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HomeMy WebLinkAboutDAQ-2024-008272 DAQE-AN127390007-24 {{$d1 }} Corbet Austin Storm Products Incorporated 165 South 800 West Brigham City, UT 84302 CorbetA@stormbowling.com Dear Mr. Austin: Re: Approval Order: Modification to Approval Order DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Project Number: N127390007 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on October 31, 2023. Storm Products Incorporated must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Tim DeJulis, who can be contacted at (385) 306-6523 or tdejulis@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:TD:jg cc: Bear River Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director June 4, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN127390007-24 Modification to Approval Order DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Prepared By Mr. Tim DeJulis, Engineer (385) 306-6523 tdejulis@utah.gov Issued to Storm Products Incorporated - Bowling Ball Manufacturing Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality June 4, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 8 ACRONYMS ................................................................................................................................. 9 DAQE-AN127390007-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Storm Products Incorporated Storm Products Incorporated - Bowling Ball Manufacturing Mailing Address Physical Address 165 South 800 West 165 South 800 West Brigham City, UT 84302 Brigham City, UT 84302 Source Contact UTM Coordinates Name: Corbet Austin 414,215 m Easting Phone: (435) 723-0403 4,595,544 m Northing Email: CorbetA@stormbowling.com Datum NAD83 UTM Zone 12 SIC code 3949 (Sporting & Athletic Goods, NEC) SOURCE INFORMATION General Description Storm Products Incorporated (Storm Products), located in Brigham City, Box Elder County, creates bowling balls for shipment to national and international customers. Bowling ball manufacturing involves six (6) stages: casting the core, casting the ball around the core, cutting the ball to the proper dimensions, drilling finger holes, polishing, and etching. Finished bowling balls are packaged and stored for shipping. Particulates from cutting, cleaning, sizing, finishing, and etching are sent to an outdoor baghouse, then vented back into the building or exhausted outside for heat control. A closed room houses three (3) styrene and two (2) isocyanate tanks. Polyol is stored in large containers. NSR Classification Minor Modification at Minor Source Source Classification Located in Salt Lake City UT PM2.5 NAA Box Elder County Airs Source Size: B Applicable Federal Standards None DAQE-AN127390007-24 Page 4 Project Description Storm Products has requested a modification to AO DAQE-AN127390006-16, dated April 21, 2016, to replace an internally vented fabric filter with an external venting baghouse. The plant will use the baghouse to control emissions from ball finishing and laser etching, which place various designs on each bowling ball. The laser etching will emit 0.02 tons/yr of PM10 and 0.01 tons/yr of PM2.5 after control during the manufacture of 960,000 bowling balls per year. The number of bowling balls manufactured will stay at the same level as in the previous AO. The baghouse has a control efficiency of 99.9%. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Particulate Matter - PM10 0.02 Particulate Matter - PM2.5 0.01 Volatile Organic Compounds 0 28.31 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Styrene (CAS #100425) 0 5540 Xylenes (Isomers And Mixture) (CAS #1330207) 0 19520 Change (TPY) Total (TPY) Total HAPs 0 12.53 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] DAQE-AN127390007-24 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Brigham City Bowling Products Manufacturing Plant II.A.2 Baghouse One (1) baghouse Flowrate: 27,000 scfm Controls emissions from the laser etcher II.A.3 Batching Systems Two (2) two-vessel closed batching systems II.A.4 Batching System One (1) three-vessel closed batching system II.A.5 Casting Machine One (1) Peyton-Technology casting machine II.A.6 Ball Polisher One (1) filtered bowling ball polisher This equipment is listed for informational purposes only. II.A.7 Parts Washers Various Parts Washers DAQE-AN127390007-24 Page 6 II.A.8 Vent Stack One (1) Vent Stack 43 feet from ground level 7,500 scfm blower SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 VOC and HAPs Emission Limitations II.B.1.a The owner/operator shall comply with all applicable requirements of R307-304, Solvent Cleaning, and R307-335, Degreasing, for all applicable emission units on site. [R307-304, R307-335] II.B.1.b The owner/operator shall not emit more than the following from the bowling ball formers, contact cement applicators, batching and casting systems, and associated operations: 28.31 tons of VOC per rolling 12-month period. 9.76 tons of xylene per rolling 12-month period. 2.77 tons of styrene per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall determine and log the monthly consumption of the materials containing VOCs and HAPs. [R307-401-8] II.B.1.b.2 The owner/operator shall keep records of consumption for all periods when the plant is in operation. These records of consumption shall include the following: A. Name of the VOC or HAP- emitting material. B. Density of each material used (pounds per gallon). C. Percent by weight of all VOCs and HAPs in each material used. D. Gallons of each VOC or HAP- emitting material used. E. The amount of VOC or HAPs emitted monthly by each material. [R307-401-8] DAQE-AN127390007-24 Page 7 II.B.1.b.3 The owner/operator shall calculate the amount of VOC or HAPs emitted with the following procedure: VOC = monthly material throughput (in 1,000 pounds) x VOC factor in (in pounds/1,000 pounds of material). HAPs = % styrene or xylene by weight/100 x density (lb/gal) x gallons used x 1 ton/2000 lb x emission factor. The owner/operator has used 83% in its xylene calculations and 0.3% in its styrene calculations. [R307-401-8] II.B.1.c The owner/operator shall not operate for more than 16 hours per day and five (5) days per week. [R307-401-8] II.B.1.c.1 The owner/operator shall determine the hours of operation by supervisor monitoring and maintaining an operations log. [R307-401-8] II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use a baghouse to control particulate emissions from the laser etcher of each bowling ball produced. [R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from the baghouse to exceed 10% opacity. [R307-401-8] II.B.2.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2.c The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.2.c.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.c.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.d During operation of the baghouse, the owner/operator shall maintain the static pressure differential across the baghouse between two (2) and seven (7) inches of water column. [R307-401-8] II.B.2.d.1 The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] II.B.2.d.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.2.e At least once every 12 months, the owner/operator shall calibrate the pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] DAQE-AN127390007-24 Page 8 II.B.2.e.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN127390006-16 dated April 21, 2016 Is Derived From NOI dated October 30, 2023 Incorporates Additional information dated March 18, 2024 DAQE-AN127390007-24 Page 9 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN127390007-24 April 25, 2024 Corbet Austin Storm Products Incorporated 165 South 800 West Brigham City, UT 84302 CorbetA@stormbowling.com Dear Mr. Austin: Re: Intent to Approve: Modification to Approval Order DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Project Number: N127390007 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Mr. Tim DeJulis, as well as the DAQE number as shown on the upper right-hand corner of this letter. Mr. Tim DeJulis, can be reached at (385) 306-6523 or tdejulis@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:TD:jg cc: Bear River Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN127390007-24 Modification to Approval Order DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Prepared By Mr. Tim DeJulis, Engineer (385) 306-6523 tdejulis@utah.gov Issued to Storm Products Incorporated - Bowling Ball Manufacturing Issued On April 25, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 8 ACRONYMS ................................................................................................................................. 9 DAQE-IN127390007-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Storm Products Incorporated Storm Products Incorporated - Bowling Ball Manufacturing Mailing Address Physical Address 165 South 800 West 165 South 800 West Brigham City, UT 84302 Brigham City, UT 84302 Source Contact UTM Coordinates Name: Corbet Austin 414,215 m Easting Phone: (435) 723-0403 4,595,544 m Northing Email: CorbetA@stormbowling.com Datum NAD83 UTM Zone 12 SIC code 3949 (Sporting & Athletic Goods, NEC) SOURCE INFORMATION General Description Storm Products Incorporated, located in Brigham City, Box Elder County, creates bowling balls for shipment to national and international customers. Bowling ball manufacturing involves six (6) stages: casting the core, casting the ball around the core, cutting the ball to the proper dimensions, drilling finger holes, polishing, and etching. Finished bowling balls are packaged and stored for shipping. Particulates from cutting, cleaning, sizing, finishing, and etching are sent to an outdoor baghouse, then vented back into the building or exhausted outside for heat control. A closed room houses three (3) styrene and two (2) isocyanate tanks. Polyol is stored in large containers. NSR Classification Minor Modification at Minor Source Source Classification Located in Salt Lake City UT PM2.5 NAA Box Elder County Airs Source Size: B Applicable Federal Standards None DAQE-IN127390007-24 Page 4 Project Description Storm Products Incorporated has requested a modification to Approval Order DAQE-AN127390006-16, dated April 21, 2016, to replace an internally vented fabric filter with an external venting baghouse. The plant will use the baghouse to control emissions from ball finishing, and laser etching, which place various designs on each bowling ball. The laser etching will emit 0.02 tons/yr of PM10 and 0.01 tons/yr of PM2.5 after control during the manufacture of 960,000 bowling balls per year. The number of bowling balls manufactured will stay at the same level as in the previous AO. The baghouse has a control efficiency of 99.9%. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Particulate Matter - PM10 0.02 Particulate Matter - PM2.5 0.01 Volatile Organic Compounds 0 28.31 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Styrene (CAS #100425) 0 5540 Xylenes (Isomers And Mixture) (CAS #1330207) 0 19520 Change (TPY) Total (TPY) Total HAPs 0 12.53 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Box Elder News & Journal on May 1, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN127390007-24 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Brigham City Bowling Products Manufacturing Plant DAQE-IN127390007-24 Page 6 II.A.2 Baghouse One (1) baghouse Flowrate: 27,000 scfm Controls emissions from the laser etcher and ball finishing. II.A.3 Batching Systems Two (2) two-vessel closed batching systems II.A.4 Batching System One (1) three-vessel closed batching system II.A.5 Casting Machine One (1) Peyton-Technology casting machine II.A.6 Ball Polisher One (1) filtered bowling ball polisher This equipment is listed for informational purposes only. II.A.7 Parts Washers Various Parts Washers II.A.8 Vent Stack One (1) Vent Stack 43 feet from ground level 7,500 scfm blower SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 VOC and HAPs Emission Limitations II.B.1.a The owner/operator shall comply with all applicable requirements of R307-304, Solvent Cleaning, and R307-335, Degreasing for all applicable emission units on site. [R307-304, R307-335] II.B.1.b The owner/operator shall not emit more than the following from the bowling ball formers, contact cement applicators, batching and casting systems, and associated operations: 28.31 tons of VOC per rolling 12-month period. 9.76 tons of xylene per rolling 12-month period. 2.77 tons of styrene per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall determine and log the monthly consumption of the materials containing VOCs and HAPs. [R307-401-8] DAQE-IN127390007-24 Page 7 II.B.1.b.2 The owner/operator shall keep records of consumption for all periods when the plant is in operation. These records of consumption shall include the following: A. Name of the VOC or HAP- emitting material. B. Density of each material used (pounds per gallon). C. Percent by weight of all VOCs and HAPs in each material used. D. Gallons of each VOC or HAP- emitting material used. E. The amount of VOC or HAPs emitted monthly by each material. [R307-401-8] II.B.1.b.3 The owner/operator shall calculate the amount of VOC or HAPs emitted with the following procedure: VOC = monthly material throughput (in 1,000 of pounds) x VOC factor in (in pounds/1,000 pounds of material) HAPs = % styrene or xylene by weight/100 x density (lb/gal) x gallons used x 1 ton/2000 lb x emission factor. The owner/operator has used 83% in its xylene calculations and 0.3% in its styrene calculations. [R307-401-8] II.B.1.c The owner/operator shall not operate for more than 16 hours per day and five (5) days per week. [R307-401-8] II.B.1.c.1 The owner/operator shall determine the hours of operation by supervisor monitoring and maintaining of an operations log. [R307-401-8] II.B.2 Baghouse Requirements II.B.2.a The owner/operator shall use a baghouse to control particulate emissions from the laser etcher and ball finishing of each produced bowling ball. [R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from the baghouse to exceed 10% opacity. [R307-401-8] II.B.2.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2.c The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.2.c.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.c.2 The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.d During operation of the baghouse, the owner/operator shall maintain the static pressure differential across the baghouse between two (2) and seven (7) inches of water column. [R307-401-8] DAQE-IN127390007-24 Page 8 II.B.2.d.1 The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] II.B.2.d.2 The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.2.e At least once every 12 months, the owner/operator shall calibrate the pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.e.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN127390006-16 dated April 21, 2016 Is Derived From NOI dated October 30, 2023 Incorporates Additional information dated March 18, 2024 DAQE-IN127390007-24 Page 9 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-NN127390007-24 April 25, 2024 Box Elder News & Journal Legal Advertising Dept PO BOX 370 Brigham City, UT 84302-0370 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Box Elder News & Journal (Account Number: LOC0403) on May 1, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Bear River Association of Governments cc: Box Elder County 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN127390007-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Storm Products Incorporated Location: Storm Products Incorporated - Bowling Ball Manufacturing – 165 South 800 West, Brigham City, UT Project Description: Storm Products Incorporated has requested a modification to Approval Order DAQE-AN127390006-16, dated April 21, 2016, to replace an internally vented fabric filter with an external venting baghouse. The plant will use the baghouse to control emissions from ball finishing, and laser etching, which place various designs on each bowling ball. The laser etching will emit 0.02 tons/yr of PM10 and 0.01 tons/yr of PM2.5 after control during the manufacture of 960,000 bowling balls per year. The number of bowling balls manufactured will stay at the same level as in the previous AO. The baghouse has a control efficiency of 99.9%. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before May 31, 2024 will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at tdejulis@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: May 1, 2024 {{#s=Sig_es_:signer1:signature}} DAQE- RN127390007 March 25, 2024 Corbet Austin Storm Products Incorporated 165 S 800 W Brigham City, UT 843020 CorbetA@stormbowling.com Dear Corbet Austin, Re: Engineer Review: Modification to AO DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Project Number: N127390007 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Storm Products Incorporated should complete this review within 10 business days of receipt. Storm Products Incorporated should contact Mr. Tim DeJulis at (385) 306-6523 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Mr. Tim DeJulis at tdejulis@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Storm Products Incorporated does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Storm Products Incorporated has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N127390007 Owner Name Storm Products Incorporated Mailing Address 165 S 800 W Brigham City, UT, 843020 Source Name Storm Products Incorporated- Bowling Ball Manufacturing Source Location 165 S 800 W Brigham City, UT 84302 UTM Projection 414,215 m Easting, 4,595,544 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3949 (Sporting & Athletic Goods, NEC) Source Contact Corbet Austin Phone Number (435) 723-0403 Email CorbetA@stormbowling.com Billing Contact Corbet Austin Phone Number (435) 723-0403 Email CorbetA@stormbowling.com Project Engineer Mr. Tim DeJulis, Engineer Phone Number (385) 306-6523 Email tdejulis@utah.gov Notice of Intent (NOI) Submitted October 31, 2023 Date of Accepted Application November 16, 2023 Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 2 SOURCE DESCRIPTION General Description Storm Products, located in Brigham City, Box Elder County, creates bowling balls for shipment to national and international customers. Bowling ball manufacturing involves six stages: casting the core, casting the ball around the core, cutting the ball to the proper dimensions, drilling finger holes, polishing, and etching. Finished bowling balls are packaged and stored for shipping. Particulates from cutting, cleaning, sizing, finishing, etching, and the shop is sent to outdoor fabric filter house then vented back into building or exhausted outside for heat control. A closed room house three styrene and two isocyanate tanks. Polyol is stored in large containers. NSR Classification: Minor Modification at Minor Source Source Classification Located in Salt Lake City UT PM2.5 NAA Box Elder County Airs Source Size: B Applicable Federal Standards None Project Proposal Modification to AO DAQE-AN127390006-16 to Add Laser Etching and a Baghouse Project Description Storm Products has requested a modification to DAQE-AN127390006-16, dated April 21, 2016, to replace an internally-vented fabric filter with an external venting baghouse. The plant will use the baghouse to control emissions from laser etching, which places various designs on each bowling ball. The laser etching will emit 0.02 tons/yr of PM10 and 0.01 tons/yr of PM2.5 after control during the manufacture of 960,000 bowling balls per year. The number of bowling balls manufactured will stay at the same level as in the previous AO. The baghouse has a control efficiency of 99.9%. EMISSION IMPACT ANALYSIS All criteria pollutants are below the modeling thresholds contained in R307-410-4. All HAP emissions are below their respective emission threshold values in R307-410-5. Therefore, a modeling analysis is not required at this time. [Last updated February 29, 2024] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Particulate Matter - PM10 0.02 Particulate Matter - PM2.5 0.01 Volatile Organic Compounds 0 28.31 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Styrene (CAS #100425) 0 5540 Xylenes (Isomers And Mixture) (CAS #1330207) 0 19520 Change (TPY) Total (TPY) Total HAPs 0 12.53 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding Laser Etcher Storm Products evaluated control options for the new laser etcher. A baghouse with a control efficiency of 99.9% was determined to be economically feasible. This is selected as BACT. [Last updated March 21, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307- 401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307- 150] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 5 I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Brigham City Bowling Products Manufacturing Plant II.A.2 NEW Baghouse One (1) baghouse Flowrate: 27,000 scfm Controls emissions from the laser etcher II.A.3 Batching Systems Two (2) two-vessel closed batching systems II.A.4 Batching System One (1) three-vessel closed batching system II.A.5 Casting Machine One (1) Peyton-Technology casting machine II.A.6 Ball Polisher One (1) filtered bowling ball polisher This equipment is listed for informational purposes only. II.A.7 NEW Parts Washers Various Parts Washers II.A.8 Vent Stack One (1) Vent Stack 43 feet from ground level 7,500 scfm blower Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 6 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 VOC and HAPs Emission Limitations II.B.1.a NEW The owner/operator shall comply with all applicable requirements of R307-304, Solvent Cleaning, and R307-335, Degreasing for all applicable emission units on site. [R307-304, R307-335] II.B.1.b NEW The owner/operator shall not emit more than the following from the bowling ball formers; contact cement applicators; batching and casting systems; and associated operations: 28.31 tons of VOC per rolling 12-month period 9.76 tons of xylene per rolling 12-month period 2.77 tons of styrene per rolling 12-month period. [R307-401-8] II.B.1.b.1 NEW The owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. The owner/operator shall determine and log the monthly consumption of the materials containing VOCs and HAPs. [R307-401-8] II.B.1.b.2 NEW The owner/operator shall keep records of consumption for all periods when the plant is in operation. These records of consumption shall include the following: A. Name of the VOC or HAP emitting material B. Density of each material used (pounds per gallon) C. Percent by weight of all VOCs and HAPs in each material used D. Gallons of each VOC or HAP emitting material used E. The amount of VOC or HAPs emitted monthly by each material. [R307-401-8] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 7 II.B.1.b.3 NEW The owner/operator shall calculate the amount of VOC or HAPs emitted with the following procedure: VOC = monthly material throughput (in 1,000 of pounds) x VOC factor in (in pounds/1,000 pounds of material) HAPs = % styrene or xylene by weight/100 x density (lb/gal) x gallons used x 1 ton/2000 lb x emission factor. The owner/operator has used 83% in its xylene calculations and 0.3% in its styrene calculations. [R307-401-8] II.B.1.c NEW The owner/operator shall not operate for more than 16 hours per day and five days per week. [R307-401-8] II.B.1.c.1 NEW The owner/operator shall determine the hours of operation by supervisor monitoring and maintaining of an operations log. [R307-401-8] II.B.2 NEW Baghouse Requirements II.B.2.a NEW The owner/operator shall use a baghouse to control particulate emissions from the laser etcher of each produced bowling ball. [R307-401-8] II.B.2.b NEW The owner/operator shall not allow visible emissions from the baghouse to exceed 10% opacity. [R307-401-8] II.B.2.b.1 NEW Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2.c NEW The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across the baghouse. [R307-401-8] II.B.2.c.1 NEW The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.2.c.2 NEW The pressure gauge shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.2.d NEW During operation of the baghouse, the owner/operator shall maintain the static pressure differential across the baghouse between 2 and 7 inches of water column. [R307-401-8] II.B.2.d.1 NEW The owner/operator shall record the static pressure differential at least once per operating day while the baghouse is operating. [R307-401-8] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 8 II.B.2.d.2 NEW The owner/operator shall maintain the following records of the static pressure differential: A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.2.e NEW At least once every 12 months, the owner/operator shall calibrate the pressure gauge in accordance with the manufacturer's instructions or replace the pressure gauge. [R307-401-8] II.B.2.e.1 NEW The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 9 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN127390006-16 dated April 21, 2016 Is Derived From NOI dated October 30, 2023 Incorporates Additional information dated March 18, 2024 REVIEWER COMMENTS 1. Comment regarding Emission Estimates: The source has estimated the PM10/PM2.5 emissions by conducting a study of what the weight of the material being directed to the baghouse and then removing the material collected at the bottom of the baghouse. The remaining material is the amount of PM10/PM2.5 emitted to the atmosphere. The source has done a complete mass balance approach to estimating their VOC emissions. They use the composition of each species, multiplied by the volume, and getting the quantity in pounds of pollutant in each case. [Last updated February 29, 2024] 2. Comment regarding NSPS & MACT Applicability: This source is not subject to any NSPS, NESHAP, or MACT standards. [Last updated February 29, 2024] 3. Comment regarding Title V Applicability: Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. The facility is not subject to 40 CFR 60 NSPS Subparts, 40 CFR 61 NESHAP Subparts, or 40 CFR 63 MACT Subparts. There are no other reasons why this source would be required to obtain a part 70 permit; therefore, Title V does not apply to this facility. [Last updated February 29, 2024] 4. Comment regarding MDI Status in This Permit: In a previous permit, MDI was studied because of the way the source estimated the consumption of MDI use. Previously the source used the AP-42 emission factor for marble casting at the mid-range of 2%. For a previous engineering review, the source did physical testing to confirm that MDI was not emitted. The testing showed an emissions factor of 0.0000124%. This equates to an emission rate of 0.00007 tons per year. [Last updated February 29, 2024] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 10 5. Comment regarding Baghouse: In the previous permit the fabric filter in section II.A was listed "for informational purposes only." These emissions were directed back into the building. Now, the source has replaced this fabric filter with an externally-venting baghouse, with the associated PM10/PM2.5 emissions reflected in the permit. "For informational purposes only," has been removed from the baghouse. [Last updated March 7, 2024] Engineer Review N127390007: Storm Products Incorporated- Bowling Ball Manufacturing March 25, 2024 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds June 14, 2019 Page 1 of 3 Sent via Certified Mail No. ___________________________________________ Timothy DeJulis Utah Division of Air Quality Utah Department of Environment P.O. Box 144820 Salt Lake City, Utah 84114-4820 Storm Products, Inc. Approval Order (AO) #DAQE-AN0127390004-07 Request for Guidance regarding a Proposed CO₂ Laser Engraving Process Change Mr. DeJulis: I am writing you directly, because you were the permit engineer assigned to our permit in 2015, and should be familiar with our operation. This letter describes a proposed new laser engraving operation at the Storm Products, Inc. (Storm) bowling ball manufacturing facility located at 165 South 800 West Street, Brigham City in Box Elder County, Utah. The current engraving operation at the facility utilizes a high-speed router bit that mechanically removes a small amount of the polyurethane cover material to create a model number and unique serial number for each ball. Based on the maximum engraving dimensions, the router bit removes a maximum of about 0.125 cubic inches of polyurethane plastic from each ball cover: 0.035 inches wide × 0.02 inches deep × 178.2 inches long = 0.12474 in³ per ball At the currently permitted maximum production capacity of 960,000 balls per year, the total annual amount of removed routed engraving material is: 960,000 ball/yr × 0.125 in³/ball × 87.78 lb/ft³ / 1728 in³/ft³ = 6,095 lb per year. The routed material is relatively coarse. Practically all of this material is swept up and collected as floor debris around the engraving stations and disposed as non-hazardous solid waste. Note that the engraving operations was judged to be a negligible source of PM emissions during the facility construction permitting effort several years ago. Storm proposes to replace the current mechanical router engraving equipment with new high- energy carbon dioxide (CO2) laser engraving equipment. The CO2 laser will use energy to remove the polyurethane material instead of mechanically removing it with a router bit. The laser beam itself has no temperature, but the focused energy from the CO2 laser will be extremely intense at the engraver focal point, which is typically small and may be less than a fraction of a millimeter. Only the ball material inside this focal point area is significantly affected when the beam passes over the ball surface. The energy delivered by the laser will simultaneously vaporize a portion of the surface material and will fracture and flake off the rest of the material. As the laser focal point moves across the ball surface, the removed material forms the engraving. June 14, 2019 Page 2 of 3 Storm investigated potential air pollutants that might be generated by the CO2 laser engraving process as part of our R&D effort. We solicited information from our laser vendor and our air permitting consultant. Neither our laser vendor nor our consultant had any special knowledge about emissions from this process. We could not find any specific air pollutant emission factors for the laser engraving process on the polyurethane resin material used to make our ball cover. We did find some online references that mention various combustion byproducts from the laser cutting of solid plastics, especially plastics that contain carbon-nitrogen (CN) bonds. The polyurethane used by Storm is formed by reacting a polyol base with a isocyanate monomer in the presence of suitable catalysts and additives. The isocyanate component contains molecular CN bonds. The references indicate that carbon monoxide, hydrogen cyanide, and fine particulate may be an environmental concern when laser cutting or burning materials such as polyurethane. Combustion Byproducts • Carbon Monoxide Carbon monoxide (CO) gas could be formed during the incomplete combustion of carboniferous fuels. Storm does not believe that a significant amount of CO can be formed during the rapid, high temperature laser engraving process. Any combustion of the ball cover material would be very rapid and complete. Only carbon dioxide should be formed. • Hydrogen Cyanide Hydrogen cyanide gas might be also be formed during the thermal decomposition of some types of plastics, including polyurethane: The thermal decomposition of non-fire retarded polyurethane foams in air is generally quite well understood. Generally, the initial decomposition of the foam (>300 °C) results in the volatilization of isocyanates, amines and “yellow smoke”, leaving behind polyols in the condensed phase. These polyols are fragments and volatilize as the temperature increases (>600 °C), leaving behind a char. This char can decompose further, leaving behind a residue, to produce simple organic fragments and some polycyclic aromatic hydrocarbons (PAHs). In the gas phase, isocyanates, amines and “yellow smoke” are begun to decompose at >600 °C into low molecular weight nitrogen-containing fragments (such as benzonitrile, aniline and hydrogen cyanide (HCN)). At >800 °C these compounds further fragment into simple molecules (such as HCN, CO, CH4 and CH2O) and PAHs https://link.springer.com/article/10.1007/s10973-017-6294-4 June 14, 2019 Page 3 of 3 In the absence of any available data specific to hydrogen cyanide gas formation during the laser engraving process and in an abundance of caution due to the toxicity concern, Storm directly sampled the smoke plume from the R&D laser engraving process using a SENSIT HCN instrument to directly measure the hydrogen cyanide gas concentration in the hot smoke. The SENSIT instrument is an advanced state-of-the-art gas analyzer designed to provide part-per-million level measurements of hydrogen cyanide concentrations across the range of 0 to 100 ppm in ambient air or hot smoldering smoke plumes. The SENSIT instrument has a hot air probe, a powerful rotary vane sample pump, a probe filter, and an advanced long life electrochemical sensor that can be field calibrated. The smoke plume in the R&D laser engraving cell was sampled with this instrument and hydrogen cyanide gas was not detected at a detection level below 1 ppm (one instrument count). Based on this data, Storm believes that hydrogen cyanide emissions from the proposed laser engraving will be insignificant. In retrospect, the reported hydrogen cyanide emissions from the burning of polyurethane foams in the online reference occurred during protracted thermal decomposition of a surface char. This does not occur during laser engraving. The laser process is too quick and hot to form a char. If any hydrogen cyanide is formed, then it is probably completely oxidized. • Fine particulate The smoke plume containing the fine particulate from the laser engraving will be captured inside a ventilated enclosure and filtered with a high-efficiency particulate air (HEPA) filter to remove the fine fume particulate. The filtered enclosure air will be returned to the building space next to the engraving stations. The HEPA filter system will remove practically all of the fine particulate. Storm would appreciate your guidance on any possible permitting requirements for the new laser engraving equipment. Does the proposed change in the engraving process equipment to convert from mechanical routing to laser engraving require a modification to the facility air permit? If so, then what application forms and supporting documentation are required? Could the new laser engraving process be considered an insignificant “off-permit” change that could be incorporated into the facility air permit during a future significant modification? Please let me know the proper course of action at your convenience. If you need any more information or any further clarification, please contact me directly at (435) 723-0403 ext. 1140. Thank you for your assistance. Respectfully, Ron Hales Director of Engineering 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 1/6 Tim Dejulis <tdejulis@utah.gov> RE: Storm Products NOI Modification - LMG update 1 message Lance Traves <l.traves@lmgweb.com>Mon, May 15, 2023 at 1:18 PM To: Tim Dejulis <tdejulis@utah.gov> Cc: Corbet Austin <CorbetA@stormbowling.com>, Bart Oyler <Bart.Oyler@stormbowling.com>, c.sisia@lmgweb.com Hello Tim. We are working to finish up the NOI and modificaon request for the dust collector. As you might expect, doing a BACT study to vent an emission source outside that already has a high-efficiency baghouse has some complicaons. Obviously, I would hope that your Agency could agree that there is no expectaon that it is cost- effecve to put in a replacement baghouse just to control an addional couple of % of PM10/PM2.5. We also had to work up some construcon esmates for the use of total enclosures for the emission sources of the requested increase for the VOC (and minor HAP) emissions. The cost for use of an RTO or TO with total enclosures for control of less than 10 tons addional VOCs is astronomical but we are working this up. The delays have been the result of LMG and not Storm Products. We will get this completed. We understand that based on the emission tracking and the updated SDS/environmental data sheets that LMG incorporated in new emission tracking calculaons for the materials used by Storm Products - the facility VOC and HAP emissions are and have been safely below exisng permied emission limits. Please feel free to contact us again if you have further quesons. Lance. Lance S. Traves, CHMM President Labyrinth Management Group, Inc. 239 South Court Street Medina, Ohio 44256 Office: 330-764-4825 Cell: 330-603-9234 Fax: 330-764-9224 L.Traves@LMGweb.com P Practice sustainability; do not print this e-mail unless necessary. 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 2/6 -------------------------------------------------------------------------------------------------------------------------- Confidentiality & Disclosure Notice: This e-mail and its contents or attachments are confidential information and intended solely for the addressee(s) identified in this message. Any unauthorized review, use, disclosure or distribution is prohibited. If you have received this message and are not the intended recipient please immediately alert the sender by reply e-mail and then delete this message and its attachments, if any are present. From: Tim Dejulis [mailto:tdejulis@utah.gov] Sent: Monday, May 15, 2023 3:01 PM To: Lance Traves <l.traves@lmgweb.com> Cc: Corbet Ausn <CorbetA@stormbowling.com>; Bart Oyler <Bart.Oyler@stormbowling.com>; c.sisia@lmgweb.com Subject: Re: Storm Products NOI Modificaon - NOI Process Form Queson Bart, We're waiting on an answer from Storm Products on their latest NOI? Could we get an update from Storm Products on the impending NOI? Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov On Fri, Apr 28, 2023 at 4:17 PM Tim Dejulis <tdejulis@utah.gov> wrote: Bart, We've had a compliance inspection on Storm Products recently. It looks like Storm can use this baghouse to externally vent emissions by simply opening a valve and the compliance inspector was told that this valve will be closed, so that the baghouse vents internally. It's been three months, since February 2, for Storm Products to get the NOI finalized and we're wondering where the NOI is, in light of the recent compliance inspection? Could we have an idea when Storm Products will be delivering the NOI to the DAQ for the emissions from the brand new baghouse and the other changes needed? Please let me know if you have any questions or concerns. Thank you. 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 3/6 Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov On Thu, Feb 2, 2023 at 5:47 PM Tim Dejulis <tdejulis@utah.gov> wrote: Lance, I was going to see where Storm Products was with their application today, but you beat me to it. When the permitting agency is determining whether a source is new or modified, we look to the existing AO. If we don't see the baghouse listed in the current AO, then it is new as far as the permitting agency is concerned. Storm already has the baghouse listed for information purposes only, so this would be classified as modified. Either option is fine by me though because we'll look at the calculations that should be a part of the notice-of-intent. The cost per ton of pollution removed is the deciding factor in Storm's BACT analysis, regardless of the emission rate alone. Multiply this emission rate by the production rate and divide the cost of installing the pollution control by this number. This value would be the determining factor in Storm's BACT analysis the DAQ would base our decision on. Yes, Storm Products will have to go through all the options (cyclone, wet scrubber, etc.) to control the emissions from the bowling ball production in the BACT analysis. Storm is putting in an externally venting baghouse and we must have all the options considered in the record, so the DAQ can justify to the public that we considered each control option. I would presume that PM10/PM2.5 would not be a problem with such a high rate of control within the baghouse though. When Labryrinth and Storm are ready to present the NOI, I recommend having another pre-NOI so we can review the application. Please let me know when I should schedule time to meet with everybody. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 4/6 airquality.utah.gov On Thu, Feb 2, 2023 at 1:46 PM Lance Traves <l.traves@lmgweb.com> wrote: Tim – On behalf of Storm Products, we are trying to wrap up this month the NOI mod applicaon. So, I wanted to confirm that the NOI applicaon does not require the submission of NOI Form 3 as the facility is already permied and the processes are just being modified. Instead, only Form 4 will be used for the NOI applicaon. Is this correct?? The reason I ask is that as previously discussed, as part of the mod the ball finishing operaons that vent to the baghouse will be exhausted into the ambient air verses back into the building. So, this operaon I expect will be a new separate Emission Unit included in the updated modified air permit. Also, I assume only 1 Process For 4 is submied and we supplement info with an applicaon text document. Further, on NOI Process Form 4, the Box #3 has boxes to check for “New” or “Increase” associated with “Equipment ” and “Process”. I was thinking Storm should check the Equipment “New ” box as the ball finishing operaon is new equipment to be added including the baghouse as an Emission Unit (although already noted in permit) and then also check the Process “Increase” box as the raw material amounts are being increased. Does this sound correct?? Thanks in advance for your guidance. Lance. Lance S. Traves, CHMM President Labyrinth Management Group, Inc. 239 South Court Street Medina, Ohio 44256 Office: 330-764-4825 Cell: 330-603-9234 Fax: 330-764-9224 L.Traves@LMGweb.com P Practice sustainability; do not print this e-mail unless necessary. 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 5/6 -------------------------------------------------------------------------------------------------------------------------- Confidentiality & Disclosure Notice: This e-mail and its contents or attachments are confidential information and intended solely for the addressee(s) identified in this message. Any unauthorized review, use, disclosure or distribution is prohibited. If you have received this message and are not the intended recipient please immediately alert the sender by reply e-mail and then delete this message and its attachments, if any are present. From: Tim Dejulis [mailto:tdejulis@utah.gov] Sent: Monday, December 12, 2022 7:44 PM To: Lance Traves <l.traves@lmgweb.com> Cc: Corbet Ausn <CorbetA@stormbowling.com>; Bart Oyler <Bart.Oyler@stormbowling.com>; c.sisia@lmgweb.com; ahumpherys@utah.gov Subject: Re: Storm Products NOI Modificaon - BACT Queson for ball finishing that is already controlled Lance, Any PM10/PM2.5 being emitted externally to the atmosphere must have a BACT analysis included in the notice of intent (NOI), regardless of the scale of the PM10/PM2.5 emissions. If Storm Products is using an emission controlling unit that currently emits these emissions internally, the DAQ didn't include any of these collected emissions in any of the previous BACT analysis', in any previous NOIs. Therefore, if these PM10/PM2.5 emissions will be emitted externally, we need a BACT analysis to cover this. Let me know if you have any further questions. Thank you. Timothy DeJulis, PE Environmental Engineer | Minor NSR Section P: (385) 306-6523 airquality.utah.gov On Thu, Dec 8, 2022 at 2:33 PM Lance Traves <l.traves@lmgweb.com> wrote: Tim, On behalf of Storm Products (Storm), LMG had a specific question on the NOI modification application LMG is preparing with respect to the ball finishing operation’s (that includes laser engraving) emission unit that will now be permitted as exhausting to the ambient air after control by the existing high efficiency HEPA baghouse. As previously submitted by Storm, we believe the high efficiency baghouse PM/PM10/PM2.5 control is 98-99% and with HEPA filters we expect it to have a grain loading that meets at least 0.008 grains/acfm. We believe this grain loading and the high-efficiency baghouse already meets typical BACT. 8/7/23, 1:21 PM State of Utah Mail - RE: Storm Products NOI Modification - LMG update https://mail.google.com/mail/u/0/?ik=67721adfe9&view=pt&search=all&permthid=thread-f:1765988984033793857&simpl=msg-f:1765988984033793857 6/6 Furthermore, IF Strom were to replace the existing High Efficiency baghouse with another APC system with a slightly higher control efficiency - such as a wet scrubber - the additional incremental pollutant removal by the new very expensive APC equipment would be very small. Therefore, it would clearly never be cost-effective to remove and replace the existing high-efficiency baghouse with another APC system of any kind. So, LMG wants to confirm with Utah DEQ that Storm does not have to go through a BACT review paper exercise for this ball finishing operation Emission Unit as part of the NOI modification application materials. Please note that in the NOI application we will fully describe the existing High Efficiency baghouse and the reasons that it already meets BACT. If you have any immediate question, please feel free to call me. Thank you in advance for your assistance. Respectfully, Lance S. Traves, CHMM President Labyrinth Management Group, Inc. 239 South Court Street Medina, Ohio 44256 Office: 330-764-4825 Cell: 330-603-9234 Fax: 330-764-9224 L.Traves@LMGweb.com P Practice sustainability; do not print this e-mail unless necessary. -------------------------------------------------------------------------------------------------------------------------- Confidentiality & Disclosure Notice: This e-mail and its contents or attachments are confidential information and intended solely for the addressee(s) identified in this message. Any unauthorized review, use, disclosure or distribution is prohibited. If you have received this message and are not the intended recipient please immediately alert the sender by reply e-mail and then delete this message and its attachments, if any are present. Storm Products Incorporated 165 S 800 W, Brigham City, UT 84302 October 27, 2023 VIA USPS Utah DAQ Division of Air Quality - Permitting P.O. Box 144820 Salt Lake City, Utah 84114-4820 Subject: Notice of Intent – Request to Modify Approval Order Storm Products – Brigham City Dear Mr. Humpherys: Enclosed is a signed Company Information/NOI form along with the associated fee payment for the Storm Products Incorporated facility. All other files related to this NOI have been emailed to ahumpherys@utah.gov. Thank you for your help with this application. Should there be any questions, feel free to contact me or any of the people listed below. Ron Fleming Permit Contractor (602)619-5040 ron@secainc.com Corbet Austin VP of Operations (435) 723-0403 CorbetA@stormbowling.com Bart Oyler Safety Officer (435)226-1149 Bart.Oyler@stormbowling.com Sincerely, Corbet Austin Vice President of Operations Storm Products Storm Products Incorporated NOTICE OF INTENT Request for AO Modification OCTOBER 2023 Submitted by: Storm Products Incorporated 165 S 800 W Brigham City, UT 84302 Submitted to: Utah Department of Environmental Quality Division of Air Quality P.O. Box 144820 Salt Lake City, Utah 84114-4820 Page 1 TABLE OF CONTENTS Page Background and Process Description ..................................................... 1 Emissions Calculations ........................................................................... 1 NSPS and NESHAP ............................................................................... 2 Process Flow Chart ................................................................................. Appendix A Area Map ................................................................................................ Appendix B Site Plan ................................................................................................. Appendix C Facility Layout ......................................................................................... Appendix D Dust Collector Photo ............................................................................... Appendix E Dust Collector Filter Specifications ......................................................... Appendix E1 Dust Collector Emission Calculations ..................................................... Appendix F BACT Determination – Dust Collector ..................................................... Appendix G UDAQ Form 2 - Company Information .................................................... Attachment UDAQ Form 5 – Emissions Information .................................................. Attachment UDAQ Form 10 – Fabric Filter ................................................................ Attachment BACKGROUND and PROCESS DESCRIPTION Storm Products Incorporated operates a facility where polyester resin and urethane are used to form bowling balls. Two of the manufacturing processes (ball finishing and laser etching) generate particulate matter. This particulate matter is collected by a large fabric filter (dust collector). The exhaust from this fabric filter was originally designed to be returned to the building. This NOI is submitted to request that the current Approval Order be modified to indicate that the fabric filter discharges outdoors. See the included appendices for details related to the process, the facility and the fabric filter. EMISSIONS CALCULATIONS PM2.5 and PM10 Emissions – The ball finishing and laser etching operations both generate PM2.5 and PM10 dust. This dust is exhausted to the large fabric filter (dust collector). Although most of the dust is from the ball grinding operation and most of this dust consists of particles much greater than 10 micron, the grinding and laser etching operations both emit PM2.5 and PM10. The emission factors used to calculate emissions are in-house emission factors based Page 2 on visual observation and conservative best engineering estimates. See Appendix F for full details. EMISSIONS CONTROLS This NOI is submitted to modify the status of dust collector previously listed as “information only” to a control device that discharges outdoors. BACT ANALYSIS One BACT Determination was completed and is included with this NOI. See Appendix G. NSPS - New Source Performance Standards The New Source Performance Standards (40 CFR 60) (NSPS) in effect at the time of this NOI were reviewed and each was compared to the operations of this facility. No standards were identified that applied to the facility. NESHAP - National Emission Standards for Hazardous Air Pollutants The NESHAP rules in effect at the time of this NOI (40 CFR 61 and 63) were reviewed and compared to the operations of this facility. One standard was found to cover similar processes but was ultimately determined not to apply to the facility. NESHAP “WWWW” covers Reinforced Plastic Composites Production at sources that are major sources for HAPs. This facility is not a major source for HAPs. For this reason, this NESHAP is not applicable. SAFETY DATA SHEETS SUBMITTED Because this Notice of Intent does not cover any new processes or chemicals, no Safety Data Sheets were submitted as part of this Notice of Intent. Appendix A – Process Flow Storm Products, Inc. Appendix B – Area Map Area Map Storm Products, Inc. 165 S 800 W Brigham City, UT 84302 Date Drawn: October 26, 2023 Drawn By: Ron Fleming Storm Products Appendix C – Site Map Site Map Storm Products, Inc. 165 S 800 W Brigham City, UT 84302 Date Drawn: October 26, 2023 Drawn by: Ron Fleming S 8 0 0 W W 200 S Dust Collector Discharge Point Storage Building Main Building Offices Property Line Appendix D – Facility Layout Facility Layout Storm Products 165 S 800 W Brigham City, UT 84302 Date Drawn: October 18, 2023 Drawn By: Ron Fleming Appendix E – Dust Collector Dust Collector Storm Products, Inc. 165 S 800 W Brigham City, UT 84302 Date Drawn: October 18, 2023 Drawn By: Ron Fleming Schenck Process LLC 7901 NW 107th Terrace Kansas City, MO 64153 Tel: 800-821-2476 Fax: 816-891-8336 www.schenckprocess.com\us FILTER EMISSIONS STATEMENT for DYNA-MAC 16 oz. Dacron Polyester Bags Customer: Storm Bowling Bowls Reference: 2017-46841-P5K-JH Rev 0 1100342593 Equipment: 144MCF361 Style III Filter Application: 5202 Sq. ft. of media with an air to media ratio of 5.2:1 @ 27000 CFM Schenck Process LLC warrants its filters to be free of mechanical defects for a period of one year from the date of shipment in accordance with the “Warranty and Limitation” statement included with the original proposal. Schenck Process LLC also warrants the emissions of its new Dyna-MAC 16 oz. Dacron Polyester bags, when properly installed, applied and maintained, and when operated per the design parameters referenced in the original proposal and in accordance with the manufacturer’s operations manuals, to emit no more than 0.001 grains/dscf of air based on PM 2.5 efficiency testing. Based on an inlet loading of 10 grains/dscf they will provide at least 99.99% capture efficiency. The Buyer will be responsible for any emissions testing expense and Schenck Process LLC reserves the right to be present during any emission tests and shall be notified at least 2 weeks prior to the testing. Emissions testing must be conducted within 30 days of start-up, or 60 days from equipment shipment. Misuse, abuse, operating outside the stated parameters, and / or water, oil, or hydrocarbons will void the emissions expectation. Schenck Process LLC shall not be held responsible for any failures or excess emissions due to upset operating conditions. Under no circumstances will Schenck Process LLC be liable or responsible for incidental or consequential damages. Drew Gormley Application Engineer, Filtration August 2, 2022 Cc: Appendix F PM Emissions from Ball Finishing and Laser Etch Storm Products, Inc. Pounds Tons Per Day Per Hour Per Year Per Year Total debris (particles) collected by dust collector and disposed (lbs)5,000 312.5 1,250,000 625.0 Fraction of total debris that is PM10 (including PM2.5)0.02 0.02 0.02 0.02 Dust (PM10)(includes PM2.5) collected and disposed (lbs)100.00 6.25 25,000 12.5 Dust (PM10)(includes PM2.5) escaping 99.9% efficent dust collector filters (lbs)0.10 0.00626 25.0 0.01251 Dust (PM2.5) escaping dust collector filters (assumes 50% PM2.5) (lbs)0.05 0.00313 12.51 0.00626 The emissions calculated above above are based on the assumptions below. 1. All finsihing and etching is performed indoors. Any emissions not captured would fall to the floor indoors. 2. Most of the material removed from the balls are large particles from the ball finishing (grinding) operation. 3. The fraction of the debris that is PM10 or smaller was determined by visual observation. 4. The filters in the dust collector are rated for 99.99% capture. The calculations assume a worst case 99.9% efficiency. 5. The PM10 collected by the dust collector is assumed to be 50% PM2.5. Appendix G BACT Determination – Ball Finishing and Laser Etching Facility: Storm Products – Brigham City, UT Process: Ball Finishing and Laser Etching Pollutant(s) Considered: PM2.5, PM10 Date of Determination: October 26, 2023 Resources Consulted: EPA’s RACT/BACT/LAER Clearinghouse (RBLC) EPA’s Air Pollution Control Fact Sheets Google search (Emission Control Vendors) This determination has identified and considered all available control options (i.e. engineering techniques, work practices and control equipment) with the potential for practical application to the emissions unit and its associated pollutants. Description of Emissions – The facility manufactures bowling balls with a urethane outer shell. Once formed, the balls are finished (ground) and laser etched. These two processes create particulate matter. Control Alternatives Considered (Summary) – The following control alternatives were considered as part of this BACT determination. They are ranked with the most stringent ranked highest. For the reasons explained later, the highest feasible control alternative was determined to be Control Alternative #1. Control Alternatives (Ranked with most stringent first) Emissions with this Control Alternative (tons/yr) Emission Reductions (tons/yr) Cost per ton of pollutant removed ($/ton) 1.Dust collector with high efficiency (99.9+%) polyester media 0.0125 tons PM 12.5 tons PM $4,345 2.Discharge with no controls 12.5 tons PM 0.0 tons PM Baseline (No cost) Control Alternative 1 – Purchase and install a 27,000 CFM dust collector with high efficiency filters. Energy Impacts: Energy would be consumed to provide electricity for the main dust collector fan. This dust collector would operate 4,000 hours per year (16 x 5 x 50). 1 x 100 HP x 0.746 KW/HP = 74.6 KW/hr x 4,000 hrs/yr = 298,400 KW/yr = 1,015 MMBTU/yr Environmental Impacts: PM emissions would be lower. Economic Impacts: The table below details the economic impact. This additional annual cost would need to be added to production cost which would be tolerable. Page 2 Cost Factor Annual Cost ($) Initial cost – Purchase and install 27,000 CFM dust collector. Purchase price ............ $113,900 Installation Cost .......... 25,000 Total ........................... $138,900 Annual cost assumes a ten year equipment life. 13,890 Cost to finance (averaged over life) (assumes 6% rate) 4,614 Electrical cost (main fan): 74.6 KW/Hr x 4,000 Hrs x $0.12 / KW 35,808 Total Annual Cost: $54,312 PM reduction using this BACT: 12.5 tons PM Cost per ton to control: $4,345/ton PM Other Considerations: None. Control Alternative 2 – Exhaust to Outdoors with No Control – This method requires ducting and an exhaust fan, but would not have any filtration. Energy Impacts: Energy would consumed to provide electricity for the main exhaust fans. This device would operate 4,000 hours per year. 1 x 75 HP x 0.746 KW/HP = 55.95 KW/hr x 4,000 hrs/yr = 223,800 KW/yr = 759 MMBTU/yr Environmental Impacts: PM emissions would be higher. Economic Impacts: The table below details the economic impact. This additional annual cost would need to be added to production cost which would be tolerable. Cost Factor Annual Cost ($) Initial cost – Fan, ductwork and installation Total ........................... $12,500 Annual cost assumes a ten year equipment life. 1,250 Cost to finance (averaged over life) (assumes 6% rate) 410 Electrical cost (exhaust fan): 55.95 KW/Hr x 4,000 Hrs x $0.12/KW 26,856 Total Annual Cost: $28,516 PM reduction using this BACT: 0 tons PM Cost per ton to control: NA Other Considerations: None. Conclusion: Control Alternative #1 was determined to be feasible and to constitute BACT. The other control alternatives were not as stringent. Page 1 of 1 Company___________________________ Site _____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm):4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (qF):7. Fan Requirements (hp) (ft 3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: Ƒ Nomex nylon Ƒ Polyester Ƒ Acrylics Ƒ Fiber glass Ƒ Cotton Ƒ Teflon Ƒ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: Ƒ Reverse Air Ƒ Shaker Ƒ Pulse Jet Ƒ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Storm Products Inc Brigham City October 26, 2023 Grinding and laser etching of bowling balls. 27,000 27,00027,000 75 100 HP 00 00 00 00 00 0.00626 0.01251 X MCF Filter, Model 144MCF361 Style III 5 inches 12 feet 361 12 36 99.99 16 8325.2 X 5" 1" Unknown UnknownUnknown 0.00313 0.00626