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HomeMy WebLinkAboutDAQ-2025-000687 DAQE-AN162330001-25 {{$d1 }} Kirk Arens Utah Flour Milling LLC 730 17th Street, Suite 600 Denver, CO 80202 kirk.arens@phmbrands.com Dear Mr. Arens: Re: Approval Order: New Richmond Flour Mill Project Number: N162330001 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on August 21, 2024. Utah Flour Milling LLC must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Dungan Adams, who can be contacted at (385) 290-2474 or dunganadams@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:DA:jg cc: Bear River Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director January 31, 2025 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN162330001-25 New Richmond Flour Mill Prepared By Dungan Adams, Engineer (385) 290-2474 dunganadams@utah.gov Issued to Utah Flour Milling LLC - Richmond Flour Mill Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality January 31, 2025 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 9 ACRONYMS ............................................................................................................................... 10 DAQE-AN162330001-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Utah Flour Milling LLC Utah Flour Milling LLC - Richmond Flour Mill Mailing Address Physical Address 730 17th Street, Suite 600 11595 North US 91 Highway Denver, CO 80202 Richmond, UT 84333 Source Contact UTM Coordinates Name: Kirk Arens 432,439 m Easting Phone: (402) 516-6166 4,643,738 m Northing Email: kirk.arens@phmbrands.com Datum NAD83 UTM Zone 12 SIC code 2041 (Flour & Other Grain Mill Products) SOURCE INFORMATION General Description Utah Flour Milling LLC (Utah Flour) has requested an AO for a new flour mill located in Richmond, Cache County. Raw wheat will be received at the facility by truck and rail and conveyed to storage bins. The raw wheat will then be processed into flour through cleaning, tempering, and milling operations. Whole wheat will be produced through hammer milling. Animal feed will be produced as a byproduct. The flour, whole wheat, and animal feed will be kept in storage bins until loadout. Particulate matter emissions at the facility will be controlled using baghouses, cyclones, dust filters, and bin vents. The facility will be powered exclusively by line power. NSR Classification New Minor Source Source Classification Located in Attainment Area Cache County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), DD: Standards of Performance for Grain Elevators Title V (Part 70) Area Source DAQE-AN162330001-25 Page 4 Project Description The facility will operate eight (8) baghouses to control particulate emissions from grain receiving, handling, cleaning, tempering, milling, and flour loadout. Parallel cyclones will also be used to filter larger particles from the cleaning and milling processes. Flour, whole wheat, and feed storage bins will be controlled with bin vent filters. Dust filters will be used to control the hammer mill and the truck and packaging loadouts. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0.00 Carbon Monoxide 0.00 Nitrogen Oxides 0.00 Particulate Matter - PM10 9.85 Particulate Matter - PM2.5 5.06 Sulfur Dioxide 0.00 Volatile Organic Compounds 0.00 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 Change (TPY) Total (TPY) Total HAPs 0.00 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] DAQE-AN162330001-25 Page 5 I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Richmond Flour Mill II.A.2 One (1) Grain Receiving and Handling Baghouse Exhaust Flow Rate: 10,000 acfm II.A.3 One (1) Grain Cleaning Baghouse Exhaust Flow Rate: 16,046 acfm II.A.4 One (1) Grain Tempering Baghouse Exhaust Flow Rate: 3,527 acfm II.A.5 Three (3) Grain Milling Baghouses Exhaust Flow Rate: 12,867 acfm each Operated in parallel II.A.6 Two (2) Plansifter Baghouses Exhaust Flow Rate: Variable II.A.7 Three (3) Grain Cleaning Cyclones Operated in parallel before the Grain Cleaning Baghouse II.A.8 Three (3) Grain Milling Cyclones Operated in parallel before the Grain Milling Baghouses II.A.9 One (1) Hammer Mill Dust Filter DAQE-AN162330001-25 Page 6 II.A.10 Two (2) Flour/Whole Wheat Loadout Dust Filters Controls truck and packaging loadouts II.A.11 Twelve (12) Grain Elevator Bins II.A.12 Twelve (12) Grain Storage Bins II.A.13 Nine (9) Flour/Whole Wheat Storage Bins Each controlled with bin vent II.A.14 One (1) Feed Storage Bin Controlled with bin vent SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse exhaust stacks - 10% opacity B. All dust filters - 7% opacity C. All bin vents - 7% opacity D. Flour loadout by rail - 5% opacity E. Feed loadout by truck - 10% opacity F. All other points - 20% opacity. [40 CFR 60 Subpart DD, R307-205-4, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.1.b The owner/operator shall pave all haul roads at the facility. [R307-401-8] II.B.1.c The owner/operator shall only use line power to provide electricity to stationary equipment at the facility. [R307-401-8] II.B.2 Production Requirements II.B.2.a The owner/operator shall not store more than 240,000 tons of raw wheat per rolling 12-month period. [R307-401-8] II.B.2.b The owner/operator shall not produce more than 174,000 tons of processed flour and whole wheat combined per rolling 12-month period. [R307-401-8] II.B.2.c The owner/operator shall not load out more than 60,000 tons per year of processed flour and whole wheat combined per rolling 12-month period from the rail loadout, the truck loadout, or the packaging loadout. [R307-401-8] DAQE-AN162330001-25 Page 7 II.B.2.d The owner/operator shall not produce more than 64,200 tons of feed by-product per rolling 12-month period. [R307-401-8] II.B.2.e To determine compliance with conditions II.B.2.a through II.B.2.d, the owner/operator shall: A. Determine production for each process with equipment scales B. Record production for each process on a daily basis C. Use the production data to calculate a new rolling 12-month total for each process by the 20th day of each month using data from the previous 12 months D. Keep production records for each process for all periods the plant is in production. [R307-401-8] II.B.3 Baghouse Requirements II.B.3.a The owner/operator shall install one (1) baghouse to control particulate emissions from each of the following activities and equipment: grain receiving and handling, grain cleaning, grain tempering, and each plansifter. Each baghouse shall meet a particulate matter emission rate of 0.01 gr/dscf. [R307-401-8] II.B.3.a.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emission guarantee for each baghouse. The records shall be kept for the life of each baghouse. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across the baghouse. [R307-401-8] II.B.3.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 The pressure gauge shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] II.B.3.c During operation of the baghouse, the owner/operator shall maintain the static pressure drop within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 The owner/operator shall record the pressure drop at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification B. Manufacturer recommended static pressure drop for the unit C. Date of reading D. Daily static pressure drop readings. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] DAQE-AN162330001-25 Page 8 II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.4 Grain Milling Baghouse Stack Testing Requirements II.B.4.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.4.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.4.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.4.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.4.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.4.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.4.a.6 Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.4.b Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.4.b.1 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. [R307-401-8] DAQE-AN162330001-25 Page 9 II.B.4.c The owner/operator shall not emit more than the following rates and concentrations from the Two (2) Grain Milling Baghouse Stacks: Pollutant grains/dscf Filterable PM10 0.01 Filterable PM2.5 0.01 [R307-401-8] II.B.4.c.1 Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] II.B.4.c.2 Initial Test The owner/operator shall conduct an initial stack test on the emission unit within 180 days after startup of the emission unit. [R307-165-2] II.B.4.c.3 Test Frequency The owner/operator shall conduct a stack test on the emission unit within five (5) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated August 21, 2024 Incorporates Additional Information dated October 1, 2024 Incorporates Additional Information dated October 30, 2024 Incorporates Additional Information dated November 6, 2024 Incorporates Additional Information dated November 13, 2024 Incorporates Additional Information dated December 4, 2024 Incorporates Additional Information dated December 11, 2024 Incorporates Additional Information dated December 18, 2024 DAQE-AN162330001-25 Page 10 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN162330001-24 December 26, 2024 Kirk Arens Utah Flour Milling LLC 730 17th Street, Suite 600 Denver, CO 80202 kirk.arens@phmbrands.com Dear Mr. Arens: Re: Intent to Approve: New Richmond Flour Mill Project Number: N162330001 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Dungan Adams, as well as the DAQE number as shown on the upper right-hand corner of this letter. Dungan Adams, can be reached at (385) 290-2474 or dunganadams@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:DA:jg cc: Bear River Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN162330001-24 New Richmond Flour Mill Prepared By Dungan Adams, Engineer (385) 290-2474 dunganadams@utah.gov Issued to Utah Flour Milling LLC - Richmond Flour Mill Issued On December 26, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 10 ACRONYMS ............................................................................................................................... 11 DAQE-IN162330001-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Utah Flour Milling LLC Utah Flour Milling LLC - Richmond Flour Mill Mailing Address Physical Address 730 17th Street, Suite 600 11595 North US 91 Highway Denver, CO 80202 Richmond, UT 84333 Source Contact UTM Coordinates Name: Kirk Arens 432,439 m Easting Phone: (402) 516-6166 4,643,738 m Northing Email: kirk.arens@phmbrands.com Datum NAD83 UTM Zone 12 SIC code 2041 (Flour & Other Grain Mill Products) SOURCE INFORMATION General Description Utah Flour Milling LLC has requested an AO for a new flour mill located in Richmond, Cache County. Raw wheat will be received at the facility by truck and rail and conveyed to storage bins. The raw wheat will then be processed into flour through cleaning, tempering, and milling operations. Whole wheat will be produced through hammer milling. Animal feed will be produced as a byproduct. The flour, whole wheat, and animal feed will be kept in storage bins until loadout. Particulate matter emissions at the facility will be controlled using baghouses, cyclones, dust filters, and bin vents. The facility will be powered exclusively by line power. NSR Classification New Minor Source Source Classification Located in Attainment Area Cache County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), DD: Standards of Performance for Grain Elevators Title V (Part 70) Area Source DAQE-IN162330001-24 Page 4 Project Description The facility will operate eight (8) baghouses to control particulate emissions from grain receiving, handling, cleaning, tempering, milling, and flour loadout. Parallel cyclones will also be used to filter larger particles from the cleaning and milling processes. Flour, whole wheat, and feed storage bins will be controlled with bin vent filters. Dust filters will be used to control the hammer mill and the truck and packaging loadouts. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0.00 Carbon Monoxide 0.00 Nitrogen Oxides 0.00 Particulate Matter - PM10 9.85 Particulate Matter - PM2.5 5.06 Sulfur Dioxide 0.00 Volatile Organic Compounds 0.00 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 Change (TPY) Total (TPY) Total HAPs 0.00 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in The Herald Journal on December 28, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN162330001-24 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Richmond Flour Mill DAQE-IN162330001-24 Page 6 II.A.2 One (1) Grain Receiving and Handling Baghouse Exhaust Flow Rate: 10,000 acfm II.A.3 One (1) Grain Cleaning Baghouse Exhaust Flow Rate: 16,046 acfm II.A.4 One (1) Grain Tempering Baghouse Exhaust Flow Rate: 3,527 acfm II.A.5 Three (3) Grain Milling Baghouses Exhaust Flow Rate: 12,867 acfm each Operated in parallel II.A.6 Two (2) Plansifter Baghouses Exhaust Flow Rate: Variable II.A.7 Three (3) Grain Cleaning Cyclones Operated in parallel before the Grain Cleaning Baghouse II.A.8 Three (3) Grain Milling Cyclones Operated in parallel before the Grain Milling Baghouses II.A.9 One (1) Hammer Mill Dust Filter II.A.10 Two (2) Flour/Whole Wheat Loadout Dust Filters Controls truck and packaging loadouts II.A.11 Twelve (12) Grain Elevator Bins II.A.12 Twelve (12) Grain Storage Bins II.A.13 Nine (9) Flour/Whole Wheat Storage Bins Each controlled with bin vent II.A.14 One (1) Feed Storage Bin Controlled with bin vent DAQE-IN162330001-24 Page 7 SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-wide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse exhaust stacks - 10% opacity B. All dust filters - 7% opacity C. All bin vents - 7% opacity D. Flour loadout by rail - 5% opacity E. Feed loadout by truck - 10% opacity F. All other points - 20% opacity. [40 CFR 60 Subpart DD, R307-205-4, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.1.b The owner/operator shall pave all haul roads at the facility. [R307-401-8] II.B.1.c The owner/operator shall only use line power to provide electricity to stationary equipment at the facility. [R307-401-8] II.B.2 Production Requirements II.B.2.a The owner/operator shall not store more than 240,000 tons of raw wheat per rolling 12-month period. [R307-401-8] II.B.2.b The owner/operator shall not produce more than 174,000 tons of processed flour and whole wheat combined per rolling 12-month period. [R307-401-8] II.B.2.c The owner/operator shall not loadout more than 60,000 tons per year of processed flour and whole wheat combined per rolling 12-month period from the rail loadout, the truck loadout, or the packaging loadout. [R307-401-8] II.B.2.d The owner/operator shall not produce more than 64,200 tons of feed by-product per rolling 12-month period. [R307-401-8] DAQE-IN162330001-24 Page 8 II.B.2.e To determine compliance with conditions II.B.2.a through II.B.2.d, the owner/operator shall: A. Determine production for each process with equipment scales B. Record production for each process on a daily basis C. Use the production data to calculate a new rolling 12-month total for each process by the 20th day of each month using data from the previous 12 months D. Keep production records for each process for all periods the plant is in production. [R307-401-8] II.B.3 Baghouse Requirements II.B.3.a The owner/operator shall install one (1) baghouse to control particulate emissions from each of the following activities and equipment: grain receiving and handling, grain cleaning, grain tempering, and each plansifter. Each baghouse shall meet a particulate matter emission rate of 0.01 gr/dscf. [R307-401-8] II.B.3.a.1 To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emission guarantee for each baghouse. The records shall be kept for the life of each baghouse. [R307-401-8] II.B.3.b The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across the baghouse. [R307-401-8] II.B.3.b.1 The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 The pressure gauge shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] II.B.3.c During operation of the baghouse, the owner/operator shall maintain the static pressure drop within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 The owner/operator shall record the pressure drop at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification B. Manufacturer recommended static pressure drop for the unit C. Date of reading D. Daily static pressure drop readings. [R307-401-8] II.B.3.d At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] II.B.3.d.1 The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] DAQE-IN162330001-24 Page 9 II.B.4 Grain Milling Baghouse Stack Testing Requirements II.B.4.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.4.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.4.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.4.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.4.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.4.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.4.a.6 Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.4.b Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.4.b.1 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. [R307-401-8] II.B.4.c The owner/operator shall not emit more than the following rates and concentrations from the Two (2) Grain Milling Baghouse Stacks: Pollutant grains/dscf Filterable PM10 0.01 Filterable PM2.5 0.01 [R307-401-8] DAQE-IN162330001-24 Page 10 II.B.4.c.1 Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] II.B.4.c.2 Initial Test The owner/operator shall conduct an initial stack test on the emission unit within 180 days after startup of the emission unit. [R307-165-2] II.B.4.c.3 Test Frequency The owner/operator shall conduct a stack test on the emission unit within five (5) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated August 21, 2024 Incorporates Additional Information dated October 1, 2024 Incorporates Additional Information dated October 30, 2024 Incorporates Additional Information dated November 6, 2024 Incorporates Additional Information dated November 13, 2024 Incorporates Additional Information dated December 4, 2024 Incorporates Additional Information dated December 11, 2024 Incorporates Additional Information dated December 18, 2024 DAQE-IN162330001-24 Page 11 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Utah Flour Milling LLCLocation: Utah Flour Milling LLC - Richmond Flour Mill – 11595 North US 91 Highway, Richmond, UTProject Description: Utah Flour Milling LLC has requested an Approval Order (AO) for a new flour mill located in Richmond, Cache County. Raw wheat will be received at the facility by truck and rail and conveyed to storage bins. The raw wheat will then be processed into flour through cleaning, tempering, and milling operations. Whole wheat will be produced through hammer milling. Animal feed will be produced as a byproduct. The flour, whole wheat, and animal feed will be kept in storage bins until loadout. The facility will oper ate eight (8) baghouses to control particulate emissions from grain receiving, handling, cleaning, tempering, milling, and flour loadout. Flour, whole wheat, and feed storage bins will be controlled with bin vent filters. Dust filters will be used to control the hammer mill and the truck and packaging loadouts. The facility will be powered exclusively by line power. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of fed-eral air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public in-spection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before January 27, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at dunganadams@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudi-catory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue.Published: December 28th, 2024 (HJ6167-593997) DAQE-NN162330001-24 December 26, 2024 The Herald Journal Legal Advertising Dept 1068 W 130 S Logan, UT 84321 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in The Herald Journal on December 28, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Bear River Association of Governments cc: Cache County 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN162330001-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Utah Flour Milling LLC Location: Utah Flour Milling LLC - Richmond Flour Mill – 11595 North US 91 Highway, Richmond, UT Project Description: Utah Flour Milling LLC has requested an Approval Order (AO) for a new flour mill located in Richmond, Cache County. Raw wheat will be received at the facility by truck and rail and conveyed to storage bins. The raw wheat will then be processed into flour through cleaning, tempering, and milling operations. Whole wheat will be produced through hammer milling. Animal feed will be produced as a byproduct. The flour, whole wheat, and animal feed will be kept in storage bins until loadout. The facility will operate eight (8) baghouses to control particulate emissions from grain receiving, handling, cleaning, tempering, milling, and flour loadout. Flour, whole wheat, and feed storage bins will be controlled with bin vent filters. Dust filters will be used to control the hammer mill and the truck and packaging loadouts. The facility will be powered exclusively by line power. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before January 27, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at dunganadams@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: December 28, 2024 {{#s=Sig_es_:signer1:signature}} DAQE- RN162330001 December 18, 2024 Kirk Arens Utah Flour Milling LLC 730 17th Street, Suite 600 Denver, CO 80202 kirk.arens@phmbrands.com Dear Kirk Arens, Re: Engineer Review: New Richmond Flour Mill Project Number: N162330001 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Utah Flour Milling LLC should complete this review within 10 business days of receipt. Utah Flour Milling LLC should contact Dungan Adams at (385) 290-2474 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Dungan Adams at dunganadams@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Utah Flour Milling LLC does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Utah Flour Milling LLC has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N162330001 Owner Name Utah Flour Milling LLC Mailing Address 730 17th Street, Suite 600 Denver, CO, 80202 Source Name Utah Flour Milling LLC- Richmond Flour Mill Source Location 11595 North US 91 Highway Richmond, UT 84333 UTM Projection 432,439 m Easting, 4,643,738 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 2041 (Flour & Other Grain Mill Products) Source Contact Kirk Arens Phone Number (402) 516-6166 Email kirk.arens@phmbrands.com Billing Contact Kirk Arens Phone Number (402) 516-6166 Email kirk.arens@phmbrands.com Project Engineer Dungan Adams, Engineer Phone Number (385) 290-2474 Email dunganadams@utah.gov Notice of Intent (NOI) Submitted August 21, 2024 Date of Accepted Application November 6, 2024 Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 2 SOURCE DESCRIPTION General Description Utah Flour Milling LLC has requested an Approval Order (AO) for a new flour mill located in Richmond, Cache County. Raw wheat will be received at the facility by truck and rail and conveyed to storage bins. The raw wheat will then be processed into flour through cleaning, tempering, and milling operations. Whole wheat will be produced through hammer milling. Animal feed will be produced as a byproduct. The flour, whole wheat, and animal feed will be kept in storage bins until loadout. Particulate matter emissions at the facility will be controlled using baghouses, cyclones, dust filters, and bin vents. The facility will be powered exclusively by line power. NSR Classification: New Minor Source Source Classification Located in Attainment Area Cache County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), DD: Standards of Performance for Grain Elevators Title V (Part 70) Area Source Project Proposal New Richmond Flour Mill Project Description Utah Flour Milling LLC has requested an Approval Order (AO) for a new flour mill located in Richmond, Cache County. The facility will operate eight (8) baghouses to control particulate emissions from grain receiving, handling, cleaning, tempering, milling, and flour loadout. Parallel cyclones will also be used to filter larger particles from the cleaning and milling processes. Flour, whole wheat, and feed storage bins will be controlled with bin vent filters. Dust filters will be used to control the hammer mill and the truck and packaging loadouts. EMISSION IMPACT ANALYSIS All criteria pollutants increases are below the modeling thresholds outlined in R307-410-4. This project will not produce any HAP emission increases. Therefore, no modeling is required for this project. [Last updated December 18, 2024] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 0.00 Carbon Monoxide 0.00 Nitrogen Oxides 0.00 Particulate Matter - PM10 9.85 Particulate Matter - PM2.5 5.06 Sulfur Dioxide 0.00 Volatile Organic Compounds 0.00 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 Change (TPY) Total (TPY) Total HAPs 0.00 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding New Flour Mill Utah Flour Milling, LLC has proposed a new flour mill. The source has indicated that the following operations at the mill will produce particulate emission (PM10 and PM2.5): grain receiving, grain handling, grain storage, grain cleaning, grain tempering, roller milling, hammer milling, flour/whole wheat storage, flour/whole wheat loadout, feed storage, and feed loadout. Control options for particulate matter emissions from the various operations at the mill include: Total Enclosures (100%) Fabric Filters (99-99.5%) Electrostatic Precipitators (ESPs) (70-99.5%) Wet Scrubbers (20-99%) Cyclones (10-50%) Because emitting large amounts of grain and flour product particulate matter inside an enclosed building presents a number of safety concerns, total enclosures are not considered a technically feasible control option. ESPs and Wet Scrubbers tend to have higher capital costs than fabric filters and are not considered because of their lower control efficiency. Several different types of control technology use fabric filters to control particulate, including baghouses, bin vents, and dust filters. Baghouses use many fabric filters and actively push air though the filters. Because of their active and multi-bag design, baghouses are best suited for large, continuous sources of particulate emissions. Bin vents are passive control technology that are often installed on storage bins or silos to prevent the loss of material and limit particulate emission. Dust filters are smaller control devices that are best suited for smaller sources of particulate emissions. The source has elected to use a variety of baghouses, cyclones, dust filters, and bin vents to control particulate emissions. [Last updated December 18, 2024] 2. BACT review regarding Grain Receiving and Handling Raw wheat (grain) will be received at the flour mill by truck and rail. The grain will then by transported to storage bins by conveyor. The source has elected to use a baghouse to control emissions from grain receiving and handling. Other flour mills permitted in Utah have been required to meet a visible opacity of 10% or less from baghouses. BACT is to control PM2.5 and PM10 emissions from grain receiving and handling using a baghouse reasonably expected to meet an emission rate of 0.01 gr/dscf. In addition, BACT is to maintain visible emissions from the baghouse at an opacity of 10% or less. [Last updated December 18, 2024] 3. BACT review regarding Storage Bins Storage bins will be used to store grain, flour/whole wheat, and feed. The source has elected to use bin vents to control particulate emission from the flour/whole wheat storage bins and the feed storage bin. Because the raw wheat (grain) is roughly a quarter inch in width, very little particulate emissions are created from grain storage. The source conservatively estimated 0.76 tons per year (TPY) of PM10 and 0.13 TPY of PM2.5 would be produced from grain storage. 40 CFR 60 (NSPS) Subpart OOO (Standards of Performance for Nonmetallic Mineral Processing Plants) requires dry control devices to meet a visible opacity limit of 7% or less. While this facility is not subject to NSPS Subpart OOO, the visible opacity limit is used as a reference value that dry control devices (bin vents, dust filters, etc.) can reasonably meet. BACT for storage bins is to install a bin vent on each flour/whole wheat and feed storage bin and to maintain a visible opacity of 7% or less from all storage bins. [Last updated December 18, 2024] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 5 4. BACT review regarding Grain Cleaning Before grain can be processed into flour, unwanted particles are removed during grain cleaning to ensure the final product is high quality. The source has elected to use three (3) cyclones operated in parallel and one (1) baghouse to capture particulate emissions from the cleaning process. The cyclones will capture larger particulate matter before exhausting to the baghouse. BACT is to control PM2.5 and PM10 emissions from grain cleaning using a baghouse reasonably expected to meet an emission rate of 0.01 gr/dscf. In addition, BACT is to maintain visible emissions from the baghouse at an opacity of 10% or less. [Last updated December 18, 2024] 5. BACT review regarding Grain Tempering After the grain is cleaned, moisture is added to the grain through a process called grain tempering. The source has elected to install a baghouse to control PM emissions from the tempering process. BACT is to control PM2.5 and PM10 emissions from grain tempering using a baghouse reasonably expected to meet an emission rate of 0.01 gr/dscf. In addition, BACT is to maintain visible emissions from the baghouse at an opacity of 10% or less. [Last updated December 18, 2024] 6. BACT review regarding Grain Milling The source operates a roller mill and a hammer mill at the facility. The roller mill grinds the prepared grain into fine flour. The hammer mill produces a smaller amount of whole wheat. Whole wheat is whole grains of wheat which include the outer layer or husk. The roller milling process produces the majority of the PM emissions at the facility. The source has elected to install three (3) cyclones in parallel and three (3) baghouses in parallel to control particulate emissions from roller milling. The cyclones will capture larger particles before they exhaust to the baghouses. According to emission estimates provided by the source, the grain milling process has the potential to emit 3,296 tons of PM10 and 560 tons of PM2.5 without control technology or production limitations. Emissions from the three (3) baghouses are ducted into a plenum before venting to the atmosphere through two (2) stacks. Because the source's classification as a minor source is dependent on the functionality of the three (3) parallel baghouses, BACT is to control PM2.5 and PM10 emissions from the roller milling process using three (3) baghouses that are certified to meet an emission rate of 0.01 gr/dscf through stack testing. Both stacks are required to meet the 0.01 gr/dscf emission rate. In addition, BACT is to maintain visible emissions from the baghouse stacks at an opacity of 10% or less. The hammer milling process produces a much smaller amount of PM emissions. The particle size of the whole wheat is much larger than processes flour. The source has elected to use a dust filter to capture emissions produced from hammer milling. The source has estimated that hammer milling will produce 0.73 TPY of PM10 and 0.13 TPY of PM2.5 when controlled with the dust filter. Because of the small amount of PM emissions produced by this process, more efficient control technology is not considered economically feasible. BACT is to install a dust filter to capture PM2.5 and PM10 emissions from hammer milling and to maintain visible emissions from the dust filter at an opacity of 7% or less. [Last updated December 18, 2024] 7. BACT review regarding Flour and Whole Grain Loadout Once the grain is milled into flour, it is sent to storage bins. The flour is sized and graded using two (2) plansifters. The source has elected to capture PM emissions from plansifting using a baghouse for each plansifter. After being sized, flour is sent to four (4) loadouts: truck loadout, rail loadout, packaging loadout, and adjacent facility loadout. The loadout to the adjacent facility does not produce any emissions that are released to the atmosphere. The combined particulate emissions from the remaining three loadouts are estimated to be 0.45 TPY of PM10 and 0.08 TPY of PM2.5. The source has elected to capture PM emissions from the truck and packing loadouts using dust Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 6 filters. The particulate emissions estimated from rail loadout alone are 0.02 TPY of PM10 and <0.01 TPY of PM2.5. Because of the very small amount of particulate emissions estimated from rail loadout, control technology is not considered cost effective. Once the whole wheat has been produced at the hammer mill, it is stored and loaded out using the same flour storage and loadout systems. Because the particle size of whole wheat is much larger than flour, less emissions are produced from whole wheat storage and loadout. The source has conservatively estimated that 100% of the storage and loadout is processed flour, however a small amount of the material stored and loaded out will be whole wheat. BACT is to control PM2.5 and PM10 emissions from each plansifter using a baghouse reasonably expected to meet an emission rate of 0.01 gr/dscf. In addition, BACT is to maintain visible emissions from each baghouse at an opacity of 10% or less. BACT is to install a dust filter to capture PM2.5 and PM10 emissions from the truck and packaging loadouts and to maintain visible emissions from each dust filter at an opacity of 7% or less. Because the source is subject to 40 CFR 60 Subpart DD - Standards of Performance for Grain Elevators, BACT is also to maintain visible emissions from flour/whole wheat loadout by rail at an opacity of 5%. [Last updated December 18, 2024] 8. BACT review regarding Feed Production, Storage, and Loadout The source will use by-product produced through the grain milling and cleaning processes to make animal feed. Because the feed is produced as a by-product from other emitting operations, there are no direct emissions from feed production. The source has elected to capture emissions from feed storage using a bin vent. Because the feed is made up of much later particles than processed flour, the storage and loadout of the feed produce very little PM2.5 and PM10 emissions. The source has estimated that storage and loadout will produce 0.10 TPY of PM10 and 0.02 TPY of PM2.5. BACT is to install a bin vent on the feed storage bin and maintain a visible opacity of 7% or less from the bin. Because this source is subject to 40 CFR 60 Subpart DD - Standards of Performance for Grain Elevators, BACT is also to maintain visible emissions from feed loadout by truck at an opacity of 10% or less. [Last updated December 18, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 7 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 NEW Richmond Flour Mill II.A.2 NEW One (1) Grain Receiving and Handling Baghouse Exhaust Flow Rate: 10,000 acfm II.A.3 NEW One (1) Grain Cleaning Baghouse Exhaust Flow Rate: 16,046 acfm II.A.4 NEW One (1) Grain Tempering Baghouse Exhaust Flow Rate: 3,527 acfm Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 8 II.A.5 NEW Three (3) Grain Milling Baghouses Exhaust Flow Rate: 12,867 acfm each Operated in parallel II.A.6 NEW Two (2) Plansifter Baghouses Exhaust Flow Rate: Variable II.A.7 NEW Three (3) Grain Cleaning Cyclones Operated in parallel before the Grain Cleaning Baghouse II.A.8 NEW Three (3) Grain Milling Cyclones Operated in parallel before the Grain Milling Baghouses II.A.9 NEW One (1) Hammer Mill Dust Filter II.A.10 NEW Two (2) Flour/Whole Wheat Loadout Dust Filters Controls truck and packaging loadouts II.A.11 NEW Twelve (12) Grain Elevator Bins II.A.12 NEW Twelve (12) Grain Storage Bins II.A.13 NEW Nine (9) Flour/Whole Wheat Storage Bins Each controlled with bin vent II.A.14 NEW One (1) Feed Storage Bin Controlled with bin vent SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 NEW Site-wide Requirements Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 9 II.B.1.a NEW The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. All baghouse exhaust stacks - 10% opacity B. All dust filters - 7% opacity C. All bin vents - 7% opacity D. Flour loadout by rail - 5% opacity E. Feed loadout by truck - 10% opacity F. All other points - 20% opacity. [40 CFR 60 Subpart DD, R307-205-4, R307-401-8] II.B.1.a.1 NEW Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.1.b NEW The owner/operator shall pave all haul roads at the facility. [R307-401-8] II.B.1.c NEW The owner/operator shall only use line power to provide electricity to stationary equipment at the facility. [R307-401-8] II.B.2 NEW Production Requirements II.B.2.a NEW The owner/operator shall not store more than 240,000 tons of raw wheat per rolling 12-month period. [R307-401-8] II.B.2.b NEW The owner/operator shall not produce more than 174,000 tons of processed flour and whole wheat combined per rolling 12-month period. [R307-401-8] II.B.2.c NEW The owner/operator shall not loadout more than 60,000 tons per year of processed flour and whole wheat combined per rolling 12-month period from the rail loadout, the truck loadout, or the packaging loadout. [R307-401-8] II.B.2.d NEW The owner/operator shall not produce more than 64,200 tons of feed by-product per rolling 12-month period. [R307-401-8] II.B.2.e NEW To determine compliance with conditions II.B.2.a through II.B.2.d, the owner/operator shall: A. Determine production for each process with equipment scales B. Record production for each process on a daily basis C. Use the production data to calculate a new rolling 12-month total for each process by the 20th day of each month using data from the previous 12 months D. Keep production records for each process for all periods the plant is in production. [R307-401-8] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 10 II.B.3 NEW Baghouse Requirements II.B.3.a NEW The owner/operator shall install one (1) baghouse to control particulate emissions from each of the following activities and equipment: grain receiving and handling, grain cleaning, grain tempering, and each plansifter. Each baghouse shall meet a particulate matter emission rate of 0.01 gr/dscf. [R307-401-8] II.B.3.a.1 NEW To demonstrate compliance with the above condition, the owner/operator shall maintain records of the manufacturer's emission guarantee for each baghouse. The records shall be kept for the life of each baghouse. [R307-401-8] II.B.3.b NEW The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure drop across the baghouse. [R307-401-8] II.B.3.b.1 NEW The pressure gauge shall be located such that an inspector/operator can safely read the indicator at any time. [R307-401-8] II.B.3.b.2 NEW The pressure gauge shall measure the pressure drop in 1-inch water column increments or less. [R307-401-8] II.B.3.c NEW During operation of the baghouse, the owner/operator shall maintain the static pressure drop within the range recommended by the manufacturer for normal operations. [R307-401-8] II.B.3.c.1 NEW The owner/operator shall record the pressure drop at least once per operating day while the baghouse is operating. [R307-401-8] II.B.3.c.2 NEW The owner/operator shall maintain the following records of the pressure drop readings: A. Unit identification B. Manufacturer recommended static pressure drop for the unit C. Date of reading D. Daily static pressure drop readings. [R307-401-8] II.B.3.d NEW At least once every 12 months, the owner/operator shall calibrate the pressure gauges in accordance with the manufacturer's instructions or replace the gauges. [R307-401-8] II.B.3.d.1 NEW The owner/operator shall maintain records of the pressure gauge calibrations and replacements. [R307-401-8] II.B.4 NEW Grain Milling Baghouse Stack Testing Requirements II.B.4.a NEW The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 11 II.B.4.a.1 NEW Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.4.a.2 NEW Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.4.a.3 NEW Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.4.a.4 NEW Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.4.a.5 NEW Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.4.a.6 NEW Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.4.b NEW Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.4.b.1 NEW Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. [R307-401-8] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 12 II.B.4.c NEW The owner/operator shall not emit more than the following rates and concentrations from the Two (2) Grain Milling Baghouse Stacks: Pollutant grains/dscf Filterable PM10 0.01 Filterable PM2.5 0.01. [R307-401-8] II.B.4.c.1 NEW Compliance Demonstration To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this AO. [R307-165-2, R307-401-8] II.B.4.c.2 NEW Initial Test The owner/operator shall conduct an initial stack test on the emission unit within 180 days after startup of the emission unit. [R307-165-2] II.B.4.c.3 NEW Test Frequency The owner/operator shall conduct a stack test on the emission unit within five (5) years after the date of the most recent stack test of the emission unit. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 13 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Is Derived From NOI dated August 21, 2024 Incorporates Additional Information dated October 1, 2024 Incorporates Additional Information dated October 30, 2024 Incorporates Additional Information dated November 6, 2024 Incorporates Additional Information dated November 13, 2024 Incorporates Additional Information dated December 4, 2024 Incorporates Additional Information dated December 11, 2024 Incorporates Additional Information dated December 18, 2024 REVIEWER COMMENTS 1. Comment regarding Emission Calculation Methodology: The Richmond Flour Mill will only produce PM10 and PM2.5 emissions. All of the equipment on site is run using line power. The efficiencies of control equipment are determined using AP-42 Appendix B.2, Table B.2-3. The emission factors of each process are determined using AP-42 Section 9.9.1: Grain Elevators and Processing. Emissions for each process are estimated using monthly throughput, emission factors, and control equipment efficiency. Grain receiving (from truck and rail), grain handling, and grain storage emissions are estimated using 20,000 tons of throughput per month, which equates to 240,000 tons per year. Grain cleaning, grain tempering, and grain milling emissions are estimated using 14,500 tons of throughput per month, which equates to 174,000 tons per year. Flour and whole wheat storage, handling, and plansifting emissions are also estimated using 14,500 tons of throughput per month, which equates to 174,000 tons per year. Flour and whole wheat loadout emissions are estimated to using 5,000 tons of throughput per month for each loadout, which equates to 60,000 tons per year for each loadout. Finally, feed storage and feed loadout emissions are estimated using 5,200 tons of throughput per month, which equates to 62,400 tons per year. The source produces flour at a slower rate than they receive and store grain. Therefore, a separate grain storage limit of 240,000 tons per rolling 12-month period has been included in the permit. The source will not be able to receive more than 240,000 tons of grain per year from truck and rail receiving combined without exceeding the grain storage limit. A flour/whole wheat production limit of 174,000 tons per rolling 12-month period has been included in the permit. The source will not be able to clean, temper, or mill more than 174,000 tons per year of grain without exceeding the flour/whole wheat production limit. The source will also not be able to handle and store more than 174,000 tons per year of processed flour/whole wheat without exceeding the flour/whole wheat production limit. The source has several different loadouts and has based emissions on limited flour/whole wheat loadout from each. Therefore, a flour/whole wheat loadout limit of 60,000 tons per rolling 12-month period for the rail loadout, the truck loadout, and the packaging loadout has been included in the permit. A feed production limit of 62,400 tons per rolling 12-month period has been included in the permit. The source will not be able to store and loadout more than 62,400 tons per year of feed without exceeding the feed production limit. The source has indicated that the hammer mill is a subset of the total site-wide grain milling operations. The source has estimated that of the total 174,000 tons of grain milled per year, 17,400 Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 14 tons of whole wheat will be produced through the hammer mill. However, emissions were conservatively estimated assuming 100% of the grain milled is turned into flour. Since the hammer mill produces PM emissions at a much lower rate than the roller mill, and the source has estimated emissions assuming all grain is milled into flour, an individual production limit is not necessary for whole wheat produced at the hammer mill. The source has indicated that areas of the facility will be paved in order for trucks to unload raw grain product and receive processed flour and animal feed. These areas can be considered haul roads. However, unlike an aggregate pit, very little particulate generating material (grain, flour, feed) will be deposited on the road. Road emissions were calculated using AP-42 Section 13.2.1 - Paved Roads. Using Google Earth and the site-map overlay, PM10 and PM2.5 emissions were both calculated to be <0.01 TPY. The source is required to pave all haul roads used for grain, flour, and feed loading/unloading. [Last updated December 18, 2024] 2. Comment regarding Fugitive Emissions: The proposed facility has three sources of fugitive emissions: grain storage, flour loadout by rail, and feed loadout by truck. Because the facility is subject to 40 CFR 60 Subpart DD, the facility is required to meet the following opacities for fugitive emissions. Flour loadout by rail meets the definition of railcar loading and the process must maintain a visible opacity of 5% or less. Feed loadout by truck meets the definition of truck loading and must maintain a visible opacity of 10% or less. Grain storage does not meet the definition of grain handling and therefore is not subject to specific opacity requirements from the subpart. [Last updated December 18, 2024] 3. Comment regarding Federal Subpart Applicability: NSPS 40 CFR 60 Subpart DD (Standards of Performance for Grain Elevators) applies to any grain terminal elevator or any grain storage elevator which commences construction, modification, or reconstruction after August 3, 1978. The twelve (12) grain elevator bins at the Richmond Flour Mill meet the definition of a grain storage elevator; therefore, NSPS Subpart DD applies to the source. [Last updated December 18, 2024] 4. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This source is not a major source, is not a Title IV source, and is not subject to 40 CFR 61 or 40 CFR 63 requirements. However, the source is subject to 40 CFR 60 NSPS Subpart DD requirements. These regulations do not specifically exempt the source from Title V; therefore, Title V applies to the source as an area source. [Last updated December 18, 2024] Engineer Review N162330001: Utah Flour Milling LLC- Richmond Flour Mill December 18, 2024 Page 15 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Reference Throughput (TPY)PM10 Control Eff (%) Grain Receiving (Truck)3,8 240,000 99.5 Grain Receiving (Rail)3,8 240,000 99.5 Grain Handling (Conveyors, etc 3 240,000 99.5 Grain Storage (Bins)3 240,000 0 Grain Cleaning 3 174,000 99.5 Grain Tempering 6 174,000 99.5 Grain Milling 1,3,4 174,000 99.75 Flour Storage (Bins)2,5 174,000 50 Flour Handling (Plansifters)7 174,000 99.5 Flour Loadout (Truck)2,5 60,000 50 Flour Loadout (Rail)5,8 60,000 0 Flour Loadout (Packaging)2,5 60,000 50 Whole Grain Hammer Milling 2,3,4 17,400 50 Feed Storage (Bins)2,3 62,400 50 Feed Loudout (Truck)3,4,8 62,400 0 6 A factor of 50% applied to grain handling EF (Directly from AP-42 Section 9.9) to determine grai 7 Same EF as grain handling used 8 50% capture eff used, if 100% capture eff was used, PM10 emissions would increase by 0.03 T *** Only PM total that doesn't match the Updated Emission Calculations (11/6/24). The source's E Haul Road Length (mi)Annual VMT (mi/yr)PM10 EF (lb/VMT) Grain Receiving Haul Road 0.071 1693 0.0022 Flour Loadout Haul Road 0.117 704 0.0022 Feed Haul Road 0.129 155 0.0022 11 Annual VMT determined using production values, haul road length, and assuming 20 ton trucks *** Including annual PM10 and PM2.5 emissions from haul roads would not impact site-wide PTE 1 The source will control the grain milling process with three parallel cyclones and three parallel ba PM2.5 control effcecnies are estimated to be 10% for a cyclone and 99% for a baghouse. These a parallel. The control efficency factors are estimated using one baghouse and one cyclone togethe 2 The souce has used 50% control efficency for PM10 and PM2.5 for emission calculations from d 3 PM10 and PM2.5 EF Directly from AP-42 Section 9.9 4 PM2.5 estimated to be 17% of PM10 when no PM2.5 data is available 5 A factor of 50% applied to grain process EF (directly from AP-42 Section 9.9) to determine flour 9 PM10 and PM2.5 Emission Factors from AP-42 Section 13.2.1 - Paved Roads 10 Haul Road Length determined by overlaying site map with Google Earth location PM2.5 Control Eff (%)Capture Eff (%)PM10 EF (lb/ton)PM2.5 EF (lb/ton)PM10 (TPY)PM2.5 (TPY) 99 50 0.0078 0.0013 0.002 0.001 99 50 0.0078 0.0013 0.002 0.001 99 100 0.034 0.0058 0.020 0.007 0 100 0.0063 0.0011 0.756 0.132 99 100 0.019 0.0032 0.008 0.003 99 100 0.017 0.0029 0.007 0.003 99.1 100 35 5.95 7.613 4.659 50 100 0.00315 0.00055 0.137 0.024 99 100 0.034 0.0058 0.015 0.005 50 100 0.0145 0.00245 0.218 0.037 0 50 0.0011 0.000185 0.017 0.003 50 100 0.0145 0.00245 0.218 0.037 50 100 0.067 0.01139 0.291 0.050 50 100 0.0063 0.0011 0.098 0.017 0 50 0.0033 0.0008 0.051 0.012 n tempering EF, listed as ND in Ap-42 Section 9.9 PY... EFs are more conservative and the discrepency is small PM2.5 EF (lb/VMT)PM10 (TPY)PM2.5 (TPY) 0.00054 0.0018623 0.00045711 Total PM10 (TPYTotal PM2.5 (TPY) 0.00054 0.0007744 0.00019008 0.003 0.001 0.00054 0.0001705 0.00004185 s w/ 20 ton load estimates aghouses. The PM10 control effcecnies are estimated to be 50% for a cyclone and 99.5% for a baghouse. The are conservative estimates because the source intends to operate three cyclones and three baghouses in r. dust filters and bin vents. This is a conservative estimate and AP-42 suggests that a fabric filter is more efficent. EF for similar process, listed as ND (non-detect) in AP-42 Section 9.9 Total PM10 (TPY)Total PM2.5 (TPY) 9.454 4.989 *** ) *** Dungan Adams <dunganadams@utah.gov> Modeling for Utah Flour Milling LLC kirk.arens <kirk.arens@phmbrands.com>Wed, Dec 18, 2024 at 10:28 AM To: Dungan Adams <dunganadams@utah.gov> Cc: Scott Hanson <scott.hanson@oneatlas.com>, Ryan Miller <ryan.miller@bratney.com>, Jack Batho <Jack.Batho@oneatlas.com> Per our conversation the Whole wheat is treated as a flour product that is stored in a flour bins and loaded out by the flour loadout system. The difference is the Whole wheat process is it does not go through the roller mill process but rather passes through the hammermill and transfer to a flour bin. Unlike the flour milling process the whole wheat does not generate feed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 18, 2024 9:02 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Ryan Miller <ryan.miller@bratney.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, I think you may have mentioned this over the phone, but then how is the feed produced? Before our brief conversation this morning, I was under the assumption that all of the feed was produced through hammer milling and that the hammer mill, storage, and loadout limits should be the same. Now it seems like there are two types of feed being produced at the facility? Please elaborate on the feed production process so I can update the permit accordingly. Thanks, Dungan On Wed, Dec 18, 2024 at 8:55 AM kirk.arens <kirk.arens@phmbrands.com> wrote: It can be left at 1450. It will only be used for Whole Wheat which will not be a major product here From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 18, 2024 8:53 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Ryan Miller <ryan.miller@bratney.com>; Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Should the hammer milling / milling byproduct row also be updated to 5,200 tons per month instead of 1,450 tons per month? Thanks, Dungan On Wed, Dec 18, 2024 at 8:41 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: Dugan Kirk indicated that he discussed increasing the limit for milling byproduct (animal feed) that is potenally produced at the facility from what is currently on the dra permit. I have aached the updated emission calculaons with the feed loadout (EU-14) and corresponding feed storage (EU-13) monthly requested limits increased to 5,200 tons per month. This change results in a relavely small increase to the facility total emissions. Let us know if you need have any quesons or need addional informaon. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…1/37 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, December 17, 2024 6:37 PM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Ryan Miller <ryan.miller@bratney.com>; Jack Batho <Jack.Batho@oneatlas.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, I accidentally attached the wrong draft... Please review this attachment and disregard my previous email. Thanks, Dungan On Tue, Dec 17, 2024 at 5:34 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Kirk, Attached is the draft permit for the Richmond Flour Mill. Please review the document and let me know if you have any questions or concerns. If everything looks good, please sign the cover page and return it to me. Thanks, Dungan On Wed, Dec 11, 2024 at 2:32 PM Dungan Adams <dunganadams@utah.gov> wrote: Kirk, My manager has still not completed their review of the project. Once they finish their review, I will implement any changes they request, and get the draft permit over for you to review. I understand that you are working with a tight timeline and will try to get this to public comment as quickly as I can. I will let you know if my manager brings up any other questions. Thanks, Dungan On Wed, Dec 11, 2024 at 2:25 PM kirk.arens <kirk.arens@phmbrands.com> wrote: Dungan hate to be a pest any update on how the review is going. I have a huge following in my company right now wanting updates on the permit. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 11, 2024 2:18 PM To: Ryan Miller <ryan.miller@bratney.com> Cc: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Ryan, 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…2/37 Sorry, I missed your message this morning. The permit will require an initial stack test within 180 days of startup and then future tests every five (5) years. Thanks, Dungan On Wed, Dec 11, 2024 at 8:27 AM Ryan Miller <ryan.miller@bratney.com> wrote: Dungan, Testing at the stacks would be the most accessible and safe location to sample. Is the testing required continual monitoring throughoutoperations or individual tests at a set interval? Thanks, Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Wednesday, December 11, 2024 8:52 AM To: Dungan Adams <dunganadams@utah.gov>; kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Ryan Miller <ryan.miller@bratney.com> Subject: RE: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Good morning, Dungan, I don’t believe you are misinterpreting anything. I will let Ryan add any comment necessary that may indicate the ability to perform aperformance stack test prior to the split to the two exhaust vents (stacks). For the performance stack testing based on the way you explained the emissions below, would the facility be able to reasonablyassume that stack testing would only be required on the milling baghouses or would stack testing be required on additionalbaghouses? I want to make sure we have the understanding on the level of effort and potential costs that are going to be required by conditions in the permit. Thank you for your help and please let me know if you have any additional questions. Kind Regards, Jack Batho IV Staff Engineer 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…3/37 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, December 10, 2024 5:13 PM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Jack Batho <Jack.Batho@oneatlas.com>; Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Thanks for providing the baghouse stack explanation. I wanted to include Jack and Ryan as they may have input about this. According to the emission calculations provided, the potential uncontrolled PM10 and PM2.5 emissions from the grain milling process are 3,296 tpy and 560 tpy respectively. Because the uncontrolled emissions from this specific process are so large, failure of a baghouse could trigger major source status, and some type of stack testing for filterable PM10 and PM2.5 will be required. The stack(s) will be required to meet an emission rate of 0.01 gr/dscf. The way you have described things, the three (3) parallel baghouses are routed into a space which then vents through two (2) stacks. I don't think testing before the plenum would be possible, but if it is, then only a single stack test would be required. Otherwise, I am thinking both of the 44 in.,22,000 cfm stacks will need to meet the 0.01 gr/dscf rate. Please let me know if I am misinterpreting anything or if you have any questions or concerns about the stack testing requirement. Thanks, Dungan On Tue, Dec 10, 2024 at 3:13 PM kirk.arens <kirk.arens@phmbrands.com> wrote: Currently the three (3) Baghouses associated with the milling process will be ducted via a single large plenum. The large plenum will be routed to two (2) separate stacks with a diameter of 44 inched each. The reason for two (2) separate stacks is due to the spaceconstraints for the facility. The flow rates for each stack is approximately 44,000 cfm combined (22,000 cfm each). However, theoperating parameters of the stacks will be determined on the amount of air that must be exhausted from the process. Under normaloperating circumstances one stack/damper would be emitting up to its approximate capacity (22,000 cfm) and the otherstack/damper will be opened up as needed for any additional capacity. The approximate stack locations are depicted in the attached snippet below. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 3:34 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Quick note. The 2 exhaust stacks described below have a combined capacity of 44,000 cfm total (22,000 cfm each). Thanks, 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…4/37 Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 3:29 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, All, Please see my response to Dungan’s question below. Currently the three (3) Baghouses associated with the milling process will be ducted via a single large plenum. The large plenum will be routed to two (2) separate stacks with a diameter of 44 inched each. The reason for two (2) separate stacks is due to the space constraints for the facility. The flow rates for each stack is approximately 44,000 cfm. However, the operating parameters of thestacks will be determined on the amount of air that must be exhausted from the process. Under normal operating circumstances onestack/damper would be emitting up to its approximate capacity (44,000 cfm) and the other stack/damper will be opened up asneeded for any additional capacity. The approximate stack locations are depicted in the attached snippet below. Please let me know if you have any questions, comments, or concerns. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 3:16 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC After looking at your question again I have a bit more explanation. The various milling jet filters are ducting into a single large plenum. This plenum then has two stacks that penetrate the roof to expel air as needed. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…5/37 Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 1:48 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Ryan, Thank you for the additional information. I will work on drafting an email and send to the group for review before sending it along toDungan. One last question. I don’t want to get too far into splitting the flows between the two stacks, but is there a set process forwhat amount of CFM goes to each stack? Or is this a variable process? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 1:46 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, The two stacks discussed are related to being able to decide how much warm process air (milling process) is returned into the mill. We have three additional stacks on the roof that are not related to the milling process. Two of them are related to wheat cleaning jet filters while the third is for displacement air in the flour silos during general milling operations. These three stacks dump air that isnot intended to be recirculated. This air is made up by three RTU’s that only pull in fresh air. Thanks, Ryan Miller Design Engineer 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…6/37 Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 1:28 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Ryan, I wanted to make sure; this would be specifically for the baghouses vents associated with the milling process. Not sure if thatchanges your answer at all? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Jack Batho Sent: Tuesday, December 10, 2024 1:24 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Ryan, Thank you for the additional information. I am assuming the next question from the regulators will be flow rates and diameters. Do you have that information readily available, so I can provide it to Dungan? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 1:21 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…7/37 Jack, We will utilize two separate stacks to allow warm process air to be dumped that will not be returned via the RTU’s. The requirementfor two stacks is due to space available. We did not have enough physical space for one large stack. The airflow through thesestacks will be controlled via individual automated dampers based on how much air will be recirculated into the mill building ordumped to atmosphere. Thanks, Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 12:45 PM To: kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Cc: Ryan Miller <ryan.miller@bratney.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Kirk, Based on the drawings that we have at this time and the information provided to us in the past by Ryan, we do not specifically knowthe answer to that question. Based on our understanding, the baghouses vent into the pressurization system (ducting) and is then vented outdoors as needed, therefore it very well could be a singular stack. However, we do not have any information to substantiate other than what Ryan has told us. Ryan, Can you confirm if the three milling baghouses vent outdoors via the same stack (ducting system) or via separate stacks? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: kirk.arens <kirk.arens@phmbrands.com> Sent: Tuesday, December 10, 2024 12:23 PM 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…8/37 To: Jack Batho <Jack.Batho@oneatlas.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Can you please answer this asap Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphoneGet Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, December 9, 2024 3:42:02 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, My manager is still reviewing the project. Once he has finished his review and you sign off, the project will be sent for public comment. I do have one other question that the compliance manager brought up: For the three (3) parallel grain milling baghouses, is there one combined stack or three individual stacks? Thanks, Dungan On Fri, Dec 6, 2024 at 9:39 AM kirk.arens <kirk.arens@phmbrands.com> wrote: When will it post for public notice Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: kirk.arens <kirk.arens@phmbrands.com> Sent: Wednesday, December 4, 2024 6:18:16 PM To: Dungan Adams <dunganadams@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC That is correct. We do not Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: kirk.arens <kirk.arens@phmbrands.com> Sent: Wednesday, December 4, 2024 5:17:54 PM To: Dungan Adams <dunganadams@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC That is correct. We do Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 4, 2024 5:01:18 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…9/37 The compliance division has completed their review of the project and brought up a couple of minor questions: - Can you confirm that there are no natural gas/diesel fired boilers or dryers on site? - Can you confirm that no materials containing chromium or manganese are used in the feed by-product process? Thanks, Dungan On Mon, Nov 18, 2024 at 1:31 PM kirk.arens <kirk.arens@phmbrands.com> wrote: We have in process scales that continuously weight product streams as we use and make product. It gives us real time information on wheat used and flour and by products made Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, November 18, 2024 1:13:22 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Following up about my question from last Thursday. Thanks, Dungan On Thu, Nov 14, 2024 at 10:08 AM Dungan Adams <dunganadams@utah.gov> wrote: Can you explain what you mean by online scales? Thanks, Dungan On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…10/37 Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent tothe atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to becompleted. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:1818800067747988…11/37 Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period thanwhat is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…12/37 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions areexhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust asnecessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after thebaghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV haveflow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additionalheating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors)through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month AverageHigh AverageLow AverageHigh AverageLow Ave Temp %Exhausted %Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…13/37 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lowerthan these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the milland no emission reduction factor for these units was included in the calculations. These units would beconsidered medium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It isunlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facilitywide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is avested interest in reducing emissions and improving efficiency of the systems and assuring the emissionequipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanationfor why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modelingthresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…14/37 On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller withBratney who is part of the team responsible for designing the air flow and hvac systems for this facility.Once we removed the mill line B from the initial application package, we revisited numerous calculations tobetter reflect what would be happening with the emissions associated with mill line A. Please keep in mindthat Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suitedwith explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply themanufacturer guaranteed emissions control rates submitted in the application as if the baghouses were setup in a parallel formation. As you can see in the submittal there are three baghouses and at least onecyclone associated with the milling process. This vastly reduces emissions below the levels within thecalculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in- depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. Theexhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations andwhy it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it lookslike the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…15/37 Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40%being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…16/37 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and thesource is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lowerefficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurizationsystem that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to theaforementioned process. The 60/40 split is an approximate number based on a similar operatingparameter at other mills throughout the portfolio. The HVAC designer confirmed that this is evenan overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…17/37 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising theair permit application to only cover Phase I due to Phase II being more than a year out(greater than 14 months, but likely greater than 18). We have only included the Phase I inthis application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…18/37 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds thattrigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take thisapproach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can bereached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…19/37 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). Thatappears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department.Does the modeling department perform the modeling in house at the UDEQ or howdoes that specifically work? We have performed modeling in other states, and weunderstand that each state handles modeling differently. Thank you for your assistance. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…20/37 Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…21/37 Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If youhave not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams EnvironmentalEngineer |Minor NSR Section M: (385) 290- 2474 airquality.utah.gov 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…22/37 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. 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If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…29/37 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. 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This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…34/37 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…35/37 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…36/37 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 12/18/24, 4:16 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1818800067747988924&simpl=msg-f:181880006774798…37/37 Dungan Adams <dunganadams@utah.gov> Modeling for Utah Flour Milling LLC kirk.arens <kirk.arens@phmbrands.com>Wed, Dec 4, 2024 at 5:18 PM To: Dungan Adams <dunganadams@utah.gov> That is correct. We do not Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: kirk.arens <kirk.arens@phmbrands.com> Sent: Wednesday, December 4, 2024 5:17:54 PM To: Dungan Adams <dunganadams@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC That is correct. We do Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 4, 2024 5:01:18 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, The compliance division has completed their review of the project and brought up a couple of minor questions: - Can you confirm that there are no natural gas/diesel fired boilers or dryers on site? - Can you confirm that no materials containing chromium or manganese are used in the feed by-product process? Thanks, Dungan On Mon, Nov 18, 2024 at 1:31 PM kirk.arens <kirk.arens@phmbrands.com> wrote: We have in process scales that continuously weight product streams as we use and make product. It gives us real time information on wheat used and flour and by products made Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, November 18, 2024 1:13:22 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Following up about my question from last Thursday. Thanks, Dungan On Thu, Nov 14, 2024 at 10:08 AM Dungan Adams <dunganadams@utah.gov> wrote: Can you explain what you mean by online scales? Thanks, Dungan On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…1/22 Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…2/22 Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…3/22 stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…4/22 Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and noemission reduction factor for these units was included in the calculations. These units would be consideredmedium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wideemissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency of the systems and assuring the emission equipment inplace is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…5/22 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what wouldbe happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is notuncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissionspast the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. Asyou can see in the submittal there are three baghouses and at least one cyclone associated with the millingprocess. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…6/22 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…7/22 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…8/22 Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want tounderstand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization systemthat feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle)vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…9/22 I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the airpermit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to makesure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…10/22 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:1817557494267605…11/22 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does that 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…12/22 specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…13/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…14/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…15/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…16/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…17/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…18/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…19/22 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…20/22 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…21/22 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K 12/5/24, 3:17 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-f:1817557494267605304&simpl=msg-f:181755749426760…22/22 Dungan Adams <dunganadams@utah.gov> Modeling for Utah Flour Milling LLC 40 messages Dungan Adams <dunganadams@utah.gov>Thu, Aug 22, 2024 at 11:13 AM To: jack.batho@oneatlas.com Cc: kirk.arens@phmbrands.com Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov Jack Batho <Jack.Batho@oneatlas.com>Thu, Aug 22, 2024 at 11:43 AM To: Dungan Adams <dunganadams@utah.gov> Cc: "kirk.arens@phmbrands.com" <kirk.arens@phmbrands.com>, Scott Hanson <scott.hanson@oneatlas.com>, Mike Freese <mike.freese@oneatlas.com> Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…1/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. [Quoted text hidden] This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. Dungan Adams <dunganadams@utah.gov>Thu, Aug 22, 2024 at 12:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: "kirk.arens@phmbrands.com" <kirk.arens@phmbrands.com>, Scott Hanson <scott.hanson@oneatlas.com>, Mike Freese <mike.freese@oneatlas.com>, Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov> Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan [Quoted text hidden] 2 attachments ModelingProtocolForm.pdf 30K EmissionsImpactAssessmentGuideline.pdf 325K Dungan Adams <dunganadams@utah.gov>Tue, Sep 3, 2024 at 9:34 AM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: "kirk.arens@phmbrands.com" <kirk.arens@phmbrands.com>, Scott Hanson <scott.hanson@oneatlas.com>, Mike Freese <mike.freese@oneatlas.com>, Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov> Hi Jack, The DAQ received a second NOI submittal for Utah Flour LLC's new flour mill on Friday, August 30. From a quick look, the NOI appeared the same or very similar to the one originally submitted on August 21. If there are changes from the original submittal could you please let me know what they are? Thanks, Dungan [Quoted text hidden] kirk.arens <kirk.arens@phmbrands.com>Tue, Sep 3, 2024 at 9:37 AM To: Dungan Adams <dunganadams@utah.gov>, Jack Batho <Jack.Batho@oneatlas.com> Cc: Scott Hanson <scott.hanson@oneatlas.com>, Mike Freese <mike.freese@oneatlas.com>, Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…2/327 You don't often get email from dunganadams@utah.gov. Learn why this is important The system did not recognized the first one when I went to pay. I redid it so I could pay the fee. There should just be one but it was the only way I could pay the fee From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 3, 2024 10:35 AM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Tue, Sep 3, 2024 at 9:38 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Cc: Jack Batho <Jack.Batho@oneatlas.com>, Scott Hanson <scott.hanson@oneatlas.com>, Mike Freese <mike.freese@oneatlas.com>, Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov> Got it. Thanks for letting me know. Thanks, Dungan [Quoted text hidden] Jason Krebs <jkrebs@utah.gov>Tue, Sep 24, 2024 at 7:01 AM To: Scott Hanson <scott.hanson@oneatlas.com>, Dungan Adams <dunganadams@utah.gov> Cc: Dave Prey <dprey@utah.gov>, Jack Batho <Jack.Batho@oneatlas.com> Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…3/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…4/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Tue, Sep 24, 2024 at 9:33 AM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov>, Jack Batho <Jack.Batho@oneatlas.com> Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan [Quoted text hidden] -- [Quoted text hidden] Jack Batho <Jack.Batho@oneatlas.com>Wed, Oct 2, 2024 at 3:12 PM To: Dungan Adams <dunganadams@utah.gov>, Scott Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>, Dave Prey <dprey@utah.gov> Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…5/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…6/327 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Wed, Oct 2, 2024 at 3:19 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Scott Hanson <scott.hanson@oneatlas.com> Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Thu, Oct 3, 2024 at 2:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Scott Hanson <scott.hanson@oneatlas.com> Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan [Quoted text hidden] Scott Hanson <scott.hanson@oneatlas.com>Fri, Oct 4, 2024 at 8:50 AM To: Dungan Adams <dunganadams@utah.gov> Cc: Jack Batho <Jack.Batho@oneatlas.com> The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…7/327 aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Fri, Oct 4, 2024 at 11:34 AM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan [Quoted text hidden] Scott Hanson <scott.hanson@oneatlas.com>Fri, Oct 4, 2024 at 12:19 PM To: Dungan Adams <dunganadams@utah.gov> Cc: Jack Batho <Jack.Batho@oneatlas.com> The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Fri, Oct 4, 2024 at 12:37 PM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Understood. Thanks for the explanation. Thanks, Dungan [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Wed, Oct 9, 2024 at 12:29 PM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Hi Scott, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…8/327 I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan [Quoted text hidden] Scott Hanson <scott.hanson@oneatlas.com>Thu, Oct 10, 2024 at 7:22 AM To: Dungan Adams <dunganadams@utah.gov> Cc: Jack Batho <Jack.Batho@oneatlas.com> They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Thu, Oct 10, 2024 at 12:16 PM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a millthat operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan [Quoted text hidden] Jack Batho <Jack.Batho@oneatlas.com>Thu, Oct 10, 2024 at 12:30 PM To: Dungan Adams <dunganadams@utah.gov>, Scott Hanson <scott.hanson@oneatlas.com> Cc: "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com> Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster(garbage service) or other alternative green friendly options. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r87915711123850…9/327 As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step- wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least onecyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. Asstated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…10/327 On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…11/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 splitis an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVACdesigner confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. [Quoted text hidden] 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…12/327 You don't often get email from dunganadams@utah.gov. Learn why this is important [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Thu, Oct 24, 2024 at 3:03 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Scott Hanson <scott.hanson@oneatlas.com>, "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com> Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan [Quoted text hidden] kirk.arens <kirk.arens@phmbrands.com>Tue, Oct 29, 2024 at 2:26 PM To: Dungan Adams <dunganadams@utah.gov> Adam do you have me tomorrow to meet with me and Ryan to discuss. I really want to get this wrapped up as our target date is Late dec. From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, [Quoted text hidden] [Quoted text hidden] Dungan Adams <dunganadams@utah.gov>Tue, Oct 29, 2024 at 3:28 PM To: "kirk.arens" <kirk.arens@phmbrands.com> Hi Kirk, I can meet anytime after 1pm tomorrow. Let me know what works best for you and I will send out a meeting invitation. Thanks, Dungan [Quoted text hidden] Scott Hanson <scott.hanson@oneatlas.com>Fri, Nov 1, 2024 at 2:41 PM To: Dungan Adams <dunganadams@utah.gov> Cc: "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com>, Jack Batho <Jack.Batho@oneatlas.com> Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…13/327 After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…14/327 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which wouldhave a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will beable to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…15/327 cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the levelrepresented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limitstep-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flowsystems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…16/327 Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…17/327 vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds airback into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creatinga vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…18/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…19/327 We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submitvia email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Canyou please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…20/327 Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…21/327 If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modelingdepartment perform the modeling in house at the UDEQ or how does that specifically work? We haveperformed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…22/327 If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…23/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…24/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…25/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…26/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message isnot the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 2 attachments 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…27/327 image002.jpg 1K image003.jpg 1K kirk.arens <kirk.arens@phmbrands.com>Mon, Nov 4, 2024 at 2:20 PM To: Dungan Adams <dunganadams@utah.gov> Was scott explanation what you were needing. Our timing is extremely tight and this permit is needing to be in place by early Dec to hit time line Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Sco Hanson <scott.hanson@oneatlas.com> Sent: Friday, November 1, 2024 3:41:46 PM To: Dungan Adams <dunganadams@utah.gov> Cc: ryan.miller@bratney.com <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…28/327 usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reductionfactor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which wouldhave a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will beable to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…29/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may bebetter suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air willcause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposedof. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculationsprovided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, sothere is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…30/327 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…31/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…32/327 As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind,in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roofvent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…33/327 - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit applicationto only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…34/327 As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…35/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minortypo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…36/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…37/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…38/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…39/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…40/327 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…41/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. Dungan Adams <dunganadams@utah.gov>Mon, Nov 4, 2024 at 2:41 PM To: "kirk.arens" <kirk.arens@phmbrands.com> Hi Kirk, I will be reviewing this project with my manager tomorrow when they are back in the office. My main concern is how to enforce the 60-40 indoor- outdoor split in through permit conditions. I will let you know if I have any other questions or concerns after this discussion. Receiving an Approval Order (AO) for this project by early December is unrealistic. The permit still needs to be reviewed by modeling, compliance, and management. Once it has been reviewed by these parties and by you (the source) it will enter a 30-day public comment period. Were the permit draft finalized and sent for review today, I would estimate ~2 months before you receive an AO. The justification for the grain milling emission calculations is critical in determining whether modeling analysis is required for this project or not. I cannot finalize my draft until the DAQ has accepted the justification provided. Let me know if you have any questions. Thanks, Dungan On Mon, Nov 4, 2024 at 2:20 PM kirk.arens <kirk.arens@phmbrands.com> wrote: Was scott explanation what you were needing. Our timing is extremely tight and this permit is needing to be in place by early Dec to hit time line Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Sco Hanson <scott.hanson@oneatlas.com> Sent: Friday, November 1, 2024 3:41:46 PM To: Dungan Adams <dunganadams@utah.gov> Cc: ryan.miller@bratney.com <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…42/327 <Jack.Batho@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP- RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…43/327 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which wouldhave a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…44/327 This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissionsassociated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, butRyan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of therecirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghousesand at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within thecalculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company asa whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…45/327 atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…46/327 On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds airback into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood ofcreating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…47/327 the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…48/327 Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee uponinitial submittal, since we are modifying the application, should they submit via the online portal or can we submitvia email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…49/327 This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…50/327 The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We haveperformed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…51/327 The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…52/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…53/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…54/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…55/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…56/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov kirk.arens <kirk.arens@phmbrands.com>Mon, Nov 4, 2024 at 2:50 PM To: Dungan Adams <dunganadams@utah.gov> Is there something that we can for just testing or systems and equipment Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, November 4, 2024 3:41:56 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I will be reviewing this project with my manager tomorrow when they are back in the office. My main concern is how to enforce the 60-40 indoor- outdoor split in through permit conditions. I will let you know if I have any other questions or concerns after this discussion. Receiving an Approval Order (AO) for this project by early December is unrealistic. The permit still needs to be reviewed by modeling, compliance, and management. Once it has been reviewed by these parties and by you (the source) it will enter a 30-day public comment period. Were the permit draft finalized and sent for review today, I would estimate ~2 months before you receive an AO. The justification for the grain milling emission calculations is critical in determining whether modeling analysis is required for this project or not. I cannot finalize my draft until the DAQ has accepted the justification provided. Let me know if you have any questions. Thanks, Dungan On Mon, Nov 4, 2024 at 2:20 PM kirk.arens <kirk.arens@phmbrands.com> wrote: Was scott explanation what you were needing. Our timing is extremely tight and this permit is needing to be in place by early Dec to hit time line Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Sco Hanson <scott.hanson@oneatlas.com> Sent: Friday, November 1, 2024 3:41:46 PM To: Dungan Adams <dunganadams@utah.gov> Cc: ryan.miller@bratney.com <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…57/327 After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP- RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…58/327 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which wouldhave a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility willbe able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…59/327 recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the levelrepresented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limitstep-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC andair flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…60/327 Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…61/327 the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds airback into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood ofcreating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…62/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…63/327 We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submitvia email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Canyou please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…64/327 Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…65/327 If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modelingdepartment perform the modeling in house at the UDEQ or how does that specifically work? We haveperformed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…66/327 If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…67/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…68/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…69/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…70/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message isnot the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…71/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov Dungan Adams <dunganadams@utah.gov>Tue, Nov 5, 2024 at 2:46 PM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com>, Jack Batho <Jack.Batho@oneatlas.com> Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP- RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…72/327 of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reductionfactor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which wouldhave a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…73/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part ofthe team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the levelrepresented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limitstep-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC andair flow systems used at the facility. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…74/327 Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…75/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…76/327 To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds airback into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…77/327 Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit applicationto only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…78/327 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…79/327 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…80/327 Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…81/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…82/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…83/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…84/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…85/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…86/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov Scott Hanson <scott.hanson@oneatlas.com>Wed, Nov 6, 2024 at 10:10 AM To: Dungan Adams <dunganadams@utah.gov> Cc: "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com>, Jack Batho <Jack.Batho@oneatlas.com> We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…87/327 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP- RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…88/327 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones,which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility willbe able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peakefficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…89/327 I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the levelrepresented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for thefacility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC andair flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…90/327 Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…91/327 I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…92/327 On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds airback into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood ofcreating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…93/327 Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…94/327 analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…95/327 Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modelingdepartment perform the modeling in house at the UDEQ or how does that specifically work? We haveperformed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…96/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…97/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…98/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r8791571112385…99/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…100/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…101/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 3 attachments 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…102/327 image002.jpg 1K image003.jpg 1K Att 8 PHM Brands Richmond Calculations 11.06.24.pdf 118K Dungan Adams <dunganadams@utah.gov>Wed, Nov 6, 2024 at 10:21 AM To: Scott Hanson <scott.hanson@oneatlas.com> Cc: "ryan.miller@bratney.com" <ryan.miller@bratney.com>, "kirk.arens" <kirk.arens@phmbrands.com>, Jack Batho <Jack.Batho@oneatlas.com> Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…103/327 period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…104/327 usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones,which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peakefficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…105/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation,but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most ofthe recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material isconstantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within thecalculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and companyas a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…106/327 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…107/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…108/327 As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. Withthat in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal airto exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to theaforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…109/327 - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permitapplication to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…110/327 Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…111/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be aminor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…112/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…113/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…114/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…115/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…116/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…117/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…118/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov kirk.arens <kirk.arens@phmbrands.com>Wed, Nov 13, 2024 at 7:00 AM To: Dungan Adams <dunganadams@utah.gov> Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…119/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…120/327 is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facilitywill be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peakefficiency. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…121/327 Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most ofthe recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material isconstantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sizedmills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and companyas a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for thefacility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…122/327 Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…123/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…124/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feedsair back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood ofcreating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill.With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…125/327 Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likelygreater than 18). We have only included the Phase I in this application. With that in mind, the client paid the$3,000 fee upon initial submittal, since we are modifying the application, should they submit via the onlineportal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…126/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…127/327 We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…128/327 At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modelingdepartment perform the modeling in house at the UDEQ or how does that specifically work? We haveperformed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…129/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…130/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…131/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…132/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…133/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…134/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…135/327 image002.jpg 1K image003.jpg 1K Dungan Adams <dunganadams@utah.gov>Wed, Nov 13, 2024 at 9:47 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Cc: Scott Hanson <scott.hanson@oneatlas.com>, Jack Batho <jack.batho@oneatlas.com> Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…136/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…137/327 directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…138/327 · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiencycyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who ispart of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendlyoptions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…139/327 As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal thereare three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below thelevels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…140/327 On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU- 08A but this unit have has very minor emissions in comparison. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…141/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling arerouted to the aforementioned process. The 60/40 split is an approximate number based on a similar operatingparameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimateto what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…142/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…143/327 We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the onlineportal or can we submit via email. We want to make sure that they are not paying $3,000 twice since onlyone application will apply. Can you please provide insight on the correct submittal steps, or point us in thecorrect direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…144/327 Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…145/327 If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…146/327 If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…147/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…148/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…149/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…150/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…151/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…152/327 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov image003.jpg 1K kirk.arens <kirk.arens@phmbrands.com>Wed, Nov 13, 2024 at 10:35 AM To: Dungan Adams <dunganadams@utah.gov> 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…153/327 On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…154/327 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…155/327 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiencycyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that the facilitywill be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating apeak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…156/327 Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar withthis operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar toother mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This wastesettled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal thereare three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below thelevels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for thefacility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…157/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…158/327 Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU- 08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…159/327 would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimateto what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…160/327 - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permitapplication to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…161/327 Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non- fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385- 306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…162/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…163/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…164/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…165/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…166/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…167/327 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…168/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…169/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…170/327 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K Dungan Adams <dunganadams@utah.gov>Wed, Nov 13, 2024 at 11:31 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…171/327 On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…172/327 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…173/327 January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiencycyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that thefacility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating apeak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…174/327 Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in thisfashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendlyoptions. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative forthe facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to theHVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…175/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…176/327 Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…177/327 remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system thatfeeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce thelikelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a singledoor in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…178/327 - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permitapplication to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…179/327 Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…180/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handlesmodeling differently. Thank you for your assistance. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…181/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…182/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…183/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…184/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…185/327 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…186/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…187/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…188/327 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K kirk.arens <kirk.arens@phmbrands.com>Wed, Nov 13, 2024 at 11:41 AM To: Dungan Adams <dunganadams@utah.gov> That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…189/327 On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The millwill not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…190/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…191/327 The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…192/327 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emissionreduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that thefacility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating apeak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening withthe emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiarwith this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similarto other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…193/327 As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control ratessubmitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal thereare three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions belowthe levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…194/327 Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…195/327 to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similaroperating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even anoverestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…196/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…197/327 We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the clientpaid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit viathe online portal or can we submit via email. We want to make sure that they are not paying $3,000 twicesince only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…198/327 Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…199/327 recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does that specificallywork? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…200/327 Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…201/327 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…202/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…203/327 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…204/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…205/327 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…206/327 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…207/327 image002.jpg 1K image003.jpg 1K Dungan Adams <dunganadams@utah.gov>Wed, Nov 13, 2024 at 11:41 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…208/327 UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…209/327 Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…210/327 Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and noemission reduction factor for these units was included in the calculations. These units would be considered medium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely that thefacility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in place isoperating a peak efficiency. Let us know if you have any further questions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…211/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon fornumerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbageservice) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions andimproving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…212/327 Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…213/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…214/327 To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that wouldallow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with themilling are routed to the aforementioned process. The 60/40 split is an approximate number based on asimilar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…215/327 Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months,but likely greater than 18). We have only included the Phase I in this application. With that in mind, theclient paid the $3,000 fee upon initial submittal, since we are modifying the application, should theysubmit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…216/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…217/327 We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…218/327 At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does that specificallywork? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…219/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…220/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…221/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…222/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…223/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…224/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…225/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…226/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K Dungan Adams <dunganadams@utah.gov>Thu, Nov 14, 2024 at 10:04 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…227/327 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…228/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…229/327 The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…230/327 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and noemission reduction factor for these units was included in the calculations. These units would be considered mediumefficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wideemissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratneywho is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…231/327 the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions pastthe level represented in the NOI and submitted calculations. As to make everything easier to review on the agencyend, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representativefor the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth informationrelated to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…232/327 Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…233/327 The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization systemthat feeds air back into the mill. The reason for this design is to account for the need of extra airflow toreduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…234/327 emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…235/327 Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months,but likely greater than 18). We have only included the Phase I in this application. With that in mind, theclient paid the $3,000 fee upon initial submittal, since we are modifying the application, should theysubmit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…236/327 This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…237/327 Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears tobe a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…238/327 The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…239/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…240/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…241/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…242/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…243/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…244/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…245/327 M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K kirk.arens <kirk.arens@phmbrands.com>Thu, Nov 14, 2024 at 10:06 AM To: Dungan Adams <dunganadams@utah.gov> We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…246/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…247/327 I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…248/327 I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…249/327 approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and noemission reduction factor for these units was included in the calculations. These units would be considered mediumefficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in placeis operating a peak efficiency. Let us know if you have any further questions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…250/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not uncommon fornumerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbageservice) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducingemissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…251/327 Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…252/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…253/327 To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent typesystem that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle)vents associated with the milling are routed to the aforementioned process. The 60/40 split is anapproximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…254/327 Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months,but likely greater than 18). We have only included the Phase I in this application. With that in mind, theclient paid the $3,000 fee upon initial submittal, since we are modifying the application, should theysubmit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…255/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…256/327 Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…257/327 Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does that specificallywork? We have performed modeling in other states, and we understand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…258/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…259/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…260/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…261/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…262/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…263/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…264/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…265/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K Dungan Adams <dunganadams@utah.gov>Thu, Nov 14, 2024 at 10:08 AM To: "kirk.arens" <kirk.arens@phmbrands.com> Can you explain what you mean by online scales? Thanks, Dungan On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…266/327 On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floorbins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…267/327 bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…268/327 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…269/327 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reduction factor for these units was included in the calculations. These units would be consideredmedium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wideemissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency of the systems and assuring the emission equipment inplace is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…270/327 Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is notuncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via thedumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest inreducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHSrepresentative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…271/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…272/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…273/327 As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization systemthat feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…274/327 - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application,should they submit via the online portal or can we submit via email. We want to make sure that theyare not paying $3,000 twice since only one application will apply. Can you please provide insight onthe correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…275/327 To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…276/327 so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does thatspecifically work? We have performed modeling in other states, and we understand that eachstate handles modeling differently. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…277/327 Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…278/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…279/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…280/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…281/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…282/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…283/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…284/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…285/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov Dungan Adams <dunganadams@utah.gov>Mon, Nov 18, 2024 at 1:13 PM To: "kirk.arens" <kirk.arens@phmbrands.com> Hi Kirk, Following up about my question from last Thursday. Thanks, Dungan On Thu, Nov 14, 2024 at 10:08 AM Dungan Adams <dunganadams@utah.gov> wrote: Can you explain what you mean by online scales? Thanks, Dungan On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…286/327 Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to theatmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floorbins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…287/327 On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. Themill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into ourbins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…288/327 I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…289/327 usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and no emission reduction factor for these units was included in the calculations. These units would be consideredmedium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wideemissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency of the systems and assuring the emission equipment inplace is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…290/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter tosettle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is notuncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via thedumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previousemails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…291/327 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…292/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…293/327 Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in yourcase the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. TheHVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via thesystem. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…294/327 Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only one application will apply. Can you pleaseprovide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…295/327 O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…296/327 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…297/327 At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does themodeling department perform the modeling in house at the UDEQ or how does thatspecifically work? We have performed modeling in other states, and we understand thateach state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…298/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…299/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…300/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…301/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…302/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…303/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…304/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…305/327 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov kirk.arens <kirk.arens@phmbrands.com>Mon, Nov 18, 2024 at 1:31 PM To: Dungan Adams <dunganadams@utah.gov> We have in process scales that continuously weight product streams as we use and make product. It gives us real time information on wheat used and flour and by products made Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, November 18, 2024 1:13:22 PM 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…306/327 To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Following up about my question from last Thursday. Thanks, Dungan On Thu, Nov 14, 2024 at 10:08 AM Dungan Adams <dunganadams@utah.gov> wrote: Can you explain what you mean by online scales? Thanks, Dungan On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 inside floor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…307/327 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into the facility. Themill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into ourbins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…308/327 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains and settles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…309/327 discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated that the whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors) as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…310/327 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the mill and noemission reduction factor for these units was included in the calculations. These units would be consideredmedium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It is unlikely thatthe facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facility wideemissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vestedinterest in reducing emissions and improving efficiency of the systems and assuring the emission equipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanation for why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations to better reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settled material is constantly swept up and disposed of. It is not 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…311/327 uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce the emissionspast the level represented in the NOI and submitted calculations. As to make everything easier to review on theagency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteedemissions control rates submitted in the application as if the baghouses were set up in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depthinformation related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer yourquestions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated to produce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…312/327 Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does the capture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…313/327 On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurization system that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be ableto open a single door in the mill. With that in mind, in the pressurization room, there is a “burp” vent typesystem that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle)vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operating parameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…314/327 the processes that are not currently equipped with a baghouse, but the reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology (BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…315/327 Thanks, Dungan On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising the air permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, since we are modifying the application, should they submit via the online portal or can we submit via email. We want to makesure that they are not paying $3,000 twice since only one application will apply. Can you pleaseprovide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…316/327 Scott - This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…317/327 Jack, Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). That appears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and we understand thateach state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…318/327 Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. Thanks, Dungan -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…319/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…320/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…321/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…322/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…323/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…324/327 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…325/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…326/327 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image002.jpg 1K image003.jpg 1K 11/18/24, 5:21 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permthid=thread-a:r5921968390698790284&simpl=msg-a:r879157111238…327/327 Dungan Adams <dunganadams@utah.gov> Modeling for Utah Flour Milling LLC Dungan Adams <dunganadams@utah.gov>Wed, Dec 11, 2024 at 8:36 AM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: "kirk.arens" <kirk.arens@phmbrands.com>, Scott Hanson <scott.hanson@oneatlas.com>, "ryan.miller@bratney.com" <ryan.miller@bratney.com> Hi Jack, Yes, stack testing will only be required for the grain milling baghouses. Thanks, Dungan On Wed, Dec 11, 2024 at 7:52 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good morning, Dungan, I don’t believe you are misinterpreting anything. I will let Ryan add any comment necessary that may indicate the ability to perform aperformance stack test prior to the split to the two exhaust vents (stacks). For the performance stack testing based on the way you explained the emissions below, would the facility be able to reasonably assume that stack testing would only be required on the milling baghouses or would stack testing be required on additional baghouses? I want to make sure we have the understanding on the level of effort and potential costs that are going to be required byconditions in the permit. Thank you for your help and please let me know if you have any additional questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, December 10, 2024 5:13 PM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Jack Batho <Jack.Batho@oneatlas.com>; Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com Subject: Re: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Thanks for providing the baghouse stack explanation. I wanted to include Jack and Ryan as they may have input about this. According to the emission calculations provided, the potential uncontrolled PM10 and PM2.5 emissions from the grain milling process are 3,296 tpy and 560 tpy respectively. Because the uncontrolled emissions from this specific process are so large, failure of a baghouse could trigger major source status, and some type of stack testing for filterable PM10 and PM2.5 will be required. The stack(s) will be required to meet an emission rate of 0.01 gr/dscf. The way you have described things, the three (3) parallel baghouses are routed into a space which then vents through two (2) stacks. I don't think testing before the plenum would be possible, but if it is, then only a single stack test would be required. Otherwise, I am thinking both of the 44 in.,22,000 cfm stacks will need to meet the 0.01 gr/dscf rate. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…1/36 Please let me know if I am misinterpreting anything or if you have any questions or concerns about the stack testing requirement. Thanks, Dungan On Tue, Dec 10, 2024 at 3:13 PM kirk.arens <kirk.arens@phmbrands.com> wrote: Currently the three (3) Baghouses associated with the milling process will be ducted via a single large plenum. The large plenum will be routed to two (2) separate stacks with a diameter of 44 inched each. The reason for two (2) separate stacks is due to the spaceconstraints for the facility. The flow rates for each stack is approximately 44,000 cfm combined (22,000 cfm each). However, the operating parameters of the stacks will be determined on the amount of air that must be exhausted from the process. Under normal operating circumstances one stack/damper would be emitting up to its approximate capacity (22,000 cfm) and the otherstack/damper will be opened up as needed for any additional capacity. The approximate stack locations are depicted in the attached snippet below. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 3:34 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…2/36 Quick note. The 2 exhaust stacks described below have a combined capacity of 44,000 cfm total (22,000 cfm each). Thanks, Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 3:29 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, All, Please see my response to Dungan’s question below. Currently the three (3) Baghouses associated with the milling process will be ducted via a single large plenum. The large plenum will be routed to two (2) separate stacks with a diameter of 44 inched each. The reason for two (2) separate stacks is due to the space constraints for the facility. The flow rates for each stack is approximately 44,000 cfm. However, the operating parameters of thestacks will be determined on the amount of air that must be exhausted from the process. Under normal operating circumstances one stack/damper would be emitting up to its approximate capacity (44,000 cfm) and the other stack/damper will be opened up asneeded for any additional capacity. The approximate stack locations are depicted in the attached snippet below. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…3/36 Please let me know if you have any questions, comments, or concerns. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 3:16 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC After looking at your question again I have a bit more explanation. The various milling jet filters are ducting into a single large plenum. This plenum then has two stacks that penetrate the roof to expel air as needed. Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…4/36 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 1:48 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Ryan, Thank you for the additional information. I will work on drafting an email and send to the group for review before sending it along to Dungan. One last question. I don’t want to get too far into splitting the flows between the two stacks, but is there a set process for what amount of CFM goes to each stack? Or is this a variable process? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 1:46 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, The two stacks discussed are related to being able to decide how much warm process air (milling process) is returned into the mill. We have three additional stacks on the roof that are not related to the milling process. Two of them are related to wheat cleaning jet filters while the third is for displacement air in the flour silos during general milling operations. These three stacks dump air that is not intended to be recirculated. This air is made up by three RTU’s that only pull in fresh air. Thanks, Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…5/36 Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 1:28 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Ryan, I wanted to make sure; this would be specifically for the baghouses vents associated with the milling process. Not sure if that changes your answer at all? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Jack Batho Sent: Tuesday, December 10, 2024 1:24 PM To: Ryan Miller <ryan.miller@bratney.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Ryan, Thank you for the additional information. I am assuming the next question from the regulators will be flow rates and diameters. Do you have that information readily available, so I can provide it to Dungan? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…6/36 From: Ryan Miller <ryan.miller@bratney.com> Sent: Tuesday, December 10, 2024 1:21 PM To: Jack Batho <Jack.Batho@oneatlas.com>; kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, We will utilize two separate stacks to allow warm process air to be dumped that will not be returned via the RTU’s. The requirement for two stacks is due to space available. We did not have enough physical space for one large stack. The airflow through these stacks will be controlled via individual automated dampers based on how much air will be recirculated into the mill building ordumped to atmosphere. Thanks, Ryan Miller Design Engineer Phone 515-974-6066 Mobile 515-564-9438 Web www.bratney.com Email ryan.miller@bratney.com 3400 109th St, Des Moines, IA 50322 From: Jack Batho <Jack.Batho@oneatlas.com> Sent: Tuesday, December 10, 2024 12:45 PM To: kirk.arens <kirk.arens@phmbrands.com>; Sco Hanson <scott.hanson@oneatlas.com> Cc: Ryan Miller <ryan.miller@bratney.com> Subject: RE: [EXTERNAL] Modeling for Utah Flour Milling LLC Good afternoon, Kirk, Based on the drawings that we have at this time and the information provided to us in the past by Ryan, we do not specifically know the answer to that question. Based on our understanding, the baghouses vent into the pressurization system (ducting) and is thenvented outdoors as needed, therefore it very well could be a singular stack. However, we do not have any information to substantiate other than what Ryan has told us. Ryan, Can you confirm if the three milling baghouses vent outdoors via the same stack (ducting system) or via separate stacks? Kind Regards, 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…7/36 Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: kirk.arens <kirk.arens@phmbrands.com> Sent: Tuesday, December 10, 2024 12:23 PM To: Jack Batho <Jack.Batho@oneatlas.com>; Sco Hanson <scott.hanson@oneatlas.com> Subject: Fw: [EXTERNAL] Modeling for Utah Flour Milling LLC Can you please answer this asap Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, December 9, 2024 3:42:02 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, My manager is still reviewing the project. Once he has finished his review and you sign off, the project will be sent for public comment. I do have one other question that the compliance manager brought up: For the three (3) parallel grain milling baghouses, is there one combined stack or three individual stacks? Thanks, Dungan On Fri, Dec 6, 2024 at 9:39 AM kirk.arens <kirk.arens@phmbrands.com> wrote: When will it post for public notice Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: kirk.arens <kirk.arens@phmbrands.com> Sent: Wednesday, December 4, 2024 6:18:16 PM To: Dungan Adams <dunganadams@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC That is correct. We do not Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…8/36 From: kirk.arens <kirk.arens@phmbrands.com> Sent: Wednesday, December 4, 2024 5:17:54 PM To: Dungan Adams <dunganadams@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC That is correct. We do Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, December 4, 2024 5:01:18 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, The compliance division has completed their review of the project and brought up a couple of minor questions: - Can you confirm that there are no natural gas/diesel fired boilers or dryers on site? - Can you confirm that no materials containing chromium or manganese are used in the feed by-product process? Thanks, Dungan On Mon, Nov 18, 2024 at 1:31 PM kirk.arens <kirk.arens@phmbrands.com> wrote: We have in process scales that continuously weight product streams as we use and make product. It gives us real time information on wheat used and flour and by products made Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Monday, November 18, 2024 1:13:22 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, Following up about my question from last Thursday. Thanks, Dungan On Thu, Nov 14, 2024 at 10:08 AM Dungan Adams <dunganadams@utah.gov> wrote: Can you explain what you mean by online scales? Thanks, Dungan 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-4548766519599…9/36 On Thu, Nov 14, 2024 at 10:06 AM kirk.arens <kirk.arens@phmbrands.com> wrote: We have online scales Sent via the Samsung Galaxy S24 Ultra, an AT&T 5G smartphone Get Outlook for Android From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, November 14, 2024 11:04:36 AM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Kirk, Since the facility's estimated emissions are based on tons of monthly throughput, I will need to include conditions that limit throughput. To determine compliance with the throughput limits, the facility will be required to maintain records of throughput through the various operations at the mill. Do you know how the facility will weigh grain/flour/feed by-product at the mill? We often see this done with belt or floor scales, but I wanted to check with you to confirm what type of weighing systems you plan to use. Thanks, Dungan On Wed, Nov 13, 2024 at 11:41 AM Dungan Adams <dunganadams@utah.gov> wrote: Great, thanks for confirming. - Dungan On Wed, Nov 13, 2024 at 11:41 AM kirk.arens <kirk.arens@phmbrands.com> wrote: That is correct. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 12:31 PM To: kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Understood, I will move this project forward as quickly as I can. The NOI lists that the nine (9) flour bins and one (1) feed bin are equipped with bin vents. The NOI lists that grain storage bins vent to the atmosphere through various roof vents (no control). Can you confirm that the twelve (12) grain elevator bins and twelve (12) internal grain storage bins are not controlled by any equipment? Thanks, Dungan On Wed, Nov 13, 2024 at 10:35 AM kirk.arens <kirk.arens@phmbrands.com> wrote: 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…10/36 12 outside elevator bins. 12 internal wheat bins (7 pre clean wheat storage bin, 5 clean temper wheat bins), 9 insidefloor bins, 1 feed bin. If you can please keep me up to date as both Campbells and ourself are waiting for this to be completed. From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 13, 2024 10:47 AM To: kirk.arens <kirk.arens@phmbrands.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; Jack Batho <jack.batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Kirk, I am hoping to send this project off for internal reviews by the end of the week. UAC Code R307-401-5 states that a source shall receive an Approval Order (approved permit) prior to the construction, modification, or establishment of an air pollution source. I cannot authorize you to start bringing product into your facility as wheat storage is an air pollution source. I have one quick question about storage bins. What are the number of grain storage bins and flour storage bins at the facility? The number of each will be included in the permit. Thanks, Dungan On Wed, Nov 13, 2024 at 7:01 AM kirk.arens <kirk.arens@phmbrands.com> wrote: Just wondering if there is any updates on the permit. I also have a question around bringing wheat into thefacility. The mill will not be capable of running product until the permit is in place but I was wondering if we can bring wheat into our bins? From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, November 6, 2024 11:21 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Great, thanks for sending this over. I will let you know if I have any more questions or need any additional info. Thanks, Dungan On Wed, Nov 6, 2024 at 10:10 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: We are fine with this approach to use a higher control efficiency for the baghouses and to include the control efficiency for the cyclones as this will be more consistent with the current system setup emissions. I have aached our revised Emission Calculaons Spreadsheet with highlighng showing the cells with revised inputs. We increased the efficiency of the baghouses and added the cyclones to the control efficiency for the grain mill (EU-05A). We also adjusted the discharge for the vent system to be 100% outdoors and 0% recirculated indoors as a worst case scenario and would provide an addional emission safety factor. Of note the air that is recirculated back into the building flows through addional filters before being discharged back into the building to collect parculate maer and further reduce interior emissions and the buildup of parculate maer within the building that needs to be cleaned up. Let us know if you have any quesons or need any addional informaon. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…11/36 Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, November 05, 2024 3:47 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I still have a few issues with this justification, the biggest being the enforceability of the 60-40 split. With the way emissions are currently calculated, the facility cannot emit much more than 40% of the annual grain milling baghouse exhaust to the atmosphere without exceeding modeling thresholds. Especially because of the seasonal temperature justification of the 60-40 split, I do not think there is a good way to enforce this without requiring a lot of stack testing. If there is no enforceable limit in the permit, then nothing is stopping the facility from exhausting greater than 40% of the baghouse emissions to the atmosphere. Richmond could experience an unusually long summer and the facility could exhaust for a greater period than what is anticipated. The permit would also need to ensure that 100% of the recirculated baghouse exhaust remains andsettles inside the building and ~18 TPY of particulate settling inside facility still seems problematic to me. I understand that there are safety factors built in to the emission calculations and I think the best way to proceed is to calculate more accurate estimates. AP-42 Appendix Table B.2-3 lists the following control efficiencies: 0-2.5 μm 2.5-6 μm 6-10 μm Fabric Filter/Baghouse 99% 99.5% 99.5% Single Cyclone 10% 35% 50% Using the AP-42 baghouse control efficiencies for calculations will reduce the PM10 and PM2.5 estimates from the grain milling baghouse by half. Adding on the cyclone control efficiency will further reduce the emissions. I think if the AP-42 baghouse control efficiencies are used across the facility, if we conservatively assume that all of the baghouse emissions are exhausted to the atmosphere, the facility will remain below the modeling threshold. With this approach this is no need to try and enforce the 60-40 split are ensure that 100% of the recirculated air remains inside the facility. The facility would be able to use their HVAC system with full flexibility and exhaust as much or as little of the grain milling baghouse exhaust as necessary. What are your thoughts on this approach? Thanks, Dungan On Fri, Nov 1, 2024 at 2:41 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Good afternoon, Dungan, After thorough talks with Ryan Miller and Kirk Arens internally, we have put together the following document that should justify why our calculations have been revised and give real world data and “good engineering practice” as to how we arrived at the calculations provided in the most recent Notice of Intent (NOI). 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…12/36 The facility has been in the construction design phase during the perpetration of this air permit. Our (Atlas’) original understanding of the air flow system design was that the air from some systems, including the mill exhaust after the baghouses, would be discharged back into a room in the interior of the building. We have seen this design in other setups where the discharge is generally directed to a room before being directed to other building areas. Air within the building would be exhausted through various exhaust vents. These exhaust fans are identified as emission point EP-RV on the permit documents. We estimated 25% of the particulate would be contained in the building with the remaining 75% being emitted through the roof vent as a starting point. This emission split was likely higher than required, but we were not certain of the distances and configuration from the emission point in the building to the roof vents. In addition, we estimated thatthe whole facility air flow would be recirculated at a rate of 75% emitted through roof vents outdoors and 25% would be returned internally. This number was further reduced in the most recent permit based on our understanding that approximately 50% of this air would be circulated back into the building equipment and would not be exhausted. Therefore, the 75% was divided in half or 37.5%, which was rounded to 40%. It appears that our understanding of the system is not fully consistent with the current design setup for air flow. There is some process equipment that draws in air from inside the building, which is discharged through emission points (outdoors)as identified in the permit and there is no changes with these units. However, the emission points identified as EP-RV have flow directed through ducts to a valving system that determines how much of this air is discharged to the exterior of the building and how much of this air is recirculated and directed through the RTUs and then back into the building. In the colder winter months this system would recirculate 100% of this air back into the building to maintain heat, with additional heating provided by the RTUs. In the summer months the system may be opened up to discharge nearly 100% of the airflow to the exterior to allow for more cool air to be drawn into the building. This recirculation system accounts for 45,000 CFM of the total 80,000 CFM that is drawn through all equipment with the other air flows being discharged (outdoors) through other emission points. Therefore, when this circulation system is closed during cooler periods an additional 35,000 CFM of fresh air is still being drawn into the building. The HVAC valving system is controlled by a thermostat based on interior and exterior temperatures and the following table was derived with monthly average temperatures for the facility area to calculate split between exhausted and recirculated air. Based on this information the 40% to 60% split included in the permit is scientifically correct. Another temperature analysis was performed with data from 2023 in the area of the facility and approximately 36% of the days in the year had a high and low daily temperature above 65 degrees where the HVAC system would discharge more air to allow for additional air to be drawn in for cooling. In both cases the percentage of exhausted air flow would be expected to be higher than actual operating parameters. Richmond Utah Average Monthly Temperatures and HVAC Recirculation usclimatedata.com NOAA Combined 45,000 CFM Duct Flow Month Average High Average Low Average High Average Low Ave Temp % Exhausted % Recirculated January 31 15 32 15 23.25 0 100 February 36 18 38 19 27.75 0 100 March 49 27 49 27 38 0 100 April 59 34 60 34 46.75 0 100 May 69 40 69 40 54.5 50 50 June 79 47 81 48 63.75 80 20 July 90 55 91 55 72.75 90 10 August 88 54 89 54 71.25 90 10 September 77 45 79 46 61.75 80 20 October 62 35 63 36 49 50 50 November 44 26 46 26 35.5 0 100 December 26 17 34 17 23.5 0 100 Average 36.67 63.33 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…13/36 While the calculated facility PM10 emissions are close to the modeling threshold values there are some safety factors that have been built into these emission calculations as discussed below; therefore, the actual facility emissions would be lower than these calculated values. · The milling process includes multiple cyclones as part of the flour transfer process through the milland no emission reduction factor for these units was included in the calculations. These units would beconsidered medium efficiency cyclones, which would have a control efficiency of 50% for PM10; therefore, the milling equipment EU-06A PM10 emissions in the calculations could be cut in half. · The facility emissions are based on production rates near the maximum production capacity. It isunlikely that the facility will be able to maintain this flow rate as there will be down time for repairs and maintenance. · The baghouses may operate at higher efficiencies than identified, which will further reduce facilitywide emissions. · Any lost product or by-product is lost revenue for the facility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency of the systems and assuring the emissionequipment in place is operating a peak efficiency. Let us know if you have any further questions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 24, 2024 4:04 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com>; ryan.miller@bratney.com; kirk.arens <kirk.arens@phmbrands.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, I've been out of the office the past week, but I wanted to continue this conversation. I need to see some type of explanationfor why the original milling calculations used a 75% outdoor - 25% indoor split and updated calculations used a 40% outdoor - 60% indoor split. If Kirk or Ryan could provide a better explanation that would be great. I understand what you are saying about the baghouses operating in series and about how it is in the facilities best interest to capture product. However, the emission calculations that were provided in the updated NOI are close to modeling thresholds and I need to understand why this aspect of the milling calculations changed from the original NOI. Thanks, Dungan On Thu, Oct 10, 2024 at 12:30 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, This was not an attempt to avoid the modeling thresholds and was done after consulting Ryan Miller with Bratney who is part of the team responsible for designing the air flow and hvac systems for this facility. Once we removed the mill line B from the initial application package, we revisited numerous calculations tobetter reflect what would be happening with the emissions associated with mill line A. Please keep in mind that Scott and I are not HVAC engineers, we are familiar with this operation, but Ryan may be better suited with explaining how this process works specifically. Essentially, similar to other mills, most of the 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…14/36 recirculated air will cause the particulate matter to settle on the floor within the mill. This waste settledmaterial is constantly swept up and disposed of. It is not uncommon for numerous tons to be disposed of in this fashion at similar sized mills across the country via the dumpster (garbage service) or other alternative green friendly options. As Scott mentioned before, some of the baghouses operate in series which would further reduce theemissions past the level represented in the NOI and submitted calculations. As to make everything easier to review on the agency end, we tried to limit step-wise or series calculations and simply apply the manufacturer guaranteed emissions control rates submitted in the application as if the baghouses were setup in a parallel formation. As you can see in the submittal there are three baghouses and at least one cyclone associated with the milling process. This vastly reduces emissions below the levels within the calculations provided. As stated in previous emails any lost product or by-product is lost revenue for thefacility and company as a whole, so there is a vested interest in reducing emissions and improving efficiency. Kirk can provide additional information as he has worked in this industry for decades and is the EHS representative for the facility and company as a whole. Ryan can also provide more knowledgeable and in-depth information related to the HVAC and air flow systems used at the facility. Thank you for your continued efforts in the permitting process. Please let us know how we can better answer your questions. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 10, 2024 1:17 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Scott, The emission calculations from the initial NOI submitted in August show that each grain milling side was estimated toproduce 31.5 tpy of PM10 from baghouse exhaust. The baghouse exhaust would be vented inside the building where 75% of particulate emissions are directed outdoors and 25% remain indoors. The current NOI suggests the single grain milling operation will produce 30.45 tpy of PM10 from baghouse exhaust. The exhaust would be vented inside the building where 40% of particulate emissions are directed outdoors and 60% remain indoors. If the 75% outdoor - 25% indoor split was used in the updated calculations, the source would be above the modeling threshold for PM10 emissions. Please provide justification for how you arrived at the 40% outdoor - 60% indoor split in the updated calculations and why it changed from the 75% outdoor - 25% indoor split originally used. You stated this 40/60 parameter has been used at other mills and I would like to see an example of a mill that operates this way. I searched the other permitted flour mills in Utah and it looks like they all use baghouses that vent directly to the atmosphere. From my perspective, it looks like the ratio of particulate emission vented outdoors was adjusted to avoid modeling requirements and I will need to see stronger justification for this process before I am able to accept the calculations. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…15/36 Let me know if you have any questions. I am out of the office next week, but we could set up a meeting when I am back to discuss this in more detail. Thanks, Dungan On Thu, Oct 10, 2024 at 7:22 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: They have used this design in other similar facilies so they have experience with the setup used to recapture and recycle the air for air handling balancing purposes. In pracce the actual dust that accumulates in the building is less than the these calculated values due to several factors, and the calculated values represent a worst case scenario. This system includes several small cyclones that are primarily used for material transfer from the milling process prior to the baghouses but the emission reducon form these units is not included in the emission reducon calculaons. Addionally, the baghouses would be expected to have higher efficiencies than the values used in the calculaons. Therefore, the system will operate at higher efficiencies than the calculaons show and actual emissions would be less than these values. The flow from the baghouses is discharged to certain interior areas of the building that will facilitate in the seling of parculates and the cleanup of parculates for the recycling of the air. The parculate and process waste maer that is developed at this facility that cannot be used as flour and is used as animal feed. Let me know if you have any other quesons. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Wednesday, October 09, 2024 1:29 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, I am still a little concerned with routing the milling baghouse exhaust inside the flour mill. Based on your explanation, ~30 tpy of PM10 and ~10 tpy of PM2.5 are routed inside the building, with 60% remaining in the building and 40% being vented to the atmosphere. This seems like a huge amount of particulate inside of the building. Can you elaborate on what happens to the particulate that stays inside the building? If it is captured for reuse, how does thecapture process work? Thanks, Dungan On Fri, Oct 4, 2024 at 12:37 PM Dungan Adams <dunganadams@utah.gov> wrote: Understood. Thanks for the explanation. Thanks, Dungan 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…16/36 On Fri, Oct 4, 2024 at 12:20 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: The 18.27 tpy of PM10 and 6.12 tpy of the PM2.5 are the 60% fracon of the milling emissions that would be contained within the building, which is on the indoor line. These emissions would not be discharged to the outside of the building. The line above this with 12.180 tpy of PM10 and 4.141 of PM2.5 are the 40% fracon of the milling emissions discharged to the atmosphere through the vents, which is on the outdoor line for the milling. This indoor/ outdoor spilt is also the same for EU-08A but this unit have has very minor emissions in comparison. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Friday, October 04, 2024 12:35 PM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, Thanks for getting back to me. Does any of the 18.27 tpy of PM10 and 6.12 tpy of PM2.5 that is routed indoors exit the building to the atmosphere through roof vents? If so, this needs to be accounted for in the site-wide PTE. I just want to understand where the particulate goes since a substantial amount is routed indoors and the source is very close to reaching the modeling threshold. As for BACT analysis, what you are saying makes sense. Normally we would like to see a written analysis, but in your case the source has chosen to use baghouses (generally the best control option for PM) for all of the primary emitting processes. The remaining processes that are uncontrolled or controlled with lower efficiency filters produce such minor amounts of PM that it would be challenging to justify more expensive control. I will move forward with my BACT write up without a formal written analysis. Thanks, Dungan On Fri, Oct 4, 2024 at 8:50 AM Scott Hanson <scott.hanson@oneatlas.com> wrote: The facility baghouses associated with the milling process are routed to an indoor pressurizationsystem that feeds air back into the mill. The reason for this design is to account for the need of extra airflow to reduce the likelihood of creating a vacuum in the mill. If the air was not returned you would not be able to open a single door in the mill. With that in mind, in the pressurizationroom, there is a “burp” vent type system that would allow some of the internal air to exit via the roof vent. All the baghouses (and cycle) vents associated with the milling are routed to the aforementioned process. The 60/40 split is an approximate number based on a similar operatingparameter at other mills throughout the portfolio. The HVAC designer confirmed that this is even an overestimate to what will be emitted outdoors via the system. If you have some guidance for what documentaon you would like to see regarding the Best Available Control Technology (BACT) please provide it. The facility equipment are being designed using current technologies and industry standards to minimize emissions. The facility is construcng the mill in a way to reduce emissions consistent with using the Best Available Control Technology (BACT). We can provide a wrien determinaon on the processes that are not currently equipped with a baghouse, but the 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…17/36 reducon in emissions per the cost basis would not be economically viable or appropriate for the reducon provided by the baghouse/cyclone. Addionally, since the emissions that are produced are essenally flour product any emissions from the milling or cleaning processes are essenally lost product that could have been sold; therefore, the facility has a vested capital interest in reducing emissions. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, October 03, 2024 3:01 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: Sco Hanson <scott.hanson@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Jack, I have a couple of initial questions about the NOI that was submitted for Utah Flour Milling, LLC. - I reviewed the emission calculations attached at the end of the NOI. It seems as though the majority of the PM emissions are produced from grain milling. As I understand it, ~18 tpy of PM10 and ~6 tpy of PM2.5 are vented to the interior of the building and then directed to through building roof vents. I believe the building's roof vents exhaust to the atmosphere. How are you accounting for this in your PTE estimate? - The NOI Application Checklist form (on page 5 of the NOI) indicated that Best Available Control Technology(BACT) analysis was included. I did not see any BACT analysis in the document. Did you complete BACT analysis for all emission units and emitting processes? I can send some guidance if that would be helpful. Let me know if you have any questions. Thanks, Dungan On Wed, Oct 2, 2024 at 3:19 PM Dungan Adams <dunganadams@utah.gov> wrote: Hi Jack, If the client has already paid the filing and review fees with the initial submittal, then they are all set. They do not need to pay a second fee for a revised NOI as it will be considered the same project. The submission was received via the online portal, and the updated NOI was sent my way this morning. I have begun my review and will reach out if I have any questions about the project. Thanks, Dungan 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…18/36 On Wed, Oct 2, 2024 at 3:12 PM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, We had a question about the permit application submittal, since the client will be revising theair permit application to only cover Phase I due to Phase II being more than a year out (greater than 14 months, but likely greater than 18). We have only included the Phase I in this application. With that in mind, the client paid the $3,000 fee upon initial submittal, sincewe are modifying the application, should they submit via the online portal or can we submit via email. We want to make sure that they are not paying $3,000 twice since only oneapplication will apply. Can you please provide insight on the correct submittal steps, or point us in the correct direction? Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Tuesday, September 24, 2024 10:33 AM To: Sco Hanson <scott.hanson@oneatlas.com> Cc: Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov>; Jack Batho <Jack.Batho@oneatlas.com> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Hi Scott, As stated in UAC Code R307-401-5, a new or modified source shall submit an NOI and receive an Approval Order (AO) prior to any construction, modification, testing, etc. You can reach out to Chad Gilgen if you have questions, but I imagine he will say something similar about conducting testing prior to receiving an AO. The NOI submitted listed estimates of 59.07 tons per year (tpy) of total PM10 emissions (8.41 tpy fugitive, 50.66 tpy non-fugitive) and 18.23 tpy of total PM2.5 emissions. The emissions thresholds that trigger the requirement to conduct modeling analysis are: 15 tpy of non-fugitive PM10, 5 tpy of fugitive PM10, and 10 tpy of total PM2.5. The flour mill's emission estimates would need to drop below these values and be enforceable from a permitting perspective. If you think this is possible, we can take this approach, but you will need to resubmit the NOI with new emissions estimates. Before the second half of the site is constructed, you will need to submit a second NOI for a minor modification and conduct modeling analysis. Let me know if you have any questions. Thanks, Dungan On Tue, Sep 24, 2024 at 7:02 AM Jason Krebs <jkrebs@utah.gov> wrote: Scott - 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…19/36 This is more of a compliance issue than a modeling issue if the mill doesn't have an existing Approval Order. Technically, an AO should be issued before construction even begins. You might want to try running this by Chad Gilgen who's the manager of the minor source compliance section. He can be reached at cgilgen@utah.gov and at 385-306-6500. Dungan - How do you guys advise sources in this situation? Jason Krebs | Environmental Scientist | Utah Division of Air Quality Phone: 385.306.6531 195 North 1950 West, Salt Lake City, UT 84116 Emails to and from this email address may be considered public records and thus subject to Utah GRAMA requirements. On Mon, Sep 23, 2024 at 4:10 PM Scott Hanson <scott.hanson@oneatlas.com> wrote: Jason and Dave We are sll working on the modeling for this facility, but we have a couple quesons. 1. The facility would like to start loading grain at the facility before long to start tesng some of the system operaons and would operate at low levels. Would they be able to do this? 2. The permit emission that were submied on the applicaon are based on the worst case scenario at the full future maximum operang capacity. Only half of the facility is being constructed at this me so the emissions would easily be reduced in half and with some addional flow reducons and adjustments the facility could operate below the modeling threshold. So inially the facility would be running at limited capacity based on the future potenal. So would it be possible to operate inially at a lower capacity with calculated emission under the modeling threshold? We would connue with the modeling work, but this may also allow us to beer define the model based on actual performance of the system components. Scott Hanson, PE Project Manager II O: 319.233.0441 C: 319.290.9783 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 1:27 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com; Sco Hanson <scott.hanson@oneatlas.com>; Mike Freese <mike.freese@oneatlas.com>; Jason Krebs <jkrebs@utah.gov>; Dave Prey <dprey@utah.gov> Subject: Re: [EXTERNAL] Modeling for Utah Flour Milling LLC Jack, 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…20/36 Attached are the DAQ's Emissions Impact Analysis Guideline and Modeling Protocol Form. The DAQ requires new sources whose total controlled emission increase levels are greater than those listed in Table 1 of the Emissions Impact Analysis Guideline or state rule R307-410-4 to submit a dispersion modeling analysis as part of a complete NOI. Based on the estimated emissions in your NOI, you will need to conduct modeling and demonstrate compliance with all applicable national ambient air quality standards (NAAQS). I recommend submitting a modeling protocol to Dave Prey and Jason Krebs (cc'd in this email) to help ensure the modeling is conducted correctly. If you have further questions about the modeling protocol or emissions impact analysis in general, please direct those to Dave or Jason and they should be able to help. Thanks, Dungan On Thu, Aug 22, 2024 at 11:43 AM Jack Batho <Jack.Batho@oneatlas.com> wrote: Good afternoon, Dungan, At this time, we have not completed the emissions impact analysis (modeling). Thatappears to be a minor typo, our apologies. Can you please give us some guidance and direction to the modeling department. Does the modeling department perform the modeling in house at the UDEQ or how does that specifically work? We have performed modeling in other states, and weunderstand that each state handles modeling differently. Thank you for your assistance. Kind Regards, Jack Batho IV Staff Engineer O: 402.697.9747 C: 402.536.0694 From: Dungan Adams <dunganadams@utah.gov> Sent: Thursday, August 22, 2024 12:14 PM To: Jack Batho <Jack.Batho@oneatlas.com> Cc: kirk.arens@phmbrands.com Subject: [EXTERNAL] Modeling for Utah Flour Milling LLC [External Email] This email originated from outside of the Atlas mail system. Please use caution when opening attachments. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…21/36 Hi Jack, The Utah Division of Air Quality (DAQ) has received Utah Flour Milling LLC's Notice of Intent (NOI) application for a new flour mill. Has Emissions Impact Analysis (modeling) been conducted for this new source? I saw that it was checked off on the NOI application checklist but did not see any modeling analysis in the NOI. The estimated potential to emit (PTE) for PM10, fugitive PM10, and PM2.5 are all above the thresholds which require the source to conduct modeling. If you have conducted modeling, please pass the analysis and modeling files along to me. If you have not, I will provide some guidance and put you in contact with our modeling department to set up a modeling protocol. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…22/36 Thanks, Dungan -- Dungan Adams EnvironmentalEngineer | Minor NSR Section M: (385) 290- 2474 airquality.utah.gov 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…23/36 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. 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If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…25/36 Dungan Adams EnvironmentalEngineer | Minor NSR Section M: (385) 290- 2474 airquality.utah.gov -- Dungan Adams EnvironmentalEngineer | Minor NSR Section 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…26/36 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. 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If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…27/36 -- Dungan Adams EnvironmentalEngineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…28/36 M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer |Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…29/36 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…30/36 This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…31/36 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSRSection M: (385) 290-2474 airquality.utah.gov -- 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…32/36 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSRSection M: (385) 290-2474 airquality.utah.gov -- 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…33/36 Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…34/36 -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. 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This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictly prohibited. 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If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…35/36 Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov This message and any attachments are intended only for the use of the addressee and may contain information that is privileged and/or confidential. If the reader of the message is not the intended recipient or an authorized representative of the intended recipient, you are hereby notified that any use and/or dissemination of any of this communication is strictlyprohibited. If you have received this communication in error, notify the sender immediately by return email and delete the message and any attachments from your system. -- Dungan Adams Environmental Engineer | Minor NSR Section M: (385) 290-2474 airquality.utah.gov 2 attachments image004.jpg 1K image005.jpg 1K 12/11/24, 12:03 PM State of Utah Mail - Modeling for Utah Flour Milling LLC https://mail.google.com/mail/u/0/?ik=c52f18613a&view=pt&search=all&permmsgid=msg-a:r-4548766519599539845&simpl=msg-a:r-454876651959…36/36 EMISSION CALCULATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU ID #EP ID#CE ID#Emission Unit (EU)SCC # Raw Material Max. Design Rate (tons/hr.) Requested Permit (tpm)Exhaust Capt. Eff. Cont. Eff. PM Cont. Eff. PM10 Cont. Eff. PM2.5 Conv. Factor (lbs./ton) Conv. Factor (hrs./yr.) PM EF PM10 EF PM2.5 EF PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 EU-01A EP-01 CE-01 Grain Receiving (Truck)30200552 Wheat 200 20,000 Outdoors 0.5 0.001 0.005 0.01 2,000 8,760 0.0350 0.0078 0.0013 15.33 3.42 0.57 0.015 0.017 0.006 2.100 0.468 0.078 0.002 0.002 0.001 EU-01B EP-01 CE-01 Grain Receiving (Rail)30200552 Wheat 300 20,000 Outdoors 0.5 0.001 0.005 0.01 2,000 8,760 0.0320 0.0078 0.0013 21.02 5.12 0.85 0.021 0.026 0.009 1.920 0.468 0.078 0.002 0.002 0.001 EU-02 EP-01 CE-01 Grain Handling (legs, conveyors, belts, etc.)30200553 Wheat 300 20,000 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0058 80.15 44.68 7.62 0.080 0.223 0.076 7.320 4.080 0.696 0.007 0.020 0.007 EU-03 FS-03 N/A Grain Storage (Bins)30200540 Wheat 300 20,000 Outdoors 1 1 1 1 2,000 8,760 0.0250 0.0063 0.0011 32.85 8.28 1.45 32.850 8.278 1.445 - 0.756 0.132 3.000 0.756 0.132 EU-04A EP-04A CE-04AA CE-04AB CE-04AC CE-04AD Grain Cleaning (Side A)30200733 Wheat 21.5 14,500 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0480 0.0120 0.0020 4.52 1.13 0.19 0.005 0.006 0.002 4.176 1.044 0.174 0.004 0.005 0.002 EU-05A EP-05A CE-05A Grain Tempering (Side A) (7)Listed as ND in AP-42 Wheat 21.5 14,500 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0305 0.0170 0.0029 2.87 1.60 0.27 0.003 0.008 0.003 2.654 1.479 0.252 0.003 0.007 0.003 Outdoors (5)1 0.00025 0.0025 0.009 2,000 8,760 70.0000 35.0000 5.9500 6,591.90 3,295.95 560.31 1.648 8.240 5.043 6,090.000 3,045.000 517.650 1.523 7.613 4.659 Indoors (5)0 0.00025 0.0025 0.009 2,000 8,760 70.0000 35.0000 5.9500 - - - - - - - - - - - - EU-07A EP-07A CE-07A Flour Storage Bins (Side A)30200560 (1)Flour 20 14,500 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0125 0.0032 0.0006 1.10 0.28 0.05 0.274 0.140 0.026 1.088 0.278 0.052 0.272 0.139 0.026 Outdoors (5)1 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0057 18.70 10.42 1.75 0.019 0.052 0.017 5.307 2.958 0.496 0.005 0.015 0.005 Indoors (5)0 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0057 - - - - - - - - - - - - EU-09 EP-09 CE-09 Flour Bulk Loadout (Truck)30200560 (2)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-10 FS-10 NA Flour Bulk Loadout (Rail)30200563 (3)Flour 30 5,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0135 0.0011 0.0002 0.89 0.07 0.01 0.887 0.072 0.012 0.203 0.017 0.003 0.203 0.017 0.003 EU-11 EP-11 CE-11 Flour Packaging (Bags and Totes)30200560 (4)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-12 EP-12 CE-12 Milling Byproduct, Hammer Milling 30200817 Feed 1.5 1,450 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.3350 0.1680 0.0290 2.20 1.10 0.19 0.550 0.552 0.095 2.915 1.462 0.252 0.729 0.731 0.126 EU-13 EP-13 CE-13 Feed Storage (Bins)Listed as ND in AP-42 (8)Feed 1.5 1,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0250 0.0060 0.0011 0.16 0.04 0.01 0.041 0.020 0.004 0.150 0.036 0.007 0.038 0.018 0.003 EU-14 FS-14 N/A Feed Loadout (Truck)30200803 Feed 40 1,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0033 0.0008 0.0001 0.29 0.07 0.01 0.289 0.070 0.009 0.010 0.002 0.000 0.010 0.002 0.000 34.03 8.42 1.47 34.03 8.42 1.47 0.21 0.77 0.14 3.21 0.77 0.14 9,586.47 4,785.29 813.48 8.59 25.50 10.45 6,120.21 3,058.14 519.89 3.23 8.99 4.91 9,620.49 4,793.71 814.95 42.62 33.92 11.92 6,120.42 3,058.92 520.02 6.44 9.76 5.04 13,828.77 6,907.08 1,174.17 12.83 46.72 17.67 6,120.21 3,058.14 519.89 3.23 8.99 4.91 13,862.80 6,915.50 1,175.64 46.86 55.14 19.13 6,120.42 3,058.92 520.02 6.44 9.76 5.04 (1) 50% SCC for grain storage used since no SCC for flour storage and flour storage is cleaner (4) 50% SCC for grain shipping by truck used since no SCC for flour packaging and flour packaging is cleaner and SCC for Flour Bulk Loading is Non-Detect (5) The emission are vented thorugh a duct valving system that can be opened to discharge to outside the building or closed to direct flow through RTUs with filters and then back into the building. The valving split is based on interior temperature. (6) SCC for grain handling used since no SCC for flour handling and flour handling is cleaner. (8) SCC for grain storage used since Feed storage Listed as ND, but is assumed to be similar to grain storage. tpm = tons per month PTE Controlled (tpy) = [Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency x Control Efficiency / 2000 lbs./ton] PTE Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency / 2000 lbs./ton] PTE Controlled & Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency x Control Efficiency / 2000 lbs./ton] Control Efficiencies are based on industry standard PM control percentages. Actual emissions would likely be lower. Control Efficiencies for Baghouse: 99.9% PM, 99.5% PM10, 99.0% PM2.5 or 0.001 PM, 0.005 PM10, 0.01 PM2.5 Control Efficiencies for Cyclone: 75% PM, 50% PM10, 10% PM2.5 or 0.25 PM, 0.5 PM10, 0.90 PM2.5 Control Efficiencies for Filters: 75% PM, 50% PM10, 50% PM2.5 or 0.25 PM, 0.50 PM10, 0.50 PM2.5 EU-08A EP-RV CE-08AA CE-08AB Flour Handling / Final Plansifters (Side A) 21.5 14,500 EU-06A EP-RV CE-06AA CE-06AB Grain Milling (Side A)30200734 Wheat 30200533 (6)Flour 70 14,500 PTE (tpy) Limited Controlled & Limited (tpy) Fugitive Source Totals Outdoor Point Source Totals Emission Factors (lb./ton) from AP-42 9.9.1-1 & 9.9.1-2 PTE (tpy) PTE (tpy) Controlled (3) 50% SCC for grain shipping by rail used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect (2) 50% SCC for grain shipping by truck used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect PTE (tpy) = Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency / 2000 lbs./ton (7) Grain Tempering is listed as ND in AP-42, the PM emissions for grain tempering are estimated to be 50% of grain handling All Point Source (Indoor and Outdoor Totals Total Outdoor Emissions Footnotes: Modeling Thresholds PM10 Fugitive Emissions 5 tpy PM10 Non Fugitive Emissions 15 tpy PM2.5 Total Combined Emissions 10 tpy All Totals EMISSION CALCULATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU ID #EP ID#CE ID#Emission Unit (EU)SCC # Raw Material Max. Design Rate (tons/hr.) Requested Permit (tpm)Exhaust Capt. Eff. Cont. Eff. PM Cont. Eff. PM10 Cont. Eff. PM2.5 Conv. Factor (lbs./ton) Conv. Factor (hrs./yr.) PM EF PM10 EF PM2.5 EF PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 EU-01A EP-01 CE-01 Grain Receiving (Truck)30200552 Wheat 200 20,000 Outdoors 0.5 0.001 0.005 0.01 2,000 8,760 0.0350 0.0078 0.0013 15.33 3.42 0.57 0.015 0.017 0.006 2.100 0.468 0.078 0.002 0.002 0.001 EU-01B EP-01 CE-01 Grain Receiving (Rail)30200552 Wheat 300 20,000 Outdoors 0.5 0.001 0.005 0.01 2,000 8,760 0.0320 0.0078 0.0013 21.02 5.12 0.85 0.021 0.026 0.009 1.920 0.468 0.078 0.002 0.002 0.001 EU-02 EP-01 CE-01 Grain Handling (legs, conveyors, belts, etc.)30200553 Wheat 300 20,000 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0058 80.15 44.68 7.62 0.080 0.223 0.076 7.320 4.080 0.696 0.007 0.020 0.007 EU-03 FS-03 N/A Grain Storage (Bins)30200540 Wheat 300 20,000 Outdoors 1 1 1 1 2,000 8,760 0.0250 0.0063 0.0011 32.85 8.28 1.45 32.850 8.278 1.445 - 0.756 0.132 3.000 0.756 0.132 EU-04A EP-04A CE-04AA CE-04AB CE-04AC CE-04AD Grain Cleaning (Side A)30200733 Wheat 21.5 14,500 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0480 0.0120 0.0020 4.52 1.13 0.19 0.005 0.006 0.002 4.176 1.044 0.174 0.004 0.005 0.002 EU-05A EP-05A CE-05A Grain Tempering (Side A) (7)Listed as ND in AP-42 Wheat 21.5 14,500 Outdoors 1 0.001 0.005 0.01 2,000 8,760 0.0305 0.0170 0.0029 2.87 1.60 0.27 0.003 0.008 0.003 2.654 1.479 0.252 0.003 0.007 0.003 Outdoors (5)1 0.00025 0.0025 0.009 2,000 8,760 70.0000 35.0000 5.9500 6,591.90 3,295.95 560.31 1.648 8.240 5.043 6,090.000 3,045.000 517.650 1.523 7.613 4.659 Indoors (5)0 0.00025 0.0025 0.009 2,000 8,760 70.0000 35.0000 5.9500 - - - - - - - - - - - - EU-07A EP-07A CE-07A Flour Storage Bins (Side A)30200560 (1)Flour 20 14,500 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0125 0.0032 0.0006 1.10 0.28 0.05 0.274 0.140 0.026 1.088 0.278 0.052 0.272 0.139 0.026 Outdoors (5)1 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0057 18.70 10.42 1.75 0.019 0.052 0.017 5.307 2.958 0.496 0.005 0.015 0.005 Indoors (5)0 0.001 0.005 0.01 2,000 8,760 0.0610 0.0340 0.0057 - - - - - - - - - - - - EU-09 EP-09 CE-09 Flour Bulk Loadout (Truck)30200560 (2)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-10 FS-10 NA Flour Bulk Loadout (Rail)30200563 (3)Flour 30 5,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0135 0.0011 0.0002 0.89 0.07 0.01 0.887 0.072 0.012 0.203 0.017 0.003 0.203 0.017 0.003 EU-11 EP-11 CE-11 Flour Packaging (Bags and Totes)30200560 (4)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-12 EP-12 CE-12 Milling Byproduct, Hammer Milling 30200817 Feed 1.5 1,450 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.3350 0.1680 0.0290 2.20 1.10 0.19 0.550 0.552 0.095 2.915 1.462 0.252 0.729 0.731 0.126 EU-13 EP-13 CE-13 Feed Storage (Bins)Listed as ND in AP-42 (8)Feed 1.5 5,200 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0250 0.0060 0.0011 0.16 0.04 0.01 0.041 0.020 0.004 0.780 0.187 0.034 0.195 0.094 0.017 EU-14 FS-14 N/A Feed Loadout (Truck)30200803 Feed 40 5,200 Outdoors 0.5 1 1 1 2,000 8,760 0.0033 0.0008 0.0001 0.29 0.07 0.01 0.289 0.070 0.009 0.051 0.012 0.002 0.051 0.012 0.002 34.03 8.42 1.47 34.03 8.42 1.47 0.25 0.78 0.14 3.25 0.78 0.14 9,586.47 4,785.29 813.48 8.59 25.50 10.45 6,120.84 3,058.29 519.91 3.39 9.06 4.92 9,620.49 4,793.71 814.95 42.62 33.92 11.92 6,121.09 3,059.08 520.05 6.64 9.85 5.06 13,828.77 6,907.08 1,174.17 12.83 46.72 17.67 6,120.84 3,058.29 519.91 3.39 9.06 4.92 13,862.80 6,915.50 1,175.64 46.86 55.14 19.13 6,121.09 3,059.08 520.05 6.64 9.85 5.06 (1) 50% SCC for grain storage used since no SCC for flour storage and flour storage is cleaner (4) 50% SCC for grain shipping by truck used since no SCC for flour packaging and flour packaging is cleaner and SCC for Flour Bulk Loading is Non-Detect (5) The emission are vented thorugh a duct valving system that can be opened to discharge to outside the building or closed to direct flow through RTUs with filters and then back into the building. The valving split is based on interior temperature. (6) SCC for grain handling used since no SCC for flour handling and flour handling is cleaner. (8) SCC for grain storage used since Feed storage Listed as ND, but is assumed to be similar to grain storage. tpm = tons per month PTE Controlled (tpy) = [Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency x Control Efficiency / 2000 lbs./ton] PTE Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency / 2000 lbs./ton] PTE Controlled & Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency x Control Efficiency / 2000 lbs./ton] Control Efficiencies are based on industry standard PM control percentages. Actual emissions would likely be lower. Control Efficiencies for Baghouse: 99.9% PM, 99.5% PM10, 99.0% PM2.5 or 0.001 PM, 0.005 PM10, 0.01 PM2.5 Control Efficiencies for Cyclone: 75% PM, 50% PM10, 10% PM2.5 or 0.25 PM, 0.5 PM10, 0.90 PM2.5 Control Efficiencies for Filters: 75% PM, 50% PM10, 50% PM2.5 or 0.25 PM, 0.50 PM10, 0.50 PM2.5 EU-08A EP-RV CE-08AA CE-08AB Flour Handling / Final Plansifters (Side A) 21.5 14,500 EU-06A EP-RV CE-06AA CE-06AB Grain Milling (Side A)30200734 Wheat 30200533 (6)Flour 70 14,500 PTE (tpy) Limited Controlled & Limited (tpy) Fugitive Source Totals Outdoor Point Source Totals Emission Factors (lb./ton) from AP-42 9.9.1-1 & 9.9.1-2 PTE (tpy) PTE (tpy) Controlled (3) 50% SCC for grain shipping by rail used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect (2) 50% SCC for grain shipping by truck used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect PTE (tpy) = Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency / 2000 lbs./ton (7) Grain Tempering is listed as ND in AP-42, the PM emissions for grain tempering are estimated to be 50% of grain handling All Point Source (Indoor and Outdoor Totals Total Outdoor Emissions Footnotes: Modeling Thresholds PM10 Fugitive Emissions 5 tpy PM10 Non Fugitive Emissions 15 tpy PM2.5 Total Combined Emissions 10 tpy All Totals 11117 Mockingbird Drive Omaha, NE 68137 402.697.9747 | oneatlas.com New Air Permit (NOI) / Utah Flour Milling LLC / 11595 N. US 91 HWY / Richmond, UT 84333 September 26, 2024 1 September 26, 2024 Jon Black or Alan Humphreys Utah Dept. of Environmental Quality – Division of Air Quality 195 North 1950 West Salt Lake City, Utah 84116 Submitted Via Email: jlblack@utah.gov & ahumpherys@utah.gov SUBJECT: New Air Permit (NOI) Utah Flour Milling LLC Facility 11595 N. US 91 HWY Richmond, UT 84333 Dear Jon Black or Alan Humphreys: Atlas Technical Consultants (Atlas) was retained by Utah Flour Milling LLC to complete the Air Permit review and prepare the Notice of Intent (NOI) permit forms for a new wheat milling facility at 11595 North US 91 Highway Richmond, Utah. The document summarizes the facility activities and provides the applicable permit forms as an attachment. The facility is subject to permitting requirements under Utah Administrative Code R307-401. FACILITY INFORMATION The Utah Flour Milling LLC Facility is an entirely new facility that is in the process of building and construction and final design stage for the equipment. The facility will intake raw wheat product from trucks or railcars and process the wheat into flour. The facility will also generate wheat byproduct that will be utilized for animal feed. Key features to the facility operations in relation to the air permit are summarized below. A Process Flow Diagram is also included in the permit documents.  The facility is initially being constructed with half of the planned milling equipment, and the design will allow for the installation of additional equipment at a later date to increase the facility production. This application is being submitted for the current planned operations and a second application will be submitted in the future that will include modifications for the additional equipment. Based on the estimated emission calculations, the equipment included in this application does not require dispersion modeling. If future modifications exceed modeling thresholds, it will be included with the application.  The facility will receive wheat by truck or rail at combined maximum design unloading rate of up to 300 tons per hour, or 10,000 bushels per hour based on wheat having a weight of 60 pounds per bushel. This receiving will only need to be performed on an intermittent basis to maintain sufficient grain capacity for the facility as the milling process will have a maximum processing rate of 21.5 tons/hour. The requested monthly receiving limits of 20,000 tons by truck and 20,000 tons by rail are conservative values and would allow for higher intakes than the approximately 14,500 tons per month that is required for the maximum 21.5 tons per hour milling process rate. New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 September 25, 2024 2  The facility will have grain bins that will store approximately 1,000,000 bushels of wheat, which would equate to approximately 30,000 tons, based on an estimated 60 pounds per bushel. This total capacity would be sufficient for the facility to operate for approximately 58 days at the maximum milling production capacity of 21.5 tons per hour. This storage capacity allows for volatilities in grain pricing and availability. The future expansion plans will add approximately 600,000 bushels of storage.  The facility milling equipment is the restricting production factor with a maximum grain processing capacity of approximately 20 tons per hour (40,000 pounds per hour); however, the actual average throughput rate is anticipated to be lower than this maximum. A requested permit limit of 14,500 tons per month for these operations allows for an average production rate of 19.9 tons per hour.  The production process includes grain cleaning, milling, storage and product transfer activities. These processes were broken down into distinctive processes, which were identified as specific Emission Units (EUs) with associated Emission Control Equipment (CEs) and Emission Points (EPs) for permitting purposes. For simplicity purposes, some of these EUs, CEs and EPs may include multiple steps or multiple parallel pieces of similar equipment that perform a similar function. The included permit calculation are based on the combined throughputs for similar equipment; therefore, details regarding every piece of equipment that is included in the EU may not be included. The combined details for the equipment and system layout are depicted on the process flow diagram and listed on the Emission Calculation spreadsheet.  The flour product will be temporarily stored at the facility for shipment by truck, rail, packaging (bags and totes), or by a direct supply line to a neighboring facility (Cambell’s). The flour loadout can occur directly from bins at 10 tons per hour, or through plansifters with flow rates of 30 tons per hour each.  The wheat by-product that is collected from various milling process stages at the facility is either milled into flour or stored at the facility where it is then shipped out by truck for use as animal feed. NON ATTAINMENT AREA The facility was identified by the US EPA to be located within the Logan, UT-Franklin, ID PM2.5 Nonattainment Area, which would be subject to the permitting regulations under the Utah Administrative Code R307-403. However, according to Alan Humpherys with the UDEQ, the Logan nonattainment area was redesignated to Attainment in 2021. Based on this redesignation, there are no offsetting requirements in the area of the facility and air permitting in this area would only need to follow the general air permitting requirements of the Utah Administrative Code R307-401. The calculations within this permit application result in emissions below the significant emission increase thresholds of 15 and 10 tons per year for PM10 and PM2.5 that would require dispersion modeling. However, future expansions at the facility may exceed this threshold. EMISSION FACTORS The emission factors for the emission units were generally obtained from AP-42 9.9.1-1 and 9.9.1-2 using the most applicable Source Classification Codes (SCC). Some of the emission units such as flour storage and handling did not have applicable SCCs. In these cases, conservative emission factors were used that result New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 September 25, 2024 3 in higher calculated emissions. The SCC numbers and the justification for using adjusted emission factors are detailed on the Emission Calculations Spreadsheet. Some of the EUs are configured in a way where other facility designs or layout would limit the potential emissions that are emitted through the associated EP. In these cases, the resulting particulates would pass through the process or would be cleaned up by general cleaning. For example, some emissions from equipment are directed through baghouses and then discharged back to the interior of the building. The air would be circulated through the building, which may be then directed to roof exhaust vents. Therefore, the potential emissions for some equipment was reduced based this system. CONTROL EQUIPMENT The facility will use baghouses as Control Equipment (CE) in specific areas to reduce emissions from some of the EUs. The air flow rates through the baghouses may vary; however, the facility will use similar baghouses with the baghouse designed to handle the maximum flow rate. The baghouse control efficiencies of 99.9% for PM, 99% for PM10 and, 98% for PM2.5 were used in the emission calculations; however, the control equipment is anticipated to have higher control efficiencies. Manufacturer and design information for these baghouses is included with the included permit documents. The facility system will also use cyclones in specific areas that are primarily designed to assist in the movement of the flour products in piping at the facility through aspiration. These types of cyclones have control efficiencies of 88% for PM, 78% for PM10 and, 63% for PM2.5. These cyclones may provide some reduction in particulate emissions. However, based on their variable usage, they have been generally excluded from inclusion as emission control equipment in the included emission calculations. The flour and feed storage bins have bin vent filters and some of the unloading areas have dust filter vents that will limit emissions. Since there may be some variability in the efficiencies of this equipment, conservative control efficiencies of 75% for PM, 50% for PM10 and, 50% for PM2.5 were used in the emission calculations. Manufacturer information for these filters is included with the permit documents. Additionally, it is anticipated that some of this equipment will not run continuous during facility operations; therefore, the actual emissions are expected to be lower than identified in the potential emission calculations. The grain cleaning, milling, and flour handling operations have some air discharges that vent to the interior of the building. Some of this air may be directed to the exterior by roof mounted exhaust fans; however, some particulates will be retained within the building and will be removed by general cleaning or through other means. Therefore, this system will further reduce facility emissions and these emissions have been divided into outdoors and indoors on the emission calculations spreadsheet. AIR EMISSION EVALUATION Based on the calculated potential to emit from the facility equipment and operations and proposed limits, the facility is required to have an operating permit. The facility emissions are associated with particulates that are produced during the wheat handling and milling processes. The following potential emissions were calculated and are included as an attachment. New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 September 25, 2024 4  Potential To Emit (PTE) Emissions were calculated from established emission factors and equipment design rates and based on continuous operation. These emission calculations do not consider reductions in emissions due to control equipment or requested permit limits.  The PTE Controlled emission calculations result in a reduction of emissions since they include efficiencies from control equipment.  Some of the facility equipment does not operate continuously or at the maximum design rate. For example, the grain receiving is not continuous to maintain facility operations. The PTE Limited emission calculations provide a more realistic anticipated operational periods and result in a reduction of emissions due to requested permit limits.  The Controlled & Limited emission calculations take into account potential emission from both control equipment and requested permit limits. These calculations are more consistent with the potential emissions that would be expected from the facility.  The Controlled & Limited emissions are generally higher than actual emissions for various reasons. The control equipment has higher efficiencies than were used in the emission calculations and the facility generally operates below the hours or flow rates used in the emission calculations. Atlas has prepared a spreadsheet for this facility that they can use to input the actual product throughput, which will provide more accurate information regarding actual emissions from the facility for a specific period. FACILTY PERMIT PREPARATION Based on the provided facility operations and equipment as previously summarized, Atlas has prepared the attached applicable forms that have been signed by Utah Flour Milling LLC. In addition, the applicable payment fees have been provided (https://deq.utah.gov/air-quality/fees-air-quality-permitting). We appreciate the opportunity to provide this proposal for your project. If you have any questions or require further information, please email jack.batho@oneatlas.com. Sincerely, ATLAS TECHNICAL CONSULTANTS Scott Hanson, PE (IA, NE, KS, MO) Jack Batho IV Project Engineer Staff Engineer Facility Air Permit Application Attachments: 1 - Notice of Intent (NOI) Application (State Forms 1, 2, 3 & 5) 2 - Facility Vicinity Plan 3 - Facility Site Plan 4 - Facility Process Flow Diagram 5 - Facility Process Information (State Form 2) 6 - Facility Control Equipment, Fabric Filters, Baghouses (State Form 10) 7 - Facility Emission Unit Specifications 8 - Facility Emission Calculations Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number  2. Company contact (Name, mailing address, and telephone number) 3.Name and contact of person submitting NOI application (if different than 2) 4.Source Universal Transverse Mercator (UTM) coordinates  5. Source Standard Industrial Classification (SIC) code  6.Area designation (attainment, maintenance, or nonattainment) 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8.Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers  NOI Application Information: [R307-401]           N/A  N/A  A.Air quality analysis (air model, met data, background data, source impact analysis) N/A  1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced3.Description of equipment used in the process and operating schedule 4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8]A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs)B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent(emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.Signature on Application N/A  Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2.Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3.Source name and physical address (if different from above):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4.Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5.The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7.If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8.Brief (50 words or less) description of process. Electronic NOI 9.A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □ Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: Page 1 of 1 Form 3 Company____________________ Process Information Site________________________ Utah Division of Air Quality New Source Review Section Process Information - For New Permit ONLY 1.Name of process:2.End product of this process: 3.Process Description*: Operating Data 4.Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 5.Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall _______ 6.Maximum Hourly production (indicate units.): _____________ 7.Maximum annual production (indicate units): ________________ 8.Type of operation: Continuous Batch Intermittent 9.If batch, indicate minutes per cycle ________ Minutes between cycles ________ 10. Materials and quantities used in process.* Material Maximum Annual Quantity (indicate units) 11.Process-Emitting Units with pollution control equipment* Emitting Unit(s) Capacity(s) Manufacture Date(s) *If additional space is required, please create a spreadsheet or Word processing document and attach to form. Page 1 of 1 Company___________________________ Site _____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed Parcel Boundary Existing Railroad Line Proposed Railroad Line Spurs Truck and Rail Unloading WarehouseMill Building Flour Line to Plant E 11600 N (Two Lane, Pavement) Hig h w a y 9 1 ( F o u r L a n e , P a v e m e n t ) Single Family Residential 11611 N Highway 91 Single Family Residnetial 11646 N Highway 91 Ag/Storage Buildings Non Residential 1027 E 1160 N Single Family Residential 1080 N 200 W Non Residential 930 N Highway 91 Non Residential 93901 N 200 W N 0 250125 Parcel Boundary Flour Line to Adjoining Campbell's Factory E 11600 N (Two Lane, Pavement) Grain Receiving, Rail (EU-01B) Flour Bulk Loadout, Rail (EU-10) Grain Receiving, Truck (EU-01A) Grain Handling, Legs, conveyors, belt, etc. (EU-02) Grain Storage, Bins (EU-03) Grain Storage, Bin Vents (FS-03) Grain Receiving and Handling (EP-01) Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Future Warehouse Grain Tempering Bins (EU-05A) Flour Storage Bins (EU-07A) Flour Handling / Plansifters (EU-08A) Feed Storage, Bins (EU-13) Feed Storage, Bins (EP-13) Main Plant Building Flour Loadout, Rail (EP-10) Flour Packaging, Bags and Totes (EU-11) Flour Packaging (EP-11) Grain Tempering (EP-05A) Milling Byproduct, Hammer Milling (EP-12) Existing Railroad Line Proposed Railroad Spur Lines Pavement Drive Flour Storage Bin Vents (EP-07A) Grain Cleaning (EU-04A) Grain Cleaning (EP-04A) Grain Milling (EU-06A) Various Roof Vents Grain Milling (EP-RV) Flour Handling / Plansifters (EP-RV) Flour Loadout, Truck (EU-09) Flour Loadout, Truck (EP-09) Milling Byproduct, Hammer Milling (EU-12) Feed Loadout (EU-14) Feed Loadout (FS-14) Warehouse Office N 0 7035 PROCESS FLOW DIAGRAM Utah Flour Milling LLC Facility – Conventional/Organic Milling Operations Grain Receiving, Storage, Cleaning, and Milling 11595 N. US 91 HWY, Richmond, UT 84333 9/25/2024 Grain Receiving, Truck EU-01A (200) ton/hr Grain Receiving, Rail EU-01B (300) ton/hr Grain Storage, Bins EU-03 (300) ton/hr Grain Handling, Conveyors EU-02 (300) ton/hr Baghouse CE-01 FL-8070 Stack Near receiving ~(12’) EP-01 FN-8074 A: Grain Cleaning EU-04A (21.5) ton/hr Various Roof Vents (90’) FS-03 (Fugitive) FN-8074 Baghouse CE-04AD FL-3415 Cyclones (parallel) CE-04AA, CE-04AB, CE-04AC CY-3140, CY- 3150, CY-3170 Stack Above roof (90’) EP-04A FN-3420 A: Grain Tempering EU-05A (21.5) ton/hr A: Grain Milling Process EU-06A (21.5) ton/hr Baghouse CE-05A FL-3395 Stack Above roof (90’) EP-05A FN-3400 Cyclones, Various (parallel) CE-06AA CY-4290-4315, 4758 Baghouses, (parallel) CE-06AB FL-4091, 4110, 4595 A: Flour Storage Bins EU-07A (20) ton/hr Bin Filter (each bin) CE-07A FL-5285 (typical) Stack Above Roof (90’) EP-07A FN-5350 Building Interior To Roof Vents EP-RV Feed Storage Bin EU-13 1.5 ton/hr Bin Filter CE-13 FL-8025 Feed Loadout EU-14 40 ton/hr. Stack Above Roof (90’) EP-13 FL-TBD By-Product Hammer Mill EU-12 1.5 ton/hr Truck Loadout (~12’) FS-14 (Fugitive) EQ-8050 Product Flow Air Flow Milling Byproduct Emission Unit (EU) Control Equipment (CE) Emission Point (EP) Notes (See Below) Notes: (1) (Maximum Processing Flow Rates) ton/hr. (2) FL-##, CY-##, FN-## are references to the facility identified numbers for specific equipment. (3) The facility milling operations to final flour storage bins are designated as Side A. The facility is being designed to allow for the addition of a Side B that will include similar parallel functions as Side A. This Side B will increase the throughput capacity of the facility and a permit modification will be submitted in the future for this expansion. (4) The flour loadout system include multiple product lines that allow for transfers from various flour storage bins to the four loadout locations to occur simultaneously through Plansifter A, Plansifter B, or directly from the bins with smaller plansifters (at a reduced flow). (5) Milling byproduct may milled for use as feed or be directed to the feed storage bin for usage as animal feed. Total Grain Storage Capacity 1,000,000 bushels Wheat – 60 pounds/bushel (#) (1) (2) (2) (3) Future Side B Operations To Loadout A A: Plansifter A (EQ-5430) EU-08AA (30) ton/hr Baghouse CE-08AA FL-5410 Building Interior To Roof Vents EP-RV Flour Loadout, Truck EU-09 (30) ton/hr Flour Loadout, Rail EU-10 (30) ton/hr Flour Loadout, Packaging EU-11 (30) ton/hr To Adjoining Cambell’s Facility, No Emissions (30) ton/hr A: Plansifter B (EQ-6060) EU-08AB (30) ton/hr Baghouse CE-08AB FL-6035 Building Interior To Roof Vents EP-RV Dust Filter CE-09 FL-6225 Stack ~20’ Above Ground EP-09 FN-6230 Top of Truck ~12’ FS-10 Dust Filter CE-11 FL-TBD Stack ~20’ Above Ground EP-11 FN-TBD Loadout A (a) Loadout A (c) (Direct From Bins) (a) (c) (b) Loadout A (b) Loadout A (c) (Direct From Bins) Loadout A (c) (Direct From Bins) Loadout A (c) (Direct From Bins) (5) Exterior Wall (43’) EP-12 FN-TBD Filter CE-12 FL-4935 Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 CAMCORP, INC. 15729 College Blvd  Lenexa, Kansas 66219  Phone 913-831-0740 Fax 913-831-9271  www.camcorpinc.com CAMCORP EMISSION STATEMENT Bratney - 410838 CAMCORP Model: 10SWF112 Application: Nuisance Collection Flowrate: 10,000 ACFM @ 70° F. Air-To-Media Ratio: 7.4 to 1 CAMCORP Inc. warrants the performance of its Baghouse with 16 oz. Polyester Filter Bags, when operated per the design parameters referenced in the original proposal and in accordance with the manufacturer’s operations manuals, to emit dry particulate matter greater than 2 microns in size at no more than .01 gr/dscf of air. The warranty is subject to the following conditions: • The equipment will be installed, operated and maintained according to generally accepted and approved engineering and construction standards and in accordance with CAMCORP Installation, Operation and Maintenance instructions. Buyer must maintain adequate records to allow verification of such operation and maintenance. • Owner will perform black light testing before systems operation to ensure no dust leakage through the baghouse. If leakage occurs, CAMCORP will determine the cause of such failure. The results will determine the recommended course of corrective actions. If bag material or workmanship is found to be the cause of the non-compliance, CAMCORP will replace bags in question at no charge, or make compensation to the end-user in the amount of CAMCORP cost of the bags to be replaced on a one-for- one basis. If the non-compliance is determined to be damage to the media as a result of improper handling or installation of the bags by the installer, replacement costs are to be responsibility of the Owner. • Tests to determine compliance with CAMCORP’s particulate emissions warranty shall be performed in accordance with EPA (Environmental Protection Agency) Test Method No. 5. A qualified independent test company shall perform testing. The test shall be conducted within 45 days of start-up, and once normal operating conditions are achieved. • Buyer shall select an independent testing company to perform the required test but such selection shall be subject to CAMCORP’s approval. Buyer shall be responsible for all testing company fees, charges and expenses. • CAMCORP will be notified at least (2) weeks prior to any testing, may inspect the baghouse prior to testing, has the right to be present during testing, and will be provided with a full copy of all tests including raw data and calculations. • At all times prior to and during testing, all specified operating conditions must be strictly adhered to. • If the warranted .01 gr/dscf is not attained on the first test, CAMCORP Inc. will be given a maximum of 60 days with which to bring the equipment into conformity. • Owner will provide, on request, applicable maintenance and operation records of actual operating conditions. • Upon satisfaction of the emissions warranty, CAMCORP shall have no further liability to Buyer under this warranty. David Barber Application Engineering Manager CAMCORP Inc. 11/14/2023 PRODUCT DATA SHEET Issue 1 ANTISTATIC POLYESTER NEEDLEFELT AREA WEIGHT EN 12127 g/m²10,4 oz/yd²DENSITY 0,35 g/cm³ THICKNESS EN ISO 9073/2 mm 0,039 in PORE VOLUME 75 % FIBER POLYESTER COMPOSITION SCRIM POLYESTER/INOX FINISH LONGITUDINAL CROSS TENSILE STRENGTH (5 cm)EN 29073-3 ≥900 N 198 lbs/2" ≥700 N 154 lbs/2" ELONGATION EN 29073-3 ≤30 %≤50 % ELONGATION at 50 N EN 29073-3 ≤N.A.%≤N.A.% THERMAL STABILITY (SHRINKAGE)UNI 8279/12 ≤2 %≤1 % air at 150°C - 2 h BURST STRENGTH ISO 13938 ≥N.A.kPa ≥N.A.psi AIR PERMEABILITY EN ISO 9237 at 200 Pa l/dm² • min cfm @ 1/2" H 2O EFFICIENCY FACTOR SURFACE RESISTIVITY 10 4 ohm (DIN 54345/1-5) FIBER PROPERTIES:ANTISTATIC POLYESTER OPERATING TEMPERATURE (Dry) CONTINUOUS 150°C Max 302 °F Max PEAKS 160°C Max 320 °F Max CHEMICAL RESISTANCE STRONG ACIDS STRONG ALKALIS SOLVENTS  WEAK ACIDS WEAK ALKALIS OXIDIZING  HYDROLYSIS  LEGEND: Excellent Good Fair Poor Testori S.p.A. Largo A. Testori n. 5 - 20026 Novate Milanese (MI - Italy)Printed date Tel. +39 02 35231 - Fax +39 02 3523230 - www.testori.it - mail: info@testori.it 20/04/22 TW 350 SA 41,00 STYLE 350 20/04/22 PRELIMINARY All data and characteristics are not binding and may vary depending on the constant improvements that Testori Spa reserves itself to introduce. Please contact Testori Spa before using these data for technical specification definition. HEAT SET - SURFACE GLAZING 1,0 200 “DuPont™, the DuPont Oval Logo, and all trademarks and service marks denoted with ™, SM or ® are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. © 2019 DuPont.” #RIF! 1 10 100 1000 10000 1 10 100 1000 10000 Air permeabilityPa l Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 1 2 3 7 1 3 6 6 1 6 2 6 2 6 0 6 7 , 5 0 AA 1353 1 2 0 9 1088 1038 10 1063 SEZIONE A-A N. HOLES 30 270 8 332 FN-B.4.J.16.S_1.+.F.1.1_PP.+_1.+.6.+.+_R.+.++_B FILTRO TONDO TIPO FN - -ROUND FILTER TYPE FN - - Wamgroup® 1 2 1 2 3 A B C D E F C D F 87654 Sigla modulare:Key code: Data/Drw Date:Disegnatore/Drawn by: Questo documento e le informazioni in esso contenute sono di proprietà di Wamgroup S.p.a., hanno natura riservata e non possono essere trasmesse a terzi senza autorizzazione scritta di Wamgroup S.p.a. This document and contained informations belongs to Wamgroup S.p.a. and are confidential it must not be comunicated to other people without written authorization from Wamgroup S.p.a. Scala:Scale: A3Formato:Size: DENOMINAZIONE/DENOMINATION: Disegno/Drawing N°:Peso/Weight:Kg WAMGROUP S.p.a. Via Cavour 33841032 Ponte MottaCavezzo (MO) ITALYTel. ++39/0535/618111Fax ++39/0535/618226 1:30 8 B A 76453 E D Disegno di Controllo InterfacciaInterface Control Drawing Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 SOUTH ELEVATION EAST ELEVATION DISCHARGE FLANGE 3/8" PLATE EXHAUST FLANGE 1/4" PLATE INLET FLANGE PURCHASED DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 1 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 (1) UNIT REQUIRED TAG #: FL-6225.00 S W N E (FACTORY COMPASS) q HOPPER ACCESS DOOR/INLET/ q EXHAUST 18" EXHAUST (SEE DETAIL) INTERIOR CAP PAINT: EXTERIOR CAP PAINT: INTERIOR DAP PAINT: EXTERIOR DAP PAINT: LADDER/PLATFORM PAINT: SUPPORT STRUCTURE PAINT: INTERIOR CAP WELDS: EXTERIOR CAP WELDS: INTERIOR DAP WELDS: EXTERIOR DAP WELDS: SPECIAL NOTES: MATERIAL FINISHES CAP WALLS: ROOF: DAP WALLS: TUBE SHEET: STIFFENERS: GAS CONTACT:WALKING SURFACE: HOPPER: MATERIAL OF CONSTRUCTION SUPPORT:CROSS BRACING: PLATORM:LADDER: APPLICATION SPECIFICATIONS PRODUCT: OPERATING TEMP: AIR VOLUME: AIR TO MEDIA RATIO: APPLICATION: CAN VELOCITY: SQ. FT. CLOTH AREA: DESIGN RATING: CONTROL POWER: INTERSTITIAL VELOCITY: MOTOR POWER: LOADING: ALTITUDE: COMPRESSED AIR:SCFM: WEIGHT:MFG: COMPONENT: TOTAL: 47 7/8" 123" 24" 2 4 3 (35) TUBE SHEET HOLES SAFETY GATE 1" NPT COMPRESSED AIR CONNECTION EACH END, FACTORY PLUG (1) END 6, 7 1/8" NPT DP PORTS (4) LIFTING LUGS BOLTED LADDER & CAGE ASSEMBLY - SHIPPED LOOSE 80" 1/4" DRAIN PLUG 20" X 60" HINGED & CLAMPED ACCESS DOOR, HINGED ON LEFT 12" O.D. RADIAL INLET W/ INTERNAL BAFFLE (SEE DETAIL) 10" X 10" DISCHARGE ITEM QTY.DESCRIPTION 1B 2 3 4 5 6 1A 7 35 35 5 5 1 1 1 50' 6" DIA. X 120" LG., #11 GA, GALV., (12) WIRE 1" DIA. TURBO DIAPHRAGM VALVES - NYLON TUBING 1/8" DIA. TURBO SOLENOID VALVES, NEMA 4 ENCLOSURE, HEATED T-STAT 5" x 5" x 1/4" SQ. TUBE COMPRESSED AIR HEADER - CARBON STEEL NCC, 10-POSITION TIMER, NEMA 4 ENCLOSURE, SHIPPED LOOSE DP KIT W/ DWYER MAGNEHELIC GUAGE, MOUNT BRACKET, SHIPPED LOOSE 1/4" NYLON TUBING & NECESSARY FITTINGS 6" DIA. X 120" LG., 16 OZ. POLYESTER FILTER BAGS DUST COLLECTOR FLOUR 3125 ACFM 5.58 TO 1 70 °F 155 FPM 90-100 PSIG 110 V NUISANCE -20" W.C. 560 SQ. FT 4610' 236 FPM 16-20 CFM 7.5HP 3538 LBS #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL CARBON STEEL 4" X 4" X 1/4" ANGLE CARBON STEEL CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL 3" X 2" X 1/4" ANGLE CARBON STEEL - 24" SPACING #4 EXP. METAL 2" X 2" X 1/4" ANGLE CARBON STEEL CARBON STEEL NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED YELLOW ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 STITCH WELDED SPECIAL NOTES CONTINUOUS - NOT GROUND STITCH WELDED CONTINUOUS - NOT GROUND 8" 1A, 1B 1384 LBS 15 1/4" SQ. 10" 4922 LBS 12 3/4" n15 3/16" n12 3/16" n7/16(8) " HOLES ON A 14" B.C. STRADDLING CL's n22 1/4" n18 1/4" n7/16(8) " HOLES ON A 19 5/8" B.C. STRADDLING CL's 7/8" 4 1/2" 2 1/4" n7/16(12) " HOLES 52" - REF 46" - UNIT 146 1/4" REF 78" SHIPPING 63" UNIT 311 3/16" 9 1/4" 28 1/4" 36 1/2" 66" 8 1 SWSI SIZE 16 PLR FAN ARR. 4V, 7.5 HP 10 1 ACS MODEL CI 10x10 AIRLOCK 10 9 1 36x36 DOMED EXP. VENT 118 5/8 (3979 FPM) INLET q " EXPLOSION VENT SIZING IS BASED ON AN UN-DUCTED INSTALLATION; Kst = bar-m/s, Pmax = barg, Pstat = psig, Pred = psig. P(RED) DOES NOT EXCEED TWO-THIRDS OF THE ULTIMATE STRENGTH FOR THE VENTED ENCLOSURE. 87 8.3 1.5 2.0 68 3/4" 9 q EXP. VENT 8 1/4" FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins NORTH ELEVATION WEST ELEVATION DETAIL A UNIT FOOTPAD SCALE 1/2" = 1'-0" DETAIL B LADDER FOOTPAD SCALE 1/2" = 1'-0" A B DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 2 S W N E (FACTORY COMPASS) 59 1/2"65 1/2" 42 1/2" 48 1/2" 6" 6" n7/8" CAP INSPECTION DOOR 78 1/2" 113 1/4" 25 1/2" 3" 89 13/16" 72" 75" 4"4" 2" n7/8" 144 7/16 q EXP. VENT " 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 SOUTH ELEVATION EAST ELEVATION DISCHARGE FLANGE 3/8" PLATE EXHAUST FLANGE 1/4" PLATE INLET FLANGE PURCHASED DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 1 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 (1) UNIT REQUIRED TAG #: FL-6225.00 S W N E (FACTORY COMPASS) q HOPPER ACCESS DOOR/INLET/ q EXHAUST 18" EXHAUST (SEE DETAIL) INTERIOR CAP PAINT: EXTERIOR CAP PAINT: INTERIOR DAP PAINT: EXTERIOR DAP PAINT: LADDER/PLATFORM PAINT: SUPPORT STRUCTURE PAINT: INTERIOR CAP WELDS: EXTERIOR CAP WELDS: INTERIOR DAP WELDS: EXTERIOR DAP WELDS: SPECIAL NOTES: MATERIAL FINISHES CAP WALLS: ROOF: DAP WALLS: TUBE SHEET: STIFFENERS: GAS CONTACT:WALKING SURFACE: HOPPER: MATERIAL OF CONSTRUCTION SUPPORT:CROSS BRACING: PLATORM:LADDER: APPLICATION SPECIFICATIONS PRODUCT: OPERATING TEMP: AIR VOLUME: AIR TO MEDIA RATIO: APPLICATION: CAN VELOCITY: SQ. FT. CLOTH AREA: DESIGN RATING: CONTROL POWER: INTERSTITIAL VELOCITY: MOTOR POWER: LOADING: ALTITUDE: COMPRESSED AIR:SCFM: WEIGHT:MFG: COMPONENT: TOTAL: 47 7/8" 123" 24" 2 4 3 (35) TUBE SHEET HOLES SAFETY GATE 1" NPT COMPRESSED AIR CONNECTION EACH END, FACTORY PLUG (1) END 6, 7 1/8" NPT DP PORTS (4) LIFTING LUGS BOLTED LADDER & CAGE ASSEMBLY - SHIPPED LOOSE 80" 1/4" DRAIN PLUG 20" X 60" HINGED & CLAMPED ACCESS DOOR, HINGED ON LEFT 12" O.D. RADIAL INLET W/ INTERNAL BAFFLE (SEE DETAIL) 10" X 10" DISCHARGE ITEM QTY.DESCRIPTION 1B 2 3 4 5 6 1A 7 35 35 5 5 1 1 1 50' 6" DIA. X 120" LG., #11 GA, GALV., (12) WIRE 1" DIA. TURBO DIAPHRAGM VALVES - NYLON TUBING 1/8" DIA. TURBO SOLENOID VALVES, NEMA 4 ENCLOSURE, HEATED T-STAT 5" x 5" x 1/4" SQ. TUBE COMPRESSED AIR HEADER - CARBON STEEL NCC, 10-POSITION TIMER, NEMA 4 ENCLOSURE, SHIPPED LOOSE DP KIT W/ DWYER MAGNEHELIC GUAGE, MOUNT BRACKET, SHIPPED LOOSE 1/4" NYLON TUBING & NECESSARY FITTINGS 6" DIA. X 120" LG., 16 OZ. POLYESTER FILTER BAGS DUST COLLECTOR FLOUR 3125 ACFM 5.58 TO 1 70 °F 155 FPM 90-100 PSIG 110 V NUISANCE -20" W.C. 560 SQ. FT 4610' 236 FPM 16-20 CFM 7.5HP 3538 LBS #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL CARBON STEEL 4" X 4" X 1/4" ANGLE CARBON STEEL CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL 3" X 2" X 1/4" ANGLE CARBON STEEL - 24" SPACING #4 EXP. METAL 2" X 2" X 1/4" ANGLE CARBON STEEL CARBON STEEL NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED YELLOW ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 STITCH WELDED SPECIAL NOTES CONTINUOUS - NOT GROUND STITCH WELDED CONTINUOUS - NOT GROUND 8" 1A, 1B 1384 LBS 15 1/4" SQ. 10" 4922 LBS 12 3/4" n15 3/16" n12 3/16" n7/16(8) " HOLES ON A 14" B.C. STRADDLING CL's n22 1/4" n18 1/4" n7/16(8) " HOLES ON A 19 5/8" B.C. STRADDLING CL's 7/8" 4 1/2" 2 1/4" n7/16(12) " HOLES 52" - REF 46" - UNIT 146 1/4" REF 78" SHIPPING 63" UNIT 311 3/16" 9 1/4" 28 1/4" 36 1/2" 66" 8 1 SWSI SIZE 16 PLR FAN ARR. 4V, 7.5 HP 10 1 ACS MODEL CI 10x10 AIRLOCK 10 9 1 36x36 DOMED EXP. VENT 118 5/8 (3979 FPM) INLET q " EXPLOSION VENT SIZING IS BASED ON AN UN-DUCTED INSTALLATION; Kst = bar-m/s, Pmax = barg, Pstat = psig, Pred = psig. P(RED) DOES NOT EXCEED TWO-THIRDS OF THE ULTIMATE STRENGTH FOR THE VENTED ENCLOSURE. 87 8.3 1.5 2.0 68 3/4" 9 q EXP. VENT 8 1/4" FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins NORTH ELEVATION WEST ELEVATION DETAIL A UNIT FOOTPAD SCALE 1/2" = 1'-0" DETAIL B LADDER FOOTPAD SCALE 1/2" = 1'-0" A B DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 2 S W N E (FACTORY COMPASS) 59 1/2"65 1/2" 42 1/2" 48 1/2" 6" 6" n7/8" CAP INSPECTION DOOR 78 1/2" 113 1/4" 25 1/2" 3" 89 13/16" 72" 75" 4"4" 2" n7/8" 144 7/16 q EXP. VENT " 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 45° TYP. 0279.4 [011] OD 0139.7 [05.5] ID TOP B-B ( 1 : 12) )EAL.ANT D B SEAlANT _g 111 A A FRONT RIGHT si' ~ I' 25.02 [0.985] A-A (4) 011.1 [00.437] ~I .,; a' I ~ "'Ii e .... I ~ ::a ~ N NOTES: I. CONFIRM BLOW PIPES IN PLENUM HAVE BLOW HOlES IN THEM, STRAIGHT DOWN f;LTER BIN VENT FILTER ASSY BVC-16-84 W/QA □--,--­□--,--­□------_/fl\' ___ _ :::~.===~· POINT CONtlECTION VOLTAGE CIJ.:i.REITT POWER Cl M150.SLEGLAN0 4-SMMOIA. HVOC 72W~tt POINT SIZE PRESSURE FLOW A.I 1 "t,'PT • .ZBAA SO. PSI II MIN 4 M I= 1:1s 1"'"' ltWT ~~ j!t; Fl DL~~IO'l SHOWN IN MJWr,ifTfRS (it;OiES] { ~@[jv@O"u@O'u m NGHT""""'° u11 c F15214-194M.OO A 'S ~-mcoo W,Wl.<X)ff'10!<.COM ,----E DIA. ----, IA ;·D-1 j + eci!w/JJ j lcci~M 5 f6 NOTES: 1---D DIA. -------C B.C. -----, 1------8 O.D. ------1 STANDARD FLANGES PROVIDED WITHOUT HOLES. OPTIONS: ■ HOLES PROVIDED, ON VERTICAL CENTERLINE (CFV STANDARD LOCATION) □ HOLES PROVIDED, STRADDLING CENTERLINE ~ ~! Q,21!JonM90~,1 o!/~Q TOLERANCES: ANGLES: ± 1' FRACTIONS ± ALL DIMENSIONS IN INCHES UNLESS OTHERWISE SPEClnED SUPERSEDES: Al 27062 (G) 7 /16 DIA. HOLES (SEE NOTES) f P--N. f uw,f;i·C bEm\L 'A B C D E H G I.D. O.D. B.C. DIA. DIA. QTY. 1 9 1+ 311 9 15 4 4f6 16 4f6 16 _j_ 1 1 8__1_ _9._ 9 15. 4 516 2 4 16 5f6 1 6 1 1 1 g-1 s__1_ 9 _1 4 6f6 2 2 615 11 6 _j_ 1 1 9 J_ li 15. 8 716 616 7 16 16 1 13 _j_ 11 -3... 7-1.. s...5... 1 8 815 2 4 2 8 1 16 14-1 gli 9 1 8 1015 4 1 6 1015 TOLERANCES: CAST DIMENSIONS (A, 8, D, E, H) ±3/32 MACHINED DIMENSIONS (C, FLANGE HOLE DIA.) ±1 /16 t I TITLE I A I DRAWING NO. i~J!i~Eg CAST ALUMINUM FLANGES 27062 REV. 6 "' ~ t:. 0 ~ 0 C) ~ 180 (7,087] •••---rl ----~I 01 ° ''~.:."~ 0 ro CABLE GLANDS ARE NICKEL PLATED CONSTRUCTION A ( 1 : 1 ) NOTE 3: OFF-TIME ADJUSTMENT THIS DRAWING HAS AN ATEX DECLARATION ASSOCIATED WITH IT IT CANNOT BE ALTERED OR ITERATED @ Gi' "' t:. ~ @ 232 (9,134) B ENCLOSURE IS ROSE 2523201100 @ @ 0 1 ,-----------7 ,----------1 L __ ovoc (GRAY) L __ _ SOlENOID VALVE 1 {BLUE) SOLENOID VALVE 2 {PURPLE) SOLENOID VALVE 3 (RED) SOLENOID VALVE 4 (PINK) SOLENOID VALVE 5 (BROWN) SOLENOID VALVE 6 (YELLOW) SOLENOID VALVE 7 {BROWN/GRAY) 0 SOLENOID VALVE 8 {BLACK) SOLENOID VALVE 9 {RED/BLUE) SOLENOID VALVE 10 {BROWN/YELLOW) +24V6c o~ob {GREEN) @ ~~~o,,s~~~G i~ 0 : 0 I □ 10 i •'I M-~ .~• j I i ii I a;~: I I 'i ' D!I 1· ,! 10 DIE CAST ALUMINUM CONSTRUCTION 3 AMP POWER FIELD WIRED CUSTOMER SUPPLIED I ® NOTE 2: ON-TIME ADJUSTMENT NOTE 1: JUMPER THIS DRAWING IS PART OF A ATEX TYPE EXAMINATION. ANY CHANGE EXQUSIVELY BY COPERION K-TRON SWITZERLAND. WIRING DIAGRAM* •DIAGRAM BASED ON A 10-WIRE CABLE USED ON STANDARD ALTER RECEIVERS AND BIN VENTS. WHEN USED FOR CONTROWNG MODUt.AR BIN VENTS, All WIRING IS FIELD WIRED BY OJSTOMER ENCLOSURE: IP66, ATEX II 3D DIE CAST ALUMINUM CONSTRUCTION @ CHANG€ Of THIS CONSTRUCTION RECORD ACCORDING K-TRON INSTRUCTION NO. 17.02-0001 AENDERUNGEN DES KONSTRUKTIONSDOKUMENT GEMAESS K•TRON RICHTUNIE NR. 17.02·0001 NOTES: 1. JUMPER TO BE PLACED IN POSITION TO CORRESPOND TO NUMBER OF SOLENOID VALVES CONTROLLING. 2. PRE-SET ON-TIME TO 200MSEC. 3. PRE-SET OFF· TIME TO 50 SEC. 4. DRILL BACK PLATE TO MATCH BOARD, INSTALL WITH STEEL RIVETS AND WASHERS. PANEL PANEL, FILTER TIMER CE ATEX 3D "O F.,.~,,--;---,.--,b.,.;,~~.-, el ' I f<lill-lAT IU ~ R OIMEfl'SION SHOWN m MILLIMETERS [INCH <lJ @[J2)@lfu@[n) ,uR1GHTSRESE,veoo 2019 c a:; {ks:-'if'lfil@!M 1'/W\'I.COPERION.COM 0:: ~ cIncInnat1 ~Fan Bratney Silo Project Phone: (801) 322-1343 ACFM SP 500 4.0 in. wg Cold Start: Qty Description Proposal Prepared On: 11/8/2023 Quotation #: 498929 Your Cincinnati Fan Representative: Mark Monsen North Monsen Company 252 Orchard Place Salt Lake City, Utah 94101 Phone: 801-322-1343 Fax: 801-322-1516 Direct: 801-322-1343 Mobile: 801-631-7656 mark@northmonsen.com Quote valid through: 12/8/2023 Temp. Altitude Density Fan RPM BHP 100°F 4,800 ft. 0.0592 lb/ft3 3450 0.63 ASL 70°F Cold Start: 0.66 Unit Price Extended Price - 1 Cincinnati Fan PB-10A, Arrangement 4HM, 6" Inlet, CW Rotation, $1,073 $1,073 11 x 3 BC MTR,3/4 HP ,2850/3450 RPM,3PH,50/60Hz, 190/380/50 & Included 230/460/60,TEFC, Std Eff,FM,56,IPSS, 1.15 SF,F lnsul.,40C Amb.,Tropicalized for Storage. Shielded Bearings,F1 Box.Steel frame,CSA,UL,VFD Capable 1000:1 VT, 3/4 HP & 1.00 SF@ 50 HZ., REPLACES .7536ES3EB56 Flanged Inlet-Drill on Centerlines Included DischarQe Weather Hood with Bird Screen Included Allow 10 working days to ship after receipt of order, or release to manufacturing. (Actual lead time depends upon motor availability.) This order can be expedited for shipment within 5 days for an additional CQS charge of 15%. Approximate shipping weight (for complete fan as described above) is 71 pounds (each). Net 30 Days. FOB Factory. Freight not included. Please issue PO to North-Monsen Co .. When ordering, refer to the Quotation# at the top of this proposal. Thank you, Mark Monsen Page 1 "' ~ t:. 0 ~ 0 C) ~ 180 (7,087] •••---rl ----~I 01 ° ''~.:."~ 0 ro CABLE GLANDS ARE NICKEL PLATED CONSTRUCTION A ( 1 : 1 ) NOTE 3: OFF-TIME ADJUSTMENT THIS DRAWING HAS AN ATEX DECLARATION ASSOCIATED WITH IT IT CANNOT BE ALTERED OR ITERATED @ Gi' "' t:. ~ @ 232 (9,134) B ENCLOSURE IS ROSE 2523201100 @ @ 0 1 ,-----------7 ,----------1 L __ ovoc (GRAY) L __ _ SOlENOID VALVE 1 {BLUE) SOLENOID VALVE 2 {PURPLE) SOLENOID VALVE 3 (RED) SOLENOID VALVE 4 (PINK) SOLENOID VALVE 5 (BROWN) SOLENOID VALVE 6 (YELLOW) SOLENOID VALVE 7 {BROWN/GRAY) 0 SOLENOID VALVE 8 {BLACK) SOLENOID VALVE 9 {RED/BLUE) SOLENOID VALVE 10 {BROWN/YELLOW) +24V6c o~ob {GREEN) @ ~~~o,,s~~~G i~ 0 : 0 I □ 10 i •'I M-~ .~• j I i ii I a;~: I I 'i ' D!I 1· ,! 10 DIE CAST ALUMINUM CONSTRUCTION 3 AMP POWER FIELD WIRED CUSTOMER SUPPLIED I ® NOTE 2: ON-TIME ADJUSTMENT NOTE 1: JUMPER THIS DRAWING IS PART OF A ATEX TYPE EXAMINATION. ANY CHANGE EXQUSIVELY BY COPERION K-TRON SWITZERLAND. WIRING DIAGRAM* •DIAGRAM BASED ON A 10-WIRE CABLE USED ON STANDARD ALTER RECEIVERS AND BIN VENTS. WHEN USED FOR CONTROWNG MODUt.AR BIN VENTS, All WIRING IS FIELD WIRED BY OJSTOMER ENCLOSURE: IP66, ATEX II 3D DIE CAST ALUMINUM CONSTRUCTION @ CHANG€ Of THIS CONSTRUCTION RECORD ACCORDING K-TRON INSTRUCTION NO. 17.02-0001 AENDERUNGEN DES KONSTRUKTIONSDOKUMENT GEMAESS K•TRON RICHTUNIE NR. 17.02·0001 NOTES: 1. JUMPER TO BE PLACED IN POSITION TO CORRESPOND TO NUMBER OF SOLENOID VALVES CONTROLLING. 2. PRE-SET ON-TIME TO 200MSEC. 3. PRE-SET OFF· TIME TO 50 SEC. 4. DRILL BACK PLATE TO MATCH BOARD, INSTALL WITH STEEL RIVETS AND WASHERS. PANEL PANEL, FILTER TIMER CE ATEX 3D "O F.,.~,,--;---,.--,b.,.;,~~.-, el ' I f<lill-lAT IU ~ R OIMEfl'SION SHOWN m MILLIMETERS [INCH <lJ @[J2)@lfu@[n) ,uR1GHTSRESE,veoo 2019 c a:; {ks:-'if'lfil@!M 1'/W\'I.COPERION.COM 0:: EMISSION UNIT SPECIFICATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU#EP#Emission Unit (EU)/ Description in Permit SCC #Raw Material Actual Max. Design Rate (tons/hr) Proposed Limit (tpm)Exhaust Control Equipment Facility Control Equipment ID Numbers Manufacturer Model Serial #Capture Eff. % Control Eff. PM % Control Eff. PM10 % Control Eff. PM2.5 % EU-01A EP-01 Grain Receiving (Truck)30200552 Wheat 200 20,000 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 0.5 0.001 0.01 0.02 EU-01B EP-01 Grain Receiving (Rail)30200552 Wheat 300 20,000 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 0.5 0.001 0.01 0.02 EU-02 EP-01 Grain Handling (legs, conveyors, belts, etc)30200553 Wheat 300 20,000 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 1 0.001 0.01 0.02 EU-03 FS-03 Grain Storage (Bins)30200540 Wheat 300 20,000 Outdoors N/A N/A N/A N/A N/A 1 1 1 1 EU-04A EP-04A Grain Cleaning (Side A)30200733 Wheat 21.5 14,500 Outdoors Cyclone (CE-04AA) Cyclone (CE-04AB) Cyclone (CE-04AC) Baghouse (CE-04AD) CY-3140 CY-3150 CY-3170 FL-3415 Omas FBP-112-3000 TBD 1 0.001 0.01 0.02 EU-05A EP-05A Grain Tempering (Side A)Listed as ND in AP-42 Wheat 21.5 14,500 Outdoors Baghouse (CE-05A)FL-3395 Omas FBP33-3000 TBD 1 0.001 0.01 0.02 EU-06A EP-RV Grain Milling (Side A)30200734 Wheat 21.5 14,500 Indoors/ Outdoors Cyclone (CE-06AA) Parallel Baghouses (CE-06AB) CY-4290 (typical) Parallel Baghouses (FL-4091, 4110, 4595) Omas FBP74-3000 TBD 1 0.001 0.01 0.02 EU-07A EP-07A Flour Storage Bins (Side A)30200560 Flour 20 14,500 Outdoors Bin Filer, Each Bin to one EP (CE-07A)FL-5285 Wamgroup Round Filter Type FN - A3 TBD 1 0.25 0.5 0.5 EU-08A EP-RV Flour Handling / Final Plansifters (Side A)30200533 Flour 70 20,000 Indoors/ Outdoors Baghouse (CE-08AA) Baghouse (CE08AB) FL-5410 FL-6035 Omas FBP-26-3000 TBD 1 0.001 0.01 0.02 EU-09 EP-09 Flour Bulk Loadout (Truck)30200560 Flour 30 5,000 Outdoors Dust Filter (CE-09)FL-6225 Camcorp 5BH10x35 TBD 1 0.25 0.5 0.5 EU-10 FS-10 Flour Bulk Loadout (Rail)30200563 Flour 30 5,000 Outdoors N/A - Dust Sock N/A N/A (Sock)N/A (Sock)TBD 1 0.25 0.5 0.5 EU-11 EP-11 Flour Packaging (Bags & Totes)30200560 Flour 30 5,000 Outdoors Dust Filter (CE-11)FL-TBD (Same as FL-6225)Camcorp 5BH10x35 TBD 1 0.25 0.5 0.5 EU-12 EP-12 Milling Byproduct, Hammer Milling 30200817 Byproduct 1.5 1,450 Outdoors Filter (CE-12)FL-4935 schenck process 54ST64 Filter TBD 1 0.25 0.5 0.5 EU-13 EP-13 Feed Storage (Bins) Listed as ND in AP-42 Feed 1.5 1,000 Outdoors Bin Filter (CE-13)FL-8025 Coperion K- Tron BVC-16-84 W/QA TBD 1 0.25 0.5 0.5 EU-14 FS-14 Feed Loadout (Truck)30200803 Feed 40 1,000 Outdoors N/A N/A N/A N/A TBD 0.5 1 1 1 Notes: 1. The facility has some cyclones that could potentially be considered as emission reduction control equipment, which are included in this list; however, these cyclones are partially used for product transfers and determining the emission control efficiency is difficult. Therefore, the cyclones identified at this facility are not considered to provide emission control for the purposes of the current emission calculations. 2. The facility is currently undergoing final design and some of this control equipment has not been constructed. Therefore, the serial numbers for the specific equipment will need to be identified. The Facility equipment numbers identified in this table are the equipment numbers used in the plans for the facility. Once the equipment is constructed these numbers can be used to verify the model numbers and provide the associated serial numbers. 3. The facility is being contructed to allow for expansion in the future. Side A equipment will be installed initially with similiar Side B equipment being installed in the future to increase production. The Side B equipment would be included in the future under a permit modification. EMISSION CALCULATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU ID #EP ID#CE ID#Emission Unit (EU)SCC # Raw Material Max. Design Rate (tons/hr.) Requested Permit (tpm)Exhaust Capt. Eff. Cont. Eff. PM Cont. Eff. PM10 Cont. Eff. PM2.5 Conv. Factor (lbs./ton) Conv. Factor (hrs./yr.) PM EF PM10 EF PM2.5 EF PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 EU-01A EP-01 CE-01 Grain Receiving (Truck)30200552 Wheat 200 20,000 Outdoors 0.5 0.001 0.01 0.02 2,000 8,760 0.0350 0.0078 0.0013 15.33 3.42 0.57 0.015 0.034 0.011 2.100 0.468 0.078 0.002 0.005 0.002 EU-01B EP-01 CE-01 Grain Receiving (Rail)30200552 Wheat 300 20,000 Outdoors 0.5 0.001 0.01 0.02 2,000 8,760 0.0320 0.0078 0.0013 21.02 5.12 0.85 0.021 0.051 0.017 1.920 0.468 0.078 0.002 0.005 0.002 EU-02 EP-01 CE-01 Grain Handling (legs, conveyors, belts, etc.)30200553 Wheat 300 20,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0058 80.15 44.68 7.62 0.080 0.447 0.152 7.320 4.080 0.696 0.007 0.041 0.014 EU-03 FS-03 N/A Grain Storage (Bins)30200540 Wheat 300 20,000 Outdoors 1 1 1 1 2,000 8,760 0.0250 0.0063 0.0011 32.85 8.28 1.45 32.850 8.278 1.445 - 0.756 0.132 3.000 0.756 0.132 EU-04A EP-04A CE-04AA CE-04AB CE-04AC CE-04AD Grain Cleaning (Side A)30200733 Wheat 21.5 14,500 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0480 0.0120 0.0020 4.52 1.13 0.19 0.005 0.011 0.004 4.176 1.044 0.174 0.004 0.010 0.003 EU-05A EP-05A CE-05A Grain Tempering (Side A) (7)Listed as ND in AP-42 Wheat 21.5 14,500 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0305 0.0170 0.0029 2.87 1.60 0.27 0.003 0.016 0.005 2.654 1.479 0.252 0.003 0.015 0.005 Outdoors (5)0.4 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 2,636.76 1,318.38 224.12 2.637 13.184 4.482 2,436.000 1,218.000 207.060 2.436 12.180 4.141 Indoors (5)0.6 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 3,955.14 1,977.57 336.19 3.955 19.776 6.724 3,654.000 1,827.000 310.590 3.654 18.270 6.212 EU-07A EP-07A CE-07A Flour Storage Bins (Side A)30200560 (1)Flour 20 14,500 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0125 0.0032 0.0006 1.10 0.28 0.05 0.274 0.140 0.026 1.088 0.278 0.052 0.272 0.139 0.026 Outdoors (5)0.4 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 7.48 4.17 0.70 0.007 0.042 0.014 2.123 1.183 0.198 0.002 0.012 0.004 Indoors (5)0.6 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 11.22 6.25 1.05 0.011 0.063 0.021 3.184 1.775 0.298 0.003 0.018 0.006 EU-09 EP-09 CE-09 Flour Bulk Loadout (Truck)30200560 (2)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-10 FS-10 NA Flour Bulk Loadout (Rail)30200563 (3)Flour 30 5,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0135 0.0011 0.0002 0.89 0.07 0.01 0.887 0.072 0.012 0.203 0.017 0.003 0.203 0.017 0.003 EU-11 EP-11 CE-11 Flour Packaging (Bags and Totes)30200560 (4)Flour 30 5,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 1.290 0.435 0.075 0.323 0.218 0.038 EU-12 EP-12 CE-12 Milling Byproduct, Hammer Milling 30200817 Feed 1.5 1,450 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.3350 0.1680 0.0290 2.20 1.10 0.19 0.550 0.552 0.095 2.915 1.462 0.252 0.729 0.731 0.126 EU-13 EP-13 CE-13 Feed Storage (Bins)Listed as ND in AP-42 (8)Feed 1.5 1,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0250 0.0060 0.0011 0.16 0.04 0.01 0.041 0.020 0.004 0.150 0.036 0.007 0.038 0.018 0.003 EU-14 FS-14 N/A Feed Loadout (Truck)30200803 Feed 40 1,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0033 0.0008 0.0001 0.29 0.07 0.01 0.289 0.070 0.009 0.010 0.002 0.000 0.010 0.002 0.000 34.03 8.42 1.47 34.03 8.42 1.47 0.21 0.77 0.14 3.21 0.77 0.14 5,620.11 2,801.46 476.24 9.57 30.72 9.99 2,463.02 1,229.37 209.00 4.14 13.59 4.40 5,654.13 2,809.88 477.71 43.59 39.14 11.45 2,463.24 1,230.14 209.13 7.35 14.37 4.54 13,828.77 6,907.08 1,174.17 17.78 71.77 23.94 6,120.21 3,058.14 519.89 7.80 31.88 10.62 13,862.80 6,915.50 1,175.64 51.80 80.19 25.41 6,120.42 3,058.92 520.02 11.01 32.65 10.75 (1) 50% SCC for grain storage used since no SCC for flour storage and flour storage is cleaner (4) 50% SCC for grain shipping by truck used since no SCC for flour packaging and flour packaging is cleaner and SCC for Flour Bulk Loading is Non-Detect (5) The emission are vented to the interior of the building, which are circulated throughout the building with potential emissions directed through the building roof exhaust ventilation roof vents. (6) SCC for grain handling used since no SCC for flour handling and flour handling is cleaner. (8) SCC for grain storage used since Feed storage Listed as ND, but is assumed to be similar to grain storage. tpm = tons per month PTE Controlled (tpy) = [Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency x Control Efficiency / 2000 lbs./ton] PTE Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency / 2000 lbs./ton] PTE Controlled & Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency x Control Efficiency / 2000 lbs./ton] Control Efficiencies are based on industry standard PM control percentages. Actual emissions would likely be lower. Control Efficiencies for Baghouse: 99.9% PM, 99.0% PM10, 98% PM2.5 or 0.001 PM, 0.01 PM10, 0.02 PM2.5 Control Efficiencies for Filters: 75% PM, 50% PM10, 50% PM2.5 or 0.25 PM, 0.50 PM10, 0.50 PM2.5 Modeling Thresholds PM10 Fugitive Emissions 5 tpy PM10 Non Fugitive Emissions 15 tpy PM2.5 Total Combined Emissions 10 tpy All Totals All Point Source (Indoor and Outdoor Totals Total Outdoor Emissions Footnotes: (3) 50% SCC for grain shipping by rail used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect (2) 50% SCC for grain shipping by truck used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect PTE (tpy) = Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency / 2000 lbs./ton (7) Grain Tempering is listed as ND in AP-42, the PM emissions for grain tempering are estimated to be 50% of grain handling PTE (tpy) Limited Controlled & Limited (tpy) Fugitive Source Totals Outdoor Point Source Totals Emission Factors (lb./ton) from AP-42 9.9.1-1 & 9.9.1-2 PTE (tpy) PTE (tpy) Controlled 21.5 14,500 EU-06A EP-RV CE-06AA CE-06AB Grain Milling (Side A)30200734 Wheat 30200533 (6)Flour 70 14,500 EU-08A EP-RV CE-08AA CE-08AB Flour Handling / Final Plansifters (Side A) 11117 Mockingbird Drive Omaha, NE 68137 402.697.9747 | oneatlas.com New Air Permit (NOI) / Utah Flour Milling LLC / 11595 N. US 91 HWY / Richmond, UT 84333 August 15, 2024 1 August 15, 2024 Jon Black or Alan Humphreys Utah Dept. of Environmental Quality – Division of Air Quality 195 North 1950 West Salt Lake City, Utah 84116 Submitted Via Email: jlblack@utah.gov & ahumpherys@utah.gov SUBJECT: New Air Permit (NOI) Utah Flour Milling LLC Facility 11595 N. US 91 HWY Richmond, UT 84333 Dear Jon Black or Alan Humphreys: Atlas Technical Consultants (Atlas) was retained by Utah Flour Milling LLC to complete the Air Permit review and prepare the Notice of Intent (NOI) permit forms for a new wheat milling facility at 11595 North US 91 Highway Richmond, Utah. The document summarizes the facility activities and provides the applicable permit forms as an attachment. The facility is subject to permitting requirements under Utah Administrative Code R307-401. FACILITY INFORMATION The Utah Flour Milling LLC Facility is an entirely new facility that is in the process of building and construction and final design stage of the equipment. The facility will intake raw wheat product from trucks or railcars and process the wheat into flour. The facility will also generate wheat byproduct that will be utilized for animal feed. Key features to the facility operations in relation to the air permit are summarized below. A Process Flow Diagram is also included in the permit documents.  The facility is initially being constructed with half of the milling equipment; therefore, initially the facility will operate at approximately half the design capacity until the additional equipment is installed and made operational. However, this permit includes flow rates that are based on the planned maximum design flow rates.  The facility will receive wheat by truck or rail at combined maximum design unloading rate of up to 300 tons per hour, or 10,000 bushels per hour based on wheat having a weight of 60 pounds per bushel. This receiving will only need to be performed on an intermittent basis to maintain sufficient grain capacity for the facility as the milling process will have a maximum combined processing rate of 46 tons/hour. The requested monthly receiving limits of 146,000 tons by truck and 219,000 tons by rail are conservative values and would allow for higher intakes than the approximately 33,120 tons per month that is required for the maximum 46 tons per hour milling process rate.  The facility has grain bins that will store approximately 1,600,000 bushels of wheat, which would equate to approximately 48,000 tons, based on an estimated 60 pounds per bushel. This total capacity would be sufficient for the facility to operate for approximately 43 days at the maximum milling New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 August 15, 2024 2 production capacity of 46 tons per hour. This storage capacity allows for volatilities in grain pricing and availability.  The facility milling equipment is the restricting production factor with a maximum grain processing capacity of 46 tons per hour (92,000 pounds per hour); however, the actual throughput rate is anticipated to be lower than this maximum rate or approximately 21 tons per hour. Therefore, the facility has a requested limit for flour milling of 30,000 tons per month.  The production process includes grain cleaning, milling, storage and product transfer activities. These processes were broken down into distinctive processes, which were identified as specific Emission Units (EUs) with associated Emission Control Equipment (CEs) and Emission Points (EPs) for permitting purposes. For simplicity purposes, some of these EUs, CEs and EPs may include multiple steps or multiple parallel pieces of similar equipment that perform a similar function. The included permit calculation are based on the combined throughputs for similar equipment; therefore, details regarding every piece of equipment that is included in the EU may not be included. The combined details for the equipment and system layout are depicted on the process flow diagram and listed on the Emission Calculation spreadsheet.  The finished flour product will be temporarily stored at the facility for shipment by truck, rail, packaging (bags and totes), or by a direct supply line to a neighboring facility (Cambell’s). The flour loadout can occur directly from bins at 10 tons per hour, or through plansifters with flow rates of 30 tons per hour each.  The wheat by-product that is collected from various milling process stages at the facility is potentially milled and then temporarily stored at the facility, which is then shipped out by truck for use as animal feed. NON ATTAINMENT AREA The facility was identified by the US EPA to be located within the Logan, UT-Franklin, ID PM2.5 Nonattainment Area, which would be subject to the permitting regulations under the Utah Administrative Code R307-403. Based on these regulations, the facility is not classified as a new major stationary source as it emits less than 100 tons per year of criteria pollutants; however, it may be considered a significant emission increase since it is close to the 15 and 10 tons per year threshold for PM10 and PM2.5 and is considered a major modification. Per Section R307-403-5, the facility construction may require an emission offset. Atlas contacted the Utah Department of Environmental Quality (UDEQ) for confirmation and potential applicable requirements. Per Alan Humpherys with the UDEQ, the Logan nonattainment area was redesignated to Attainment in 2021. Based on this redesignation, there are no offsetting requirements in the area of the facility and air permitting in this area would only need to follow the general air permitting requirements of the Utah Administrative Code R307-401. EMISSION FACTORS The emission factors for the emission units were generally obtained from AP-42 9.9.1-1 and 9.9.1-2 using the most applicable Source Classification Codes (SCC). Some of the emission units such as flour storage and handling did not have applicable SCCs. In these cases, conservative emission factors were used that result in higher calculated emissions. The SCC numbers and the justification for using adjusted emission factors are detailed on the Emission Calculations Spreadsheet. New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 August 15, 2024 3 Some of the EUs are configured in a way where other facility designs or layout would limit the potential emissions that are emitted through the associated EP. In these cases, the resulting particulates would pass through the process or would be cleaned up by general cleaning. For example, some emissions from equipment are directed through baghouses and then discharged back to the interior of the building. The air would be circulated through the building, which may be then directed to roof exhaust vents. Therefore, the potential emissions for some equipment was reduced based this system. CONTROL EQUIPMENT The facility will use baghouses as Control Equipment (CE) in specific areas to reduce emissions from some of the EUs. The air flow rates through the baghouses may vary; however, the facility will use similar baghouses with the baghouse designed to handle the maximum flow rate. The baghouse control efficiencies of 99.9% for PM, 99% for PM10 and, 98% for PM2.5 were used in the emission calculations; however, the control equipment is anticipated to have higher control efficiencies. Manufacturer and design information for these baghouses is included with the included permit documents. The facility system will also use cyclones in specific areas that are primarily designed to assist in the movement of the flour products in piping at the facility through aspiration. These types of cyclones have control efficiencies of 88% for PM, 78% for PM10 and, 63% for PM2.5. These cyclones may provide some reduction in particulate emissions. However, based on their variable usage, they have been generally excluded from inclusion as emission control equipment in the emission calculations. The flour and feed storage bins have bin vent filters and some of the unloading areas have dust filter vents that will limit emissions. Since there may be some variability in the efficiencies of this equipment, conservative control efficiencies of 75% for PM, 50% for PM10 and, 50% for PM2.5 were used in the emission calculations. Manufacturer information for these filters is included with the permit documents. Additionally, it is anticipated that some of this equipment will not run continuous during facility operations; therefore, the actual emissions are expected to be lower than identified in the potential emission calculations. The grain cleaning, milling, and flour handling operations have some air discharges that vent to the interior of the building. Some of this air may be directed to the exterior by roof mounted exhaust fans; however, some particulates will be retained within the building and will be removed by general cleaning or through other means. Therefore, this system will further reduce facility emissions and these emissions have been divided into outdoors and indoors on the emission calculations spreadsheet. AIR EMISSION EVALUATION Based on the calculated potential to emit from the facility equipment and operations and proposed limits, the facility is required to have an operating permit. The facility emissions are associated with particulates that are produced during the wheat handling and milling processes. The following potential emissions were calculated and are included as an attachment.  Potential To Emit (PTE) Emissions were calculated from established emission factors and equipment design rates and based on continuous operation. These emission calculations do not consider reductions in emissions due to control equipment or requested permit limits. New Air Permit (NOI) / Utah Flour Milling LLC Facility / 11595 N. US 91 HWY / Richmond, UT 84333 August 15, 2024 4  The PTE Controlled emission calculations result in a reduction of emissions since they include efficiencies from control equipment.  Some of the facility equipment does not operate continuously or at the maximum design rate. For example, the grain receiving is not continuous to maintain facility operations. The PTE Limited emission calculations provide a more realistic anticipated operational periods and result in a reduction of emissions due to requested permit limits.  The Controlled & Limited emission calculations take into account potential emission from both control equipment and requested permit limits. These calculations are more consistent with the potential emissions that would be expected from the facility.  The Controlled & Limited emissions are generally higher than actual emissions for various reasons. The control equipment has higher efficiencies than were used in the emission calculations and the facility generally operates below the hours or flow rates used in the emission calculations. Atlas has prepared a spreadsheet for this facility that they can use to input the actual product throughput, which will provide more accurate information regarding actual emissions from the facility for a specific period. FACILTY PERMIT PREPARATION Based on the provided facility operations and equipment as previously summarized, Atlas has prepared the attached applicable forms that have been signed by Utah Flour Milling LLC. In addition, the applicable payment fees have been provided (https://deq.utah.gov/air-quality/fees-air-quality-permitting). We appreciate the opportunity to provide this proposal for your project. If you have any questions or require further information, please email jack.batho@oneatlas.com. Sincerely, ATLAS TECHNICAL CONSULTANTS Scott Hanson, PE (IA, NE, KS, MO) Jack Batho IV Project Engineer Staff Engineer Facility Air Permit Application Attachments: 1 - Notice of Intent (NOI) Application (State Forms 1, 2, 3 & 5) 2 - Facility Vicinity Plan 3 - Facility Site Plan 4 - Facility Process Flow Diagram 5 - Facility Process Information (State Form 2) 6 - Facility Control Equipment, Fabric Filters, Baghouses (State Form 10) 7 - Facility Emission Unit Specifications 8 - Facility Emission Calculations Notice of Intent (NOI) Application Attachment 1 Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number o 2. Company contact (Name, mailing address, and telephone number)o 3.Name and contact of person submitting NOI application (if different than 2)o 4.Source Universal Transverse Mercator (UTM) coordinates o 5. Source Standard Industrial Classification (SIC) code o 6.Area designation (attainment, maintenance, or nonattainment)o 7.Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.)o 8.Source size determination (Major, Minor, PSD)o 9. Current Approval Order(s) and/or Title V Permit numbers o NOI Application Information: [R307-401] o o o o o o o o o o o N/A o o N/A o A.Air quality analysis (air model, met data, background data, source impact analysis) o N/A o 1.Detailed description of the project and source process 2.Discussion of fuels, raw materials, and products consumed/produced 3.Description of equipment used in the process and operating schedule4.Description of changes to the process, production rates, etc. 5.Site plan of source with building dimensions, stack parameters, etc. 6.Best Available Control Technology (BACT) Analysis [R307-401-8]A.BACT analysis for all new and modified equipment 7.Emissions Related Information: [R307-401-2(b)] A.Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs) B.References/assumptions, SDS, for each calculation and pollutant C.All speciated HAP emissions (list in lbs/hr) 8.Emissions Impact Analysis – Approved Modeling Protocol [R307-410] A.Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) 9.Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] A.NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements B.Alternative site analysis, Major source ownership compliance certification 10.Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] B.Visibility impact analysis, Class I area impact 11.SignatureonApplication o N/A o Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. None Minor NO SDSs None 40 CFR 60 Subpart DD Grain Elevators 08/15/2024 Utah Flour Milling LLC 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: □ Initial Approval Order □Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2. Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email: _______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3. Source name and physical address (if different from above): ____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4. Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5. The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7. If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8. Brief (50 words or less) description of process. Electronic NOI 9. A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal □Both Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: New Facility TBD 08/15/2024 PHM Brands 730 17th Street, Suite 600 Denver, Colorado (844) 215-8546 Kirk Arens (402) 516-6166 kirk.arens@phmbrands.com Utah Flour Milling LLC 11595 N. US 91 HWY Richmond, UT 84333 Cache 12 432435.12 4643740.09 2041 NA The facility is a new wheat milling facility, which will take in and store raw wheat for processing into flour. The facility will process the wheat at a maximum flow rate of 46 tons per hour. Produced flour will be shipped off site by truck, rail, packaging, or to an adjacent facility. Wheat byproduct generated during the milling will be shipped off the site as animal feed. Director of EHS Kirk Arens (402) 516-6166 kirk.arens@phmbrands.com Page 1 of 1 Form 3 Company____________________ Process Information Site________________________ Utah Division of Air Quality New Source Review Section Process Information-ForNewPermitONLY 1.Name of process:2.End product of this process: 3.Process Description*: Operating Data 4.Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 5.Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall _______ 6.Maximum Hourly production (indicate units.): _____________ 7.Maximum annual production (indicate units): ________________ 8.Type of operation: Continuous Batch Intermittent 9.If batch, indicate minutes per cycle ________ Minutes between cycles ________ 10. Materials and quantities used in process.* Material Maximum Annual Quantity (indicate units) 11.Process-Emitting Units with pollution control equipment* Emitting Unit(s) Capacity(s) Manufacture Date(s) *If additional space is required, please create a spreadsheet or Word processing document and attach to form. tons per hour tons per year tons per year Note: The milling process is continuous; however, the intake and outputs may be intermittent. Utah Flour Milling LLC 11595 N. US 91 HWY - Richmond Wheat Mill Wheat Flour with feed byproduct The facility is a new wheat milling facility, which will take in and store raw wheat for processing into flour. The facility will mill the wheat at a maximum flow rate of 46 tons per hour; however, actual processing rate is anticipated to be lower. Flour will be transported off site by truck, rail, packaging, or to a neighboring facility. Wheat byproduct generated during the milling process will be shipped off the site as animal feed. 8 7 52 25% 25% 25% 25% 46 402,960 Raw Wheat 402,960.00 See attached documents Page 1 of 1 Company___________________________ Site_____________________________ Form 5 Emissions Information Criteria/GHGs/ HAP’s Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants** (**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed NA new facility Total Additional details and calculations are included on attached documents. The Controlled & Limited values on the calculation spreadsheet meet * The Controlled & Limited values on the attached spreadsheet are consistent with the potential to emit definition R307-401-2. Utah Flour Milling LLC 11595 N. US 91 HWY - Richmond 59.07 59.07 8.41 8.41 18.23 18.23 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 None Facility Vicinity Plan Attachment 2 Parcel Boundary Existing Railroad Line Proposed Railroad Line Spurs Truck and Rail Unloading WarehouseMill Building Flour Line to Plant E 11600 N (Two Lane, Pavement) Hig h w a y 9 1 ( F o u r L a n e , P a v e m e n t ) Single Family Residential 11611 N Highway 91 Single Family Residnetial 11646 N Highway 91 Ag/Storage Buildings Non Residential 1027 E 1160 N Single Family Residential 1080 N 200 W Non Residential 930 N Highway 91 Non Residential 93901 N 200 W N 0 250125 Facility Site Plan Attachment 3 Parcel Boundary Flour Line to Adjoining Campbell's Factory E 11600 N (Two Lane, Pavement) Grain Receiving, Rail (EU-01B) Flour Bulk Loadout, Rail (EU-10) Grain Receiving, Truck (EU-01A) Grain Handling, Legs, conveyors, belt, etc. (EU-02) Grain Storage, Bins (EU-03) Grain Storage, Bin Vents (FS-03) Grain Receiving and Handling (EP-01) Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Grain Bin Future Warehouse Grain Tempering Bins (EU-05A, EU-05B) Flour Storage Bins (EU-07A, EU-07B) Flour Handling / Plansifters (EU-08A, EU-08B) Feed Storage, Bins (EU-13) Feed Storage, Bins (EP-13) Main Plant Building Flour Loadout, Rail (EP-10) Flour Packaging, Bags and Totes (EU-11) Flour Packaging (EP-11) Grain Tempering (EP-05A, EP-05B) Milling Byproduct, Hammer Milling (EP-12) Existing Railroad Line Proposed Railroad Spur Lines Pavement Drive Flour Storage Bin Vents (EP-07A, EP-07B) Grain Cleaning (EU-04A, EU-04B) Grain Cleaning (EP-04A, EP-04B) Grain Milling (EU-06A, EU-06B) Various Roof Vents Grain Milling (EP--RV) Flour Handling / Plansifters (EP-RV) Flour Loadout, Truck (EU-09) Flour Loadout, Truck (EP-09) Milling Byproduct, Hammer Milling (EU-12) Feed Loadout (EU-14) Feed Loadout (FS-14) Warehouse Office N 0 7035 Facility Process Flow Diagram Attachment 4 PROCESS FLOW DIAGRAM Utah Flour Milling LLC Facility – Conventional/Organic Milling Operations Grain Receiving, Storage, Cleaning, and Milling 11595 N. US 91 HWY, Richmond, UT 84333 8/15/2024 Grain Receiving, Truck EU-01A (200) ton/hr Grain Receiving, Rail EU-01B (300) ton/hr Grain Storage, Bins EU-03 (300) ton/hr Grain Handling, Conveyors EU-02 (300) ton/hr Baghouse CE-01 FL-8070 Stack Near receiving ~(12’) EP-01 FN-8074 A: Grain Cleaning EU-04A (23) ton/hr Various Roof Vents (90’) FS-03 (Fugitive) FN-8074 Baghouse CE-04AD FL-3415 Cyclones (parallel) CE-04AA, CE-04AB, CE-04AC CY-3140, CY- 3150, CY-3170 Stack Above roof (90’) EP-04A FN-3420 A: Grain Tempering EU-05A (23) ton/hr A: Grain Milling Process EU-06A (23) ton/hr Baghouse CE-05A FL-3395 Stack Above roof (90’) EP-05A FN-3400 Cyclones, Various (parallel) CE-06AA CY-4290-4315, 4758 Baghouses, (parallel) CE-06AB FL-4091, 4110, 4595 A: Flour Storage Bins EU-07A (20) ton/hr Bin Filter (each bin) CE-07A FL-5285 (typical) Stack Above Roof (90’) EP-07A FN-5350 Building Interior To Roof Vents EP-RV Feed Storage Bin EU-13 1.5 ton/hr Bin Filter CE-13 FL-8025 Feed Loadout EU-14 40 ton/hr. Stack Above Roof (90’) EP-13 FL-TBD By-Product Hammer Mill EU-12 1.5 ton/hr Truck Loadout (~12’) FS-14 (Fugitive) EQ-8050 Product Flow Air Flow Milling Byproduct Emission Unit (EU) Control Equipment (CE) Emission Point (EP) Notes (See Below) (3) Notes: (1) (Maximum Processing Flow Rates) ton/hr. (2) FL-##, CY-##, FN-## are references to the facility identified numbers for specific equipment. (3) The facility milling operations to final flour storage bins are divided into two separate parallel systems that can operate independently and are designated as A and B. The side B emission details are not shown for simplicity, but will be a mirror image of side A with different equipment identification numbers. (4) The flour loadout system include multiple product lines that allow for transfers from various flour storage bins to the four loadout locations to occur simultaneously through Plansifter A, Plansifter B, or directly from the bins with smaller plansifers (at a reduced flow). The loadout system for side B is not shown for simplicity; however, side B will be identical to Side A with the only significant difference being different equipment identification numbers. (5) Milling byproduct may milled for use as feed or be directed to the feed storage bin for usage as animal feed. Total Grain Storage Capacity 1,600,000 bushels Wheat – 60 pounds/bushel B: Grain Cleaning EU-04B (23) ton/hr B: Grain Tempering EU-05B (23) ton/hr B: Grain Milling Process EU-06B (23) ton/hr B: Flour Storage Bins EU-07B (20) ton/hr (#) (1) (2) (2) (3) (3) (3) To Loadout B To Loadout A A: Plansifter A (EQ-5430) EU-08AA (30) ton/hr Baghouse CE-08AA FL-5410 Building Interior To Roof Vents EP-RV Flour Loadout, Truck EU-09 (30) ton/hr Flour Loadout, Rail EU-10 (30) ton/hr Flour Loadout, Packaging EU-11 (30) ton/hr To Adjoining Cambell’s Facility, No Emissions (30) ton/hr A: Plansifter B (EQ-6060) EU-08AB (30) ton/hr Baghouse CE-08AB FL-6035 Building Interior To Roof Vents EP-RV Dust Filter CE-09 FL-6225 Stack ~20’ Above Ground EP-09 FN-6230 Top of Truck ~12’ FS-10 Dust Filter CE-11 FL-TBD Stack ~20’ Above Ground EP-11 FN-TBD Loadout A (a) Loadout A (c) (Direct From Bins) (4) (a) (c) (b) Loadout A (b) Loadout A (c) (Direct From Bins) Loadout A (c) (Direct From Bins) Loadout A (c) (Direct From Bins) (5) Exterior Wall (43’) EP-12 FN-TBD Filter CE-12 FL-4935 Facility Process Information (State Form 2) Attachment 5 Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Utah Division of Air Quality Company____________________________ New Source Review Section Site/Source__________________________ Date____________________ Form 2 Process Information Process Data 1. Name of process: 2. End product of this process: 3. Primary process equipment: _______________ Manufacturer:__________________________________ Make or model: _________________________ Identification #: ________________________________ Capacity of equipment (lbs/hr): Year installed:__________________________________ Rated _____________ Max.____________ (Add additional sheets as needed) 4. Method of exhaust ventilation: □ Stack □ Window fan □ Roof vent □ Other, describe _______________________ Are there multiple exhausts: □ Yes □ No Operating Data 5. Maximum operating schedule: __________ hrs/day __________days/week __________weeks/year 6. Percent annual production by quarter: Winter ________ Spring _______ Summer ________ Fall ________ 7. Hourly production rates (lbs.): Average ________ Maximum ________ 8. Maximum annual production (indicate units): __________________ Projected percent annual increase in production: __________________ 9. Type of operation: □ Continuous □ Batch □ Intermittent 10. If batch, indicate minutes per cycle ________ Minutes between cycles ________ 11. Materials used in process Raw Materials Principal Use Amounts (Specify Units) Page 1 of 3 Page 2 of 3 Process Form 2 (Continued) 12. Control equipment (attach additional pages if necessary) Item Primary Collector Secondary Collector a. Type b. Manufacturer c. Model d. Year installed e. Serial or ID# f. Pollutant controlled g. Controlled pollutant emission rate (if known) h. Pressure drop across control device i. Design efficiency j. Operating efficiency Stack Data (attach additional pages if necessary) 13. Stack identification: 14. Height: Above roof ________ft Above ground ________ft 15. Are other sources vented to this stack: □ Yes □ No If yes, identify sources: 16. □ Round, top inside diameter dimension _________ □ Rectangular, top inside dimensions length ________ x width ________ 17. Exit gas: Temperature ________ oF Volume ________ acfm Velocity ________ ft/min 18. Continuous monitoring equipment: □ yes □ no If yes, indicate: Type ____________________ Manufacturer _________________________________ Make or Model ____________ Pollutant(s) monitored __________________________ Emissions Calculations (PTE) 19. Calculated emissions for this device PM10 ___________ Lbs/hr___________ Tons/yr PM2.5 ____________ Lbs/hr ___________ Tons/yr NOx____________ Lbs/hr___________ Tons/yr SOx _____________ Lbs/hr___________ Tons/yr CO ____________ Lbs/hr___________ Tons/yr VOC _____________ Lbs/hr___________ Tons/yr CO2 ___________ Tons/yr CH4 _____________ Tons/yr N2O ____________Tons/yr HAPs_________ Lb s/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Baghouses (State Form 10) Facility Control Equipment, Fabric, Filters, Attachment 6 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 CAMCORP, INC. 15729 College Blvd  Lenexa, Kansas 66219  Phone 913-831-0740 Fax 913-831-9271  www.camcorpinc.com CAMCORP EMISSION STATEMENT Bratney - 410838 CAMCORP Model: 10SWF112 Application: Nuisance Collection Flowrate: 10,000 ACFM @ 70° F. Air-To-Media Ratio: 7.4 to 1 CAMCORP Inc. warrants the performance of its Baghouse with 16 oz. Polyester Filter Bags, when operated per the design parameters referenced in the original proposal and in accordance with the manufacturer’s operations manuals, to emit dry particulate matter greater than 2 microns in size at no more than .01 gr/dscf of air. The warranty is subject to the following conditions: • The equipment will be installed, operated and maintained according to generally accepted and approved engineering and construction standards and in accordance with CAMCORP Installation, Operation and Maintenance instructions. Buyer must maintain adequate records to allow verification of such operation and maintenance. • Owner will perform black light testing before systems operation to ensure no dust leakage through the baghouse. If leakage occurs, CAMCORP will determine the cause of such failure. The results will determine the recommended course of corrective actions. If bag material or workmanship is found to be the cause of the non-compliance, CAMCORP will replace bags in question at no charge, or make compensation to the end-user in the amount of CAMCORP cost of the bags to be replaced on a one-for- one basis. If the non-compliance is determined to be damage to the media as a result of improper handling or installation of the bags by the installer, replacement costs are to be responsibility of the Owner. • Tests to determine compliance with CAMCORP’s particulate emissions warranty shall be performed in accordance with EPA (Environmental Protection Agency) Test Method No. 5. A qualified independent test company shall perform testing. The test shall be conducted within 45 days of start-up, and once normal operating conditions are achieved. • Buyer shall select an independent testing company to perform the required test but such selection shall be subject to CAMCORP’s approval. Buyer shall be responsible for all testing company fees, charges and expenses. • CAMCORP will be notified at least (2) weeks prior to any testing, may inspect the baghouse prior to testing, has the right to be present during testing, and will be provided with a full copy of all tests including raw data and calculations. • At all times prior to and during testing, all specified operating conditions must be strictly adhered to. • If the warranted .01 gr/dscf is not attained on the first test, CAMCORP Inc. will be given a maximum of 60 days with which to bring the equipment into conformity. • Owner will provide, on request, applicable maintenance and operation records of actual operating conditions. • Upon satisfaction of the emissions warranty, CAMCORP shall have no further liability to Buyer under this warranty. David Barber Application Engineering Manager CAMCORP Inc. 11/14/2023 PRODUCT DATA SHEET Issue 1 ANTISTATIC POLYESTER NEEDLEFELT AREA WEIGHT EN 12127 g/m²10,4 oz/yd²DENSITY 0,35 g/cm³ THICKNESS EN ISO 9073/2 mm 0,039 in PORE VOLUME 75 % FIBER POLYESTER COMPOSITION SCRIM POLYESTER/INOX FINISH LONGITUDINAL CROSS TENSILE STRENGTH (5 cm)EN 29073-3 ≥900 N 198 lbs/2" ≥700 N 154 lbs/2" ELONGATION EN 29073-3 ≤30 %≤50 % ELONGATION at 50 N EN 29073-3 ≤N.A.%≤N.A.% THERMAL STABILITY (SHRINKAGE)UNI 8279/12 ≤2 %≤1 % air at 150°C - 2 h BURST STRENGTH ISO 13938 ≥N.A.kPa ≥N.A.psi AIR PERMEABILITY EN ISO 9237 at 200 Pa l/dm² • min cfm @ 1/2" H 2O EFFICIENCY FACTOR SURFACE RESISTIVITY 10 4 ohm (DIN 54345/1-5) FIBER PROPERTIES:ANTISTATIC POLYESTER OPERATING TEMPERATURE (Dry) CONTINUOUS 150°C Max 302 °F Max PEAKS 160°C Max 320 °F Max CHEMICAL RESISTANCE STRONG ACIDS STRONG ALKALIS SOLVENTS  WEAK ACIDS WEAK ALKALIS OXIDIZING  HYDROLYSIS  LEGEND: Excellent Good Fair Poor Testori S.p.A. Largo A. Testori n. 5 - 20026 Novate Milanese (MI - Italy)Printed date Tel. +39 02 35231 - Fax +39 02 3523230 - www.testori.it - mail: info@testori.it 20/04/22 TW 350 SA 41,00 STYLE 350 20/04/22 PRELIMINARY All data and characteristics are not binding and may vary depending on the constant improvements that Testori Spa reserves itself to introduce. Please contact Testori Spa before using these data for technical specification definition. HEAT SET - SURFACE GLAZING 1,0 200 “DuPont™, the DuPont Oval Logo, and all trademarks and service marks denoted with ™, SM or ® are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. © 2019 DuPont.” #RIF! 1 10 100 1000 10000 1 10 100 1000 10000 Air permeabilityPa l Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 1 2 3 7 1 3 6 6 1 6 2 6 2 6 0 6 7 , 5 0 AA 1353 1 2 0 9 1088 1038 10 1063 SEZIONE A-A N. HOLES 30 270 8 332 FN-B.4.J.16.S_1.+.F.1.1_PP.+_1.+.6.+.+_R.+.++_B FILTRO TONDO TIPO FN - -ROUND FILTER TYPE FN - - Wamgroup® 1 2 1 2 3 A B C D E F C D F 87654 Sigla modulare:Key code: Data/Drw Date:Disegnatore/Drawn by: Questo documento e le informazioni in esso contenute sono di proprietà di Wamgroup S.p.a., hanno natura riservata e non possono essere trasmesse a terzi senza autorizzazione scritta di Wamgroup S.p.a. This document and contained informations belongs to Wamgroup S.p.a. and are confidential it must not be comunicated to other people without written authorization from Wamgroup S.p.a. Scala:Scale: A3Formato:Size: DENOMINAZIONE/DENOMINATION: Disegno/Drawing N°:Peso/Weight:Kg WAMGROUP S.p.a. Via Cavour 33841032 Ponte MottaCavezzo (MO) ITALYTel. ++39/0535/618111Fax ++39/0535/618226 1:30 8 B A 76453 E D Disegno di Controllo InterfacciaInterface Control Drawing Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 SOUTH ELEVATION EAST ELEVATION DISCHARGE FLANGE 3/8" PLATE EXHAUST FLANGE 1/4" PLATE INLET FLANGE PURCHASED DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 1 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 (1) UNIT REQUIRED TAG #: FL-6225.00 S W N E (FACTORY COMPASS) q HOPPER ACCESS DOOR/INLET/ q EXHAUST 18" EXHAUST (SEE DETAIL) INTERIOR CAP PAINT: EXTERIOR CAP PAINT: INTERIOR DAP PAINT: EXTERIOR DAP PAINT: LADDER/PLATFORM PAINT: SUPPORT STRUCTURE PAINT: INTERIOR CAP WELDS: EXTERIOR CAP WELDS: INTERIOR DAP WELDS: EXTERIOR DAP WELDS: SPECIAL NOTES: MATERIAL FINISHES CAP WALLS: ROOF: DAP WALLS: TUBE SHEET: STIFFENERS: GAS CONTACT:WALKING SURFACE: HOPPER: MATERIAL OF CONSTRUCTION SUPPORT:CROSS BRACING: PLATORM:LADDER: APPLICATION SPECIFICATIONS PRODUCT: OPERATING TEMP: AIR VOLUME: AIR TO MEDIA RATIO: APPLICATION: CAN VELOCITY: SQ. FT. CLOTH AREA: DESIGN RATING: CONTROL POWER: INTERSTITIAL VELOCITY: MOTOR POWER: LOADING: ALTITUDE: COMPRESSED AIR:SCFM: WEIGHT:MFG: COMPONENT: TOTAL: 47 7/8" 123" 24" 2 4 3 (35) TUBE SHEET HOLES SAFETY GATE 1" NPT COMPRESSED AIR CONNECTION EACH END, FACTORY PLUG (1) END 6, 7 1/8" NPT DP PORTS (4) LIFTING LUGS BOLTED LADDER & CAGE ASSEMBLY - SHIPPED LOOSE 80" 1/4" DRAIN PLUG 20" X 60" HINGED & CLAMPED ACCESS DOOR, HINGED ON LEFT 12" O.D. RADIAL INLET W/ INTERNAL BAFFLE (SEE DETAIL) 10" X 10" DISCHARGE ITEM QTY.DESCRIPTION 1B 2 3 4 5 6 1A 7 35 35 5 5 1 1 1 50' 6" DIA. X 120" LG., #11 GA, GALV., (12) WIRE 1" DIA. TURBO DIAPHRAGM VALVES - NYLON TUBING 1/8" DIA. TURBO SOLENOID VALVES, NEMA 4 ENCLOSURE, HEATED T-STAT 5" x 5" x 1/4" SQ. TUBE COMPRESSED AIR HEADER - CARBON STEEL NCC, 10-POSITION TIMER, NEMA 4 ENCLOSURE, SHIPPED LOOSE DP KIT W/ DWYER MAGNEHELIC GUAGE, MOUNT BRACKET, SHIPPED LOOSE 1/4" NYLON TUBING & NECESSARY FITTINGS 6" DIA. X 120" LG., 16 OZ. POLYESTER FILTER BAGS DUST COLLECTOR FLOUR 3125 ACFM 5.58 TO 1 70 °F 155 FPM 90-100 PSIG 110 V NUISANCE -20" W.C. 560 SQ. FT 4610' 236 FPM 16-20 CFM 7.5HP 3538 LBS #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL CARBON STEEL 4" X 4" X 1/4" ANGLE CARBON STEEL CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL 3" X 2" X 1/4" ANGLE CARBON STEEL - 24" SPACING #4 EXP. METAL 2" X 2" X 1/4" ANGLE CARBON STEEL CARBON STEEL NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED YELLOW ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 STITCH WELDED SPECIAL NOTES CONTINUOUS - NOT GROUND STITCH WELDED CONTINUOUS - NOT GROUND 8" 1A, 1B 1384 LBS 15 1/4" SQ. 10" 4922 LBS 12 3/4" n15 3/16" n12 3/16" n7/16(8) " HOLES ON A 14" B.C. STRADDLING CL's n22 1/4" n18 1/4" n7/16(8) " HOLES ON A 19 5/8" B.C. STRADDLING CL's 7/8" 4 1/2" 2 1/4" n7/16(12) " HOLES 52" - REF 46" - UNIT 146 1/4" REF 78" SHIPPING 63" UNIT 311 3/16" 9 1/4" 28 1/4" 36 1/2" 66" 8 1 SWSI SIZE 16 PLR FAN ARR. 4V, 7.5 HP 10 1 ACS MODEL CI 10x10 AIRLOCK 10 9 1 36x36 DOMED EXP. VENT 118 5/8 (3979 FPM) INLET q " EXPLOSION VENT SIZING IS BASED ON AN UN-DUCTED INSTALLATION; Kst = bar-m/s, Pmax = barg, Pstat = psig, Pred = psig. P(RED) DOES NOT EXCEED TWO-THIRDS OF THE ULTIMATE STRENGTH FOR THE VENTED ENCLOSURE. 87 8.3 1.5 2.0 68 3/4" 9 q EXP. VENT 8 1/4" FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins NORTH ELEVATION WEST ELEVATION DETAIL A UNIT FOOTPAD SCALE 1/2" = 1'-0" DETAIL B LADDER FOOTPAD SCALE 1/2" = 1'-0" A B DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 2 S W N E (FACTORY COMPASS) 59 1/2"65 1/2" 42 1/2" 48 1/2" 6" 6" n7/8" CAP INSPECTION DOOR 78 1/2" 113 1/4" 25 1/2" 3" 89 13/16" 72" 75" 4"4" 2" n7/8" 144 7/16 q EXP. VENT " 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 SOUTH ELEVATION EAST ELEVATION DISCHARGE FLANGE 3/8" PLATE EXHAUST FLANGE 1/4" PLATE INLET FLANGE PURCHASED DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 1 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 (1) UNIT REQUIRED TAG #: FL-6225.00 S W N E (FACTORY COMPASS) q HOPPER ACCESS DOOR/INLET/ q EXHAUST 18" EXHAUST (SEE DETAIL) INTERIOR CAP PAINT: EXTERIOR CAP PAINT: INTERIOR DAP PAINT: EXTERIOR DAP PAINT: LADDER/PLATFORM PAINT: SUPPORT STRUCTURE PAINT: INTERIOR CAP WELDS: EXTERIOR CAP WELDS: INTERIOR DAP WELDS: EXTERIOR DAP WELDS: SPECIAL NOTES: MATERIAL FINISHES CAP WALLS: ROOF: DAP WALLS: TUBE SHEET: STIFFENERS: GAS CONTACT:WALKING SURFACE: HOPPER: MATERIAL OF CONSTRUCTION SUPPORT:CROSS BRACING: PLATORM:LADDER: APPLICATION SPECIFICATIONS PRODUCT: OPERATING TEMP: AIR VOLUME: AIR TO MEDIA RATIO: APPLICATION: CAN VELOCITY: SQ. FT. CLOTH AREA: DESIGN RATING: CONTROL POWER: INTERSTITIAL VELOCITY: MOTOR POWER: LOADING: ALTITUDE: COMPRESSED AIR:SCFM: WEIGHT:MFG: COMPONENT: TOTAL: 47 7/8" 123" 24" 2 4 3 (35) TUBE SHEET HOLES SAFETY GATE 1" NPT COMPRESSED AIR CONNECTION EACH END, FACTORY PLUG (1) END 6, 7 1/8" NPT DP PORTS (4) LIFTING LUGS BOLTED LADDER & CAGE ASSEMBLY - SHIPPED LOOSE 80" 1/4" DRAIN PLUG 20" X 60" HINGED & CLAMPED ACCESS DOOR, HINGED ON LEFT 12" O.D. RADIAL INLET W/ INTERNAL BAFFLE (SEE DETAIL) 10" X 10" DISCHARGE ITEM QTY.DESCRIPTION 1B 2 3 4 5 6 1A 7 35 35 5 5 1 1 1 50' 6" DIA. X 120" LG., #11 GA, GALV., (12) WIRE 1" DIA. TURBO DIAPHRAGM VALVES - NYLON TUBING 1/8" DIA. TURBO SOLENOID VALVES, NEMA 4 ENCLOSURE, HEATED T-STAT 5" x 5" x 1/4" SQ. TUBE COMPRESSED AIR HEADER - CARBON STEEL NCC, 10-POSITION TIMER, NEMA 4 ENCLOSURE, SHIPPED LOOSE DP KIT W/ DWYER MAGNEHELIC GUAGE, MOUNT BRACKET, SHIPPED LOOSE 1/4" NYLON TUBING & NECESSARY FITTINGS 6" DIA. X 120" LG., 16 OZ. POLYESTER FILTER BAGS DUST COLLECTOR FLOUR 3125 ACFM 5.58 TO 1 70 °F 155 FPM 90-100 PSIG 110 V NUISANCE -20" W.C. 560 SQ. FT 4610' 236 FPM 16-20 CFM 7.5HP 3538 LBS #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL CARBON STEEL 4" X 4" X 1/4" ANGLE CARBON STEEL CARBON STEEL #12 Ga. CARBON STEEL #12 Ga. CARBON STEEL 3" X 2" X 1/4" ANGLE CARBON STEEL - 24" SPACING #4 EXP. METAL 2" X 2" X 1/4" ANGLE CARBON STEEL CARBON STEEL NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 NONE TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED YELLOW ACROLON 218 HS, SSPC-SP6 TWO PART EPOXY PRIMED & PAINTED WHITE ACROLON 218 HS, SSPC-SP6 STITCH WELDED SPECIAL NOTES CONTINUOUS - NOT GROUND STITCH WELDED CONTINUOUS - NOT GROUND 8" 1A, 1B 1384 LBS 15 1/4" SQ. 10" 4922 LBS 12 3/4" n15 3/16" n12 3/16" n7/16(8) " HOLES ON A 14" B.C. STRADDLING CL's n22 1/4" n18 1/4" n7/16(8) " HOLES ON A 19 5/8" B.C. STRADDLING CL's 7/8" 4 1/2" 2 1/4" n7/16(12) " HOLES 52" - REF 46" - UNIT 146 1/4" REF 78" SHIPPING 63" UNIT 311 3/16" 9 1/4" 28 1/4" 36 1/2" 66" 8 1 SWSI SIZE 16 PLR FAN ARR. 4V, 7.5 HP 10 1 ACS MODEL CI 10x10 AIRLOCK 10 9 1 36x36 DOMED EXP. VENT 118 5/8 (3979 FPM) INLET q " EXPLOSION VENT SIZING IS BASED ON AN UN-DUCTED INSTALLATION; Kst = bar-m/s, Pmax = barg, Pstat = psig, Pred = psig. P(RED) DOES NOT EXCEED TWO-THIRDS OF THE ULTIMATE STRENGTH FOR THE VENTED ENCLOSURE. 87 8.3 1.5 2.0 68 3/4" 9 q EXP. VENT 8 1/4" FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins NORTH ELEVATION WEST ELEVATION DETAIL A UNIT FOOTPAD SCALE 1/2" = 1'-0" DETAIL B LADDER FOOTPAD SCALE 1/2" = 1'-0" A B DATE: JOB NUMBER: CUSTOMER: DRAWN: TITLE: DRAWING NUMBER: P.O. NUMBER:REVISION: REV DRAWING STATUS BY DATE 9732 PFLUMM ROAD, LENEXA, KS 66215 PHONE: 913-831-0740 FAX: 913-831-9271 THIS DRAWING AND THE SOLUTIONS/DESIGNS ARE THE PROPERTY OF CAMCORP, INC. AND ARE FURNISHED ONLY FOR INFORMATIONAL PURPOSES ON A CONFIDENTIAL BASIS. REPRODUCTION, PUBLISHING, OR OTHER DISCLOSURES ARE ON A "NEED TO KNOW" BASIS ONLY. ANY OTHER REPRODUCTION REQUIRES WRITTEN AUTHORIZATION BY A CORPORATE OFFICER. BRATNEY RICHMOND, UT 5BH10x35 DUST COLLECTOR 04/23/24 K011073 1 411034 411034-1 ZRE A MEMBER OF THE SCHEUCH GROUP CAMCORP PG NUMBER: 2 S W N E (FACTORY COMPASS) 59 1/2"65 1/2" 42 1/2" 48 1/2" 6" 6" n7/8" CAP INSPECTION DOOR 78 1/2" 113 1/4" 25 1/2" 3" 89 13/16" 72" 75" 4"4" 2" n7/8" 144 7/16 q EXP. VENT " 1 FAN SUPPORT, MOVED EXP. VENT, ADDED HEIGHT ZRE 06/6/24 FOR CONSTRUCTION SIGNATURE: CAMCORP, INC. CERTIFIED 06/18/24DATE: PURPOSES John Adkins Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (°F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: □ Nomex nylon □ Polyester □ Acrylics □ Fiber glass □ Cotton □ Teflon □ ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: □ Reverse Air □ Shaker □ Pulse Jet □ Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 45° TYP. 0279.4 [011] OD 0139.7 [05.5] ID TOP B-B ( 1 : 12) )EAL.ANT D B SEAlANT _g 111 A A FRONT RIGHT si' ~ I' 25.02 [0.985] A-A (4) 011.1 [00.437] ~I .,; a' I ~ "'Ii e .... I ~ ::a ~ N NOTES: I. CONFIRM BLOW PIPES IN PLENUM HAVE BLOW HOlES IN THEM, STRAIGHT DOWN f;LTER BIN VENT FILTER ASSY BVC-16-84 W/QA □--,--­□--,--­□------_/fl\' ___ _ :::~.===~· POINT CONtlECTION VOLTAGE CIJ.:i.REITT POWER Cl M150.SLEGLAN0 4-SMMOIA. HVOC 72W~tt POINT SIZE PRESSURE FLOW A.I 1 "t,'PT • .ZBAA SO. PSI II MIN 4 M I= 1:1s 1"'"' ltWT ~~ j!t; Fl DL~~IO'l SHOWN IN MJWr,ifTfRS (it;OiES] { ~@[jv@O"u@O'u m NGHT""""'° u11 c F15214-194M.OO A 'S ~-mcoo W,Wl.<X)ff'10!<.COM ,----E DIA. ----, IA ;·D-1 j + eci!w/JJ j lcci~M 5 f6 NOTES: 1---D DIA. -------C B.C. -----, 1------8 O.D. ------1 STANDARD FLANGES PROVIDED WITHOUT HOLES. OPTIONS: ■ HOLES PROVIDED, ON VERTICAL CENTERLINE (CFV STANDARD LOCATION) □ HOLES PROVIDED, STRADDLING CENTERLINE ~ ~! Q,21!JonM90~,1 o!/~Q TOLERANCES: ANGLES: ± 1' FRACTIONS ± ALL DIMENSIONS IN INCHES UNLESS OTHERWISE SPEClnED SUPERSEDES: Al 27062 (G) 7 /16 DIA. HOLES (SEE NOTES) f P--N. f uw,f;i·C bEm\L 'A B C D E H G I.D. O.D. B.C. DIA. DIA. QTY. 1 9 1+ 311 9 15 4 4f6 16 4f6 16 _j_ 1 1 8__1_ _9._ 9 15. 4 516 2 4 16 5f6 1 6 1 1 1 g-1 s__1_ 9 _1 4 6f6 2 2 615 11 6 _j_ 1 1 9 J_ li 15. 8 716 616 7 16 16 1 13 _j_ 11 -3... 7-1.. s...5... 1 8 815 2 4 2 8 1 16 14-1 gli 9 1 8 1015 4 1 6 1015 TOLERANCES: CAST DIMENSIONS (A, 8, D, E, H) ±3/32 MACHINED DIMENSIONS (C, FLANGE HOLE DIA.) ±1 /16 t I TITLE I A I DRAWING NO. i~J!i~Eg CAST ALUMINUM FLANGES 27062 REV. 6 "' ~ t:. 0 ~ 0 C) ~ 180 (7,087] •••---rl ----~I 01 ° ''~.:."~ 0 ro CABLE GLANDS ARE NICKEL PLATED CONSTRUCTION A ( 1 : 1 ) NOTE 3: OFF-TIME ADJUSTMENT THIS DRAWING HAS AN ATEX DECLARATION ASSOCIATED WITH IT IT CANNOT BE ALTERED OR ITERATED @ Gi' "' t:. ~ @ 232 (9,134) B ENCLOSURE IS ROSE 2523201100 @ @ 0 1 ,-----------7 ,----------1 L __ ovoc (GRAY) L __ _ SOlENOID VALVE 1 {BLUE) SOLENOID VALVE 2 {PURPLE) SOLENOID VALVE 3 (RED) SOLENOID VALVE 4 (PINK) SOLENOID VALVE 5 (BROWN) SOLENOID VALVE 6 (YELLOW) SOLENOID VALVE 7 {BROWN/GRAY) 0 SOLENOID VALVE 8 {BLACK) SOLENOID VALVE 9 {RED/BLUE) SOLENOID VALVE 10 {BROWN/YELLOW) +24V6c o~ob {GREEN) @ ~~~o,,s~~~G i~ 0 : 0 I □ 10 i •'I M-~ .~• j I i ii I a;~: I I 'i ' D!I 1· ,! 10 DIE CAST ALUMINUM CONSTRUCTION 3 AMP POWER FIELD WIRED CUSTOMER SUPPLIED I ® NOTE 2: ON-TIME ADJUSTMENT NOTE 1: JUMPER THIS DRAWING IS PART OF A ATEX TYPE EXAMINATION. ANY CHANGE EXQUSIVELY BY COPERION K-TRON SWITZERLAND. WIRING DIAGRAM* •DIAGRAM BASED ON A 10-WIRE CABLE USED ON STANDARD ALTER RECEIVERS AND BIN VENTS. WHEN USED FOR CONTROWNG MODUt.AR BIN VENTS, All WIRING IS FIELD WIRED BY OJSTOMER ENCLOSURE: IP66, ATEX II 3D DIE CAST ALUMINUM CONSTRUCTION @ CHANG€ Of THIS CONSTRUCTION RECORD ACCORDING K-TRON INSTRUCTION NO. 17.02-0001 AENDERUNGEN DES KONSTRUKTIONSDOKUMENT GEMAESS K•TRON RICHTUNIE NR. 17.02·0001 NOTES: 1. JUMPER TO BE PLACED IN POSITION TO CORRESPOND TO NUMBER OF SOLENOID VALVES CONTROLLING. 2. PRE-SET ON-TIME TO 200MSEC. 3. PRE-SET OFF· TIME TO 50 SEC. 4. DRILL BACK PLATE TO MATCH BOARD, INSTALL WITH STEEL RIVETS AND WASHERS. PANEL PANEL, FILTER TIMER CE ATEX 3D "O F.,.~,,--;---,.--,b.,.;,~~.-, el ' I f<lill-lAT IU ~ R OIMEfl'SION SHOWN m MILLIMETERS [INCH <lJ @[J2)@lfu@[n) ,uR1GHTSRESE,veoo 2019 c a:; {ks:-'if'lfil@!M 1'/W\'I.COPERION.COM 0:: ~ cIncInnat1 ~Fan Bratney Silo Project Phone: (801) 322-1343 ACFM SP 500 4.0 in. wg Cold Start: Qty Description Proposal Prepared On: 11/8/2023 Quotation #: 498929 Your Cincinnati Fan Representative: Mark Monsen North Monsen Company 252 Orchard Place Salt Lake City, Utah 94101 Phone: 801-322-1343 Fax: 801-322-1516 Direct: 801-322-1343 Mobile: 801-631-7656 mark@northmonsen.com Quote valid through: 12/8/2023 Temp. Altitude Density Fan RPM BHP 100°F 4,800 ft. 0.0592 lb/ft3 3450 0.63 ASL 70°F Cold Start: 0.66 Unit Price Extended Price - 1 Cincinnati Fan PB-10A, Arrangement 4HM, 6" Inlet, CW Rotation, $1,073 $1,073 11 x 3 BC MTR,3/4 HP ,2850/3450 RPM,3PH,50/60Hz, 190/380/50 & Included 230/460/60,TEFC, Std Eff,FM,56,IPSS, 1.15 SF,F lnsul.,40C Amb.,Tropicalized for Storage. Shielded Bearings,F1 Box.Steel frame,CSA,UL,VFD Capable 1000:1 VT, 3/4 HP & 1.00 SF@ 50 HZ., REPLACES .7536ES3EB56 Flanged Inlet-Drill on Centerlines Included DischarQe Weather Hood with Bird Screen Included Allow 10 working days to ship after receipt of order, or release to manufacturing. (Actual lead time depends upon motor availability.) This order can be expedited for shipment within 5 days for an additional CQS charge of 15%. Approximate shipping weight (for complete fan as described above) is 71 pounds (each). Net 30 Days. FOB Factory. Freight not included. Please issue PO to North-Monsen Co .. When ordering, refer to the Quotation# at the top of this proposal. Thank you, Mark Monsen Page 1 "' ~ t:. 0 ~ 0 C) ~ 180 (7,087] •••---rl ----~I 01 ° ''~.:."~ 0 ro CABLE GLANDS ARE NICKEL PLATED CONSTRUCTION A ( 1 : 1 ) NOTE 3: OFF-TIME ADJUSTMENT THIS DRAWING HAS AN ATEX DECLARATION ASSOCIATED WITH IT IT CANNOT BE ALTERED OR ITERATED @ Gi' "' t:. ~ @ 232 (9,134) B ENCLOSURE IS ROSE 2523201100 @ @ 0 1 ,-----------7 ,----------1 L __ ovoc (GRAY) L __ _ SOlENOID VALVE 1 {BLUE) SOLENOID VALVE 2 {PURPLE) SOLENOID VALVE 3 (RED) SOLENOID VALVE 4 (PINK) SOLENOID VALVE 5 (BROWN) SOLENOID VALVE 6 (YELLOW) SOLENOID VALVE 7 {BROWN/GRAY) 0 SOLENOID VALVE 8 {BLACK) SOLENOID VALVE 9 {RED/BLUE) SOLENOID VALVE 10 {BROWN/YELLOW) +24V6c o~ob {GREEN) @ ~~~o,,s~~~G i~ 0 : 0 I □ 10 i •'I M-~ .~• j I i ii I a;~: I I 'i ' D!I 1· ,! 10 DIE CAST ALUMINUM CONSTRUCTION 3 AMP POWER FIELD WIRED CUSTOMER SUPPLIED I ® NOTE 2: ON-TIME ADJUSTMENT NOTE 1: JUMPER THIS DRAWING IS PART OF A ATEX TYPE EXAMINATION. ANY CHANGE EXQUSIVELY BY COPERION K-TRON SWITZERLAND. WIRING DIAGRAM* •DIAGRAM BASED ON A 10-WIRE CABLE USED ON STANDARD ALTER RECEIVERS AND BIN VENTS. WHEN USED FOR CONTROWNG MODUt.AR BIN VENTS, All WIRING IS FIELD WIRED BY OJSTOMER ENCLOSURE: IP66, ATEX II 3D DIE CAST ALUMINUM CONSTRUCTION @ CHANG€ Of THIS CONSTRUCTION RECORD ACCORDING K-TRON INSTRUCTION NO. 17.02-0001 AENDERUNGEN DES KONSTRUKTIONSDOKUMENT GEMAESS K•TRON RICHTUNIE NR. 17.02·0001 NOTES: 1. JUMPER TO BE PLACED IN POSITION TO CORRESPOND TO NUMBER OF SOLENOID VALVES CONTROLLING. 2. PRE-SET ON-TIME TO 200MSEC. 3. PRE-SET OFF· TIME TO 50 SEC. 4. DRILL BACK PLATE TO MATCH BOARD, INSTALL WITH STEEL RIVETS AND WASHERS. PANEL PANEL, FILTER TIMER CE ATEX 3D "O F.,.~,,--;---,.--,b.,.;,~~.-, el ' I f<lill-lAT IU ~ R OIMEfl'SION SHOWN m MILLIMETERS [INCH <lJ @[J2)@lfu@[n) ,uR1GHTSRESE,veoo 2019 c a:; {ks:-'if'lfil@!M 1'/W\'I.COPERION.COM 0:: Facility Emission Unit Specifications Attachment 7 EMISSION UNIT SPECIFICATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU#EP#Emission Unit (EU)/ Description in Permit SCC #Raw Material Actual Max. Design Rate (tons/hr) Proposed Limit (tpm)Exhaust Control Equipment Facility Control Equipment ID Numbers Manufacturer Model Serial #Capture Eff. % Control Eff. PM % Control Eff. PM10 % Control Eff. PM2.5 % EU-01A EP-01 Grain Receiving (Truck)30200552 Wheat 200 150,000 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 0.5 0.001 0.01 0.02 EU-01B EP-01 Grain Receiving (Rail)30200552 Wheat 300 328,500 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 0.5 0.001 0.01 0.02 EU-02 EP-01 Grain Handling (legs, conveyors, belts, etc)30200553 Wheat 300 328,500 Outdoors Baghouse (CE-01)FL-8070 Camcorp 10SWF112 TBD 1 0.001 0.01 0.02 EU-03 FS-03 Grain Storage (Bins)30200540 Wheat 300 328,500 Outdoors N/A N/A N/A N/A N/A 1 1 1 1 EU-04A EP-04A Grain Cleaning (Side A)30200733 Wheat 23 15,000 Outdoors Cyclone (CE-04AA) Cyclone (CE-04AB) Cyclone (CE-04AC) Baghouse (CE-04AD) CY-3140 CY-3150 CY-3170 FL-3415 Omas FBP-112-3000 TBD 1 0.001 0.01 0.02 EU-04B EP-04B Grain Cleaning (Side B)30200733 Wheat 23 15,000 Outdoors Cyclone (CE-04BA) Cyclone (CE-04BB) Cyclone (CE-04BC) Baghouse (CE-04BD) TBD - Similar to Side A TBD - Similar to Side A TBD - Similar to Side A TBD 1 0.001 0.01 0.02 EU-05A EP-05A Grain Tempering (Side A)Listed as ND in AP-42 Wheat 23 15,000 Outdoors Baghouse (CE-05A)FL-3395 Omas FBP33-3000 TBD 1 0.001 0.01 0.02 EU-05B EP-05B Grain Tempering (Side B)Listed as ND in AP-42 Wheat 23 15,000 Outdoors Baghouse (CE-05B)TBD - Similar to Side A TBD - Similar to Side A TBD - Similar to Side A TBD 1 0.001 0.01 0.02 EU-06A EP-RV Grain Milling (Side A)30200734 Wheat 23 15,000 Indoors/ Outdoors Cyclone (CE-06AA) Parallel Baghouses (CE-06AB) CY-4290 (typical) Parallel Baghouses (FL-4091, 4110, 4595) Omas FBP74-3000 TBD 0.25 0.001 0.01 0.02 EU-06B EP-RV Grain Milling (Side B)30200734 Wheat 23 15,000 Indoors/ Outdoors Cyclone (CE-06BA) Parallel Baghouses (CE-06BB) TBD - Similar to Side A TBD - Similar to Side A TBD - Similar to Side A TBD 0.25 0.001 0.01 0.02 EU-07A EP-07A Flour Storage Bins (Side A)30200560 Flour 20 14,500 Outdoors Bin Filer, Each Bin to one EP (CE-07A)FL-5285 Wamgroup Round Filter Type FN - A3 TBD 1 0.25 0.5 0.5 EU-07B EP-07B Flour Storage Bins (Side B)30200560 Flour 20 14,500 Outdoors Bin Filer, Each Bin to one EP (CE-07B)TBD - Similar to Side A TBD - Similar to Side A TBD - Similar to Side A TBD 1 0.25 0.5 0.5 EU-08A EP-RV Flour Handling / Final Plansifters (Side A)30200533 Flour 70 20,000 Indoors/ Outdoors Baghouse (CE-08AA) Baghouse (CE08AB) FL-5410 FL-6035 Omas FBP-26-3000 TBD 0.25 0.001 0.01 0.02 EU-08B EP-RV Flour Handling / Final Plansifters (Side B)30200533 Flour 70 20,000 Indoors/ Outdoors Baghouse (CE-08BA) Baghouse (CE08BB)TBD - Similar to Side A TBD - Similar to Side A TBD - Similar to Side A TBD 0.25 0.001 0.01 0.02 EU-09 EP-09 Flour Bulk Loadout (Truck)30200560 Flour 30 20,000 Outdoors Dust Filter (CE-09)FL-6225 Camcorp 5BH10x35 TBD 1 0.25 0.5 0.5 EU-10 FS-10 Flour Bulk Loadout (Rail)30200563 Flour 30 20,000 Outdoors N/A - Dust Sock N/A N/A (Sock)N/A (Sock)TBD 1 0.25 0.5 0.5 EU-11 EP-11 Flour Packaging (Bags & Totes)30200560 Flour 30 20,000 Outdoors Dust Filter (CE-11)FL-TBD (Same as FL-6225)Camcorp 5BH10x35 TBD 1 0.25 0.5 0.5 EU-12 EP-12 Milling Byproduct, Hammer Milling 30200817 Byproduct 1.5 1,450 Outdoors Filter (CE-12)FL-4935 schenck process 54ST64 Filter TBD 1 0.25 0.5 0.5 EU-13 EP-13 Feed Storage (Bins) Listed as ND in AP-42 Feed 1.5 1,450 Outdoors Bin Filter (CE-13)FL-8025 Coperion K- Tron BVC-16-84 W/QA TBD 1 0.25 0.5 0.5 EU-14 FS-14 Feed Loadout (Truck)30200803 Feed 40 29,000 Outdoors N/A N/A N/A N/A TBD 1 1 1 1 Notes: 1. The facility has some cyclones that could potentially be considered as emission reduction control equipment, which are included in this list; however, these cyclones are partially used for product transfers and may provide limited emission control. Therefore, the cyclones identified at this facility are not considered to provide emission control for calculation purposes. 2. The facility is currently undergoing final design and some of this control equipment has not been constructed. Therefore, the serial numbers for the specific equipment will need to be identified. The Facility equipment numbers identified in this table are the equipment numbers used in the plans for the facility. Once the equipment is constructed these numbers can be used to verify the model numbers and provide the associated serial numbers. 3. The facility building will consist of two separate areas. The plans are being developed for Side A, and once constructed Side B will be constructed as a mirror image of Side B. Therefore, the Equipment ID numbers have not been determined for Side B; however, this equipment will be nearly identical to Side A with different equipment identification numbers and serial numbers that will be determined at a later date. Facility Emissions Calculations Attachment 8 EMISSION CALCULATIONS Utah Flour Milling LLC - Conventional / Organic Milling Operations 11595 N. US 91 HWY, Richmond, UT 84333 EU ID #EP ID#CE ID#Emission Unit (EU)SCC # Raw Material Max. Design Rate (tons/hr.) Requested Permit (tpm)Exhaust Capt. Eff. Cont. Eff. PM Cont. Eff. PM10 Cont. Eff. PM2.5 Conv. Factor (lbs./ton) Conv. Factor (hrs./yr.) PM EF PM10 EF PM2.5 EF PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 PM PM10 PM2.5 EU-01A EP-01 CE-01 Grain Receiving (Truck)30200552 Wheat 200 146,000 Outdoors 0.5 0.001 0.01 0.02 2,000 8,760 0.0350 0.0078 0.0013 15.33 3.42 0.57 0.015 0.034 0.011 15.330 3.416 0.569 0.015 0.034 0.011 EU-01B EP-01 CE-01 Grain Receiving (Rail)30200552 Wheat 300 219,000 Outdoors 0.5 0.001 0.01 0.02 2,000 8,760 0.0320 0.0078 0.0013 21.02 5.12 0.85 0.021 0.051 0.017 21.024 5.125 0.854 0.021 0.051 0.017 EU-02 EP-01 CE-01 Grain Handling (legs, conveyors, belts, etc.)30200553 Wheat 300 219,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0058 80.15 44.68 7.62 0.080 0.447 0.152 80.154 44.676 7.621 0.080 0.447 0.152 EU-03 FS-03 N/A Grain Storage (Bins)30200540 Wheat 300 219,000 Outdoors 1 1 1 1 2,000 8,760 0.0250 0.0063 0.0011 32.85 8.28 1.45 32.850 8.278 1.445 - 8.278 1.445 32.850 8.278 1.445 EU-04A EP-04A CE-04AA CE-04AB CE-04AC CE-04AD Grain Cleaning (Side A)30200733 Wheat 23 15,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0480 0.0120 0.0020 4.84 1.21 0.20 0.005 0.012 0.004 4.320 1.080 0.180 0.004 0.011 0.004 EU-04B EP-04B CE-04BA CE-04BB CE-04BC CE-04BD Grain Cleaning (Side B)30200733 Wheat 23 15,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0480 0.0120 0.0020 4.84 1.21 0.20 0.005 0.012 0.004 4.320 1.080 0.180 0.004 0.011 0.004 EU-05A EP-05A CE-05A Grain Tempering (Side A) (7)Listed as ND in AP-42 Wheat 23 15,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0305 0.0170 0.0029 3.07 1.71 0.29 0.003 0.017 0.006 2.745 1.530 0.261 0.003 0.015 0.005 EU-05B EP-05B CE-05B Grain Tempering (Side B) (7)Listed as ND in AP-42 Wheat 23 15,000 Outdoors 1 0.001 0.01 0.02 2,000 8,760 0.0305 0.0170 0.0029 3.07 1.71 0.29 0.003 0.017 0.006 2.745 1.530 0.261 0.003 0.015 0.005 Outdoors (5)0.75 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 5,288.85 2,644.43 449.55 5.289 26.444 8.991 4,725.000 2,362.500 401.625 4.725 23.625 8.033 Indoors (5)0.25 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 1,762.95 881.48 149.85 1.763 8.815 2.997 1,575.000 787.500 133.875 1.575 7.875 2.678 Outdoors (5)0.75 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 5,288.85 2,644.43 449.55 5.289 26.444 8.991 4,725.000 2,362.500 401.625 4.725 23.625 8.033 Indoors (5)0.25 0.001 0.01 0.02 2,000 8,760 70.0000 35.0000 5.9500 1,762.95 881.48 149.85 1.763 8.815 2.997 1,575.000 787.500 133.875 1.575 7.875 2.678 EU-07A EP-07A CE-07A Flour Storage Bins (Side A)30200560 (1)Flour 20 14,500 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0125 0.0032 0.0006 1.10 0.28 0.05 0.274 0.140 0.026 1.088 0.278 0.052 0.272 0.139 0.026 EU-07B EP-07B CE-07B Flour Storage Bins (Side B)30200560 (1)Flour 20 14,500 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0125 0.0032 0.0006 1.10 0.28 0.05 0.274 0.140 0.026 1.088 0.278 0.052 0.272 0.139 0.026 Outdoors (5)0.75 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 14.03 7.82 1.31 0.014 0.078 0.026 3.980 2.219 0.372 0.004 0.022 0.007 Indoors (5)0.25 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 4.68 2.61 0.44 0.005 0.026 0.009 1.327 0.740 0.124 0.001 0.007 0.002 Outdoors (5)0.75 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 14.03 7.82 1.31 0.014 0.078 0.026 3.980 2.219 0.372 0.004 0.022 0.007 Indoors (5)0.25 0.001 0.01 0.02 2,000 8,760 0.0610 0.0340 0.0057 4.68 2.61 0.44 0.005 0.026 0.009 1.327 0.740 0.124 0.001 0.007 0.002 EU-09 EP-09 CE-09 Flour Bulk Loadout (Truck)30200560 (2)Flour 30 20,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 5.160 1.740 0.300 1.290 0.870 0.150 EU-10 FS-10 NA Flour Bulk Loadout (Rail)30200563 (3)Flour 30 20,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0135 0.0011 0.0002 0.89 0.07 0.01 0.887 0.072 0.012 0.810 0.066 0.011 0.810 0.066 0.011 EU-11 EP-11 CE-11 Flour Packaging (Bags and Totes)30200560 (4)Flour 30 20,000 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0430 0.0145 0.0025 5.65 1.91 0.33 1.413 0.953 0.164 5.160 1.740 0.300 1.290 0.870 0.150 EU-12 EP-12 CE-12 Milling Byproduct, Hammer Milling 30200817 Feed 1.5 1,450 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.3350 0.1680 0.0290 2.20 1.10 0.19 0.550 0.552 0.095 2.915 1.462 0.252 0.729 0.731 0.126 EU-13 EP-13 CE-13 Feed Storage (Bins)Listed as ND in AP-42 (8)Feed 1.5 1,450 Outdoors 1 0.25 0.5 0.5 2,000 8,760 0.0250 0.0060 0.0011 0.16 0.04 0.01 0.041 0.020 0.004 0.218 0.052 0.010 0.054 0.026 0.005 EU-14 FS-14 N/A Feed Loadout (Truck)30200803 Feed 40 29,000 Outdoors 0.5 1 1 1 2,000 8,760 0.0033 0.0008 0.0001 0.29 0.07 0.01 0.289 0.070 0.009 0.287 0.070 0.009 0.287 0.070 0.009 34.03 8.42 1.47 34.03 8.42 1.47 1.10 8.41 1.47 33.95 8.41 1.47 10,753.93 5,369.06 912.72 14.70 56.39 18.72 9,604.23 4,793.42 814.89 13.50 50.65 16.76 10,787.96 5,377.48 914.18 48.73 64.81 20.18 9,605.32 4,801.84 816.35 47.44 59.07 18.23 14,289.18 7,137.22 1,213.29 18.24 74.07 24.73 12,756.88 6,369.90 1,082.88 16.65 66.42 22.12 14,323.21 7,145.64 1,214.76 52.26 82.49 26.19 12,757.98 6,378.32 1,084.35 50.60 74.83 23.59 (1) 50% SCC for grain storage used since no SCC for flour storage and flour storage is cleaner (4) 50% SCC for grain shipping by truck used since no SCC for flour packaging and flour packaging is cleaner and SCC for Flour Bulk Loading is Non-Detect (5) The emission are vented to the interior of the building, which are circulated throughout the building with potential emissions directed through the building roof exhaust ventilation roof vents. (6) SCC for grain handling used since no SCC for flour handling and flour handling is cleaner. (8) SCC for grain storage used since Feed storage Listed as ND, but is assumed to be similar to grain storage. tpm = tons per month PTE Controlled (tpy) = [Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency x Control Efficiency / 2000 lbs./ton] PTE Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency / 2000 lbs./ton] PTE Controlled & Limited (tpy) = [Permit Limit (tons/mo.) x 12 mo./yr. x Emission Factor (lb./ton) x Capture Efficiency x Control Efficiency / 2000 lbs./ton] Control Efficiencies are based on industry standard PM control percentages. Actual emissions would likely be lower. Control Efficiencies for Baghouse: 99.9% PM, 99.0% PM10, 98% PM2.5 or 0.001 PM, 0.01 PM10, 0.02 PM2.5 Control Efficiencies for Filters: 75% PM, 50% PM10, 50% PM2.5 or 0.25 PM, 0.50 PM10, 0.50 PM2.5 Grain Milling (Side B)30200734 Wheat EU-08A EU-08B EU-06B EP-RV CE-06BA CE-06BB EP-RV CE-08BA CE-08BB Flour Handling / Final Plansifters (Side B)30200533 (6)Flour EP-RV CE-08AA CE-08AB Flour Handling / Final Plansifters (Side A) 70 14,500 23 15,000 EU-06A EP-RV CE-06AA CE-06AB Grain Milling (Side A)30200734 Wheat 30200533 (6)Flour 23 15,000 70 14,500 PTE (tpy) Limited Controlled & Limited (tpy) Fugitive Source Totals Outdoor Point Source Totals Emission Factors (lb./ton) from AP-42 9.9.1-1 & 9.9.1-2 PTE (tpy) PTE (tpy) Controlled (3) 50% SCC for grain shipping by rail used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect (2) 50% SCC for grain shipping by truck used since no SCC for flour shipping and flour shipping is cleaner and SCC for Flour Bulk Loading is Non-Detect PTE (tpy) = Max. Design Rate (tons/hr.) x Emission Factor (lb./ton) x 8760 hrs./yr. x Capture Efficiency / 2000 lbs./ton (7) Grain Tempering is listed as ND in AP-42, the PM emissions for grain tempering are estimated to be 50% of grain handling All Totals All Point Source (Indoor and Outdoor Totals Total Outdoor Emissions Footnotes: