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HomeMy WebLinkAboutDAQ-2025-001465 DAQE-GN147940002-25 {{$d1 }} Evan Harrington RPS Composites 425 North 400 West North Salt Lake, UT 84054 eharrington@rpscomposites.com Dear Mr. Harrington: RE: Revocation of Approval Order DAQE-AN147940001-13 dated August 26, 2013 Project Number: N147940002 The Division of Air Quality (DAQ), received your email on March 3, 2025, requesting that the above-referenced approval order (AO) be revoked. RPS Composites, formally RPS Composites-Utah, Inc., has informed the DAQ that it no longer owns or operates the reinforced fiberglass manufacturing plant located at 615 West 900 North, North Salt Lake in Davis County. DAQ has revoked the above-referenced AO effective as of the date of this letter. As authorized by the Utah Legislature, the fee for revoking an AO is the actual time spent by the review engineer and all other staff on the project. Payment should be sent to the DAQ upon receipt of the invoice. If you have any questions, please contact Christine Bodell, who can be reached at (385) 290-2690 or cbodell@utah.gov. Sincerely, {{$s }} Bryce C. Bird Director BCB:CB:jg cc: EPA Region 8 Davis County Health Department {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#s=Sig_es_:signer1:signature}} 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Tim Davis Interim Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director March 11, 2025 DAQE-AN147940001-13 August 26, 2013 Michael Wack RPS Composites-Utah Inc. 965 West 850 South Woods Cross, UT 84087 Dear Mr. Wack : Re: Approval Order: Relocation of the Reinforced Fiberglass Manufacturing Plant From Woods Cross to North Salt Lake City Project Number: N14794-0001 The attached document is the Approval Order for the above-referenced project. Future correspondence on this Approval Order should include the engineer's name as well as the DAQE number as shown on the upper right-hand corner of this letter. The project engineer for this action is Mr. Enqiang He, who may be reached at (801) 536-4010. Sincerely, Bryce C. Bird Director BCB:EH:kw cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah GARY R. HERBERT Governor GREG BELL Lieutenant Governor Department of Environmental Quality Amanda Smith Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality APPROVAL ORDER: Relocation of the Reinforced Fiberglass Manufacturing Plant From Woods Cross to North Salt Lake City Prepared By: Mr. Enqiang He, Engineer Phone: (801) 536-4010 Email: ehe@utah.gov APPROVAL ORDER NUMBER DAQE-AN147940001-13 Date: August 26, 2013 RPS Composites-Utah Inc. Reinforced Fiberglass Manufacturing Facility Source Contact: Butch Carter Phone: (801) 292-2945 Email: bcarter@rpscomposites.com Bryce C. Bird Director Abstract RPS Composites-Utah Inc. operates a reinforced fiberglass manufacturing plant in Woods Cross in Davis County. The company has submitted a request to relocate all manufacturing operations from Woods Cross to North Salt Lake City. Davis County is a maintenance area of NAAQS for ozone and is a nonattainment area for PM2.5. NSPS, NESHAP and MACT regulations do not apply to this source. Title V of the 1990 Clean Air Act does not apply to this source. The emissions, in TPY, will change as follows: PM10 - 0.01, NOx + 0.01, CO + 0.01, VOC + 0.21 and HAPs - 0.81. The changes in emissions will result in the following, in TPY, PTE totals: PM10 = 0.03, PM2.5 = 0.01, NOx = 0.06, CO = 0.05, VOC = 14.51, HAPs = 11.29 and CO2e = 66. This air quality AO authorizes the project with the following conditions and failure to comply with any of the conditions may constitute a violation of this order. This AO is issued to, and applies to the following: Name of Permittee: RPS Composites-Utah Inc. 965 West 850 South Woods Cross, UT 84087 Permitted Location: Reinforced Fiberglass Manufacturing Facility 615 West 900 North North Salt Lake, UT 84054 UTM coordinates: 421,949 m Easting, 4,523,393 m Northing, UTM Zone 12 SIC code: 3082 (Unsupported Plastics Profile Shapes) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, DAQE-AN147940001-13 Page 3 review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Inventories, Testing and Monitoring. [R307-150] Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 RPS Composites-Utah Inc. Reinforced fiberglass manufacturing plant II.A.2 Mixer One (1) shear mixer rated at 3 HP II.A.3 Spray Gun One (1) atomized resin spray gun II.A.4 Filters Five (5) exhaust fans fitted with fiberglass filters II.A.5 Miscellaneous Equipment Miscellaneous paint rollers, buckets and drum II.A.6 Heater Natural gas combustion for comfort heating II.B Requirements and Limitations II.B.1 Controls of Particulate Matter II.B.1.a The exhaust fans fitted with fiberglass filters shall control process streams from the tube grinding operations. All exhaust air from the tube grinding operations shall be routed through the filters before being vented to the atmosphere. [R307-401-8] II.B.1.b Visible emissions from any emission points associated with the source shall not exceed 10% opacity. [R307-401-8] II.B.1.b.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.2 Fuel Requirement for the Heater II.B.2.a The owner/operator shall use natural gas as a fuel for comfort heating. [R307-401-8] DAQE-AN147940001-13 Page 4 II.B.3 VOC and HAP Limitations II.B.3.a The plant-wide emissions of VOCs and HAPs from the reinforced fiberglass manufacturing operations shall not exceed: 14.51 tons per rolling 12-month period for VOCs 9.90 tons per rolling 12-month period for styrene 1.10 tons per rolling 12-month period for dimethyl phthalate 0.084 tons per rolling 12-month period for n,n-dimethylaniline 0.009 tons per rolling 12-month period for cumene 0.20 tons per rolling 12-month period for all other HAPs combined, including acetophenone, xylene, toluene and ethylbenzene [R307-401-8] II.B.3.a.1 Compliance with each of the limitations shall be determined on a rolling 12-month total. No later than 20 days after the end of each month, a new 12-month total shall be calculated using data from the previous 12 months. [R307-401-8] II.B.3.a.2 Records of styrene containing materials used and application methods shall be maintained each month. Styrene emission calculations shall be made in accordance with 40 CFR 63 Subpart WWWW (National Emissions Standards for Hazardous Air Pollutants: Reinforced Plastic Composites Production), although the source is not subject to the requirements of this subpart. [R307-401-8] II.B.3.a.3 Non-styrene VOC and HAP emissions shall be determined by maintaining a record of VOC- and HAP-emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC- and HAP-emitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, etc. B. Density of each material used (pounds per gallon) C. Percent by weight of all VOC and HAP in each material used D. Gallons of each VOC- and HAP-emitting material used E. The amount of VOC and HAP emitted monthly by each material used shall be calculated by the following procedure: VOC = % VOC by Weight x [Density ( lb )] x Gal Consumed x 1 ton (100) (gal) 2000 lb HAP = % HAP by Weight x [Density ( lb )] x Gal Consumed x 1 ton (100) (gal) 2000 lb F. The amount of VOC or HAP emitted monthly from all materials used. G. The amount of VOCs or HAPs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC or HAP emissions. [R307-401-8] DAQE-AN147940001-13 Page 5 II.B.3.b Any VOC/HAP-containing materials shall be stored in sealed containers when not in use. [R307-401-8] II.B.3.c The two stacks shall be at least 29 feet high from the ground and shall vent vertically unrestricted. [R307-410-2] PERMIT HISTORY This AO is based on the following documents: Is Derived From NOI dated April 19, 2013 Incorporates Additional information dated June 3, 2013 Incorporates Additional information dated June 6, 2013 Incorporates Additional information dated June 12, 2013 ADMINISTRATIVE CODING The following information is for UDAQ internal classification use only: Davis County CDS SM Synthetic minor, Nonattainment or Maintenance Area, DAQE-AN147940001-13 Page 6 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ Division of Air Quality (typically interchangeable with UDAQ) DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code UDAQ Utah Division of Air Quality (typically interchangeable with DAQ) VOC Volatile organic compounds Response Summary: The form below will collect the information to start the revocation process. Please fill out the information and a NSR Engineer will be contacting you with any follow up requirements. Q2. Company/Owner Information: Owner Name:RPS Composites Address 615 West 900 North City North Salt Lake State Utah Zip 84010 Q4. Contact Information: Contact Name:Evan Harrington Contact email:eharrington@rpscomposites.com Contact phone 979-480-3415 Q3. Permit Information: Site Name:RPS Composites Reinforced Fiberglass Manufacturing Facility Site ID:14794 Permit ID: Ex DAQE- 111110001-21 DAQE-AN147940001-13 Q9. Is the AO revocation subject to the Oil and Gas PBR Registration? PBR Requirements No Q5. Please provide an explanation for the request to revoke your permit Company no longer at this address Q6. The undersigned acknowledges they are the responsible party to provide DAQ with this information and authorize DAQ to bill the fee for revoking an AO. As authorized by Utah Legislature, the fee is the time spent by the Permitting staff. [Click here] Embedded Data: N/A DAQE-GN141250003-23 {{$d1 }} Evan Harrington RPS Composites 425 North 400 West North Salt Lake, UT 84054 eharrington@rpscomposites.com Dear Mr. Harrington: RE: Revocation of Approval Order DAQE-AN0141250002-08 dated July 11, 2008 Project Number: N141250003 The Utah Department of Environmental Quality, Division of Air Quality (DAQ) received your email on February 28, 2023, requesting that the above-referenced approval order (AO) be revoked. RPS Composites, formally RPS Utah, LLC., has informed the DAQ that it no longer owns or operates the reinforced fiberglass manufacturing plant located at 965 West 850 South, Woods Cross in Davis County. DAQ has revoked the above-referenced AO effective as of the date of this letter. As authorized by the Utah Legislature, the fee for revoking an AO is the actual time spent by the review engineer and all other staff on the project. Payment should be sent to the DAQ upon receipt of the invoice. If you have any questions, please contact Christine Bodell who can be reached at (385) 290-2690 or cbodell@utah.gov. Sincerely, {{$s }} Bryce C. Bird Director BCB:CB:jg cc: Dan Fagnant, EPA Region 8 {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#s=Sig_es_:signer1:signature}} 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director March 8, 2023