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HomeMy WebLinkAboutDAQ-2025-001134 DAQE-GN100050023-25 {{$d1 }} Erin Dunman Kinder Morgan Altamont LLC 1667 Cole Boulevard, Suite 300 Lakewood, CO 80401 Erin_Dunman@kindermorgan.com Dear Ms. Dunman: RE: Replacement-in-Kind Determination for ICE-9 at the Altamont Main Gas Processing Plant Project Number: N100050023 The Division of Air Quality (DAQ) has received your notifications dated July 31, 2024, concerning Replacement-In-Kind of the ICE-9 (1030 hp rated) at the Altamont Main Gas Processing Plant. The DAQ has determined that the replacement of the ICE-9 meets the requirements of UAC R307-401-11: Replacement-In-Kind Equipment. Kinder Morgan Altamont LLC shall notify the Director in writing when the installation of the replaced ICE-9 has been completed and is operational. An initial compliance test is required within 180 days of installation. A notification shall be submitted at least 30 days prior to conducting any testing. To ensure proper credit when notifying the Director, send your correspondence to the Director, attn: NSR Section. Compliance testing shall be done in accordance with the requirements in II.B.2.a of the Approval Order (AO) DAQE-AN100050016-20. In addition, the ICE-9 replacements shall operate under all applicable conditions listed in AO DAQE-AN100050016-20. Please direct any technical questions regarding this letter to Mr. Tad Anderson, who may be reached at (385) 306-6515. Sincerely, {{$s }} Jon L. Black, Manager New Source Review Section JLB:TA:jg {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}}{{#s=Sig_es_:signer1:signature}} 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director * ) ' & — A ? v A ? A D A @ w ? E ˜ February 20, 2025 FedEx 2777 4401 7787 July 31, 2024 Mr. Harold Burge, Manager Major NSR Utah Division of Air Quality (UDAQ) Utah Department of Environmental Quality 195 North 1950 West Salt Lake City, Utah 84116 Re: Kinder Morgan Altamont LLC – Altamont Main Gas Processing Plant Approval Order DAQE-AN100050016-20 & Title V Operating Permit # 1300006003 R307-401-12 Notification for Replacement of Compressor Engine Dear Mr. Burge: Kinder Morgan Altamont LLC (Kinder Morgan) operates the Altamont Main Gas Processing Plant, which is currently permitted to operate under Approval Order DAQE-AN100050016-20 (dated April 13, 2020) and Title V Operating Permit (#1300006003 (dated September 27, 2022). Kinder Morgan is proposing to replace one existing compressor engine identified as ICE-9 at the station with a like-kind unit, which will have additional emission controls. The replacement four-stroke rich-burn (4SRB) engine will have a maximum site and nameplate rating of 1,030 bhp, which is consistent with the rating of the existing engine. In addition, the engine will be configured with non-selective catalytic reduction catalyst (NSCR) and an air-fuel-ratio controller (AFRC). Kinder Morgan plans to operate the existing ICE-9 engine until the replacement unit is installed. At no time will the replacement engine and the engine it replaces both operate simultaneously. The compressor will not be replaced as part of the project. This replacement will not increase the potential to emit (PTE) of any air pollutant nor cause emissions of any new air pollutant. Utah Rule R307-401-12 provides an exemption from the requirement to submit a Notice of Intent (NOI) as follows: R307-401-12. Reduction in Air Contaminants. (1) Applicability. The owner or operator of a stationary source of air contaminants that reduces or eliminates air contaminants is exempt from the requirement to submit a notice of intent and obtain an approval order prior to construction if: (a) the project does not increase the potential to emit of any air contaminant or cause emissions of any new air contaminant, and (b) the director is notified of the change and the reduction of air contaminants is made enforceable through an approval order in accordance with (2) below. (2) Notification. The owner or operator shall submit a written description of the project to the director no later than 60 days after the changes are made. The director will update the source's approval order or issue a new approval order to include the project and to make the emission reductions enforceable. Public review under R307-401-7 is not required for the update to the approval order. This project meets the Reduction in Air Contaminants exemption because: (a) The project does not increase the PTE of any air contaminant or cause emissions of any new air contaminant, and (b) With this letter, notification of the change is being provided in accordance with paragraph (b). The project is expected to commence on September 16, 2024. The project triggers applicability to 40 CFR 60 Subpart JJJJ for “new” (as defined in the rule) non- emergency 4SRB engines ≥500 hp. The replacement engine will be subject to emissions limits for nitrogen oxides (NOx) (1.0 g/HP-hr), carbon monoxide (CO) (2.0 g/HP-hr), and volatile organic compounds (VOC) (0.7 g/HP-hr) from Table 1 in 40 CFR 60.4233(c) for engines manufactured after January 1, 2011. The replacement engine will be considered a “non-certified” engine for purposes of this rule. Per 40 CFR 60.4243(a)(2)(iii), Kinder Morgan will be required to complete performance testing initially (within 180 days of initial startup) and every 8,760 hours or 3 years thereafter, whichever comes first. 60.4243(a)(2)(iii) also requires Kinder Morgan to keep a maintenance plan and records of conducted maintenance and will be required to, to the extent practicable, maintain and operate the engine in a manner consistent with good air pollution control practice for minimizing emissions. Per 40 CFR 60.4243(g), for each engine configured with an AFRC, the controller must be maintained and operated appropriately in order to ensure proper operation of the engine and control device to minimize emissions at all times. The project does not include any modifications or changes to the compressor. Therefore, the project does not trigger applicability to 40 CFR 60 Subpart OOOOb at 60.5385b (reciprocating compressor requirements) for CE-2, nor does it trigger requirements of 60.5397b for fugitive emissions. For purposes of 40 CFR 63 Subpart ZZZZ, per 40 CFR 63.6590(c)(1), a “new” (as defined in the rule) stationary reciprocating internal combustion engine (RICE) located at an area source of HAP is required to meet the requirements of 40 CFR 60 Subpart JJJJ for a spark ignition engine. The replacement engine meets these criteria; no further requirements under 40 CFR 63 Subpart ZZZZ will apply for this engine. The project also triggers applicability to Utah Rule R307-501 which applies to all oil and natural gas exploration, production, and transmission operations, well production facilities, natural gas compressor stations, and natural gas processing plants in Utah. The facility meets these criteria, and the project is subject to R307-501. The project is not subject to other requirements within R307-502 through R307-511 generally because the replacement equipment will be regulated by an Approval Order, is not located at a well site, and the compressor is not impacted by the project. Under the provisions of R307-401-12, a BACT evaluation is not formally required. Note that a previous BACT determination that Kinder Morgan performed for installation of a similar engine at another Utah facility concluded that new compressor engines equipped with NSCR catalyst for NOx, CO, and VOC control would be lower than the generally-accepted BACT. No add-on controls are expected to be feasible for sulfide dioxide (SO2) and particulate matter (PM10 and PM2.5) from internal combustion engines firing pipeline quality natural gas. The estimated change in potential emissions from the engine is summarized in the table below. The “Pre- Project PTE” includes total potential emissions from the existing engine that is being replaced (the engine within CE-2, excluding compressor) and “Post-Project PTE” includes total potential emissions from the replacement engine (excluding compressor). Detailed emission calculations are provided in Attachment A, and the engine specifications are attached as Attachment B to this notification. Table 1. Estimated Change in Potential Emissions (tpy) Contaminant Pre-Project PTE Post-Project PTE Difference NOx 6.96 6.96 0.00 CO 4.97 4.97 0.00 VOC 0.70 0.70 0.00 SO2 0.02 0.02 0.00 PM / PM10 / PM2.5 0.65 0.65 0.00 Total 13.30 13.30 0.00 Kinder Morgan requests concurrence from the Utah Division of Air Quality (UDAQ) that this project meets the R307-401-12 Reduction in Air Contaminants exemption. Furthermore, as a follow-up action to make this project enforceable, Kinder Morgan requests UDAQ issues an update to the facility’s Approval Order. Kinder Morgan is requesting addition of the following permit changes within the AO: 1. Change the applicability for unit ICE-9 to include JJJJ. Kinder Morgan also requests that the facility’s Title V Operating Permit (#1300006003 (dated September 27, 2022) incorporate these changes. Please do not hesitate to contact me at 303-914-7605 or Erin_Dunman@kindermorgan.com if you have questions as you process this request. Sincerely, Erin Dunman EHS Engineer Enclosures: Attachment A: Emission Calculations Attachment B: Engine Specifications Attachment A: Emissions Calculations Attachment A ‐ Detailed Air Emissions Calculations Kinder Morgan Altamont LLC Altamont Main Gas Plant R307‐401‐12 Notification Parameter Value Unit of Measure Emission Source ID: ICE-9 (K3C) - Make: Waukesha - Model: L7042GSI S4 - Engine Type: 4SRB - Engine Horsepower: 1,030 bhp BSFC: 7,440 Btu/bhp-hr Fuel Flowrate: 7.66 MMBtu/hr Fuel Heating Value: 1,116 Btu/scf Annual Operating Hours: 8,760 hours Pollutant Emission Factor Emission Factor Units Source Emission Rate (lb/hr) Emission Rate (tpy) NOX 0.70 g/bhp-hr Proposed Permit Limit 1.59 6.96 CO 0.50 g/bhp-hr Proposed Permit Limit 1.14 4.97 VOC 7.00E-02 g/bhp-hr Proposed Permit Limit 0.16 0.70 SO2 5.88E-04 lb/MMBtu AP-42, Table 3.2-3 4.51E-03 0.02 PM Total 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 PM10 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 PM2.5 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 1,1,2,2-Tetrachloroethane 2.53E-05 lb/MMBtu AP-42, Table 3.2-3 1.94E-04 8.49E-04 1,1,2-Trichloroethane 1.53E-05 lb/MMBtu AP-42, Table 3.2-3 1.17E-04 5.14E-04 1,3-Butadiene 6.63E-04 lb/MMBtu AP-42, Table 3.2-3 0.01 0.02 1,3-Dichloropropene 1.27E-05 lb/MMBtu AP-42, Table 3.2-3 9.73E-05 4.26E-04 Acetaldehyde 2.79E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.09 Acrolein 2.63E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.09 Benzene 1.58E-03 lb/MMBtu AP-42, Table 3.2-3 0.01 0.05 Carbon Tetrachloride 1.77E-05 lb/MMBtu AP-42, Table 3.2-3 1.36E-04 5.94E-04 Chlorobenzene 1.29E-05 lb/MMBtu AP-42, Table 3.2-3 9.89E-05 4.33E-04 Chloroform 1.37E-05 lb/MMBtu AP-42, Table 3.2-3 1.05E-04 4.60E-04 Ethylbenzene 2.48E-05 lb/MMBtu AP-42, Table 3.2-3 1.90E-04 8.32E-04 Ethylene Dibromide 2.13E-05 lb/MMBtu AP-42, Table 3.2-3 1.63E-04 7.15E-04 Formaldehyde 2.05E-02 lb/MMBtu AP-42, Table 3.2-3 0.16 0.69 Methanol 3.06E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.10 Methylene Chloride 4.12E-05 lb/MMBtu AP-42, Table 3.2-3 3.16E-04 1.38E-03 Naphthalene 9.71E-05 lb/MMBtu AP-42, Table 3.2-3 7.44E-04 3.26E-03 PAH 1.41E-04 lb/MMBtu AP-42, Table 3.2-3 1.08E-03 0.00 Styrene 1.19E-05 lb/MMBtu AP-42, Table 3.2-3 9.12E-05 3.99E-04 Toluene 5.58E-04 lb/MMBtu AP-42, Table 3.2-3 4.28E-03 0.02 Vinyl Chloride 7.18E-06 lb/MMBtu AP-42, Table 3.2-3 5.50E-05 2.41E-04 Xylene 1.95E-04 lb/MMBtu AP-42, Table 3.2-3 1.49E-03 0.01 Total HAP 3.24E-02 lb/MMBtu AP-42, Table 3.2-3 0.25 1.09 CO2 116.98 lb/MMBtu 40 CFR 98, Subpart C, Table C-1 896.42 3,926.32 CH4 2.20E-03 lb/MMBtu 40 CFR 98, Subpart C, Table C-2 0.02 0.07 N2O 2.20E-04 lb/MMBtu 40 CFR 98, Subpart C, Table C-2 1.69E-03 0.01 CO2e - - 40 CFR 98, Subpart A, Table A-1 897.35 3,930.37 Emission Source Information Emissions Data Compressor Engine (ICE‐9) Emissions Calculations ‐ Replacement Unit Attachment A ‐ Detailed Air Emissions Calculations Kinder Morgan Altamont LLC Altamont Main Gas Plant R307‐401‐12 Notification Parameter Value Unit of Measure Emission Source ID: ICE-9 (K3C) - Make: Waukesha - Model: L7042GSI - Engine Type: 4SRB - Engine Horsepower: 1,030 bhp BSFC: 7,440 Btu/bhp-hr Fuel Flowrate: 7.66 MMBtu/hr Fuel Heating Value: 1,116 Btu/scf Annual Operating Hours: 8,760 hours Pollutant Emission Factor Emission Factor Units Source Emission Rate (lb/hr) Emission Rate (tpy) NOX 0.70 g/bhp-hr Manufacture Data 1.59 6.96 CO 0.50 g/bhp-hr Manufacture Data 1.14 4.97 VOC 0.07 g/bhp-hr Manufacture Data 0.16 0.70 SO2 5.88E-04 lb/MMBtu AP-42, Table 3.2-3 4.51E-03 0.02 PM Total 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 PM10 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 PM2.5 1.94E-02 lb/MMBtu AP-42, Table 3.2-3 0.15 0.65 1,1,2,2-Tetrachloroethane 2.53E-05 lb/MMBtu AP-42, Table 3.2-3 1.94E-04 8.49E-04 1,1,2-Trichloroethane 1.53E-05 lb/MMBtu AP-42, Table 3.2-3 1.17E-04 5.14E-04 1,3-Butadiene 6.63E-04 lb/MMBtu AP-42, Table 3.2-3 0.01 0.02 1,3-Dichloropropene 1.27E-05 lb/MMBtu AP-42, Table 3.2-3 9.73E-05 4.26E-04 Acetaldehyde 2.79E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.09 Acrolein 2.63E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.09 Benzene 1.58E-03 lb/MMBtu AP-42, Table 3.2-3 0.01 0.05 Carbon Tetrachloride 1.77E-05 lb/MMBtu AP-42, Table 3.2-3 1.36E-04 5.94E-04 Chlorobenzene 1.29E-05 lb/MMBtu AP-42, Table 3.2-3 9.89E-05 4.33E-04 Chloroform 1.37E-05 lb/MMBtu AP-42, Table 3.2-3 1.05E-04 4.60E-04 Ethylbenzene 2.48E-05 lb/MMBtu AP-42, Table 3.2-3 1.90E-04 8.32E-04 Ethylene Dibromide 2.13E-05 lb/MMBtu AP-42, Table 3.2-3 1.63E-04 7.15E-04 Formaldehyde 2.05E-02 lb/MMBtu AP-42, Table 3.2-3 0.16 0.69 Methanol 3.06E-03 lb/MMBtu AP-42, Table 3.2-3 0.02 0.10 Methylene Chloride 4.12E-05 lb/MMBtu AP-42, Table 3.2-3 3.16E-04 1.38E-03 Naphthalene 9.71E-05 lb/MMBtu AP-42, Table 3.2-3 7.44E-04 3.26E-03 PAH 1.41E-04 lb/MMBtu AP-42, Table 3.2-3 1.08E-03 0.00 Styrene 1.19E-05 lb/MMBtu AP-42, Table 3.2-3 9.12E-05 3.99E-04 Toluene 5.58E-04 lb/MMBtu AP-42, Table 3.2-3 4.28E-03 0.02 Vinyl Chloride 7.18E-06 lb/MMBtu AP-42, Table 3.2-3 5.50E-05 2.41E-04 Xylene 1.95E-04 lb/MMBtu AP-42, Table 3.2-3 1.49E-03 0.01 Total HAP 3.24E-02 lb/MMBtu AP-42, Table 3.2-3 0.25 1.09 CO2 116.98 lb/MMBtu 40 CFR 98, Subpart C, Table C-1 896.42 3,926.32 CH4 2.20E-03 lb/MMBtu 40 CFR 98, Subpart C, Table C-2 0.02 0.07 N2O 2.20E-04 lb/MMBtu 40 CFR 98, Subpart C, Table C-2 1.69E-03 0.01 CO2e - - 40 CFR 98, Subpart A, Table A-1 897.35 3,930.37 Emission Source Information Emissions Data Compressor Engine (ICE‐9) Emissions Calculations ‐ Replaced Attachment B: Engine Specifications ReUp Altamont - Altamont Gas Plant VHP - L7042GSI S4 Waukesha Gas Engine David Blankenheim 262-225-0031 david.blankenheim@innio.com Gas Compression ENGINE SPEED (rpm):900 NOx SELECTION (g/bhp-hr): DISPLACEMENT (in3):7040 COOLING SYSTEM:JW, IC + OC COMPRESSION RATIO:8:1 INTERCOOLER WATER INLET (°F):130 IGNITION SYSTEM:ESM2 JACKET WATER OUTLET (°F):180 EXHAUST MANIFOLD:Water Cooled JACKET WATER CAPACITY (gal):100 COMBUSTION:Rich Burn, Turbocharged AUXILIARY WATER CAPACITY (gal):11 ENGINE DRY WEIGHT (lbs):24250 LUBE OIL CAPACITY (gal):190 AIR/FUEL RATIO SETTING:0.38% CO MAX. EXHAUST BACKPRESSURE (in. H2O):10 ENGINE SOUND LEVEL (dBA)101 MAX. AIR INLET RESTRICTION (in. H2O):15 IGNITION TIMING:ESM2 Controlled EXHAUST SOUND LEVEL (dBA)104 SITE CONDITIONS: FUEL:Altamont 3-1-22 ALTITUDE (ft):6430 FUEL PRESSURE RANGE (psig):30 - 60 MAXIMUM INLET AIR TEMPERATURE (°F):90 FUEL HHV (BTU/ft3):1,137.4 FUEL WKI:74.8 FUEL LHV (BTU/ft3):1,028.2 SITE SPECIFIC TECHNICAL DATA 110% OVERLOAD UNITS SITE DATA (See note 18)93%90%75% CONTINUOUS ENGINE POWER BHP 1133 1110 1030 832 833 OVERLOAD % 2/24 hr Note 18 10 10 -- MECHANICAL EFFICIENCY (LHV)%32.6 32.5 32.4 31.6 31.6 CONTINUOUS POWER AT FLYWHEEL BHP 1133 1110 1030 832 833 based on no auxiliary engine driven equipment RPM FUEL CONSUMPTION (LHV)BTU/BHP-hr 7816 7843 7856 8060 8060 FUEL CONSUMPTION (HHV)BTU/BHP-hr 8646 8676 8691 8916 8915 FUEL FLOW based on fuel analysis LHV SCFM 144 141 131 109 109 JACKET WATER (JW)BTU/hr x 1000 2713 2704 2501 2149 2150 LUBE OIL (OC)BTU/hr x 1000 377 377 361 330 330 INTERCOOLER (IC)BTU/hr x 1000 150 163 123 74 74 EXHAUST BTU/hr x 1000 2333 2264 2091 1657 1658 RADIATION BTU/hr x 1000 571 539 552 511 511 NOx (NO + NO2)g/bhp-hr 0.15 0.15 0.15 0.15 0.15 CO g/bhp-hr 0.30 0.30 0.30 0.30 0.30 THC g/bhp-hr 1.50 1.50 1.49 1.49 1.49 NMHC g/bhp-hr 0.201 0.203 0.201 0.202 0.202 NM,NEHC (VOC)g/bhp-hr 0.029 0.030 0.030 0.030 0.030 CO2 g/bhp-hr 502 504 504 517 517 CO2e (Methane GWP: 25)g/bhp-hr 529 531 532 545 545 CH2O g/bhp-hr 0.001 0.001 0.001 0.001 0.001 CH4 g/bhp-hr 1.08 1.09 1.09 1.09 1.09 INDUCTION AIR FLOW SCFM 1622 1594 1482 1229 1229 EXHAUST GAS MASS FLOW lb/hr 7541 7411 6891 5713 5716 EXHAUST GAS FLOW at exhaust temp, 14.5 psia ACFM 5171 5066 4668 3760 3762 EXHAUST TEMPERATURE °F 1083 1078 1064 1021 1021 TOTAL JACKET WATER CIRCUIT (JW)BTU/hr x 1000 3076 3067 TOTAL AUXILIARY WATER CIRCUIT (IC + OC)BTU/hr x 1000 598 613 JACKET WATER PUMP MIN. DESIGN FLOW GPM 343 JACKET WATER PUMP MAX. EXTERNAL RESTRICTION psig 10 AUX WATER PUMP MIN. DESIGN FLOW GPM 60 AUX WATER PUMP MAX. EXTERNAL RESTRICTION psig 24 AIR INTAKE / EXHAUST GAS HEAT EXCHANGER SIZING12 0.15 NOx 0.30 CO MAX RATING AT 100 °F AIR TEMP 700 - 1200AVAILABLE TURNDOWN SPEED RANGE SITE RATING AT MAXIMUM INLET AIR TEMPERATURE OF 90 °F POWER RATING FUEL CONSUMPTION COOLING SYSTEM WITH ENGINE MOUNTED WATER PUMPS HEAT REJECTION EMISSIONS (CATALYST OUT): All data provided per the condtions listed in the notes section on page three. Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc. 3/4/2022 10:12 AM Page 1 of 3 ReUp Altamont - Altamont Gas Plant VHP - L7042GSI S4 Waukesha Gas Engine David Blankenheim 262-225-0031 david.blankenheim@innio.com Gas Compression FUEL COMPOSITION HYDROCARBONS:Mole or Volume %FUEL:Altamont 3-1-22 Methane CH4 83.495 FUEL PRESSURE RANGE (psig):30 - 60 Ethane C2H6 13.13 FUEL WKI:74.8 Propane C3H8 1.9226 Iso-Butane I-C4H10 0.106 FUEL SLHV (BTU/ft3):1010.31 Normal Butane N-C4H10 0.1655 FUEL SLHV (MJ/Nm3):39.73 Iso-Pentane I-C5H12 0.0113 Normal Pentane N-C5H12 0.0108 FUEL LHV (BTU/ft3):1028.20 Hexane C6H14 0 FUEL LHV (MJ/Nm3):40.43 Heptane C7H16 0 Ethene C2H4 0 FUEL HHV (BTU/ft3):1137.39 Propene C3H6 0 FUEL HHV (MJ/Nm3):44.73 SUM HYDROCARBONS 98.84 FUEL DENSITY (SG):0.65 NON-HYDROCARBONS: Nitrogen N2 0.3267 Oxygen O2 0 Helium He 0 Carbon Dioxide CO2 0.8317 Carbon Monoxide CO 0 Hydrogen H2 0 Water Vapor H2O 0 TOTAL FUEL 99.999 FUEL CONTAMINANTS Total Sulfur Compounds % volume Total Sulfur Compounds 0 µg/BTU Total Halogen as Chloride % volume Total Halogen as Chloride 0 µg/BTU Total Ammonia % volume Total Ammonia 0 µg/BTU Siloxanes Total Siloxanes (as Si)0 µg/BTU Tetramethyl silane 0 % volume Trimethyl silanol 0 % volume Hexamethyldisiloxane (L2)0 % volume Hexamethylcyclotrisiloxane (D3)0 % volume Octamethyltrisiloxane (L3)0 % volume Octamethylcyclotetrasiloxane (D4)0 % volume Decamethyltetrasiloxane (L4)0 % volume Decamethylcyclopentasiloxane (D5)0 % volume Dodecamethylpentasiloxane (L5)0 % volume Dodecamethylcyclohexasiloxane (D6)0 % volume Others 0 % volume No water or hydrocarbon condensates are allowed in the engine. Requires liquids removal. 0 0 Standard Conditions per ASTM D3588-91 [60°F and 14.696psia] and ISO 6976:1996-02-01[25, V(0;101.325)]. Based on the fuel composition, supply pressure and temperature, liquid hydrocarbons may be present in the fuel. No liquid hydrocarbons are allowed in the fuel. The fuel must not contain any liquid water. Waukesha recommends both of the following: 1) Dew point of the fuel gas to be at least 20°F (11°C) below the measured temperature of the gas at the inlet of the engine fuel regulator. 2) A fuel filter separator to be used on all fuels except commercial quality natural gas. Refer to the 'Fuel and Lubrication' section of 'Technical Data' or contact the Waukesha Application Engineering Department for additional information on fuels, or LHV and WKI* calculations. * Trademark of INNIO Waukesha Gas Engines Inc. Calculated fuel contaminant analysis will depend on the entered fuel composition and selected engine model. 0 All data provided per the condtions listed in the notes section on page three. Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc. 3/4/2022 10:12 AM Page 2 of 3 ReUp Altamont - Altamont Gas Plant VHP - L7042GSI S4 Waukesha Gas Engine David Blankenheim 262-225-0031 david.blankenheim@innio.com Gas Compression NOTES SPECIAL REQUIREMENTS Requires option code 1008B/1008SB for 0.15 g/bhp-hr NOx 0.30 g/bhp-hr CO catalyst. 20. In cold ambient temperatures, heating of the engine jacket water, lube oil and combustion air may be required. See Waukesha Technical Data. 18. Continuous Power Rating: The highest load and speed that can be applied 24 hours per day, seven days per week, 365 days per year except for normal maintenance at indicated ambient reference conditions and fuel. It is permissible to operate the engine at the indicated overload power, for two hours in every 24 hour period. 19. emPact emission compliance available for entire range of operable fuels; however, fuel system and/or O2 set point may need to be adjusted in order to maintain compliance. 12. Heat exchanger sizing values given as the maximum heat rejection of the circuit, with applied tolerances and an additional 5% reserve factor. 10. Cooling circuit capacity, lube oil capacity, and engine dry weight values are typical. 16. Due to variation between test conditions and final site conditions, such as exhaust configuration and background sound level, sound pressure levels under site conditions may be different than those tabulated above. 6. Air flow is based on undried air with a tolerance of ± 7%. 15. Engine sound data taken with the microphone at 1 m (3.3 ft) from the side of the engine at the approximate front-to-back centerline. Microphone height was at intake manifold level. Engine sound pressure data may be different at front, back and opposite side locations. Exhaust sound data taken with microphone 1 meter (3.3 ft) away and 1 meter (3.3 ft) to the side of the exhaust outlet. 3. Fuel consumption is presented in accordance with ISO 3046/1 with a tolerance of -0 / +5% at maximum rating. Fuel flow calculation based on fuel LHV and fuel consumption with a tolerance of -0/+5 %. For sizing piping and fuel equipment, it is recommended to include the 5% tolerance. 1. All data is based on engines with standard configurations unless noted otherwise. 9. Inlet air restrictions based on full rated engine load. Exhaust backpressure based on 138 PSI BMEP and 900 RPM. Refer to the engine specification section of Waukesha's standard technical data for more information. 17. Cooling system design flow is based on minimum allowable cooling system flow. Cooling system maximum external restriction is defined as the allowable restriction at the minimum cooling system flow. 5. Emission levels for engines with Waukesha supplied 3-way catalyst are given at catalyst outlet flange. For all other engine models, emission levels are given at engine exhaust outlet flange prior to any after treatment. Values are based on a new engine operating at indicated site conditions, and adjusted to the specified timing and air/fuel ratio at rated load. Catalyst out emission levels represent emission levels the catalyst is sized to achieve. Manual adjustment may be necessary to achieve compliance as catalyst/engine age. Catalyst-out emission levels are valid for the duration of the engine warranty. Emissions are at an absolute humidity of 75 grains H2O/lb (10.71 g H2O/kg) of dry air. Emission levels may vary subject to instrumentation, measurement, ambient conditions, fuel quality, and engine variation. Engine may require adjustment on-site to meet emission values, which may affect engine performance and heat output. NOx, CO, THC, and NMHC emission levels are listed as a not to exceed limit, all other emission levels are estimated. CO2 emissions based on EPA Federal Register/Vol. 74, No. 209/Friday, October 30, 2009 Rules and Regulations 56398, 56399 (3) Tier 3 Calculation Methodology, Equation C-5. 4. Heat rejection tolerances are ± 30% for radiation, and ± 8% for jacket water, lube oil, intercooler, and exhaust energy. 7. Exhaust temperature given at engine exhaust outlet flange with a tolerance of ± 50°F (28°C). 8. Exhaust gas mass flow value is based on a "wet basis" with a tolerance of ± 7%. 14. Fuel volume flow calculation in metric units is based on 100% relative humidity of the fuel gas at a combustion temperature of 25°C and metering conditions of 0°C and 101.325 kPa (14.696 psia; 29.92 inches of mercury). This is expressed as [25, V(0;101.325)]. 11. Fuel must conform to Waukesha's "Gaseous Fuel Specification" S7884-7 or most current version. Fuel may require treatment to meet current fuel specification. 2. Power rating is adjusted for fuel, site altitude, and site air inlet temperature, in accordance with ISO 3046/1 with tolerance of ± 3%. 13. Fuel volume flow calculation in english units is based on 100% relative humidity of the fuel gas at standard conditions of 60°F and 14.696 psia (29.92 inches of mercury; 101.325 kPa). 21. Available Turndown Speed Range refers to the constant torque speed range available. Reduced power may be available at speeds outside of this range. Contact application engineering. All data provided per the condtions listed in the notes section on page three. Data Generated by EngCalc Program Version 4.2 INNIO Waukesha Gas Engines, Inc. 3/4/2022 10:12 AM Page 3 of 3