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HomeMy WebLinkAboutDAQ-2024-011117 DAQE-AN103670031-24 {{$d1 }} Stewart Hogan Asahi Refining USA, Inc. 4601 West 2100 South West Valley City, UT 84120 stewart.hogan@asahirefining.com Dear Mr. Hogan: Re: Approval Order: Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Project Number: N103670031 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on July 26, 2024. Asahi Refining USA, Inc. must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Christine Bodell, who can be contacted at (385) 290-2690 or cbodell@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:CB:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director October 7, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN103670031-24 Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Prepared By Christine Bodell, Engineer (385) 290-2690 cbodell@utah.gov Issued to Asahi Refining USA, Inc. - Precious Metals Refinery Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality October 7, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 11 ACRONYMS ............................................................................................................................... 12 DAQE-AN103670031-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Asahi Refining USA, Inc. Asahi Refining USA, Inc. - Precious Metals Refinery Mailing Address Physical Address 4601 West 2100 South 4601 West 2100 South West Valley City, UT 84120 West Valley City, UT 84120 Source Contact UTM Coordinates Name: Stewart Hogan 415,495 m Easting Phone: (801) 924-6089 4,508,700 m Northing Email: stewart.hogan@asahirefining.com Datum NAD83 UTM Zone 12 SIC code 3339 (Primary Smelting & Refining of Nonferrous Metals, Except Copper & Aluminum) SOURCE INFORMATION General Description Asahi Refining USA, Inc. (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines DAQE-AN103670031-24 Page 4 Project Description Asahi has requested to add one (1) new electric tilt furnace. The new electric tilt furnaces will have the same control technologies as the existing electric tilt furnaces: a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. Asahi is not requesting to increase any production and/or operational limits. No emissions are increasing as a result of the new electric furnace. Equipment ID # II.A.15 has been updated to reflect the additional electric tilt furnace. Asahi is also requested to add one (1) EPA-certified, 850 horsepower (550 kW) natural gas-fired emergency generator engine to provide power to the existing scrubbers and other critical equipment during a loss of line power. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.06 CO2 Equivalent 0 994.70 Carbon Monoxide 0.07 0.80 Lead 0 0.01 Nitrogen Oxides 0.04 4.35 Particulate Matter - PM10 0 2.01 Particulate Matter - PM2.5 0 2.01 Sulfur Dioxide 0 6.11 Volatile Organic Compounds 0.07 0.16 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) 0 800 Formaldehyde (CAS #50000) 31 31 Generic HAPs (CAS #GHAPS) 10 10 Hexane (CAS #110543) 0 20 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 1600 Lead (CAS #7439921) 0 20 Selenium & Compounds (CAS #253) 0 60 Change (TPY) Total (TPY) Total HAPs 0.02 1.27 DAQE-AN103670031-24 Page 5 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Metal Refinery Precious Metals Refinery Plant. II.A.2 Wastewater Treatment Wastewater effluent treatment. Process controlled by scrubber #760. II.A.3 Electrolytic Cells Silver electrolytic cell (refining of silver). Process controlled by scrubber #761. DAQE-AN103670031-24 Page 6 II.A.4 Electrolytic Cells Gold electrolytic cell (refining of gold). Process controlled by scrubber #359. II.A.5 Wet Circuit Gold refinery wet circuits (part of the gold refining process). Process controlled by scrubber #359. II.A.6 Chlorination Gold chloride electrolytic production (refining of gold). Process controlled by scrubber #359. II.A.7 Slime Washing Silver anode slime washing process (recovery of gold). Process controlled by scrubber #248. II.A.8 Wet Chlorides Treatment Hydrometallurgical process for silver chlorides sludge processing (recovery of gold). Controlled by scrubber #359. II.A.9 Fabric-Filter Baghouse Four (4) fabric-filter baghouses One baghouse controls emissions from the sweeps preparation process. Two baghouses control emissions from the melt room furnaces, the electric tilt furnaces, and the electric push-out furnaces. One baghouse controls the ashing furnace (Item II.A.25). II.A.10 Boiler One (1) boiler, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.11 Dust Collector Dust collector for welding fume and grinding dust control in maintenance shop. II.A.12 Electrostatic Precipitator One (1) wet-electrostatic precipitator (ID: WESP II). II.A.13 Chlorination Furnaces Four (4) electric-induction chlorination furnaces. Process controlled by venturi scrubber, WESP II, and scrubber #359. II.A.14 Melt Furnaces Two (2) melt-room furnaces, natural gas-fueled, rated less than 5 MMBtu/hr each. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.15 Tilt Furnaces (One (1) New) Nine (9) electric-tilt furnaces. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.16 Push-out Furnaces Four (4) electric push-out furnaces. Process controlled by baghouse or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.17 Combustion Afterburner One (1) incinerator, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.18 Nitrate Plant Silver nitrate plant (recovery of silver). Process controlled by scrubber #248. DAQE-AN103670031-24 Page 7 II.A.19 Slime Plant Slime plant (recovery of gold). Process controlled by scrubber #248. II.A.20 Drying Cabinets Five (5) electric drying cabinets. Process controlled by the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.21 Drying Cabinet One (1) drying cabinet, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.22 Wet Scrubbers Four (4) packed bed wet scrubbers (ID: 760, 359, 248, 761). II.A.23 Venturi Scrubber One (1) venturi scrubber attached to WESP II as a pre-scrubber. II.A.24 Tank System Silver reduction tanks (recovery of silver). Process controlled by scrubber #248. II.A.25 Ashing Furnace One (1) dental scrap ashing furnace. Process controlled by baghouse (Item II.A.9) and activated carbon adsorption system (Item II.A.26). II.A.26 Activated Carbon Adsorption System One (1) activated carbon adsorption system controls the ashing furnace (Item II.A.25). II.A.27 Emergency Generator Engine Rating: 60 kW Manufacture Year: Pre-2006 Fuel: Natural Gas NSPS Subpart Applicability: None MACT Subpart Applicability: Subpart ZZZZ II.A.28 Emergency Engine (New) Rating: 850 hp (550 kW) Manufacture Year: 2022 Fuel: Natural Gas NSPS Subpart Applicability: Subpart JJJJ MACT Subpart Applicability: Subpart ZZZZ DAQE-AN103670031-24 Page 8 SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All fabric filter baghouse exhaust stacks - 10%. B. All electrostatic precipitator exhaust stacks - 10%. C. All scrubber exhaust stacks - 10%. D. All incinerator exhaust stacks - 10%. E. All boiler exhaust stacks - 10%. F. All other points - 20%. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than the following: A. 12,000,000 troy ounces of gold per rolling 12-month period. B. 60,000,000 troy ounces of silver per rolling 12-month period. C. 400 tons of sweeps per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall: A. Determine gold, silver, and sweeps production by company production records. B. Record gold and silver production on a daily basis and record sweeps production on a monthly basis. C. Use the gold and silver production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. D. Use the sweeps production data to calculate a new rolling 12-month total by the 20th day of January, April, July, and October of each year using data from the previous 12 months. E. Keep the gold, silver, and sweeps production records for all periods the plant is in operation. [R307-401-8] DAQE-AN103670031-24 Page 9 II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use baghouses to control particulate emissions from the sweeps preparation process, melt room furnaces, electric tilt furnaces, electric push-out furnaces, and the ashing furnace. [R307-401-8] II.B.2.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.2.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.c During operation of each baghouse, the owner/operator shall maintain the static pressure differential within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.2.c.1 The owner/operator shall record the static pressure differential at least once per operating day while each baghouse is operating. [R307-401-8] II.B.2.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer recommended static pressure differential range for the unit; C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.2.d At least once every 12 months, the owner/operator shall calibrate each pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.d.1 The owner/operator shall maintain records of each pressure gauge calibrations and replacements. [R307-401-8] DAQE-AN103670031-24 Page 10 II.B.3 Wet Scrubber Requirements II.B.3.a The owner/operator shall use the following scrubbers to control the following process streams. Scrubber Process Stream Scrubber #248 silver anode slime washing process, silver nitrate plant, and slime plant Scrubber #359 gold electrolytic cells, gold refinery wet circuits, gold chloride electrolytic production, silver chlorides sludge processing, chlorination furnaces, melt furnaces, tilt furnaces, push-out furnaces, and drying cabinets Scrubber #760 wastewater treatment tanks and laboratory Scrubber #761 silver electrolytic cells All exhaust air from the above-mentioned process streams shall be routed through the indicated scrubber before being vented to the atmosphere. [R307-401-8] II.B.3.b During operation of each scrubber, the owner/operator shall maintain both the pressure drop and the liquid flow rate within the respective range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.b.1 The parameters shall be monitored with instruments located such that an inspector/operator can safely read the output any time. [R307-401-8] II.B.3.c The owner/operator shall record both the pressure drop and liquid flow rate at least once per operating day while each scrubber is operating. [R307-401-8] II.B.3.c.1 The owner/operator shall maintain the following records of the pressure drop and liquid flow rate: A. Unit identification; B. Manufacturer recommended pressure drop and liquid flow rate range; C. Daily pressure drop and liquid flow rate readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate each instrument in accordance with the manufacturer's instructions or replace the instrument. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of each instrument calibrations and replacements. [R307-401-8] II.B.3.e The owner/operator shall install a scrubber (ID# 761) that is certified to meet a NOx emission reduction of no less than 24%. [R307-401-8] II.B.3.e.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emissions guarantee for the installed scrubber. [R307-401-8] DAQE-AN103670031-24 Page 11 II.B.4 Emergency Engine Requirements II.B.4.a The owner/operator shall certify that the 850 hp (550 kW) natural gas-fired, emergency engine installed on site has a NOx emission rate of 0.40 grams per horsepower hour (g/hp-hr) or less, a CO emission rate of 0.7 g/hp-hr or less, and a VOC emission rate of 0.7 g/hp-hr or less at the exhaust point. [R307-401-8] II.B.4.a.1 To demonstrate compliance with the above condition, the owner/operator shall either: A. Purchase a stationary internal combustion engine which has obtained certification as defined in 40 CFR 1039.801; or B. Conduct an initial performance test according to 40 CFR part 1039. C. Maintain the manufacturer's emissions guarantee for the installed engine model. [R307-401-8] II.B.4.b The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used. B. The duration of operation in hours. C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.c The owner/operator shall only use natural gas as fuel in each emergency engine. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN103670030-24 dated June 26, 2024 Is Derived From NOI dated July 26, 2024 DAQE-AN103670031-24 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN103670031-24 August 29, 2024 Stewart Hogan Asahi Refining USA, Inc. 4601 West 2100 South West Valley City, UT 84120 stewart.hogan@asahirefining.com Dear Mr. Hogan: Re: Intent to Approve: Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Project Number: N103670031 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Christine Bodell, as well as the DAQE number as shown on the upper right-hand corner of this letter. Christine Bodell, can be reached at (385) 290-2690 or cbodell@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:CB:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN103670031-24 Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Prepared By Christine Bodell, Engineer (385) 290-2690 cbodell@utah.gov Issued to Asahi Refining USA, Inc. - Precious Metals Refinery Issued On August 29, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 11 ACRONYMS ............................................................................................................................... 12 DAQE-IN103670031-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Asahi Refining USA, Inc. Asahi Refining USA, Inc. - Precious Metals Refinery Mailing Address Physical Address 4601 West 2100 South 4601 West 2100 South West Valley City, UT 84120 West Valley City, UT 84120 Source Contact UTM Coordinates Name: Stewart Hogan 415,495 m Easting Phone: (801) 924-6089 4,508,700 m Northing Email: stewart.hogan@asahirefining.com Datum NAD83 UTM Zone 12 SIC code 3339 (Primary Smelting & Refining of Nonferrous Metals, Except Copper & Aluminum) SOURCE INFORMATION General Description Asahi Refining USA, Inc. (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces, and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines DAQE-IN103670031-24 Page 4 Project Description Asahi has requested to add one (1) new electric tilt furnace. The new electric tilt furnaces will have the same control technologies as the existing electric tilt furnaces: a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. Asahi is not requesting to increase any production and/or operational limits. No emissions are increasing as a result of the new electric furnace. Equipment ID # II.A.15 has been updated to reflect the additional electric tilt furnace. Asahi is also requested to add one (1) EPA-certified, 850 horsepower (550 kW) natural gas-fired emergency generator engine to provide power to the existing scrubbers and other critical equipment during a loss of line power. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.06 CO2 Equivalent 0 994.70 Carbon Monoxide 0.07 0.80 Lead 0 0.01 Nitrogen Oxides 0.04 4.35 Particulate Matter - PM10 0 2.01 Particulate Matter - PM2.5 0 2.01 Sulfur Dioxide 0 6.11 Volatile Organic Compounds 0.07 0.16 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) 0 800 Formaldehyde (CAS #50000) 31 Generic HAPs (CAS #GHAPS) 10 Hexane (CAS #110543) 0 20 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 1600 Lead (CAS #7439921) 0 20 Selenium & Compounds (CAS #253) 0 60 Change (TPY) Total (TPY) Total HAPs 0.02 1.27 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Salt Lake Tribune and Deseret News on September 1, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 DAQE-IN103670031-24 Page 5 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] DAQE-IN103670031-24 Page 6 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Metal Refinery Precious Metals Refinery Plant II.A.2 Wastewater Treatment Wastewater effluent treatment. Process controlled by scrubber #760 II.A.3 Electrolytic Cells Silver electrolytic cell (refining of silver). Process controlled by scrubber #761. II.A.4 Electrolytic Cells Gold electrolytic cell (refining of gold). Process controlled by scrubber #359. II.A.5 Wet Circuit Gold refinery wet circuits (part of the gold refining process). Process controlled by scrubber #359. II.A.6 Chlorination Gold chloride electrolytic production (refining of gold). Process controlled by scrubber #359. II.A.7 Slime Washing Silver anode slime washing process (recovery of gold). Process controlled by scrubber #248. II.A.8 Wet Chlorides Treatment Hydrometallurgical process for silver chloride sludge processing (recovery of gold). Controlled by scrubber #359. II.A.9 Fabric-Filter Baghouse Four (4) fabric-filter baghouses One baghouse controls emissions from the sweeps preparation process. Two baghouses control emissions from the melt room furnaces, the electric tilt furnaces, and the electric push-out furnaces. One baghouse controls the ashing furnace (Item II.A.26). II.A.10 Boiler One (1) boiler, natural gas-fueled, rated less than 5 MMBtu/hr II.A.11 Dust Collector Dust collector for welding fume and grinding dust control in the maintenance shop II.A.12 Electrostatic Precipitator One (1) wet-electrostatic precipitator (ID: WESP II) II.A.13 Chlorination Furnaces Four (4) electric-induction chlorination furnaces. Process controlled by venturi scrubber, WESP II, and scrubber #359. DAQE-IN103670031-24 Page 7 II.A.14 Melt Furnaces Two (2) melt-room furnaces, natural gas-fueled, rated less than 5 MMBtu/hr each. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.15 Tilt Furnaces (One (1) New) Nine (9) electric-tilt furnaces. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.16 Push-out Furnaces Four (4) electric push-out furnaces. Process controlled by baghouse or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.17 Combustion Afterburner One (1) incinerator, natural gas-fueled, rated less than 5 MMBtu/hr II.A.18 Nitrate Plant Silver nitrate plant (recovery of silver). Process controlled by scrubber #248. II.A.19 Slime Plant Slime plant (recovery of gold). Process controlled by scrubber #248. II.A.20 Drying Cabinets Five (5) electric drying cabinets. Process controlled by the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.21 Drying Cabinet One (1) drying cabinet, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.22 Wet Scrubbers Four (4) packed bed wet scrubbers (ID: 760, 359, 248, 761) II.A.23 Venturi Scrubber One (1) venturi scrubber is attached to WESP II as a pre-scrubber. II.A.24 Tank System Silver reduction tanks (recovery of silver). Process controlled by scrubber #248. II.A.25 Ashing Furnace One (1) dental scrap-ashing furnace. Process controlled by baghouse (Item II.A.9) and activated carbon adsorption system (Item II.A.27). II.A.26 Activated Carbon Adsorption System One (1) activated carbon adsorption system controls the ashing furnace (Item II.A.26) II.A.27 Emergency Generator Engine Rating: 60 kW Manufacture Year: Pre-2006 Fuel: Natural Gas NSPS Subpart Applicability: None MACT Subpart Applicability: Subpart ZZZZ DAQE-IN103670031-24 Page 8 II.A.28 Emergency Engine Rating: 850 hp (550 kW) Manufacture Year: 2022 Fuel: Natural Gas NSPS Subpart Applicability: Subpart JJJJ MACT Subpart Applicability: Subpart ZZZZ SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions, and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All fabric filter baghouse exhaust stacks - 10%. B. All electrostatic precipitator exhaust stacks - 10%. C. All scrubber exhaust stacks - 10%. D. All incinerator exhaust stacks - 10%. E. All boiler exhaust stacks - 10%. F. All other points - 20%. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than the following: A. 12,000,000 troy ounces of gold per rolling 12-month period. B. 60,000,000 troy ounces of silver per rolling 12-month period. C. 400 tons of sweeps per rolling 12-month period. [R307-401-8] DAQE-IN103670031-24 Page 9 II.B.1.b.1 The owner/operator shall: A. Determine gold, silver, and sweeps production by company production records. B. Record gold and silver production on a daily basis and record sweeps production on a monthly basis. C. Use the gold and silver production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. D. Use the sweeps production data to calculate a new rolling 12-month total by the 20th day of January, April, July, and October of each year using data from the previous 12 months. E. Keep the gold, silver, and sweeps production records for all periods the plant is in operation. [R307-401-8] II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use baghouses to control particulate emissions from the sweeps preparation process, melt room furnaces, electric tilt furnaces, electric push-out furnaces, and the ashing furnace. [R307-401-8] II.B.2.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.2.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.c During the operation of each baghouse, the owner/operator shall maintain the static pressure differential within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.2.c.1 The owner/operator shall record the static pressure differential at least once per operating day while each baghouse is operating. [R307-401-8] II.B.2.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer-recommended static pressure differential range for the unit; C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.2.d At least once every 12 months, the owner/operator shall calibrate each pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.d.1 The owner/operator shall maintain records of each pressure gauge calibrations and replacements. [R307-401-8] DAQE-IN103670031-24 Page 10 II.B.3 Wet Scrubber Requirements II.B.3.a The owner/operator shall use the following scrubbers to control the following process streams: Scrubber Process Stream Scrubber #248 silver anode slime washing process, silver nitrate plant, and slime plant Scrubber #359 gold electrolytic cells, gold refinery wet circuits, gold chloride electrolytic production, silver chlorides sludge processing, chlorination furnaces, melt furnaces, tilt furnaces, push-out furnaces, and drying cabinets Scrubber #760 wastewater treatment tanks and laboratory Scrubber #761 silver electrolytic cells All exhaust air from the above-mentioned process streams shall be routed through the indicated scrubber before being vented to the atmosphere. [R307-401-8] II.B.3.b During operation of each scrubber, the owner/operator shall maintain both the pressure drop and the liquid flow rate within the respective range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.b.1 The parameters shall be monitored with instruments located such that an inspector/operator can safely read the output any time. [R307-401-8] II.B.3.c The owner/operator shall record both the pressure drop and liquid flow rate at least once per operating day while each scrubber is operating. [R307-401-8] II.B.3.c.1 The owner/operator shall maintain the following records of the pressure drop and liquid flow rate: A. Unit identification; B. Manufacturer recommended pressure drop and liquid flow rate range; C. Daily pressure drop and liquid flow rate readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate each instrument in accordance with the manufacturer's instructions or replace the instrument. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of each instrument’s calibrations and replacements. [R307-401-8] II.B.3.e The owner/operator shall install a scrubber (ID# 761) that is certified to meet a NOx emission reduction of no less than 24%. [R307-401-8] II.B.3.e.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emissions guarantee for the installed scrubber. [R307-401-8] DAQE-IN103670031-24 Page 11 II.B.4 Emergency Engine Requirements II.B.4.a The owner/operator shall certify that the 850 hp (550 kW) natural gas-fired, emergency engine installed on site has a NOx emission rate of 0.40 grams per horsepower hour (g/hp-hr) or less, a CO emission rate of 0.7 g/hp-hr or less, and a VOC emission rate of 0.7 g/hp-hr or less at the exhaust point. [R307-401-8] II.B.4.a.1 To demonstrate compliance with the above condition, the owner/operator shall either: A. Purchase a stationary internal combustion engine which has obtained certification as defined in 40 CFR 1039.801; or B. Conduct an initial performance test according to 40 CFR Part 1039. C. Maintain the manufacturer's emissions guarantee for the installed engine model. [R307-401-8] II.B.4.b The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used. B. The duration of operation in hours. C. The reason for the emergency engine usage. [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.c The owner/operator shall only use natural gas as fuel in each emergency engine. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN103670030-24 dated June 26, 2024 Is Derived From NOI dated July 26, 2024 DAQE-IN103670031-24 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds The Salt Lake Tribune Publication Name: The Salt Lake Tribune Publication URL: Publication City and State: Salt Lake City, UT Publication County: Salt Lake Notice Popular Keyword Category: Notice Keywords: asahi Notice Authentication Number: 202409031007427971237 1761527914 Notice URL: Back Notice Publish Date: Sunday, September 01, 2024 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Asahi Refining USA, Inc. Location: Asahi Refining USA, Inc. - Precious Metals Refinery – 4601 West 2100 South, West Valley City, UT Project Description: Asahi Refining USA, Inc. (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces, and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. Asahi has requested to add one (1) new electric tilt furnace. The new electric tilt furnaces will have the same control technologies as the existing electric tilt furnaces: a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. Asahi is not requesting to increase any production and/or operational limits. No emissions are increasing as a result of the new electric furnace. Equipment ID # II.A.15 has been updated to reflect the additional electric tilt furnace. Asahi is also requested to add one (1) EPA-certified, 850 horsepower (550 kW) natural gas-fired emergency generator engine to provide power to the existing scrubbers and other critical equipment during a loss of line power. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before October 1, 2024, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at cbodell@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19- 1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: September 1, 2024 SLT0029156 Back DAQE-NN103670031-24 August 29, 2024 Salt Lake Tribune and Deseret News Legal Advertising Dept. P.O. Box 704055 West Valley City, UT 84170 Acct #9001399880 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Salt Lake Tribune and Deseret News on September 1, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Salt Lake County cc: Wasatch Front Regional Council 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN103670031-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Asahi Refining USA, Inc. Location: Asahi Refining USA, Inc. - Precious Metals Refinery – 4601 West 2100 South, West Valley City, UT Project Description: Asahi Refining USA, Inc. (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces, and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. Asahi has requested to add one (1) new electric tilt furnace. The new electric tilt furnaces will have the same control technologies as the existing electric tilt furnaces: a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. Asahi is not requesting to increase any production and/or operational limits. No emissions are increasing as a result of the new electric furnace. Equipment ID # II.A.15 has been updated to reflect the additional electric tilt furnace. Asahi is also requested to add one (1) EPA-certified, 850 horsepower (550 kW) natural gas-fired emergency generator engine to provide power to the existing scrubbers and other critical equipment during a loss of line power. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before October 1, 2024, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at cbodell@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: September 1, 2024 {{#s=Sig_es_:signer1:signature}} DAQE- RN103670031 August 15, 2024 Stewart Hogan Asahi Refining USA, Inc. 4601 West 2100 South West Valley City, UT 84120 stewart.hogan@asahirefining.com Dear Stewart Hogan, Re: Engineer Review: Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Project Number: N103670031 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Asahi Refining USA, Inc. should complete this review within 10 business days of receipt. Asahi Refining USA, Inc. should contact Christine Bodell at (385) 290-2690 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Christine Bodell at cbodell@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Asahi Refining USA, Inc. does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Asahi Refining USA, Inc. has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N103670031 Owner Name Asahi Refining USA, Inc. Mailing Address 4601 West 2100 South West Valley City, UT, 84120 Source Name Asahi Refining USA, Inc.- Precious Metals Refinery Source Location 4601 West 2100 South West Valley City, UT 84120 UTM Projection 415,495 m Easting, 4,508,700 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3339 (Primary Smelting & Refining of Nonferrous Metals, Except Copper & Aluminum) Source Contact Stewart Hogan Phone Number (801) 924-6089 Email stewart.hogan@asahirefining.com Billing Contact Stewart Hogan Phone Number 801-924-6089 Email stewart.hogan@asahirefining.com Project Engineer Christine Bodell, Engineer Phone Number (385) 290-2690 Email cbodell@utah.gov Notice of Intent (NOI) Submitted July 26, 2024 Date of Accepted Application July 31, 2024 Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 2 SOURCE DESCRIPTION General Description Asahi Refining USA, Inc. (Asahi) currently operates a precious metals refinery in West Valley City, Salt Lake County. Mined doré and scrap are melted and tested for purity using small electric induction furnaces and then separated depending on gold and silver content. Separation is achieved by using various inorganic chemicals and electrolytic methods. Silver is poured into anode molds and then placed into the electrolytic cells. The cells contain silver nitrate solution, and the low voltage current causes silver crystal to form onto a cathode plate. The silver crystal is scraped off and collected. NSR Classification: Minor Modification at Minor Source Source Classification Located in , Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA, Salt Lake County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Project Proposal Modification to Approval Order DAQE-AN103670030-24 to Add One (1) Emergency Engine and One (1) Electric Furnace Project Description Asahi Refining Inc. (Asahi) has requested to add one (1) new electric tilt furnace. The new electric tilt furnaces will have the same control technologies as the existing electric tilt furnaces: a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. Asahi is not requesting to increase any production and/or operational limits. No emissions are increasing as a result of the new electric furnace. Equipment ID # II.A.15 has been updated to reflect the additional electric tilt furnace. Asahi is also requested to add one (1) EPA-certified, 850 horsepower (550 kW) natural gas-fired emergency generator engine to provide power to the existing scrubbers and other critical equipment during a loss of line power. EMISSION IMPACT ANALYSIS Asahi does not meet the criteria pollutant modeling thresholds outlined in R307-410-4 or the HAPs thresholds outlined in R307-410-5. Therefore, modeling is not required. [Last updated July 29, 2024] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.06 CO2 Equivalent 0 994.70 Carbon Monoxide 0.07 0.80 Lead 0 0.01 Nitrogen Oxides 0.04 4.35 Particulate Matter - PM10 0 2.01 Particulate Matter - PM2.5 0 2.01 Sulfur Dioxide 0 6.11 Volatile Organic Compounds 0.07 0.16 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) 0 800 Formaldehyde (CAS #50000) 31 Generic HAPs (CAS #GHAPS) 10 Hexane (CAS #110543) 0 20 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 1600 Lead (CAS #7439921) 0 20 Selenium & Compounds (CAS #253) 0 60 Change (TPY) Total (TPY) Total HAPs 0.02 1.27 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding New Electric Tilt Furnace All the existing electric tilt furnaces on site are controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. The new electric tilt furnace is used for producing silver grain. Silver production limits are not increasing. Additionally, the new equipment will operate under existing emissions limitations and be controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. This is considered BACT. [Last updated July 31, 2024] 2. BACT review regarding New Natural Gas-Fired Emergency Engine The proposed emergency engine will result in less than 0.01 tpy each of NOx, CO, PM10, PM2.5, VOCs, SO2, and HAPs. One way of reducing overall engine emissions is to install newer equipment that meets EPA's emission standards. 40 CFR 60 Subpart JJJJ requires owners and operators of emergency natural gas-fired engines manufactured after 2009 with a rating greater than 130 hp to meet the following emissions standards: NOx - 2.0 g/hp-hr; CO - 4.0 g/hp-hr; VOC - 1.0 g/hp-hr. The source has elected to install an engine with the following emission rates: NOx - 0.4 g/hp-hr; CO - 0.7 g/hp-hr; VOC - 0.7 g/hp-hr. Each emission rate is lower than the rates required by NSPS Subpart JJJJ. The engine will not exceed 100 hours of operation per year for maintenance and testing purposes. The potential to emits are based on 100 hours of emergency use per engine. Due to the inconsistent and low volume of air pollutants emitted from the engine during testing and maintenance, additional add-on controls such as use of an SCR (selective catalytic reduction) or OC (oxidation catalyst) system to control PM10, PM2.5, VOCs, and HAPs are cost prohibitive. BACT for the engine is to limit visible emissions at or below 10% opacity. [Last updated July 31, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 5 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Metal Refinery Precious Metals Refinery Plant II.A.2 Wastewater Treatment Wastewater effluent treatment. Process controlled by scrubber #760 II.A.3 Electrolytic Cells Silver electrolytic cell (refining of silver). Process controlled by scrubber #761. II.A.4 Electrolytic Cells Gold electrolytic cell (refining of gold). Process controlled by scrubber #359. Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 6 II.A.5 Wet Circuit Gold refinery wet circuits (part of the gold refining process). Process controlled by scrubber #359. II.A.6 Chlorination Gold chloride electrolytic production (refining of gold). Process controlled by scrubber #359. II.A.7 Slime Washing Silver anode slime washing process (recovery of gold). Process controlled by scrubber #248. II.A.8 Wet Chlorides Treatment Hydrometallurgical process for silver chlorides sludge processing (recovery of gold). Controlled by scrubber #359. II.A.9 Fabric-Filter Baghouse Four (4) fabric-filter baghouses One baghouse controls emissions from the sweeps preparation process. Two baghouses control emissions from the melt room furnaces, the electric tilt furnaces, and the electric push-out furnaces. One baghouse controls the ashing furnace (Item II.A.26). II.A.10 Boiler One (1) boiler, natural gas-fueled, rated less than 5 MMBtu/hr II.A.11 Dust Collector Dust collector for welding fume and grinding dust control in maintenance shop II.A.12 Electrostatic Precipitator One (1) wet-electrostatic precipitator (ID: WESP II) II.A.13 Chlorination Furnaces Four (4) electric-induction chlorination furnaces. Process controlled by venturi scrubber, WESP II, and scrubber #359. II.A.14 Melt Furnaces Two (2) melt-room furnaces, natural gas-fueled, rated less than 5 MMBtu/hr each. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.15 Tilt Furnaces (One New) Nine (9) electric-tilt furnaces. Process controlled by a nanofilter baghouse made by UAS or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.16 Push-out Furnaces Four (4) electric push-out furnaces. Process controlled by baghouse or the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.17 Combustion Afterburner One (1) incinerator, natural gas-fueled, rated less than 5 MMBtu/hr Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 7 II.A.18 Nitrate Plant Silver nitrate plant (recovery of silver). Process controlled by scrubber #248. II.A.19 Slime Plant Slime plant (recovery of gold). Process controlled by scrubber #248. II.A.20 Drying Cabinets Five (5) electric drying cabinets. Process controlled by the combination of the venturi scrubber, WESP II, and scrubber #359. II.A.21 Drying Cabinet One (1) drying cabinet, natural gas-fueled, rated less than 5 MMBtu/hr. II.A.22 Wet Scrubbers Four (4) packed bed wet scrubbers (ID: 760, 359, 248, 761) II.A.23 Venturi Scrubber One (1) venturi scrubber attached to WESP II as a pre-scrubber. II.A.24 Tank System Silver reduction tanks (recovery of silver). Process controlled by scrubber #248. II.A.25 Ashing Furnace One (1) dental scrap ashing furnace. Process controlled by baghouse (Item II.A.9) and activated carbon adsorption system (Item II.A.27). II.A.26 Activated Carbon Adsorption System One (1) activated carbon adsorption system controls the ashing furnace (Item II.A.26) II.A.27 Emergency Generator Engine Rating: 60 kW Manufacture Year: Pre-2006 Fuel: Natural Gas NSPS Subpart Applicability: None MACT Subpart Applicability: Subpart ZZZZ II.A.28 NEW Emergency Engine Rating: 850 hp (550 kW) Manufacture Year: 2022 Fuel: Natural Gas NSPS Subpart Applicability: Subpart JJJJ MACT Subpart Applicability: Subpart ZZZZ Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 8 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-Wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All fabric filter baghouse exhaust stacks - 10% B. All electrostatic precipitator exhaust stacks - 10% C. All scrubber exhaust stacks - 10% D. All incinerator exhaust stacks - 10% E. All boiler exhaust stacks - 10% F. All other points - 20% [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.b The owner/operator shall not produce more than the following: A. 12,000,000 troy ounces of gold per rolling 12-month period B. 60,000,000 troy ounces of silver per rolling 12-month period C. 400 tons of sweeps per rolling 12-month period [R307-401-8] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 9 II.B.1.b.1 The owner/operator shall: A. Determine gold, silver, and sweeps production by company production records B. Record gold and silver production on a daily basis and record sweeps production on a monthly basis C. Use the gold and silver production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months D. Use the sweeps production data to calculate a new rolling 12-month total by the 20th day of January, April, July and October of each year using data from the previous 12 months. E. Keep the gold, silver, and sweeps production records for all periods the plant is in operation. [R307-401-8] II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use baghouses to control particulate emissions from the sweeps preparation process, melt room furnaces, electric tilt furnaces, electric push-out furnaces, and the ashing furnace. [R307-401-8] II.B.2.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.2.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.b.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.c During operation of each baghouse, the owner/operator shall maintain the static pressure differential within the range recommended by the manufacturer for normal operations. [R307- 401-8] II.B.2.c.1 The owner/operator shall record the static pressure differential at least once per operating day while each baghouse is operating. [R307-401-8] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 10 II.B.2.c.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Manufacturer recommended static pressure differential range for the unit; C. Daily static pressure differential readings; D. Date of reading. [R307-401-8] II.B.2.d At least once every 12 months, the owner/operator shall calibrate each pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.d.1 The owner/operator shall maintain records of each pressure gauge calibrations and replacements. [R307-401-8] II.B.3 Wet Scrubber Requirements II.B.3.a NEW The owner/operator shall use the following scrubbers to control the following process streams. Scrubber Process Stream Scrubber #248 silver anode slime washing process, silver nitrate plant, and slime plant Scrubber #359 gold electrolytic cells, gold refinery wet circuits, gold chloride electrolytic production, silver chlorides sludge processing, chlorination furnaces, melt furnaces, tilt furnaces, push-out furnaces, and drying cabinets Scrubber #760 wastewater treatment tanks and laboratory Scrubber #761 silver electrolytic cells All exhaust air from the above-mentioned process streams shall be routed through the indicated scrubber before being vented to the atmosphere. [R307-401-8] II.B.3.b During operation of each scrubber, the owner/operator shall maintain both the pressure drop and the liquid flow rate within the respective range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.b.1 The parameters shall be monitored with instruments located such that an inspector/operator can safely read the output any time. [R307-401-8] II.B.3.c The owner/operator shall record both the pressure drop and liquid flow rate at least once per operating day while each scrubber is operating. [R307-401-8] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 11 II.B.3.c.1 The owner/operator shall maintain the following records of the pressure drop and liquid flow rate: A. Unit identification; B. Manufacturer recommended pressure drop and liquid flow rate range; C. Daily pressure drop and liquid flow rate readings; D. Date of reading. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate each instrument in accordance with the manufacturer's instructions or replace the instrument. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of each instrument calibrations and replacements. [R307-401-8] II.B.3.e The owner/operator shall install a scrubber (ID# 761) that is certified to meet a NOx emission reduction of no less than 24%. [R307-401-8] II.B.3.e.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emissions guarantee for the installed scrubber. [R307-401-8] II.B.4 Emergency Engine Requirements II.B.4.a NEW The owner/operator shall certify that the 850 hp (550 kW) natural gas-fired, emergency engine installed on site has a NOx emission rate of 0.40 grams per horsepower hour (g/hp-hr) or less, a CO emission rate of 0.7 g/hp-hr or less, and a VOC emission rate of 0.7 g/hp-hr or less at the exhaust point. [R307-401-8] II.B.4.a.1 NEW To demonstrate compliance with the above condition, the owner/operator shall either: A. Purchase a stationary internal combustion engine which has obtained certification as defined in 40 CFR 1039.801; or B. Conduct an initial performance test according to 40 CFR part 1039. C. Maintain the manufacturer's emissions guarantee for the installed engine model. [R307-401-8] II.B.4.b NEW The owner/operator shall not operate each emergency engine on site for more than 100 hours per rolling 12-month period during non-emergency situations. There is no time limit on the use of the engines during emergencies. [40 CFR 63 Subpart ZZZZ, R307-401-8] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 12 II.B.4.b.1 NEW To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage [40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.c NEW The owner/operator shall only use natural gas as fuel in each emergency engine. [R307-401-8] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 13 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN103670030-24 dated June 26, 2024 Is Derived From NOI dated July 26, 2024 REVIEWER COMMENTS 2. Comment regarding NSPS and MACT Applicability: 40 CFR 60 Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion Engines The facility includes one (1) existing 60 kW, natural gas-fired emergency stationary engine and one (1) new 850 hp, natural gas-fired emergency engine. The provisions of this subpart are applicable to owners and operators of stationary SI ICE that commence construction after June 12, 2006, where the stationary SI ICE are manufactured post-2006. The one (1) existing 60 kW, natural gas-fired emergency stationary engine was installed prior to June 12, 2006. Therefore, NSPS Subpart JJJJ does not apply to this engine. The new 850 hp, natural gas-fired emergency engine was manufactured in 2022 and is expected to be installed in 2024 or 2025. Therefore, NSPS Subpart JJJJ applies to this engine. 40 CFR 63 Subpart ZZZZ - National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines The provisions of this subpart are applicable to owners/operators of stationary RICE at a major or area sources of HAP emissions. The provisions of MACT Subpart ZZZZ apply as the stationary reciprocating internal combustion engine (RICE) is at an area source of HAP emissions. The facility includes one (1) existing 60 kW, natural gas-fired emergency stationary engine and one (1) new 850 hp, natural gas-fired emergency engine. Each engine is not designated as nonroad and not exempt and is therefore an affected source under this regulation. Therefore, MACT Subpart ZZZZ applies to each engine. [Last updated July 31, 2024] 3. Comment regarding Title V Applicability: Title V of the 1990 CAA (Title V) applies to the following: A. Any major source B. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources C. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants D. Any Title IV-affected source This facility is not a major source and is not a Title IV source. The facility is not subject to 40 CFR 61 (NESHAP) standards, but is subject to 40 CFR 60 (NSPS) Subparts A and JJJJ and 40 CFR 63 (MACT). Subparts A and ZZZZ regulations. NSPS Subpart JJJJ and MACT Subpart ZZZZ each specifically exempts sources from the obligation to obtain a permit under 40 CFR part 70 (Title V Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 14 permit) if the source is not otherwise required by law to obtain a permit. There are no other reasons why this source would be required to obtain a part 70 permit; therefore, Title V does not apply to this facility. [Last updated August 15, 2024] Engineer Review N103670031: Asahi Refining USA, Inc.- Precious Metals Refinery August 15, 2024 Page 15 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Equipment Details Rating 850 hp = (634.4 kw) Operational Hours 100 hours/year Engine Type Criteria Pollutant Emission Standards (g/hp-hr) Emission Factor (lb/MMBtu) Emission Rate (lbs/hr) Emission Total (tons/year)Reference NOX 0.4 0.75 0.04 CO 0.7 1.31 0.07 PM10 9.99E-03 0.06 0.00 PM2.5 9.99E-03 0.06 0.00 VOC 1.18E-01 0.70 0.04 SO2 5.88E-04 0.00 0.00 HAP 0.43 0.02 See Below Green House Gas Pollutant Global Warming Potential Emission Factor (lb/MMBtu) Emission Rate (lbs/hr) Emission Total (tons/year)Reference CO2 (mass basis)1 1.10E+02 655 33 Methane (mass basis)25 1.25E+00 7 0CO2e42 Hazardous Air Pollutant Emission Rate (lbs/hr) Emission Total (tons/year)Reference 1,1,2,2-Tetrachloroethane 4.00E-05 2.38E-04 1.19E-05 1,1,2-Trichloroethane 3.18E-05 1.89E-04 9.46E-06 1,3-Butadiene 2.67E-04 1.59E-03 7.94E-05 1,3-Dichloropropene 2.64E-05 1.57E-04 7.85E-06 2,2,4-Trimethylpentane 2.50E-04 1.49E-03 7.44E-05 2-Methylnaphthalene 3.32E-05 1.98E-04 9.88E-06 Acenaphthene 1.25E-06 7.44E-06 3.72E-07 Acenaphthylene 5.53E-06 3.29E-05 1.65E-06 Acetaldehyde 8.36E-03 4.97E-02 2.49E-03 Acrolein 5.14E-03 3.06E-02 1.53E-03 Benzene 4.40E-04 2.62E-03 1.31E-04 Benzo(b)fluoranthene 1.66E-07 9.88E-07 4.94E-08 Benzo(e)pyrene 4.15E-07 2.47E-06 1.23E-07 benzo(g,h,i)perylene 4.14E-07 2.46E-06 1.23E-07 Biphenyl 2.12E-04 1.26E-03 6.31E-05 Carbon Tetrachloride 3.67E-05 2.18E-04 1.09E-05 Chlorobenzene 3.04E-05 1.81E-04 9.04E-06 Chloroform 2.85E-05 1.70E-04 8.48E-06 Chrysene 6.93E-07 4.12E-06 2.06E-07 Ethylbenzene 3.97E-05 2.36E-04 1.18E-05 Ethylene Dibromide 4.43E-05 2.64E-04 1.32E-05 Fluoranthene 1.11E-06 6.60E-06 3.30E-07 Fluorene 5.67E-06 3.37E-05 1.69E-06 Formaldehyde 5.28E-02 3.14E-01 1.57E-02 Methanol 2.50E-03 1.49E-02 7.44E-04 Methylene Chloride 2.00E-05 1.19E-04 5.95E-06 n-Hexane 1.11E-03 6.60E-03 3.30E-04 Naphthalene 7.44E-05 4.43E-04 2.21E-05 PAH 2.69E-05 1.60E-04 8.00E-06 Phenanthrene 1.04E-05 6.19E-05 3.09E-06 Phenol 2.40E-05 1.43E-04 7.14E-06 Pyrene 1.36E-06 8.09E-06 4.05E-07 Styrene 2.36E-05 1.40E-04 7.02E-06 Tetrachloroethane 2.48E-06 1.48E-05 7.38E-07 Toluene 4.08E-04 2.43E-03 1.21E-04 Vinyl Chloride 1.49E-05 8.87E-05 4.43E-06Xylene1.84E-04 1.09E-03 5.47E-05 Emission Factor (lb/MMBtu) Natural Gas-Fired Engines AP-42 Table 3.2-1, Table 3.2-2, & Table 3.2-3 AP-42 Table 3.2-1, Table 3.2-2, & Table 3.2-3 (Some HAP do not popluate based on the type of engine selected. AP-42 does not list certain HAP for certain types of engines.) Manufacturer Data, AP-42 Table 3.2-1, Table 3.2-2, & Table 3.2-3 4-Stroke Lean-Burn Emergency Engines should equal 100 hours of operation per year Page 1 of 1 Version 1.1 February 21, 2019