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HomeMy WebLinkAboutDAQ-2024-010416 DAQE-AN124440011-24 {{$d1 }} Chris Rose Staker Parson Companies 89 West 13490 South, Suite 100 Draper, UT 84020 chris.rose@stakerparson.com Dear Mr. Rose: Re: Approval Order: Modification to Approval Order DAQE-AN124440009-18 to Add Fuel Storage Tanks, a Dust Mill, Drilling, and Blasting Operations Project Number: N124440011 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on May 26, 2023. Staker Parson Companies must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Enqiang He, who can be contacted at (801) 556-1580 or ehe@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:EH:jg cc: Utah County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director August 13, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN124440011-24 Modification to Approval Order DAQE-AN124440009-18 to Add Fuel Storage Tanks, a Dust Mill, Drilling , and Blasting Operations Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Staker Parson Companies - Keigley Quarry Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality August 13, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 12 ACRONYMS ............................................................................................................................... 13 DAQE-AN124440011-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Staker Parson Companies Staker Parson Companies - Keigley Quarry Mailing Address Physical Address 89 West 13490 South, Suite 100 12370 South West Mountain Highway Draper, UT 84020 Genola, UT Source Contact UTM Coordinates Name: Chris Rose 430,716 m Easting Phone: (385) 400-2119 4,428,598 m Northing Email: chris.rose@stakerparson.com Datum NAD83 UTM Zone 12 SIC code 1442 (Construction Sand & Gravel) SOURCE INFORMATION General Description Staker Parson Companies operates an aggregate and asphalt processing plant at its Keigley Quarry in Utah County. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The dust mill includes a feeder, a hopper, a grinder, a furnace, silos, and dust collectors. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. NSR Classification Minor Modification at Minor Source Source Classification Located in Southern Wasatch Front O3 NAA, Provo CO Maintenance Area, Provo UT PM2.5 NAA Utah County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), I: Standards of Performance for Hot Mix Asphalt Facilities NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants MACT (Part 63), A: General Provisions DAQE-AN124440011-24 Page 4 MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Title V (Part 70) Area Source Project Description Staker Parson Companies has proposed to: 1. Add a dust mill to the Keigley Quarry. Processed aggregate will be conveyed and transferred to a grinder, where the aggregate is pulverized into rock dust. The rock dust is flash-dried by a furnace and then transferred to a storage silo. The rock dust is then conveyed to a fully enclosed bagging operation. The bagged rock dust will then be shipped out to customers. The source proposes to produce 100,000 tons of rock dust per year. The emissions from the dust mill will be added to the site’s total PTE. 2. Add drilling and blasting operations to the Keigley Quarry. The source proposes to conduct 24 blasts a year and use 20 tons of ANFO per blast. The emissions from the drilling and blasting operations will be added to the site’s total PTE. 3. Add three (3) fuel storage tanks. The source proposes to install one (1) 10,000-gallon diesel fuel tank, one (1) 4,000-gallon diesel fuel tank, and one (1) 1,000-gallon gasoline tank. The emissions from the new fuel storage tanks will be added to the site’s total PTE. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 1580 9830.00 Carbon Monoxide 16.43 48.98 Nitrogen Oxides 5.49 19.44 Particulate Matter - PM10 1.74 75.49 Particulate Matter - PM2.5 0.49 29.54 Sulfur Dioxide 0.48 15.69 Volatile Organic Compounds 0.35 8.35 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Acetaldehyde (CAS #75070) 0 660 Acrolein (CAS #107028) 0 20 Benzene (Including Benzene From Gasoline) (CAS #71432) 0 200 Ethyl Benzene (CAS #100414) 0 120 Formaldehyde (CAS #50000) 0 1560 Generic HAPs (CAS #GHAPS) 0 300 Hexane (CAS #110543) 0 460 Naphthalene (CAS #91203) 0 320 Toluene (CAS #108883) 0 1460 Xylenes (Isomers And Mixture) (CAS #1330207) 0 100 Change (TPY) Total (TPY) Total HAPs 0 2.60 DAQE-AN124440011-24 Page 5 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Keigley Quarry II.A.2 Four (4) Tri-Deck Screens Capacity: 700 tph (each) II.A.3 Two (2) Screen Plants Capacity: 700 tph (each) II.A.4 Two (2) Cone Crushers Capacity: 700 tph (each) DAQE-AN124440011-24 Page 6 II.A.5 Two (2) Jaw Crushers Capacity: 700 tph (each) II.A.6 One (1) VSI Crusher Capacity: 700 tph II.A.7 Additional Crushing Equipment Includes: Various Conveyors, Feeders, Loaders, and Stackers II.A.8 Dust Mill/Bagging Operations - new The operations include the following equipment: One (1) feeder bin One (1) chip hopper Two (2) product storage silos Two (2) dust collectors One (1) cyclone One (1) grinder with a classifier One (1) diesel-fired furnace rated at 2.3 MMBtu/hr Associated conveyors, robot, and bag plant II.A.9 One (1) Grizzly Feeder II.A.10 One (1) Hot Drum Mix Asphalt Plant Capacity: 500 tph II.A.11 Three (3) Hot Mix Storage Silos Capacity: 300 tons (each) II.A.12 One (1) Asphalt Storage Silo Capacity: 75 tons II.A.13 One (1) Lime Silo Capacity: 3,600 Cu. Ft. II.A.14 Eight (8) Cold Feed Bins II.A.15 Two (2) Recycled Asphalt Pavement Bins II.A.16 One (1) Baghouse Rating: 70,000 acfm II.A.17 Various Aggregate & Asphalt Equipment Includes: Conveyors, Loaders, Bulldozers, Haul Trucks; Holding Tanks, Hot Oil Heaters, and Feeders II.A.18 One (1) Wash Plant Includes: Screens, Belts, and Feeders II.A.19 Three (3) Fuel Storage Tanks - new Two (2) diesel fuel storage tanks with capacities of 4,000 and 10,000 gallons One (1) gasoline storage tank with a capacity of 1,000 gallons II.A.20 Drilling and blasting operations - new DAQE-AN124440011-24 Page 7 SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site Wide Requirements II.B.1.a The owner/operator shall not produce more than the following: A. 6,000,000 tons of processed aggregate material per rolling 12-month period. B. 500,000 tons of asphalt material per rolling 12-month period. C. 100,000 tons of rock dust per rolling 12-month period. [R307-401-8] II.B.1.a.1 The owner/operator shall: A. Determine production by scale house records or vendor receipts. B. Keep the records of production on a daily basis. C. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. D. Keep the records of production for all periods when the plant is in operation. [R307-401-8] II.B.1.b The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Crushers and the grinder - 12% opacity. B. Screens - 7% opacity. C. All Conveyor Transfer Points - 7% opacity. D. The Dust Mill Furnace - 20% opacity. E. All control equipment, including baghouses, fabric filters, and the cyclone - 10% opacity. F. All Conveyor Drop Points - 20% opacity. G. All Other Points - 20% opacity. [R307-312, R307-401-8] II.B.1.b.1 Visible emission observations shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305] II.B.1.c The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site within 60 days after achieving the maximum production rate but not later than 180 days after initial startup. Performance tests shall meet the limitations specified in Table 3 to Subpart OOO. [40 CFR 60 Subpart OOO, R307-401-8] DAQE-AN124440011-24 Page 8 II.B.1.c.1 Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(c). The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(c). [40 CFR 60 Subpart OOO, R307-401-8] II.B.1.c.2 The owner/operator shall keep records of the initial performance test for each crusher, screen, and conveyor for the life of the equipment. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2 Haul Road and Fugitive Dust Requirements II.B.2.a The owner/operator shall water spray and/or chemically treat all unpaved roads and other unpaved operational areas that are used by mobile equipment to control fugitive dust. Treatment shall be of sufficient frequency and quantity to maintain the surface material in a damp/moist condition unless it is below freezing and to maintain the opacity limits listed in this AO. If chemical treatment is to be used, the plan must be approved by the Director. [R307-401-8] II.B.2.a.1 The owner/operator shall keep all records of water and/or chemical treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment. B. Number of treatments made, dilution ratio, and quantity of water applied. C. Rainfall received, if any, and approximate amount. D. Records of temperature if the temperature is below freezing. [R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from any fugitive dust source to exceed 20 percent opacity on site and 10 percent at the property boundary during all times the areas are in use. [R307-309-5, R307-401-8] II.B.2.b.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-309] II.B.2.c The owner/operator shall control fugitive dust emissions from disturbed or stripped areas at all times for the duration of the project/operation. [R307-309] II.B.2.d The owner/operator shall periodically vacuum sweep or spray clean the paved haul roads as necessary to meet the opacity limits in this AO. [R307-401-8] II.B.2.d.1 Records of cleaning paved roads shall be made available to the Director or the Director's representative upon request. [R307-401-8] II.B.2.e The owner/operator shall water spray storage piles as necessary to meet the opacity limit in this AO. [R307-401-8] DAQE-AN124440011-24 Page 9 II.B.3 The Dust Mill shall be subject to the following II.B.3.a The owner/operator shall use partial enclosures for conveying, grinding, and flash drying operations at the Dust Mill. [R307-401-8] II.B.3.b The owner/operator shall use fully enclosed pipes to transport the rock dust to storage silos. [R307-401-8] II.B.3.c The owner/operator shall use fabric filters to control emissions from the storage silos and the enclosed bagging operations. [R307-401-8] II.B.4 Asphalt Plant Requirements II.B.4.a The owner/operator shall maintain the following operating parameters within the indicated ranges as follows: A. Temperature of the gases exiting the baghouse shall be between 100 °F and 350 °F - Plus or minus 10 °F. B. Asphalt mix temperature not to exceed 350 °F - Plus or minus 10 °F. [R307-401-8] II.B.4.a.1 The owner/operator shall install temperature gauges to monitor temperatures of gases exiting the baghouse and asphalt mix. The temperature gauges shall be located such that an operator and/or inspector can read the output safely at any time. [R307-401-8] II.B.4.a.2 The owner/operator shall take temperature readings of asphalt mix at least once every 15 minutes, and record the readings in a log. [R307-401-8] II.B.4.a.3 A current year of temperature readings shall be available for evaluation by the Director upon request. [R307-401-8] II.B.4.b The owner/operator shall calibrate the temperature gauges in accordance with manufacturer's instructions or recommendations. [R307-401-8] II.B.4.c The owner/operator shall not emit more than the following rates and concentrations from the asphalt plant baghouse exhaust stack: Pollutant lb/hr grain/dscf PM 5.80 0.030 PM (RAP) 6.78 0.035 PM10 4.64 0.024 PM10 (RAP) 5.42 0.028 PM10 (Filterable) 4.64 0.024 PM2.5 (Filterable) (RAP) 4.64 0.024 [R307-401-8] II.B.4.c.1 Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] DAQE-AN124440011-24 Page 10 II.B.4.c.2 Test Frequency The owner/operator shall conduct a stack test on the emission unit within three (3) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. Compliance testing shall not be required for both virgin and recycled materials during the same testing period. Testing shall be performed for the product being produced during the time of testing. [R307-165-2, R307-401-8] II.B.5 Asphalt Plant Baghouse Requirements II.B.5.a The owner/operator shall control process streams from the asphalt plant drum mixer using a baghouse. This baghouse shall be sized to handle at least 70,000 ACFM for the existing conditions. All exhaust air from the drum mixer shall be routed through the baghouse before being vented to the atmosphere. [R307-401-8] II.B.5.b The owner/operator shall not allow a stack exhaust flow rate to exceed 75,000 ACFM without prior approval by the Director in accordance with R307-401. This will be verified during stack testing. [R307-401-8] II.B.5.c The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.5.c.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.5.c.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.5.d The owner/operator shall maintain the static pressure differential of the baghouse between 2.0 and 7.0 inches of water column as measured on the pressure gauge. [R307-401-8] II.B.5.d.1 The owner/operator shall record the pressure drop reading every time the baghouse is operated. [R307-401-8] II.B.5.e At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.5.e.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.6 Stack Testing Requirements II.B.6.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.6.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.6.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.6.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] DAQE-AN124440011-24 Page 11 II.B.6.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.6.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.6.a.6 Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.6.b Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K). B. Pressure - 29.92 in Hg (101.3 kPa). C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.6.b.1 PM 40 CFR 60, Appendix A, Method 5, or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.2 PM10 Total PM10 = Filterable PM10 + Condensable PM Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.3 Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A, or other EPA- approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. [R307-401-8] II.B.7 Fuel Storage Tank Requirements II.B.7.a The owner/operator shall fill the fuel storage tanks using submerged fill pipes. [R307-401-8] II.B.7.b The owner/operator shall keep the storage tank thief hatches and other tank openings closed except during tank loading, unloading, or other maintenance activities. [R307-401-8] II.B.7.c The owner/operator shall comply with applicable requirements in R307-328 and MACT Subpart CCCCCC. [40 CFR 63 Subpart CCCCCC, R307-328] DAQE-AN124440011-24 Page 12 II.B.8 Fuel Requirements II.B.8.a The owner/operator shall use fuel oil as fuel for the dust mill furnace, and propane, natural gas, or fuel oil as fuel in the asphalt plant. [R307-401-8] II.B.8.a.1 The sulfur content of any fuel oil burned in the asphalt plant and the dust mill furnace shall not exceed 0.50% by weight. [R307-401-8] II.B.8.a.2 The sulfur content shall be determined by ASTM Method D-4294-89 or approved equivalent. Certification of fuels shall be either by the owner/operators own testing or test reports from the fuel marketer. [R307-203] II.B.9 Drilling and Blasting Operations shall be subject to the following II.B.9.a The owner/operator shall use water injection when drilling to control fugitive dust emissions. [R307-401-8] II.B.9.b The owner/operator shall not use more than 480 tons of ANFO per rolling 12-month period. [R307-401-8] II.B.9.b.1 The owner/operator shall: A. Determine the amount of explosives used by maintaining an operations log or purchase records on a monthly basis. B. Calculate a new rolling 12- month total by the 20th day of each month using data from the previous 12 months. C. Keep the records for all periods the plant is in operation. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN124440009-18 dated October 1, 2018 Incorporates NOI dated May 26, 2023 Incorporates Additional information dated January 4, 2024 Incorporates Additional information dated February 16, 2024 Incorporates DAQE-MN124440011-24 dated April 17, 2024 DAQE-AN124440011-24 Page 13 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN124440011-24 July 8, 2024 Chris Rose Staker Parson Companies 89 West 13490 South, Suite 100 Draper, UT 84020 Chris.rose@stakerparson.com Dear Mr. Rose: Re: Intent to Approve: Modification to Approval Order DAQE-AN124440009-18 to Add Fuel Storage Tanks, a Dust Mill, Drilling, and Blasting Operations Project Number: N124440011 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Mr. Enqiang He, as well as the DAQE number as shown on the upper right-hand corner of this letter. Mr. Enqiang He, can be reached at (801) 556-1580 or ehe@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:EH:jg cc: Utah County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN124440011-24 Modification to Approval Order DAQE-AN124440009-18 to Add Fuel storage Tanks, a Dust Mill, Drilling , and Blasting Operations Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Staker Parson Companies - Keigley Quarry Issued On July 8, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 5 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-IN124440011-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Staker Parson Companies Staker Parson Companies - Keigley Quarry Mailing Address Physical Address 89 West 13490 South, Suite 100 12370 South West Mountain Highway Draper, UT 84020 Genola, UT Source Contact UTM Coordinates Name: Chris Rose 430,716 m Easting Phone: (385) 400-2119 4,428,598 m Northing Email: chris.rose@stakerparson.com Datum NAD83 UTM Zone 12 SIC code 1442 (Construction Sand & Gravel) SOURCE INFORMATION General Description Staker Parson Companies operates an aggregate and asphalt processing plant at its Keigley Quarry in Utah County. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The dust mill includes a feeder, a hopper, a grinder, a furnace, silos, and dust collectors. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. NSR Classification Minor Modification at Minor Source Source Classification Located in Southern Wasatch Front O3 NAA, Provo CO Maintenance Area, Provo UT PM2.5 NAA Utah County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), I: Standards of Performance for Hot Mix Asphalt Facilities NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants MACT (Part 63), A: General Provisions MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Title V (Part 70) Area Source DAQE-IN124440011-24 Page 4 Project Description Staker Parson Companies has proposed to: 1. Add a dust mill to the Keigley Quarry. Processed aggregate will be conveyed and transferred to a grinder, where the aggregate is pulverized into rock dust. The rock dust is flash-dried by a furnace and then transferred to a storage silo. The rock dust is then conveyed to a fully enclosed bagging operation. The bagged rock dust will then be shipped out to customers. The source proposes to produce 100,000 tons of rock dust per year. The emissions from the dust mill will be added to the site’s total PTE. 2. Add drilling and blasting operations to the Keigley Quarry. The source proposes to conduct 24 blasts a year and use 20 tons of ANFO per blast. The emissions from the drilling and blasting operations will be added to the site’s total PTE. 3. Add three (3) fuel storage tanks. The source proposes to install one (1) 10,000-gallon diesel fuel tank, one (1) 4,000-gallon diesel fuel tank, and one (1) 1,000-gallon gasoline tank. The emissions from the new fuel storage tanks will be added to the site’s total PTE. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 9830.00 Carbon Monoxide 16.43 48.98 Nitrogen Oxides 5.49 19.44 Particulate Matter - PM10 1.74 75.49 Particulate Matter - PM2.5 0.49 29.54 Sulfur Dioxide 0.48 15.69 Volatile Organic Compounds 0.35 8.35 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Acetaldehyde (CAS #75070) 0 660 Acrolein (CAS #107028) 0 20 Benzene (Including Benzene From Gasoline) (CAS #71432) 0 200 Ethyl Benzene (CAS #100414) 0 120 Formaldehyde (CAS #50000) 0 1560 Generic HAPs (CAS #GHAPS) 0 300 Hexane (CAS #110543) 0 460 Naphthalene (CAS #91203) 0 320 Toluene (CAS #108883) 0 1460 Xylenes (Isomers And Mixture) (CAS #1330207) 0 100 Change (TPY) Total (TPY) Total HAPs 0 2.60 DAQE-IN124440011-24 Page 5 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in The Daily Herald on July 10, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] DAQE-IN124440011-24 Page 6 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Keigley Quarry II.A.2 Four (4) Tri-Deck Screens Capacity: 700 tph (each) II.A.3 Two (2) Screen Plants Capacity: 700 tph (each) II.A.4 Two (2) Cone Crushers Capacity: 700 tph (each) II.A.5 Two (2) Jaw Crushers Capacity: 700 tph (each) II.A.6 One (1) VSI Crusher Capacity: 700 tph II.A.7 Additional Crushing Equipment Includes: Various Conveyors, Feeders, Loaders, and Stackers II.A.8 Dust Mill/Bagging Operations - new The operations include the following equipment: One (1) feeder bin One (1) chip hopper Two (2) product storage silos Two (2) dust collectors One (1) cyclone One (1) grinder with a classifier One (1) diesel-fired furnace rated at 2.3 MMBtu/hr Associated conveyors, robots, and bag plants II.A.9 One (1) Grizzly Feeder II.A.10 One (1) Hot Drum Mix Asphalt Plant Capacity: 500 tph II.A.11 Three (3) Hot Mix Storage Silos Capacity: 300 tons (each) DAQE-IN124440011-24 Page 7 II.A.12 One (1) Asphalt Storage Silo Capacity: 75 tons II.A.13 One (1) Lime Silo Capacity: 3,600 Cu. Ft. II.A.14 Eight (8) Cold Feed Bins II.A.15 Two (2) Recycled Asphalt Pavement Bins II.A.16 One (1) Baghouse Rating: 70,000 acfm II.A.17 Various Aggregate & Asphalt Equipment Includes: Conveyors, Loaders, Bulldozers, Haul Trucks; Holding Tanks, Hot Oil Heaters, and Feeders II.A.18 One (1) Wash Plant Includes: Screens, Belts, and Feeders II.A.19 Three (3) Fuel Storage Tanks - new Two (2) diesel fuel storage tanks with capacities of 4,000 and 10,000 gallons One (1) gasoline storage tank with a capacity of 1,000 gallons II.A.20 Drilling and blasting operations - new SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site Wide Requirements II.B.1.a The owner/operator shall not produce more than the following: A. 6,000,000 tons of processed aggregate material per rolling 12-month period. B. 500,000 tons of asphalt material per rolling 12-month period. C. 100,000 tons of rock dust per rolling 12-month period. [R307-401-8] DAQE-IN124440011-24 Page 8 II.B.1.a.1 The owner/operator shall: A. Determine production by scale house records or vendor receipts. B. Keep the records of production on a daily basis. C. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. D. Keep the records of production for all periods when the plant is in operation. [R307-401-8] II.B.1.b The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Crushers and the grinder - 12% opacity. B. Screens - 7% opacity. C. All Conveyor Transfer Points - 7% opacity. D. The Dust Mill Furnace - 20% opacity. E. All control equipment including baghouses, fabric filters, and the cyclone - 10% opacity. F. All Conveyor Drop Points - 20% opacity. G. All Other Points - 20% opacity. [R307-312, R307-401-8] II.B.1.b.1 Visible emission observations shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305] II.B.1.c The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site within 60 days after achieving the maximum production rate but not later than 180 days after initial startup. Performance tests shall meet the limitations specified in Table 3 to Subpart OOO. [40 CFR 60 Subpart OOO, R307-401-8] II.B.1.c.1 Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(c). The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(c). [40 CFR 60 Subpart OOO, R307-401-8] II.B.1.c.2 The owner/operator shall keep records of the initial performance test for each crusher, screen, and conveyor for the life of the equipment. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2 Haul Road and Fugitive Dust Requirements II.B.2.a The owner/operator shall water spray and/or chemically treat all unpaved roads and other unpaved operational areas that are used by mobile equipment to control fugitive dust. Treatment shall be of sufficient frequency and quantity to maintain the surface material in a damp/moist condition unless it is below freezing and to maintain the opacity limits listed in this AO. If chemical treatment is to be used, the plan must be approved by the Director. [R307-401-8] DAQE-IN124440011-24 Page 9 II.B.2.a.1 The owner/operator shall keep all records of water and/or chemical treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment. B. Number of treatments made, dilution ratio, and quantity of water applied. C. Rainfall received, if any, and approximate amount. D. Records of temperature if the temperature is below freezing. [R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from any fugitive dust source to exceed 20 percent opacity on site and 10 percent at the property boundary during all times the areas are in use. [R307-309-5, R307-401-8] II.B.2.b.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-309] II.B.2.c The owner/operator shall control fugitive dust emissions from disturbed or stripped areas at all times for the duration of the project/operation. [R307-309] II.B.2.d The owner/operator shall periodically vacuum sweep or spray clean the paved haul roads as necessary to meet the opacity limits in this AO. [R307-401-8] II.B.2.d.1 Records of cleaning paved roads shall be made available to the Director or the Director's representative upon request. [R307-401-8] II.B.2.e The owner/operator shall water spray storage piles as necessary to meet the opacity limit in this AO. [R307-401-8] II.B.3 The Dust Mill shall be subject to the following II.B.3.a The owner/operator shall use partial enclosures for conveying, grinding, and flash drying operations at the Dust Mill. [R307-401-8] II.B.3.b The owner/operator shall use fully enclosed pipes to transport the rock dust to storage silos. [R307-401-8] II.B.3.c The owner/operator shall use fabric filters to control emissions from the storage silos and the enclosed bagging operations. [R307-401-8] II.B.4 Asphalt Plant Requirements II.B.4.a The owner/operator shall maintain the following operating parameters within the indicated ranges as follows: A. Temperature of the gases exiting the baghouse shall be between 100 °F and 350 °F - Plus or minus 10 °F. B. Asphalt mix temperature not to exceed 350 °F - Plus or minus 10 °F. [R307-401-8] DAQE-IN124440011-24 Page 10 II.B.4.a.1 The owner/operator shall install temperature gauges to monitor temperatures of gases exiting the baghouse and asphalt mix. The temperature gauges shall be located such that an operator and/or inspector can read the output safely at any time. [R307-401-8] II.B.4.a.2 The owner/operator shall take temperature readings of asphalt mix at least once every 15 minutes, and record the readings in a log. [R307-401-8] II.B.4.a.3 A current year of temperature readings shall be available for evaluation by the Director upon request. [R307-401-8] II.B.4.b The owner/operator shall calibrate the temperature gauges in accordance with manufacturer's instructions or recommendations. [R307-401-8] II.B.4.c The owner/operator shall not emit more than the following rates and concentrations from the asphalt plant baghouse exhaust stack: Pollutant lb/hr grain/dscf PM 5.80 0.030 PM (RAP) 6.78 0.035 PM10 4.64 0.024 PM10 (RAP) 5.42 0.028 PM10 (Filterable) 4.64 0.024 PM2.5 (Filterable) (RAP) 4.64 0.024 [R307-401-8] II.B.4.c.1 Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] II.B.4.c.2 Test Frequency The owner/operator shall conduct a stack test on the emission unit within three (3) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. Compliance testing shall not be required for both virgin and recycled materials during the same testing period. Testing shall be performed for the product being produced during the time of testing. [R307-165-2, R307-401-8] II.B.5 Asphalt Plant Baghouse Requirements II.B.5.a The owner/operator shall control process streams from the asphalt plant drum mixer using a baghouse. This baghouse shall be sized to handle at least 70,000 ACFM for the existing conditions. All exhaust air from the drum mixer shall be routed through the baghouse before being vented to the atmosphere. [R307-401-8] II.B.5.b The owner/operator shall not allow a stack exhaust flow rate to exceed 75,000 ACFM without prior approval by the Director in accordance with R307-401. This will be verified during stack testing. [R307-401-8] II.B.5.c The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.5.c.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.5.c.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] DAQE-IN124440011-24 Page 11 II.B.5.d The owner/operator shall maintain the static pressure differential of the baghouse between 2.0 and 7.0 inches of water column as measured on the pressure gauge. [R307-401-8] II.B.5.d.1 The owner/operator shall record the pressure drop reading every time the baghouse is operated. [R307-401-8] II.B.5.e At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.5.e.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.6 Stack Testing Requirements II.B.6.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.6.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.6.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.6.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.6.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.6.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.6.a.6 Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.6.b Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K). B. Pressure - 29.92 in Hg (101.3 kPa). C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] DAQE-IN124440011-24 Page 12 II.B.6.b.1 PM 40 CFR 60, Appendix A, Method 5 or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.2 PM10 Total PM10 = Filterable PM10 + Condensable PM Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM 40 CFR 51, Appendix M, Method 202 or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.3 Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. [R307-401-8] II.B.7 Fuel Storage Tank Requirements II.B.7.a The owner/operator shall fill the fuel storage tanks using submerged fill pipes. [R307-401-8] II.B.7.b The owner/operator shall keep the storage tank thief hatches and other tank openings closed except during tank loading/unloading or other maintenance activities. [R307-401-8] II.B.7.c The owner/operator shall comply with applicable requirements in R307-328 and MACT Subpart CCCCCC. [40 CFR 63 Subpart CCCCCC, R307-328] II.B.8 Fuel Requirements II.B.8.a The owner/operator shall use fuel oil as fuel for the dust mill furnace, and propane, natural gas, or fuel oil as fuel in the asphalt plant. [R307-401-8] II.B.8.a.1 The sulfur content of any fuel oil burned in the asphalt plant and the dust mill furnace shall not exceed 0.50% by weight. [R307-401-8] II.B.8.a.2 The sulfur content shall be determined by ASTM Method D-4294-89 or approved equivalent. Certification of fuels shall be either by the owner/operators own testing or test reports from the fuel marketer. [R307-203] II.B.9 Drilling and Blasting Operations shall be subject to the following II.B.9.a The owner/operator shall use water injection when drilling to control fugitive dust emissions. [R307-401-8] II.B.9.b The owner/operator shall not use more than 480 tons of ANFO per rolling 12-month period. [R307-401-8] DAQE-IN124440011-24 Page 13 II.B.9.b.1 The owner/operator shall: A. Determine the amount of explosives used by maintaining an operations log or purchase records on a monthly basis. B. Calculate a new rolling 12- month total by the 20th day of each month using data from the previous 12 months. C. Keep the records for all periods the plant is in operation. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN124440009-18 dated October 1, 2018 Incorporates NOI dated May 26, 2023 Incorporates Additional information dated January 4, 2024 Incorporates Additional information dated February 16, 2024 Incorporates DAQE-MN124440011-24 dated April 17, 2024 DAQE-IN124440011-24 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Daily Herald Publication Name: Daily Herald Publication URL: Publication City and State: Provo, UT Publication County: Utah Notice Popular Keyword Category: Notice Keywords: staker Notice Authentication Number: 202407111115471904298 3429962642 Notice URL: Back Notice Publish Date: Wednesday, July 10, 2024 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Staker Parson Companies Location: Staker Parson Companies - Keigley Quarry - 12370 South West Mountain Highway, Genola, UT Project Description: Staker Parson Companies operates an aggregate and asphalt processing plant at its Keigley Quarry in Utah County. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The source has proposed to add a dust mill plant that includes a grinder with a classifier, a feeder, a hopper, storage silos, dust collectors, and a 2.3 MMBtu/hr furnace. In addition, the source shall also use two (2) diesel fuel storage tanks and one (1) gasoline storage tank. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before August 9, 2024, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401- 7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: July 10, 2024 Legal Notice 13042 Published in the Daily Herald on July 10, 2024 Back DAQE-NN124440011-24 July 8, 2024 The Daily Herald Legal Advertising Dept 1555 N 200 W Provo, UT 84601 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in The Daily Herald (Account Number: 00032838) on July 10, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Utah County cc: Mountainland Association of Governments 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN124440011-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Staker Parson Companies Location: Staker Parson Companies - Keigley Quarry – 12370 South West Mountain Highway, Genola, UT Project Description: Staker Parson Companies operates an aggregate and asphalt processing plant at its Keigley Quarry in Utah County. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The source has proposed to add a dust mill plant that includes a grinder with a classifier, a feeder, a hopper, storage silos, dust collectors, and a 2.3 MMBtu/hr furnace. In addition, the source shall also use two (2) diesel fuel storage tanks and one (1) gasoline storage tank. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before August 9, 2024, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: July 10, 2024 {{#s=Sig_es_:signer1:signature}} DAQE- RN124440011 April 18, 2024 Christian Boudreau Staker Parson Companies 89 West 13490 South, Suite 100 Draper, UT 84020 christian.boudreau@stakerparson.com Dear Christian Boudreau, Re: Engineer Review: Modification to Approval Order DAQE-AN124440009-18 to Add Fuel storage Tanks, a Dust Mill, Drilling and Blasting Operations Project Number: N124440011 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Staker Parson Companies should complete this review within 10 business days of receipt. Staker Parson Companies should contact Mr. Enqiang He at (801) 556-1580 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Mr. Enqiang He at ehe@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Staker Parson Companies does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Staker Parson Companies has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N124440011 Owner Name Staker Parson Companies Mailing Address 89 West 13490 South, Suite 100 Draper, UT 84020 Source Name Staker Parson Companies - Keigley Quarry Source Location 12370 South West Mountain Highway Genola, UT UTM Projection 430,716 m Easting, 4,428,598 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 1442 (Construction Sand & Gravel) Source Contact Christian Boudreau Phone Number (801) 871-6704 Email christian.boudreau@stakerparson.com Billing Contact Christian Boudreau Phone Number (801) 871-6704 Email christian.boudreau@stakerparson.com Project Engineer Mr. Enqiang He, Engineer Phone Number (801) 556-1580 Email ehe@utah.gov Notice of Intent (NOI) Submitted May 26, 2023 Date of Accepted Application April 18, 2024 Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 2 SOURCE DESCRIPTION General Description Staker Parson Companies operates an aggregate and asphalt processing plant at its Keigley Quarry in Utah County. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The dust mill includes a feeder, a hopper, a grinder, a furnace, silos, and dust collectors. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. NSR Classification: Minor Modification at Minor Source Source Classification Located in Southern Wasatch Front O3 NAA, Provo CO Maintenance Area, Provo UT PM2.5 NAA Utah County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), I: Standards of Performance for Hot Mix Asphalt Facilities NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants MACT (Part 63), A: General Provisions MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Title V (Part 70) Area Source Project Proposal Modification to Approval Order DAQE-AN124440009-18 to Add Fuel storage Tanks, a Dust Mill, Drilling and Blasting Operations Project Description Staker Parson Companies has proposed to: 1. Add a dust mill to the Keigley Quarry. Processed aggregate will be conveyed and transferred to a grinder where the aggregate is pulverized into rock dust. The rock dust is flash dried by a furnace and then transferred to a storage silo. The rock dust is then conveyed to a fully enclosed bagging operation. The bagged rock dust will then be shipped out to customers. The source proposes to produce 100,000 tons of rock dust per year. The emissions from the dust mill will be added to the site total PTE. 2. Add drilling and blasting operations to the Keigley Quarry. The source proposes to conduct 24 blasts a year and uses 20 tons of ANFO per blast. The emissions from the drilling and blasting operations will be added to the site total PTE. 3. Add three (3) fuel storage tanks. The source proposes to install one (1) 10,000-gallon diesel Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 3 fuel tank, one (1) 4,000-gallon diesel fuel tank, and one (1) 1,000-gallon gasoline tank. The emissions from the new fuel storage tanks will be added to the site total PTE. EMISSION IMPACT ANALYSIS All criteria pollutant emission increases are below the modeling thresholds contained in R307-410-4. All HAP emission increases are below their respective modeling thresholds contained in R307-410-5. Modeling is not required from the source at this time. The DAQ modeling staff has conducted an in-house modeling analysis for 24-hr PM10 and found that the predicted total PM10 concentrations are less than that of NAAQS, if the source complies with the conditions and requirements in this ER. Therefore, there are no additional requirements the source has to comply as a result of the in-house modeling. [Last updated April 18, 2024] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 4 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 9830.00 Carbon Monoxide 16.43 48.98 Nitrogen Oxides 5.49 19.44 Particulate Matter - PM10 1.74 75.49 Particulate Matter - PM2.5 0.49 29.54 Sulfur Dioxide 0.48 15.69 Volatile Organic Compounds 0.35 8.35 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Acetaldehyde (CAS #75070) 0 660 Acrolein (CAS #107028) 0 20 Benzene (Including Benzene From Gasoline) (CAS #71432) 0 200 Ethyl Benzene (CAS #100414) 0 120 Formaldehyde (CAS #50000) 0 1560 Generic HAPs (CAS #GHAPS) 0 300 Hexane (CAS #110543) 0 460 Naphthalene (CAS #91203) 0 320 Toluene (CAS #108883) 0 1460 Xylenes (Isomers And Mixture) (CAS #1330207) 0 100 Change (TPY) Total (TPY) Total HAPs 0 2.60 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 5 Review of BACT for New/Modified Emission Units 1. BACT review regarding the dust mill The dust mill processes include grinding, transferring, conveying, storing and bagging operations. These processes will produce PM emissions. The technologies that help reduce the emissions include wet scrubbers, cyclones, electrostatic precipitators, coverings, wet suppression, and enclosures. Enclosures and fabric filters provide the best control among the technologies. The Keigley Quarry has partial enclosures for the conveying, grinding, and flash drying operations. After the product is flash dried, it is transported through fully enclosed pipes to the storage silo controlled with a fabric filter. The fully enclosed pipes are controlled by a cyclone. The product is then conveyed to the bagging operations which are totally enclosed. Visible emissions from these operations are limited to 10% opacity. The Minor NSR Section considers the control technologies used and the opacity limit as BACT. [Last updated February 5, 2024] 2. BACT review regarding the dust mill furnace The source uses a furnace to flash dry the rock dust. The furnace is fired with diesel fuel and rated at 2.3 MMBtu/hr. NOx Emissions, based on 8,600 hrs annual operation, are the highest at 1.41 tpy. All other emissions are less than 0.35 tpy. Control technologies that could be used to control NOx emissions include pre-combustion modifications, combustion controls, flue gas recirculation (FGR), low NOx burners, ultra-low NOx burners, selective catalytic reduction (SCR), selective non-catalytic reduction (SNCR). However, due to the age of the furnace, the cost of add-on control equipment and operations, and low NOx emissions, the add-on control technologies mentioned above are either technologically and/or economically infeasible to control the NOx emissions from this furnace. The source selects proper maintenance and operations as BACT. As part of the BACT, visible emissions from the furnace are limited to 20% opacity. [Last updated February 28, 2024] 3. BACT review regarding fuel storage tanks The source operates three (3) fuel storage tanks. Two of them are diesel tanks with capacities of 10,000 and 4,000 gallons. The third tank is gasoline service with a capacity of 1,000 gallons. Total VOC emissions from the tanks are estimated at 0.33 tpy. For such small VOC emissions, any add-on control technologies such as vapor recovery systems or flares would not be economically feasible. The source selects submerged fill pipes as a BACT. Additionally, BACT to reduce VOC emissions from the tanks is best work practices, such as keeping thief hatches closed and regular maintenance. The gasoline tank is also subject to applicable requirements under MACT Subpart CCCCCC and R307-328. The Minor NSR Section considers these measures and requirements as BACT. [Last updated March 19, 2024] 4. BACT review regarding paved and unpaved haul roads Unpaved haul road: paving the haul roads with sweeping and water applications would provide 95% control efficiency. However, paving the dust mill haul road would cost more than $100,000 per ton of PM10 removed, which is economically infeasible. The source selects the chemical suppressant and water application to control particulate emissions from the unpaved haul road. This method would provide 85% control efficiency. Visible emissions from the haul road traffic are limited to 20% opacity on site and 10% opacity at the property boundary. The Minor NSR Section considers the control method and the opacity limit as BACT. Paved haul road: the haul roads for the dust mill also include a 0.1-mile paved haul road. The source will vacuum sweep and water spray the paved haul road to control dust emissions. Visible emissions from the paved haul road traffic are limited to 20% opacity on site and 10% opacity at the property boundary. The Minor NSR Section considers the control methods and the opacity Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 6 limit as BACT. [Last updated February 28, 2024] 5. BACT review regarding drilling and blasting Drilling Control options include water injection and dust collection. Either method can provide particulate control up to 90%. Dust collection involves logistical constraints when used in non-stationary drilling operations. In addition, maintenance of the collection equipment would cause additional expenses. Water injection, on the other hand, is a low cost and common practice to control particulate emissions from drilling operations. As part of the BACT, visible emissions from the drilling operations are limited to 10% opacity. The minor NSR Section considers the water injection and the opacity limit as BACT. Blasting Blasting operations generate NOx, CO, and SO2, in addition to particulate emissions. The emissions are dependent on the surface area and amount of ANFO used. Water application is not feasible because of the large area and volume involved in the blasts. The source proposes to limit the ANFO usage to 480 tons per year. In addition, the source proposes to use best management practices to minimize dust caused by blasting. These practices include conducting blasting operations during low wind periods, limiting over-shoot, and designing blasts to maximize hole depth. The minor NSR Section considers the limit and the management practices as BACT. [Last updated February 7, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 7 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Keigley Quarry II.A.2 Four (4) Tri-Deck Screens Capacity: 700 tph (each) II.A.3 Two (2) Screen Plants Capacity: 700 tph (each) II.A.4 Two (2) Cone Crushers Capacity: 700 tph (each) II.A.5 Two (2) Jaw Crushers Capacity: 700 tph (each) II.A.6 One (1) VSI Crusher Capacity: 700 tph Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 8 II.A.7 Additional Crushing Equipment Includes: Various Conveyors, Feeders, Loaders, and Stackers II.A.8 NEW Dust Mill/Bagging Operations - new The operations include the following equipment: One (1) feeder bin One (1) chip hopper Two (2) product storage silos Two (2) dust collectors One (1) cyclone One (1) grinder with a classifier One (1) diesel-fired furnace rated at 2.3 MMBtu/hr Associated conveyors, robot, and bag plant II.A.9 One (1) Grizzly Feeder II.A.10 One (1) Hot Drum Mix Asphalt Plant Capacity: 500 tph II.A.11 Three (3) Hot Mix Storage Silos Capacity: 300 tons (each) II.A.12 One (1) Asphalt Storage Silo Capacity: 75 tons II.A.13 One (1) Lime Silo Capacity: 3,600 Cu. Ft. II.A.14 Eight (8) Cold Feed Bins II.A.15 Two (2) Recycled Asphalt Pavement Bins II.A.16 One (1) Baghouse Rating: 70,000 acfm II.A.17 Various Aggregate & Asphalt Equipment Includes: Conveyors, Loaders, Bulldozers, Haul Trucks; Holding Tanks, Hot Oil Heaters and Feeders II.A.18 One (1) Wash Plant Includes: Screens, Belts, and Feeders II.A.19 NEW Three (3) Fuel Storage Tanks - new Two (2) diesel fuel storage tanks with capacities of 4,000 and 10,000 gallons One (1) gasoline storage tank with a capacity of 1,000 gallons II.A.20 NEW Drilling and blasting operations - new Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 9 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site Wide Requirements II.B.1.a NEW The owner/operator shall not produce more than the following: A. 6,000,000 tons of processed aggregate material per rolling 12-month period B. 500,000 tons of asphalt material per rolling 12-month period C. 100,000 tons of rock dust per rolling 12-month period. [R307-401-8] II.B.1.a.1 NEW The owner/operator shall: A. Determine production by scale house records or vendor receipts B. Keep the records of production on a daily basis C. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months D. Keep the records of production for all periods when the plant is in operation. [R307-401-8] II.B.1.b NEW The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Crushers and the grinder - 12% opacity B. Screens - 7% opacity C. All Conveyor Transfer Points - 7% opacity D. The Dust Mill Furnace - 20% opacity E. All control equipment including baghouses, fabric filters, and the cyclone - 10% opacity F. All Conveyor Drop Points - 20% opacity G. All Other Points - 20% opacity. [R307-312, R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 10 II.B.1.b.1 NEW Visible emission observations shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305] II.B.1.c NEW The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site within 60 days after achieving the maximum production rate but not later than 180 days after initial startup. Performance tests shall meet the limitations specified in Table 3 to Subpart OOO. [40 CFR 60 Subpart OOO, R307-401-8] II.B.1.c.1 NEW Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(c). The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(c). [40 CFR 60 Subpart OOO, R307-401-8] II.B.1.c.2 NEW The owner/operator shall keep records of the initial performance test for each crusher, screen, and conveyor for the life of the equipment. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2 Haul Road and Fugitive Dust Requirements II.B.2.a NEW The owner/operator shall water spray and/or chemically treat all unpaved roads and other unpaved operational areas that are used by mobile equipment to control fugitive dust. Treatment shall be of sufficient frequency and quantity to maintain the surface material in a damp/moist condition unless it is below freezing and to maintain the opacity limits listed in this AO. If chemical treatment is to be used, the plan must be approved by the Director. [R307-401-8] II.B.2.a.1 NEW The owner/operator shall keep all records of water and/or chemical treatment for all periods when the plant is in operation. The records shall include the following items: A. Date of treatment B. Number of treatments made, dilution ratio, and quantity of water applied C. Rainfall received, if any, and approximate amount D. Records of temperature if the temperature is below freezing. [R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from any fugitive dust source to exceed 20 percent opacity on site and 10 percent at the property boundary during all times the areas are in use. [R307-401-8, R307-309-5] II.B.2.b.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-309] II.B.2.c NEW The owner/operator shall control fugitive dust emissions from disturbed or stripped areas at all times for the duration of the project/operation. [R307-309] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 11 II.B.2.d NEW The owner/operator shall periodically vacuum sweep or spray clean the paved haul roads as necessary to meet the opacity limits in this AO. [R307-401-8] II.B.2.d.1 Records of cleaning paved roads shall be made available to the Director or the Director's representative upon request. [R307-401-8] II.B.2.e NEW The owner/operator shall water spray storage piles as necessary to meet the opacity limit in this AO. [R307-401-8] II.B.3 NEW The Dust Mill shall be subject to the following II.B.3.a NEW The owner/operator shall use partial enclosures for conveying, grinding, and flash drying operations at the Dust Mill. [R307-401-8] II.B.3.b NEW The owner/operator shall use fully enclosed pipes to transport the rock dust to storage silos. [R307-401-8] II.B.3.c NEW The owner/operator shall use fabric filters to control emissions from the storage silos and the enclosed bagging operations. [R307-401-8] II.B.4 Asphalt Plant Requirements II.B.4.a NEW The owner/operator shall maintain the following operating parameters within the indicated ranges as follows: A. Temperature of the gases exiting the baghouse shall be between 100 oF and 350 oF - Plus or minus 10 oF B. Asphalt mix temperature not to exceed 350 oF - Plus or minus 10 oF [R307-401-8] II.B.4.a.1 NEW The owner/operator shall install temperature gauges to monitor temperatures of gases exiting the baghouse and asphalt mix. The temperature gauges shall be located such that an operator and/or inspector can read the output safely at any time. [R307-401-8] II.B.4.a.2 NEW The owner/operator shall take temperature readings of asphalt mix at least once every 15 minutes, and record the readings in a log. [R307-401-8] II.B.4.a.3 NEW A current year of temperature readings shall be available for evaluation by the Director upon request. [R307-401-8] II.B.4.b NEW The owner/operator shall calibrate the temperature gauges in accordance with manufacturer's instructions or recommendations. [R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 12 II.B.4.c NEW The owner/operator shall not emit more than the following rates and concentrations from the asphalt plant baghouse exhaust stack: Pollutant lb/hr grain/dscf PM 5.80 0.030 PM (RAP) 6.78 0.035 PM10 4.64 0.024 PM10 (RAP) 5.42 0.028 PM10 (Filterable) 4.64 0.024 PM2.5 (Filterable) (RAP) 4.64 0.024 [R307-401-8] II.B.4.c.1 NEW Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] II.B.4.c.2 NEW Test Frequency The owner/operator shall conduct a stack test on the emission unit within three (3) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. Compliance testing shall not be required for both virgin and recycled materials during the same testing period. Testing shall be performed for the product being produced during the time of testing. [R307-165-2, R307-401- 8] II.B.5 NEW Asphalt Plant Baghouse Requirements II.B.5.a NEW The owner/operator shall control process streams from the asphalt plant drum mixer using a baghouse. This baghouse shall be sized to handle at least 70,000 ACFM for the existing conditions. All exhaust air from the drum mixer shall be routed through the baghouse before being vented to the atmosphere. [R307-401-8] II.B.5.b NEW The owner/operator shall not allow a stack exhaust flow rate to exceed 75,000 ACFM without prior approval by the Director in accordance with R307-401. This will be verified during stack testing. [R307-401-8] II.B.5.c NEW The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.5.c.1 NEW The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.5.c.2 NEW The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.5.d NEW The owner/operator shall maintain the static pressure differential of the baghouse between 2.0 and 7.0 inches of water column as measured on the pressure gauge. [R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 13 II.B.5.d.1 NEW The owner/operator shall record the pressure drop reading every time the baghouse is operated. [R307-401-8] II.B.5.e NEW At least once every 12 months, the owner/operator shall calibrate the baghouse pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.5.e.1 NEW The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.6 NEW Stack Testing Requirements II.B.6.a NEW The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.6.a.1 NEW Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.6.a.2 NEW Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.6.a.3 NEW Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.6.a.4 NEW Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.6.a.5 NEW Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.6.a.6 NEW Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 14 II.B.6.b NEW Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.6.b.1 NEW PM 40 CFR 60, Appendix A, Method 5 or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.2 NEW PM10 Total PM10 = Filterable PM10 + Condensable PM Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM 40 CFR 51, Appendix M, Method 202 or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.6.b.3 NEW Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A or other EPA- approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. [R307-401-8] II.B.7 NEW Fuel Storage Tank Requirements II.B.7.a NEW The owner/operator shall fill the fuel storage tanks using submerged fill pipes. [R307-401-8] II.B.7.b NEW The owner/operator shall keep the storage tank thief hatches and other tank openings closed except during tank loading/unloading or other maintenance activities. [R307-401-8] II.B.7.c NEW The owner/operator shall comply with applicable requirements in R307-328 and MACT Subpart CCCCCC. [40 CFR 63 Subpart CCCCCC, R307-328] II.B.8 Fuel Requirements Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 15 II.B.8.a NEW The owner/operator shall use fuel oil as fuel for the dust mill furnace, and propane, natural gas, or fuel oil as fuel in the asphalt plant. [R307-401-8] II.B.8.a.1 NEW The sulfur content of any fuel oil burned in the asphalt plant and the dust mill furnace shall not exceed 0.50% by weight. [R307-401-8] II.B.8.a.2 NEW The sulfur content shall be determined by ASTM Method D-4294-89 or approved equivalent. Certification of fuels shall be either by the owner/operators own testing or test reports from the fuel marketer. [R307-203] II.B.9 NEW Drilling and Blasting Operations shall be subject to the following II.B.9.a NEW The owner/operator shall use water injection when drilling to control fugitive dust emissions. [R307-401-8] II.B.9.b NEW The owner/operator shall not use more than 480 tons of ANFO per rolling 12-month period. [R307-401-8] II.B.9.b.1 NEW The owner/operator shall: A. Determine the amount of explosives used by maintaining an operations log or purchase records on a monthly basis B. Calculate a new rolling 12- month total by the 20th day of each month using data from the previous 12 months C. Keep the records for all periods the plant is in operation. [R307-401-8] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 16 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN124440009-18 dated October 1, 2018 Incorporates NOI dated May 26, 2023 Incorporates Additional information dated January 4, 2024 Incorporates Additional information dated February 16, 2024 Incorporates DAQE-MN124440011-24 dated April 17, 2024 REVIEWER COMMENTS 1. Comment regarding emission estimates from new equipment/processes: Dust mill: emissions including from grinding, classification, flash drying, product storage, and unpaved haul road. Emissions factors for these processes were obtained from AP-42 Chapter 11.19- 2, Chapter 1.3, Chapter 13.2.2 Rock dust production was limited to 100,000 tons per year. Operating hrs for the grinder and furnace are 8,600 per year. Unpaved haul road length was 0.19 miles. Control efficiency of Chemical suppressant applied to the unpaved haul road was 85%. Paved haul road length was 0.1 miles. Control efficiency for the paved haul road with vacuum sweeping and water application was assumed to be 90%. Fuel storages: an annual throughput of 149,293 gallons of diesel fuel was assumed for each of the diesel tanks; an annual throughput of 150,582 gallons of gasoline was assumed for the gasoline tank. Oklahoma Tank Tool on SIEIS was used for VOC emission calculations. Drilling operations: emission factor was taken from AP-42 Table 11.9-4. Appendix B.2 Generalized Particle Size Distributions Table B.2-2 was used to calculate PM10 and PM2.5 emission factors. Control efficiency of 90% was used to account for water injection. Blasting operations: emission factor from AP-42 Table 13.3-1 and annual ANFO usage of 480 tons were used to calculate CO, NOx, and SO2 emissions. [Last updated February 7, 2024] 2. Comment regarding Emissions Estimates for Existing Equipment: Emissions were estimated from the following sources: Emissions from the aggregate equipment on site was calculated using emission factors from AP-42 Table 11.19.2-2 and Section 13.2.4. Emissions from the asphalt drum mix plant were calculated using emission factors from AP-42 Section 11.1, more specifically: Table 11.1-3, Table 11.1-4, Table 11.1-7, Table 11.1-8, Table 11.1- 10, Table 11.1-12, Table 11.1-14, Table 11.1-15, and Table 11.1-16. Emission from disturbed areas and stockpiles were estimated using emission factors from AP-42 Table 8.19.1-1. Emissions form heaters on site were calculated using emission factors from AP-42 Section 1.5, assuming heaters will operate at full capacity year round. Emissions from unpaved haul roads were calculated using emission factors from AP-42 Section Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 17 13.2.2. [Last updated February 7, 2024] 3. Comment regarding conditions removed: The following conditions in the AO DAQE-AN124440009-18 has been removed: II.B.1.a.C: 500 tons per hour of asphalt material produced The asphalt plant has a maximum production capacity of 500 tons per hour as listed in II.A.9; therefore, this condition is unnecessary. All conditions under II.B.2.e are updated and replaced by the current permit language and format. II.B.3.b: The haul road speed limit of 15 mph shall be posted, at a minimum, at the beginning of the haul road where it is clearly visible The haul road speed limit is no longer a factor used to estimate emissions, therefore, this condition is removed. II.B.3.d: Visible fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall not exceed 20% opacity on site and 10% opacity at the property boundary This condition was included in II.B.3.a; therefore, it is removed. However, its tertiary condition, II.B.3.d.1, is moved to under II.B.3.a. II.B.4: Fuel Requirements All conditions under the fuel requirements are updated to reflect the fact that the source will no longer burn used oil. Specifically, Conditions under II.B.4.c have been removed. [Last updated February 28, 2024] 4. Comment regarding NSPS Applicability: 40 CFR 60 NSPS Subpart F applies to facilities that operate Portland cement plants. This facility will not have a Portland cement plant; therefore, NSPS Subpart F does not apply to this facility. 40 CFR 60 NSPS Subpart I applies to facilities that operate a Hot Mix Asphalt Plant that commences construction or modification after June 11, 1973. This facility will have a Hot Mix Asphalt Plant, therefore NSPS Subpart I applies to this facility. 40 CFR 60 NSPS Subpart OOO applies to all non-metallic mineral processing plants that do not meet the following criteria, and commence construction, modification or reconstruction after August 31, 1983: A) Located in underground mines B) No crushing or milling operations C) Wet material processing D) Subject to NSPS Subpart F or Subpart I E) Fixed Sand and Gravel Plants with capacities less than 25 tons per hour F) Portable sand and Gravel operations with less than 150 tons per hour G) Clay and pumice plants with capacities less than 10 tons per hour This facility does not meet the exemption requirements listed above and commences construction after August 31, 1983; therefore NSPS Subpart OOO applies to this facility. 40 CFR 60 NSPS Subpart Kb applies to each storage vessel with a capacity greater than or equal to Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 18 75 cubic meters (m3) that is used to store volatile organic liquids (VOL) for which construction, reconstruction, or modification is commenced after July 23, 1984. The fuel storage tanks each have a capacity less than 75 cubic meters (19,800 gallons). Therefore, this standard does not apply to the source. [Last updated February 28, 2024] 5. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. NSPS Subparts I and OOO apply to the source; this facility is a Title V Area Source. [Last updated February 28, 2024] Engineer Review N124440011: Staker Parson Companies - Keigley Quarry April 18, 2024 Page 19 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-MN124440011-24 M E M O R A N D U M TO: EQ He, NSR Engineer FROM: Dave Prey, Air Quality Modeler DATE: April 17, 2024 SUBJECT: Modeling Analysis Review for the Notice of Intent for Staker Parson Companies - Keigley Quarry, Utah County, Utah __________________________________________________________________________________________________ This is not a Major Prevention of Significant Deterioration (PSD) Source. I. OBJECTIVE Staker Parson Companies (Staker) is seeking an approval order for their Keigley Quarry located in Utah County, Utah. Staker operates an aggregate and asphalt processing plant at its Keigley Quarry. The aggregate processing plant includes crushers, screens, conveyors/stackers, feeders, and loaders. The asphalt plant is equipped with a hot-mix asphalt plant and associated baghouse, storage silos and bins, a wash plant, a feeder, and support equipment including oil heaters, conveyors, loaders, bulldozers, and holding tanks. The dust mill includes a feeder, a hopper, a grinder, a furnace, silos, and dust collectors. Annual production is limited to 6 million tons of aggregate, 0.5 million tons of asphalt, and 0.1 million tons of rock dust. Staker is seeking to add Fuel storage Tanks, a Dust Mill, and Drilling and Blasting Operations. This report, prepared by the Staff of the New Source Review Section (NSR), contains a review of the air quality impact analysis (AQIA) including the information, data, assumptions and modeling results used to determine if the facility would be in compliance with State and Federal concentration standards. 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director + . DP DP DAQE-MN124440011-24 Page 2 II. APPLICABLE RULE(S) Utah Air Quality Rules: R307-401-6 Condition for Issuing an Approval Order R307-410-3 Use of Dispersion Models R307-410-4 Modeling of Criteria Pollutants in Attainment Areas III. MODELING METHODOLOGY A. Applicability Emissions from the facility include PM10, NOx, CO, SO2, and HAPs. Modeling for PM10 was performed by the UDAQ. B. Assumptions 1. Topography/Terrain The Plant is at an elevation 4780 feet with terrain features that have little affect on concentration predictions. a. Zone: 12 b. Approximate Location: UTM (NAD83): 431640 meters East 4429382 meters North 2. Urban or Rural Area Designation After a review of the appropriate 7.5 minute quadrangles, it was concluded the area is “rural” for air modeling purposes. 3. Ambient Air It was determined the Plant boundary used in the AQIA meets the State’s definition of ambient air. 4. Building Downwash The source was modeled with the AERMOD model. All structures at the plant were used in the model to account for their influence on downwash. DAQE-MN124440011-24 Page 3 5. Meteorology Five (5) years of off-site surface and upper air data were used in the analysis consisting of the following: Surface – Spanish Fork Airport, UT NWS: 2016-2020 Upper Air – Salt Lake Airport, UT NWS: 2016-2020 6. Background The background concentrations were based on concentrations measured in Lindon, Utah. 7. Receptor and Terrain Elevations The modeling domain used consisted of receptors including property boundary receptors. This area of the state contains mountainous terrain and the modeling domain has simple and complex terrain features in the near and far fields. Therefore, receptor points representing actual terrain elevations from the area were used in the analysis. 8. Model and Options The State-accepted AERMOD model was used to predict air pollutant concentrations under a simple/complex terrain/wake effect situation. In quantifying concentrations, the regulatory default option was selected. 9. Air Pollutant Emission Rates Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year P_HMA 431640 4429382 0.2100 0.920 8760 UP_HMA 431370 4429250 0.0200 0.088 8760 P_AGG 431638 4429383 1.2200 5.344 8760 UP_AGG 431202 4429190 3.6400 15.943 8760 DISTAREA 431017 4429139 2.9018 12.710 8760 CONVEYOR 431180 4428962 0.7300 3.197 8760 PCRUSH 431196 4428963 1.0800 4.730 8760 SCRUSH 431045 4429303 0.2800 1.226 8760 SCREEN 431014 4429272 0.4000 1.752 8760 HMA 431264 4429247 5.4200 6.924 2555 UP_LOAD 430964 4429150 1.6600 7.271 8760 UP_LHMA 431207 4429261 0.2600 1.139 8760 DAQE-MN124440011-24 Page 4 PILES 430652 4429209 2.9200 12.790 8760 DOZER 430876 4428799 0.0500 0.219 8760 DROPS 431203 4428962 0.0500 0.219 8760 DUSTMILL 430636 4428678 0.3000 1.314 8760 DRLBLAST 431044 4428717 3.9400 0.410 208 Total 25.08 76.20 10. Source Location and Parameters Source Type Source Parameters Elev , Ht Te mp Flo w Di a Sigm a-Y Sigm a-Z X- Dim Y- Dim Area (ft) (m ) (ft) (K) (m/ s) (m ) (m) (m) (m) (m) (m^2) P_HMA LINE_VOL UME 4780 .1 4.3 13. 9 11.00 8.50 UP_HMA LINE_VOL UME 4872 .5 4.3 13. 9 11.00 8.50 P_AGG LINE_VOL UME 4780 .5 4.3 13. 9 11.00 8.50 UP_AGG LINE_VOL UME 4872 .0 4.3 13. 9 11.00 8.50 DISTAR EA AREA_POL Y 4833 .9 1.0 3.3 0.00 27077 0.5 CONVEY OR LINE_VOL UME 4640 .9 2.6 8.4 7.00 5.10 PCRUSH VOLUME 4632 .9 3.7 12. 0 0.00 1.83 SCRUSH VOLUME 4869 .3 3.7 12. 0 0.00 1.83 SCREEN VOLUME 4869 .7 3.7 12. 0 0.00 1.83 HMA POINT 4875 .4 6.7 22. 0 408 99. 49 0.6 5 0.00 UP_LOA D LINE_VOL UME 4847 .3 3.4 11. 2 11.00 6.80 UP_LHM A AREA 4877 .0 5.0 16. 4 0.00 2.50 139. 39 77.1 3 10751. 2 PILES AREA_POL Y 4743 .0 3.7 12. 0 0.00 78886. 9 DAQE-MN124440011-24 Page 5 DOZER AREA 4797 .3 1.0 3.3 0.00 68.1 71.1 3 4844.0 DROPS VOLUME 4634 .9 1.8 6.0 0.00 0.30 DUSTMI LL AREA 4765 .9 6.0 19. 7 0.00 3.00 151. 38 135. 35 20489. 3 DRLBLA ST AREA_POL Y 4810 .0 15. 2 50. 0 0.00 7.62 15172. 9 IV. RESULTS AND CONCLUSIONS A. National Ambient Air Quality Standards The below table provides a comparison of the predicted total air quality concentrations with the NAAQS. The predicted total concentrations are less than the NAAQS. Pollutant Period Prediction Others Background Total NAAQS Percent (μg/m3) (μg/m3) (μg/m3) (μg/m3) (μg/m3) NAAQS PM10 24-Hour 70.01 0.00 65 135.0 150 90.0% DP:jg Staker Parson - Keigley site-wide emissions (tpy) Current (DAQE-AN124440009-18)Dust Mill/Bagging/Fuel storage Drilling/Blasting Total proposed emissions from NOI 05/26/23 2/16/1924 PM10 73.75 1.33 0.41 75.49 PM2.5 29.05 0.45 0.04 29.54 Nox 13.95 1.41 4.08 19.44 SO2 15.21 0.00 0.48 15.69 CO 32.55 0.35 16.08 48.98 VOC 8.00 0.35 0.00 8.35 HAPs 2.59 0.00 0.00 2.59 CO2e 8250 1580 0.00 9830.00 2/27/24, 3:54 PM State of Utah Mail - Your NOI Submitted 5/26/23 https://mail.google.com/mail/u/1/?ik=20ff41d2e4&view=pt&search=all&permmsgid=msg-f:1791077122320727923&simpl=msg-f:1791077122320727923 1/1 You don't often get email from ehe@utah.gov. Learn why this is important Enqiang He <ehe@utah.gov> Your NOI Submitted 5/26/23 Boudreau, Christian (Staker & Parson) <christian.boudreau@stakerparson.com>Fri, Feb 16, 2024 at 10:24 AM To: Enqiang He <ehe@utah.gov> Answers to your questions below: 1. The quarry runs on line power. 2. The asphalt plant does not have the capability to run on used fuel oil, 3. The plant is currently rated at 400 TPH. There are plans to increase the production capacity of the plant in the future (several years from now) however, the maximum capacity at that point will get to just under 500 TPH when that happens. From: Enqiang He <ehe@utah.gov> Sent: Thursday, February 8, 2024 11:43 PM To: Boudreau, Christian (Staker & Parson) <christian.boudreau@stakerparson.com> Subject: Re: [EXT] Your NOI Submitted 5/26/23 [Quoted text hidden] BACT for Drilling and BlasƟng Keigley Quarry BACT for Explosive Blasting Step 1: Identify All Control Technologies The process of blasting generates NOx, CO, SO2, PM10 and PM2. Pollutant emissions are dependent on the surface area and amount of ammonium nitrate-fuel oil (ANFO) used per blast. Due to the nature of blasting activities, there are no control technologies available to employ beyond best management practices. Best management practices for this activity include blasting during low wind events, limiting over-shoot, and designing blasts to maximize hole depth to reduce surface area impacted by the blast. Step 2: Eliminate Technically Infeasible Options No additional controls are feasible due to the nature of the blasting process. Step 3: Rank Remaining Control Technologies by Control Effectiveness The only control option for blasting is best management practices. Step 4: Evaluate Most Effective Controls and Document Results Best management practices are considered BACT for this activity. Best management practices include blasting during low wind periods, limiting over-shoot, and maximizing hole. Step 5: Select BACT Best management practices and sound blasting design are considered BACT for blasting activities at Keigley Quarry. BACT for Earthen Drilling Step 1: Identify All Control Technologies Earthen drilling generates PM10 and PM2.5 in the form of drill cuttings. Available control technologies for earthen drilling are water injection and dust collection systems. Step 2: Eliminate Technically Infeasible Options Both water injection and dust collection systems are technically feasible control options. Step 3: Rank Remaining Control Technologies by Control Effectiveness 1. Water Injection 2. Dust Collection Step 4: Evaluate Most Effective Controls and Document Results Water injection is a low-cost and common practice and is routinely implemented to control particulate emissions from drilling at mining sites with control efficiencies reaching 90%. (Castle Mountain Mine Open Pit Heap Leach Gold Mine Expansion Project, San Bernadino County, 1997)1 The control efficiencies for dust collection systems are similar to water injection control at around 90%. (Castle Mountain Mine Open Pit Heap Leach Gold Mine Expansion Project, San Bernadino County, 1997)1 However, compared to water injection, dust collection systems introduce some logistical constraints when implemented in non-stationary drilling operations like at Keigley Quarry. In addition, the equipment employed by dust collection systems introduces maintenance and upkeep costs making the technology more expensive than water injection. Step 5: Select BACT Water injection is considered BACT for earthen drilling at Keigley Quarry.1 1 Castle Mountain Mine Open Pit Heap Leach Gold Mine Expansion Project, San Bernadino County: Environmental Impact Statement. (1997). Drilling and BlasƟng Emissions Summary Keigley Quarry Company:Staker Parson Site:Keigley Date:1/2/2024 Reference:Current PTE (TPY)Requested PTE (TPY)Emission Difference (TPY)PM10 Nonattainment Emission Offset PM10 73.75 74.77 1.02 8.38 TPY Not Applicable PM2.5 29.05 14.79 -14.26 NOx 13.95 19.24 5.29 PM2.5 Nonattainment Emission Offset SO2 15.21 17.28 2.07 2.48 TPY Not Applicable CO 32.55 49.65 17.10 VOC 8.00 17.37 9.37 HAPs 2.59 0.00 -2.59 CO2e 8250.00 11876.71 3626.71 Company:Staker Parson Site:Keigley Date:1/2/2024 Total Annual Emissions in Tons per Year Source Name PM10 PM2.5 NOx SOX CO VOC CO2e CH4 CO2 N2O RMC 0.000 0.000 -------- MH-Trucks/Loaders 0.377 0.055 -------- MH-Dozer 3.297 1.812 MH-Conveyors 0.152 0.043 -------- Aggregate Throughput 26.809 3.069 -------- Dust Mill 0.030 0.013 Blasting & Drilling 0.410 0.044 4.08 0.48 16.08 ---------- Storage Piles 5.749 0.431 -------- Disturbed Area 5.700 0.855 -------- Unpaved Roads 22.144 2.214 -------- Paved Roads 3.687 0.369 Drum HMA 5.900 5.575 13.75 14.50 32.50 8 8325 3 8250 -- HMA Loading 0.143 0.143 ----0.29 3.05 --0.008 ---- HMA Loadout 0.130 0.130 ----0.34 0.98 1.690 0.07 ---- Lime Silo 0.079 0.012 ---------------- Asphalt Transport ----------0.275 -------- RAP 0.092 0.007 ---------------- Total - Fugitive 74.701 14.773 17.830 14.980 49.213 12.299 8326.690 3.076 8250.000 0.000 - Water Heater 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Hot Oil System --------0.08 --1969.401 --1969.401 -- Generator Asphalt Tank Emissions ----------4.725 -------- Diesel Tank Emission ----------0.330 -------- Dust Mill Furnace 0.071 0.018 1.41 2.30 0.35 0.018 1580.624 0.004 1575.336 0.018 Total 74.771 14.791 19.243 17.280 49.650 17.372 11876.715 3.079 11794.737 0.018 Total Hourly Emissions of HAPs (lb/hr) HAP Name Water Heater Drum HMA HMA Loadout HMA Loading Hot Oil System Dust Mill Furnace Generator Total Acetaldehyde 6.50E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 6.50E-01 Acrolein 1.30E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.30E-02 Benzene 0.00E+00 1.95E-01 1.08E-03 1.95E-03 0.00E+00 3.52E-06 0.00E+00 1.98E-01 Ethylbenzene 0.00E+00 1.20E-01 5.82E-03 2.32E-03 0.00E+00 1.04E-06 0.00E+00 1.28E-01 Formaldehyde 0.00E+00 1.55E+00 1.83E-03 4.20E-02 0.00E+00 5.42E-04 0.00E+00 1.59E+00 Hexane 4.60E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 4.60E-01 Isooctane 2.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 2.00E-02 Methyl Chloroform 2.40E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 2.40E-02 Methylene Chloride 0.00E+00 0.00E+00 1.65E-05 0.00E+00 0.00E+00 0.00E+00 1.65E-05 Methyl Ethyl Ketone 1.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.00E-02 Propoinaldehyde 6.50E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 6.50E-02 Quinone 8.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 8.00E-02 Toluene 0.00E+00 1.45E+00 4.37E-03 3.78E-03 0.00E+00 1.02E-04 0.00E+00 1.46E+00 Xylene 0.00E+00 1.00E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.00E-01 2-Methylnaphthalene 8.50E-02 4.95E-02 3.21E-01 0.00E+00 0.00E+00 0.00E+00 4.56E-01 3-Methylnaphthalene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Acenaphthene 0.00E+00 7.00E-04 5.41E-03 2.86E-02 8.51E-06 3.47E-07 0.00E+00 3.48E-02 Acenaphthylene 1.55E-03 5.82E-04 8.53E-04 3.21E-06 4.16E-09 0.00E+00 2.99E-03 Anthracene 0.00E+00 1.55E-03 1.46E-03 7.92E-03 2.89E-06 2.00E-08 0.00E+00 1.09E-02 Benzo(a)anthracene 0.00E+00 1.05E-04 3.95E-04 3.41E-03 0.00E+00 0.00E+00 0.00E+00 3.91E-03 Criteria Pollutants Greenhous Gas Emissions Benzo(a)pyrene 4.90E-06 4.78E-05 --0.00E+00 0.00E+00 0.00E+00 5.27E-05 Benzo(b)fluoranthene 5.00E-05 1.58E-04 --1.61E-06 0.00E+00 0.00E+00 2.10E-04 Benzo(e)pyrene 5.50E-05 1.62E-04 5.79E-04 0.00E+00 0.00E+00 0.00E+00 7.96E-04 Benzo(g,h,i)perylene 0.00E+00 2.00E-05 3.95E-05 --0.00E+00 3.71E-08 0.00E+00 5.95E-05 Benzo(b,k)fluoranthene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 2.43E-08 0.00E+00 2.43E-08 Benzo(k)fluoranthene 2.05E-05 4.57E-05 --0.00E+00 0.00E+00 0.00E+00 6.62E-05 Dibenzo(a,h)anthracene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1,3-Butadiene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Chrysene 0.00E+00 9.00E-05 2.14E-03 1.28E-02 0.00E+00 0.00E+00 0.00E+00 1.50E-02 Fluoranthene 0.00E+00 3.05E-04 1.04E-03 9.14E-03 7.07E-07 7.95E-08 0.00E+00 1.05E-02 Fluorene 0.00E+00 5.50E-03 1.60E-02 6.15E-02 5.14E-07 7.34E-08 0.00E+00 8.31E-02 Indeno(1,2,3-cd)pyrene 0.00E+00 3.50E-06 9.77E-06 --0.00E+00 0.00E+00 0.00E+00 1.33E-05 Naphthalene 0.00E+00 3.25E-01 2.60E-02 1.11E-01 2.73E-04 1.86E-05 0.00E+00 4.62E-01 Perylene 4.40E-06 4.57E-04 1.83E-03 0.00E+00 0.00E+00 0.00E+00 2.29E-03 Phenanthrene 0.00E+00 1.15E-02 1.68E-02 1.10E-01 7.87E-05 1.73E-07 0.00E+00 1.38E-01 Pyrene 0.00E+00 1.50E-03 3.12E-03 2.68E-02 5.14E-07 6.98E-08 0.00E+00 3.14E-02 Chloroethane 0.00E+00 4.37E-06 2.44E-04 0.00E+00 0.00E+00 0.00E+00 2.48E-04 Chloromethane 0.00E+00 3.12E-04 1.40E-03 0.00E+00 0.00E+00 0.00E+00 1.71E-03 Carbon Disulfide 0.00E+00 2.70E-04 9.75E-04 0.00E+00 0.00E+00 0.00E+00 1.25E-03 Styrene 0.00E+00 1.52E-04 3.29E-04 0.00E+00 0.00E+00 0.00E+00 4.81E-04 2-Butanone 0.00E+00 1.02E-03 2.38E-03 0.00E+00 0.00E+00 0.00E+00 3.40E-03 Bromomethane 0.00E+00 2.00E-04 2.99E-04 0.00E+00 0.00E+00 0.00E+00 4.98E-04 1,1,1-Trichloroethane 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 3.88E-06 0.00E+00 3.88E-06 1,2,4-Trimethylbenzene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 OCDD 0.00E+00 0.00E+00 0.00E+00 0.00E+00 2.57E-09 5.09E-11 0.00E+00 2.62E-09 TOTAL 0.00E+00 5.17E+00 1.38E-01 7.51E-01 3.70E-04 6.72E-04 0.00E+00 6.06E+00 Total HAPs in TPY HAP Name Water Heater-NG Drum HMA HMA Loadout HMA Loading Hot Oil System Dust Mill Furnace Generator Total Acetaldehyde 3.25E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 3.25E-01 Acrolein 6.50E-03 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 6.50E-03 Benzene 0.00E+00 9.75E-02 5.41E-04 9.75E-04 0.00E+00 1.51E-05 0.00E+00 9.90E-02 Ethylbenzene 0.00E+00 6.00E-02 2.91E-03 1.16E-03 0.00E+00 4.49E-06 0.00E+00 6.41E-02 Formaldehyde 0.00E+00 7.75E-01 9.15E-04 2.10E-02 0.00E+00 2.33E-03 0.00E+00 7.99E-01 Hexane 2.30E-01 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 2.30E-01 Isooctane 1.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.00E-02 Methyl Chloroform 1.20E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.20E-02 Methylene Chloride 0.00E+00 0.00E+00 8.23E-06 0.00E+00 0.00E+00 0.00E+00 8.23E-06 Methyl Ethyl Ketone 5.00E-03 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 5.00E-03 Propoinaldehyde 3.25E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 3.25E-02 Quinone 4.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 4.00E-02 Toluene 0.00E+00 7.25E-01 2.18E-03 1.89E-03 0.00E+00 4.38E-04 0.00E+00 7.30E-01 Xylene 0.00E+00 5.00E-02 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 5.00E-02 2-Methylnaphthalene 4.25E-02 2.47E-02 1.61E-01 0.00E+00 0.00E+00 0.00E+00 2.28E-01 3-Methylnaphthalene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Acenaphthene 0.00E+00 3.50E-04 2.70E-03 1.43E-02 3.73E-05 1.49E-06 0.00E+00 1.74E-02 Acenaphthylene 7.75E-04 2.91E-04 4.27E-04 1.41E-05 1.79E-08 0.00E+00 1.51E-03 Anthracene 0.00E+00 7.75E-04 7.28E-04 3.96E-03 1.27E-05 8.62E-08 0.00E+00 5.48E-03 Benzo(a)anthracene 0.00E+00 5.25E-05 1.98E-04 1.71E-03 0.00E+00 0.00E+00 0.00E+00 1.96E-03 Benzo(a)pyrene 2.45E-06 2.39E-05 --0.00E+00 0.00E+00 0.00E+00 2.64E-05 Benzo(b)fluoranthene 0.00E+00 2.50E-05 7.90E-05 --7.03E-06 0.00E+00 0.00E+00 1.11E-04 Benzo(e)pyrene 2.75E-05 8.11E-05 2.89E-04 0.00E+00 0.00E+00 0.00E+00 3.98E-04 Benzo(g,h,i)perylene 0.00E+00 1.00E-05 1.98E-05 --0.00E+00 1.60E-07 0.00E+00 2.99E-05 Benzo(b,k)fluoranthene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.05E-07 0.00E+00 1.05E-07 Benzo(k)fluoranthene 1.03E-05 2.29E-05 --0.00E+00 0.00E+00 0.00E+00 3.31E-05 Dibenzo(a,h)anthracene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1,3-Butadiene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Chrysene 0.00E+00 4.50E-05 1.07E-03 6.40E-03 0.00E+00 0.00E+00 0.00E+00 7.51E-03 Fluoranthene 0.00E+00 1.53E-04 5.20E-04 4.57E-03 3.09E-06 3.42E-07 0.00E+00 5.25E-03 Fluorene 0.00E+00 2.75E-03 8.01E-03 3.08E-02 2.25E-06 3.16E-07 0.00E+00 4.15E-02 Indeno(1,2,3-cd)pyrene 0.00E+00 1.75E-06 4.89E-06 --0.00E+00 0.00E+00 0.00E+00 6.64E-06 Naphthalene 0.00E+00 1.63E-01 1.30E-02 5.54E-02 1.20E-03 7.98E-05 0.00E+00 2.32E-01 Perylene 2.20E-06 2.29E-04 9.14E-04 0.00E+00 0.00E+00 0.00E+00 1.14E-03 Phenanthrene 0.00E+00 5.75E-03 8.42E-03 5.48E-02 3.45E-04 7.42E-07 0.00E+00 6.94E-02 Pyrene 0.00E+00 7.50E-04 1.56E-03 1.34E-02 2.25E-06 3.00E-07 0.00E+00 1.57E-02 Chloroethane 0.00E+00 2.18E-06 1.22E-04 0.00E+00 0.00E+00 0.00E+00 1.24E-04 Chloromethane 0.00E+00 1.56E-04 7.01E-04 0.00E+00 0.00E+00 0.00E+00 8.57E-04 Carbon Disulfide 0.00E+00 1.35E-04 4.87E-04 0.00E+00 0.00E+00 0.00E+00 6.23E-04 Styrene 0.00E+00 7.59E-05 1.65E-04 0.00E+00 0.00E+00 0.00E+00 2.40E-04 2-Butanone 0.00E+00 5.09E-04 1.19E-03 0.00E+00 0.00E+00 0.00E+00 1.70E-03 Bromomethane 0.00E+00 9.98E-05 1.49E-04 0.00E+00 0.00E+00 0.00E+00 2.49E-04 1,1,1-Trichloroethane 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.67E-05 0.00E+00 1.67E-05 1,2,4-Trimethylbenzene 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 OCDD 0.00E+00 0.00E+00 0.00E+00 0.00E+00 1.13E-08 2.19E-10 0.00E+00 1.15E-08 TOTAL 0.00E+00 2.58E+00 6.92E-02 3.75E-01 1.62E-03 2.89E-03 0.00E+00 3.03E+00 Source:Drilling & Blasting Company:Staker Parson Site:Keigley Date:1/2/2024 Drilling and Blasting Parameters Area per Blast: 24000 ft2 Average Hole Spacing:15 ft Blasts per Year:24 blast(s) ANFO used per Blast:20 tons Drill Shroud Control Factor:0.90 Pollutant Emission Rate (lbs/hr) Emission Total (tons/year) NOx 14.17 4.08 CO 55.83 16.08 SO2 1.67 0.48 PM10 1.42 0.41 PM2.5 0.15 0.04 Emission Source TSP Emission Factor PM10 Emission Factor PM2.5 Emission Factor CO Emission Factor Nox Emission Factor SO2 Emission Factor Drilling (lb/hole)1.3 0.663 0.195 ------ Blasting (lb/blast)52.053 27.068 1.562 ------ ANFO (lb/ton)------67.00 17.00 2.00 Source of Data:Equations: Emission Factor:AP-42, Section 11.9 Western Surface Coal Mines Emission Rates: Table 11.9-1,4 AP-42, Section 13.3 Explosives Detonation Table 13.3-1 Appendix B.2 Generalized Particle Size Distributions Table B.2-2 Emission Rate: Calculated Control Factor:Castle Mountain Mine Open Pit Heap Leach Gold Mine Expansion Project, San Bernadino County: Environmental Impact Statement. (1997). Assumptions: Assumes one blast results in emissions for 24hr (𝐸𝐹௟௕ ௧௢௡)(#௧௢௡௦ ஺ேிை ௕௟௔௦௧ )(1 ௕௟௔௦௧ ௗ௔௬ )(ଵ ௗ௔௬ ଶସ ௛௢௨௥௦) = (ER ௟௕ ௛௥) (𝐸𝐹௟௕ ௕௟௔௦௧ +𝐸𝐹௟௕ ௛௢௟௘ #௛௢௟௘௦ ௕௟௔௦௧ 1 −𝑐𝑜𝑛𝑡𝑟𝑜𝑙 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦)ଵ ௕௟௔௦௧ ଶସ ௛௥ =𝐸𝐹௟௕ ௛௥ 9/5/23, 10:07 AM State of Utah Mail - Staker Parson Companies Keigly Quarry https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1776212090282826864&simpl=msg-f:177621209028282686…1/2 Enqiang He <ehe@utah.gov> Staker Parson Companies Keigly Quarry 4 messages Susan Weisenberg <sweisenberg@utah.gov>Tue, Sep 5, 2023 at 9:30 AM To: Enqiang He <ehe@utah.gov> Cc: Chad Gilgen <cgilgen@utah.gov>, Christine Bodell <cbodell@utah.gov> Hello Eq, Christine Bodell and I inspected Staker Parson's Keigly Quarry Site 12444, last Wednesday (8/30). I was asked to pass on some potential permitting additions as there is an AO modification in process. There are currently 2 diesel fuel tanks, one reportedly at 10,000 gallons and one smaller. There is also a 1,000 gallon gasoline tank. In addition, part of this site's process includes an old Rock Dust Mill that has apparently been there since the 1940s, but it isn't clearly identified on the AO. It might be great to have this process and the associated equipment explicitly defined so there will be less confusion for inspectors in the future. Let me know if you have any questions, thanks for your time with this. Please keep me or Chad posted if there are new developments. Susan Weisenberg, Environmental Scientist Office: 385-306-6512 Christine Bodell <cbodell@utah.gov>Tue, Sep 5, 2023 at 9:35 AM To: Susan Weisenberg <sweisenberg@utah.gov> Cc: Enqiang He <ehe@utah.gov>, Chad Gilgen <cgilgen@utah.gov> Also, The source told us that the asphalt plant and aggregate processing operations are now run via line power - The fuel tanks are for the onsite mobile equipment. You might want to confirm with the source if this is the case, but Condition II.B.4 on the existing AO may no longer apply. This would help you clean up the permit! [Quoted text hidden] Susan Weisenberg <sweisenberg@utah.gov>Tue, Sep 5, 2023 at 9:42 AM To: Christine Bodell <cbodell@utah.gov> Cc: Enqiang He <ehe@utah.gov>, Chad Gilgen <cgilgen@utah.gov> Thanks! I forgot about the conditions that may need to be removed. The source contact has also stated that they no longer work with used fuel oil for the asphalt plant and have no plans to use it in the future. It is possible that conditions II.B.4.c - II.B.4.c.3 can be removed as well. Susan Weisenberg, Environmental Scientist Office: 385-306-6512 9/5/23, 10:07 AM State of Utah Mail - Staker Parson Companies Keigly Quarry https://mail.google.com/mail/u/0/?ik=20ff41d2e4&view=pt&search=all&permthid=thread-f:1776212090282826864&simpl=msg-f:177621209028282686…2/2 [Quoted text hidden] Enqiang He <ehe@utah.gov>Tue, Sep 5, 2023 at 10:06 AM To: Susan Weisenberg <sweisenberg@utah.gov> Cc: Christine Bodell <cbodell@utah.gov>, Chad Gilgen <cgilgen@utah.gov> Susan and Christine, Thanks for the information. I'll keep them in the file folder and incorporate them in the AO. EQ He, CPM Permitting Engineer, Minor NSR Section, Permitting Branch | Division of Air Quality 1950 West 195 North, Salt Lake City, UT 84116 Phone: (801) 556-1580 ehe@utah.gov [Quoted text hidden]     Notice of Intent (NOI)  Keigley Quarry  Submittal Date: 05/26/2023    Prepared and Submitted By:  Staker Parson Companies  89 West 13490 South  Draper, UT 84020    To:  Utah Division of Air Quality  195 North 1950 West  Salt Lake City, UT 84114        NOTICE OF INTENT  STAKER PARSON COMPANIES   Keigley Quarry Operations    TABLE OF CONTENTS  Section           Page  1.0 INTRODUCTION ............................................................................................................................... 2  1.1 Contact Information ............................................................................................................. 3  2.0 SOURCE DESCRIPTION ............................................................................................................................ 3  2.1 FACILITIES PROCESSING OPERATIONS ................................................................................. 3  Figure 2.1.2 ‐ Location and Property Boundary of HMA Facility ..................................................... 5  Figure 2.1.3 Property Boundary ....................................................................................................... 6  2.2 Equipment List ...................................................................................................................... 7  3.0 AIR EMISSIONS ....................................................................................................................................... 7  4.0 BEST AVAILABLE CONTROL TECHNOLOGIES (BACT) ....................................................................... 8  4.1 BACT for Dust Mill and Bagging Operation (Grinding, Conveying, Storing, Bagging) ........ 8  4.2 BACT for Dust Mill Furnace .................................................................................................. 9  4.3 BACT for Fuel Storage <30,000 Gallon Tanks .................................................................... 11  4.4 BACT for Dust Mill Haul Roads ........................................................................................... 12  5.0 REGULATORY REVIEW‐STATE ....................................................................................................... 14  6.0 REGULATORY REVIEW‐FEDERAL ................................................................................................... 14  7.0 DISPERSION MODELING/OFFSETS ................................................................................................ 14  Appendix A ................................................................................................................................................. 16  Appendix B.................................................................................................................................................. 18                 2    NOTICE OF INTENT  STAKER PARSON COMPANIES   Keigley Quarry Operations      1.0 INTRODUCTION  Staker Parson Companies has prepared a Notice of Intent (NOI) to request the addition of a Dust Mill  Operation to Staker’s current AO DAQE‐AN124440009‐18. The facility is in Utah County which is in  serious non‐attainment for PM2.5, Marginal non‐attainment for Ozone, and Maintenance for PM10 and  CO. The Universal Transvers Mercator (UTM) in NAD27 for the Keigley Quarry Dust Mill operations is  4428.598 km Northing, 430.716 km Easting, Zone 12T. The facility is considered a minor source for both  criteria pollutants and hazardous air pollutants (HAPs).     The facility aggregate and hot mix plants currently operate under the AO DAQE‐AN124440009‐18. The  current AO is under the name Staker Parson Companies, Keigley Quarry. The current and proposed  potential to emit (PTEs) values are listed in Table 1 below.     Table 1 Existing AO PTEs  Reference: Current PTE (TPY)  PM10 73.75  PM2.5 29.05  NOx 13.95  SO2 15.21  CO 32.55  VOC 8.00  HAPs 2.59  CO2e 8250.00      The current production limits are 6,000,000 tons or processed aggregate material per rolling 12‐month  period, 500,000 tons of asphalt material per rolling 12‐month period and 500 tons per hour of asphalt  materials. Staker Parson is requesting no change to existing production limits or hours. The proposed  production for the Dust Mill is 100,000 Tons per rolling 12‐month period. Please see Section 2.2 for  details on equipment associated with the Dust Mill. Staker is also proposing that fuel storage tanks be  added to the equipment list.                  3    1.1 Contact Information  Any correspondence or communication regarding this NOI should be addressed to:   Nakeasha Scovill  Staker Parson Companies  89 West 13490 South, Suite 100  Mobile Phone: (385)‐266‐2060  Facsimile: (801)‐871‐6869  Email: nakeasha.scovill@stakerparson.com      2.0 SOURCE DESCRIPTION  The following section presents a detailed description of the facilities processes, air pollution‐producing  equipment:    2.1 FACILITIES PROCESSING OPERATIONS  The existing Keigley operations consists of an aggregate processing plant and an asphalt plant.  Processed aggregate from the aggregate processing plant is utilized in the Dust Mill operation  where the end product is rock dust. Processed aggregate is loaded into a feeder and conveyed  through enclosed conveyors to a product storage bin where it is transferred to a grinder through  an enclosed drop point. The grinder pulverizes the processed aggregate into rock dust where is  also flash dried with a furnace. The rock dust is then transferred to a product storage silo where  it is conveyed to the bagging operation which is fully enclosed. The rock dust is bagged manually  and then palleted electronically. A small amount of rock dust is loaded out through the storage  silo directly into trucks. Please see Appendix A for the visual process diagram.                               4    Figure 2.1.1 ‐ Aerial of Staker Parson Keigley Facility      5    Figure 2.1.2 ‐ Location and Property Boundary of HMA Facility        6      Figure 2.1.3 Property Boundary                          7    2.2  Equipment List  The proposed equipment to be added on the Keigley AO is as follows:   Dust Mill/Bagging Operation:    One (1) Feeder Bin   One (1) Chips Hopper   Two (2) Product Storage Silos   Two (2) Dust Collectors   One (1) Cyclone   One (1) Grinder with Classifier   One (1) 2.3 MMBtu Furnace   Associated equipment: Conveyors, Screw Conveyor, Robot, Bag Plant    Fuel Storage:    One (1) 10,000 Gallon Diesel Fuel Tank   One (1) 4,000 Gallon Diesel Fuel Tank   One (1) 1,000 Gallon Gasoline Tank  3.0 AIR EMISSIONS  The Keigley Dust Mill and Bagging operations will have the potential to emit criteria pollutants. The  conveying, grinding and storage processes have the potential to emit particulate matter. The drying and  fuel storage operations have the potential to emit SOx, NOx, CO, VOCs, and Greenhouse Gases. Table 2  shows the existing PTEs, proposed PTEs, and the increases that will result from the Dust Mill and Fuel  Storage operations.    Table 2 Current Vs Proposed PTEs  Reference:  Current PTE  (TPY)  Requested PTE  (TPY)  Emission Difference  (TPY)  PM10 73.75 75.08 1.33  PM2.5 29.05 29.50 0.45  NOx 13.95 15.36 1.41  SO2 15.21 15.21 0.00  CO 32.55 32.90 0.35  VOC 8.00 8.35 0.35  HAPs 2.59 2.59 0.00  CO2e 8250.00 9830.62 1580.32     For detailed calculations on the potential to emit of the proposed operations please see Appendix B.     8    4.0 BEST AVAILABLE CONTROL TECHNOLOGIES (BACT)  According to UAC R307‐101‐2, “BACT means an emission limitation and/or other controls to include  design, equipment, work practice, operation standard or combination thereof…” BACT then includes  discussion based on five criteria. The criteria are energy impact, environmental impacts, economic  impact, other considerations, and cost calculation. BACT only needs to be completed for new or  modified equipment. Existing equipment is not included in the BACT process. In “Top‐Down Best  Available Control Technology Guidance Document”, produced by the Environmental  Protection Agency (EPA) the following steps are suggested for completing a thorough BACT  Analysis:   1. Identify All Control Technologies  2. Eliminate Technically Infeasible Options  3. Rank Remaining Control Technologies by Control Effectiveness  4. Evaluate Most Effective Controls and Document Results  5. Select BACT  The following sections demonstrates the feasibility of all air pollution control equipment the will be on  the Keigley Dust Mill and Fuel Storage Operations:  4.1 BACT for Dust Mill and Bagging Operation (Grinding, Conveying, Storing, Bagging)    Step 1: Identify All Control Technologies  The emissions that result from material handling components (i.e. conveying, grinding, transfers)  consist primarily of fugitive PM10 and PM2.5. The technologies that are known to help reduce fugitive  emissions and dust from material handling processes include wet scrubbers, cyclones, Electrostatic  Precipitators (ESPS), coverings, wet suppression, windbreaks, enclosures, and soil stabilizers.  Step 2: Eliminate Technically Infeasible Options  All identified control technologies are technically feasible.   Step 3: Rank Remaining Control Technologies by Control Effectiveness  The following demonstrate the efficiency of control technologies from most effective to least  effective:   1) Enclosures/Coverings‐100%1  2) Dust Collectors/Fabric Filters‐99‐99.9%1  3) Cyclones‐60‐95% PM10, 20‐70% PM2.51  4) Windbreaks (0‐100%)  5) Soil Stabilizers 85%  6) Wet Suppression 70%     1. Environmental Protection Agency (EPA), Air Pollution Control Technology Fact Sheet, Wet Scrubbers, Cyclones, Permanent Total  Enclosures, ESPS, Dust Collectors, Wind Breaks, Soil Stabilizers, Wet Suppression EPA‐452/F‐03‐016. Web 2021    9    Step 4: Evaluate Most Effective Controls and Document Results  The top control technologies as demonstrated in Step 3 are enclosures, fabric filters, and cyclones.  The Keigley Quarry has partial enclosure of conveyors, grinding, and flash drying operations. After  the product is flash dried it is transported through fully enclosed pipes that lead to a cyclone before  dropping in a product storage silo that is equipped with a fabric filter. The product is conveyed to  the bagging operation which is fully enclosed and piped back to the silo fabric filters. Based on Step  3’s determination Staker defined these three control technologies as BACT for the Keigley Dust Mill  and Bagging Operation.   Step 5: Select BACT  The cyclone, fabric filters, and partial enclosures are considered as BACT for the Keigley Dust Mill.     4.2 BACT for Dust Mill Furnace  Step 1: Identify All Control Technologies  The process of combustion of fuel can generate NOx, PM, SO2, and VOC. PM, SO2, and VOC  emissions are considered minor so the BACT analysis of the furnace will focus on NOx  emissions. Control technologies that have been identified for controlling NOx emissions are  as follows:    Good combustion practices   Pre‐combustion modifications (low excess air, air staging, etc…)   Combustion controls (temperature control, fuel‐to‐air ratio)    FGR   Low NOx burners   Ultra‐low NOx burners   Selective Catalytic Reduction (SCR)   Selective Non‐Catalytic Reduction (SNCR)   Step 2: Eliminate Technically Infeasible Options  All identified control technologies are technically feasible.  Step 3: Rank Remaining Control Technologies by Control Effectiveness  SCR add‐on technology can have NOx removal efficiencies between 70‐90%. SNCR can have  NOx removal efficiencies between 30‐70%. SCRs use a catalyst to react with injected ammonia  to chemically reduce NOx emissions and some of the ammonia doesn’t react. The ammonia  that doesn’t react will slip through and have adverse effects of the environment. SNCR is similar  to SCR except for it doesn’t have a catalyst and injects ammonia directly into the combustion  zone. Additionally, SCR is only effective at high temperatures between 450⁰F‐840⁰F and SNCR  between 1,400⁰F‐2,000⁰F, meaning additional heating would be required to meet optimal    10    operating temperature. Also, since the initial cost of SCR systems are so significant it is usually  only practical to install SCR or SNCR on large combustion units (>100 MMBTu/hr)3. Since the  boiler at the Keigley site is rated at 2.3 MMbtu/hr, SCR and SNCR are not further  considered as a controls.  Low NOx burners reduce NOx by accomplishing the combustion process in stages. LNBs and  ULNBs can have a control efficiency of 40‐85% depending on the uncontrolled emission levels.  The efficiency depends on the design, furnace/spacing, fan capacity, and flame shaping. All  those factors must be considered when choosing a low NOx burner that is right for desired  reductions and heater. As a result, while the operation costs are low for LNBs and ULNBs the  capital costs are significantly high. Conventional LNB retrofits will most likely require burner  respacing, repiping, and pressure part changes which adds to the already high capital cost. The  Keigley Dust Mill furnace was manufactured in 1975 and thus any reconstruction options are  infeasible. A brand new unit would need to be installed to meet any Low NOx requirements.     FGR:  FGR is the process of recirculating exhausting flue gas back through the flame. FGR control  percentages vary based on the NOx levels required, as a result the control efficiency relies  largely on the NOx level desired and the type of fuel being burned. They are typically used in  combination with low NOx burners. When FGRs and LNBs are used in combination the resulting  reduction efficiency of NOx can be between 60‐90%. Although FGR is technically feasible and  have favorable control efficiencies when used in combination with other NOx controls, they  have the potential to affect combustion efficiency, burner capacity, flame stability and  turndown. To accommodate the additional flue gas being moved through the burner, a lot of  times, more horsepower is required. Many existing boilers also don’t have the mechanical  construction to accommodate FGRs. Additionally, while slowing down the combustion reaction  decreases the production of NOx it can have an adverse effect and result in an increase of CO, which  may require another control technology. Due to the age of the furnace and the relatively small  emissions FGR methods will not be further considered as a control option.    The principal mechanism of NOx formation in natural gas combustion is thermal NOx and most  thermal NOx is formed in the high temperature flame zone near the burners. As a result, the  three factors that affect NOx formation are oxygen concentration, peak temperature, and time  of exposure at peak temperature1. Combustion controls attempt to address those three factors  but potentially do not affect the concentration of NOx leaving the exhaust and often require  additional post‐combustion controls. Pre‐combustion modifications potentially reduce burner  efficiency and increase fuel demand which can negate emission reduction obtained by the  modification in the first place. Therefore, these modifications will not be further considered as  control options.    Good combustion practices include good equipment maintenance and operating procedures  according to manufacturer recommendations, and use of low sulfur content fuel.    Step 4: Evaluate Most Effective Controls and Document Results    11    The remaining control technologies include Low NOx burners and Good combustion practices. A  brand new unit at 120‐140 PPM NOx emissions is approximately $163,000 and $90,000 to meet 80‐ 90 PPM. These amounts do not include installation and any other connective piping, modification to  existing fuel/air supply lines or any connective electrical craftwork. The NOx emissions for the  existing 2.3 mmBTU/hr furnace is approximately 1.42 Tons per Year. This is based off of AP‐42  emission factors. The quoted 120‐140 PPM furnace would emit more NOx emissions than a furnace  with emission rates equivalent to AP‐42.  The quoted 80‐90 PPM furnace is a little better at 1.19 TPY  and 0.23 Tons of NOx removed. The annualized cost of the 80‐90 PPM furnace is estimated at  $12,839 giving the quoted furnace a cost effectiveness of $56,794/Ton of NOx removed.  Due to the  fact that the furnace has such small emissions these quoted furnaces are considered economically  infeasible for the dust mill operation.   Step 5: Select BACT  Good combustion practices and good equipment maintenance and operating procedures with low  sulfur fuel are considered as BACT for the Keigley Dust Mill Furnace.     4.3 BACT for Fuel Storage <30,000 Gallon Tanks  Step 1: Identify All Control Technologies  The Keigley facility has a 10,000‐gallon diesel fuel tank and a 4,000‐gallon diesel tank located  on‐site. There is also one 1,000 Gallon gasoline tank located on‐site. Storage tanks have the  potential to emit VOC and HAP emission from loading, unloading, and from working and  breathing losses associated with temperature changes in storage units. Controls that have been  identified to help reduce emissions are:    Submerged Fill Pipes   Vapor Control Systems  Step 2: Eliminate Technically Infeasible Options  All identified control technologies are technically feasible.  Step 3: Rank Remaining Control Technologies by Control Effectiveness  Submerged Fill Pipes: consists of hard pipes installed to the inlet of the storage tank that extend  to no more than six inches above the bottom of the tank, or six inches above the maximum  drain level of the tank. One other option to meet the definition of submerged fill is for the fill  pipe discharge point to be at the bottom of the tanks so there is no drop during loading  procedures.     Vapor Control Systems: Vapor Recovery Systems (VRU’s) route light hydrocarbon condensate  back through the system to reduce losses compared to venting or flaring vapors.    12    Implementation and installation of a VRU system can cost anywhere between $35,738 ‐  $103,9592. VRU’s are estimated to be able to recover 95% of hydrocarbon emissions as well as  capture HAPs. The total losses from the storage tanks on‐site are estimated to emit 0.33 TPY. At  a 95% reduction the VRU’s would still emit approximately 0.016 TPY. At $35,738 per tank that  calculates out at a cost effectiveness of $27,464. VRUs are considered economically infeasible  and not further considered as BACT.    Step 4: Evaluate Most Effective Controls and Document Results  The only remaining BACT is submerged fill pipes.   Step 5: Select BACT   Submerged fill pipes or filling procedures are considered as BACT for the Keigley storage tanks.     4.4 BACT for Dust Mill Haul Roads  Step 1: Identify All Control Technologies  Haul road emissions for the dust mill operation sit at approximately 0.29 Tons Per Year. The  following control technologies are identified for unpaved haul roads:    Water Application   Chemical Dust Suppressant   Partial Paving with Sweeping and Water   Paving with Sweeping and Water  Step 2: Eliminate Technically Infeasible Options  All identified control technologies are technically feasible.  Step 3: Rank Remaining Control Technologies by Control Effectiveness  The most effective control technology is paving with the addition of sweeping and watering  with an estimated 95% control efficiency. If Staker Parson were to pave the total 0.19 miles  of remaining unpaved haul road to the dust mill the total PM10 would be reduced by 0.16  TPY. The cost effectiveness value for paving the full haul road was calculated to be  $100,831/Ton of PM10 Removed. Due to high annualized cost and other said  considerations, paving the full length of haul road is not further considered as BACT for  Keigley Dust Mill Operations.   Magnesium Chloride is estimated to reduce emissions at a total of 85%1 bringing the total  PM10 for the unpaved portion to 0.24. Magnesium Chloride may or may not reduce the  need for watering but does have significant impact on the amount of particulate if  maintained and reapplied as needed. Water application is the most cost‐effective option for  2.  Natural Gas STAR Partners, “Installing Vapor Recovery Units on Storage Tanks”, Web. 2023.    13    the facility and decreases the emissions by 70%. Only watering would calculated out the  total PM10 for the unpaved portion to 0.48 Tons Per Year (TPY).   Step 4: Evaluate Most Effective Controls and Document Results  Both BACT and watering are considered feasible and effective controls.   Step 5: Select BACT   Magnesium Chloride and/or watering is considered as BACT for the Keigley facility.                                               14    5.0 REGULATORY REVIEW‐STATE  The air quality regulations found in Title R307 of the Utah Administrative Code that will potentially apply  to are as follows:    R307‐101 General Requirements   R307‐102 General Requirements: Broadly Applicable Requirements   R307‐103 General Requirements: Administrative Procedures   R307‐107 General Requirements: Breakdowns   R307‐110 General Requirements: State Implementation Plan    R307‐150 Emission Inventories   R307‐165 Emission Testing   R307‐201 Emission Standards: General Emission Standards   R307‐203 Emission Standards Sulfur Content of Fuels   R307‐205 Emission Standards: Fugitive Emissions and Fugitive Dust   R307‐210 Standards of Performance for New Stationary Sources   R307‐214 National Emission Standards for Hazardous Air Pollutants   R307‐305 Nonattainment and Maintenance Areas for PM10: Emission Standards   R307‐309 Nonattainment and Maintenance Areas for PM10 and PM2.5   R307‐312 Aggregate Processing Operations for PM2.5 Nonattainment Areas   R307‐313 VOC and Blue Smoke Controls for Hot Mix Asphalt Plants   R307‐401 Permit: New and Modified Sources   R307‐403 Permits: New and Modified Sources in Nonattainment Areas   R307‐410 Permit: Emission Impact analysis   R307‐414 Permits: Fees for Approval Orders   R307‐421 PM10 Offset Requirements in Salt Lake County and Utah County    6.0 REGULATORY REVIEW‐FEDERAL  The Standards of Performance for New Stationary Sources found in Part 60 the Code of Federal  Regulations that apply to the Keigley Facility are as follows:    Subpart A‐General Provisions   Subpart Kb‐Standards of Performance for Volatile Organic Liquid Storage Vessels  (Including Petroleum Liquid Storage Vessels) for Which Construction,  Reconstruction, or Modification Commenced After July 23, 1984   Subpart OOO‐Standards of Performance for Nonmetallic Mineral Processing Plants  7.0 DISPERSION MODELING/OFFSETS  Dispersion modelling and emission offsets are not applicable for the Keigley Site.         15  Intentionally let blank   16                        Appendix A  Flow Diagrams   17        18    Appendix B  PTE Calculations for Dust Mill Source:Keigley Dust Mill Company:Staker Parson Site:Keigley Date:5/26/2023 Dust Mill Processing Tons Produced 100000 Ton/yr Tons Per Hour 11.627907 ton/hr Hours per Year 8600 hrs/yr Number of Drops 2 drops Dust Mill Furnace Rating 2.3 mmBTU/hr Hours 8600 hrs/yr Fuel Storage Tank 1 Annual Throughput 149293 gallons/yr Tank 2 Annual Throughput 149292 gallons/yr Tank 3 Annual Throughput 150582 gallons/yr Unpaved Roads Dust Mill Loadout 0.19 Miles Dust Mill Pallets 0.19 Miles Dust Mill Loader 0.03 Miles Paved Roads Dust Mill Loadout 0.1 Miles Dust Mill Pallets 0.1 Miles Dust Mill Loader 0 Miles Requested AO Permit Conditions: Source:Keigley Dust Mill Company:Staker Parson Site:Keigley Date:5/26/2023 Equipment PM‐10 PM‐2.5 Nox SO2 CO VOC HAPs CO2e Dust Mill 0.96 0.40 ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ Dust Mill Furnace 0.07 0.02 1.41 0.00 0.35 0.02 0.00 1580.62 MH‐Loader 0.01 0.00 MH‐Conveyors 0.00 0.00 ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ Unpaved Roads 0.24 0.02 Paved Roads 0.05 0.00 Fuel Storage ‐‐ ‐‐ ‐‐ ‐‐ ‐‐0.33 ‐‐ ‐‐ Total 1.33 0.45 1.41 0.00 0.35 0.35 0.00 1580.62 Company:Staker Parson Site:Keigley Date:5/26/2023 Reference:Current PTE (TPY) Requested PTE (TPY) Emission Difference (TPY)PM10 Nonattainment Emission Offset PM10 73.75 75.08 1.33 2.75 TPY Not Applicable PM2.5 29.05 29.50 0.45 NOx 13.95 15.36 1.41 PM2.5 Nonattainment Emission Offset SO2 15.21 15.21 0.00 2.21 TPY Not Applicable CO 32.55 32.90 0.35 VOC 8.00 8.35 0.35 HAPs 2.59 2.59 0.00 CO2e 8250.00 9830.62 1580.62 Source:Aggregate Throughput Company:Staker Parson Site:Keigley Date:5/26/2023 Source Description Annual  Throughput (TPY) Hourly  Throughput  (TPH) PM10  Emission  Factor  (lb/ton) PM2.5  Emission  Factor  (lb/ton) Controlled PM10  Emission (TPY)  Controlled PM2.5  Emissions (TPY) Controlled PM10  Emissions (lb/hr)  Controlled PM2.5  Emissions (lb/hr) Controlled PM10  Emission (TPY)  Controlled PM2.5  Emissions (TPY) Controlled PM10  Emissions (lb/hr)  Controlled PM2.5  Emissions (lb/hr) Dust Mill Plan Grinding 100,000 12 0.0339 0.0121 1.70 0.61 0.39 0.14 0.51 0.18 0.12 0.04 Classifier 100,000 12 0.0104 0.0041 0.52 0.21 0.12 0.05 0.16 0.06 0.04 0.01 Flash Drying 100,000 12 0.0146 0.0083 0.73 0.42 0.17 0.10 0.22 0.12 0.05 0.03 Product Storage 100,000 12 0.0016 0.00060 0.08 0.03 0.02 0.01 0.08 0.03 0.02 0.01 Total 3.03 1.26 0.70 0.29 0.96 0.40 0.22 0.09 Source of Data:Equations: Emission Factor:AP‐42, Section 11.19.2 Crushed Stone Processing and Pulverized Mineral Processing Emission Rates: Table 11.19.2-4 Production (Aggregate) Staker Parson A CRH Company/Estimated based on cycle of operation Emission Rate: Calculated Assumptions: PM2.5/PM10 ratio ‐ 0.15, MRI 2006 Cyclone‐70% Fabric Filters‐99% Fabric Filter Cyclone + Fabric Filters EF lbton PR tonyr 1ton2,000 lb ER tonyr Source:Dust Mill Furnace Company:Staker Parson Site:Keigley Date:5/26/2023 Pollutant Emission Factor  (lb/mmBtu) Fuel Consumed  (mmBtu/yr) Fuel Consumed  (mmBtu/hr) Emission Rates  (ton/yr) Emission Rates  (lb/yr) Emission  Rates (lb/hr) EF FC FC ER ER ER Criteria Pollutants PM10 7.14E‐03 19,780 2.3 0.0706 1.41E+02 0.02 PM2.5 1.79E‐03 19,780 2.3 0.0177 3.53E+01 0.00 SO2 5.14E‐06 19,780 2.3 0.0001 1.02E‐01 0.00 NOx 1.43E‐01 19,780 2.3 1.4129 2.83E+03 0.33 CO 3.57E‐02 19,780 2.3 0.3532 7.06E+02 0.08 VOC 1.80E‐03 19,780 2.3 0.0178 3.56E+01 0.00 GHG CO2 1.6E+02 19,780 2.3 1,575 3.15E+06 366.4 CH4 3.71E‐04 19,780 2.3 3.67E‐03 7.35E+00 8.54E‐04 N2O 1.86E‐03 19,780 2.3 1.84E‐02 3.67E+01 4.27E‐03 CO2e 1,581 HAPs Benzene 1.53E‐06 19,780 2.3 1.5E‐05 3.02E‐02 3.5E‐06 Ethylbenzene 4.54E‐07 19,780 2.3 4.5E‐06 8.99E‐03 1.0E‐06 Formaldehyde 2.36E‐04 19,780 2.3 2.3E‐03 4.66E+00 5.4E‐04 Naphthalene 8.07E‐06 19,780 2.3 8.0E‐05 1.60E‐01 1.9E‐05 1,1,1‐Trichloroethane 1.69E‐06 19,780 2.3 1.7E‐05 3.33E‐02 3.9E‐06 Toluene 4.43E‐05 19,780 2.3 4.4E‐04 8.76E‐01 1.0E‐04 o‐Xylene 7.79E‐07 19,780 2.3 7.7E‐06 1.54E‐02 1.8E‐06 Acenaphthene 1.51E‐07 19,780 2.3 1.5E‐06 2.98E‐03 3.5E‐07 Acenaphthylene 1.81E‐09 19,780 2.3 1.8E‐08 3.57E‐05 4.2E‐09 Anthracene 8.71E‐09 19,780 2.3 8.6E‐08 1.72E‐04 2.0E‐08 Benz(a)anthracene 2.86E‐08 19,780 2.3 2.8E‐07 5.67E‐04 6.6E‐08 Benzo(b,k)fluoranthene 1.06E‐08 19,780 2.3 1.0E‐07 2.09E‐04 2.4E‐08 Benzo(g,h,i)perylene 1.61E‐08 19,780 2.3 1.6E‐07 3.19E‐04 3.7E‐08 Chrysene 2.38E‐06 C 1.70E‐08 19,780 2.3 1.7E‐07 3.36E‐04 3.9E‐08 Dibenzo(a,h) anthracene 1.19E‐08 19,780 2.3 1.2E‐07 2.36E‐04 2.7E‐08 Fluoranthene 3.46E‐08 19,780 2.3 3.4E‐07 6.84E‐04 8.0E‐08 Fluorene 3.19E‐08 19,780 2.3 3.2E‐07 6.32E‐04 7.3E‐08 Indo(1,2,3‐cd)pyrene 1.53E‐08 19,780 2.3 1.5E‐07 3.02E‐04 3.5E‐08 Phenanthrene 7.50E‐08 19,780 2.3 7.4E‐07 1.48E‐03 1.7E‐07 Pyrene 3.04E‐08 19,780 2.3 3.0E‐07 6.00E‐04 7.0E‐08 OCDD 2.21E‐11 19,780 2.3 2.2E‐10 4.38E‐07 5.1E‐11 Total HAP 2.9E‐03 5.8E+00 6.7E‐04 Source of Data:Equations: Emission Factor:AP‐42, Fifth Edition, Section 1.3, Fuel Oil Combustion Emission Rates: Table 1.3-1,2,3,9 Emission Rate: Calculated Assumptions: The emissions are assumed to be uncontrolled. GWPs are averages from EPAs Website To convert lb/10^3gal to lb/mmbtu, divide by 140 MMBtu/10^3 gal EF lb mmcf FC mmBtu yr HC Btu cf ER ton yr EF lb mmcf FC mmBtu yr HC Btu cf ER lb yr EF lb mmcf FC mmBtu hr HC Btu cf                                         1 ton 2,000 lb 1 mmBtu 1,000,000 Btu 1,000,000 cf 1 mmcf 1 mmBtu 1,000,000 Btu 1,000,000 cf 1 mmcf                  1 mmBtu 1,000,000 Btu 1,000,000 cf 1 mmcf 1 hr 3,600 sec ER lb hr ER lb hr g lb ER g45359.sec Material Handling Operations ‐ Loaders/Trucks/Dozer Company:Staker Parson dba Burdick Materials Facility:Maeser East Reference:AP‐42, Section 11.19.2 Crushed Stone Processing and Pulverized Mineral Processing, Truck Loading Crushed Stone Hourly Annual  PM10 PM2.5  PM10  PM10 PM2.5 PM2.5 Source Description Throughput Throughput Emission Factor Emission Factor Emissions Emissions Emissions Emissions (TPH) (TPY) (lb/ton) (lb/ton) (lb/hr) (TPY) (lb/hr) (TPY) Dust Mill   Loader to hopper 12 100,000 0.00010 0.00002 0.001 0.005 0.000 0.001 Assumptions: PM2.5/PM10 ratio ‐ 0.15, MRI, 2006. Background Document for Revisions to Fine Fraction Ratios Used for AP‐42 Fugitive Emission Factors, prepared for the WRAP by Midwest Research Institute, Feb. 1. Source:Material Handling-Conveyors Company:Staker Parson Site:Keigley Date:5/26/2023 Source Description Hourly  Production  (TPH) Annual  Production  (TPY) PM10              EF             (lb/ton) PM2.5              EF             (lb/ton) # of Conveyor  Transfer Points  (Drops)  PM10              Emissions      (lb/hr)   PM10            Emissions         (TPY) PM2.5  Emissions  (lb/hr) PM2.5  Emissions (TPY)  PM10           Emissions        (lb/hr) 2  PM10           Emissions        (TPY)3 PM2.5  Emissions  (lb/hr)4 PM2.5  Emissions  (TPY)5 To Grinder:  Conveyors 12 100,000 0.001100 0.000165 2 0.026 0.110 0.004 0.017 0.000 0.001 0.000 0.000 Bagging Operation:  Conveyors 12 100,000 0.001100 0.000165 2 0.026 0.110 0.004 0.017 0.000 0.001 0.000 0.000 Total 0.051 0.220 0.008 0.033 0.001 0.002 0.000 0.000 Source of Data:Equations: Emission Factor:AP‐42, Section 11.19.2 Crushed Stone Processing and Pulverized Mineral Processing, Conveyor Transfer Point Controlled Emission Rates: Table 11.19.2-2 Production (Aggregate/Concrete) Staker Parson A CRH Company Emission Rate: Calculated Assumptions: Dust Mill Drop Points ‐ Field Visit Enclosed‐99.9% Control Efficiency   Uncontrolled Controlled Unpaved Road Fugitives Company:Staker Parson dba Burdick Materials Facility:Keigley Reference:AP‐42, Section 13.2.2 Unpaved Roads PM10 Emission Factor => E =k * (s/12)a * (W/3)b PM2.5 Emission Factor => E = k * (s/12)a * (W/3)b  Annual  PM10 Emission Factor => E =k * (s/12)a * (W/3)b *[(365‐P)/365]Annual PM2.5 Emission Factor => E = k * (s/12)a * (W/3)b *[(365‐P)/365] Where E = Emission factor (pounds per VMT) k, a, b = constants (AP‐42, Section 13.2.2 Unpaved Roads Table 13.2.2‐2) s = surface material silt content = 4.8 CF = Control Factor = 85%  PM10 & PM2.5 a =0.9  PM10 & PM2.5 b =0.45 P =0 Vehicle 24‐Hour Annual 24‐Hour Annual 24‐hour Annual Uncontrolled Controlled Uncontrolled Controlled Uncontrolled Controlled Uncontrolled Controlled Source Description PM10 PM2.5 Silt Content Weight Mean Speed PM10 EF PM10 EF PM2.5 EF PM2.5 EF 24‐hour PM10 24‐hour PM10 24‐hour PM10 24‐hour PM10 24‐hour PM2.5 24‐hour PM2.5 24‐hour PM2.5 24‐hour PM2.5  k k (%) (ton) (mph) (lb/VMT) (lb/VMT) (lb/VMT) (lb/VMT) VMT/hr VMT/yr lb/hr lb/hr tn/yr tn/yr lb/hr lb/hr tn/yr tn/yr Dust Mill Loadout 1.5 0.15 4.80 40.5 10 2.12 2.12 0.212 0.212 0.26 655.2 0.56 0.08 0.69 0.104 0.06 0.008 0.069 0.010 Dust Mill Pallet 1.5 0.15 4.80 40.5 10 2.12 2.12 0.212 0.212 0.33 655.2 0.69 0.10 0.69 0.104 0.07 0.010 0.069 0.010 Dust Mill Loader 1.5 0.15 4.80 39.0 5 2.09 2.09 0.209 0.209 0.30 222.5 0.63 0.10 0.23 0.035 0.06 0.010 0.023 0.003 0.19 0.243 0.028 0.024 Vehicle 24‐Hour Annual 24‐Hour Annual 24‐hour Annual Uncontrolled Controlled Uncontrolled Controlled Source Description PM10 PM2.5 Silt Content Weight Mean Speed PM10 EF PM10 EF PM2.5 EF PM2.5 EF Annual PM10 Annual PM10 Annual PM2.5 Annual PM2.5  k k (%) (ton) (mph) (lb/VMT) (lb/VMT) (lb/VMT) (lb/VMT) VMT/hr VMT/yr tn/yr tn/yr tn/yr tn/yr Dust Mill Loadout 1.5 0.15 4.80 40.5 10 2.12 2.12 0.212 0.212 0.26 655.2 0.695 0.104 0.069 0.010 Dust Mill Pallet 1.5 0.15 4.80 40.5 10 2.12 2.12 0.212 0.212 0.33 655.2 0.695 0.104 0.069 0.010 Dust Mill Loader 1.5 0.15 4.80 39.0 5 2.09 2.09 0.209 0.209 0.30 222.5 0.232 0.035 0.023 0.003 1.622 0.243 0.162 0.024 Assumptions: 70% control ‐ Watering Dust Mill Loadout 0.19 miles round trip Dust Mill Pallet 0.19 miles round trip Dust Mill Loader 0.03 miles round trip Vehicle weights Empty Capacity Average  Weight Throughput Trips/yr Trips/Day Trips/hr Dust Mill Loadout 26 29 40.5 100,000 3,448.3 16.6 1.38 Dust Mill Pallet 26 29 40.5 100,000 3,448.3 25.2 1.72 Dust Mill Loader 33 12 39.0 100,000 8,333.3 34.2 11.38 Paved Road Fugitives Company:Staker Parson dba Burdick Materials Facility:Keigley Reference:AP‐42, Section 13.2.2 Unpaved Roads PM10 Emission Factor => E =k * (s/12)a * (W/3)b PM2.5 Emission Factor => E = k * (s/12)a * (W/3)b  Annual  PM10 Emission Factor => E =k * (s/12)a * (W/3)b *[(365‐P)/365]Annual PM2.5 Emission Factor => E = k * (s/12)a * (W/3)b *[(365‐P)/365] Where E = Emission factor (pounds per VMT) k, a, b = constants (AP‐42, Section 13.2.2 Unpaved Roads Table 13.2.2‐2) s = surface material silt content = 4.8 CF = Control Factor = 90%  PM10 & PM2.5 a =0.9  PM10 & PM2.5 b =0.45 P = 118 Vehicle 24‐Hour Annual 24‐Hour Annual 24‐hour Annual Uncontrolled Controlled Uncontrolled Controlled Uncontrolled Controlled Uncontrolled Controlled Source Description PM10 PM2.5 Silt Content Weight Mean Speed PM10 EF PM10 EF PM2.5 EF PM2.5 EF 24‐hour PM10 24‐hour PM10 24‐hour PM10 24‐hour PM10 24‐hour PM2.5 24‐hour PM2.5 24‐hour PM2.5 24‐hour PM2.5  k k (%) (ton) (mph) (lb/VMT) (lb/VMT) (lb/VMT) (lb/VMT) VMT/hr VMT/yr lb/hr lb/hr tn/yr tn/yr lb/hr lb/hr tn/yr tn/yr Dust Mill Loadout 1.5 0.15 4.80 40.5 10 2.12 1.44 0.212 0.144 0.14 344.8 0.29 0.03 0.37 0.037 0.03 0.003 0.037 0.004 Dust Mill Pallet 1.5 0.15 4.80 40.5 10 2.12 1.44 0.212 0.144 0.12 344.8 0.25 0.03 0.37 0.037 0.03 0.003 0.037 0.004 0.05 0.073 0.005 0.007 Vehicle 24‐Hour Annual 24‐Hour Annual 24‐hour Annual Uncontrolled Controlled Uncontrolled Controlled Source Description PM10 PM2.5 Silt Content Weight Mean Speed PM10 EF PM10 EF PM2.5 EF PM2.5 EF Annual PM10 Annual PM10 Annual PM2.5 Annual PM2.5  k k (%) (ton) (mph) (lb/VMT) (lb/VMT) (lb/VMT) (lb/VMT) VMT/hr VMT/yr tn/yr tn/yr tn/yr tn/yr Dust Mill Loadout 1.5 0.15 4.80 40.5 10 2.12 1.44 0.212 0.144 0.14 344.8 0.247 0.025 0.025 0.002 Dust Mill Pallet 1.5 0.15 4.80 40.5 10 2.12 1.44 0.212 0.144 0.12 344.8 0.247 0.025 0.025 0.002 0.495 0.049 0.049 0.005 Assumptions: 90% control ‐ Paved Vacuum Sweeping and Watering Dust Mill Loadout 0.1 miles round trip Dust Mill Pallet 0.1 miles round trip Vehicle weights Empty Capacity Average  Weight Throughput Trips/yr Trips/Day Trips/hr Dust Mill Loadout 26 29 40.5 100,000 3,448.3 16.6 1.38 Dust Mill Pallet 26 29 40.5 100,000 3,448.3 18.9 1.18 Source:Fuel Storage Company:Staker Parson Site:Keigley Date:5/26/2023 Detail Fuel Type Standing Losses (lb/yr) Working losses (lb/yr) Total Routine Losses (lb/yr) Total Routine Losses (ton/yr) 10,000 Gallon Tank 1 Diesel 0.5859 2.4701 3.056 0.001528 4,000 Gallon Tank 2 Diesel 0.2332 2.4132 2.6464 0.0013232 1,000 Gallon Tank 3 Gasoline 146.2036 507.5629 653.7665 0.32688325 Total 0.32973445 VRU 0.016486723 Difference 0.313247728 Notes: Annualized Cost 8603.128743 Oklahoma Tank Tool on SlEIS was Utlized for calculation Cost Effectiveness 27464.29738 BACT: Economic Analysis Keigley Furnace 5/26/2023 Capital Investments Parameter Costs (U.S. $) Schematic Flow Diagrams/Plan Layout  Drawings/Set of Operating Instructions 160,000 Total Capital Investment 160,000 NOx Emission Rate (Existing) 1.4129 NOx Emission Rate (W/LNB) 1.19 Amount of NOx removed 0.23 Capital Investment 160,000 i 0.05 n20 CRF 0.080242587 Annual Investments Parameter Proposed Annualized Capital Cost 12838.81395 Total Annual Investment 12,839 Annual $/Ton of NOx Removed 56794.5511 Assumptions:  1. Numbers are altered in a conservative manner due to manufacturers request to not reproduce, copy, or furnish information from proposal 80‐90 PPM BACT: Economic Analysis Keigley Furnace 5/26/2023 Capital Investments Parameter Costs (U.S. $) Schematic Flow Diagrams/Plan Layout  Drawings/Set of Operating Instructions 85,000 Total Capital Investment 85,000 NOx Emission Rate (Existing) 1.4129 NOx Emission Rate (W/LNB) 1.67 Amount of NOx removed ‐0.26 Capital Investment 85,000 i 0.05 n20 CRF 0.080242587 Annual Investments Parameter Proposed Annualized Capital Cost 6820.619911 Total Annual Investment 6,821 Annual $/Ton of NOx Removed ‐26379.98275 Assumptions:  1. Numbers are altered in a conservative manner due to manufacturers request to not reproduce, copy, or furnish information from proposal 120‐140 PPM BACT: Economic Analysis Keigley Haul Roads 5/26/2023 Capital Investments Parameter Costs (U.S. $) Schematic Flow Diagrams/Plan Layout  Drawings/Set of Operating Instructions 203,915 Total Capital Investment 203,915 PM10 Existing Emissions 0.2433 PM10 Emissions with Paving 0.08 Amount of NOx removed 0.16 Capital Investment 203,915 i 0.05 n20 CRF 0.080242587 Annual Investments Parameter Proposed Annualized Capital Cost 16362.66717 Total Annual Investment 16,363 Annual $/Ton of NOx Removed 100831.1685 Assumptions:  1. Numbers are altered in a conservative manner due to manufacturers request to not reproduce, copy, or furnish information from proposal Paving