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DAQ-2025-000277
DAQE-AN143660003-25 {{$d1 }} Jay Seeley Amcor Masonry Products 333 South Redwood Road North Salt Lake, UT 84054 jay.seeley@oldcastle.com Dear Mr. Seeley: Re: Approval Order: Modification to Approval Order DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Project Number: N143660003 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on May 1, 2024. Amcor Masonry Products must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Mr. Enqiang He, who can be contacted at (801) 556-1580 or ehe@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:EH:jg cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director January 13, 2025 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN143660003-25 Modification to Approval Order DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality January 13, 2025 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 4 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 11 ACRONYMS ............................................................................................................................... 12 DAQE-AN143660003-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Amcor Masonry Products Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant Mailing Address Physical Address 333 South Redwood Road 333 South Redwood Road North Salt Lake, UT 84054 North Salt Lake, UT 84054 Source Contact UTM Coordinates Name: Jay Seeley 421,268 m Easting Phone: (801) 936-7628 4,521,145 m Northing Email: jay.seeley@oldcastle.com Datum NAD83 UTM Zone 12 SIC code 3271 (Concrete Block & Brick) SOURCE INFORMATION General Description Amcor Masonry Products (Amcor) is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials per rolling 12-month period. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Davis County Airs Source Size: B Applicable Federal Standards None DAQE-AN143660003-25 Page 4 Project Description Amcor has requested to make the following changes: 1. To increase dry ingredient throughput at the paver and block plants. The paver plant throughput will increase from 275,000 to 300,000 tpy; the block plant throughput will increase from 101,500 to 120,000 tpy. 2. To add a new wet processing line in the bagging plant. The site-wide emissions will be updated to reflect these changes. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.37 CO2 Equivalent 0 13725.00 Carbon Monoxide 0.45 9.61 Nitrogen Oxides 0 5.42 Particulate Matter - PM10 3.01 12.56 Particulate Matter - PM2.5 1.21 4.07 Sulfur Dioxide 0 0.07 Volatile Organic Compounds 0 0.63 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 360 Change (TPY) Total (TPY) Total HAPs 0 0.18 SECTION I: GENERAL PROVISIONS I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] DAQE-AN143660003-25 Page 5 I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Amcor Masonry Products Cement block, cement paver, and cement bagging batch plants II.A.2 Concrete Paver Facility II.A.3 One (1) Central Mix Concrete Batch Plant Capacity: 74 cubic yards per hour Control: Baghouse (16,000 acfm) II.A.4 One (1) Mixer Capacity: 3 cubic yards II.A.5 Paver Facility Silos One (1) Elevated Fly Ash Silo Two (2) Elevated Cement Storage Silo Control: Bin Vents (passive) One (1) Portable Tanker Silo Control: Bin Vent (passive) II.A.6 Tumbler Unit Tumbler to distress pavers Control: Baghouse (3,040 acfm) DAQE-AN143660003-25 Page 6 II.A.7 Paver Plant Conveyors Various conveyors Control: Covered II.A.8 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.9 Concrete Block Facility II.A.10 One (1) Central Mix Concrete Batch Plant Capacity: 100 cubic yards per hour Control: One (1) Baghouse (20,000 acfm) II.A.11 One (1) Mixer Capacity: 2 cubic yards II.A.12 Block Facility Silos One (1) Elevated Fly Ash Silo Control: Bin Vent (passive) Two (2) Elevated Cement Storage Silo Control: Bin Vent (passive) II.A.13 Block Plant Conveyors Various Conveyors Control: Covered II.A.14 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.15 Concrete, Mortar and Stucco Bagging Facility II.A.16 One (1) Central Mix Concrete Batch Plant Capacity: 84.17 cubic yards per hour II.A.17 One (1) Dryer Rating: 50 MMBtu/hr Fuel: Natural Gas Control: Low NOx Burner Baghouse (36,000 acfm) II.A.18 Two (2) Mixers Capacity: 2 cubic yards each Various hoppers and packers. Control: Two (2) Baghouses (20,000 acfm each) II.A.19 Dry Sizing Screen Capacity: 150 tph Control: Bin Vent (Powered, 2,655 acfm) DAQE-AN143660003-25 Page 7 II.A.20 Bagging Plant Silos Three (3) Fly Ash Storage Silos Control: Bin Vents (passive) Five (5) Cement Storage Silos Control: Bin Vents (passive) Four (4) Various Aggregate Storage Silos Control: Bin Vents (powered) II.A.21 Bagging Facility Conveyors Various conveyors Control: Covered II.A.22 Wet Processing Line - New Including a conveyor Control: Covered II.A.23 Two (2) Front End Loaders For Informational Purposes only SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Amcor Masonry Products Requirements: II.B.1.a The owner/operator shall not allow visible emissions points to exceed the following values: A. All conveyor transfer points - 7% opacity B. All conveyor drop points - 20% opacity C. All concrete batch plants - 7% opacity D. All baghouses and fabric filter systems - 10% opacity E. All other points - 20% opacity. [R307-305-3, R307-309-5, R307-312-4, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] II.B.1.b The owner/operator shall not produce more than the following: A. 627,000 tons of pre-packaged cement, concrete, and mortar/stucco material per rolling 12-month period B. 300,000 tons of concrete pavers per rolling 12-month period C. 120,000 tons of concrete blocks per rolling 12-month period. [R307-401-8] DAQE-AN143660003-25 Page 8 II.B.1.b.1 The owner/operator shall: A. Determine production by production scales, scale house records, vendor receipts, and/or any other appropriate mechanism B. Record production on a daily basis C. Use the production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.1.c The owner/operator shall cover all conveyors, transfer points and drop points that are located outside of a building. Conveyors, transfer points, and drop points located in a building or in the wet processing line may be covered or uncovered. [R307-401-8] II.B.2 Dryer Requirements II.B.2.a The owner/operator shall not operate the dryer more than 3900 hours per rolling 12-month period. [R307-401-8] II.B.2.a.1 The owner/operator shall: A. Determine hours of operation through a meter or monitoring and maintaining of an operations log B. Record hours of operation daily C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.2.b The owner/operator shall not emit more than the following rates and concentrations from the dryer stack: Pollutant lb/hr grains/dscf ppmv Filterable PM10 1.64 0.024 Filterable PM2.5 1.64 0.024 NOx 1.82 30 [R307-401-8] II.B.2.b.1 Compliance Demonstrations To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this permit. [R307-165-2, R307-401-8] II.B.2.b.2 Initial Test The owner/operator shall conduct an initial stack test within 180 days after startup. [R307-165-2] II.B.2.b.3 Test Frequency The owner/operator shall conduct subsequent stack tests within five (5) years after the date of the most recent stack test. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] DAQE-AN143660003-25 Page 9 II.B.3 Stack Testing Requirements II.B.3.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.3.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.3.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.3.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA) or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.3.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.3.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.3.b Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.3.b.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.3.b.2 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM10 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] DAQE-AN143660003-25 Page 10 II.B.3.b.3 Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A, or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. Condensable PM2.5 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] II.B.3.b.4 NOx 40 CFR 60, Appendix A, Method 7; Method 7E; or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.4 Baghouse Requirements II.B.4.a The owner/operator shall install baghouses or filters to control emissions from the Paver Facility, the Paver Facility Tumbler, the Concrete Block Facility, the Concrete, Mortar, and Stucco Facility, and the dryer in the Concrete, Mortar, and Stucco Facility. [R307-401-8] II.B.4.a.1 The owner/operator shall install a manometer or magnehelic pressure gauge to measure the static pressure differential across each baghouse. [R307-401-8] II.B.4.a.2 The pressure gauges shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.4.b The owner/operator shall maintain the static pressure differential of the baghouses between two (2) and seven (7) inches of water column as measured on the pressure gauge. [R307-401-8] II.B.4.b.1 The owner/operator shall record the static pressure differentials at least once per operating day while the baghouses are operating. [R307-401-8] II.B.4.b.2 The owner/operator shall maintain the following records of the static pressure differentials. A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.4.c At least once every 12 months, the owner/operator shall calibrate the baghouses' pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain records of the pressure gauges calibrations and replacements. [R307-401-8] II.B.5 Haul Roads and Fugitive Dust Requirements II.B.5.a The owner/operator shall comply with a Fugitive Dust Control Plan (FDCP) acceptable to the Director for the control of all fugitive dust associated with the Amcor Masonry Products site. [R307-309-6, R307-401-8] DAQE-AN143660003-25 Page 11 II.B.5.b The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.5.c The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources to exceed 20% opacity on site and 10% opacity at the property boundary. [R307-205-4, R307-309-5, R307-401-8] II.B.5.c.1 Visible emission determinations for fugitive dust from haul roads and operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-309-5, R307-401-8] II.B.5.d The owner/operator shall vacuum sweep and water all haul roads. The vacuum sweep and water shall be of sufficient frequency and quantity to maintain the opacity limit specified in the AO. [R307-401-8] II.B.5.d.1 Records of vacuum sweeping and water application shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN143660002-21 dated July 16, 2021 Incorporates NOI dated May 1, 2024 Incorporates Additional information dated July 18, 2024 Incorporates Additional information dated August 12, 2024 Incorporates Additional information dated August 29, 2024 Incorporates DAQE-MN143660003-24 dated November 26, 2024 DAQE-AN143660003-25 Page 12 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN143660003-24 December 5, 2024 Jay Seeley Amcor Masonry Products 333 South Redwood Road North Salt Lake, UT 84054 jay.seeley@oldcastle.com Dear Mr. Seeley: Re: Intent to Approve: Modification to Approval Order DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Project Number: N143660003 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Mr. Enqiang He, as well as the DAQE number as shown on the upper right-hand corner of this letter. Mr. Enqiang He, can be reached at (801) 556-1580 or ehe@utah.gov, if you have any questions. Sincerely, {{$s }} Alan D. Humpherys, Manager New Source Review Section ADH:EH:jg cc: Davis County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN143660003-24 Modification to Approval Order DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Prepared By Mr. Enqiang He, Engineer (801) 556-1580 ehe@utah.gov Issued to Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant Issued On December 5, 2024 {{$s }} New Source Review Section Manager Alan D. Humpherys {{#s=Sig_es_:signer1:signature}} TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 5 SECTION II: SPECIAL PROVISIONS ..................................................................................... 7 PERMIT HISTORY ................................................................................................................... 12 ACRONYMS ............................................................................................................................... 13 DAQE-IN143660003-24 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Amcor Masonry Products Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant Mailing Address Physical Address 333 South Redwood Road 333 South Redwood Road North Salt Lake, UT 84054 North Salt Lake, UT 84054 Source Contact UTM Coordinates Name: Jay Seeley 421,268 m Easting Phone: (801) 936-7628 4,521,145 m Northing Email: jay.seeley@oldcastle.com Datum NAD83 UTM Zone 12 SIC code 3271 (Concrete Block & Brick) SOURCE INFORMATION General Description Amcor Masonry Products (Amcor) is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials per rolling 12-month period. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Davis County Airs Source Size: B Applicable Federal Standards None DAQE-IN143660003-24 Page 4 Project Description Amcor has requested to make the following changes: 1. To increase dry ingredient throughput at the paver and block plants. The paver plant throughput will increase from 275,000 to 300,000 tpy; the block plant throughput will increase from 101,500 to 120,000 tpy. 2. To add a new wet processing line in the bagging plant. The site-wide emissions will be updated to reflect these changes. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.37 CO2 Equivalent 0 13725.00 Carbon Monoxide 0.45 9.61 Nitrogen Oxides 0 5.42 Particulate Matter - PM10 3.01 12.56 Particulate Matter - PM2.5 1.21 4.07 Sulfur Dioxide 0 0.07 Volatile Organic Compounds 0 0.63 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 360 Change (TPY) Total (TPY) Total HAPs 0 0.18 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Salt Lake Tribune and Deseret News on December 8, 2024. During the public comment period the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. DAQE-IN143660003-24 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Amcor Masonry Products Cement block, cement paver, and cement bagging batch plants DAQE-IN143660003-24 Page 6 II.A.2 Concrete Paver Facility II.A.3 One (1) Central Mix Concrete Batch Plant Capacity: 74 cubic yards per hour Control: Baghouse (16,000 acfm) II.A.4 One (1) Mixer Capacity: 3 cubic yards II.A.5 Paver Facility Silos One (1) Elevated Fly Ash Silo Two (2) Elevated Cement Storage Silos Control: Bin Vents (passive) One (1) Portable Tanker Silo Control: Bin Vent (passive) II.A.6 Tumbler Unit Tumbler to distress pavers Control: Baghouse (3,040 acfm) II.A.7 Paver Plant Conveyors Various conveyors Control: Covered II.A.8 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.9 Concrete Block Facility II.A.10 One (1) Central Mix Concrete Batch Plant Capacity: 100 cubic yards per hour Control: One (1) Baghouse (20,000 acfm) II.A.11 One (1) Mixer Capacity: 2 cubic yards II.A.12 Block Facility Silos One (1) Elevated Fly Ash Silo Control: Bin Vent (passive) Two (2) Elevated Cement Storage Silos Control: Bin Vent (passive) II.A.13 Block Plant Conveyors Various Conveyors Control: Covered II.A.14 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.15 Concrete, Mortar, and Stucco Bagging Facility II.A.16 One (1) Central Mix Concrete Batch Plant Capacity: 84.17 cubic yards per hour DAQE-IN143660003-24 Page 7 II.A.17 One (1) Dryer Rating: 50 MMBtu/hr Fuel: Natural Gas Control: Low NOx Burner Baghouse (36,000 acfm) II.A.18 Two (2) Mixers Capacity: 2 cubic yards each Various hoppers and packers. Control: Two (2) Baghouses (20,000 acfm, each) II.A.19 Dry Sizing Screen Capacity: 150 tph Control: Bin Vent (Powered, 2,655 acfm) II.A.20 Bagging Plant Silos Three (3) Fly Ash Storage Silos Control: Bin Vents (passive) Five (5) Cement Storage Silos Control: Bin Vents (passive) Four (4) Various Aggregate Storage Silos Control: Bin Vents (powered) II.A.21 Bagging Facility Conveyors Various conveyors Control: Covered II.A.22 Wet Processing Line - New Including a conveyor Control: Covered II.A.23 Two (2) Front End Loaders For Informational Purposes only SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Amcor Masonry Products Requirements: DAQE-IN143660003-24 Page 8 II.B.1.a The owner/operator shall not allow visible emissions points to exceed the following values: A. All conveyor transfer points - 7% opacity B. All conveyor drop points - 20% opacity C. All concrete batch plants - 7% opacity D. All baghouses and fabric filter systems - 10% opacity E. All other points - 20% opacity. [R307-305-3, R307-309-5, R307-312-4, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] II.B.1.b The owner/operator shall not produce more than the following: A. 627,000 tons of pre-packaged cement, concrete, and mortar/stucco material per rolling 12-month period B. 300,000 tons of concrete pavers per rolling 12-month period C. 120,000 tons of concrete blocks per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall: A. Determine production by production scales, scale house records, vendor receipts, and/or any other appropriate mechanism B. Record production on a daily basis C. Use the production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.1.c The owner/operator shall cover all conveyors, transfer points, and drop points that are located outside of a building. Conveyors, transfer points, and drop points located in a building or in the wet processing line may be covered or uncovered. [R307-401-8] II.B.2 Dryer Requirements II.B.2.a The owner/operator shall not operate the dryer more than 3900 hours per rolling 12-month period. [R307-401-8] DAQE-IN143660003-24 Page 9 II.B.2.a.1 The owner/operator shall: A. Determine hours of operation through a meter or monitoring and maintaining of an operations log B. Record hours of operation daily C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.2.b The owner/operator shall not emit more than the following rates and concentrations from the dryer stack: Pollutant lb/hr grains/dscf ppmv Filterable PM10 1.64 0.024 Filterable PM2.5 1.64 0.024 NOx 1.82 30 [R307-401-8] II.B.2.b.1 Compliance Demonstrations To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this permit. [R307-165-2, R307-401-8] II.B.2.b.2 Initial Test The owner/operator shall conduct an initial stack test within 180 days after startup. [R307-165-2] II.B.2.b.3 Test Frequency The owner/operator shall conduct subsequent stack tests within five (5) years after the date of the most recent stack test. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] II.B.3 Stack Testing Requirements II.B.3.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.3.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.3.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.3.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] DAQE-IN143660003-24 Page 10 II.B.3.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] II.B.3.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.3.b Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.3.b.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method. [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.3.b.2 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM10 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] II.B.3.b.3 Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A, or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. Condensable PM2.5 40 CFR 51, Appendix M, Method 202, or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] II.B.3.b.4 NOx 40 CFR 60, Appendix A, Method 7; Method 7E; or other EPA-approved testing method as acceptable to the Director. [R307-401-8] DAQE-IN143660003-24 Page 11 II.B.4 Baghouse Requirements II.B.4.a The owner/operator shall install baghouses or filters to control emissions from the Paver Facility, the Paver Facility Tumbler, the Concrete Block Facility, the Concrete, Mortar, and Stucco Facility, and the dryer in the Concrete, Mortar, and Stucco Facility. [R307-401-8] II.B.4.a.1 The owner/operator shall install a manometer or magnehelic pressure gauges to measure the static pressure differential across each baghouse. [R307-401-8] II.B.4.a.2 The pressure gauges shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.4.b The owner/operator shall maintain the static pressure differential of the baghouses between two (2) and seven (7) inches of water column as measured on the pressure gauge. [R307-401-8] II.B.4.b.1 The owner/operator shall record the static pressure differentials at least once per operating day while the baghouses are operating. [R307-401-8] II.B.4.b.2 The owner/operator shall maintain the following records of the static pressure differentials. A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.4.c At least once every 12 months, the owner/operator shall calibrate the baghouses' pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain records of the pressure gauges calibrations and replacements. [R307-401-8] II.B.5 Haul Roads and Fugitive Dust Requirements II.B.5.a The owner/operator shall comply with a Fugitive Dust Control Plan (FDCP) acceptable to the Director for the control of all fugitive dust associated with the Amcor Masonry Products site. [R307-309-6, R307-401-8] II.B.5.b The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.5.c The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources to exceed 20% opacity on site and 10% opacity at the property boundary. [R307-205-4, R307-309-5, R307-401-8] II.B.5.c.1 Visible emission determinations for fugitive dust from haul roads and operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-309-5, R307-401-8] II.B.5.d The owner/operator shall vacuum sweep and water all haul roads. The vacuum sweep and water shall be of sufficient frequency and quantity to maintain the opacity limit specified in the AO. [R307-401-8] DAQE-IN143660003-24 Page 12 II.B.5.d.1 Records of vacuum sweeping and water application shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN143660002-21 dated July 16, 2021 Incorporates NOI dated April 27, 2024 Incorporates Additional information dated July 18, 2024 Incorporates Additional information dated August 12, 2024 Incorporates Additional information dated August 29, 2024 Incorporates DAQE-MN143660003-24 dated November 26, 2024 DAQE-IN143660003-24 Page 13 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818- 12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds The Salt Lake Tribune Publication Name: The Salt Lake Tribune Publication URL: Publication City and State: Salt Lake City, UT Publication County: Salt Lake Notice Popular Keyword Category: Notice Keywords: amcor Notice Authentication Number: 202412100933114593517 1761527881 Notice URL: Back Notice Publish Date: Sunday, December 08, 2024 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Amcor Masonry Products Location: Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant – 333 South Redwood Road, North Salt Lake, UT Project Description: Amcor Masonry Products (Amcor) is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials, per rolling 12-month period. Amcor has requested to increase dry ingredient throughput at the block and paver plants. Amcor has also proposed to add a wet processing line in the bagging plant. The site-wide emissions have been updated to reflect these changes. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before January 7, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401- 7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: December 8, 2024 SLT0030562 Back DAQE-NN143660003-24 December 5, 2024 Salt Lake Tribune and Deseret News Legal Advertising Dept. P.O. Box 704055 West Valley City, UT 84170 Acct #9001399880 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Salt Lake Tribune and Deseret News on December 8, 2024. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Davis County cc: Wasatch Front Regional Council 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN143660003-24 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Amcor Masonry Products Location: Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant – 333 South Redwood Road, North Salt Lake, UT Project Description: Amcor Masonry Products (Amcor) is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials, per rolling 12-month period. Amcor has requested to increase dry ingredient throughput at the block and paver plants. Amcor has also proposed to add a wet processing line in the bagging plant. The site-wide emissions have been updated to reflect these changes. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before January 7, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at ehe@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: December 8, 2024 {{#s=Sig_es_:signer1:signature}} DAQE- RN143660003 October 24, 2024 Jay Seeley Amcor Masonry Products 333 South Redwood Road North Salt Lake, UT 84054 jay.seeley@oldcastle.com Dear Jay Seeley, Re: Engineer Review: Modification to AO DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Project Number: N143660003 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Amcor Masonry Products should complete this review within 10 business days of receipt. Amcor Masonry Products should contact Mr. Enqiang He at (801) 556-1580 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Mr. Enqiang He at ehe@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Amcor Masonry Products does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Amcor Masonry Products has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N143660003 Owner Name Amcor Masonry Products Mailing Address 333 South Redwood Road North Salt Lake, UT 84054 Source Name Amcor Masonry Products - Concrete Masonry Products Manufacturing Plant Source Location 333 South Redwood Road North Salt Lake, UT 84054 UTM Projection 421,268 m Easting, 4,521,145 m Northing UTM Datum NAD83 UTM Zone UTM Zone 12 SIC Code 3271 (Concrete Block & Brick) Source Contact Jay Seeley Phone Number (801) 936-7628 Email jay.seeley@oldcastle.com Billing Contact Jay Seeley Phone Number (801) 936-7628 Email jay.seeley@oldcastle.com Project Engineer Mr. Enqiang He, Engineer Phone Number (801) 556-1580 Email ehe@utah.gov Notice of Intent (NOI) Submitted May 1, 2024 Date of Accepted Application November 27, 2024 Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 2 SOURCE DESCRIPTION General Description Amcor Masonry Products (Amcor) is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials, per rolling 12-month period. NSR Classification: Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA Davis County Airs Source Size: B Applicable Federal Standards NA Project Proposal Modification to AO DAQE-AN143660002-21 to Increase Production and Add a Wet Processing Line Project Description Amcor has requested to make the following changes: 1. To increase dry ingredient throughput at the paver and block plants. The paver plant throughput will increase from 275,000 to 300,000 tpy; the block plant throughput will increase from 101,500 to 120,000 tpy. 2. To add a new wet processing line in the bagging plant. The site-wide emissions will be updated to reflect these changes. EMISSION IMPACT ANALYSIS All criteria pollutant emission increases are below the modeling thresholds contained in R307-410-4. All HAP emission increases are below their respective threshold values in R307-410-5. Therefore, no modeling is required from this source. The DAQ modeling staff conducted in-house modeling on 24-hr PM10. The predicted total PM10 concentrations are less than the NAAQS. Therefore, no new requirements were added to the ER. [Last updated November 26, 2024] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) Ammonia 0 0.37 CO2 Equivalent 0 13725 Carbon Monoxide 0.45 9.61 Nitrogen Oxides 0 5.42 Particulate Matter - PM10 3.01 12.56 Particulate Matter - PM2.5 1.21 4.07 Sulfur Dioxide 0 0.07 Volatile Organic Compounds 0 0.63 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) Generic HAPs (CAS #GHAPS) 0 360 Change (TPY) Total (TPY) Total HAPs 0 0.18 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding new equipment and processes The new wet processing line The material going through the wet processing line is already wet. The conveyor that transports the wet material will be covered and will be limited to 7% opacity at the transfer points. The Minor NSR Section considers the wet material, the cover, and the opacity limit as BACT. Production increases at the paver and block plants Production increases would cause emissions to increase. The total particulate emissions increases are estimated at less than 0.03 tpy. The control measures under II.B.4 and II.B.5 in the current AO would be still adequate to control such small emissions increases. Therefore, The Minor NSR Section considers the current conditions and requirements in the AO as BACT. [Last updated August 14, 2024] SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] I.2 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.3 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.4 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.5 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 5 I.6 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.7 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.8 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Amcor Masonry Products Cement block, cement paver, and cement bagging batch plants II.A.2 Concrete Paver Facility II.A.3 One (1) Central Mix Concrete Batch Plant Capacity: 74 cubic yards per hour Control: Baghouse (16,000 acfm) II.A.4 One (1) Mixer Capacity: 3 cubic yards II.A.5 Paver Facility Silos One (1) Elevated Fly Ash Silo Two (2) Elevated Cement Storage Silo Control: Bin Vents (passive) One (1) Portable Tanker Silo Control: Bin Vent (passive) II.A.6 Tumbler Unit Tumbler to distress pavers Control: Baghouse (3,040 acfm) II.A.7 Paver Plant Conveyors Various conveyors Control: Covered Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 6 II.A.8 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.9 Concrete Block Facility II.A.10 One (1) Central Mix Concrete Batch Plant Capacity: 100 cubic yards per hour Control: One (1) Baghouse (20,000 acfm) II.A.11 One (1) Mixer Capacity: 2 cubic yards II.A.12 Block Facility Silos One (1) Elevated Fly Ash Silo Control: Bin Vent (passive) Two (2) Elevated Cement Storage Silo Control: Bin Vent (passive) II.A.13 Block Plant Conveyors Various Conveyors Control: Covered II.A.14 Curing Chamber Room Rating: Under 5 MMBtu/hr Fuel: Natural Gas For Informational Purposes only II.A.15 Concrete, Mortar and Stucco Bagging Facility II.A.16 One (1) Central Mix Concrete Batch Plant Capacity: 84.17 cubic yards per hour II.A.17 One (1) Dryer Rating: 50 MMBtu/hr Fuel: Natural Gas Control: Low NOx Burner Baghouse (36,000 acfm) II.A.18 Two (2) Mixers Capacity: 2 cubic yards, each Various hoppers and packers. Control: Two (2) Baghouses (20,000 acfm, each) II.A.19 Dry Sizing Screen Capacity: 150 tph Control: Bin Vent (Powered, 2,655 acfm) Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 7 II.A.20 Bagging Plant Silos Three (3) Fly Ash Storage Silos Control: Bin Vents (passive) Five (5) Cement Storage Silos Control: Bin Vents (passive) Four (4) Various Aggregate Storage Silos Control: Bin Vents (powered) II.A.21 Bagging Facility Conveyors Various conveyors Control: Covered II.A.22 NEW Wet Processing Line - New Including a conveyor Control: Covered II.A.23 Two (2) Front End Loaders For Informational Purposes only SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Amcor Masonry Products Requirements: II.B.1.a The owner/operator shall not allow visible emissions points to exceed the following values: A. All conveyor transfer points - 7% opacity B. All conveyor drop points - 20% opacity C. All concrete batch plants - 7% opacity D. All baghouses and fabric filter systems- 10% opacity E. All other points - 20% opacity. [R307-305-3, R307-309-5, R307-312-4, R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-305-3] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 8 II.B.1.b NEW The owner/operator shall not produce more than the following: A. 627,000 tons of pre-packaged cement, concrete, and mortar/stucco material per rolling 12-month period. B. 300,000 tons of concrete pavers per rolling 12-month period. C. 120,000 tons of concrete blocks per rolling 12-month period. [R307-401-8] II.B.1.b.1 The owner/operator shall: A. Determine production by production scales, scale house records, vendor receipts, and/or any other appropriate mechanism. B. Record production on a daily basis. C. Use the production data to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] II.B.1.c NEW The owner/operator shall cover all conveyors, transfer points and drop points that are located outside of a building. Conveyors, transfer points, and drop points located in a building or in the wet processing line may be covered or uncovered. [R307-401-8] II.B.2 Dryer Requirements II.B.2.a The owner/operator shall not operate the dryer more than 3900 hours per rolling 12-month period. [R307-401-8] II.B.2.a.1 The owner/operator shall: A. Determine hours of operation through a meter or monitoring and maintaining of an operations log. B. Record hours of operation daily C. Use the hours of operation to calculate a new rolling 12-month total by the 20th day of each month using data from the previous 12 months. [R307-401-8] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 9 II.B.2.b The owner/operator shall not emit more than the following rates and concentrations from the dryer stack: Pollutant lb/hr grains/dscf ppmv Filterable PM10 1.64 0.024 Filterable PM2.5 1.64 0.024 NOx 1.82 30 [R307-401-8] II.B.2.b.1 Compliance Demonstrations To demonstrate compliance with the emission limitations above, the owner/operator shall perform stack testing on the emissions unit according to the stack testing conditions contained in this permit. [R307-165-2, R307-401-8] II.B.2.b.2 Initial Test The owner/operator shall conduct an initial stack test within 180 days after startup. [R307-165-2] II.B.2.b.3 Test Frequency The owner/operator shall conduct subsequent stack tests within 5 years after the date of the most recent stack test. The Director may require the owner/operator to perform a stack test at any time. [R307-165-2, R307-401-8] II.B.3 Stack Testing Requirements II.B.3.a The owner/operator shall conduct any stack testing required by this AO according to the following conditions. [R307-401-8] II.B.3.a.1 Notification At least 30 days prior to conducting a stack test, the owner/operator shall submit a source test protocol to the Director. The source test protocol shall include the items contained in R307-165-3. If directed by the Director, the owner/operator shall attend a pretest conference. [R307-165-3, R307-401-8] II.B.3.a.2 Testing & Test Conditions The owner/operator shall conduct testing according to the approved source test protocol and according to the test conditions contained in R307-165-4. [R307-165-4, R307-401-8] II.B.3.a.3 Access The owner/operator shall provide Occupational Safety and Health Administration (OSHA)- or Mine Safety and Health Administration (MSHA)-approved access to the test location. [R307-401-8] II.B.3.a.4 Reporting No later than 60 days after completing a stack test, the owner/operator shall submit a written report of the results from the stack testing to the Director. The report shall include validated results and supporting information. [R307-165-5, R307-401-8] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 10 II.B.3.a.5 Possible Rejection of Test Results The Director may reject stack testing results if the test did not follow the approved source test protocol or for a reason specified in R307-165-6. [R307-165-6, R307-401-8] II.B.3.b Test Methods When performing stack testing, the owner/operator shall use the appropriate EPA-approved test methods as acceptable to the Director. Acceptable test methods for pollutants are listed below. [R307-401-8] II.B.3.b.1 Standard Conditions A. Temperature - 68 degrees Fahrenheit (293 K) B. Pressure - 29.92 in Hg (101.3 kPa) C. Averaging Time - As specified in the applicable test method [40 CFR 60 Subpart A, 40 CFR 63 Subpart A, R307-401-8] II.B.3.b.2 Filterable PM10 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201; Method 201A; or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM10 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM10. Condensable PM10 40 CFR 51, Appendix M, Method 202 or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] II.B.3.b.3 Filterable PM2.5 40 CFR 60, Appendix A, Method 5; 40 CFR 51, Appendix M, Method 201A or other EPA-approved testing method as acceptable to the Director. If other approved testing methods are used which cannot measure the PM2.5 fraction of the filterable particulate emissions, all of the filterable particulate emissions shall be considered PM2.5. Condensable PM2.5 40 CFR 51, Appendix M, Method 202 or other EPA-approved testing method as acceptable to the Director. The condensable particulate emissions shall not be used for compliance demonstration but shall be used for inventory purposes. [R307-401-8] II.B.3.b.4 NOx 40 CFR 60, Appendix A, Method 7; Method 7E; or other EPA-approved testing method as acceptable to the Director. [R307-401-8] II.B.4 Baghouse Requirements II.B.4.a NEW The owner/operator shall install baghouses or filters to control emissions from the Paver Facility, the Paver Facility Tumbler, the Concrete Block Facility, the Concrete, Mortar and Stucco Facility and the dryer in the Concrete, Mortar and Stucco Facility. [R307-401-8] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 11 II.B.4.a.1 The owner/operator shall install a manometer or magnehelic pressure gauges to measure the static pressure differential across each baghouse. [R307-401-8] II.B.4.a.2 The pressure gauges shall measure the static pressure differential in 1-inch water column increments or less. [R307-401-8] II.B.4.b The owner/operator shall maintain the static pressure differential of the baghouses between two (2) and seven (7) inches of water column as measured on the pressure gauge. [R307-401-8] II.B.4.b.1 The owner/operator shall record the static pressure differentials at least once per operating day while the baghouses are operating. [R307-401-8] II.B.4.b.2 The owner/operator shall maintain the following records of the static pressure differentials. A. Unit identification; B. Daily static pressure differential readings; C. Date of reading. [R307-401-8] II.B.4.c At least once every 12 months, the owner/operator shall calibrate the baghouses' pressure gauges in accordance with the manufacturer's instructions or replace the pressure gauges. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain records of the pressure gauges calibrations and replacements. [R307-401-8] II.B.5 Haul Roads and Fugitive Dust Requirements II.B.5.a The owner/operator shall comply with a Fugitive Dust Control Plan (FDCP) acceptable to the Director for the control of all fugitive dust associated with the Amcor Masonry Products site. [R307-309-6, R307-401-8] II.B.5.b The owner/operator shall use water application or other control options contained in R307-309 to minimize emissions from fugitive dust and fugitive emissions sources, including haul roads, storage piles, and disturbed areas. Controls shall be applied to ensure the opacity limits in this AO are not exceeded. [R307-309, R307-401-8] II.B.5.c NEW The owner/operator shall not allow visible emissions from haul roads and fugitive dust sources to exceed 20% opacity on site and 10% opacity at the property boundary. [R307-205-4, R307-309-5, R307-401-8] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 12 II.B.5.c.1 Visible emission determinations for fugitive dust from haul roads and operational areas shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-309-5, R307-401-8] II.B.5.d The owner/operator shall vacuum sweep and water all haul roads. The vacuum sweep and water shall be of sufficient frequency and quantity to maintain the opacity limit specified in the AO. [R307-401-8] II.B.5.d.1 Records of vacuum sweeping and water application shall be kept for all periods when the plant is in operation. The records shall include the following items: A. Date and time treatments were made B. Number of treatments made and quantity of water applied C. Rainfall amount received, if any. [R307-401-8] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 13 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN143660002-21 dated July 16, 2021 Incorporates NOI dated April 27, 2024 Incorporates Additional information dated July 18, 2024 Incorporates Additional information dated August 12, 2024 Incorporates Additional information dated August 29, 2024 Incorporates DAQE-MN143660003-24 dated November 26, 2024 REVIEWER COMMENTS 1. Comment regarding Emission Calculations: Material Processing: All emissions, except the conveyors, are routed through a 99% removal efficiency fabric filter baghouse or bin vent. Material processing takes place in enclosed areas. The enclosed conveyors are estimated to reduce conveyor emissions by 90%. Cement Bagging Plant calculations are based on 627,000 tons of product per year. Silo loading, conveying, hopper loading, mixer usage, and packaging emissions were considered for this plant's material processing. Cement Block Plant calculations are based on 120,000 tons of product per year. Cement Paver Plant calculations are based on 300,000 tons of product per year. Silo loading and mixer usage were considered for these plants' material processing. Emissions Factors: AP-42 Chapter 11 Table 11.12-2 and 11.19.1-2. Material Handling: The source estimated material handling using 180 tons of material per hour and 1,047,000 tons of material a year. Number of transfer points is 2, the mean wind speed is 6 mph, and the moisture content of the material is 9%. Emissions Factors: AP-42 13.2.4.3 Equation 1 Storage Piles: The source estimated storage pile emissions using 0.35 acres of storage piles. Control efficiency is assumed to be 66% for PM10 and 40% for PM2.5. The storage piles are partially enclosed and watering is available. Emissions Factors: AP-42 Appendix B.2, Tables B.2-2 and B.2-4, and AP-42 Fourth Edition Table 8.19.1-1. 50 MMBtu/hr dryer: The dryer is equipped with a low NOx burner. Calculations are based on 3900 hours of operation per year and 627,000 tons of throughput. Emissions Factors: AP-42 Table 1.4-2, Table 1.4-3, Table 1.4-4 and Table A-1, Subpart A of Part 98 Haul Roads and Loader Routes: Haul Roads and loader routes are based on 180 tons per hour and 1,047,000 tons per year on paved road with sweeping. 90% control is assumed. The haul roads are 1,250 feet in length. The empty truck weight is 18 tons and the weight of the average load is 25 tons. The loader routes are 650 feet going one direction. The empty loader weight is 17 tons and the Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 14 average load weight is 5 tons. Emissions Factors: AP-42 13.2.2 and DAQ Haul Road Guidance [Last updated August 7, 2024. 2. Comment regarding NSPS Applicability: 40 CFR 60 (NSPS) Subpart OOO Standards of Performance for Nonmetallic Mineral Processing Plants. This facility will not operate any crushers. Therefore, Subpart OOO does not apply to this facility. 40 CFR 60 NSPS Subpart UUU: Standards of Performance: Standards of Performance for Calciners and Dryers in Mineral Industries. The facility does not process any of the minerals listed in this subpart. Therefore, Subpart UUU does not apply to this facility. [Last updated August 14, 2024] 3. Comment regarding Title V Applicability: Title V of the 1990 Clean Air Act (Title V) applies to the following: 1. Any major source 2. Any source subject to a standard, limitation, or other requirement under Section 111 of the Act, Standards of Performance for New Stationary Sources; 3. Any source subject to a standard or other requirement under Section 112 of the Act, Hazardous Air Pollutants. 4. Any Title IV affected source. This facility is not a major source and is not a Title IV source. The facility is not subject to any NSPS, NESPHAP or MACT regulations. Therefore, Title V does not apply to this source. [Last updated August 14, 2024] Engineer Review N143660003: Amcor Masonry Products- Concrete Masonry Products Manufacturing Plant October 24, 2024 Page 15 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds PTE Emissions Prior Actual Emissions Limited Actual Emissions[1]Change in Emissions Modeling Threshold[2] (tons/yr)(tons/yr)(tons/yr)(tons/yr)(tons/yr) Fugitive PM10[3]58.45 3.12 6.10 2.98 5 Yes Non Fugitive PM10[4]15.85 6.43 6.46 0.03 15 Yes Total PM10 74.30 9.55 12.56 3.01 - - Fugitive PM2.5[3]5.93 - 0.68 - - - Non Fugitive PM2.5[4]5.91 - 3.39 - - - Total PM2.5[5]11.85 2.86 4.07 1.21 10 Yes CO 19.61 9.61 9.61 0.00 100 Yes SO2 0.14 0.07 0.07 0.00 40 Yes NOx 9.83 5.42 5.42 0.00 40 Yes VOC 1.28 0.63 0.63 0.00 -- NH3 0.75 0.37 0.37 0.00 - - CO2 28,186 13,725 13,725 0.00 - - [1] Controlled emissions and based on annual material usage [2] Total controlled limited emission total; based on R304-410-2 - Table 1; based on increase in emissions from existing sources [3] Emissions from haul roads, loader route, storage pile wind and storage pile material handling. [4] Emissions from point sources [5] PM2.5 is 29.4% of PM10 based on Ch 11 in AP-42 and Appendix B-2 for concrete batch plants Amcor Masonry Products North Salt Lake, UT Facility Wide Emission Totals Below Modeling ThresholdPollutant DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1] (tons/hr)(lb/ton)(lb/ton)(lb/hr)(tons/yr)(lb/hr)(tons/yr) Hopper Loading[2]EU01 CE01 80 0.000028 8.23E-06 0.0022 0.0098 0.0007 0.0029 Conveying[3]EU02 Enclosed 150 0.00033 9.70E-05 0.0495 0.22 0.0146 0.06 Dryer[4]EU03 CE01 150 0.0106 3.12E-03 1.5900 6.96 0.4675 2.05 Screening[5]EU04 CE02 150 0.000083 2.44E-05 0.0125 0.05 0.0037 0.02 Conveying[3]EU21 Open 68 0.0033 9.70E-04 0.2244 0.98 0.0660 0.29 DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1] (tons/hr)(lb/ton)(lb/ton)(lb/hr)(tons/yr)(lb/hr)(tons/yr) Silo loading[7]EU05 CE03 (4 Filters) 150 0.0000034 1.00E-06 0.0005 0.0022 0.0001 0.0007 Conveying[3]EU06 Enclosed 68 0.00033 9.70E-05 0.0224 0.10 0.0066 0.03 Hopper Loading[2]EU07 CE04 68 0.000028 8.23E-06 0.0019 0.0083 0.0006 0.0025 Mixer[8]EU08 CE04 80 0.0055 1.62E-03 0.4400 1.93 0.1294 0.57 Packaging[2]EU09 CE04 80 0.000028 8.23E-06 0.0022 0.01 0.0007 0.00 DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1] (tons/hr)(lb/ton)(lb/ton)(lb/hr)(tons/yr)(lb/hr)(tons/yr) Silo loading[7]EU10 CE05 (8 Filters) CE09 (2 dust collectors)25 0.0000034 1.00E-06 0.0001 0.0004 0.00002 0.0001 Conveying[3]EU11 Enclosed 68 0.00033 9.70E-05 0.0224 0.10 0.00660 0.03 Hopper Loading[2]EU12 CE06 48 0.000028 8.23E-06 0.0013 0.0059 0.00040 0.0017 Mixer[8]EU13 CE06 48 0.0055 1.62E-03 0.2640 1.16 0.07762 0.34 Packaging[2]EU14 CE06 48 0.000028 8.23E-06 0.0013 0.0059 0.00040 0.0017 Bagging Plant Process Total 2.63 11.54 0.77 3.39 DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1] (tons/hr)(lb/ton)(lb/ton)(lb/hr)(tons/yr)(lb/hr)(tons/yr) Silo loading[7]EU15 CE05 25 0.0000034 1.00E-06 0.0001 0.0004 0.00002 0.0001 Mixer[8]EU16 CE07 20 0.0055 1.62E-03 0.1100 0.48 0.0323 0.14 Block Plant Process Total 0.11 0.48 0.03 0.14 DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1] (tons/hr)(lb/ton)(lb/ton)(lb/hr)(tons/yr)(lb/hr)(tons/yr) Silo loading[7]EU17 CE05 25 0.0000034 1.00E-06 0.0001 0.0004 0.00002 0.0001 Mixer[8]EU18 CE08 30 0.0055 1.62E-03 0.1650 0.72 0.049 0.21 Tumbler Loading[9]EU19 CE09 31 0.0011 3.23E-04 0.0341 0.15 0.010 0.04 Tumbler[10]EU20 CE09 31 0.0087 2.56E-03 0.2697 1.18 0.079 0.35 Paver Plant Process Total 0.47 2.05 0.14 0.60 [1] Emission factors include controls; PM2.5 = 29.4% of PM10 [2] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-08); 99% control efficiency claimed for dust collector integral to process [3] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-04-21,23); 90% control efficiency claimed as conveyors are fully enclosed [4] Emission factor based on AP-42 Chapter 11, Table 11.12-2; 99% control efficiency claimed for baghouse integral to process [5] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-027-13); 99% control efficiency claimed for bin vent integral to process [6] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-04-21,23); No control efficiency claimed since conveyor is not enclosed. [7] Emission factor based on AP-42 Chapter 11, Table 11.19.1-2 (SCC 3-05-011-07); 99% control efficiency claimed for bin vent integral to process [8] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-09); 99% control efficiency claimed for dust collector integral to process [9] Emission factor based on AP-42 Chapter 11, Table 11.19.2-2 (SCC 3-05-020-06) [10] Emission factor based on AP-42 Chapter 11, Table 11.19.2-2 (SCC 3-05-020-02) PAVER PLANT Emission Unit Emission Unit ID Associated Control Device PM10 Emission PM2.5 Emission BLOCK PLANT Emission Unit Emission Unit ID Associated Control Device PM10 Emission PM2.5 Emission Cement/Mortar/Stucco Line Emission Unit Emission Unit ID Associated Control Device PM10 Emission PM2.5 Emission PM2.5 Emission Concrete Line Emission Unit Emission Unit ID Associated Control Device PM10 Emission PM2.5 Emission Emission Unit Emission Unit ID Associated Control Device PM10 Emission Wet Processing Line Amcor Masonry Products North Salt Lake, UT Controlled Potential-to-Emit Calculations BAGGING PLANT Receiving and Drying DRY Ingredients Throughput PM10 Emission Factor[1] PM2.5 Emission Factor[1]PM10 Emission PM2.5 Emission (tons/yr)(lb/ton)(lb/ton)(tons/yr)(tons/yr) Hopper Loading[2]EU01 CE01 627,000 0.000028 8.23E-06 0.0088 0.0026 Conveying[3]EU02 Enclosed 627,000 0.00033 9.70E-05 0.1035 0.0304 Dryer[4]EU03 CE01 627,000 0.0106 3.12E-03 3.3231 0.9770 Screening[5]EU04 CE02 627,000 0.000083 2.44E-05 0.0260 0.0077 Silo loading[5]EU05 / EU10 CE03 / CE05 / CE09 627,000 0.0000034 1.00E-06 0.0011 0.0003 Conveying[3]EU06 / EU11 Enclosed 627,000 0.00033 9.70E-05 0.1035 0.0304 Hopper Loading[2]EU07 / EU12 CE04 / CE06 627,000 0.000028 8.23E-06 0.0088 0.0026 Mixer[6]EU08 / EU13 CE04 / CE06 627,000 0.0055 1.62E-03 1.7243 0.5069 Packaging[2]EU09 / EU14 CE04 / CE06 627,000 0.000028 8.23E-06 0.0088 0.0026 Conveying[7]EU21 None 1,000 0.0033 9.70E-04 0.0017 0.0005 Process Total 5.31 1.56 DRY Ingredients Throughput*,** PM10 Emission Factor[1] PM2.5 Emission Factor[1]PM10 Emission PM2.5 Emission (tons/yr)(lb/ton)(lb/ton)(tons/yr)(tons/yr) Silo loading[6]EU15 CE05 14,880 0.0000034 1.00E-06 0.0000 0.00001 Mixer[8]EU16 CE07 14,880 0.0055 1.62E-03 0.0409 0.0120 Process Total 0.04 0.01 *The dry ingredient throughput equates to a total processed weight (wet and dry material) of 120,000 tons/year. ** Total dry material is approximately 12.4% of total material weight. DRY Ingredients Throughput*,** PM10 Emission Factor[1] PM2.5 Emission Factor[1]PM10 Emission PM2.5 Emission (tons/yr)(lb/ton)(lb/ton)(tons/yr)(tons/yr) Silo loading[6]EU18 CE05 43,800 0.0000034 1.00E-06 0.0001 0.00002 Mixer[8]EU19 CE08 43,800 0.0055 1.62E-03 0.1205 0.0354 Tumbler Loading[9]EU19 CE09 300,000 4.60E-05 1.30E-05 0.0069 0.0020 Tumbler[10]EU20 CE09 300,000 0.00074 0.00005 0.1110 0.0075 Process Total 0.24 0.04 * The dry ingredient throughput equates to a total processed weight (wet and dry material) of 300,000 tons/year. ** Total dry material is approximately 14.6% of total material weight. [1] Emission factors include controls; PM2.5 = 29.4% of PM10 [2] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-08); 99% control efficiency claimed for dust collector integral to process [3] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-04-21,23); 90% control efficiency claimed as conveyors are fully enclosed [4] Emission factor based on AP-42 Chapter 11, Table 11.12-2; 99% control efficiency claimed for baghouse integral to process [5] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-027-13); 99% control efficiency claimed for bin vent integral to process [6] Emission factor based on AP-42 Chapter 11, Table 11.19.1-2 (SCC 3-05-011-07); 99% control efficiency claimed for bin vent integral to process [7] Emission factor based on AP-42 Chapter 11, Table 11.12-2 (SCC 3-05-011-04-21,23). No control efficiency claimed since conveyor is not enclosed. [8] Emission factor based on AP-42 Chapter 11, Table 11.19.1-2 (SCC 3-05-011-09); 99% control efficiency claimed for bin vent integral to process [10] Emission factor based on AP-42 Chapter 11, Table 11.19.2-2 (SCC 3-05-020-02); controlled emission factor Emission Unit Emission Unit ID Associated Control Device [9] Emission factor based on AP-42 Chapter 11, Table 11.19.2-2 (SCC 3-05-020-06); controlled emission factor; the tumbler processes the full weight of the finished paver product; calculations assume 100% of the pavers are processed through the tumbler as a worst case. PAVER PLANT Amcor Masonry Products North Salt Lake, UT Limited Actual Emission Calculations BAGGING FACILITY Emission Unit Emission Unit ID Associated Control Device BLOCK PLANT Emission Unit Emission Unit ID Associated Control Device Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Variables Number of Transfer Points 2 Mean Wind Speed 6 mph Moisture Content 9 % Pollutant Emission Factor (lb/ton) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 0.00017 0.06 0.18 PM2.5 0.00003 0.01 0.03 Material Handling (Uncontrolled) AP-42 13.2.4.3 Equation #1 Page 4 of 15 Version 1.0 November 29, 2018 Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Truck Information Empty Truck Weight 18 tons Weight of Load 25 tons Loaded Truck Weight 43 tons Haul Road Information Haul Road One-Way Length 1,250 feet Hourly Vehicle Miles Traveled 3.4 miles Annual Vehicle Miles Traveled 19,830 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 1.87 0.19 0.64 18.51 PM2.5 0.187 0.019 0.06 1.85 Haul Roads (Uncontrolled) Paving with Sweeping & Watering - (90% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 5 of 15 Version 1.0 November 29, 2018 Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Loader Information Empty Loader Weight 17 tons Weight of Load 5 tons Loaded Loader Weight 22 tons Loader Route\ Information Loader Route One-Way Length 650 feet Hourly Vehicle Miles Traveled 8.9 miles Annual Vehicle Miles Traveled 51,557 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 1.53 0.15 1.35 39.36 PM2.5 0.153 0.015 0.14 3.94 Loader Routes (Uncontrolled) Paving with Sweeping & Watering - (90% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 6 of 15 Version 1.0 November 29, 2018 Storage Pile Area Total Area of Storage Piles 0.35 acres Control Efficiency PM10 Control Efficiency 66% PM2.5 Control Efficiency 40% Pollutant Uncontrolled Emission Factor (lb/acre-day) Controlled Emission Factor (lb/acre-day) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 6.30 2.14 0.03 0.40 AP-42 Fourth Edition Table 8.19.1-1 PM2.5 1.85 1.11 0.02 0.12 AP-42 Appendix B.2 Table B.2-2 Storage Piles (Uncontrolled) Reference AP-42 Appendix B.2 Tables B.2-2 & B.2-3 Page 7 of 15 Version 1.0 November 29, 2018 Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Variables Number of Transfer Points 2 Mean Wind Speed 6 mph Moisture Content 9 % Pollutant Emission Factor (lb/ton) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 0.00017 0.06 0.18 PM2.5 0.00003 0.01 0.03 Material Handling (Controlled) AP-42 13.2.4.3 Equation #1 Page 8 of 15 Version 1.0 November 29, 2018 Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Truck Information Empty Truck Weight 18 tons Weight of Load 25 tons Loaded Truck Weight 43 tons Haul Road Information Haul Road One-Way Length 1,250 feet Hourly Vehicle Miles Traveled 3.4 miles Annual Vehicle Miles Traveled 19,830 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 1.87 0.19 0.64 1.85 PM2.5 0.187 0.019 0.06 0.19 Haul Roads (Controlled) Paving with Sweeping & Watering - (90% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 9 of 15 Version 1.0 November 29, 2018 Production Rates Hourly Rates 180 tons/hour Annual Production 1,047,000 tons/year Loader Information Empty Loader Weight 17 tons Weight of Load 5 tons Loaded Loader Weight 22 tons Loader Route\ Information Loader Route One-Way Length 650 feet Hourly Vehicle Miles Traveled 8.9 miles Annual Vehicle Miles Traveled 51,557 miles Type of Control Pollutant Uncontrolled Emission Factor (lb/VMT) Controlled Emission Factor (lb/VMT) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 1.53 0.15 1.35 3.94 PM2.5 0.153 0.015 0.14 0.39 Loader Routes (Controlled) Paving with Sweeping & Watering - (90% control) AP-42 13.2.2 & DAQ Haul Road Guidance Page 10 of 15 Version 1.0 November 29, 2018 Storage Pile Area Total Area of Storage Piles 0.35 acres Control Efficiency PM10 Control Efficiency 66% PM2.5 Control Efficiency 40% Pollutant Uncontrolled Emission Factor (lb/acre-day) Controlled Emission Factor (lb/acre-day) Emission Rate (lbs/hr) Emission Total (tons/year) Reference PM10 6.30 2.14 0.03 0.14 AP-42 Fourth Edition Table 8.19.1-1 PM2.5 1.85 1.11 0.02 0.07 AP-42 Appendix B.2 Table B.2-2 Storage Piles (Controlled) Reference AP-42 Appendix B.2 Tables B.2-2 & B.2-3 Page 11 of 15 Version 1.0 November 29, 2018 (Btu/hr) (MMCf/hr) Hours (MMCf/yr) Actual Emissions (lbs/hr) (tons/yr) (tons/yr) NOx [2]37 1.82 7.95 3.54 CO 84 4.12 18.04 8.03 PM 7.6 0.37 1.63 0.73 PM10/PM2.5 7.6 0.37 1.63 0.73 SO2 0.6 0.03 0.13 0.06 VOC 5.5 0.27 1.18 0.53 CO2 120,000 5,882 25,765 11,471 CH4 2.3 0.11 0.49 0.22 N2O 2.2 0.11 0.47 0.21 CO2e [3]120,713 5,917 25,918 11,539 Ammonia 3.2 0.16 0.69 0.31 Total HAPs 1.89 0.09 0.41 0.18 [2] NOx emission factor equates to the Low NOx concentration of 30 ppm [3] GWP: CH4 = 25, N2O = 298 Amcor Masonry Products North Salt Lake, UT Natural Gas Combustion Emission Calculations Emission Unit Dryer Pollutant Emission Factor[1] (lbs/MMCf) Potential Emissions [1] Emission Factors are from AP-42 Chapter 1.4 "Natural Gas Combustion" Emission Unit ID EU03 Max Firing Rate 50,000,000 0.049 Estimated Annual Fuel Usage 3,900 191.18 (Btu/hr) (MMCf/hr) Hours (MMCf/yr) Actual Emissions Actual Emissions (lbs/hr) (tons/yr) (tons/yr) (lbs/hr) (tons/yr) (tons/yr) NOx 100 0.18 0.81 0.81 0.25 1.07 1.07 CO 84 0.15 0.68 0.68 0.21 0.90 0.90 PM 7.6 0.01 0.06 0.06 0.02 0.08 0.08 PM10/PM2.5 7.6 0.01 0.06 0.06 0.02 0.08 0.08 SO2 0.6 0.00 0.00 0.00 0.00 0.01 0.01 VOC 5.5 0.01 0.04 0.04 0.01 0.06 0.06 CO2 120,000 221 966 966 294 1,288 1,288 CH4 2.3 0.00 0.02 0.02 0.01 0.02 0.02 N2O 2.2 0.00 0.02 0.02 0.01 0.02 0.02 CO2e [3]120,713 222 972 972 296 1,296 1,296 Ammonia 3.2 0.01 0.03 0.03 0.01 0.03 0.03 Total HAPs 1.89 0.00 0.02 0.02 0.00 0.02 0.02 [1] Both curing chamber are insignificant units per R407- Emission Factors are from AP-42 Chapter 1.4 "Natural Gas Combustion" [2] Emission Factors are from AP-42 Chapter 1.4 "Natural Gas Combustion" [3] GWP: CH4 = 25, N2O = 298 0.002 Estimated Annual Fuel Usage 8,760 16.10 Emission Unit[1]Curing Chamber 1 Emission Unit ID Potential Emissions North Salt Lake, UT Amcor Masonry Products Natural Gas Combustion Emission Calculations Pollutant Emission Factor[2] (lbs/MMCf) Potential Emissions EU19 Curing Chamber 2 EU20 2,500,000 0.002 8,760 21.47 Max Firing Rate 1,875,000 (Btu/hr) (MMCf/hr) (MMCf/yr) Actual Emissions Actual Emissions Actual Emissions (lbs/hr)(lbs/hr)(lbs/hr) 91-57-6 2-METHYLNAPHTHALENE* 2.40E-05 1.18E-06 5.15E-06 2.29E-06 4.41E-08 1.93E-07 1.93E-07 5.88E-08 2.58E-07 2.58E-07 56-49-5 3-METHYLCHOLANTHRENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 7,12-DIMETHYLBENZ(A)ANTHRACENE*1.60E-05 7.84E-07 3.44E-06 1.53E-06 2.94E-08 1.29E-07 1.29E-07 3.92E-08 1.72E-07 1.72E-07 83-32-9 ACENAPHTHENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 203-96-8 ACENAPHTHYLENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 120-12-7 ANTHRACENE* 2.40E-06 1.18E-07 5.15E-07 2.29E-07 4.41E-09 1.93E-08 1.93E-08 5.88E-09 2.58E-08 2.58E-08 56-55-3 BENZ(A)ANTHRACENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 71-43-2 BENZENE 2.10E-03 1.03E-04 4.51E-04 2.01E-04 3.86E-06 1.69E-05 1.69E-05 5.15E-06 2.25E-05 2.25E-05 50-32-8 BENZO(A)PYRENE* 1.20E-06 5.88E-08 2.58E-07 1.15E-07 2.21E-09 9.66E-09 9.66E-09 2.94E-09 1.29E-08 1.29E-08 205-99-2 BENZO(B)FLUORANTHENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 191-24-2 BENZO(G,H,I)PERYLENE* 1.20E-06 5.88E-08 2.58E-07 1.15E-07 2.21E-09 9.66E-09 9.66E-09 2.94E-09 1.29E-08 1.29E-08 207-08-9 BENZO(K)FLUORANTHENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 218-01-9 CHRYSENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 53-70-3 DIBENZO(A,H)ANTHRACENE* 1.20E-06 5.88E-08 2.58E-07 1.15E-07 2.21E-09 9.66E-09 9.66E-09 2.94E-09 1.29E-08 1.29E-08 25321-22-6 DICHLOROBENZENES 1.20E-03 5.88E-05 2.58E-04 1.15E-04 2.21E-06 9.66E-06 9.66E-06 2.94E-06 1.29E-05 1.29E-05 206-44-0 FLUORANTHENE* 3.00E-06 1.47E-07 6.44E-07 2.87E-07 5.51E-09 2.42E-08 2.42E-08 7.35E-09 3.22E-08 3.22E-08 86-73-7 FLUORENE* 2.80E-06 1.37E-07 6.01E-07 2.68E-07 5.15E-09 2.25E-08 2.25E-08 6.86E-09 3.01E-08 3.01E-08 50-00-0 FORMALDEHYDE 7.50E-02 3.68E-03 1.61E-02 7.17E-03 1.38E-04 6.04E-04 6.04E-04 1.84E-04 8.05E-04 8.05E-04 110-54-3 N-HEXANE 1.80E+00 8.82E-02 3.86E-01 1.72E-01 3.31E-03 1.45E-02 1.45E-02 4.41E-03 1.93E-02 1.93E-02 193-39-5 INDENO(1,2,3-C,D)PYRENE* 1.80E-06 8.82E-08 3.86E-07 1.72E-07 3.31E-09 1.45E-08 1.45E-08 4.41E-09 1.93E-08 1.93E-08 91-20-3 NAPHTHALENE 6.10E-04 2.99E-05 1.31E-04 5.83E-05 1.12E-06 4.91E-06 4.91E-06 1.50E-06 6.55E-06 6.55E-06 85-01-8 PHENANTHRENE* 1.70E-05 8.33E-07 3.65E-06 1.63E-06 3.13E-08 1.37E-07 1.37E-07 4.17E-08 1.83E-07 1.83E-07 129-00-0 PYRENE* 5.00E-06 2.45E-07 1.07E-06 4.78E-07 9.19E-09 4.03E-08 4.03E-08 1.23E-08 5.37E-08 5.37E-08 108-88-3 TOLUENE 3.40E-03 1.67E-04 7.30E-04 3.25E-04 6.25E-06 2.74E-05 2.74E-05 8.33E-06 3.65E-05 3.65E-05 [2] GWP: CH4 = 25, N2O = 298 [3] Pollutants marked with * are HAP because they are Polycyclic Organic Matter (POM). [1] Emission Factors are from AP-42 Chapter 1.4 "Natural Gas Combustion" Emission Unit ID EU03 Max Firing Rate 50,000,000 0.04902 Annual Fuel Usage 191 CAS Pollutant[3]Emission Factor (lbs/MMCf)[1] Potential Emissions (tons/yr) Amcor Masonry Products North Salt Lake, UT Natural Gas Combustion Metals Emission Calculations 0.00184 0.00245 Curing Chamber 1 Curing Chamber 2 EU19 EU20 Emission Unit Dryer 2,500,0001,875,000 (tons/yr) Potential Emissions (tons/yr) 16 21 Potential Emissions (Btu/hr) (MMCf/hr) (MMCf/yr) Actual Emissions Actual Emissions Actual Emissions (lbs/hr)(lbs/hr)(lbs/hr) 7440-38-2 Arsenic* 2.00E-04 9.80E-06 4.29E-05 1.91E-05 3.68E-07 1.61E-06 1.61E-06 4.90E-07 2.15E-06 2.15E-06 7440-39-3 Barium 4.40E-03 2.16E-04 9.45E-04 4.21E-04 8.09E-06 3.54E-05 3.54E-05 1.08E-05 4.72E-05 4.72E-05 7440-41-7 Beryllium* 1.20E-05 5.88E-07 2.58E-06 1.15E-06 2.21E-08 9.66E-08 9.66E-08 2.94E-08 1.29E-07 1.29E-07 7440-43-9 Cadmium* 1.10E-03 5.39E-05 2.36E-04 1.05E-04 2.02E-06 8.86E-06 8.86E-06 2.70E-06 1.18E-05 1.18E-05 7440-47-3 Chromium* 1.40E-03 6.86E-05 3.01E-04 1.34E-04 2.57E-06 1.13E-05 1.13E-05 3.43E-06 1.50E-05 1.50E-05 7440-48-4 Cobalt* 8.40E-05 4.12E-06 1.80E-05 8.03E-06 1.54E-07 6.76E-07 6.76E-07 2.06E-07 9.02E-07 9.02E-07 7440-50-8 Copper 8.50E-04 4.17E-05 1.83E-04 8.13E-05 1.56E-06 6.84E-06 6.84E-06 2.08E-06 9.13E-06 9.13E-06 7439-96-5 Manganese* 3.80E-04 1.86E-05 8.16E-05 3.63E-05 6.99E-07 3.06E-06 3.06E-06 9.31E-07 4.08E-06 4.08E-06 7439-97-6 Mercury* 2.60E-04 1.27E-05 5.58E-05 2.49E-05 4.78E-07 2.09E-06 2.09E-06 6.37E-07 2.79E-06 2.79E-06 7439-98-7 Molybdenum 1.10E-03 5.39E-05 2.36E-04 1.05E-04 2.02E-06 8.86E-06 8.86E-06 2.70E-06 1.18E-05 1.18E-05 7440-02-0 Nickel* 2.10E-03 1.03E-04 4.51E-04 2.01E-04 3.86E-06 1.69E-05 1.69E-05 5.15E-06 2.25E-05 2.25E-05 7782-49-2 Selenium* 2.40E-05 1.18E-06 5.15E-06 2.29E-06 4.41E-08 1.93E-07 1.93E-07 5.88E-08 2.58E-07 2.58E-07 7440-62-2 Vanadium 2.30E-03 1.13E-04 4.94E-04 2.20E-04 4.23E-06 1.85E-05 1.85E-05 5.64E-06 2.47E-05 2.47E-05 7440-66-6 Zinc 2.90E-02 1.42E-03 6.23E-03 2.77E-03 5.33E-05 2.33E-04 2.33E-04 7.11E-05 3.11E-04 3.11E-04 [2] GWP: CH4 = 25, N2O = 298 [3] Pollutants marked with * are Hazardous Air Pollutants (HAP) Emission Unit Dryer Amcor Masonry Products North Salt Lake, UT Natural Gas Combustion Metals Emission Calculations Curing Chamber 1 Curing Chamber 2 [1] Emission Factors are from AP-42 Chapter 1.4 "Natural Gas Combustion" Emission Unit ID EU03 Max Firing Rate 50,000,000 0.04902 Annual Fuel Usage 191 CAS Pollutant[3]Emission Factor (lbs/MMCf)[1] Potential Emissions (tons/yr) EU19 EU20 1,875,000 2,500,000 0.00184 0.00245 16 21 Potential Emissions Potential Emissions (tons/yr) (tons/yr) DAQE-MN143660003-24 M E M O R A N D U M TO: EQ He, NSR Engineer FROM: Dave Prey, Air Quality Modeler DATE: November 26, 2024 SUBJECT: Modeling Analysis Review for the Notice of Intent for Amcor Masonry Products – Masonry Products Plant, Davis County, Utah _____________________________________________________________________________________ This is not a Major Prevention of Significant Deterioration (PSD) Source. I. OBJECTIVE Amcor Masonry Products (Amcor) is seeking an approval order for their Masonry Products Plant located in Davis County, Utah. Amcor is a facility consisting of a concrete paver plant, a concrete block plant, and a pre-packaged cement bagging plant. Operations include silo loading, material drying, mixing, and packaging materials. The plants will produce up to 300,000 tons of concrete paver, 120,000 tons of concrete blocks, and 627,000 tons of pre-packaged cement, concrete, and mortar/stucco materials, per rolling 12-month period. This report, prepared by the Staff of the New Source Review Section (NSR), contains a review of the air quality impact analysis (AQIA) including the information, data, assumptions and modeling results used to determine if the facility will be in compliance with applicable State and Federal concentration standards. II. APPLICABLE RULE(S) Utah Air Quality Rules: R307-401-6 Condition for Issuing an Approval Order R307-410-3 Use of Dispersion Models R307-410-4 Modeling of Criteria Pollutants in Attainment Areas III. MODELING METHODOLOGY A. Applicability Emissions from the facility include PM10, NOx, CO, SO2, and HAPs. This modeling is part of a modified approval order. Modeling was performed by the UDAQ. 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director + . DP DP DAQE- MN143660003-24 Page 2 B. Assumptions 1. Topography/Terrain The Plant is at an elevation 4221 feet with terrain features that have no affect on concentration predictions. a. Zone: 12 b. Approximate Location: UTM (NAD83): 421668 meters East 4520954 meters North 2. Urban or Rural Area Designation After a review of the appropriate 7.5 minute quadrangles, it was concluded the area is “rural” for air modeling purposes. 3. Ambient Air It was determined the Plant boundary used in the AQIA meets the State’s definition of ambient air. 4. Building Downwash The source was modeled with the AERMOD model. All structures at the plant were used in the model to account for their influence on downwash. 5. Meteorology Five (5) years of off-site surface and upper air data were used in the analysis consisting of the following: Surface – Salt Lake Airport, UT NWS: 2017-2021 Upper Air – Salt Lake Airport, UT NWS: 2017-2021 6. Background The background concentrations were based on concentrations measured at the UDAQ Technical Center. 7. Receptor and Terrain Elevations The modeling domain used consisted of receptors including property boundary receptors. This area of the state contains mountainous terrain and the modeling domain has simple and complex terrain features in the near and far fields. Therefore, receptor points representing actual terrain elevations from the area were used in the analysis. DAQE- MN143660003-24 Page 3 8. Model and Options The State-accepted AERMOD model was used to predict air pollutant concentrations under a simple/complex terrain/wake effect situation. In quantifying concentrations, the regulatory default option was selected. 9. Air Pollutant Emission Rates Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year CE01 421668 4520954 1.5922 6.974 8760 CE02 421646 4520961 0.0125 0.055 8760 CE03 421639 4520976 0.0005 0.002 8760 CE04 421567 4520982 0.4441 1.945 8760 CE06 421560 4521016 0.2666 1.168 8760 CE07 421560 4521011 0.1100 0.482 8760 CE08 421438 4521124 0.1650 0.723 8760 CE09 421684 4521087 0.3039 1.331 8760 CONVEY1 421666 4520938 0.0495 0.217 8760 CONVEY2 421567 4520948 0.0224 0.098 8760 CONVEY3 421387 4521131 0.0224 0.098 8760 CONVEY4 421637 4521042 0.2244 0.983 8760 Total 3.21 14.08 Nearby Sources Innophos Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year MIX_BGH 421854 4523010 0.13 0.56 8760 SBGH1 421865 4522782 0.58 2.53 8760 SBGH2 421887 4522756 0.39 1.69 8760 SBGH3 421889 4522751 0.39 1.69 8760 NBGH1 421887 4523000 0.39 1.69 8760 NBGH2 421888 4522992 0.39 1.69 8760 NPW1 421858 4522881 0.00 0.01 8760 NPW2 421858 4522880 0.00 0.01 8760 DAQE- MN143660003-24 Page 4 SPW2 421883 4522769 0.00 0.01 8760 P5NFNC1 421881 4522993 0.00 0.01 8760 P5NFNC2 421881 4522990 0.00 0.01 8760 P5NFNC3 421881 4522987 0.00 0.01 8760 P5NFNC4 421881 4522984 0.00 0.01 8760 P5NFNC5 421881 4522982 0.00 0.01 8760 P5NFNC6 421881 4522978 0.00 0.01 8760 P5NFNC7 421881 4522975 0.00 0.01 8760 P5NFNC8 421880 4522972 0.00 0.01 8760 P5NFNC9 421876 4522985 0.00 0.01 8760 P5NFNC10 421876 4522981 0.00 0.01 8760 P5NFNC11 421876 4522978 0.00 0.01 8760 P5NFNC12 421876 4522974 0.00 0.01 8760 P5NFNC13 421870 4522987 0.00 0.01 8760 P5NFNC14 421871 4522983 0.00 0.01 8760 P5NFNC15 421871 4522979 0.00 0.01 8760 P5NFNC16 421871 4522974 0.00 0.01 8760 P4NFNC1 421877 4522877 0.00 0.01 8760 P4NFNC2 421870 4522877 0.00 0.01 8760 P4NFNC3 421866 4522877 0.00 0.01 8760 P4NFNC4 421861 4522878 0.00 0.01 8760 P4NFNC5 421882 4522877 0.00 0.01 8760 P4NFNC6 421860 4522874 0.00 0.01 8760 P4NFNC7 421865 4522874 0.00 0.01 8760 P4NFNC8 421870 4522873 0.00 0.01 8760 P4NFNC9 421877 4522874 0.00 0.01 8760 P4NFNC10 421882 4522873 0.00 0.01 8760 P1SFNC1 421843 4522777 0.00 0.01 8760 P1SFNC2 421848 4522777 0.00 0.01 8760 P1SFNC3 421862 4522773 0.00 0.01 8760 P1SFNC4 421863 4522773 0.00 0.01 8760 P1SFNC5 421865 4522773 0.00 0.01 8760 P2SFNC1 421886 4522769 0.00 0.01 8760 P2SFNC2 421888 4522769 0.00 0.01 8760 P2SFNC3 421890 4522769 0.00 0.01 8760 P3SFNC1 421882 4522727 0.00 0.01 8760 P3SFNC2 421882 4522723 0.00 0.01 8760 P3SFNC3 421882 4522718 0.00 0.01 8760 P3SFNC4 421882 4522714 0.00 0.01 8760 NWH1 421857 4522877 0.00 0.00 8760 DAQE- MN143660003-24 Page 5 NWH2 421855 4522962 0.00 0.00 8760 NWH3 421860 4522877 0.00 0.00 8760 NWH4 421876 4522999 0.00 0.00 8760 NWH5 421876 4522999 0.00 0.00 8760 NWH6 421876 4522999 0.00 0.00 8760 SWH1 421860 4522772 0.00 0.00 8760 SWH2 421860 4522771 0.00 0.00 8760 SWH3 421888 4522772 0.00 0.00 8760 SWH4 421885 4522772 0.00 0.00 8760 SWH5 421883 4522732 0.00 0.00 8760 NBOIL1 421857 4522996 0.00 0.02 8760 NBOIL2 421827 4522977 0.00 0.01 8760 NBGH5 421886 4522902 0.39 1.69 8760 NBGH6 421886 4522897 0.39 1.69 8760 HYD_REP 421870 4522863 0.43 1.88 8760 Total 3.54 15.50 Big West Oil Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year BWOPM10 422536 4521051 5.74 25.14 8760 Total 5.74 25.14 Chevron Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year CH203 422260 4519668 1.78 7.80 8760 CH204 422259 4519919 0.27 1.19 8760 CH205 422261 4519933 0.20 0.87 8760 CH206 422262 4519955 3.56 15.60 8760 CH207 422247 4519518 0.97 4.27 8760 CH208 421952 4519535 0.32 1.40 8760 CH209 421956 4519527 0.32 1.40 8760 DAQE- MN143660003-24 Page 6 CH210 421952 4519527 0.32 1.40 8760 CH211 422251 4519576 1.24 5.41 8760 CH212 421882 4519561 0.79 3.47 8760 CH213 421882 4519561 0.15 0.68 8760 CH214 422075 4519670 0.19 0.84 8760 CH215 422090 4519725 0.71 3.09 8760 CH216 422242 4519707 0.37 1.62 8760 CH218 422192 4519976 0.08 0.37 8760 CH219 421812 4519498 0.41 1.81 8760 CH220 422008 4519704 0.22 0.95 8760 CH222 421969 4519633 0.26 1.16 8760 CH223 421969 4519625 0.43 1.87 8760 CH224 422079 4519673 0.10 0.43 8760 Total 12.70 55.64 Tessoro Source UTM Coordinates Modeled Emission Rates Easting Northing PM10 (m) (m) (lb/hr) (tons/yr) hrs/year TE101 423585 4516065 1.69 7.40 8760 TE102 423602 4516165 0.53 2.31 8760 TE103 423598 4516110 0.07 0.33 8760 TE104 423502 4516294 28.11 123.13 8760 TE105 423735 4516204 2.99 13.09 8760 TE106 423745 4516209 3.02 13.23 8760 TE107 423468 4516140 0.08 0.33 8760 TE108 423375 4516171 0.11 0.49 8760 TE109 423689 4516183 0.00 0.01 8760 Total 36.60 160.32 DAQE- MN143660003-24 Page 7 10. Source Location and Parameters Source Type Source Parameters Elev, Ht Temp Flow Dia Sigma- Y Sigma- Z (ft) (m) (ft) (K) (m/s) (m) (m) (m) CE01 POINT 4221.5 12.5 41.0 462 29.70 0.85 0.00 CE02 POINT 4222.8 18.6 61.0 0 20.00 0.30 0.00 CE03 VOLUME 4223.1 24.4 80.0 0.00 1.52 CE04 VOLUME 4222.8 9.1 30.0 0.00 1.52 CE06 POINT 4222.7 13.4 44.0 0 17.17 0.30 0.00 CE07 POINT 4222.7 11.3 37.0 0 9.70 0.15 0.00 CE08 POINT 4221.6 4.6 15.0 300 3.05 0.15 0.00 CE09 VOLUME 4222.8 3.7 12.0 0.00 1.83 CONVEY1 VOLUME 4220.5 3.7 12.0 0.00 1.83 CONVEY2 VOLUME 4222.5 3.7 12.0 0.00 1.83 CONVEY3 VOLUME 4221.2 3.7 12.0 0.00 1.83 CONVEY4 VOLUME 4222.4 1.8 6.0 0.00 0.91 Nearby Sources Source Type Source Parameters Elev, Ht Temp Flow Dia Sigma- Y Sigma- Z X- Dim Y- Dim Area (ft) (m) (ft) (K) (m/s) (ft) (m) (m) (m) (m) (m^2) MIX_BGH POINT 4234.9 3.7 12.0 0 9.70 0.31 1 SBGH1 POINT 4233.6 8.5 28.0 0 43.66 0.31 1 SBGH2 POINT 4234.1 8.5 28.0 0 29.11 0.31 1 SBGH3 POINT 4234.2 8.5 28.0 0 29.11 0.31 1 NBGH1 POINT 4235.6 3.7 12.0 0 29.11 0.31 1 NBGH2 POINT 4235.5 3.7 12.0 0 29.11 0.31 1 NPW1 POINT 4235.3 6.2 20.4 333 0.00 0.20 1 NPW2 POINT 4235.3 6.2 20.4 333 0.00 0.20 1 SPW2 POINT 4233.7 6.2 20.4 333 0.87 0.20 1 P5NFNC1 POINT 4235.4 6.9 22.7 361 2.61 0.10 1 P5NFNC2 POINT 4235.4 6.9 22.7 361 2.61 0.10 1 P5NFNC3 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 P5NFNC4 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 P5NFNC5 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 DAQE- MN143660003-24 Page 8 P5NFNC6 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 P5NFNC7 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 P5NFNC8 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC9 POINT 4235.3 6.9 22.7 361 2.61 0.10 1 P5NFNC10 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC11 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC12 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC13 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC14 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC15 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P5NFNC16 POINT 4235.2 6.9 22.7 361 2.61 0.10 1 P4NFNC1 POINT 4236.1 7.0 23.0 361 2.61 0.10 1 P4NFNC2 POINT 4235.8 7.0 23.0 361 2.61 0.10 1 P4NFNC3 POINT 4235.6 7.0 23.0 361 2.61 0.10 1 P4NFNC4 POINT 4235.4 7.0 23.0 361 2.61 0.10 1 P4NFNC5 POINT 4236.3 7.0 23.0 361 2.61 0.10 1 P4NFNC6 POINT 4235.3 7.0 23.0 361 2.61 0.10 1 P4NFNC7 POINT 4235.5 7.0 23.0 361 2.61 0.10 1 P4NFNC8 POINT 4235.7 7.0 23.0 361 2.61 0.10 1 P4NFNC9 POINT 4236.2 7.0 23.0 361 2.61 0.10 1 P4NFNC10 POINT 4236.3 7.0 23.0 361 2.61 0.10 1 P1SFNC1 POINT 4233.5 6.9 22.7 361 2.61 0.10 1 P1SFNC2 POINT 4233.5 6.9 22.7 361 2.61 0.10 1 P1SFNC3 POINT 4233.4 6.9 22.7 361 2.61 0.10 1 P1SFNC4 POINT 4233.4 6.9 22.7 361 2.61 0.10 1 P1SFNC5 POINT 4233.4 6.9 22.7 361 2.61 0.10 1 P2SFNC1 POINT 4233.9 6.9 22.7 361 2.66 0.10 1 P2SFNC2 POINT 4234.1 6.9 22.7 361 2.66 0.10 1 P2SFNC3 POINT 4234.2 6.9 22.7 361 2.66 0.10 1 P3SFNC1 POINT 4234.0 6.9 22.7 361 2.61 0.10 1 P3SFNC2 POINT 4234.1 6.9 22.7 361 2.61 0.10 1 P3SFNC3 POINT 4234.1 6.9 22.7 361 2.61 0.10 1 P3SFNC4 POINT 4234.0 6.9 22.7 361 2.61 0.10 1 NWH1 POINT 4235.2 6.2 20.4 322 0.38 0.10 1 NWH2 POINT 4235.0 6.2 20.4 322 0.38 0.10 1 NWH3 POINT 4235.3 6.2 20.4 322 0.38 0.10 1 NWH4 POINT 4235.4 6.2 20.4 322 0.21 0.10 1 NWH5 POINT 4235.4 6.2 20.4 322 0.26 0.10 1 NWH6 POINT 4235.4 6.2 20.4 322 0.26 0.10 1 SWH1 POINT 4233.4 6.2 20.4 322 1.04 0.10 1 DAQE- MN143660003-24 Page 9 SWH2 POINT 4233.3 6.2 20.4 322 0.40 0.10 1 SWH3 POINT 4234.1 6.2 20.4 322 0.40 0.10 1 SWH4 POINT 4233.8 6.2 20.4 322 0.40 0.10 1 SWH5 POINT 4234.0 6.2 20.4 322 0.40 0.10 1 NBOIL1 POINT 4235.2 6.2 20.5 333 0.57 0.36 1 NBOIL2 POINT 4234.5 6.2 20.5 333 0.24 0.36 1 NBGH5 POINT 4235.8 8.5 28.0 0 29.11 0.31 1 NBGH6 POINT 4235.9 8.5 28.0 0 29.11 0.31 1 HYD_REP POINT 4235.1 8.5 28.0 0 11.08 0.52 1 TE101 POINT 4236.3 30.5 100.0 478 4.80 2.40 1 TE102 POINT 4237.4 30.5 100.0 478 10.50 1.50 1 TE103 POINT 4236.9 12.2 40.0 755 7.00 0.60 1 TE104 POINT 4230.6 60.3 197.8 672 15.50 2.90 1 TE105 POINT 4262.9 15.2 49.9 533 14.00 1.32 1 TE106 POINT 4264.5 15.2 49.9 533 14.00 1.32 1 TE107 POINT 4235.6 14.6 47.9 644 6.30 1.32 1 TE108 POINT 4229.6 15.8 51.8 533 6.50 1.32 1 TE109 POINT 4252.7 48.0 157.4 1090 15.20 0.60 1 CH203 POINT 4219.4 53.9 176.8 630 8.95 2.41 1 CH204 POINT 4220.4 48.8 160.1 755 4.12 1.34 1 CH205 POINT 4220.7 48.8 160.0 589 2.58 1.52 1 CH206 POINT 4220.5 48.8 160.1 491 5.18 1.83 1 CH207 POINT 4218.9 18.3 60.0 433 28.22 1.22 1 CH208 POINT 4219.3 11.3 37.0 755 6.02 1.07 1 CH209 POINT 4219.3 13.4 44.0 936 9.10 0.91 1 CH210 POINT 4219.4 13.4 44.0 894 8.17 0.76 1 CH211 POINT 4219.3 18.3 60.0 433 18.06 1.52 1 CH212 POINT 4218.9 50.3 165.0 519 10.34 1.43 1 CH213 POINT 4218.9 50.3 165.0 519 10.34 1.43 1 CH214 POINT 4219.1 35.1 115.1 811 4.23 1.25 1 CH215 POINT 4219.4 52.1 171.0 811 0.77 2.29 1 CH216 POINT 4219.8 33.5 110.0 811 1.38 1.71 1 CH218 POINT 4218.5 45.7 150.0 295 0.75 0.76 1 CH219 POINT 4217.5 61.0 200.1 295 1.16 0.61 1 CH220 POINT 4220.4 45.7 149.9 295 0.75 0.76 1 CH222 POINT 4219.9 38.1 125.0 503 4.10 1.01 1 CH223 POINT 4219.9 51.8 170.0 505 4.60 1.71 1 CH224 POINT 4219.7 48.8 160.0 811 8.85 1.22 1 BWOPM10 POINT 4250.6 73.2 239.9 811 26.39 0.91 1 DAQE- MN143660003-24 Page 10 IV. RESULTS AND CONCLUSIONS A. National Ambient Air Quality Standards The below table provides a comparison of the predicted total air quality concentrations with the NAAQS. The predicted total concentrations are less than the NAAQS. Pollutant Period Prediction Others Background Total NAAQS Percent (μg/m3) (μg/m3) (μg/m3) (μg/m3) (μg/m3) NAAQS PM10 24-Hour 18.25 2.06 103 123.3 150 82.2% DP:jg 20233875.001A | CLT23O161015 Page 1 of 5 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com KLEINFELDER 9009 Perimeter Woods Drive, Suite E, Charlotte, NC 28216 p | 704.598.1049 November 21, 2023 Kleinfelder File No. CLT23O161015 Mr. Alan Humphreys Manager, Minor New Source Review Division of Air Quality Utah Department of Environmental Quality PO Box 144820 Salt Lake City, Utah 84114 ahumpherys@utah.gov SUBJECT: APPROVAL ORDER MODIFICATION AMCOR MASONRY PRODUCTS NORTH SALT LAKE, UTAH FACILITY ID: 14366 Approval Order: DAQE-AN143660002-21 Kleinfelder Project No. 20233875.001A Dear Mr. Humphreys: On behalf of Oldcastle Amcor Masonry Products Concrete Masonry Products Manufacturing Plant (Amcor), Kleinfelder, Inc. is submitting this air Approval Order (AO) amendment application to the Utah Department of Environmental Quality (UDEQ) Division of Air Quality (DAQ) for the co- located cement bagging, concrete block, and paver facilities located at 333 South Redwood Road, North Salt Lake, Utah. Attachments to this letter include process flow diagrams, approval order application forms, emission calculations, and supporting documentation. The following provides background information, the process description, and emission summary. BACKGROUND AND PROJECT DESCRIPTIONS The facility is currently covered under existing AO DAQE-AN143660002-21. The facility consists of a concrete block plant (Besser Plant), concrete paver plant (Masa Plant), and a pre-packaged cement bagging plant. Operations performed at the facility include silo loading, material drying, mixing, and packaging material. Process flow diagrams for each plant are included in Attachment A. The facility plans to make the following changes as part of this AO modification application: - Increase dry ingredient throughput at the block and paver plants. - Addition of a wet processing line in the bagging plant - Addition of three additional silos and removal of one existing silo Each change is discussed in more detail in the subsequent sections. 20233875.001A | CLT23O161015 Page 2 of 5 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com INCREASED THROUGHOUTS The facility plans to increase dry ingredient throughputs at the block and paver plants as described below. - Increase throughput at paver plant from 275,000 tons/year (tpy) to 300,000 tpy - Increase throughput at block plant from 101,500 tpy to 120,000 tpy Limited actual emission calculations have been updated to reflect these increased throughputs. Emissions of all criteria pollutants remain below major thresholds. In addition, emissions increases of criteria pollutants associated with increased throughputs are below modeling thresholds contained in R307-410-4. There are no changes to throughputs to the curing chamber (II.A.14) or dryer (II.A.17), therefore there are no increases in hazardous air pollutant (HAP) emissions associated with his application. Emissions are discussed in subsequent sections and are also presented in Attachment C. NEW WET PROCESSING LINE An additional wet processing line in the bagging plant was inadvertently left out of the initial approval order application. This line has a throughput of 1,000 tpy of dry material. The conveyor to this line is outdoors and is not enclosed. Emissions from this line have been added to the bagging plant and are presented in the emissions calculations in Attachment C. SILO MODIFICATIONS Amcor plans to install 3 additional silos at their facility as well as remove one existing silo. See below for a list of silos associated with each plant. Silos listed in bold are new and silos that are crossed out have been removed. II.A.5: Paver Facility Silos o One (1) Elevated Fly Ash Silo Control: Bin Vent (Passive) o Two (2) Elevated Cement Storage Silos Control: Bin Vents (Passive) o One (1) Portable Tanker Silo Control: Bin Vent (Passive) II.A.12: Block Facility Silos o One (1) Elevated Fly Ash Silo Control: Bin Vent (Passive) o Two (2) One (1) Elevated Cement Storage Silo Control: Bin Vent (Passive) II.A.20: Bagging Plant Silos o Three (3) Fly Ash Storage Silos Control: Bin Vents (Passive) o Five (5) Cement Storage Silos Control: Bin Vents (Passive) 20233875.001A | CLT23O161015 Page 3 of 5 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com o Two (2) Lime/Cement Silos Control: Baghouses o Four (4) Various Aggregate Storage Silos Control: Bin Vents (Powered) The portable tanker silo is a Retesa Model CT-7622 with a capacity of 30,670 gallons. The silo emissions will be routed to the bin vent of an existing lime or cement silo. The silo may move throughout the facility, depending on storage needs. The two new silos in the bagging plant are DSS 350-barrel 1400CF silos that are being moved from another Amcor facility. The silos will be equipped with Air Max 150 Dust Collectors. Silo and dust collector spec sheets are located in Attachment D. Due to changing storage needs, the facility requests the flexibility to store various materials in their existing and new silos including cement, fly ash, and natural pozzolan and lime without submitting an AO modification. Overall emissions from the facility will not change based on storage changes within individual silos since the silo capacities and control devices will not change. EMISSION SUMMARY Calculation details are provided in Attachment C. The following table provides a summary of facility-wide emissions. TABLE 1: EMISSION SUMMARY (tons/year) Pollutant PTE Emissions Prior Actual Emissions Limited Actual Emissions[1] Change in Emissions Modeling Threshold[2] Below Modeling Threshold (tons/yr) (tons/yr) (tons/yr) (tons/yr) (tons/yr) Fugitive PM10[3] 54.57 3.12 5.71 2.59 5 Yes Non-Fugitive PM10[4] 15.85 6.43 6.46 0.03 15 Yes Total PM10 70.42 9.55 12.15 2.61 - - Fugitive PM2.5[3] 5.54 - 0.64 - - - Non-Fugitive PM2.5[4] 5.91 - 3.39 - - - Total PM2.5[5] 11.46 2.86 4.03 1.17 10 Yes CO 19.61 9.61 9.61 0.00 100 Yes SO2 0.14 0.07 0.07 0.00 40 Yes NOx 9.83 5.42 5.42 0.00 40 Yes VOC 1.28 0.63 0.63 0.00 - - NH3 0.75 0.37 0.37 0.00 - - CO2 28,186 13,725 13,725 0.00 - - Notes: [1] Controlled emissions and based on annual material usage [2] Total controlled limited emission total; based on R304-410-2 - Table 1; based on increase in emissions from existing sources 20233875.001A | CLT23O161015 Page 4 of 5 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com [3] Emissions from haul roads, loader route, storage pile wind and storage pile material handling. [4] Emissions from point sources [5] PM2.5 is 29.4% of PM10 based on Ch 11 in AP-42 and Appendix B-2 for concrete batch plants BEST AVAILABLE CONTROL TECHNOLOGY (BACT) ANALYSIS Silos New silos will be equipped baghouses to control emissions. The baghouses have >99% removal efficiencies for particulate matter and are considered BACT. The new portable silo will have its emissions routed to a passive fabric filter bin vent on an existing silo at the facility. The bin vent removes 99% of particulate matter emissions and is considered BACT. Transfer Conveyors Particulate emissions occur due to conveyor transport operations. The new conveyor in the wet processing line is not enclosed nor does it have water sprays since the material is already wet. The conveyor must maintain an opacity of 7%. REGULATORY APPLICABILITY State Rules R307-312 Aggregate Processing Operations for PM2.5 Nonattainment Areas Rule 307-312 limits concrete batch plants to 7% opacity. The use of proper dust collection and control, transfer procedures, and paved haul roads will ensure the facility operations remain below this limit. R307-410-4 Modeling of Criteria Pollutant Impacts in Attainment Areas Emissions from the facility remain below modeling thresholds under R307-410-4 as noted in Attachment C. Federal Standards: NESHAP and NSPS are not subject to NESHAP or NSPS standards. 20233875.001A | CLT23O161015 Page 5 of 5 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com CLOSING We appreciate your assistance in reviewing this approval order modification application. If there are any questions regarding the information provided in this application, please contact Ms. Lindsay Fletcher of Kleinfelder at 713.299.0304 (Lfletcher@kleinfelder.com). Sincerely, KLEINFELDER, INC. Lindsay Fletcher, PE Thomas Sipe, PE Senior Professional Senior Professional LF/TS:jrs Attachments: A: Process Flow Diagrams B: UDEQ Permit Application Forms C: Emission Calculations D: Supporting Documentation Cc: Mr. Elliott Johnson, GSP, LEHS, EHS Manager Amcor 20233875.001A | CLT23O161015 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com ATTACHMENT A PROCESS FLOW DIAGRAMS Am c o r e N S L Dr y M i x F l o w D i a g r a m Gri z z l y H o p p e r s So u r c e # 1 50M B T U L o w N O x B u n e r D r y e r B a g H o u s e 50 H P B l o w e r 1 5 0 H P 150 T o n s p e r H r D r y e r 3 6 , 0 0 0 A C F M Du s t S c r e w C o n v e y o r Dry e r 8.5 ' X 4 0 ' Co v e r e d H o t C o n v e y o r to H o t E l e v a t o r So u r c e # 2 Sc r e e n D e c k a n d E l e v a t o r B a g H o u s e WA M 5 H P 2,6 5 5 A C F M Dus t S c r e w C o n v e y o r Sm i c o D r y 15 0 T P H S i z i n g S c r e e n Cha i n 1 5 0 T P H W A M P a s s i v e B i n V e n t s Hot E l e v a t o r C h a i n W A M P o w e r e d S o u r c e # 9 Ho t E l e v a t o r B i n V e n t s 3 H P S o u r c e # 1 0 Sou r c e # 5 S o u r c e # 1 1 15 0 T P H S o u r c e # 6 S o u r c e # 1 2 Cha i n S o u r c e # 7 S o u r c e # 1 3 Hot E l e v a t o r S o u r c e # 8 S o u r c e # 1 4 So u r c e # 1 5 15 0 T P H S o u r c e # 1 6 Ch a i n Ho t E l e v a t o r 150 T P H Ch a i n Ho t E l e v a t o r Mor t a r / S t u c c o S i d e A g g T X F R C o n v e y o r We i g h b e l t c o n v e y o r s Sou r c e # 3 M o r t a r L i n e P o w d e r M o r t a r L i n e P o w d e r Co n c r e t e S i d e F u g i t i v e C o l l e c t i o n W e i g h H o p p e r # 1 W e i g h H o p p e r # 2 50 H P S o u r c e # 4 20 , 0 0 0 A C F M M o r t a r S i d e F u g i t i v e C o l l e c t i o n Con c r e t e S i d e A g g T X F R C o n v e y o r A g g r e g a t e H o l d i n g C o n c r e t e L i n e P o w d e r A g g r e g a t e H o l d i n g 5 0 H P Hop p e r W e i g h H o p p e r H o p p e r 2 0 , 0 0 0 A C F M Ce m e n t S u r g e H o p p e r Va r i o u s Pic k u p p o i n t s V a r i o u s Pic k u p p o i n t s Co n c r e t e L i n e M i x e r M o r t a r / S t u c c o / B u l k L i n e M i x e r Pne u m a t i c a l l y C o n v e y e d b a c k i n t o F l y A s h S i l o Bul k b a g P n e u m a t i c a l l y C o n v e y e d b a c k i n t o F l y A s h S i l o Pro d u c t i o n Con c r e t e P a c k e r C o n c r e t e P a c k e r F i n e L i n e Le f t R i g h t P a c k e r s C e m e n t P a c k e r s Con c r e t e L i n e M o r t a r / S t u c c o / C e m e n t L i n e M o r t a r / S t u c c o / C e m e n t L i n e La c h e n m e i e r H o o d e r C o n c r e t e L i n e A l o i R o b o t P a l l e t i z e r L a c h e n m e i e r H o o d e r Ch a n t l a n d 2 4 0 0 A P a l l e t i z e r CE 0 4 CE 0 6 10 / 9 / 2 0 2 0 CE 0 2 CE 0 3 CE 0 5 CE 0 1 40 T o n W e t s u r g e ho p p e r f o r D r y e r Gray Cement Storage Gray Cement or Fly Ash 50 Fly Ash 50Ton Fly Ash or CSA Cement 50 Ton Gray Cement Storage 140 Ton 9 10 11 12 14 15 16 5 6 7 8 160 TON Dry Concrete Sand Storage 160 TON Dry 3/8 Gravel Storage 160 TON Dry Masonry Sand Storage 160 TON Dry Concrete Sand Storage Gray Cement Storage 140 Ton 13 White Cement Storage 70 Ton Lime Storage 40 Ton Co n c r e t e S i d e Ag g r e g a t e L i f t E l e v a t o r Mor t a r / S t u c c o / B u l k S i d e Agg r e g a t e L i f t E l e v a t o r Amcor Block Plant Layout Curing Kiln Silo Dust Collector (various pick up points inside plant) Production Equipment Curing Generator Production Line Raw Material Flow Mixer Besser Block Machine Produced Product Flow Agg. Bins (Inside Bldg.) Wet Agg. Belt CE07 20233875.001A | CLT23O161015 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com ATTACHMENT B UDEQ PERMIT APPLICATION FORMS Form 1 Date __________________ Notice of Intent (NOI) Application Checklist Company __________________ Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number 2. Company contact (Name, mailing address, and telephone number) 3. Name and contact of person submitting NOI application (if different than 2) 4. Source Universal Transverse Mercator (UTM) coordinates 5. Source Standard Industrial Classification (SIC) code 6. Area designation (attainment, maintenance, or nonattainment) 7. Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.) 8. Source size determination (Major, Minor, PSD) 9. Current Approval Order(s) and/or Title V Permit numbers NOI Application Information:[R307-401] N/A N/A A. Air quality analysis (air model, met data, background data, source impact analysis) N/A Detailed description of the project and source process Discussion of fuels, raw materials, and products consumed/produced Description of equipment used in the process and operating schedule Description of changes to the process, production rates, etc. Site plan of source with building dimensions, stack parameters, etc. Best Available Control Technology (BACT) Analysis [R307-401-8] BACT analysis for all new and modified equipment Emissions Related Information: [R307-401-2(b)] Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5, NOx, SO2, CO, VOCs, HAPs, and GHGs) References/assumptions, SDS, for each calculation and pollutant All speciated HAP emissions (list in lbs/hr) Emissions Impact Analysis – Approved Modeling Protocol [R307-410] Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements Alternative site analysis, Major source ownership compliance certification Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] Visibility impact analysis, Class I area impact N/A Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. 1 of 1 Form 2 Date ____________ Company Information/Notice of Intent (NOI) Utah Division of Air Quality New Source Review Section Application for: Initial Approval Order Approval Order Modification General Owner and Source Information 1.Company name and mailing address: ____________________________ ____________________________ ____________________________ Phone No.: ( ) Fax No.: ( ) 2. Company** contact for environmental matters: ____________________________ Phone no.: ( ) Email:_______________________ ** Company contact only; consultant or independent contractor contact information can be provided in a cover letter 3. Source name and physical address (if different from above):____________________________ ____________________________ ____________________________ Phone no.: ( ) Fax no.: ( ) 4. Source Property Universal Transverse Mercator coordinates (UTM), including System and Datum: UTM:_________________________ X:____________________________ Y:____________________________ 5. The Source is located in:__________________ County 6.Standard Industrial Classification Code (SIC) __ __ __ __ 7. If request for modification, AO# to be modified: DAQE #__________________ DATED: ____/____/____ 8. Brief (50 words or less) description of process. Electronic NOI 9. A complete and accurate electronic NOI submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov) or Alan Humpherys (ahumpherys@utah.gov) can expedite review process. Please mark application type. Hard Copy Submittal Electronic Copy Submittal Authorization/Signature I hereby certify that the information and data submitted in and with this application is completely true, accurate and complete, based on reasonable inquiry made by me and to the best of my knowledge and belief. Signature: Title: _______________________________________ Name (Type or print) Telephone Number: ( ) Email: Date: Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data - For Modification/Amendment ONLY 1. Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2. Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3. Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4. Does new emission unit affect existing permitted process limits? Yes No 5. Condition(s) Changing: 6. Description of Permit/Process Change** 7. New or modified materials and quantities used in process. ** Material Quantity Annually 8. New or modified process emitting units ** Emitting Unit(s) Capacity(s) Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Page 1 of 1 Company___________________________ _____________________________ Form Emissions Information Criteria/GHGs/ Utah Division of Air Quality New Source Review Section Potential to Emit* Criteria Pollutants & GHGs Criteria Pollutants Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 Total PM10 Fugitive PM2.5 NOx SO2 CO VOC VOC Fugitive NH3 Greenhouse Gases CO2e CO2e CO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e *Potential to emit to include pollution control equipment as defined by R307-401-2. Hazardous Air Pollutants**(**Defined in Section 112(b) of the Clean Air Act ) Hazardous Air Pollutant*** Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emission (tons/yr) Emission Increase (lbs/hr) Total HAP *** Use additional sheets for pollutants if needed Utah Division of Air Quality New Source Review Section Company _______________________ Site/Source _____________________ Form 10 Date __________________________ Fabric Filters (Baghouses) Baghouse Description 1. Briefly describe the process controlled by this baghouse: Gas Stream Characteristics 2. Flow Rate (acfm): 4. Particulate Loading (grain/scf) Design Max Average Expected 3. Water Vapor Content of Effluent Stream (lb. water/lb. dry air) Inlet Outlet 5. Pressure Drop (inches H2O) High __________ Low _________ 6. Gas Stream Temperature (F): 7. Fan Requirements (hp) (ft3/min) Equipment Information and Filter Characteristics 8. Manufacturer and Model Number: 10. Bag Diameter (in.) 11. Bag Length (ft.) 12. Number of Bags: 13. Stack Height ___________ feet Stack Inside Diameter ___________ inches 9. Bag Material: Nomex nylon Polyester Acrylics Fiber glass Cotton Teflon ___________ 14. Filtering Efficiency Rating: _________% 15. Air to Cloth Ratio: ______: 1 16. Hours of Operation: Max Per day ________ Max Per year _______ 17. Cleaning Mechanism: Reverse Air Shaker Pulse Jet Other: ______________________ Emissions Calculations (PTE) 18. Calculated emissions for this device PM10 ___________Lbs/hr___________ Tons/yr PM2.5 ___________Lbs/hr___________ Tons/yr NOx ____________Lbs/hr___________ Tons/yr SOx ____________Lbs/hr___________ Tons/yr CO ____________Lbs/hr___________ Tons/yr VOC ___________Lbs/hr___________ Tons/yr HAPs___________Lbs/hr (speciate)____________Tons/yr (speciate) Submit calculations as an appendix. Page 1 of 2 20233875.001A | CLT23O161015 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com ATTACHMENT C EMISSION CALCULATIONS 20233875.001A | CLT23O161015 November 21, 2023 © 2023 Kleinfelder www.kleinfelder.com ATTACHMENT D SUPPORTING DOCUMENTATION