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HomeMy WebLinkAboutDAQ-2025-000384 DAQE-AN129000008-25 {{$d1 }} Cash Christensen Bryce Christensen Excavating Inc. 3270 South Quarry Ridge Drive St. George, UT 84790 cash@brycechristensenexcavating.com Dear Mr. Christensen: Re: Approval Order: Administrative Amendment to Approval Order DAQE-AN129000006-18 to Remove the Diesel Engine and a Sizing Screen and Replace a Crusher Project Number: N129000008 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on November 8, 2024. Bryce Christensen Excavating Inc. must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Lucia Mason, who can be contacted at (385) 707-7669 or lbmason@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. Sincerely, {{$s }} Bryce C. Bird Director BCB:LM:jg cc: Southwest Utah Public Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director January 20, 2025 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN129000008-25 Administrative Amendment to Approval Order DAQE-AN129000006-18 to Remove the Diesel Engine and a Sizing Screen and Replace a Crusher Prepared By Lucia Mason, Engineer (385) 707-7669 lbmason@utah.gov Issued to Bryce Christensen Excavating Inc. - BCE St. George Aggregate Production Plant Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality January 20, 2025 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 6 PERMIT HISTORY ..................................................................................................................... 8 ACRONYMS ................................................................................................................................. 9 DAQE-AN129000008-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Bryce Christensen Excavating Inc. Bryce Christensen Excavating Inc. - BCE St. George Aggregate Production Plant Mailing Address Physical Address 3270 South Quarry Ridge Drive 3270 South Quarry Ridge Drive St. George, UT 84790 St. George, UT 84790 Source Contact UTM Coordinates Name: Cash Christensen 273,916 m Easting Phone: (435) 628-4198 4,103,531 m Northing Email: cash@brycechristensenexcavating.com Datum NAD83 UTM Zone 12 SIC code 3299 (Nonmetallic Mineral Products, NEC) SOURCE INFORMATION General Description Bryce Christensen Excavating, Inc. (BCE), produces construction aggregate in St. George, Washington County. Material is excavated using bulldozers and front-end loaders before being fed through a series of aggregate processing equipment, including three (3) crushers and one (1) screen. Front-end loaders transfer material from storage piles to trucks to be delivered to customers. BCE produces up to 400,000 tons of processed aggregate material per year. NSR Classification Administrative Amendment Source Classification Located in Attainment Area Washington County Airs Source Size: B Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants DAQE-AN129000008-25 Page 4 Project Description BCE has requested an administrative amendment including the following equipment changes: - Removal of one (1) diesel generator engine, 200 hp - Removal of one (1) sizing screen - Removal of one (1) cone crusher, 150 tpy - Addition of one (1) VSI crusher, 150 tpy (ID II.A.5) These changes will result in a decrease of emissions. Therefore, these changes qualify as a reduction in air pollutants and are thus exempt from the requirement to submit a notice of intent and obtain an approval order prior to construction under R307-401-12. This amendment also updates condition II.B.2.b to limit the length of unpaved haul roads onsite to 2,550 feet. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent -380 0.00 Carbon Monoxide -2.20 0.00 Nitrogen Oxides -10.23 0.00 Particulate Matter - PM10 -0.87 14.37 Particulate Matter - PM2.5 -0.74 5.93 Sulfur Oxides -0.68 0.00 Volatile Organic Compounds -0.83 0.00 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Acetaldehyde (CAS #75070) -4 0 Benzene (Including Benzene From Gasoline) (CAS #71432) -4 0 Formaldehyde (CAS #50000) -6 0 Generic HAPs (CAS #GHAPS) -6 0 Change (TPY) Total (TPY) Total HAPs -0.01 0.00 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] DAQE-AN129000008-25 Page 5 I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 St. George Aggregate Production Plant II.A.2 Feed Hopper II.A.3 Impact Crusher Capacity: 150 tons per hour (tph) NSPS Subpart OOO II.A.4 Jaw Crusher Capacity: 250 tph NSPS Subpart OOO II.A.5 VSI Crusher Capacity: 150 tph NSPS Subpart OOO II.A.6 Sizing Screen NSPS Subpart OOO DAQE-AN129000008-25 Page 6 II.A.7 Conveyors NSPS Subpart OOO II.A.8 Stackers SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Site-wide Requirements II.B.1.a The owner/operator shall not produce more than 400,000 tons of aggregate per rolling 12-month period. [R307-401-8] II.B.1.a.1 The owner/operator shall: A. Determine aggregate production using customer billing records or weight recordings B. Calculate a new 12-month total by the 20th day of each month using data from the previous 12 months D. Keep records of production for all periods when the plant is in operation C. Keep records of aggregate production on a daily basis. [R307-401-8] II.B.1.b During the months of April through September, the owner/operator shall only operate between 4:00 AM and 8:00 PM each day, and during the months of October through March, the owner/operator shall only operate between 7:00 AM and 4:00 PM each day. [R307-401-8, R307-410-4] II.B.1.b.1 The owner/operator shall keep and maintain the following records of operation for all periods that the source is in operation: A. The time operations began each day B. The time operations ended each day. [R307-401-8, R307-410-5] II.B.1.c Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary point or fugitive emissions source on site to exceed 20% opacity. [R307-201-3, R307-401-8] II.B.1.c.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.2 Haul Roads and Fugitive Dust Sources: II.B.2.a The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20% opacity. [R307-205-4] DAQE-AN129000008-25 Page 7 II.B.2.a.1 Visible emission determinations for fugitive dust from haul roads and fugitive dust sources shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.2.b The owner/operator shall: A. Not exceed 2,550 feet of unpaved in-plant haul roads B. Pave no less than 1,300 feet in length of in-plant haul roads. [R307-401-8] II.B.2.b.1 The owner/operator shall determine haul road lengths using aerial photographs, land surveys, on-site measurements, or other methods as approved by the Director. [R307-401-8] II.B.2.c The owner/operator shall sweep and apply water to the paved in-plant haul roads to ensure the opacity limits in this AO are not exceeded. [R307-401-8] II.B.2.d The owner/operator shall use water application or other control options contained in R307-205 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. The owner/operator shall apply controls such that the opacity limits in this AO are not exceeded. [R307-205, R307-401-8] II.B.2.d.1 The owner/operator shall keep and maintain records of water application for all periods that the source is in operation. Records of water application shall include: A. Date of treatment B. Time of day that water was applied C. Quantity of water applied. [R307-401-8] II.B.3 Aggregate Processing Equipment Requirements II.B.3.a The owner/operator shall not exceed the following opacity limits at the listed point sources: A. The impact crusher - 15% B. All other crushers - 12% C. Screens - 10% D. Conveyor transfer points - 10% E. Drop transfer points and stackers - 20%. [40 CFR 60 Subpart OOO, R307-201-3, R307-401-8] II.B.3.b The owner/operator shall install water sprays on all crushers, all screens, all conveyor transfer points, and all conveyor drop points on site to control emissions. The owner/operator shall operate sprays such that the opacity limits in this AO are not exceeded. [R307-401-8] DAQE-AN129000008-25 Page 8 II.B.4 Initial Observations Under NSPS Subpart OOO II.B.4.a The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site. Performance tests shall meet the limitations specified in Table 3 to Subpart OOO. [40 CFR 60 Subpart OOO] II.B.4.a.1 Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(c). The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(c). [40 CFR 60 Subpart OOO] II.B.4.a.2 The owner/operator shall keep and maintain records of the initial performance test for each crusher, screen, and conveyor according to 40 CFR 60.7(f). [40 CFR 60 Subpart A, 40 CFR 60 Subpart OOO] II.B.4.a.3 The owner/operator shall submit results of the initial performance test for each crusher, screen, and conveyor according to 40 CFR 60.8(a). [40 CFR 60 Subpart A, 40 CFR 60 Subpart OOO] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN129000006-18 dated April 2, 2018 Is Derived From NOI dated November 8, 2024 Incorporates Additional Information dated November 12, 2024 Incorporates Additional Information dated December 24, 2024 DAQE-AN129000008-25 Page 9 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 1 UTAH DIVISION OF AIR QUALITY SOURCE PLAN REVIEW Bryce Christensen Bryce Christensen Excavating Inc. 2052 East 3200 South St. George, UT 84790 Project Number: N129000006 RE: Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine Washington County; CDS B; MACT (Part 63), Title V (Part 70), Attainment Area, NSPS (Part 60), Review Engineer: Mr. Alan Humpherys Date: February 20, 2018 Notice of Intent Submitted: March 10, 2017 Plant Contact: Bryce Christensen Phone Number: (435) 628-4198 Fax Number: (435) 628-5099 Source Location: 2052 East 3200 South, St. George, UT Washington County 4,103,700 m Northing, 274,000 m Easting, UTM Zone 12 UTM Datum: NAD83 DAQ requests that a company/corporation official read the attached draft/proposed Plan Review with Recommended Approval Order Conditions. If this person does not understand or does not agree with the conditions, the review engineer should be contacted within five days after receipt of the Plan Review. If this person agrees with the Plan Review and Recommended Approval Order Conditions, this person should sign below and return (FAX # 801-536-4099) within 10 days after receipt of the conditions. If the review engineer is not contacted within 10 days, the review engineer shall assume that the company/corporation official agrees with this Plan Review and will process the Plan Review towards final approval. A public comment period will be required before the Approval Order can be issued. Applicant Contact ______________________________________________________________ (Signature & Date) Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 2 ABSTRACT Bryce Christensen Excavating, Inc. (BCE), has requested a modification to DAQE-AN0129000005-08, dated December 30, 2008. BCE has requested to add a jaw crusher with an attached diesel-fired engine and a cone crusher to the St. George Aggregate Production Plant. The annual aggregate production of 400,000 tons per year will remain the same. The source is located in St. George, Washington County. Washington County is an attainment area of the NAAQS for all criteria pollutants. 40 CFR 60 (NSPS Subpart A, OOO, and IIII), and 40 CFR 63 (MACT Subpart A, and ZZZZ) regulations apply to this source. 40 CFR 61 (NESHAP) regulations do not apply to this source. Title V of the 1990 CAA applies to this source as an area source. The PTE, in TPY, will change as follows: PM10 + 9.77, PM2.5 + 3.93, NOx + 10.23, SOx + 0.68, CO + 2.20, VOC + 0.83, HAP + 0.01, CO2e + 380 The PTE, in TPY, will be as follows: PM10 = 15.24, PM2.5 = 6.67, NOx = 10.23, SO2 = 0.68, CO = 2.20, VOC = 0.83, HAPs =0.01, CO2e = 380. SOURCE SPECIFIC DESIGNATIONS Applicable Programs: NSPS (Part 60), Subpart A: General Provisions applies to St. George Aggregate Production Plant NSPS (Part 60), Subpart OOO: Standards of Performance for Nonmetallic Mineral Processing Plants applies to Cone Crusher (new) NSPS (Part 60), Subpart OOO: Standards of Performance for Nonmetallic Mineral Processing Plants applies to Impact Crusher NSPS (Part 60), Subpart OOO: Standards of Performance for Nonmetallic Mineral Processing Plants applies to Jaw Crusher (new) NSPS (Part 60), Subpart OOO: Standards of Performance for Nonmetallic Mineral Processing Plants applies to Two (2) Sizing Screens NSPS (Part 60), Subpart OOO: Standards of Performance for Nonmetallic Mineral Processing Plants applies to Various Conveyors and Stackers NSPS (Part 60), Subpart IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines applies to Generator Engine (new) MACT (Part 63), Subpart A: General Provisions applies to St. George Aggregate Production Plant MACT (Part 63), Subpart ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines applies to Generator Engine (new) Attainment Area applies to St. George Aggregate Production Plant Title V (Part 70) applies to St. George Aggregate Production Plant Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 3 Permit History: When issued, the approval order shall supersede or will be based on the following documents: Supersedes DAQE-AN0129000005-08 dated December 30, 2008 Is Derived From NOI dated March 10, 2017 Incorporates Additional information dated April 17, 2017 Incorporates Additional information dated June 26, 2017 Incorporates Additional information dated July 9, 2017 Incorporates Additional information dated August 11, 2017 Incorporates Modeling Information dated December 21, 2017 Incorporates Modeling Memo dated January 17, 2018 SUMMARY OF NOTICE OF INTENT INFORMATION Description of Proposal: BCE has requested to add a 250 tph jaw crusher with an attached 200 hp diesel-fired engine and a 150 tph cone crusher to the St. George Aggregate Production Plant. This new equipment will crush additional aggregate at the source. Aggregate is mined at the source. The mined material is sent to crushers and screens to process the aggregate. Except for the jaw crusher, the aggregate processing equipment is run by line power. The jaw crusher is powered by a 200 hp diesel-fired engine. The annual aggregate production will not change and will remain at 400,000 tons of aggregate produced per year. Summary of Emission Totals: The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Estimated Criteria Pollutant Potential Emissions CO2 Equivalent 380.00 tons/yr Carbon Monoxide 2.20 tons/yr Nitrogen Oxides 10.23 tons/yr Particulate Matter - PM10 15.24 tons/yr Particulate Matter - PM2.5 6.67 tons/yr Sulfur Oxides 0.68 tons/yr Volatile Organic Compounds 0.83 tons/yr Estimated Hazardous Air Pollutant Potential Emissions Acetaldehyde (CAS #75070) 4 lbs/yr Benzene (Including Benzene From Gasoline) (CAS #71432) 4 lbs/yr Formaldehyde (CAS #50000) 6 lbs/yr Generic HAPs (CAS #GHAPS) 6 lbs/yr Total hazardous air pollutants 20 lbs/yr Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 4 Review of Best Available Control Technology: 1. BACT review regarding Cone Crusher and Jaw Crusher PM10 and PM2.5 are emitted from the cone crusher and jaw crusher. Add-on control devices like baghouses, cyclones, electrostatic precipitators and scrubbers can be used to control PM10 and PM2.5 emissions. These add-on control devices have high capital and operating costs. The uncontrolled emissions from one crusher are estimated to be less than 0.5 tons of PM10. Due to the small amount of emissions, the DAQ considers add-on controls as cost prohibitive. The next option to control PM10 emissions from crushers is water application. Water application is estimated to reduce the 0.5 tons of PM10 per crusher to just over 0.1 tons of PM10 per crusher. Water application to reduce emissions from crushers is very affordable; therefore, water application is selected as BACT for the crushers. To make sure the water application is appropriate to control emissions, the crushers will be required to comply with a 12% opacity limit. The 12% opacity limit is required for new crushers under NSPS Subpart OOO, and in PM2.5 nonattainment areas in the State of Utah. Regardless of the manufacture date, the cone crusher and the jaw crusher will be required to meet a 12% opacity limit. This limit will be included as a permit condition. [Last updated February 20, 2018] 2. BACT review regarding Diesel-Fired Generator Engine NOx, SO2, CO, PM10, PM2.5, VOC, and HAP are emitted from the diesel-fired generator engine. There are numerous controls that control these pollutants. EPA has developed emission standards to account for the various controls that could be implemented on a diesel-fired engine. These standards are contained in NSPS Subpart IIII and MACT Subpart ZZZZ. Different emission standards and work practices apply to engines depending on size and manufacture date. To ensure the diesel-fired generator engine at this source meet the minimum federal requirements, the NSR Section recommends the following as BACT for the diesel-fired generator engine: 1. Proper engine tuning and maintenance 2. Visible emissions shall be 20% opacity or less 3. Sulfur content of fuel shall be 15 ppm or less 4. Compliance with the applicable federal standards contained in a. 40 CFR 60, NSPS, Subpart IIII, and b. 40 CFR 63, MACT, Subpart ZZZZ. [Last updated February 16, 2018] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 5 Modeling Results: The PTE of PM10 is above the modeling threshold contained in R307-410-4. The PTE of all other criteria pollutants is below the thresholds contained in R307-410-4. The PTE of all HAP emissions are below the respective modeling thresholds contained in R307-410-5. A dispersion modeling analysis was performed for the following source: Company: Bryce Christensen Site: Ft Pierce Pit The individual criteria emission increases triggered the requirement to model under R307-410-4 for the following pollutants: -PM10 The following table provides a comparison of the predicted impact plus background (total) with the National Ambient Air Quality Standards (NAAQS). The predicted total concentrations are less than their respective NAAQS. Pollutant Average Impact Total NAAQS Percent ug/cu.m ug/cu.m ug/cu.m NAAQS PM10 24-Hour 52.1 120.7 150 80.5% [Last updated February 16, 2018] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 6 RECOMMENDED APPROVAL ORDER CONDITIONS The intent is to issue an air quality Approval Order (AO) authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. The AO will be issued to and will apply to the following: Name of Permittee: Bryce Christensen Excavating Inc. 2052 East 3200 South St. George, UT 84790 Permitted Location: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant 2052 East 3200 South St. George, UT 84790 UTM coordinates: 274,000 m Easting, 4,103,700 m Northing, UTM Zone 12 UTM Datum: NAD83 SIC code: 3299 (Nonmetallic Mineral Products, NEC) Section I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 7 Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 8 Section II: SPECIAL PROVISIONS II.A The approved installations shall consist of the following equipment: II.A.1 St. George Aggregate Production Plant II.A.2 Feed Hopper II.A.3 Impact Crusher Capacity: 150 tons per hour NSPS Subpart OOO II.A.4 Jaw Crusher (new) Capacity: 250 tons per hour NSPS Subpart OOO II.A.5 Cone Crusher (new) 150 tons per hour NSPS Subpart OOO II.A.6 Two (2) Sizing Screens NSPS Subpart OOO II.A.7 Various Conveyors and Stackers NSPS Subpart OOO II.A.8 Generator Engine (new) Attached to the Jaw Crusher Rating: 200 hp Fuel: Diesel Fuel NSPS Subpart IIII MACT Subpart ZZZZ II.B Requirements and Limitations II.B.1 St. George Aggregate Production Plant shall be subject to the following II.B.1.a The owner/operator shall not produce more than 400,000 tons of aggregate per rolling 12-month period. [R307-401-8] II.B.1.b To determine compliance with a rolling 12-month total the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of aggregate production shall be kept for all periods when the plant is in operation. Aggregate production shall be determined by customer billing records or weight recordings. The records of aggregate production shall be kept on a daily basis. [R307-401-8] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 9 II.B.1.c During the months of April through September, the owner/operator shall only operate between 4:00 AM and 8:00 PM each day, and during the months of October through March, the owner/operator shall only operate between 7:00 AM and 4:00 PM each day. [R307-401-8, R307-410-4] II.B.1.c.1 The owner/operator shall keep and maintain the following records of operation for all periods that the source is in operation: A. The time operations began each day B. The time operations ended each day. [R307-401-8, R307-410-5] II.B.1.d Unless otherwise specified in this AO, the owner/operator shall not allow visible emissions from any stationary point or fugitive emission source on site to exceed 20 percent opacity. [R307-201-3, R307-401-8] II.B.1.d.1 Unless otherwise specified in this AO, opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-201-3] II.B.2 Crushers, Screens, and Conveyors II.B.2.a The owner/operator shall not allow visible emissions from the impact crusher to exceed 15 percent opacity. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.b The owner/operator shall not allow visible emissions from the jaw crusher to exceed 12 percent opacity. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.c The owner/operator shall not allow visible emissions from the cone crusher to exceed 12 percent opacity. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.d The owner/operator shall not allow visible emissions from any screen on site to exceed 10 percent opacity. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.e The owner/operator shall not allow visible emissions from any conveyor transfer point on site to exceed 10 percent opacity. [40 CFR 60 Subpart OOO, R307-401-8] II.B.2.f The owner/operator shall not allow visible emissions from any conveyor drop point on site to exceed 20 percent opacity. [R307-401-8] II.B.2.g The owner/operator shall install water sprays on all crushers, all screens, all conveyor transfer points, and all conveyor drop points on site to control emissions. Sprays shall operate as required to ensure the opacity limits in this AO are not exceeded. [R307-401-8] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 10 II.B.3 Initial Observations Under NSPS Subpart OOO II.B.3.a The owner/operator shall conduct an initial performance test for all crushers, screens, and conveyor transfer points on site. Performance tests shall meet the limitations specified in Table 3 to Subpart OOO. [40 CFR 60 Subpart OOO] II.B.3.a.1 Initial performance tests for fugitive emissions limits shall be conducted according to 40 CFR 60.675(c). The owner or operator may use methods and procedures specified in 40 CFR 60.675(e) as alternatives to the reference methods and procedures specified in 40 CFR 60.675(c). [40 CFR 60 Subpart OOO] II.B.3.a.2 The owner/operator shall keep and maintain records of the initial performance test for each crusher, screen, and conveyor according to 40 CFR 60.7(f). [40 CFR 60 Subpart A, 40 CFR 60 Subpart OOO] II.B.3.a.3 The owner/operator shall submit results of the initial performance test for each crusher, screen, and conveyor according to 40 CFR 60.8(a). [40 CFR 60 Subpart A, 40 CFR 60 Subpart OOO] II.B.4 Diesel-Fired Generator Engine: II.B.4.a The owner/operator shall not operate the generator engine for more than 3,300 hours per rolling 12-month period. [R307-401-8] II.B.4.a.1 To determine compliance with a rolling 12-month total the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records of operation shall be kept for all periods when the plant is in operation. Hours of operation shall be determined by supervisor monitoring and records. The records of hours of operation shall be kept on a daily basis. [R307-401-8] II.B.4.b The owner/operator shall comply with the applicable emission limitations in 40 CFR 60.4204 and 40 CFR 63.6603 for the diesel-fired generator engine. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.b.1 To demonstrate compliance with the condition above, the owner/operator shall comply with the applicable requirements in 40 CFR 60.4211 and 40 CFR 63.6640. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.c The owner/operator shall not allow visible emissions from the diesel-fired generator engine to exceed 20 percent opacity. [R307-201-3, R307-401-8] II.B.4.d The sulfur content of diesel fuel burned in the diesel-fired generator engine shall not exceed 15 ppm. [40 CFR 60 Subpart IIII, 40 CFR 63 Subpart ZZZZ, R307-401-8] II.B.4.d.1 The sulfur content shall be determined by ASTM Method D2880-71, D4294-89, or approved equivalent. Certification of diesel fuel shall be either by the owner/operator's own testing or by test reports from the diesel fuel marketer. [R307-203-1, R307-401-8] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 11 II.B.4.d.2 The owner/operator shall keep and maintain records of the test certification of sulfur content in diesel fuel. Records of the test certification shall be kept for all periods when the plant is in operation. [R307-203-1, R307-401-8] II.B.5 Haul Roads and Fugitive Dust Sources: II.B.5.a The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources on site to exceed 20 percent opacity. [R307-205-4] II.B.5.a.1 Visible emission determinations for fugitive dust from haul roads and fugitive dust sources shall use procedures similar to Method 9. The normal requirement for observations to be made at 15- second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.5.b The paved in-plant haul road shall not be less than 1,300 feet in length. [R307-401-8] II.B.5.b.1 Haul road length shall be determined by aerial photographs, land surveys, on-site measurements, or other methods as approved by the Director. [R307-401-8] II.B.5.c The owner/operator shall sweep and apply water to the paved in-plant haul roads to ensure the opacity limits in this AO are not exceeded. [R307-401-8] II.B.5.d The owner/operator shall use water application or other control options contained in R307-205 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-205, R307-401-8] II.B.5.d.1 The owner/operator shall keep and maintain records of water application for all periods that the source is in operation. Records of water application shall include: A. Date B. Time of day that water was applied or sweeping occurred C. Quantity of water applied. [R307-401-8] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 12 Section III: APPLICABLE FEDERAL REQUIREMENTS In addition to the requirements of this AO, all applicable provisions of the following federal programs have been found to apply to this installation. This AO in no way releases the owner or operator from any liability for compliance with all other applicable federal, state, and local regulations including UAC R307. NSPS (Part 60), A: General Provisions NSPS (Part 60), OOO: Standards of Performance for Nonmetallic Mineral Processing Plants NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 13 REVIEWER COMMENTS The AO will be based on the following documents: Supersedes DAQE-AN0129000005-08 dated December 30, 2008 Is Derived From NOI dated March 10, 2017 Incorporates Additional information dated April 17, 2017 Incorporates Additional information dated June 26, 2017 Incorporates Additional information dated July 9, 2017 Incorporates Additional information dated August 11, 2017 Incorporates Modeling Information dated December 21, 2017 Incorporates Modeling Memo dated January 17, 2018 1. Comment regarding Emission Estimates: The emissions from the diesel-fired generator engine were estimated using AP-42 Section 3.3. The emissions from bulldozers were estimated using AP-42 Section 11.9. The emissions from wind erosion of exposed areas were estimated using AP-42 Section 11.9. The emissions from the aggregate processing equipment (crushers, screens, & conveyors were estimated using AP-42 Section 11.19. The emissions from haul roads were estimated using AP-42 Section 13.2.2 and the DAQ Haul Road Guidance. The emissions from material handling were estimated using AP-42 Section 13.2. The emissions from storage piles were estimated using the Fourth Edition of AP-42 Section 8.19.1-1. [Last updated February 16, 2018] 2. Comment regarding NSPS and MACT Requirements: NSPS (40 CFR 60 Subpart A, Subpart OOO, and Subpart IIII) and MACT (40 CFR 63 Subpart A, and Subpart ZZZZ) regulations apply to this source. 40 CFR Part 60 Subpart OOO applies to crushers, screening operations, and belt conveyors at nonmetallic mineral processing plants that commenced construction after August 31, 1983. This source has crushers, screens, and conveyors on site, and all crushers, screens, and conveyors on site were manufactured after August 31, 1983. Therefore, NSPS Subpart OOO applies to this source. 40 CFR 63 MACT Subpart ZZZZ applies to owners and operators of stationary RICE at a major or area source of HAP emissions. Since this source will have a stationary RICE at an area source of HAP emissions, MACT Subpart ZZZZ will apply to this source. NSPS Subpart IIII applies to owners and operators of stationary CI ICE that commence construction after July 11, 2005, where the stationary CI ICE are manufactured after April 1, 2006. The diesel-fired generator engine is a CI ICE. The manufacturer date of the engine is unknown. Because the information is unknown, the conservative approach is to assume NSPS Subpart IIII applies. The references in this permit will list NSPS Subpart IIII as applying to this source. [Last updated February 16, 2018] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 14 3. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This source is not a major source and is not a Title IV source. The source is subject to NSPS Subpart OOO (a standard under Section 111 of the Act); therefore, Title V applies to this source. [Last updated February 16, 2018] 4. Comment regarding Previous Permit Emission Estimates Compared to Current Emission Estimates: PM10 emission estimates have changed from the previous permit. The comparison of emissions from the various sources is summarized below: Emission Unit/Source Old Estimates New Estimates Change Aggregate Processing 0.42 tpy 0.60 tpy + 0.18 tpy Material Handling 0.28 tpy 0.73 tpy + 0.45 tpy Storage Piles 1.41 tpy 5.75 tpy + 4.34 tpy Disturbed Area 1.90 tpy 0.95 tpy - 0.95 tpy Bulldozing 0.01 tpy 1.99 tpy + 1.98 tpy Unpaved Roads 0.14 tpy 3.97 tpy + 3.83 tpy Paved Roads 1.32 tpy 0.51 tpy - 0.81 tpy [Last updated February 16, 2018] 5. Comment regarding Previous Permit Emission Estimates Compared to Current Emission Estimates (Continued): The reason for these changes is summarized below: Aggregate Processing: The source is adding two crushers; therefore, emissions from the aggregate processing are increasing. There were also some slight differences with the emission factors. Material Handling: The new permit used four transfers instead of two. In addition, the new permit used a moisture content of 4% and the previous permit used a moisture content of 4.8%. These two changes resulted in an increase in emissions. Storage Piles: The previous permit assumed 1.5 acres of storage piles and used the material handling equation in AP-42 to estimate emissions from storage piles. This underestimated emission by over 4 tons per year. The new permit used a storage pile size of 20 acres and used AP-42 Fourth Edition to estimate emissions from storage piles. Disturbed Area: The current permit used the same emission factors as the previous permit; however, the current permit assumed that only half of the total acres were actually being disturbed. This is because there are haul roads, storage piles, buildings, and other areas that are not considered disturbed area. Therefore, there is a decrease in emissions. Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 15 Bulldozing: The emission factor number for bulldozing was the same in both permits; however, the previous permit did not use the correct units. The emission factor is 1.994 pounds per hour. It is unknown which units the previous permit used, but the current permit is correct. Unpaved Roads: The source has changed layouts from the previous permit. The total unpaved haul road length increased from 600 feet to over 2,550 feet. In addition, the DAQ has a guidance on how to estimate emissions from haul roads that was not available for the previous permit; therefore, emissions were estimated using different control efficiencies and factors. This accounts for the increase in unpaved haul road emissions. Paved Roads: The source has changed layouts from the previous permit. The paved haul road length increased from 250 feet to over 1,300 feet; however, the method used to estimate paved haul road emissions has changed since the previous permit. The DAQ has a guidance on how to estimate emissions from haul roads that was not available for the previous permit; therefore, emissions were estimated using different control efficiencies and factors. Because of these overall changes, there is a decrease in emissions from the paved haul roads. [Last updated February 16, 2018] Engineering Review N129000006: Bryce Christensen Excavating Inc.- BCE St. George Aggregate Production Plant - Modification to DAQE-AN0129000005-08 to Add a Cone Crusher and a Jaw Crusher with an Attached Engine February 20, 2018 Page 16 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds EMISSIONS SUMMARY Existing PTE Engine Removal Screen Removal Crusher Replacment NOX 10.23 -10.23 CO 2.2 -2.20 PM10 15.24 -0.73 -0.15 0.00 PM2.5 6.67 -0.73 -0.01 0.00 VOC 0.83 -0.83 SO2 0.68 -0.68 HAP 0.01 -0.01 CO2e 380 -380 *Removing the engine will eliminate SO2 emissio Changes: - Removal of one engine - Removal of one screen - Replacment of one crusher (cone to VSI) tpy Change in PTE New PTE -10.23 0.00 -2.20 0.00 -0.87 14.37 -0.74 5.93 -0.83 0.00 -0.68 0.00 -0.01 0.00 -380 0 ons Equipment Details Rating 200 hp = (149.3 kw) Operational Hours 3,300 hours/year Sulfur Content 15 ppm or 0.0015% Criteria Pollutant Emission Standards (g/hp-hr) Emission Factor (lb/hp-hr) Emission Rate (lbs/hr) Emission Total (tons/year)Reference NOX 0.031 6.20 10.23 CO 6.68E-03 1.34 2.20 PM10 2.20E-03 0.44 0.73 PM2.5 2.20E-03 0.44 0.73 VOC 2.51E-03 0.50 0.83 SO2 1.21E-05 0.00 0.00 AP-42 Table 3.4-1 HAP 0.01 0.01 See Below Green House Gas Pollutant Global Warming Potential Emission Factor (lb/hp-hr) Emission Rate (lbs/hr) Emission Total (tons/year)Reference CO2 (mass basis)1 1.15 230 380 Methane (mass basis)25 0 0CO2e380 Hazardous Air Pollutant Emission Rate (lbs/hr) Emission Total (tons/year)Reference Benzene 9.33E-04 1.31E-03 2.16E-03 Toluene 4.09E-04 5.73E-04 9.45E-04 Xylenes 2.85E-04 3.99E-04 6.58E-041,3-Butadiene 3.91E-05 5.47E-05 9.03E-05 Formaldehyde 1.18E-03 1.65E-03 2.73E-03 Acetaldehyde 7.67E-04 1.07E-03 1.77E-03 Acrolein 9.25E-05 1.30E-04 2.14E-04 Naphthalene 8.48E-05 1.19E-04 1.96E-04 Acenaphthylene 5.06E-06 7.08E-06 1.17E-05 Acenaphthene 1.42E-06 1.99E-06 3.28E-06 Fluorene 2.92E-05 4.09E-05 6.75E-05Phenanthrene2.94E-05 4.12E-05 6.79E-05 Anthracene 1.87E-06 2.62E-06 4.32E-06 Fluoranthene 7.61E-06 1.07E-05 1.76E-05 Pyrene 4.78E-06 6.69E-06 1.10E-05 Benz(a)anthracene 1.68E-06 2.35E-06 3.88E-06 Chrysene 3.53E-07 4.94E-07 8.15E-07 Benzo(b)fluoranthene 9.91E-08 1.39E-07 2.29E-07 Benzo(k)fluoranthene 1.55E-07 2.17E-07 3.58E-07Benzo(a)pyrene 1.88E-07 2.63E-07 4.34E-07 Indeno(1,2,3-cd)pyrene 3.75E-07 5.25E-07 8.66E-07 Dibenz(a,h)anthracene 5.83E-07 8.16E-07 1.35E-06Benzo(g,h,l)perylene 4.89E-07 6.85E-07 1.13E-06 Emission Factor (lb/MMBtu) AP-42 Table 3.3-2, Table 3.4-3, & Table 3.4-4 (1,3-Butadiene will not popluate if the engine size is greater than 600 hp. AP-42 does not list 1,3- Butadiene for engines greater than 600 hp.) Diesel-Fired Engines Emergency Engines should equal 100 hours of operation per year Manufacturer Data, AP-42 Table 3.3-1, & Table 3.4-1 AP-42 Table 3.3-1 & Table 3.4-1 Page 3 of 8 Version 1.1 February 21, 2019 Production Rates Hourly Rates 250 tons/hour Annual Production 400,000 tons/year Emission Unit Number of Emission Units PM10 Emission Factor (lb/ton) PM2.5 Emission Factor (lb/ton)Reference Crushers 3 0.00054 0.00010 Screens 1 0.00074 0.00005 Conveyor Transfer Points 12 4.6E-05 1.3E-05 Pollutant Emission Rate (lbs/hr) Emission Total (tons/year) PM10 0.73 0.58 PM2.5 0.13 0.10 Emission Unit PM10 Emission Rate (lbs/hr) PM10 Emission Total (tons/year) PM2.5 Emission Rate (lbs/hr) PM2.5 Emission Total (tons/year) Crushers 0.41 0.32 0.08 0.06 Screens 0.19 0.15 0.01 0.01 Conveyors 0.14 0.11 0.04 0.03 Aggregate Processing Equipment AP-42 Table 11.19.2-2 Page 4 of 8 Version 1.0 November 29, 2018 Bulldozer Hours of Operation Hours operated per year 3,300 hours/year Variables for Bulldozing Overburden Material Silt Content 6.9 % Material Moisture Content 7.9 % Pollutant Emission Factor (lb/hr) Emission Rate (lbs/hr) Emission Total (tons/year)Reference PM10 0.75276 0.75 1.24PM2.5 0.41378 0.41 0.68 Bulldozing AP-42 11.9 Table 11.9-1 Page 5 of 8 Version 1.0 November 29, 2018 Wind Erosion of Exposed Area Total Area of Disturbed Ground 15 acres Emission Factors & Distribution TSP Emission Factor 0.38 PM10 Content 50% PM2.5 Content 7.5% Pollutant Emission Factor (tons/acre-year) Emission Rate (lbs/hr) Emission Total (tons/year) PM10 0.19 0.65 2.85 PM2.5 0.03 0.10 0.43 Disturbed Ground Reference AP-42 Table 11.9-4 AP-42 Section 13.2.5.3 Page 6 of 8 Version 1.1 September 4, 2019 Production Rates Hourly Rates 250 tons/hour Annual Production 400,000 tons/year Loader Information Empty Loader Weight 20 tons Weight of Load 10 tons Loaded Loader Weight 30 tons Loader Route\ Information Loader Route One-Way Length 650 feet Hourly Vehicle Miles Traveled 6.2 miles Annual Vehicle Miles Traveled 9,848 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year)Reference PM10 1.71 0.51 3.15 2.52 PM2.5 0.171 0.051 0.32 0.25 Loader Routes Basic Watering - (70% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 7 of 8 Version 1.0 November 29, 2018 Production Rates Hourly Rates 250 tons/hour Annual Production 400,000 tons/year Truck Information Empty Truck Weight 20 tons Weight of Load 40 tons Loaded Truck Weight 60 tons Haul Road Information Haul Road One-Way Length 3,312 feet Hourly Vehicle Miles Traveled 7.8 miles Annual Vehicle Miles Traveled 12,547 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year)Reference PM10 2.11 0.63 4.96 3.97 PM2.5 0.211 0.063 0.50 0.40 Haul Roads Basic Watering - (70% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 8 of 8 Version 1.0 November 29, 2018