Gas Output: 60 kW and 80 kW MACT Subpart ZZZZ II.A.6 Emergency Generator Engines Four (4) Engines Fuel: Diesel Output: 125 kW, 100 kW, two (2) at 40 kW NSPS Subpart IIII MACT Subpart ZZZZ II.A.7 Paint Spray Booth Particulate control: Fiberglass or polyester filters II.A.8 Boilers Two (2) Boilers Fuel: Natural gas Rating: <5 MMBtu/hr -each This is listed for informational purposes only. II.A.9 Miscellaneous Natural Gas-Fueled Equipment Boilers and space heaters Rating: <5 MMBtu/hr each Combined rating: 10 MMBtu/hr Listed for informational purposes only. II.A.IO Unconfined-Abrasive Blast Booth II.A.11 Miscellaneous Equipment Injection molding machines Parts washers Airbag module production equipment Plant maintenance Offices Laboratories Forklifts and other non-road mobile equipment (propane, gasoline, or diesel fueled) This equipment is listed for informational purposes only. DAQE-INl 41670008-20 Page7 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. 11.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions to exceed the following values from the following emission points: A. Air Make-Up Unit -5% opacity B. Oven -10% opacity C. All natural gas, propane, and gasoline-fueled combustion-device exhaust stacks -10% opacity D. All paint-booth exhaust stacks -10% opacity E. All natural gas-fueled emergency generator engines -10% opacity F. All building exhaust stacks -10% opacity G. All diesel fuel combustion exhaust stacks -20% opacity H. Outdoor abrasive blasting operations -20% opacity I. All other points including fugitive emissions -20% opacity [R307-305-3, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2 Manufacturing Plant Requirements II.B.2.a The VOC-and/or HAP-containing materials shall be stored in covered containers (except when in use). VOC-and/or HAP-laden rags shall also be stored in a covered container. [R307-325-3] II.B.2.b The owner/operator shall not exceed the following consumption limits in the airbag module manufacturing plant: A. 1,000 pounds of sand-blasting media per rolling 12-month period B. 6,000,000 gallons of propane per rolling 12-month period C. 3,000,000 gallons of gasoline per rolling 12-month period D. 3,000,000 gallons of diesel fuel #2 per rolling 12-month period E. 60,000,000 cubic feet of natural gas per rolling 12-month period [R307-401-8] DAQE-INl 41670008-20 Page 8 II.B.2.b.1 II.B.2.c II.B.2.c.1 II.B.2.c.2 Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. Records of consumption shall be kept for all periods when the plant is in operation. Consumption shall be determined by examination of material supplier billing records. The records of consumption shall be kept on a monthly basis. [R307-401-8] The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 65.84 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. The above VOC and HAP limits do not include the products of incomplete combustion generated by the emergency generator engines, boilers, or assorted fuel burning equipment items. The coating line includes, but is not limited to thinners, cleaning solvents, top coating, catalysts, and adhesion promoters. [R307-401-8] Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. [R307-401-8] The VOC and HAP emissions shall be determined by maintaining a record ofVOC-and HAP- emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC-or HAPs-ernitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, and etc. B. Density of each material used (pounds per gallon) C. Percent by weight of all VOC or HAP in each material used D. Gallons of each VOC-or HAP-emitting material used E. The amount of VOC or HAP emitted monthly by each material used shall be calculated by the following procedure: voe=(% voe by Weight)/100 x [Density (lb/gal)] x Gal Consumed x (1 ton/2000 lb) HAP=(% HAP by Weight)/100 x [Density (lb/gal)] x Gal Consumed x (1 ton/2000 lb) F. The amount ofVOC or HAP emitted monthly from all materials used DAQE-INl 41670008-20 Page 9 G. The amount ofVOCs or HAPs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC or HAP emissions. [R307-401-8] II.B.2.c.3 To demonstrate compliance with those HAPs that have an emission limit less than its ETV, Autoliv shall compare the actual maximum emission rate to the ETV and maintain records of this comparison for each month of operation. This comparison shall be performed no later than 20 days after the end of each month. [R307-401-8] II.B.2.d Plastic parts coating line plant shall use only pipeline quality natural gas as fuel. [R307-401-8] II.B.3 Emergency Generator Engine Requirements II.B.3.a The owner/operator shall use natural gas as fuel in the 60 kW and 80 kW engines. [R307-401-8] II.B.3.b The owner/operator shall install a diesel-fired emergency engine that is certified to meet a NOx emission rate of 2.80 g/hp-hr for the 125 kW engine; 2.78 g/hp-hr for the 100 kW engine; and 3.30 g/hp-hr for each of the 40 kW engines; or less. (40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.b.1 To demonstrate compliance with the emission rate, the owner/operator shall keep records of the manufacturer's certification of the emission rate. The records shall be kept for the life of the equipment. [R307-401-8] II.B.3.c The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. (40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage (40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.d To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. (40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.3.e The owner/operator shall only use diesel fuel ( e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in the 125 kW, 100 kW, and two (2) 40 kW emergency engines. [R307-401-8] II.B.3.e.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.3.e.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate the diesel fuel meets the ULSD requirements. [R307-401-8] DAQE-INl 41670008-20 Page 10 II.B.4 Abrasive Blasting Requirement II.B.4.a The owner/operator shall comply with all applicable requirements of R307-306, Emission Standards: Abrasive Blasting. [R307-306] • PERMIT HISTORY This Approval Order shall supersede or will be based on the following documents: Supersedes Is Derived From Incorporates Incorporates AO DAQE-AN141670007-13 dated February 12, 2013 NOI dated May 2, 2019 Additional information dated September 20, 2019 Additional information dated December 11, 2019 DAQE-INl 41670008-20 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40CFR AO BACT CAA CAAA CDS CEM CEMS CPR CMS co CO2 CO2e COM DAQ/UDAQ DAQE EPA FDCP GHG GWP HAPorHAPs ITA LBNR MACT MMBTU NAA NAAQS NESHAP NOI NOx NSPS NSR PM10 PM2.s PSD PTE R307 R307-401 SO2 Title IV Title V TPY UAC voe • Title 40 of the Code of Federal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by Environmental Protection Agency to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Continuous monitoring system Carbon monoxide Carbon Dioxide Carbon Dioxide Equivalent -Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 Continuous opacity monitor Division of Air Quality This is a document tracking code for internal Division of Air Quality use Environmental Protection Agency Fugitive dust control plan Greenhouse Gas(es) -Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) Global Warming Potential -Title 40 of the Code of Federal Regulations Part 86.l 818- 12(a) Hazardous air pollutant(s) Intent to Approve Pounds per year Maximum Achievable Control Technology Million British Thermal Units Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than 10 microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 401 Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Volatile organic compounds State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenant Governor February 5, 2020 Department of Environmental Quality L. Scott Baird Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director Ogden Standard Examiner Legal Advertising Dept. P.O. Box 12790 332 Standard Way Ogden, UT 84412 Acct. #100331 RE: Legal Notice of Intent to Arprove DAQE-NNl 41670008-20 This letter will confirm the authorization to publish the attached NOTICE in the Ogden Standard Examiner on February 7, 2020. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Sharon Anderson, who may be reached at (801) 536-4050. Sincerely, ~~ Sharon Anderson Office Technician Enclosure cc: Weber County Wasatch Front Regional Council 195 North 1950 West • Salt Lake City, UT Mai ling Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.11tah.gov Printed on l00% recycled paper DAQE-NNl 41670008-20 Page2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401 -1 , Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Location: Project Description: Autoliv ASP, Incorporated Autoliv ASP, Incorporated-1000 West 3300 South, Ogden, UT The source is proposing to add the following engines: four ( 4) new diesel-fired emergency generator engines. The source is proposing to remove the following engines: one (1) 230 kW diesel- fired emergency generator engine; remove two (2) natural gas-fired emergency generator engines and replace these with one (1 ) larger natural gas-(ired emergency generator engine. The four (4) new diesel-fired generator engines are 125 kW, 100 kW, and two (2) at 40 kW. The two (2) natural gas-fired generator engines will be replaced with an 80 kW unit. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before March 8, 2020 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at tdejulis@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: February 7, 2020 Salesperson : LEGALS Acct#: 100331 UTAH DIV OF AIR QUALITY PO BOX 144820 STANDARD EXAMINER OGDEN PUBLISHING CORP PO BOX 12 790 OGDEN UT 84412-2790 (801)625-4400 ORDER CONFIRMATION Printed at 02 /05 /20 09 :59 by dmailo Ad#: 1972248 Start : 02 /07 /2020 Times Ord : 1 Status : New WHOLD SALT LAKE CITY UT 84114-4820 Stop : 02 /07 /2020 Times Run : *** Words: 338 LEGL 2 .00 X 3 .49 Total LEGL 7 .00 Class : 30090 LEGALS Rate : LEGLS Contact : Phone: Fax#: Email : Agency : KATHY GAGE (801)536-4000 PUB ZONE EDT TP START INS SE A 97 W Fri 02 /07/20 Cost : 252 .25 # Affidavits : 1 Ad Descrpt : NOTICE OF INTENT AUTOLIV Given by : EMAIL SHARON ANDERSON P .O. #: Created : dmail 02 /05 /20 09 :54 Last Changed : dmail 02 /05 /20 09 :58 STOP SMTWTFS 1 Fri 02 /07 /20 SMTWTFS AUTHORIZATION Under this agreement rates are subject to change with 30 days notice . In the event o f a cancellation before s c hedule completion , I understand that the rate charged will be based upon the rate for the number of insertions used . Name (print or type) Name (signature) (CONTINUED ON NEXT PAGE) STANDARD EXAMINER OGDEN PUBLISHING CORP PO BOX 12790 OGDEN UT 84412-2790 (801)625-4 400 ORDER CONFIRMATION (CONTINUED) Salesperson : LEGALS Acct#: 100331 Printed at 02/05/20 09 :59 by dmailo NOTICE A Notice of Intent for the following project submitted in accordance with R307- 401-l, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Autoliv ASP, Incorporated Locatiort Autoliv ASP, Incorporated 1000 West 3300 South, Oliden, UT Project Desaiption: The source is praposing to add the following engines: four (4) new diesel-fired emergency generator engines. The source is proposing to remove the following engines: one (1) 230 kW ~~e~~-fi~:~er~ra~rg;~g~e~e~~~t%p1~~~ini~e~:m~;-;~ ~~ m r.;;i;t1 :1~~~r~a:~~~ emergency generator engine. The four (4) new diesel-fired generator engines are 125 kW, 100 kW, and two (2) at 40 kW. The two (2) natural gas-fired generator engines will be replaced with an 80 kW unit. The completed engineering evaluation and air quality impact analysis showed the proposed proiect meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before March 8, 2020 will be considered in making the final decision on the approval/disapproval of the proposed proiect. Email comments will also be ac- cepted at tdejulis@utah.gov. ~ anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient infor- mation or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: February 7, 2020 Pub.: February 7, 2020. 19n248 Ad#: 1972248 Status: New WHOLD WH 2/5/2020 State of Utah Mail -Legal Notice to be Published on February 7, 2020. Sharon Anderson <sharonanderson@utah.gov> Legal Notice to be Published on February 7, 2020. 3 messages Sharon Anderson <sharonanderson@utah.gov> Wed, Feb 5, 2020 at 7:33 AM To: GOOGLE USER GOOGLE USER <legals@standard.net>, Tim Dejulis <tdejulis@utah.gov> Bee: Jodie Swanson <jswanson@utah.gov> Please publish the following notice on February 7, 2020. If you can, please reply to this email. Thank you. ~ NN141670008-20.docx 119K Legals Department <legals@standard.net> To: Sharon Anderson <sharonanderson@utah.gov> Wed, Feb 5, 2020 at 8:38 AM We have received your document and will be able to publish on your requested date. You will receive the cost and a proof for review once the notice has been processed. Thank You, Denise Mailo Legal Department legals@standard.net STANDARD EXAMINER/www.standard .net 332 Standard Way, Ogden, UT 84404 Office: (801 ) 625-4499 Fax: (801) 625-4380 [Quoted text hidden] Legals Department <legals@standard.net> To: Sharon Anderson <sharonanderson@utah.gov> Approximate cost to publish $252.25 Running { 1 ) time{s), Friday, February 7, 2020. Legal Proof #1972248 to come. Thank You, Denise Mailo Legal Department legals@standard.net STANDARD EXAMINER/www.standard.net 332 Standard Way, Ogden, UT 84404 Office: (801 ) 625-4499 Fax: (801) 625-4380 On Wed, Feb 5, 2020 at 7:33 AM Sharon Anderson <sharonanderson@utah.gov> wrote: [Quoted text hidden] Wed, Feb 5, 2020 at 9:59 AM https://mail.google.com/mail/u/0?ik= 75ba 71333c&view=pt&search=all&permthid=thread-a%3Ar3366798462863766705&simpl=msg-a%3Ar336845094... 1 /2 2/5/2020 State of Utah Mail -Legal Notice to be Published on February 7, 2020. https://mail.google .com/mail/u/0?ik= 75ba 71333c&view~pt&search=all&permthid=thread-a%3Ar3366798462863 766705&simpl=msg-a%3Ar336845094... 2/2 May 2, 2019 Mr. Bryce Bird, Director Utah Division of Air Quality 195 North 1950 West P.O. Box 144820 Salt Lake City, Utah 84114 UTAH DEPARTMENT OF ENVIRONMENTAL QUALITY MAY -2 2019 DIVISION OF AIR QUALI TY Subject: Modification to Existing Approval Order# DAQE-AN141670007-13 vii 1'2--113 Dear Mr. Bird: Autoliv ASP, Inc. operates the Module facility under Approval Order (AO) DAQE- AN141670007-13. This Notice oflntent (NOi) is being submitted to request a modification of the emergency generators listed on the current AO. The modification includes adding four additional diesel emergency generators (40kW, 40kW, l00kW, 125kW), removing two of three permitted natural gas emergency generators (60kW, 60kW), and adding another natural gas emergency generator (80kW) to replace one of the ones removed. The Autoliv Module facility is located in Ogden City, Weber County. The location is in a nonattainment area for PM10 and PM2s, 8-hour ozone, and a maintenance area for CO. The source is a minor source. MACT ( 40 CFR Part 63 Subpart ZZZZ) regulations apply to this source. Title V does not apply to this source. The following UDAQ forms have been included with this application submittal in Appendix A: -Form 1: Notice of Intent (NOi) Application Checklist Form 2: Company Information/Notice oflntent (NOi) -Form 17: Diesel Powered Standby Generator (one form for each generator) Form 1 7 a: Natural Gas Standby Generator Description of the Project The Autoliv Module facility manufactures automobile airbags. There are several buildings on site that support the airbag production operations. The main production building is used for airbag assembly. Airbag components, including inflators, cushions and covers, are received and assembled into complete airbag modules and then shipped to vehicle manufacturers. The molding building is used for an injection molding process that makes airbag covers. Molded airbag covers are moved to the paint building where they are painted prior to assembly. To supply electricity to the various production operations during a power outage, additional generating capacity is needed. The current AO for the facility lists one Caterpillar diesel emergency generator and three Kohler natural gas generators. The purpose of this request is to modify the existing AO to: ► include four new diesel generators, making a total of five; ► remove two of the three natural gas generators; and ► replace one of the removed natural gas generators with a larger natural gas generator. The diesel generators will be identified as CAT 1, CAT 2, CAT 3, CAT 4, and CAT 5. CAT 3 and CAT 4 are identical generators. Diesel generator specification sheets are located in Appendix D. The natural gas generators will be identified as Kohler 1 and Kohler 2. Table 1 lists information for each generator. Table 1. Generator Information Maximum Emission Rate Date the Engine Generator Engine Rated of NOx Was Constructed Description Serial Number Manufacturer Model Kilowatts arams/BHP-HR or Reconstructed CAT 1 9NR05795 Cateroillar 3306 250 not available 2002 CAT2 CAT00C44TLC500254 Caterpillar D100-6 100 2.78 2014 CAT3 E3L01725 Caterpillar D40-2LC 40 3.30 2018 CAT4 E3L01726 Caterpillar D40-2LC 40 3.30 proposed 2019 CATS not available vet Caterpillar D-125 125 2.80 proposed 2019 LSG-875I- Kohler 1 03517 L-01-RL Ford 6005-A 80 not available annroximatelv 2000 LSG-875I- Kohler 2 20700-1-04-98 Ford 6005-A 60 not available annroximately 2000 Autoliv intends to replace CAT 1, currently located west of the production building, with the proposed CAT 5 generator and then relocate CAT 1 to the facilities maintenance building. CAT 2 is located at the east side of the production building. CAT 3 is located at the west side of the production building. The proposed CAT 4 generator will be located near the painting building. Kohler 1 is located at the west of the production building. Kohler 2 is located north of the production building. The Site Plan (Appendix B) shows the final proposed locations of all the emergency generators. Emission Estimates Generator information and emission estimates for each of the four diesel generators to be approved is listed in the corresponding Form 17 Diesel Powered Standby Generator. Generator information and emission estimates for the replacement natural gas generator is listed in Form 17a Natural Gas Standby Generator. Form 17 and 17a are located in Appendix A The currently permitted emissions and total proposed emissions for the facility are summarized in Table 2. The calculations and assumptions for the emissions are provided in Appendix C. 2 Table 2 P t t' 1 E . . S o en 1a m1ss10ns ummary Proposed Emissions Proposed Increase from Emissions Four Proposed Increase from Diesel Natural Gas Pollutant Generators (tov) Generators (tpy) PM10 0.054 0.00017 PM2s 0.054 0.00017 NOx 0.76 0.10 SOx 0.05 -0.00014 co 0.16 0.19 voe 0.060 0.00038 CO2 28.31 6.26 CH4 0.0011 0.012 N20 0.00022 0.000012 HAP (total) 0.0011 0.0013 BACT Analysis Current Total Proposed Approved Emissions Emissions Increase from all AN141670007- Generators (tov) 13 (tov) 0.054 4 0.054 4 0.86 20.66 0.050 0.34 0.36 52 .26 0.061 71.36 34.57 8328 0.013 0.00024 0.0024 22.35 Total Proposed Emissions (tnv) 4.054 4.054 21.52 0.39 52.62 71.42 8363 0.013 0.00024 22.35 ~-o -o-5+ f"O •~+- -t E> .Eh ,t-o . o5 k O•~lo c-t? ,.:, lo I,!- A BACT Analysis must be performed for all new and modified equipment. The recommended EPA top-down methodology uses the following steps. Step 1-Identify All Control Technologies Step 2-Eliminate Technically Infeasible Options Step 3-Rank Remaining Control Technologies by Control Effectiveness Step 4-Evaluate Most Effective Controls Step 5-Select BACT Information for this BACT analysis was obtained by reviewing relatable UDEQ records and other records found online. Identify All Control Technologies The following control technologies were identified for diesel emergency generators: • Limited Hours of Operation • Good Combustion Practices • Use of a Tier Certified Engine • Diesel Particulate Filter • Ultra-Low Sulfur Fuel • Diesel Oxidation Catalyst • Exhaust Gas Recirculation (EGR) • Selective Catalyst Reduction (SCR) 3 Eliminate Technically Infeasible Option Based on the review of existing records, diesel particulate filters, diesel oxidation catalyst and exhaust gas recirculation would not be technically feasible as BACT for the proposed diesel emergency generators. Rank Remaining Control Technologies by Control Effectiveness Effective control technologies for diesel engines include limited hours of operation, good combustion practices, use of tier certified engines, and use of high efficiency engines. Other identified technologies would be economically infeasible for the amount of pollution controlled. Evaluate Most Effective Controls The most effective controls include limited hours of operation, good combustion practices, Tier certified engines, and use of ultra-low sulfur fuel. Select BACT Each emergency generator will be limited to 100 hours per year for maintenance and testing. The use of good combustion practices will be based on manufacturer recommendations. The emergency generators meet nonroad U.S. EPA Tier 3 equivalent emission standards and will only combust ultra-low sulfur diesel. Emissions Impact Analysis All criteria pollutant and HAP emission increases are below their respective regulatory modeling trigger levels found at R307-410-4 Table 1. Therefore, modeling of criteria pollutant emissions impacts in not required. If there are questions concerning this application, please direct them to Daren Koldewyn at (801) 620-8298 Sincerely, Daren Koldewyn EHS Supervisor, CHMM 4 Appendix A Application Forms Form 1 Date 03/25/2019 ---------Notice of Intent (NOi) Application Checklist Company Autoliv ASP, Inc. AIR QUALITY Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] I. Company name, mailing address, physical address and telephone number 2. Company contact (Name, mailing address, and telephone number) 3. Name and contact of person submitting NOi application (if different than 2) 4. Source Universal Transverse Mercator (UTM) coordinates 5. Source Standard Industrial Classification (SIC) code 6. Area designation (attainment, maintenance, or nonattainment) 7. Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8. Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers NOi Application Information: [R307-401] 1. Detailed description of the project and source process 2. Discussion of fuels, raw materials, and products consumed/produced 3. Description of equipment used in the process and operating schedule 4. Description of changes to the process, production rates, etc. 5. Site plan of source with building dimensions, stack parameters, etc. 6. Best Available Control Technology (BACT) Analysis [R307-401-8] A . BACT analysis for all new and modified equipment 7. Emissions Related Information: [R307-401-2(b)] A. Emission calculations for each new/modified unit and site-wide (Include PM1 0, PM2s, NOx, SO2, CO, VOCs, HAPs, and GHGs) B. References/assumptions, SDS, for each calculation and pollutant C. All speciated HAP emissions (list in lbs/hr) 8. Emissions Impact Analysis -Approved Modeling Protocol [R307-4 IO] 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 A. Composition and physical characteristics of effluent D (emission rates, temperature, volume, pollutant types and concentrations) 9. Nonattainment/Maintenance Areas -Major NSR/Minor (offsetting only) [R307-403] A . NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements D B. Alternative site analysis, Major source ownership compliance certification D I 0. Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] A . Air quality analysis (air model, met data, background data, source impact analysis) D B. Visibility impact analysis, Class I area impact D 11. Signature on Application 0 NIA Iii NIA Iii NIA Iii N/A Iii Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential info rmation will be returned to the Source submitting the application. Form 2 Date 03I2s12019 Company Information/Notice of Intent (NOi) Utah Division of Air Quality New Source Review Section AIR QUALITY Application for: D Initial Approval Order I ✓ I Approval Order Modification -General Owner and Source lnfonnation 1.Company name and mailing address: 2. Company** contact for environmental matters: Autoliv ASP, Inc. Daren Koldewyn ' 1000 W 3300 S Phone no.: ((801) 620-8298 Ogden, UT 84401 Email: daren.koldewyn@autoliv.Cft Phone No.: (801)) 629-9898 Fax No.: ( ) •• Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3. Source name and physical address (if different from 4. Source Property Universal Transverse Mercator above): coordinates (UTM), including System and Datum: UTM: 12 X: 415,687 m easting 4/-S: f,7( Phone no.: ( ) Y: 4,561,888 m northing f , S(c/Lr /o":), Fax no.: ( ) 5. The Source is located in: Weber County 6. Standard Industrial Classification Code (SIC) 37'14 7. If request for modification, AO# to be modified: DAQE #AN141670007-13 DATED: ~t.E__!~ 8. Brief (50 words or less) description of process. Modification to the current AO by adding four diesel emergency generators (40kW, 40kW, 1 00kW, 125kW), removing two natural gas emergency generators (60kW, 60kW), and adding another natural gas emergency generator (80kW) to replace one of the ones removed. Electronic NOi 9. A complete and accurate electronic NOi submitted to DAO Permitting Mangers Jon Black Ulblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal D Electronic Copy Submittal D Both[Z] Authorization/Singnature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. -/_.//,_ EHS Supervisor Siqnature: ·~ :::---Title: -,,,... Telephone Number: Date: 04/24/2019 Daren Koldewyn ((80)) 620-8298 Email: Name (Type or print) daren.koldewyn@autoliv.cc 1 of 1 1. 3. 4. Utah Division of Air Quality New Source Review Section Form 17 Company: l\.i/1 t?LI V Site/Source: /\/lp o1,•L,('. F l\c, u .., 'I Date: 03 /z~ I 2P 14 Diesel Powered Standby Generator Company Information Company Name and Address: 2. Company Contact: _ Av,vl-il/ ASP I "1L 261e-£/\J KeL.e>£W YN 112~Q w >?PO ~ v t-?:)f:"1 ' !d T tz 4 L-/ o I Phone Number: 'it_o l k.Z-'1 -qf31B Phone Number: <bPI 1.RZ,P -'6 2 '7 § Fax Number: Fax Number: Installation Address: I County where facility is located: \l\i £_BE.~ Latitude, Longitude and UTM Coordinates of Facility IJ T M ·. I Z. X : 4 t S-, //'2.1 w1 f;.AS.T /IV~ Phone Number: y-_ 4 5~/ ~BlZ wi c:4£ fl_ 7H I ,\}p, Fax Number: Standby Generator Information Engines: CAT 7.. Maximum Maximum Emission Rate Date the engine Manufacturer Model Rated Hours of Rate of NOx was constructed Horsepower or Kilowatts Operation grams/BHP-HR or reconstructed CI\ i ft_P ILLA ~ l21RP~IL. I t>tJ k..W' IQQ z . t'f3 ZO l4 Attach Manufacturer-supplied information 5. Calculated emissions for this equipment: PM10 Q. ;,~ Lbs/hr 0 , 01·1 Tons/yr PM2.s f2.. 3 ~ Lbs/hr 0 , 12.17 Tons/yr NO, LJ .77 Lbs/hr {). -Z..Lf Tons/yr so. '2 ,"3 1 Lbs/hr e_.o l lP Tons/yr co ) . 03 Lbs/hr 0 , OS-I Tons/yr voe e_. °!>B Lbs/hr (2_. 0 I~ Tons/yr CO2 e .~ Tons/yr CH4 {)-I '2-&J. -=J. I Tons/yr N2O f1 .()PtJ01f2. Tons/yr (), 0tJt>3{.p HAPs 0. POt,j_ Lbs/hr (speciate) 3 ,'-ls E-bl/:Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. 1. 3. 4. Utah Division of Air Quality New Source Review Section Form 17 Company: Av -reuv Site/Source: lVlP Qt!t...E'. FA,, LI ..., Y Date: 0"3 / Z!J I ZP I c1 Diesel Powered Standby Generator Company Information Company Name and Address: 2. Company Contact: A;rrvi-W ASP IN{' I2~et:I\J K..eLDEWYN 112fC2 w <:>?PO s vv,D f:!'J ' /d_T fz l./ l-/ o I Phone Number: ~o l ft:. Z-"1 -qf}CJB Phone Number: £/:>t?/ IPZ_P -rt,zq 'b Fax Number: Fax Number: Installation Address: County where facility is located: W £BE.R Latitude, Longitude and UTM Coordinates of Facility viM',IZ. x: 4(5, ~~1 wi f/\ST/ !Vt,_ Phone Number: v·. 4 ' 5~ I Ip t3 £? ;'),) l\ll'£7HII\Jb, Fax Number: Standby Generator Information Engines: CA 1 3 Maximum Maximum Emission Rate Date the engine Manufacturer Model Rated Hours of Rate of NOx was constructed Horsepower or Kilowatts Operation grams/BHP-HR or reconstructed LA-rt::~ E:I LL-~ t;: i2~t2 ~Z.LC 4 12. /LW IPO 3.30 ·201~ Attach Manufacturer-supplied information 5. Calculated emissions for this equipment: PM10 tJ, IIP Lbs/hr CJ, Pl) 7 ti/ Tons/yr PM2.s /?, /b; Lbs/hr O I PP 7 C/ Tons/yr NOx 7.... 7.4 Lbs/hr o. II Tons/yr SOx o. 15' Lbs/hr (2_ • Oo 7 Lf Tons/yr co o .'-1~ Lbs/hr D. t>Z..4 Tons/yr voe CJ . I ~ Lbs/hr D .oo~.:Y Tons/yr CO2 '-I . z_ Tons/yr CH4 t>. e.czp l7. Tons/yr N2O o.ooop 33 Tons/yr HAPs /?, PP3Z.. Lbs/hr (speciate) l.t, 1£-t>4 Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. 1. 3. 4. Utah Division of Air Quality New Source Review Section Form 17 Company: Av-r tJ LIV Site/Source: !VlPQI/L-c F1, ilf'1 'I Date: 03 /Z G" I z11,c-i Diesel Powered Standby Generator Company Information Company Name and Address: 2. Company Contact: Av-rn. .... ;v /lSP INC: !2AeJ::AJ Ke_t.....OE.WYN 112'2'2 w 3,~/JO s (7 t,, p f:: tJ ' ld T ~'--1£..Jo I Phone Number: ~CJ I IL.Z"1-'"1~1B Phone Number: (pt?/ t, ZP -'b Z q 'b Fax Number: Fax Number: Installation Address: J County where facility is located: W£BE-R Latitude, Longitude and UTM Coordinates of Facility viM',ll. X : 4 I 5 , ~'2.1 wt £A'::>T l!Vh_ Phone Number: y·, 4 51, I ~£???;1-1 &£THIN/,, ' Fax Number: Standby Generator Information Engines: CAT 4 Maximum Maximum Emission Rate Date the engine Manufacturer Model Rated Hours of Rate of NOx was constructed Horsepower or Kilowatts Operation grams/BHP-HR or reconstructed C.A T f 1q~i LLA K 'Q'-I O-ZLC 40 lLIN 112.Q 3,2 0 f'Jlpl~L 1~12. 7-17 14 Attach Manufacturer-supplied information 5. Calculated emissions for this equipment: PM10 o . i(f Lbs/hr 12., f2_(J 1 'l Tons/yr PM2.s O. l!P Lbs/hr 0 . OP 7Cf Tons/yr NO. Z.24 Lbs/hr t). /1 Tons/yr SOx 17 . 15 Lbs/hr C>. t?P 7.f Tons/yr co t'. L.{~ Lbs/hr 0, 1724-Tons/yr voe o . IB Lbs/hr I?. Pt:> ~1_ Tons/yr CO2 4.z_ Tons/yr CH4 D , e._pp 17 Tons/yr N20 fl , Ol?o /?33 Tons/yr HAPs O. 0'7 3 2. Lbs/hr (speciate) I./,/£ -04 Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. 1. 3. 4. Utah Division of Air Quality New Source Review Section Form 17 Company: Av -r tJ LIV Site/Source: /\rlPQ(,'i,£ F(tt.,u--r Y Date: 173 / ZG" I Zll t 4 Diesel Powered Standby Generator Company Information Company Name and Address: 2. Company Contact: . A;,rTPl.W A~P /rJ c I2~e.EI\I K~LO£WYN I 1212 t2 w 3 7;; PO s ilt,,D ~~ ' 12.T ~l-Jl-Jol Phone Number: ~"' k Z'J.-q ~tJB Phone Number: fbp/ IPZ.P -Bzq 8 Fax Number: Fax Number: Installation Address: County where facility is located: W£BE.R Latitude, Longitude and UTM Coordinates of Facility t.JTM ', 12. x: l//5°, 1/~1 WI f;/1.S7/N6_ Phone Number: ,r. 4 I 51, I ~£;,Z7 WI &£THIA.lb, Fax Number: Standby Generator Information Engines: C. A -r 5 Maximum Maximum Emission Rate Date the engine Manufacturer Model Rated Hours of Rate of NOx was constructed Horsepower or Kilowatts Operation grams/BHP-HR or reconstructed C.. !\ -r~.c_ P 11..,1..ts ii:. 1217.5 l25k\,J 100 z. I 'So PR.P~C T ~O 1-.01 4 Attach Manufacturer-supplied information 5. Calculated emissions for this equipment: PM10 [),t.-(1.. Lbs/hr (), 0-z.1 Tons/yr PM2s 0, L4 2 Lbs/hr O.O Z I Tons/yr NOx 5 .~~ Lbs/hr /2.. 3.0 Tons/yr SOx P .3 j Lbs/hr 0, P z.o Tons/yr co I. 7:/. Lbs/hr (),O t,::J. Tons/yr voe o .4 7 Lbs/hr /2. I O Z.Lf-Tons/yr CO2 II , I Tons/yr CH4 (). t?OtJ LI 5 Tons/yr N20 (). (2_(20(2 ~ ~ Tons/yr HAPs /?, Ot>~b, Lbs/hr (speciate)L/. 32 f-Plf Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. 1. 3. 4. Utah Division of Air Quality New Source Review Section Form 17a Company: A L) "T fl LI V Site/Source: 1)/lpovt f FA.Ct u ,'/ Date: I? 3 / Z 5 / Zt? 14 Natural Gas Standby Generator Company Information Company Name and Address: 2. Company Contact: A ~:IP!..:! IL A2P~ ,~,. J2~£..EN K..t't..DE.WYI\I IOPD w. 3 30 O ~- Ovi.DE;,/\l . UT ~~ Lf PI r Phone Number: Phone Number: gp/ &z,p -ez.q ~ Fax Number: Fax Number: Installation Address: County where facility is located: W ES ER Latitude & Longitude or UTM Coordinates of Facility fdi/Yl IZ X ·• lJ I£, bf:, 7. /'YI £AST//\/!:,. Phone Number: }'.'.'.: 4 ,5/,/. ~~~ l:!:J N Rll.T H. I f\J (:,, ' Fax Number: Standby Generator Information Engines: KoHLC:R l Maximum Maximum Emission Rate Date the Engine Manufacturer Model Rated Hours of Rate of NO. Was Constructed Horsepower or Kilowatts Operation grams/BHP-HR or Reconstructed f=" p R. 12. LSl,,-f 7S. l-?PP5~ '81? k.. w /PO /IJ f!.T AVI\IL/\13L£.. X 21)0() Attach Manufacturer supplied information 5. Calculated emissions for this equipment: PM1o t?,0 /(2_ Lbs/hr 0 . 0005 I Tons/yr PM2.s /J . o ID Lbs/hr O. ()005" 1 Tons/yr NO,, 'Z . 3_{g_ Lbs/hr (2_. It-Tons/yr SOx P, f?PPIP 3_ Lbs/hr C!... OC?tJO-S I Tons/yr co ?, 'q~ Lbs/hr f2.1 ZO Tons/yr voe o. t?3 7... Lbs/hr I). 00 I IP Tons/yr CO2 -+:l-{,p. l.(L Tons/yr CH4 Tons/yr N2O 0. eoep I 2, Tons/yr HAPs 0. o ?2_5 Lbs/hr (speciate) I. 14 E-03 Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Appendix B Site Plan • ..... --.....___. j i i i i i i i i i ........ i i i i i i i i i i i j • ... a:; • • • - -: . . . - -4 . . . • . . • - 3 1 st S t r e et Expressway Appendix C Emissions Calculations Emissions From CAT 2 Emergency Generator Fuel: diesel Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Pollutant Emission Factor• lb/mmBTU lb/gal•• lbs/yr PM10 0.31 0.04 33.55 PM2s 0.31 0.04 33.55 NOx 4.41 0.60 477.29 SOx 0.29 0.04 31.39 co 0.95 0.13 102.82 V OC (exhaust) 0.35 0.05 37.88 CO2 164 22.47 17750 CH4 0.0066 0.001 0.71 N 20 0.0013 0.000 0.14 HAP (total) 0.69 Benzene 9.33E-04 1.28E-04 0.10 Toluene 4.09E-04 5.60E-05 0.04 Xylene 2.85E-04 3.90E-05 0.03 Propylene 2.58E-03 3.53E-04 0.28 1,3 -Butadiene 3.91E-05 5.36E-06 0.00 Formaldehyde l .18E-03 l.62E-04 0.13 Acetaldehyde 7.67E-04 l.05E-04 0.08 Acrolein 9.25E-05 l.27E-05 0.01 Napthalene 8.48E-05 1.16E-05 0.01 Emissions 1 bs/hr 0.34 0.34 4.77 0.31 1.03 0.38 177.50 0.0071 0.0014 0.0069 0.0010 0.00044 0.00031 0.0028 0.000042 0.0013 0.00083 0.00010 0.000092 100 100 7.9 790 tons/yr 0.017 0.017 0.24 0.016 0.051 0.019 8.9 0.00036 0.000070 3.45E-04 5.05E-05 2.21E-05 l.54E-05 1.40E-04 2.12E-06 6.39E-05 4.15E-05 5.0lE-06 4.59E-06 • Emission Factors are from AP-42, Section 3.3, 3.4-1 . CH4 and N20 emissions are from rCPP •• Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Emissions From CAT 3 Emergency Generator Fuel: diesel Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Pollutant Emission Factor* lb/mmBTU lb/gal** lbs/yr PM10 0.31 0.04 15 .71 PM2.s 0.31 0.04 15.71 NOx 4.41 0.60 223.54 SOx 0.29 0.04 14.70 co 0.95 0.13 48.16 V OC (exhaust) 0.35 0.05 17.74 CO2 164 22.47 8313 CH4 0.0066 0.001 0.33 N20 0.0013 0.000 0.07 HAP (total) 0.32 Benzene 9.33E-04 l.28E-04 0.05 Toluene 4.09E-04 5.60E-05 0.02 Xylene 2.85E-04 3.90E-05 0.014 Propylene 2.58E-03 3.53E-04 0.13 1,3-Butadiene 3.91E-05 5.36E-06 0.0020 Formaldehyde 1.18E-03 l.62E-04 0.060 Acetaldehyde 7.67E-04 1.05E-04 0.039 Acrolein 9.25E-05 l .27E-05 0.0047 Napthalene 8.48E-05 l.16E-05 0.0043 Emissions lbs/hr 0.16 0.16 2.24 0.15 0.48 0.18 83.13 0.0033 0.00066 0.0032 0.00047 0.00021 0.00014 0.0013 0.000020 0.00060 0.00039 0.000047 0.000043 40 100 3.7 370 tons/yr 0.0079 0.0079 0.11 0.0074 0.024 0.0089 4.2 0.00017 0.000033 l.61E-04 2.36E-05 l.04E-05 7.22E-06 6.54E-05 9.91E-07 2.99E-05 1.94E-05 2.34E-06 2.15E-06 * Emission Factors are from AP-42, Section 3.3, 3.4-1. CH4 and N2O emissions ar-from ICPP ** Assuming 137,000 btu/gal or 0. I 37 mmbtu/gal (AP-42, Appendix A). Emissions From CAT 4 Emergency Generator Fuel: diesel Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Pollutant Emission Factor* lb/mmBTU lb/gal** lbs/yr PM1 0 0.31 0.04 15.71 PM2.s 0.31 0.04 15.71 NOx 4.41 0.60 223.54 SOx 0.29 0.04 14.70 co 0.95 0.13 48.16 V OC (exhaust) 0.35 0.05 17.74 CO2 164 22.47 8313 CH4 0.0066 0.001 0.33 N20 0.0013 0.000 0.07 HAP (total) 0.32 Benzene 9.33E-04 l .28E-04 0.05 Toluene 4.09E-04 5.60E-05 0.02 Xylene 2.85E-04 3.90E-05 0.01 Propylene 2.58E-03 3.53E-04 0.13 1,3-Butadiene 3.91E-05 5.36E-06 0.00 Formaldehyde l .18E-03 1.62E-04 0.06 Acetaldehyde 7.67E-04 l.05E-04 0.04 Acrolein 9.25E-05 1.27E-05 0.00 Napthalene 8.48E-05 1.16E-05 0.00 Emissions lbs/hr 0.16 0.16 2.24 0.15 0.48 0.18 83.13 0.0033 0.00066 0.0032 0.00047 0.00021 0.00014 0.0013 0.000020 0.00060 0.00039 0.000047 0.000043 40 100 3.7 370 tons/yr 0.0079 0.0079 0.11 0.0074 0.024 0.0089 .4.2 0.00017 0.000033 1.61E-04 2.36E-05 1.04E-05 7.22E-06 6.54E-05 9.91E-07 2.99E-05 1.94E-05 2.34E-06 2.15E-06 * Emission Factors are from AP-42, Section 3.3, 3.4-1 . CH4 and N20 emissions are from ICPP ** Assuming I 37,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Emissions From CAT 5 Emergency Generator Fuel: diesel Power Output (kW) Operation (hr/year) Fuel Consumption (100% load with fan). (gal/hr) Maximum Diesel Fuel Usage. (gal/year) Pollutant Emission Factor* lb/mmBTU lb/gal** lbs/yr PM1 0 0.31 0.04 42.05 PM2s 0.3 1 0.04 42.05 NOx 4.41 0.60 598.13 SOx 0.29 0.04 39.33 co 0.95 0.13 128.85 VOC (exhaust) 0.35 0.05 47.47 CO2 164 22.47 22243 CH4 0.0066 0.001 0.90 N20 0.0013 0.000 0.1 8 HAP (total) 0.86 Benzene 9.33E-04 l .28E-04 0.13 Toluene 4.09E-04 5.60E-05 0.06 Xylene 2.85E-04 3.90E-05 0.04 Propylene 2.58E-03 3.53E-04 0.35 1,3-Butadiene 3.91E-05 5.36E-06 0.01 Formaldehyde l .18E-03 1.62E-04 0.16 Acetaldehyde 7.67E-04 1.05E-04 0.10 Acrolein 9.25E-05 1.27E-05 0.01 Napthalene 8.48E-05 l.16E-05 0.01 Emissions lbs/hr 0.42 0.42 5.98 0.39 1.29 0.47 222 0.0090 0.0018 0.0086 0.0013 0.00055 0.00039 0.0035 0.000053 0.0016 0.0010 0.00013 0.00012 125 100 9.9 990 tons/yr 0.021 0.021 0.30 0.020 0.064 0.024 11.1 0.00045 0.000088 4.32E-04 6.33E-05 2.77E-05 l .93E-05 1.75E-04 2.65E-06 8.00E-05 5.20E-05 6.27E-06 5.75E-06 * Emission Factors are from AP-42, Section 3.3, 3.4-1 . CH4 and N20 emjssions are from ICPP ** Assuming 137,000 btu/gal or 0.137 mmbtu/gal (AP-42, Appendix A). Total Proposed Emissions From CAT Emergency Generators I Pollutant I Total lbs/yr tons/yr PM10 107.02 0.054 PM2s 107.02 0.054 NOx 1522.51 0.76 SOx 100.12 0.050 co 327.98 0.16 V OC (exhaust) 120.83 0.060 CO2 56619 28.31 CH4 2.28 0.0011 N20 0.45 0.0002 HAP (total) 2.20 l.l0E-03 Benzene 0.32 l.61E-04 Toluene 0.14 7.06E-05 Xylene 0.10 4.92E-05 Propylene 0.89 4.45E-04 1,3-Butadiene 0.01 6.75E-06 Formaldehyde 0.41 2.04E-04 Acetaldehyde 0.26 l.32E-04 Acrolein 0.03 1.60E-05 Napthalene 0.03 1.46E-05 Emissions From Natural Gas Kohler 1 Emergency Generator Fuel Power Output (kW) Heating Value (BTU/set) Operation (hr/year) Fuel Consumption (scfh) Pollutant PM1 0 PM2.s NOx SOx co voe CO2 CH4 N2O HAP (total) I, 1,2,2-Tetrachlorethane I, 1,2-Trichloroethane I, 1-Dichloroethane 1,2-Dichloroethane 1,2-Dichloropropane 1,3-Butadiene 1,3-Dichloropropene Acetaldehyde Acrolein Benzene Carbon Tetrachloride Chlorobenzene Chloroform Ethyl benzene Ethylene Dibromide Formaldehyde Methanol Methylene Chloride Naphthalene PAH Styrene Toluene Vinyl Chloride Xylene Natural Gas 80 I 020 100 1 049 Emission Factor lb/mmBTU lb/)0/\6 scf 9.50E-03 9.69 9.50E-03 9.69 2.21E+00 2254 5.88E-04 0.60 3.72E+00 3794 2.96E-02 30.2 l.17E+02 119340 2.30E-0 I 234.6 2.20E-04 0.22 2.53E-05 0.03 l.53E-05 0.02 l.13E-05 0.01 I. l 3E-05 0.01 l .30E-05 0.01 6.63E-04 0.68 l .27E-05 0.01 2.79E-03 2.85 2.63E-03 2.68 l .58E-03 1.61 l .77E-05 0.02 l .29E-05 0.01 l.37E-05 0.01 2.48E-05 0.03 2.13E-05 0.02 2.05E-02 20.91 3.06E-03 3.1 2 4.12E-05 0.04 9.71 E-05 0.10 1.41 E-04 0.14 1. I 9E-05 0.01 5.58E-04 0.57 7.18E-06 0.01 I .95E-04 0.20 CO2 emission factor based on 40 CFR 98. Subpan C, Table C-1 N20 emission factor based on 40 CFR 98, Subpan C. Table C-2 lbs/yr 1.02 1.02 236 0.06 398 3.17 12519 25 0.024 3.47 0.00 0.00 0.00 0.00 0.00 0.07 0.00 0.30 0.28 0.17 0.00 0.00 0.00 0.00 0.00 2.19 0.33 0.00 0.01 0.02 0.00 0.06 0.00 0.02 With the exception of CO2 and N20. all emissions based on data provided in Table 3.2-3 of AP-42 Emissions lbs/hr tons/yr 0.010 0.00051 0.010 0.00051 2.36 0.12 0.00063 0.000031 3.98 0.20 0.032 0.0016 125.19 6.26 0.25 0.012 0.00024 0.000012 0.035 I .74E-03 0.000027 I .35E-06 0.000016 8.19E-07 0.000012 6.05E-07 0.000012 6.05E-07 0.000014 6.95E-07 0.00071 3.55E-05 0.000014 6.79E-07 0.0030 I .49E-04 0.0028 1.41 E-04 0.0017 8.45E-05 0.000019 9.47E-07 0.000014 6.90E-07 0.000015 7.33E-07 0.000027 l.33E-06 0.000023 l.14E-06 0.022 I. I 0E-03 0.0033 l .64E-04 0.000044 2.20E-06 0.00010 5.19E-06 0.00015 7.54E-06 0.000013 6.37E-07 0.00060 2.99E-05 0.0000077 3.84E-07 0.00021 l .04E-05 Emissions From Removing Two Natural Gas Kohler Emergency Generators Emission table is from October 22, 2002 NOI modification to DAQE-340-01 Three identical natural gas generators with a combined fuel consumption rate of 2,880 cfh (960 cfh each). Assumed time of operation: 52 hours/year. Pollutant Emission Factor- lb/MMBtu l b/1 0"'6 scf .. PM 6.60E-03 6.73 SOx 3.40E-03 3.47 NOx 3.20E-0l 326.40 co 8.20E-02 83.64 voe 2.27E-02 23.15 HAP•** 8.10 * Emission Factors are from AP-42, Section 3.1 Emissions lbs/yr tons/yr 1.01 0.00 0.52 0.00 48.88 0.02 12.53 0.01 3.47 0.00 1.21 0.00 Emissions from two 60 kW natural gas generator based on emissions table for three. Pollutant Emissions lbs/yr tons/yr PM 0.68 0.00034 SOx 0.35 0.00017 NOx 32.75 0.016 co 8.39 0.0042 voe 2.32 0.0012 HAP 0.81 0.00041 Total New Natural Gas Emissions = I new 80kW -2 old 60kW 1 ov Kw lienerator K.emoveo Pollutant (tpy) Generators (tpy) Total (tpy) PM1 0 0.00051 -0.00034 0.00017 PM2s 0.0005 I -0.00034 0.00017 NOx 0.12 -0.016 0.10 SOx 0.000031 -0.000 I 7 -0.00014 co 0.20 -0.0042 0.19 voe 0.0016 -0.0012 0.00038 CO2 6.26 6.26 CH4 0.012 0.012 N2O 0.000012 0.000012 HAP (total) l.74E-03 -4.1 0E-04 l.33E-03 Appendix D Generator Specifications C4.4 Generator Set Electric Power Image shown may not reflect actual configuration Specifications Generator Set Specifications Rating Voltage Frequency Speed Generator Set Configurations Emissions/Fuel Strategy Engine Specifications Engine Model Bore Displacement Stroke Compression Ratio Aspiration Governor Type Fuel System Package Dimensions* Length Width Height Weightt Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. 40 ekW (50 kVA) 480 Volts 60 Hz 1800 rpm U.S. EPA Certified for Stationary Emergency Application (Meets nonroad U.S. EPA Tier 3 equivalent emission standards) C4.4 In-line 4, 4-cycle diesel 105.0 mm 4.13 in 4.4 L 268.5 in3 127.0 mm 5.0 in 18.2:1 Turbocharged Electronic (adjustable) Common Rail 1972 mm 77.6 in 1000 mm 39.4 in 1175 mm 46.3 in 861 kg 1898 lb *Note: For reference only -do not use for installation design. Please contact your local dealer for exact weight and dimensions. tWeight includes: Oversize generator, skid base, circuit breaker, oil, and coolant. LEHE0872-01 Page 1 of 7 C4.4 Generator Set Electric Power Benefits & Features Cat® Diesel Engine • Reliable, rugged, durable design • Field-proven in thousands of applications worldwide • Four-stroke cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control Generator • Matched to the performance and output characteristics of Cat engines • Industry-leading mechanical and electrical design • Industry-leading motor starting capabilities • High efficiency Cat EMCP Control Panel The EMCP controller features the reliability and durability you have come to expect from your Cat equipment. EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation. EMCP 4 systems can be further customized to meet your needs through programming and expansion modules. Seismic Certification • Seismic certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength • IBC certification requires that the anchoring system used is reviewed and approved by a professional engineer • Seismic certification per applicable building codes: IBC 2006, IBC 2009, IBC 2012, IBC 2015 Design Criteria • The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response • Cooling system designed to operate in 50'C/122"F ambient temperatures with an air flow restriction of 0.5 in. water UL 2200/CSA -Optional • UL 2200 Listed • CSA Certified Certain restrictions may apply. Consult with your Cat dealer. Single-Source Supplier Fully prototype tested with certified torsional vibration analysis. Worldwide Product Support Cat dealers provide extensive post-sale support including maintenance and repair agreements. Cat dealers have over 1,800 dealer branch stores operating in 200 countries. The Cat S•O•S5M program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products. LEHE0872-01 Page 2 of 7 C4.4 Generator Set Electric Power Standard Equipment Air Inlet • Dry replaceable paper element type with restriction indicator Cooling • Radiator and cooling fan complete with protective guards • Standard ambient temperatures up to 50°C (122°F) Exhaust • Exhaust flange outlet Fuel • Primary and secondary fuel filters • Fuel priming pump • Flexible fuel lines Generator • Matched to the performance and output characteristics of Cat engines • Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time • IP23 protection • Integrated Voltage Regulation Governor • Electronic governor -ADEM™ A4 Control Panels • EMCP 4.2 Series generator set controller Mounting • Rubber vibration isolators Starting/Charging • 12 volt starting motor • Batteries with rack and cables General • Paint -Caterpillar Yellow except rails and radiators gloss black LEHE0872-01 Page 3 of 7 C4.4 Generator Set Electric Power Optional Equipment Generator • Excitation: [] Permanent Magnet Excited (PM) [] Internally Excited (IE) • Oversize and premium generators Starting/Charging • Battery charger -UL 10 amp • Battery disconnect switch • Battery removal (does not remove rack and cables) • Jacket water heater General • UL 2200 • CSA Certification • Enclosures: sound attenuated, weather protective • Integral or sub-base dual wall UL Listed fuel tanks • Automatic transfer switches (ATS) LEHE0872-01 Page 4 of 7 ELECTRIC POWER -Technical Spec Sheet STANDARD C4.4 40 ekW/ 50 kVA/ 60 Hz/ 1800 rpm/ 480V/ 0.8 Power Factor ------ Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application (Meets nonroad U.S. EPA Tier 3 equivalent emission standards) Image shown may not reflect actual configuration Package Performance Generator Set Power Rating with Fan@ 0.8 Power Factor Generator Set Power Rating Fuel Consumption 100% Load With Fan 75% Load With Fan 50% Load With Fan Cooling System1 Engine Coolant Capacity Radiator Coolant Capacity Engine Coolant Capacity with Radiator/Exp Tank Air Flow Restriction (System) Inlet Air Combustion Air Inlet Flow Rate I Exhaust System Exhaust Stack Gas Temperature Exhaust Gas Flow Rate Exhaust System Backpressure (maximum allowable) LEHE0872-01 13.9 Uhr 10.8 Uhr 8.1 Uhr 7.0 L 9.5 L 16.5 L 0.12 kPa D40-2LC 40 ekW/ 50 kVA 60Hz/ 1800 rpm/ 480V 40 ekW 50 kVA 3.7 gal/hr 2.9 gal/hr 2.1 gal/hr 1.8 gal 2.5 gal 4.4 gal 0.48 in. water 5.3 m3/min I 187.2 cfm 511 °c 1060°F 13.7 m3/min 483.8 cfm 15.0 kPa 60.2 in. water Page 5 of 7 ELECTRIC POWER -Technical Spec Sheet STANDARD C4.4 40 ekW/ 50 kVA/ 60Hz/ 1800 rpm/ 480V/ 0.8 Power Factor Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application (Meets nonroad U.S. EPA Tier 3 equivalent emission standards) Heat Rejection Heat Rejection to Coolant (total) 46.1 kW 2622 Btu/min Heat Rejection to Exhaust (total) 66.9 kW 3805 Btu/min Heat Rejection to Atmosphere from Engine 14.9 kW 847.3 Btu/min Heat Rejection to Atmosphere from Generator 4.7 kW 267.3 Btu/min Alternator Motor Starting Capability @ 30% Voltage Dip 105 skVA Frame LC1514J Temperature Rise 130°c I 234°F Excitation Self Excited Lube System Sump Refill with Filter I 8.4 L I 2.2 gal Emissions (Nominal)' NOx + HC 4.42 g/kW-hr : 3 ,3t> ~.., .. co 1.02 g/kW-hr PM 0.26 g/kW-hr 1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to the existing restriction from the factory. 2 Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1-32. 3The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% Prime load. LEHE0872-01 Page 6 of 7 I kW -hr i. 3'( HP-hr ELECTRIC POWER -Technical Spec Sheet STANDARD C4.4 40 ekW/ 50 kVA/ 60Hz/ 1800 rpm/ 480V/ 0.8 Power Factor Rating Type: STANDBY Emissions: U.S. EPA Certified for Stationary Emergency Application (Meets nonroad U.S. EPA Tier 3 equivalent emission standards) DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL 142, UL489, UL601 , UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC,IEC60034-1 , ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/EC. STANDBY: Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at 1SO3046 standard conditions. Fuel Rates are based on fuel oil to specification EPA 20 89.330-96 with a density of 0.845 - 0.850 kg/L (7.052 -7.094 lbs/U.S. gal.) @ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. Performance No.: P3454C-00 Feature Code: NAC147P Generator Arrangement: 4676043 Date: 09/12/2016 Source Country: U.S. LEHE0872-01 www.Cat-ElectricPower.com ©2016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, ADEM, S•O•S, "Caterpillar Yellow", the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. DIESEL GENERATOR SET FEATURES FUEL/EMISSIONS STRATEGY • EPA Certified for Stationary Emergency Application (EPA Tier 3 emissions levels) FULL RANGE OF ATTACHMENTS Image shown may not reflect actual package. • Wide range of bolt-on system expansion attachments, factory designed and tested • Flexible packaging options for easy and cost effective installation SINGLE-SOURCE SUPPLIER • Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT • Cat dealers provide extensive post sale support including maintenance and repair agreements • Cat dealers have over 1,800 dealer branch stores operating in 200 countries • The Cat S•O•S5M program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products [AST CI\T 7... ANDBY 100 ekW 125 k\l PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Cat® Model D100-6, Three Phase CAT C4.4 DIESEL ENGINE • Reliable, rugged, durable design • Field-proven in thousands of applications worldwide • Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control GENERATOR SET • Complete system designed and built at ISO 9001 certified facilities • Factory tested to design specifications at full load conditions CAT EMCP 4 CONTROL PANELS • Simple user friendly interface and navigation • Scalable system to meet a wide range ofcustomer needs • Integrated Control System and Communications Gateway SEISMIC CERTIFICATION • Seismic Certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength. IBC Certification requires that the anchoring system used is reviewed and approved by a Professional Engineer • Seismic Certification per Applicable Building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012 CBC 2007, CBC 2010 • Pre-approved by OSHPD and carries an OSP-0321-10 for use in healthcare projects in California STANDBY 100 ekW 125 kVA PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480 Volts C.AT® FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT System Standard Optional Air Inlet • Dry replaceable paper element type with restriction indica- tor Cooling • Radiator and cooling fan complete with protective guards I I Radiator stone guard • Standard ambient temperatures up to 50°C (122°F) I I Radiator transition flange Exhaust I I Industrial I I Residential I I Critical mufflers I I Overhead silencer mounting kit Fuel • Flexible fuel lines to base with NPT connections I I Sub-base dual wall UL listed 24 hr fuel tank I I Sub-base dual wall UL listed 48 hr fuel tank I I Emergency vent 12 ft extension I I 5 gallon spill containment Generator • Class H insulation I I Generator upgrade 1 size • Drip proof generator air intake (NEMA 2,IP23) I I Permanent magnet excitation • Electrica l design in accordance with with BS5000 Part 99, I ) Internal excitation EN61000-6, IEC60034-1, NEMA MG-1.33 I I Anti-condensation space heater • IP23 Protection PowerTermination • Circuit breakers, ULJCSA listed, 3 pole (100% rated) I I Auxiliary contacts • Power center houses EMCP controller and control termina-I I Shunt trip tions {CB) I I Overload shutdown via breaker • Segregated low voltage wiring termination panel • NEMA 1 steel enclosure, vibration isolated • Electrical stub-up area directly below circuit breaker Governor ·ADEM™A4 Control Panels • EMCP 4.2 digital control panel 11 NFPA 110 upgrade • Vibration isolated NEMA 1 enclosure with lockable hinged I I Control panel chassis door • DC and AC Wiring harnesses Lube I I Lube oil heater Mounting • Heavy-duty fabricated steel base with lifting points I ) IBC Seismic and OSHPD certification per Applicable • Anti-vibration pads to ensure vibration isolation Building Codes: IBC2000, IBC2003, IBC2006, • Complete OSHA guarding IBC 2009, IBC 2012, CBC 2007, CBC 2010 • Stub-up pipe ready for connection to silencer pipework Starting/Charging • 12 volt starting motor I I Battery charger -UL 10 amp • Batteries w ith rack and cables I l Battery disconnect switch I I Battery removal (does not remove ra ck and cables) I l Coolant Heater General • High gloss polyurethane paint, CaterpillarYellow except I I CSA Certified rails and radiators gloss black I l Weather protective enclosure Industrial/Critical • Anticorrosive paint protection I I Sound attenuated protective enclosure • All electroplated hardware I I Caterpillar tool set 11 Caterpillar White paint 2 ( STANDBY 100 ekW 125 kVA PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480 Volts SPECIFICATIONS STANDARD CAT GENERATOR Frame size LC3014B Excitation Self excitation Pitch 0.6667 Number of poles 4 ,;, Number of bearings Single bearing Number of leads 12 Insulation Class H IP Rating IP23 Overspeed capability(%) 125 Wave form deviation(%) 2 Voltage regulator Single phase sensing Voltage regulation +/-0.5% (steady state) Additional Voltage Information: Three Phase Prime Standby 208VTemp Rise 125°C / 225°F 150°C / 270°F 240VTemp Rise 125°C / 225°F 150°C / 270°F 480VTemp Rise 105°C / 189°F 130°C / 234°F 600VTemp Rise 105°C / 189°F 130°c 1 234 °F -Consult your Cat dealer for other available voltages CAT DIESEL ENGINE C4.4 In-line 4, 4-cycle diesel Bore 105.0 mm (4,13 in) Stroke 127.0 mm (5.0 in) Displacement 4.4 L (268.5 in3) Compression ratio 16.2:1 Aspiration T Fuel system Common rail Governor type Electronic --------EMISSIONS (Nominal') ~ NOx + HC g/kWhr 3.73 \ 1... 7 $ .., CO g/kWhr 1.15 ) HP-1-1 ~ PM g/kWhr 0.21 / ominal e~i~~ions data s_ho~ect to instrumentation, measuremc .. ,, _ ,~111e to engne variations. Emissions data is based on 100% load. 3 CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including: -Run/ Auto/ Stop Control -Speed and Voltage Adjust -Engine Cycle Crank -12 volt DC operation -Environmental sealed front face -Text alarm/event descriptions Digital indication for: -RPM -DC volts -Operating hours -Oil pressure (psi, kPa or bar) -Coolant temperature -Volts (L-L & L-N), frequency (Hz) -Amps (per phase & average) -ekW, kVA, kVAR, kW-hr, %kW, PF Warning/shutdown with common LED indication of: -Low oil pressure -High coolant temperature -Overspeed -Emergency stop -Failure to start (overcrank) -Low coolant temperature -Low coolant level Programmable protective relaying functions: -Generator phase sequence -Over/Under voltage (27/59) -Over/Under frequency (81 o/u) -Reverse power (kW) (32) -Reverse reactive power (kVAr) (32RV) -Overcurrent (50/51) Communications: -Six digital inputs -Four relay outputs (Form A) -Two relay outputs (Form C) -Two digital outputs -Customer data link (Modbus RTU) -Accessory module data link -Serial annunciator module data link -Emergency stop pushbutton Compatible with the following: -Digital 1/0 module -Local annunciator -Remote CAN annunciator -Remote serial annunciator STANDBY 100 ekW 125 kVA PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480 Volts TECHNICAL DATA Open Generator Set -1800 rpm/60 Hz/ 480 Volts Tier 3 Generator Set Package Perforrditnce Genset power rating @ 0.8 pf Genset power rating with fa.n;& Fuel Consumption 100% load with fan 75% load with fan 50% load with fan Cooling'System' Airflow restriction (system) Engine coolant capacity with radiator/exp. Engine coolant capacity Radiator coolant capacity Inlet Air Combustion air inlet flow rate Exhaust System Exhausfstack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhau11tsystem back pressure (maximum) Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator AltemaJor2 Motor startlng capability @ 30% voltage dip Frame Rotor terpperature rise Lubrication System Total oil capacity Oil pan 29.8 L/hr 23.7 L/hr 17.5 L/hr 0.12 kPa 17.0L 7.0 i:.0 10.0 L 8.5 m3/min 506°0 20.0 m3/min 63.5mm 15.0 kPa 61.0 kW 87.0 kW 18.0 kW 18.0 kW 9.7 kW 206 skV LC3014B 130°0 8.0 L 7.0 L P3362A 125.0kVA 100.0ekW 7.9 gal/hr 27.4 LJhr 6.3 gal/hr 21.9 LJhr 4.6 gal/hr 16.3 LJhr 0.48 in. water 0.12 kPa 4.5Gal 17.0L 1.8 Gal 7.0 L 2.6Gal 10.0 L 300.2 cfm 8.4 m3/min 943°F 480°0 706.3cfm 19.2 m3/min 2.5 in 63.5 mm 60.2 in. water 15.0 kPa 3469 Btu/min 57.0 kW 4948 Btu/min 81.0 kW 1024 Btu/min 17.0kW 1023.6 Btu/min 15.0kW 551.6 Btu/min 8.4 kW 206 skV LC3014B 234°F 105•c 2.1 gal 8.0 L 1.8 gal 7.0 L 'For ambient and altitude capabilities consult your Cat dealer. Airflow restriction (system) is added to existing restriction from factory. 'Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MGl-32.m 4 112.5. kVA 90.0.ekW 7.2 gal/hr 5.8 gal/hr 4.3 gal/hr o':48 ir\. water 4.5 Gal l.8Gal 2, 296.6 cfm 2.5 in 60.2 in. water 3242 Btu/min 4606 Btu/min 967 Btu/min 853 Btu/min 477.7Btu/min 2.1 gal 1.8 gal STANDBY 100 ekW 125 kVA PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480 Volts RATING DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL 142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/EC. Standby -Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Prime -Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating.Typical peak demand of 100% of prime-rated eKW with 10% of overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. 5 Ratings are based on SAE J 1349 standard conditions. These ratings also apply at ISO3046 standard conditions. Fuel rates are based on fuel oil to specification EPA 2D 89.330-96 with a density of 0.845 -0.850 kg/L (7.052 -7.094 lbs/U.S. gal.)@ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and Biodiesel capability, please consult your Cat dealer. STANDBY 100 ekW 125 kVA PRIME 90 ekW 113 kVA 60 Hz 1800 rpm 480 Volts DIMENSIONS Package Dimensions length 2362 mm 93in Width 1110 mm 44 in Height 1304 mm 51 in Performance No.: P3362A Feature Code: NAC135P Gen. Arr. Number: 3932540 Source: U.S. Sourced LEHE0422-01 (0 4/13) C.AT® NOTE: For reference only -do not use for installation design. Please contact your local dealer for exact weight and dimensions. (General Dimension Drawing #4190059). www.Cat-ElectricPower.com 2013 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "CaterpillarYellow;' the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. DIESEL GENERATOR SET FEATURES FUEL/EMISSIONS STRATEGY Image shown may not reflect actual package. • EPA Certified for Stationary Emergency Application (Emits Equivalent U.S. EPA Tier 3 Nonroad Standards) DESIGN CRITERIA • The generator set meets NFPA 110, ISO 8528-5 transient response and can accept 100% rated load in one step • Cooling system designed to operate in 50 • C / 1 22 • F ambient temperatures with an air flow restriction of 0.5 in. water UL 2200 / CSA -Optional • UL 2200 Listed • CSA Certified Certain restrictions may apply. Consult with your Cat® Dealer. FULL RANGE OF ATTACHMENTS • Wide range of bolt-on system expansion attachments, factory designed and tested • Flexible packaging options for easy and cost effective installation SINGLE-SOURCE SUPPLIER • Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT • Cat dealers provide extensive post sale support including maintenance and repair agreements • Cat dealers have over 1,800 dealer branch stores operating in 200 countries • The Cat S•O•S5M program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-product LEHE0423-02 CI\T 5 STANDBY 125 ekW 156 kVA PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability and cost-effectiveness. Cat• Model D125-6, Three Phase CAT C6.6 DIESEL ENGINE • Reliable, rugged, durable design • Field-proven in thousands of applications worldwide • Four-stroke diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control GENERATOR SET • Complete system designed and built at ISO 9001 certified facilities • Factory tested to design specifications at full load conditions CAT EMCP 4 CONTROL PANELS • Simple user friendly interface and navigation • Scalable system to meet a wide range of customer needs • Integrated Control System and Communications Gateway • Integrated Voltage Regulation SEISMIC CERTIFICATION • Seismic Certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength. IBC Certification requires that the anchoring system used is reviewed and approved by a Professional Engineer • Seismic Certification per Applicable Building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012 CBC 2007, CBC 2010 • STANDBY 125 ekW 156 kVA PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT System Standard Optional Air Inlet • Dry replaceable paper element type with restriction indicator Cooling • Radiator and cooling fan complete with protective guards [ I Radiator stone guard • Standard ambient temperatures up to 50°C (122°Ft [ I Radiator transition flange Exhaust [ I Industrial [ I Residential [ I Critical Mufflers [ I Overhead silencer mounting kit Fuel • Flexible fuel lines to base with NPT connections [ I Sub-base dual wall UL listed fuel tanks I I Emergency vent 12ft extension [ I 5 gallon spill containment Generator • Class H insulation [ I Generator upgrade 1 size • Drip proof generator air intake (NEMA 2,IP23t [ I Permanent Magnet Excitation • Electrical design in accordance with with BS5000 Part 99, [ I Internal excitation (IEt / AREP EN61000-6, IEC60034-1, NEMA MG-1.33 [ I Anti-condensation space heater • IP23 Protection Power Termination • Circuit breakers -100% rated assembly, UL Listed [ I Auxiliary contacts • Power center houses EMCP controller and control [ I Shunt trip terminations (CBI [ I Overload shutdown via breaker • Segregated low voltage wiring termination panel • NEMA 1 steel enclosure, vibration isolated • Electrical stub-up area directly below circuit breaker Governor • ADEM'"A4 Control Panels • EMCP 4.2 digital control panel [ I NFPA 110 upgrade • Vibration isolated NEMA 1 enclosure with lockable hinged I I Control panel chassis door • DC and AC Wiring harnesses Lube [ I Lube oil heater Mounting • Heavy-duty fabricated steel base with lifting points I I IBC Seismic and OSHPD certification per Applicable • Anti-vibration pads to ensure vibration isolation Building Codes: IBC2000, IBC2003, IBC2006, • Complete OSHA guarding IBC 2009, IBC 2012, CBC 2007, CBC 2010 • Stub-up pipe ready for connection to silencer pipework Starting/Charging • 12 volt starting motor [ I Battery charger -UL 10 amp • Batteries with rack and cables [ I Battery disconnect switch [ I Battery removal (does not remove rack and cables) [ I Coolant Heater General • High gloss polyurethane paint, Caterpillar Yellow except [ I CSA Certified rails and radiators gloss black [ I Weather protective enclosure • Anticorrosive paint protection [ I Sound attenuated protective enclosures • All electroplated hardware I I Caterpillar tool set I I Caterpillar White paint LEHE0423-02 2 ST AND BY 125 ekW 156 kV A PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts SPECIFICATIONS STANDARD CAT GENERATOR Frame size LC3014F Excitation Self excitation Pitch 0.6667 Number of poles 4 Number of bearings Single bearing Number of leads 12 Insulation Class H - IP Rating IP23 Overspeed capability (%1 125 Wave form deviation (%1 2 Voltage regulator Three phase sensing Voltage regulation + I-0.25% (steady state! Additional Voltage Information: Three Phase Prime Standby 208V Temp Rise 105°C / 189°F 130°C I 234°F 240V Temp Rise 105°C / 189°F 130°C / 234°F 480V Temp Rise 80°C / 144°F 105°C / 189°F 600V Temp Rise 80°C / 144°F 105°C / 189°F -Consult your Cat dealer for other available voltages CAT DIESEL ENGINE C6.6 In-line 6, 4-cycle diesel Bore 105.0 mm (4.13 inl Stroke 127.0 mm (5.0 inl Displacement 6.6 L (402.8 in31 Compression ratio 16.2:1 Aspiration Turbocharged, Air-to-Air Aftercooled Fuel system Common rail Governor type Electronic LEHE0423-02 3 CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including: -Run / Auto / Stop Control -Speed and Voltage Adjust -Engine Cycle Crank - 1 2 volt DC operation -Environmental sealed front face -Text alarm/event descriptions Digital indication for: -RPM -DC volts -Operating hours -Oil pressure (psi, kPa or bar) -Coolant temperature -Volts (L-L & L-N), frequency (Hz) -Amps (per phase & average) -ekW, kVA, kVAR, kW-hr, %kW, PF C.AT® Warning/shutdown with common LED indication of: -Low oil pressure -High coolant temperature -Overspeed -Emergency stop -Failure to start (overcrank) -Low coolant temperature -Low coolant level Programmable protective relaying functions: -Generator phase sequence -Over/Under voltage (27 /59) -Over/Under frequency (81 o/u) -Reverse power (kW) (32) -Reverse reactive power (kVAr) (32RV) -Overcurrent (50/51) Communications: -Six digital inputs -Four relay outputs (Form A) -Two relay outputs (Form C) -Two digital outputs -Customer data link (Modbus RTU) -Accessory module data link -Serial annunciator module data link -Emergency stop pushbutton Compatible with the following: -Digital 1/0 module -Local annunciator -Remote CAN annunciator -Remote serial annunciator ST AND BY 125 ekW 156 kV A PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts TECHNICAL DATA Open Generator Set -1800 rpm/60 Hz/480 Volts EPA Certified for Stationary Emergency Application (Emits Equivalent U.S. EPA Tier 3 Nonroad Standards) Generator Set Package Performance Genset power rating @ 0.8 pf Genset power rating with fan Fuel Consumption 100% load with fan 75% load with fan 50% load with fan Cooling System' Air flow restriction (system) Engine coolant capacity with radiator/exp. tank Engine coolant capacity Radiator coolant capacity Inlet Air Combustion air inlet flow rate Exhaust System Exhaust stack gas temperature Exhaust gas flow rate Exhaust flange size (internal diameter) Exhaust system back pressure (maximum) Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust !total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator Alternator2 Motor starting capability @ 30% voltage dip Frame Insulation class Temperature rise Lubrication System Total oil capacity Oil pan Emissions (Nominal)3 NOx + HC co PM C.I.T® P2690A Standby Prime 156.3 kVA 142.5 kVA 125.0 ekW 114.0 ekW 37.3 L/hr 9.9 gal/hr 34.6 L/hr 9.1 gal/hr 29.6 L/hr 7.8 galfhr 27.4 L/hr 7.2 gal/hr 21.4 L/hr 5.7 gal/hr 19.9 L/hr 5.3 gal/hr 0.12 kPa 0.48 in. water 0.12 kPa 0.48 in. water 21 .0 L 5.5 gal 21 .0 L 5.5 gal 9.5 L 2.5 gal 9.5 L 2.5 gal 11 .5 L 3.0 gal 11 .5 L 3.0 gal 12.5 m•tmin 441 .4 cfm 12.0 m•tmin 423.8 cfm 465.6°C 870°f 449°c 840°f 30.2 m'/min 1067 cfm 28.6 m'/min 1067 cfm 89.0 mm 3.5 in 89.0 mm 3.5 in 15.0 kPa 60.2 in. water 15.0 kPa 60.2 in. water 76.6 kW 4356 Btu/min 70.8 kW 4026 Btu/min 132.8 kW 7552 Btu/min 122.4 kW 6961 Btu/min 33.8 kW 1922 Btu/min 30.6 kW 1740 Btu/min 13.0 kW 739.3 Btu/min 11.8 kW 671.1 Btu/min 9.9 kW 563 Btu/min 8.9 kW 506.1 Btu/min 360 skV 360 skV LC3014F LC3014F H 1 105°C 189°F 80°C 44°F 16.5 L 4.4 gal 16.5 L 4.4 gal 15.5 L 4.1 gal 15.5 L 4.1 gal 3.75 glkWhr Z.,iP 1 \ kW -hr 0.81 g/kWhr -I. 3'-I HP-hr 0.15 g/kWhr HP-hr 'For ambient and altitude capabilities consult your Cat dealer. Airflow restriction (system) is added to existing restriction from factory. 'Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1 -32. 'The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engne variations. Emissions data is based on 100% load. LEHE0423-02 4 STANDBY 125 ekW 156 kVA PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts RATING DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL 142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC, IEC60034-1, IS03046, IS08528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37 /EC, 2004/108/ EC. Standby -Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year. Prime -Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand of 100% of prime-rated eKW with 10% of overload capability for emergency use for a maximum of 1 hour in 1 2. Overload operation cannot exceed 25 hours per year. LEHE0423-02 5 Ratings are based on SAE J 1 349 standard conditions. These ratings also apply at IS03046 standard conditions. Fuel rates are based on fuel oil to specification EPA 2D 89.330-96 with a density of 0.845 -0.850 kg/L (7.052 -7.094 lbs/U.S. gal.)@ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. STANDBY 125 ekW 156 kVA PRIME 114 ekW 143 kVA 60 Hz 1800 rpm 480 Volts DIMENSIONS Package Dimensions Length 3037 mm 120in Width 1110 mm 44 in Height 483mm 58 in Performance No.: P2690A Feature Code: NAC136P Gen. Arr. Number: 3932541 Source: U.S. Sourced LEHE0423-02 (06/14) 6 C.AT® NOTE: For reference only -do not use for installation design. Please contact your local dealer for exact weight and dimensions. (General Dimension Drawing #4190061). www .Cat-ElectricPower.com 2014 Caterpillar All rights reserved . Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 3/11/2020 ...I < "-1-! z z UJ E i: ~ z > g: 0 ,- w a: -Q -..I :i.:> < ~ z:) :, w C, ~ https://deqpurchasing.utah.gov/cgi-bin/htmlos.cgi/00182.56.060344110078554858 Receipt Wednesday, March 11, 2020 Receipt Number: 5679837 Amount: 725.00 Check#: 209384 From: Futura ( .f}..onn. e JI 4 lum,~·um) Payment Method: Check For: AO fees Receipted By: Hannie Moeller lf?>{ tf'):2 ~C>t!J(o q;tvrv https://deqpurchasing.utah.gov/cgi-bin/htmlos.cgi/00182.56.060344110078554858 1/1 3/11/2020 ..I .... .:( 0 ... ;-z z w l: J; ~Z> £0t-w a: -0 -....i :r> .:( ~z=> 5 WC:, ~ https://deqpurchasing .utah .gov/cgi-bin/htmlos.cgi/00182 .53.028532570578554858 Receipt Wednesday, March 11, 2020 Receipt Number: 5679836 Amount: From: 1375.00 Check#: 7886 Deseret Laboratories, Inc. ('~faf/ld ttrd Gyf'SU. rn) Payment Method: Check For: AO fees Receipted By: Hannie Moeller https://deqpurchasing.utah.gov/cgi-bin/htmlos.cgi/00182.53.028532570578554858 1/1 ,,,,:;F;;,;:--__ 1.:11> ~l ,;:~ . ·l \~\ t,, . ~~ .. , .. !::;, :., f.iH 1~ •;\ ... ~ p -i, ':.~\ ✓~-.•· ,. .... ,"..... ••' . ,, X_: /H7,-.,,,, -.. ._,,1,, State of Utah GARY R. HERBERT Governor SPENCER J. COX I ir uten,HH r.nv,~rnor January 27, 2020 Daren Koldewyn Department of Environmental Quality L. Scott Baird Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director Autoliv ASP, Incorporated 3350 Airport Road Ogden, UT 84405 Dear Daren Koldewyn, Re: Engineer Review: RN141670008 Modification to DAQE-AN 141670007-13 to Remove Existing Engines and Add New Engines ProjectNumber: Nl41670008 The DAQ requests a company representative (Title V Responsible Official for enhanced Approval Order application) review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review pern1itting program. Autoliv ASP, Incorporated should complete this review within 10 business days of receipt. Autoliv ASP, Incorporated should contact Mr. Tim DeJulis at (80 I) 536-4012 if there are questions or concerns with the review of the draft pem1it conditions. Upon resolution of your concerns, please email tdejulis@utah.gov the signed cover letter to Mr. Tim DeJulis. Upon receipt of the signed cover letter, the DAQ will prepare an IT A for a 30-day public comment period. At the completion of the comment period the DAQ will address any comments and will prepare an AO for signature by the DAQ Director. If Autoliv ASP, Incorporated does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Autoliv ASP, Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature ~~ .. 3~ .... (Signatur~ e) 195 Nonh 1950 West • Sall Lake City. UT Mailing Address: P.O. Box 144810 • Sall Lake City. UT 84114-1820 Telephone (801) 536-4000 • Fax (801 I Sj6-1099 • T.D.D. (801 I 903-3978 www.cfeq.111ah.gm· Printed on I 00% recycled paper P/ /z_ 7 /ZPZ.C> State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenant Governor October 28, 2019 Daren Koldewyn Department of Environmental Quality L. Scott Baird Interim Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director Autoliv ASP, Incorporated 3350 Airport Road Ogden, UT 84405 Dear Daren Koldewyn, Re: Engineer Review: RNl41670008 Modification to DAQE-AN141670007-13 to Remove Existing Engines and Add New Engines Project Number: Nl41670008 The DAQ requests a company representative (Title V Responsible Official for enhanced Approval Order application) review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Autoliv ASP, Incorporated should complete this review within 10 business days of receipt. Autoliv ASP, Incorporated should contact Mr. Tim DeJulis at (80I)536-4012 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email tdej ulis@utah.gov the signed cover letter to Mr. Tim DeJulis. Upon receipt of the signed cover letter, the DAQ will prepare an IT A for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an AO for signature by the DAQ Director. If Autoliv ASP, Incorporated does not respond to this letter within IO business days, the project will move forward without source concurrence. If Autoliv ASP, Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature __________________________ _ (Signature & Date) 195 North 1950 West • Sak Lake City, lIT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.wah.gov Printed on I 00% recycled paper Pue-- Project Number Owner Name Mailing Address Source Name Source Location UTM Projection UTM Datum UTM Zone SIC Code Source Contact Phone Number Email Project Engineer Phone Number Email Toi~ ,\ £J4t ? UTAH DMSION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Nl41670008 Autoliv ASP, Incorporated 3350 Airport Road Ogden, UT, 84405 Autoliv ASP, Incorporated 1000 West 3300 South Unit 7 Ogden, UT 8440 I 415,687 m Easting, 4,561 ,888 m Northing NAD27 UTM Zone 12 3799 (Transportation Equipment, NEC) Daren Koldewyn (80 I) 620-8286 Daren.Koldewyn@autoliv.com Mr. Tim DeJulis, Engineer (801) 536-4012 tdejulis@utah.gov Notice of Intent (NOI) Submitted Date of Accepted Application May 2, 2019 September 30, 2019 Engineer Review N 14 I 670008: Autoliv ASP, Incorporated October 28, 2019 Page I SOURCE DESCRIPTION General Description Autoliv mobile facility manufactures automobile airbags for use in cars and trucks. Airbag components are inflators, cushions, and covers. There are se;•eral tn1ilelings te make each airbag. The molding building is used for an injection molding process that makes the airbag covers. Molded airbag covers are formed and then painted. The assembled pieces of each airbag are then assembled and shipped to the automobile manufacturers. NSR Classification: Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front 03 NAA, Ogden City PM10 NAA Weber County Airs Source Size: B ,Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), UU: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Proposal Modification to DAQE-AN14l670007-l3 to Remove Existing Engines and Add New Engines Pro ject Description Autoliv is proposing to add four (4) new diesel-fired emergency generator engines; remove one (I) 230 kW diesel-fired emergency generator engine; remove two (2) natural gas-fired emergency generator engines and replace these with a larger natural gas-fired emergency generator engine. The four (4) new diesel-fired generator engines are 125 kW, l00 kW, and two (2) at 40 kW. The two (2) natural gas-fired generator engines will be replaced with an 80 kW unit. EMISSION IMPACT ANALYSIS All criteria pollutants are below the modeling thresholds contained in R307-4 I 0-4. All HAP emissions are below their respective emission threshold values in R307-4 l 0-5. Therefore, no modeling is required from this source. Engineer Review NI 41 670008: Autoliv ASP, Incorporated October 28, 20 I 9 Page2 Commented [EHl]:, which are m~eral buildings. J Commented [EH2]: Plural? -------=:] Commented [EH3]: Double check to see ifNSPS Subpart JJJJ applies Commented [EH4]: Suggestion: maybe clearer using the following: Toe source has requested to remove the foUowing engines: Xxxxx Toe source has requested to add the following engines: Yyyyyy. --- -·' I I I SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possibl e. Criteria Pollutant Chan2e (TPY) Total (TPY) CO2 E<1uivalent 0 73 10.00 Carbon Monoxide 4.38 21.30 Nitrogen Oxides 0.12 5.04 Particulate Matter 1.18 Particulate Matter -PM10 2.65 5.36 Particulate Matter -PM2.s 2.65 5.36 Sulfur Dioxide 0.04 0.15 Volatile Organic Compounds 60.14 I 26.61 Commented [EHS]: Will not generate this much VOC ~1 changmg engmes. ________ _ Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Benzene (Including Benzene From Gasoline) (CAS #7 1432) 2340 Cumene (CAS #98828) 80 Ethvl Benzene (CAS #100414) 2340 Formaldehyde (CAS #50000) 0 500 Glycol Ethers (CAS #EDFI09) 0 500 Methvl Isobutvl Ketone (Hexone) (CAS # 108 tO I) 13500 Toluene (CAS #108883) 7700 16580 Total HAPs (CAS #THAPS) 1004 32404 Xylenes (Isomers And Mixture) (CAS #1330207) 8960 Chan2e (TPY) Total (TPY) Total HAPs 17.96 38.601 Commented [EH6]: Check t :he numbers. J Note: Cha11ge in emissions indicates the difference between previous AO and proposed modijicatio11. Engineer Review NI 41670008: Autoliv ASP, Incorporated October 28, 2019 Page 3 I. I.I Review of BACT for New/Modified Emission Units BACT review regarding BACT fer O~•en end Afterburner The NOi is including four diesel-fired emergency generator engines of various sizes and one natural gas-fired emergency generator engine. Identify All Control Options SCR; NSCR; exhaust gas recirculation (EGR); turbocharging with aftercooling; engine time retardation; and air to fuel ratio adjustment are controls for all the emergency generator engines. Eliminate Technically lnfeasible Options All the options are feasible for all the engines. Ranks Remaining Control Options by Control Effectiveness NOx, CO, and VOC SCR is 90% efficient at controlling NOx, with the addition of an ammonia or urea system contained in storage vessels near the engine. NSCR is 90% efficient at controlling NOx, CO, and VOC. EGR is 50% efficient at controlling NOx Turbocharging with aftercooling is 39% efficient at controlling NOx, CO, and VOC Engine time retardation is 35% efficient at controlling NOx, CO, and VOC Air to fuel ratio adjustment is 20% effective at controlling NOx, CO, and VOC Evaluate Most Effective Controls and Document Results The engines slated for installation will be for emergency use only. They will operate a maximum of 100 hrs per rolling 12-month period. The engines' operating schedule means that SCR; NSCR; EGR; turbocharging with aftercooling; engine time retardation; and air-to-fuel ratio adjustment are considered economically infeasible. Select BACT (The NSR engineering section recommends the following as BACT} NSR recommends the following for BACT Use of diesel fuel in the 125 kW, 100 kw, and two 40 kW emergency generator engines Use of natural gas in the 80 kW emergency generator engine. Commented [EH7]: Em~ency gen~r engines ~·7 [Last updated August 7, 2019) ( Commented [EHSJ: Also need to discuss applicab-le ___ 7 requirements in the Federal standards such as NSPS JIU and JJJJ, SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as "New" in the Outline Label): All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] Engineer Review Nl4l670008: Autoliv ASP, Incorporated October 28, 20 I 9 Page4 and MACT ZZZZ. 1.2 The limits set forth in this AO shall not be exceeded without prior approval. [RJ07-401 ] 1.3 Modifications to the equipment or processes approved by this AO th at could affect the emissions covered by this AO must be reviewed and approved. [RJ07-401-1] 1.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] 1.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] 1.6 The owner/operator shall comply with UAC RJ07-107. General Requirements: Breakdowns. [R307-107] 1.7 The owner/operator shall comply with UAC R307-l 50 Series. Emission lnventories. [R307- 150] 1.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [RJ07-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as "New" in th e Outline Label): II.A II.A.I ll.A.2 TH E APPROY W EQUIPMENT Autoliv Plastic parts coating plant and airbag module manufacturing plant Oven and After Burner Combined rating: 0.39 MMBtu/hr For informational purposes only. Engineer Review Nl41670008: Autoliv ASP, Incorporated October 28, 2019 Page5 Il.A.3 II.A.4 II.A.5 II.A.6 II.A.7 II.A.8 II.A.9 Il.A.10 Coating Line Adhesion-promoter spray booth, ozonation-adhesion-promoter system, topcoat spray booth, curing oven, touch-up spray booth, and high-volume low-pressure spray guns Air Make-Up Unit Fuel: Natural Gas Capacity: 6.084 MMBtu/hr Emergency Generator Engines Two (2) Engines Fuel: Natural Gas Output: 80 kW Emergency Generator Engines Five (5) Engines Fuel: Diesel Output: 125 kW, 100 kW, 80 kW, two (2) at 40 kW Paint Spray Booth Particulate control: Fiberglass or polyester filters Boilers Two (2) Boilers Fuel: Natural gas Rating: <5 MMBtu/hr -each This is listed for informational purposes only. Miscellaneous Natural Gas-Fueled Equipment Boilers and space heaters Rating: <5 MMBtu/hr each Combined rating: 10 MMBtu/hr Listed for informational purposes only. Unconfined-Abrasive Blast Booth EngineerReviewN141670008: Autoliv ASP, Incorporated October 28, 2019 Page 6 -·--Commented [EH9]: Federal standard? ~ Commente< -- --Commente< between equii:: [EH10]: Federal standard? [EH11]: Leave only one line for spacing pwpose meat on this page. II.A.I I Miscellaneous Equipment Injection molding machines Parts washers Airbag module production equipment Plant maintenance Offices Laboratories Forklifts and other non-road mobile equipment (propane, gasoline, or diesel fueled) This equipment is listed for informational purposes only. SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as "New" in the Outline Label): 11.B II.B.l NEW II.B.l.a NEW II.B.l .a.l 11.B.2 NEW RE.QUIRE_ME;_NT_S_ANQ_LIMIT~ TIO NS Site-Wide Requirements The owner/operator shall not allow visible emissions from any stationary point associated with the source or with the control facilities the following: A. Air Make-Up Unit -5% opacity B. Oven -I 0% opacity C. All natural gas-, propane-, and gasoline-fueled combustion-device exhaust stacks - 10% opacity D. All paint-booth exhaust stacks -I 0% opacity E. All natural gas-fueled emergency generator engines -I 0% opacity F. All building exhaust stacks -10% opacity G. All diesel-fuel-combustion exhaust stacks -20% opacity H. Outdoor abrasive blasting operations -20% opacity I. All other points including fugitive emissions -20% opacity. [R307-305-3, R307-401- 8] Opacity observations of emissions from stationary sources shall be conducted in accordance with 40 CFR 60, Appendix A, Method 9 or methods as approved by the Director. [R307-401- 8] Manufacturing Plant Requirements Engineer Review N141670008: Autoliv ASP, Incorporated October 28, 2019 Page7 II.B.2.a NEW ll.B.2.a. l 11.B.2.b NEW II.B.2.b.l NEW The owner/operator shall not exceed the following consumption limits in the airbag module manufacturing plant: A. 1,000 pounds of sand-blasting media per rolling 12-month period B. 6,000,000 gallons of propane per rolling 12-month period C. 3,000,000 gallons of gasoline per rolling 12-month period D. 3,000,000 gallons of diesel fuel #2 per rolling 12-month period E. 60,000,000 cubic feet of natural gas per rolling 12-month period [RJ07-401-8] Compliance with each limitation shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. Records of consumption shall be kept for all periods when the plant is in operation. Consumption shall be determined by examination of material supplier billing records. The records of consumption shall be kept on a monthly basis. [R307-401-8] The owner/operator shall not exceed VOC and HAP emissions in the airbag module ~ manufacturing plant and coating line: Comm i-65.84 tons per rolling 12-month period for VOCs F 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluent; Comme ented [EH12]: Use new language? _"=:] nted [EH13]: Compared with 126.67 total VOC 7 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene,.~ nted [EH14]: 8~ tpy t-;;;al in the emission ta~ dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. The above VOC and HAP limits do not include the products of incomplete combustion generated by the emergency generator engines, boilers, or assorted fuel burning equipment items. The coating line includes, but is not limited to thinners, cleaning solvents, top coating, catalysts, and adhesion promoters. [RJ07-401-8] Compliance with each limitation shall be detennined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. [RJ07-401-8] Engineer Review Nl41670008: Autoliv ASP, Incorporated October 28, 2019 Page8 TI.B.2.b.2 I The VOC and HAP emissions shall be detennined by maintaining a record ofVOC-and HAP-emitting materials used each month. The record shall include the following data for each material used: 11.B.2.b.3 11.B.2.c NEW 11.B.3 11.B.3.a NEW 11.B.3.b NEW A. Name of the VOC-or HAPs-emitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, and etc. B. Density of each material used (pounds per gallon) C. Percent by weight of all voe or HAP in each material used D. Gallons of each VOC-or HAP-emitting material used E. The amount ofVOC or HAP emitted monthly by each material used shall be calculated by the following procedure: voe=(% voe by Weight)/100 x [Density (lb/gal)] x Gal Consumed x (I ton/2000 lb) HAP =(% HAP by Weight)/! 00 x [Density (lb/gal)] x Gal Consumed x ( I ton/2000 lb) F. The amount of VOC or HAP emitted monthly from all materials used G. The amount of VOCs or HAPs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total voe or HAP emissions. [R307-401-8) To demonstrate compliance with those HAPs that have an emission limit less than its ETV, Autoliv shall compare the actual maximum emission rate to the ETV and maintain records of this comparison for each month of operation. This comparison shall be performed no later than 20 days after the end of each month. [R307-401-8) Plastic parts coating line plant shall use only pipeline quality natural gas as fuel. If any other fuel is to be used, a modification of this AO shall be required. [R307-401-8) Emergency Generator Engine Requirements The owner/operator shall use natural gas as fuel in the 80 kW engine. [R307-401-8) The owner/operator shall install a diesel-fired emergency engine that is certified to meet a NO, emission rate of2.80 g/hp-hr for the 125 kW engine; 2.78 g/hp-hr for the 100 kW engine; and 3.30 g/hp-hr for each of the 40 kW engines; or less. [ 40 CFR 63 Subpart ZZZZ, R307- 401-8) Commented [EH15]: These limits should also be included in the] 1-----+----------------------------------=iBrACTMalysis. __ _ 11.B.3.b.l NEW 11.B.3.c NEW To demonstrate compliance with the emission rate, the owner/operator shall keep records of the manufacturer's certification of the emission rate. The records shall be kept for the li fe of the equipment. [R307-401-8) The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8) Engineer Review Nl41670008: Autoliv ASP, Incorporated October 28, 20 I 9 Page9 11.B.3.c.l NEW 11.B.3.d NEW 11.B.3.e NEW II.8.3.e. I NEW 11.B.3.e.2 NEW 11.B.4 11.8.4.a NEW To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [ 40 CFR 63 Subpart ZZZZ, R307-401-8] To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [ 40 CFR 63 Subpart ZZZZ, R307-401-8] The owner/operator shall only use diesel fuel (e.g. fuel oil # I, #2, or diesel fuel oil additives) as fuel in each emergency engine. [R307-401-8] The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] Abrasive Blastin2 Requirement Within 30 days of the date of this AO, the owner/operator shall submit a FDCP in electronic or written format. An electronic FDCP can be completed through the Utah DEQ Fugitive Dust Plan Permit Application Website. If a written FDCP is completed, it shall be submitted to the Director, attention: Compliance Branch, for approval. The owner/operator shall comply with the FDCP for control of all fugitive dust sources associated with the airbag manufacturing plant. [R307-309] Engineer Review Nl41670008: Autoliv ASP, Incorporated October 28, 20 I 9 Page 10 PERMIT IDSTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes Is Derived From Incorporates DAQE dated February 12, 2013 NOi dated May 2, 2019 Additional infonnation dated September 20, 2019 REVIEWER COMMENTS I. Comment regarding Emission Estimates: 2. 3. Emissions estimates are calculated as follows: Boilers, heaters, and ovens by AP-42 Section 1.4 Spray painting booths, foil ribbon application, and generant loading by a mass balance technique MTG welding by AP-42 Section 12.19 Emergency generator engines by infonnation on NOx, CO, and VOC fro m the manufacturer and AP-42 Section 3.2 or 3.3 for other emissions Abrasive blasting by AP-42 Section 13.2.6. [Last updated September 30, 2019) Comment regarding NSPS and MACT: 40 CFR 60 Subpart Ill applies to owners and operators of CI ICE with a displacement of less than 30 liters per cylinder where the model is 2007 and beyond, or has been reconstructed, modified after 07/11 /2015. NSPS Subpart rm will apply to this plant. 40 CFR 60 Subpart JJJJ applies to owners and operators of SI ICE greater than 500 hp. The owner/operator has natural gas-fired engines less than 500 hp and therefore, this subpart doesn't apply. 40 CFR 63 Subpart PPPP applies to owners and operators of surface coating of plastic parts and products. This subpart does not apply because the owner/operator is an area source of HAPs. 40 CFR 63 Subpart ZZZZ applies to owners and operators of stationary RICE at a major or area source of HAP emissions. Since this source will have a stationary RICE at an area source of HAP emissions, MACT Subpart ZZZZ will apply to this plant. A new or reconstructed stationary RICE located at an area source must meet the requirements ofMACT Subpart ZZZZ by meeting the requirements of 40 CFR 60 NSPS Subpart rm. No further requirements apply for such engines under MACT Subpart ZZZZ. 40 CFR 63 Subpart HHHHHH applies to owners and operators for paint stripping and miscellaneous surface coating operations at area sources. This subpart does not apply because the owner/operator does not meet the applicability activities for this MACT. [Last updated October 9, 2019) Comment regarding Title V Requirments: Title V of the 1990 Clean Air Act (Title V) applies to the fo llowing: I. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Perfonnance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Engineer Review Nl41670008: Autoliv ASP, Incorporated October 28, 20 I 9 Page II 4. 5. 6. Air Pollutants. 4. Any Title rv affected source. This facility is not a major source and is not a Title IV source. The facility is subject to 40 CFR 60 (NSPS) and 40 CFR 63 (MACT) regulations. The faci lity is subject to 40 CFR 61 (NESHAP). Title V does not apply because NSPS Subpart IIIl and MACT Subpart ZZZZ exempt sources from the obligation to obtain a permit under 40 CFR part 70 (Title V permit) if the source is not otherwise required by law to obtain a permit. There are no other reasons why this source would be required to obtain a part 70 permit; therefore, Title V does not apply to this facility as per R307-415-4(2)(c).· [Last updated October 9, 2019) Comment regarding Mobile Equipment: Forklifts and other non-road mobile equipment are no longer accounted for in AOs as point sources. This equipment was previously included in AO DAQE-ANl6020005-03 dated May 20, 2003. This equipment is included in this AO for informational purposes only. [Last updated July I, 20 19] Comment regarding HAP Limits: In the 2013 AO, the Ogden plant was under two separate VOC/HAP limits. The VOCI HAP limits were one set oflimits for the Airbag Module Manufacturing Plant and one for the Plastic Parts Coating Line Plant. In the current ER, wtt-are consolidating these two VOC/HAP limits into one limit. With regards to each HAP, the new limit will consider it in tpy and be based on R307-410-5. [Last updated October 28, 2019] Comment regarding Aggregation of Autoliv's Approval Orders: The AO for this site is DAQE-AN 141670007-13. The other AO for this site, DAQE-AN100250011- l I, was not combined with this AO. Both sources have the same SIC code, same owner, and are adjacent to each other. Therefore, they are considered one source and would typically have been combined into one AO. However, the source has informed DAQ that the Ogden facility (DAQE- AN I 00250011-11) has a separate purpose, separate management, and separate EPA ID number from the parts coating line and airbag module plants (DAQE-AN 141670007-13). The owner/operator has requested that they have two AOs. [Last updated July I, 2019) Engineer Review Nl41670008: Autoliv ASP, Incorporated · October 28, 20 I 9 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this 40CFR AO BACT CAA CAAA CDS CEM CEMS CFR CMS co CO2 CO2e COM DAQ/lJDAQ DAQE EPA FDCP GHG GWP HAP orHAPs ITA LB/HR LBNR MACT MMBTU NAA NAAQS NESHAP NOI NO, NSPS NSR PM10 PM2.s PSD PTE R307 R307-40I SO2 TitleIY TitleV TPY UAC voe document: Title 40 of the Code offederal Regulations Approval Order Best Available Control Technology Clean Air Act Clean Air Act Amendments Classification Data System (used by EPA to classify sources by size/type) Continuous emissions monitor Continuous emissions monitoring system Code of Federal Regulations Continuous monitoring system Carbon monoxide Carbon Dioxide Carbon Dioxide Equivalent -40 CFR Part 98, Subpart A, Table A-1 Continuous opacity monitor Division of Air Quality This is a document tracking code for internal UDAQ use Environmental Protection Agency Fugitive dust control plan Greenhouse Gas(es) -40 CFR 52.21 (b)(49Xi) Global Warming Potential -40 CFR Part 86. 1818-12(a) Hazardous air pollutant(s) Intent to Approve Pounds per hour Pounds per year Maximum Achievable Control Technology Million British Thermal Units Nonattainment Area National Ambient Air Quality Standards National Emission Standards for Hazardous Air Pollutants Notice of Intent Oxides of nitrogen New Source Performance Standard New Source Review Particulate matter less than IO microns in size Particulate matter less than 2.5 microns in size Prevention of Significant Deterioration Potential to Emit Rules Series 307 Rules Series 307 -Section 40 I Sulfur dioxide Title IV of the Clean Air Act Title V of the Clean Air Act Tons per year Utah Administrative Code Volatile organic compounds Engineer Review Nt4l670008: Autoliv ASP, Incorporated October 28, 2019 Page 13 The four standby diesel generators have Tier 3 emission certified engines. Tier 4 emission rated engines would be significantly more expensive. The following table compares the costs of Tier 3 vs. Tier 4 generators based on information obtained from the generator supplier. Maximum Generator Rated Generator Name Description Kilowatts Cost($) CAT East CAT2 100 43 315 CAT Security CAT3 40 22 116 CAT Paint CAT4 40 22 828 CAT West Replacement CATS 125 38277 Generator Cost with Tier 4 After Market Emissions Package($) 100 000 80 000 80000 125 000 Tier 3 vs. Tier 4 Cost Difference ($) 56 685 57 884 57172 86 723 UTAH DEPARTMENT OF ENVIRONMENTAL QUALITY SEP 2 0 2019 DIVISION OF AIR QUALITY Autoliv Date Company Total HAPs note 12.00 original plastics coating line 4.54 11/24/08 A&K Finishing, Inc. 08/09/11 A&K Finishing, Inc. Permit Number DAQE-AN0141670002-08 DAQE-AN0141670005-11 16.54 modification to plastics coating line. 16.88 actual 08/09/11 HAP 0.34 off. Permit lists 4.44 for toluene and 12.44 for other= 16.88. 12/16/11 Autoliv 05/20/03 Autoliv 02/12/13 Autoliv DAQE-GN141670006-11 DAQE-AN 16020005-03 DAQE-AN141670007-13 name and ownership change 3.76 22.35 22.35= 3.76 (AOA facility)+ 16.88 (plastic laminate plant)+ 1.71 (OTC facility) Actual HAP before generator modification should be 20.64 tpy = 16.88 + 3.76 HAP Breakdown From DAQE-AN0141670005-11: 4.44 tons per rolling 12-month period for toluene. 12.44 tons per rolling 12-month period for combined HAPs, which include: cumene, ethyl benzene, methyl isobutyl ketone, and xylenes (isomers and mixture). From DAQE-AN16020005-03: 0.25 tons per rolling 12-month period for Formaldehyde 0.25 tons per rolling 12-month period for Glycol Ethers 3.26 tons per rolling 12-month period for the combined following HAPs: Acetonitile, Benzene, Cumene, Dichlorobenzene, Ethylbenzene, Ethylene Glycol, Hexane, Methylene Chloride, Methyl Ethyl Ketone, Methanol, Methyl lsobutyl Ketone, Naphthalene, Perchlorothylene, Phenol, Styrene, Toluene, Tri chloroethylene, and Xylene. 0 m Zc $ <-i -)> en ::0 I 0 0 0 z ..,, zo (""") sm 0 m-c:J 71 -z )> ~ -· -I JJ )> -I JJ ~ rs 0 c::> om -CZ C <.D ► )> -I r r-0 =i =i 71 -< -< Internal Proposed Current* Emissions Increase Proposed Total Proposed Approved Total from Four Emissions Increase Emissions Increase Emissions Proposed Proposed Diesel from Natural Gas from all AN141670007-13 Emissions Pollutant Generators (tpy) Generators (tpy) Generators (tpy) (tpy) (tpy) PM10 0.054 0.00017 0.054 2.71 2.764 PM2.s 0.054 0.00017 0.054 2.71 2.764 NOx 0.76 0.10 0.86 4.92 5.78 SOx 0.05 -0.00014 0.050 0.11 0.16 co 0.16 0.19 0.36 16.92 17.28 voe 0.060 0.00038 0.061 66.53 66.59 CO2 28.31 6.26 34.57 7310 7345 CH4 0.001 1 0.012 0.013 0.013 N2O 0.00022 0.000012 0.00024 0.00024 HAP (total) 0.001 1 0.0013 0.0024 20.64 20.64 * Autoliv AOA facility only. Does not include the Autoliv OTC facility (DAQE-AN100250011-11) 9/30/2019 State of Utah Mail -Autoliv Generator Tier Cost Information Autoliv Generator Tier Cost Information 3 messages Daren Koldewyn <Daren.Koldewyn@autoliv.com> To: Tim Dejulis <tdejulis@utah.gov> Cc: Greg Sorenson <gsorenson@utah.gov> Hi Tim, Tim Dejulis <tdejulis@utah.gov> Fri, Sep 20, 2019 at 3:05 PM I have gathered cost information from our generator supplier, Wheeler Power Systems. They provided me with cost information for taking the four diesel generators from Tier 3 to Tier 4. The data is listed in the attached document. I have also listed Autoliv's cost for the four diesel generators. At lease the cost from the purchase requisitions given to me from my facilities supervisor. I've shown the cost difference between Tier 3 to Tier 4 based on the cost information. The salesmen at Wheeler have indicated several times that Tier 4 emissions on standby units are not required in the state of Utah. Apparently Tier 4 emission equipment needs high exhaust temperatures to work properly and those high temperatures are not achieved with a standby engine that only runs for a short time under low or no load. Thanks for your help. Daren *************************************************************** Consider the environment before printing this message. To read the Companies' Information and Confidentiality Notice, follow this link: https://www.autoliv.com/autoliv-email-disclaimer *************************************************************** ~ Engine Tier Cost Comparisons.docx 28K Tim Dejulis <tdejulis@utah.gov> To: Daren Koldewyn <Daren.Koldewyn@autoliv.com> Daren, Thank you! I will look at this next week. Happy Fall. Timothy DeJulis, P.E. 195 N. 1950 W. Salt Lake City, Utah 84116 P:801-536-4012 F:801-536-4000 tdejulis@utah.gov Fri, Sep 20, 2019 at 3:13 PM https://mail.google .com/mail/u/0?ik=67721 adfe9& view=pt&search=all&permthid=thread-f%3A 1645229933495073019&simpl=msg-f%3A 16452299334. . . 1 /3 3/19/2019 Autoliv AOA Air Permit 3 messages Daren Koldewyn <Daren.Koldewyn@autoliv.com> To: "tdejulis@utah.gov" <tdejulis@utah.gov> Hi Tim , State of Utah Mail -Autoliv AOA Air Permit Tim Dejulis <tdejulis@utah.gov> Wed, Mar 13, 2019 at 2:45 PM It's been awhile since I've contacted you. Autoliv is modifying two approval orders. One for the Promontory Facility and now the one for the Module facility in Ogden. I will be working on the NOi for the Ogden facility. You worked on the Ogden permit over fifteen years ago. I have had Greg Sorenson recently visit us. He is going to issue a Compliance Advisory from his inspection two weeks ago because there have been some changes in emergency generators over the past couple of years that need to be updated on the permit. I was hoping to be able to work with you on this project. Alan Humpherys was kind enough to appoint you on this project in addition to the Promontory project. I would like to schedule a pre NOi meeting with you as soon as we can. I will be in training tomorrow and Friday, but was wondering if you would have some time next week. Please let me know if there is a time that works for your schedule. I look forward to working with you again, Daren Koldewyn EHS Supervisor daren.Koldewy!l@autoliv.com Direct: +1-(801) 620-8298 1000 West 3300 South, 84401, Ogden, United States Visiting Address: 1000 West 3300 South, 84401 , Ogden www.autoliv.com Autotiv l'rl h1 1cv2c; / I 00t,;- *************************************************************** Consider the environment before printing this message . https://mail.google.com/mail/u/0?ik=67721 adfe9&view=pt&search=all&permthid=thread-f%3A 162792464907333521 0&simpl=msg-f%3A 16279246490... 1/4 3/19/2019 State of Utah Mail -Autoliv AOA Air Permit To read the Companies' Information and Confidentiality Notice, follow this link: https://www.autoliv.com/autoliv-email-disclaimer *************************************************************** Tim Dejulis <tdejulis@utah.gov> Fri, Mar 15, 2019 at 2:00 PM To: Daren Koldewyn <Daren.Koldewyn@autoliv.com> Daren , How are you? It's nice to hear from you. Could we meet Tuesday, March 19, 2019 at 10:00 am? If you would like a different time, that will work also. Please let me know what time works for you . If it would be more efficient for you, we can do a phone call meeting, if you could present your materials to us. Thank you. Timothy DeJulis, P.E. 195 N. 1950 W. Sa lt Lake City, Utah 84116 P:801-536-4012 F:801-536-4000 tdejulis@utah .gov Q UTAH DEPARTMENT o/ ENVIRONMENTAL QUALITY AIR -QUALITY [Quoted text hidden] Daren Koldewyn <Daren.Koldewyn@autoliv.com> To: Tim Dejulis <tdejulis@utah.gov> Hi Tim. I like the idea of doing a phone call. I can call you at 10:00 tomorrow. Thanks for your help, Daren Sent from my iPhone On Mar 15, 2019, at 2:00 PM , Tim Dejulis <tdejulis@utah.gov> wrote: Daren, How are you? It's nice to hear from you. Mon, Mar 18, 2019 at 5:29 PM Could we meet Tuesday, March 19, 2019 at 10:00 am? If you would like a different time, that will work also. Please let me know what time works for you. If it would be more efficient for you , we can do a phone call meeting, if you could present your materials to us. Thank you. Timothy DeJulis, P.E. https://mail.google .com/mail/u/0?ik=67721 adfe9&view=pt&search=all&permthid =thread-f%3A 162792464907333521 0&simpl=msg-f%3A 16279246490... 2/4 3/19/2019 State of Utah Mail -Autoliv AOA Air Permit 195 N. 1950 W. Salt Lake City, Utah 84116 P:801-536-4012 F:801-536-4000 tdejulis@utah.gov Q UTAH DEPARTMENT of ENVIRONMENTAL QUALITY AIR QUALITY On Wed, Mar 13, 2019 at 2:45 PM Daren Koldewyn <Daren.Koldewyn@autoliv.com> wrote: Hi Tim, It's been awhile since I've contacted you. Autoliv is modifying two approval orders. One for the Promontory Facility and now the one for the Module facility in Ogden. I will be working on the NOi for the Ogden facility. You worked on the Ogden permit over fifteen years ago. I have had Greg Sorenson recently visit us. He is going to issue a Compliance Advisory from his inspection two weeks ago because there have been some changes in emergency generators over the past couple of years that need to be updated on the permit. I I was hoping to be able to work with you on this project. Alan Humpherys was kind enough to appoint you on this project in addition to the Promontory project. I would like to schedule a pre NOi meeting with you as soon as we can . I will be in training tomorrow and Friday, but was wondering if you would have some time next week. Please let me know if there is a time that works for your schedule. I look forward to working with you again, Daren Koldewyn EHS Supervisor daren.kolde~.n.@autoliv.com , Direct: +1-(801) 620-8298 1000 West 3300 South, 84401 , Ogden, United States Visiting Address: 1000 West 3300 South, 84401 , Ogden I www.autoliv.com <image001 .jpg> https://mail.google.com/mail/u/0?ik=67721 adfe9&view=pt&search=all&permthid=thread-f%3A 162792464907333521 0&simpl=msg-f%3A 16279246490... 3/4 3/19/2019 State of Utah Mail -Autoliv AOA Air Permit *************************************************************** Consider the environment before print ing thi s message . To read the Compani es ' Information and Confident iality Notice, follow this link: https://www.autoliv.com/autoliv-email-discla imer *************************************************************** [Quoted text hidden] Autoliv imageoo1.jpg 4K https://mail.google .com/mail/u/0?ik=67721 adfe9&view=pt&search=all&permthid=thread-f%3A 162792464907333521 0&simpl=msg-f%3A 16279246490... 4/4 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different fromabove):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4.Source Property Universal Transverse Mercatorcoordinates (UTM), including System and Datum: UTM:_Datum NAD83, Zone 12 UTM __________________ X:___________________________ _ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or AlanHumpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: DAO 2018 002272 Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1.Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2.Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3.Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4.Does new emission unit affect existing permitted process limits? Yes No 5.Condition(s) Changing: 6.Description of Permit/Process Change** 7.New or modified materials and quantities used in process. ** Material Quantity Annually 8.New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Attachment A Current Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 65.84 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Proposed Revised Condition The owner/operator shall not exceed the following VOC and HAP emissions in the airbag module manufacturing plant and coating line: 48.5 tons per rolling 12-month period for VOCs 0.25 tons per rolling 12-month period for formaldehyde 0.25 tons per rolling 12-month period for glycol ethers 4.44 tons per rolling 12-month period for toluene 15.70 tons per rolling 12-month period for the combined HAPs: acetonitrile, benzene, cumene, dichlorobenzene, ethyl benzene, ethylene glycol, hexane, methylene chloride, methanol, methyl isobutyl ketone, naphthalene, perchloroethylene, phenol, styrene, trichloroethylene, and xylene.* * Any individual HAP included in this list shall have an emission limit less than the Emission Threshold Value (ETV) for that chemical, as provided for in R307-410-5. Doc.uim:i'ii D^lc: 02/28/2018 DAQ 2018-002274 10/30/23, 8:26 AM secure.utah.gov/cart-admin/viewOrder.html?id=vrjzlP6o1q https://secure.utah.gov/cart-admin/viewOrder.html?id=vrjzlP6o1q 1/1 Division of Air Quality Order 3287893 Approval Order Notice of Intent Order Date: 10/26/2023 Ship Date: 10/30/2023 Price Per Item: $2,800.00 Quantity Purchased: 1 Subtotal: $2,800.00 Item Note: Autoliv, ASP, Inc, Ogden, Utah (AOA). Application submitted to Tim DeJulis via Clay Hinkle of CE3 Group. Please call Justin Bird with questions. 801.703.3538. Permit #: DAQE-AN141670008-20 Order Total: $2,800.00 Ship To: Autoliv ASP Inc AOA , Phone: 8017033538 Email: justin.bird@autoliv.com Notes: Download Attachments