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HomeMy WebLinkAboutDAQ-2024-011874 DAQE-AN141070022-24 {{$d1 }} Seth Garner The Procter & Gamble Paper Products Company 5000 North Iowa String Road Bear River City, UT 84301 Shepherd.d.8@pg.com Dear Mr. Garner: Re: Approval Order: Experimental Approval Order for Chlorine Emissions at the Box Elder Plant Project Number: N141070022 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on August 26, 2024. The Procter & Gamble Paper Products Company must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Tad Anderson, who can be contacted at (385) 306-6515 or tdanderson@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. Sincerely, {{$s }} Bryce C. Bird Director BCB:TA:jg cc: Bear River Health Department EPA Region 8 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director November 25, 2024 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN141070022-24 Experimental Approval Order for Chlorine Emissions Prepared By Tad Anderson, Engineer (385) 306-6515 tdanderson@utah.gov Issued to The Procter & Gamble Paper Products Company – Box Elder Plant Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality November 25, 2024 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 3 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 4 SECTION II: SPECIAL PROVISIONS ..................................................................................... 5 PERMIT HISTORY ..................................................................................................................... 5 ACRONYMS ................................................................................................................................. 6 DAQE-AN141070022-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name The Procter & Gamble Paper Products Company The Procter & Gamble Paper Products Company - Box Elder Plant Mailing Address Physical Address 5000 North Iowa String Road 5000 North Iowa String Road Bear River City, UT 84301 Bear River City, UT 84301 Source Contact UTM Coordinates Name: Dean Shepherd 402500 m Easting Phone: (435) 279-1377 4605600 m Northing Email: Shepherd.d.8@pg.com Datum NAD27 UTM Zone 12 SIC code 2621 (Paper Mills) SOURCE INFORMATION General Description The Procter and Gamble Paper Products Company (P&G) operates the Box Elder Plant. The Box Elder Plant produces paper and assembled paper products. The Box Elder Plant is located in Bear River City, Utah. NSR Classification Experimental AO Source Classification Located in Box Elder County Airs Source Size: A Applicable Federal Standards None Project Description P&G submitted a request for an Experimental Approval Order (EAO) for the unexpected chlorine emissions resulting from a side reaction caused by the cleaning of microfiltration skids associated with a manufacturing process. The EAO is needed to provide the necessary time to study how the chlorine emissions form, evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. DAQE-AN141070022-24 Page 4 This EAO is granted in accordance with Section 19-2-107(2)(b)(iii) of the Utah Air Conservation Act. The objective of this project is to determine the quantity of chlorine emissions from the process and evaluate options to eliminate or reduce them. This operation will in no way alter the existing operations or processes at P&G. P&G may operate the chlorine testing for a maximum of 12 months starting from the date of this document. SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this EAO conform to those used in the Utah Administrative Code (UAC) Rule 307 (R307) and Title 40 of the Code of Federal Regulations (40 CFR). Unless noted otherwise, references cited in these EAO conditions refer to those rules. [R307-101] I.2 The limits set forth in this EAO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this EAO that could affect the emissions covered by this EAO must be reviewed and approved in accordance with UAC R307-401. [R307-401-1] I.4 All records referenced in this EAO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this EAO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this EAO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this EAO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 P&G Box Elder Plant DAQE-AN141070022-24 Page 5 II.A.2 Storage Tanks Bleach Tank Hydrochloric Acid Solution Tank II.A.3 Chlorine Sensor II.A.4 Continuous Chlorine Monitoring Meter SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Experimental Approval Order Requirements II.B.1.a A chlorine monitor shall be placed in the exhaust duct work from the acid storage tanks and bleach storage tank in the FAM manufacturing process. [R307-401] II.B.1.a.1 Records of actual chlorine emissions readings shall be kept on a daily basis from the chlorine monitor in the FAM manufacturing process. All actual chlorine emissions shall be included in the final report. [R307-401] II.B.1.b Upon completion of the chlorine measuring and monitoring operations, owner/operator shall submit a final report of results of the chlorine emissions analysis with the quantity test and control options to eliminate or reduce. Additional operation of the equipment listed in this EAO shall be addressed through a NOI for new equipment, submitted pursuant to UAC R307-401. The final report shall be submitted to the Director, attention NSR Section, within 90 days of completion of the chlorine emissions analysis. [R307-401] II.B.1.c This EAO does not give approval to violate any conditions or limitations of P&G AO's and Title V Operating Permit. [R307-401] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated August 26, 2024 DAQE-AN141070022-24 Page 6 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE- RN141070022 October 22, 2024 Seth Garner The Procter & Gamble Paper Products Company 5000 North Iowa String Road Bear River City, UT 84301 Shepherd.d.8@pg.com Dear Seth Garner, Re: Engineer Review: Experimental Approval Order for Chlorine Emissions at Procter and Gamble Paper Products Company, Box Elder Plant Project Number: N141070022 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N141070022 Owner Name The Procter & Gamble Paper Products Company Mailing Address 5000 North Iowa String Road Bear River City, UT, 84301 Source Name The Procter & Gamble Paper Products Company Source Location 5000 North Iowa Road Bear River City, UT 84301 UTM Projection 402500 m Easting, 4605600 m Northing UTM Datum NAD27 UTM Zone UTM Zone 12 SIC Code 2621 (Paper Mills) Source Contact Dean Shepherd Phone Number (435) 279-1377 Email Shepherd.d.8@pg.com Billing Contact Seth Garner Phone Number 435-279-1377 Email shepherd.d.8@pg.com Project Engineer Tad Anderson, Engineer Phone Number (385) 306-6515 Email tdanderson@utah.gov Notice of Intent (NOI) Submitted August 26, 2024 Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 2 SOURCE DESCRIPTION General Description The Procter and Gamble Paper Products Company (P&G) operates the Box Elder Plant. The Box Elder Plant produces paper and assembled paper products. The Box Elder Plant is located in Bear River City, Utah. NSR Classification: Experimental AO Source Classification Located in Box Elder County Airs Source Size: A Applicable Federal Standards Project Proposal Experimental Approval Order for Chlorine Emissions at Procter and Gamble Paper Products Company, Box Elder Plant Project Description Procter and Gamble Paper Products Company (P&G), Box Elder Plant submitted a request for an Experimental Approval Order (EAO) for the unexpected chlorine emissions resulting from a side reaction caused by the cleaning of microfiltration skids associated with a manufacturing process. The EAO is needed to provide the necessary time to study how the chlorine emissions form, evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. This EAO is granted in accordance with Section 19-2-107(2)(b)(iii) of the Utah Air Conservation Act. The objective of this project is to determine the quantity of chlorine emissions from the process and evaluate options to eliminate or reduce them. This operation will in no way alter the existing operations or processes at P&G. P&G may operate the chlorine testing for a maximum of 12 months starting from the date of this document. EMISSION IMPACT ANALYSIS No modeling is required for EAO's. [Last updated October 17, 2024] Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Chlorine (CAS #7782505) ? ? Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding BACT No BACT is required for EAO's. The EAO is needed to determine the unknown quantity of chlorine emissions being created. [Last updated October 17, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this EAO conform to those used in the Utah Administrative Code (UAC) Rule 307 (R307) and Title 40 of the Code of Federal Regulations (40 CFR). Unless noted otherwise, references cited in these EAO conditions refer to those rules. [R307-101] I.2 The limits set forth in this EAO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this EAO that could affect the emissions covered by this EAO must be reviewed and approved in accordance with UAC R307-401. [R307-401-1] I.4 All records referenced in this EAO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this EAO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this EAO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this EAO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 5 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 P&G Box Elder Plant II.A.2 NEW Storage Tanks Bleach Tank Hydrochloric Acid Solution Tank II.A.3 NEW Chlorine Sensor II.A.4 NEW Continuous Chlorine Monitoring Meter SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 NEW Experimental Approval Order Requirements II.B.1.a NEW A chlorine monitor shall be placed in the exhaust duct work from the acid storage tanks and bleach storage tank in the FAM manufacturing process. [R307-401] II.B.1.a.1 NEW Records of actual chlorine emissions reading shall be kept on a daily basis from the chlorine monitor in the FAM manufacturing process. All actual chlorine emissions shall be included in the final report. [R307-401] II.B.1.b NEW Upon completion of the chlorine measuring and monitoring operations, P&G shall submit a final report of results of the chlorine emissions analysis with the quantity test and control options to eliminate or reduce. Additional operation of the equipment listed in this EAO shall be addressed through a NOI for new equipment, submitted pursuant to UAC R307-401. The final report shall be submitted to the Director, attention NSR Section, Within 90 days of completion of the chlorine emissions analysis. [R307-401] II.B.1.c NEW This EAO does not give approval to violate any conditions or limitations of P&G, AO's and Title V Operating Permit. [R307-401] Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 6 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated August 26, 2024 REVIEWER COMMENTS 1. Comment regarding Chlorine Emissions: No chlorine emission has been included in this EAO. The chlorine emissions associated with this EAO are unknown since the concentration of emissions varies with each cleaning process. Upon completion of the proposed study, P&G will either submit a NOI to include control equipment for chlorine emissions or provide a solution to eliminate chlorine emissions in the EAO final report. [Last updated October 17, 2024] Engineer Review N141070022: The Procter & Gamble Paper Products Company October 22, 2024 Page 7 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds August 26, 2024 Mr. Tad Anderson Utah Division of Air Quality 195 North 1950 West Salt Lake City, Utah 84116 RE: Procter and Gamble Paper Products Company (P&G) Box Elder Plant – Experimental Approval Order Request Dear Tad: The Procter and Gamble Paper Products Company (P&G) operates a paper products manufacturing plant in Box Elder, Utah facility (i.e., Box Elder Plant). Currently, the facility is permitted in accordance with Approval Order No. AN141070018-23 and Title V operating permit 300053003. P&G recently discovered the potential for unexpected emissions resulting from a side reaction caused by the cleaning of microfiltration skids associated with a manufacturing processes at the Box Elder Plant. As an immediate safety measure, P&G has made efforts to route these emissions to the atmosphere. The purpose of the accompanying Notice of Intent (NOI) air permit application is to seek coverage under an experimental approval order to provide the necessary time to study how these emissions form, evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. This NOI air permit application has been developed to meet the Utah Division of Air Quality’s (UDAQ’s) application requirements under Utah Administrative Code (UAC) R307-401-5. P&G has submitted remittance in the form of a check for the amount of $3,075 for both the NOI filing fee and Application Review Fees. Should you have any questions regarding this submittal, please do not hesitate to call or email Dean Shepherd at (435) 279-1377 or shepherd.d.8@pg.com or Chantelle Russell at (805) 444- 8980 or chantelle.russell@trinityconsultants.com. Sincerely, Seth Garner Box Elder Plant Manager Procter and Gamble Paper Products Company (P&G) CC: Dean Shepherd, P&G Chantelle Russell, Trinity Consultants Brian Mensinger, Trinity Consultant Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants UTAH DIVISION OF AIR QUALITY – NOTICE OF INTENT The Procter and Gamble Paper Products Company, Box Elder, Utah Experimental Approval Order Request Prepared By: TRINITY CONSULTANTS 4525 Wasatch Boulevard Suite 200 Salt Lake City, Utah 84104 (801) 272-3000 Submitted on Behalf of: The Procter and Gamble Paper Products Company 5000 Iowa String Road Bear River City, UT 84301 August 2024 Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants i TABLE OF CONTENTS TABLE OF CONTENTS I   EXECUTIVE SUMMARY 1-1   GENERAL INFORMATION 2-1  2.1 Source Identification Summary .................................................................................. 2-1  2.2 Source Information and General Location .................................................................. 2-1  2.3 Source Size Determination ......................................................................................... 2-1  2.4 Notice of Intent Forms ................................................................................................ 2-1  2.5 Notice of Intent Fees .................................................................................................. 2-2   DESCRIPTION OF PROJECT AND PROCESS 3-1  3.1 Description of Project ................................................................................................. 3-1   EMISSIONS RELATED INFORMATION 4-1   BEST AVAILABLE CONTROL TECHNOLOGY (BACT) ANALYSIS 5-1   APPLICABLE REGULATIONS 6-1   FORMS A  Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 1-1 EXECUTIVE SUMMARY The Procter and Gamble Paper Products Company (P&G) operates a paper products manufacturing plant in Box Elder, Utah (i.e., Box Elder Plant). Box Elder County is currently classified as an attainment area for all criteria pollutants with the exception of particulate matter less than 2.5 microns in diameter (PM2.5). Currently, the facility is permitted in accordance with Approval Order No. DAQE-AN141070018-23 and Title V operating permit 300053003. P&G recently discovered the potential for chlorine emissions resulting from the cleaning of the microfiltration skids associated with the manufacturing of Functional Absorbent Material (FAM), a component of Assembled Paper Product B (APPB). These chlorine emissions are the result of an unintentional side reaction and have the potential to impact employees of the Box Elder Plant. As an immediate safety measure, P&G is in the process of routing these potential emissions to the atmosphere. In its approval order Approval Order No. DAQE-AN141070014-22 modification, P&G estimated hydrochloric acid (HCl) emissions from the process as a hazardous air pollutant (HAP), but did not include chlorine emissions. As a result, the character of air pollutants discharged from the existing microfiltration skid installation is intermittingly occurring during cleaning operations. The purpose of this experimental approval order application is to allow the necessary time to study how these emissions form, evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. This Notice of Intent (NOI) air permit application has been developed pursuant to Utah Administrative Code (UAC) R307-401-5 and Utah’s application guidance including but not limited to: ► NOI Forms and Fees; ► Process Description; ► Potential-to-Emit (PTE) Calculations; ► Best Available Control Technology (BACT) Analysis; and ► Applicable Requirements. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 2-1 GENERAL INFORMATION The following section contains the information requested under the “Source Identification Information” section of UDAQ Form 1 Notice of Intent (NOI) Application Checklist. 2.1 Source Identification Summary ► Company Name: The Procter and Gamble Paper Products Company ► Address: 5000 North Iowa String Road, Bear River City, UT ► County: Box Elder County ► UTM Coordinates: Easting: 402,500 m, Northing: 4,605,600 m, Zone 12 ► Primary SIC Code: 2676 (Sanitary Paper Products) ► Area Designation: Serious Nonattainment for PM2.5 ► Source Size Determination: Major Source: Title V operating permit 300053003 ► Current AO: DAQE-AN141070018-23 All correspondence regarding this submission should be addressed to: Dean Shepherd Site Environmental Leader P&G Paper Products - Box Elder Site Office: 435-279-1377 Cell: 801-710-7716 shepherd.d.8@pg.com 2.2 Source Information and General Location P&G operates a paper product manufacturing plant in Box Elder County which is a nonattainment area for PM2.5. The plant is comprised of three primary business units manufacturing consumer products for Paper Making, Assembled Paper Products A and Assembled Paper Products B. Support equipment includes storage tanks, emergency generators, boilers and cooling towers. 2.3 Source Size Determination The proposed site-wide potential emissions are summarized in previous permitting documentation and no change is proposed with this application. As previously established, site-wide emissions are greater than the major source threshold (MST) for PM2.5, NOx, and VOCs. As such, P&G is classified as a Major Source. 2.4 Notice of Intent Forms The following UDAQ forms have been included with the NOI application: ► Form 1 – Notice of Intent Application Checklist; ► Form 2 – Company Information/Notice of Intent (NOI); ► Form 4 – Project Information; and ► Form 5 – Emission Information. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 2-2 2.5 Notice of Intent Fees P&G will use the UDAQ’s Payment Portal to prepay the following UDAQ NOI fees associated with this submittal: “Application Filing Fee” for the “New Minor Source or Minor Modification at Minor or Major Source” category = $575 “Application Review Fee” for the “New Minor Source or Minor Modification at Minor or Major Source” category in maintenance or non-attainment areas = $2,500 Total UDAQ fees = $3,075 P&G understands that the total permit review fee is based on the total actual time spent by UDAQ staff processing this NOI. Upon issuance of the AO, if the total review time is more than 20 standard hours, UDAQ will invoice P&G at $125 per hour for the additional time above 20 standard hours. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 3-1 DESCRIPTION OF PROJECT AND PROCESS 3.1 Description of Project P&G utilizes two (2) identical microfiltration skids to clean the piping and connectors associated with the FAM manufacturing process. Each microfiltration skid utilizes several water rinses, as well as bleach and hydrochloric acid. Despite careful protocols, P&G suspects that residual bleach and hydrochloric acid remain within the skid’s piping connections, causing an unintentional secondary reaction resulting in the production of chlorine gas, as seen in the equation below: 𝑁𝑎𝐶𝑙𝑂 ൅ 2𝐻𝐶𝑙 → 𝐶𝑙ଶ ൅𝐻ଶ𝑂൅𝑁𝑎𝐶𝑙 Small amounts of chlorine gas were detected by sensors and employees in the area. As an imperative safety measure, the vent for the microfiltration skid is now routed via stack to the roof where it can be dispersed. P&G is evaluating its procedures and piping layout to understand the cause for this secondary reaction. P&G is also evaluating approaches to eliminate chlorine byproducts and ensure employee safety. P&G is proposing to conduct the following steps to monitor, identify and eliminate chlorine emissions: ► Install sperate tanks for bleach and hydrochloric acid solutions; ► Rinsing water path will be the same as the chemical path till the pH is neutral or the free chlorine is the same as the city water; ► A chlorine sensor will be placed between the bleach and hydrochloric acid tanks; and ► A continuous chlorine monitoring meter will be installed within the exhaust duct work. A process flow diagram for this process is displayed in Figure 1 below; microfiltration is abbreviated as “MF” and sensor as “S”. Figure 1. Process Flow Diagram for Microfiltration Skids Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 3-2 During the evaluation period P&G anticipates cleaning of each skid may occur for 12 hours each day, this practice limits the potential for formation of chlorine gas. During normal operation, cleaning occurs once per week per skid for approximately 12 hours. P&G requests 12 months to monitor this intermittent process to identify and eliminate the chlorine emissions or to quantify the amount of emissions generated. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 4-1 EMISSIONS RELATED INFORMATION A full set of emissions-related information was outlined in previous permitting exercises. No emission calculations have been performed for the chlorine emissions associated with this experimental approval order application, because emission factors are unknown since the concentration of emissions varies with each cleaning process. Upon completion of the proposed study, P&G hopes to have eliminated chlorine emissions. If this is not possible, emissions will be quantified, and P&G will submit an NOI air permit application for inclusion within the currently maintained approval order and Title V permit. P&G proposes to monitor and record emissions through the chlorine sensors to be installed following each cleaning event. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 5-1 BEST AVAILABLE CONTROL TECHNOLOGY (BACT) ANALYSIS Should P&G be unable to eliminate chlorine emissions, P&G proposes to conduct a BACT analysis under a separate approval order modification as the information collected through the proposed study will be essential to determining technical feasibility and whether emissions can be eliminated and if not, if controls can be applied. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants 6-1 APPLICABLE REGULATIONS There are no applicable regulations for chlorine emissions of this type and anticipated intermittent nature of the generation and process. Procter and Gamble – Box Elder Plant / NOI Experimental Approval Order Application Trinity Consultants A FORMS Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number † 2. Company contact (Name, mailing address, and telephone number)† 3. Name and contact of person submitting NOI application (if different than 2)† 4. Source Universal Transverse Mercator (UTM) coordinates † 5. Source Standard Industrial Classification (SIC) code † 6. Area designation (attainment, maintenance, or nonattainment)† 7. Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.)† 8. Source size determination (Major, Minor, PSD)† 9. Current Approval Order(s) and/or Title V Permit numbers † NOI Application Information:[R307-401] † † † † † † † † † † †N/A † †N/A † A. Air quality analysis (air model, met data, background data, source impact analysis) †N/A † Detailed description of the project and source process Discussion of fuels, raw materials, and products consumed/produced Description of equipment used in the process and operating schedule Description of changes to the process, production rates, etc. Site plan of source with building dimensions, stack parameters, etc. Best Available Control Technology (BACT) Analysis [R307-401-8] $BACT analysis for all new and modified equipment Emissions Related Information: [R307-401-2(b)] $Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5,NOx, SO2, CO, VOCs, HAPs, and GHGs) %References/assumptions, SDS, for each calculation and pollutant &All speciated HAP emissions (list in lbs/hr) Emissions Impact Analysis – Approved Modeling Protocol [R307-410] $Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] $NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements %Alternative site analysis, Major source ownership compliance certification Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] %Visibility impact analysis, Class I area impact  6LJQDWXUHRQ$SSOLFDWLRQ †N/A † Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. August 2024 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Procter and Gamble 1of 1 Form 2 Date _____BB_____ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: Ƒ Initial Approval Order Ƒ Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: Fax No.: 2. Company** contact for environmental matters: ____________________________ Phone no.: Email:_______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3. Source name and physical address (if different from above):______________________ B_____________________ ______________________ Phone no.: Fax no.: 4. Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:BBBBBBBBBBBBBBBBBBBBBBBBB X: _____B_________BBBBBBBBBBBB Y: _________BBBBBBBBBBBBBBBBBB 5. The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7. If request for modification, AO# to be modified: DAQE #__________________BBBBBBBBBBDATED: ____/____/____ 8. Brief (50 words or less) description of process. Electronic NOI 9. A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal Ƒ %RWK Authorization/Singnature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: Email: Date: August 2024 ✔ Procter and Gamble Dean Shepherd 5000 N Iowa String Road (435)279-1377 shepherd.d.8@pg.comBear River City, UT 84301 Zone 12 Easting: 402,500m Northing: 4,605,600m Box Elder County 2 6 76 The Box Elder Plant is seeking an experimental approval order to allow the necessary time to study how chlorine emissions form in the manufacturing process of Functional Absorbent Material (FAM), evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. ✔ Plant Manager Seth Garner garner.s@pg.com 770-712-1564 Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data -For Modification/Amendment ONLY 1. Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2. Name of process to be modified/added: ______________________________ End product of this process: _______________________________ 3. Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4. Does new emission unit affect existing permitted process limits? Yes No 5. Condition(s) Changing: 6. Description of Permit/Process Change** 7. New or modified materials and quantities used in process. ** Material Quantity Annually 8. New or modified process emitting units ** Emitting Unit(s)Capacity(s)Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. :KLFKLVDFRPSRQHQWRI$VVHPEOHG 3DSHU3URGXFW% 4FF/0*4FDUJPO 4FF/0*4FDUJPO Procter and Gamble Box Elder County, UT DAQE-AN141070018-23 The cleaning of the Microfiltration Skid Functional Absorbent Material ✔ ✔ The Box Elder Plant is seeking an experimental approval order to allow the necessary time to study how chlorine emissions form in the manufacturing process of Functional Absorbent Material (FAM), evaluate options to eliminate or reduce them, and monitor and quantify the emissions as necessary. Page 1 of 1 Company___________________________ 6LWH_____________________________ Form  Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants**(**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed /P"TTPDJBUFE $SJUFSJB1PMMVUBOUT /P"TTPDJBUFE (SFFOIPVTF(BTFT 4FF/0*4FDUJPOGPS &NJTTJPO*OGPSNBUJPO 4FF/0*4FDUJPO 4FF/0*4FDUJPO Procter and Gamble Box Elder