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HomeMy WebLinkAboutDAQ-2025-001468 DAQE-AN143470002-25 {{$d1 }} Jim Hogan Staker Parson Companies 2350 South 1900 West Ogden, UT 84401 jim.hogan@burdickmaterials.com Dear Mr. Hogan: Re: Approval Order: Administrative Amendment to Approval Order DAQE-AN0143470001-11 for a 10-Year Review and Permit Updates Project Number: N143470002 The attached Approval Order (AO) is issued pursuant to the Division of Air Quality conducting a 10-year administrative review of this source and its respective AO. Staker Parson Companies must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Lucia Mason, who can be contacted at (385) 707-7669 or lbmason@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. Sincerely, {{$s }} Bryce C. Bird Director BCB:LM:jg cc: TriCounty Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Tim Davis Interim Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director March 14, 2025 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN143470002-25 Administrative Amendment to Approval Order DAQE-AN0143470001-11 for a 10-Year Review and Permit Updates Prepared By Lucia Mason, Engineer (385) 707-7669 lbmason@utah.gov Issued to Staker Parson Companies - Maeser West Aggregate Facility Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality March 14, 2025 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 5 PERMIT HISTORY ..................................................................................................................... 8 ACRONYMS ................................................................................................................................. 9 DAQE-AN143470002-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Staker Parson Companies Staker Parson Companies - Maeser West Aggregate Facility Mailing Address Physical Address 2350 South 1900 West Ogden, UT 84401 7.5 miles Southwest of Vernal on Utah State Route 121 Uintah County, UT Source Contact UTM Coordinates Name: Jim Hogan 613,542 m Easting Phone: (435) 823-6491 4,476,070 m Northing Email: jim.hogan@burdickmaterials.com Datum NAD83 UTM Zone 12 SIC code 1442 (Construction Sand & Gravel) SOURCE INFORMATION General Description Staker Parson Companies (Staker Parson) operates the Maeser West Aggregate Pit located southwest of Vernal in Uintah County. Equipment includes crushers, screens, conveyors, and one (1) 900 kW diesel- fired generator. Staker Parson produces up to 260,000 tons of aggregate material per year. NSR Classification 10-Year Review Source Classification Located in Attainment Area Uintah County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Title V (Part 70) Area Source DAQE-AN143470002-25 Page 4 Project Description This is an Administrative Amendment to AO DAQE-AN0143470001-11, dated May 18, 2011. The DAQ is conducting a 10-year review to update the language, format, and rule applicability of the 2011 AO. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0 1400.00 Carbon Monoxide 0 6.63 Nitrogen Oxides 0 28.94 Particulate Matter - PM10 0 5.37 Particulate Matter - PM2.5 0 1.03 Sulfur Dioxide 0 0.49 Volatile Organic Compounds 0 0.78 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 20 Change (TPY) Total (TPY) Total HAPs 0 0.01 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] DAQE-AN143470002-25 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Maeser West Aggregate Facility II.A.2 One (1) Jaw Crusher Capacity: 500 tons per year (tph) 40 CFR 60 Subpart OOO II.A.3 One (1) Cone Crusher Capacity: 250 tph 40 CFR 60 Subpart OOO II.A.4 Two (2) Triple-deck Screens Size: 8' x 20' 40 CFR 60 Subpart OOO II.A.5 Various Conveyors 40 CFR 60 Subpart OOO II.A.6 One (1) 900 kW Generator Fuel: Diesel Fuel 40 CFR 60 Subpart IIII 40 CFR 63 Subpart ZZZZ SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-wide Requirements: II.B.1.a The owner/operator shall not produce more than 260,000 tons of aggregate material, including bank-run material, per rolling 12-month period. [R307-401-8] DAQE-AN143470002-25 Page 6 II.B.1.a.1 To determine compliance with the above production limit, the owner/operator shall: A. Determine production by belt scale records and/or scale house records B. Record production daily C. Use production data to calculate a new 12-month total by the 20th day of each month using data from the previous 12 months D. Keep records of production for all periods when the plant is in operation. [R307-401-8] II.B.1.a.2 The owner/operator shall weigh and account for all aggregate material prior to the aggregate material leaving the site. [R307-401-8] II.B.1.b Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any source on site to exceed 20% opacity. [R307-201-3] II.B.1.b.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.2 Aggregate Processing Equipment Requirements: II.B.2.a The owner/operator shall not exceed the following opacity limits: A. All crushers - 12% opacity B. All screens - 7% opacity C. All conveyor transfer points - 7% opacity D. All conveyor drop points - 20%. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.b The owner/operator shall install water sprays on all crushers, all screens, and all unenclosed conveyor transfer points on site to control fugitive emissions. The owner/operator shall operate sprays as required to maintain the opacity limits listed in this AO when the temperature is above freezing. [R307-401-8] II.B.2.c The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site within 60 days after achieving maximum production rate but not later than 180 days after initial startup. Performance tests shall meet the limitations specified in Table 3 of Subpart OOO. Records of initial performance tests shall be kept and maintained on site for the lifetime of the equipment. [40 CFR 60 Subpart OOO] II.B.2.c.1 Initial performance tests for fugitive emission limits shall be conducted according to 40 CFR 60.675(c). The owner/operator may use methods and procedures specified in 40 CFR 60.675(e) as an alternative. [40 CFR 60 Subpart OOO] II.B.2.d The owner/operator shall submit written reports of the results of all performance tests conducted to demonstrate compliance with 40 CFR 60.672 to the Director, attn.: Compliance Section. The submission shall be postmarked no later than 180 days from the date of this AO or no later than 180 days from equipment start-up, whichever is later. [40 CFR 60 Subpart OOO] DAQE-AN143470002-25 Page 7 II.B.3 Diesel Generator Requirements: II.B.3.a The owner/operator shall not operate the diesel generator for more than 2,000 hours per rolling 12-month period. [R307-401-8] II.B.3.a.1 To determine compliance with the above operational limit, the owner/operator shall: A. Determine hours of operation by supervisor monitoring and maintaining an engine operations log B. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months C. Record daily hours of operation and the rolling 12-month total of hours operated. [R307-401-8] II.B.3.b The owner/operator shall not allow visible emissions from the stationary diesel engine on site to exceed 20% opacity. [R307-201-3] II.B.3.c The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [40 CFR 63 Subpart ZZZZ] II.B.3.c.1 The sulfur content shall be determined by ASTM Method D2880-71, D4294-89, or approved equivalent. Certification of diesel fuel shall be either by the owner/operator's own testing or by test reports from the diesel fuel marketer. [R307-203-1] II.B.4 Haul Road and Fugitive Dust Requirements: II.B.4.a The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20% opacity. [R307-205-4] II.B.4.a.1 Visible emission determinations for fugitive dust emissions from haul-road traffic and mobile equipment in operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than 1/2 vehicle length behind the vehicle and not less than 1/2 the height of the vehicle. [R307-205-4] II.B.4.b The owner/operator shall cover all haul roads and loader routes with road-base material. [R307-401-8] II.B.4.c The owner/operator shall use water application to maintain the opacity limits listed in this AO. The owner/operator may stop applying water to the haul roads and loader routes when the temperature is below freezing. [R307-401-8] II.B.4.c.1 The owner/operator shall keep records of water application for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made and quantity of water applied C. Rainfall amount received, if any D. Records of temperature, if the temperature is below freezing. [R307-401-8] DAQE-AN143470002-25 Page 8 II.B.4.d The owner/operator shall apply water from conveyor sprays and water trucks to all storage piles on site to control fugitive emissions. The owner/operator shall operate sprays as required to maintain the opacity limits listed in this AO when the temperature is above freezing. [R307-401-8] II.B.4.e The owner/operator shall comply with all applicable requirements of R307-205 for Fugitive Emission and Fugitive Dust sources on site. [R307-205] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN0143470001-11 dated May 18, 2011 Is Derived From NOI dated December 12, 2024 Incorporates Additional Information dated January 9, 2025 Incorporates Additional Information dated January 17, 2025 Incorporates Additional Information dated February 4, 2025 DAQE-AN143470002-25 Page 9 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Lucia Mason <lbmason@utah.gov> DAQ Approval Order Review, 14347: Staker & Parson Companies- Maeser West Aggregate Facility 3 messages Lucia Mason <lbmason@utah.gov>Wed, Feb 26, 2025 at 5:53 PM To: "Cowlishaw, Jeffery (Staker & Parson Companies)" <jeffery.cowlishaw@stakerparson.com> Hi Jeffery, The DAQ has completed Staker & Parson Companies' updated Approval Order for the Maeser West Aggregate Facility (site 14347). Before it's issued you have ten days to review the document. Please return any questions or concerns by 3/8. If you approve of the document, please return a signed copy. The updated permit is attached. Thanks, Lucia DAQE-RN143470002-25.rtf 1531K Cowlishaw, Jeffery (Staker Parson Materials & Construction) <jeffery.cowlishaw@stakerparson.com>Tue, Mar 11, 2025 at 2:39 PM To: Lucia Mason <lbmason@utah.gov> Lucia, Attached is the signed AO for West Maeser. Thanks, Jeffery (J) Cowlishaw Environmental Specialist 3/11/25, 3:01 PM State of Utah Mail - DAQ Approval Order Review, 14347: Staker & Parson Companies- Maeser West Aggregate Facility https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-9167051359822396948&simpl=msg-a:r6855045707498546614&simpl=msg-f:1826331658104603136&simpl…1/3 Staker Parson Materials & Construction A CRH COMPANY 2350 S 1900 W Ogden, Utah 84401 C +1(385)405-4315 E Jeffery.cowlishaw@stakerparson.com www.stakerparson.com The Preferred Source for quality sand, rock, landscape products, ready mix concrete, asphalt, paving & construction services. From: Lucia Mason <lbmason@utah.gov> Sent: Wednesday, February 26, 2025 5:54 PM To: Cowlishaw, Jeffery (Staker Parson Materials & Construcon) <jeffery.cowlishaw@stakerparson.com> Subject: [EXT] [WARNING: ATTACHMENT(S) MAY CONTAIN MALWARE]DAQ Approval Order Review, 14347: Staker & Parson Companies- Maeser West Aggregate Facility CAUTION: This email originated from outside of the organizaon. Do not click links or open aachments unless you are expecng this email and know the contents are safe. If you believe this email may be phishing or malicious, please use the Report Phish buon. [Quoted text hidden] ATTENTION: Ce courriel vient de l'exterieur de l'entreprise. Ne cliquez pas sur les liens, et n'ouvrez pas les pièces jointes, à moins que vous ne connaissiez l'expéditeur du courriel et savez que le contenu est sécuritaire. Si vous pensez qu’il s’agit d’un courriel d’hameçonnage ou malveillant, veuillez cliquer sur le bouton Signaler une tentave d’hameçonnage. Maeser West.pdf 579K 3/11/25, 3:01 PM State of Utah Mail - DAQ Approval Order Review, 14347: Staker & Parson Companies- Maeser West Aggregate Facility https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-9167051359822396948&simpl=msg-a:r6855045707498546614&simpl=msg-f:1826331658104603136&simpl…2/3 Lucia Mason <lbmason@utah.gov>Tue, Mar 11, 2025 at 3:01 PM To: "Cowlishaw, Jeffery (Staker Parson Materials & Construction)" <jeffery.cowlishaw@stakerparson.com> Thank you! [Quoted text hidden] 3/11/25, 3:01 PM State of Utah Mail - DAQ Approval Order Review, 14347: Staker & Parson Companies- Maeser West Aggregate Facility https://mail.google.com/mail/u/0/?ik=509389cc4c&view=pt&search=all&permthid=thread-a:r-9167051359822396948&simpl=msg-a:r6855045707498546614&simpl=msg-f:1826331658104603136&simpl…3/3