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HomeMy WebLinkAboutDAQ-2024-009606 DAQE-GN159490004-24 {{$d1 }} James Webb Align RNG Utah-Milford, LLC 2822 Highway, NC-24 West Warsaw, NC 28398 jwebb@smithfield.com Dear Mr. Webb: RE: Revocation of Approval Order (AO) DAQE-AN159490002-19 dated December 11, 2019 Project Number: N159490004 The Division of Air Quality (DAQ) received your request to revoke AO DAQE-AN159490002-19 on July 12, 2024. Align RNG Utah-Milford, LLC requested this AO be revoked due to the facility permanently ceasing operations. The DAQ has revoked the above-referenced AO effective as of the date of this letter. As authorized by the Utah Legislature, the fee for revoking an AO is the actual time spent by the review engineer and all other staff on the project. Payment should be made to the DAQ upon receipt of the invoice. If you have any questions, please contact Lucia Mason, who can be reached at (385) 707-7669 or lbmason@utah.gov. Sincerely, {{$s }} Bryce C. Bird Director BCB:LM:jg cc: EPA Region 8 Southwest Utah Public Health Department {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#s=Sig_es_:signer1:signature}} 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director July 26, 2024 DAQE-AN159490002-19 December 11, 2019 James Webb Murphy Brown LLC dba Smithfield Foods, Inc. 341 South Main P.O. Box 100 Milford, UT 84751 Dear Mr. Webb: Re: Approval Order: New Hog Farming and Biogas Operation Project Number: N159490002 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on March 27, 2019. Murphy Brown LLC dba Smithfield Foods, Inc. must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Ana Williams, who can be contacted at (801) 536-4153 or anawilliams@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, Signed by Bryce C. Bird on December 11, 2019 Bryce C. Bird Director BCB:AW:sa cc: Southwest Utah Public Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah GARY R. HERBERT Governor SPENCER J. COX Lieutenant Governor Department of Environmental Quality L. Scott Baird Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER DAQE-AN159490002-19 New Hog Farming and Biogas Operation Prepared By Ana Williams, Engineer (801) 536-4153 anawilliams@utah.gov Issued to Murphy Brown LLC dba Smithfield Foods, Inc. - Milford Biogas Facility Signed by Bryce C. Bird on December 11, 2019 Issued By Bryce C. Bird Director Division of Air Quality Date: December 11, 2019 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 5 PERMIT HISTORY ..................................................................................................................... 6 ACRONYMS ................................................................................................................................. 7 DAQE-AN159490002-19 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Murphy Brown LLC dba Smithfield Foods, Inc. Murphy Brown LLC dba Smithfield Foods, Inc.- Milford Biogas Facility Mailing Address Physical Address 341 South Main, P.O. Box 100 2804 E. Breezy Drive Milford, UT 84751 Milford, UT 84751 Source Contact UTM Coordinates Name James Webb 330,499 m Easting Phone (435) 387-6046 4,264,211 m Northing Email jwebb@smithfield.com Datum NAD83 UTM Zone 12 SIC code 0213 (Hogs) SOURCE INFORMATION General Description Murphy Brown LLC dba Smithfield Foods, Inc. (Smithfield) has requested a new AO for a new hog farming and biogas operation located north of Milford. Smithfield is constructing a hog farming operation, which will include a renewable natural gas process. Smithfield will gather manure from the livestock barns, process the manure in 26 anaerobic digesters, and sell the resulting biogas as renewable natural gas. The central biogas treatment process will be located in Beaver County, while the 26 anaerobic digesters will be located in both Millard and Beaver Counties. NSR Classification New Minor Source Source Classification Located in Attainment Area Beaver County Airs Source Size: SM Applicable Federal Standards None Project Description Smithfield will operate a new hog farming and biogas operation located north of Milford. Smithfield is constructing a hog farming operation, which will include a renewable natural gas process. Smithfield will gather manure from the livestock barns, process the manure in 26 anaerobic digesters, and sell the DAQE-AN159490002-19 Page 4 resulting biogas as renewable natural gas. Manure will be deposited into the digesters and naturally- occurring bacteria in the digesters will break down the material, generating biogas. This biogas will then be collected and sent to a central location to be treated with a membrane system. This membrane system will separate the biogas into renewable natural gas and sour gas (tail gas). The renewable natural gas will be compressed and delivered to a pipeline for sale. The tail gas will be sent to a thermal oxidizer. Smithfield will produce up to 438 million standard cubic feet (MMscf) of biogas per year. The central biogas treatment process will be located in Beaver County, while the 26 anaerobic digesters will be located in both Millard and Beaver Counties. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 26851.00 Carbon Monoxide 5.76 Nitrogen Oxides 8.61 Particulate Matter - PM10 0.30 Particulate Matter - PM2.5 0.30 Sulfur Dioxide 87.96 Volatile Organic Compounds 2.92 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 2 Hexane (CAS #110543) 39 Change (TPY) Total (TPY) Total HAPs 0.02 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] DAQE-AN159490002-19 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Murphy Brown LLC dba Smithfield Foods, Inc Milford Biogas Facility II.A.2 Twenty-Six (26) Anaerobic Digesters Contents: Raw Manure Capacity: 16.848 MMscf/yr biogas (each) Control: Membrane Skid System II.A.3 Three (3) Membrane Skids Maximum Capacity: 700 scfm Tail Gas Control: Thermal Oxidizer II.A.4 One (1) Thermal Oxidizer Fuel: Tail Gas and Natural Gas SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements and Limitations II.B.1.a The owner/operator shall not allow visible emissions from the thermal oxidizer to exceed 10% opacity. [R307-401-8] DAQE-AN159490002-19 Page 6 II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than 438 million standard cubic feet (MMscf) of biogas per rolling 12-month period. [R307-401-8] II.B.1.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of biogas production shall be kept for all periods when the plant is in operation. Biogas production shall be determined by process flow meters and/or sales records. [R307-401-8] II.B.1.c The owner/operator shall not combust more than 157 million standard cubic feet (MMscf) of tail gas in the thermal oxidizer per rolling 12-month period. [R307-401-8] II.B.1.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of tail gas combustion shall be kept for all periods when the plant is in operation. Tail gas combustion shall be determined by process flow meters. [R307-401-8] II.B.1.d The owner/operator shall not exceed an H2S concentration of 7,000 ppmv in the tail gas sent to the thermal oxidizer at all times. [R307-401-8] II.B.1.d.1 The owner/operator shall monitor and record the tail gas H2S concentration once daily, while the thermal oxidizer is operating. [R307-401-8] II.B.1.d.2 The owner/operator shall monitor the H2S concentration in the tail gas with equipment located such that an inspector/operator can safely read the output at any time. [R307-401-8] II.B.1.d.3 The owner/operator shall calibrate all instruments according to the manufacturer's instructions at least once every 12 months. [R307-401-8] II.B.1.e The owner/operator shall control tail gas from the membrane skid system with the thermal oxidizer at all times while the membrane skid system is operating. Tail gas from the membrane skid system shall be routed through the thermal oxidizer before being discharged to the atmosphere. [R307-401-8] II.B.1.f At all times while operating the membrane skid system, the owner/operator shall maintain a temperature at or above 1,400oF in the thermal oxidizer. [R307-401-8] II.B.1.f.1 The owner/operator shall monitor and record the operating temperature of the thermal oxidizer on a daily basis, while the thermal oxidizer is operating. [R307-401-8] II.B.1.f.2 The owner/operator shall monitor the operating temperature with equipment located such that an inspector/operator can safely read the output at any time. [R307-401-8] II.B.1.f.3 The owner/operator shall calibrate all instruments according to the manufacturer's instructions at least once every 12 months. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated March 27, 2019 Incorporates Additional Information dated June 19, 2019 DAQE-AN159490002-19 Page 7 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Lucia Mason <lbmason@utah.gov> AO Revocation Address Confirmation, 15949 (Division of Air Quality) 4 messages Lucia Mason <lbmason@utah.gov>Thu, Jul 18, 2024 at 9:51 AM To: jwebb@smithfield.com Hi Jim, I'm working on your AO Revocation Letter. Before I finalize it, can you either confirm that the following is the best company mailing address or provide an updated address? Align RNG Utah-Milford, LLC 2822 Hwy. NC-24 West Warsaw, NC 28398 Thanks, Lucia Webb, Jim <jwebb@smithfield.com>Fri, Jul 19, 2024 at 5:41 AM To: Lucia Mason <lbmason@utah.gov> That address is to our corporate headquarters. It will eventually make it to me, but it will take a while, that is why the bill is so late. Can you send a hard copy to the headquarters and email me a copy of the letter? Jim Webb Senior Director, SFD Renewables p: (435) 387-6046 x46046 c: (435) 691-0825 e: jwebb@smithfield.com 341 S Main St Milford, Utah 84751 smithfieldfoods.com [Quoted text hidden] [Quoted text hidden] 7/22/24, 8:09 AM State of Utah Mail - AO Revocation Address Confirmation, 15949 (Division of Air Quality) https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r4410266486438921828&simpl=msg-a:r4083074667801543708&simpl=msg-f:1805007537706744966&simpl=…1/2 This communication (including any attachments) is confidential and is intended to be privileged pursuant to applicable law. If you are not the intended recipient, or the employee or agent responsible for delivering it to the intended recipient, then you are hereby notified that the dissemination, distribution or copying of this communication is prohibited. If you received this communication in error,please notify Smithfield Foods, Inc. immediately by telephone (+1 757-365-3000) and then delete this communication and destroy all copies thereof. Lucia Mason <lbmason@utah.gov>Mon, Jul 22, 2024 at 7:21 AM To: "Webb, Jim" <jwebb@smithfield.com> Sounds good. We'll keep the address as is and I'll email you a copy once the Revocation Letter is approved. [Quoted text hidden] Webb, Jim <jwebb@smithfield.com>Mon, Jul 22, 2024 at 7:30 AM To: Lucia Mason <lbmason@utah.gov> Thank you Jim Webb Senior Director, SFD Renewables p: (435) 387-6046 x46046 c: (435) 691-0825 e: jwebb@smithfield.com 341 S Main St Milford, Utah 84751 smithfieldfoods.com From: Lucia Mason <lbmason@utah.gov> Sent: Monday, July 22, 2024 7:21 AM To: Webb, Jim <jwebb@smithfield.com> Subject: Re: AO Revocaon Address Confirmaon, 15949 (Division of Air Quality) Sounds good. We'll keep the address as is and I'll email you a copy once the Revocation Letter is approved. On Fri, Jul 19, 2024 at 5: 42 AM Webb, Jim <jwebb@ smithfield. com> wrote: That address is to our corporate headquarters.  [Quoted text hidden] [Quoted text hidden] 7/22/24, 8:09 AM State of Utah Mail - AO Revocation Address Confirmation, 15949 (Division of Air Quality) https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r4410266486438921828&simpl=msg-a:r4083074667801543708&simpl=msg-f:1805007537706744966&simpl=…2/2 Lucia Mason <lbmason@utah.gov> Fwd: Smithfield Biogas AO 3 messages Alan Humpherys <ahumpherys@utah.gov>Wed, Jul 17, 2024 at 8:03 AM To: Lucia Mason <lbmason@utah.gov> Lucia, Can you please process this AO revocation? Site ID: 15949 Peer: Dungan Thanks, Alan ---------- Forwarded message --------- From: Webb, Jim <jwebb@smithfield.com> Date: Fri, Jul 12, 2024 at 9:17 AM Subject: Smithfield Biogas AO To: ahumpherys@utah.gov <ahumpherys@utah.gov> Cc: Webb, Jim <jwebb@smithfield.com> Alan, I was directed to you from somebody on the phone when I called in to help with my issue. I have two issues that I need help with. The first issue is that we own a biogas plant which has an air permit associated with it. I have attached the AO(DAQE- AN159490002-19). We have not run the plant since December of 2023. We have decided to shut down the plant and therefore we would like to cancel the permit. The second issue is that we have received a bill for NSR 2024 annual fee. Since we have not run the plant at all this year and If we cancel the permit do we still need to pay the fee? It looks like the fee is for emissions for 2024? I have attached the bill. Can you please direct me as to what we need to do. Happy to discuss over the phone as well if that would be easier. Thanks for your help. 7/17/24, 10:38 AM State of Utah Mail - Fwd: Smithfield Biogas AO https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-f:1804835280539466857&simpl=msg-f:18048352805394668…1/2 Jim Webb Senior Director, SFD Renewables p: (435) 387-6046 x46046 c: (435) 691-0825 e: jwebb@smithfield.com 341 S Main St Milford, Utah 84751 smithfieldfoods.com This communication (including any attachments) is confidential and is intended to be privileged pursuant to applicable law. If you are not the intended recipient, or the employee or agent responsible for delivering it to the intended recipient, then you are hereby notified that thedissemination, distribution or copying of this communication is prohibited. If you received this communication in error, please notify Smithfield Foods, Inc. immediately by telephone (+1 757-365-3000) and then delete this communication and destroy all copies thereof. -- Alan Humpherys Manager | Minor NSR Section P: (385) 306-6520 F: (801) 536-4099 airquality.utah.gov Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. 2 attachments Milford - UDEQ Air Approval Order (Permit) - 12.11.19.pdf 104K SKM_C750i17121015320.pdf 156K Lucia Mason <lbmason@utah.gov>Wed, Jul 17, 2024 at 8:24 AM To: Alan Humpherys <ahumpherys@utah.gov> Sounds good. Do I have to do anything related to the billing? [Quoted text hidden] Alan Humpherys <ahumpherys@utah.gov>Wed, Jul 17, 2024 at 9:10 AM To: Lucia Mason <lbmason@utah.gov> No, you don't have to worry about the billing. I've already addressed that with him. [Quoted text hidden] 7/17/24, 10:38 AM State of Utah Mail - Fwd: Smithfield Biogas AO https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-f:1804835280539466857&simpl=msg-f:18048352805394668…2/2