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HomeMy WebLinkAboutDAQ-2025-002015 DAQE-AN104020061-25 {{$d1 }} Blair Palmer Northrop Grumman Systems Corporation PO Box 707 Brigham City, UT 84302-0707 Allia.Abdallah@ngc.com Dear Mr. Palmer: Re: Approval Order: Modification to Approval Order DAQE-AN104020060-24 to Update Equipment List Project Number: N104020061 The attached Approval Order (AO) is issued pursuant to the Notice of Intent (NOI) received on November 13, 2024. Northrop Grumman Systems Corporation must comply with the requirements of this AO, all applicable state requirements (R307), and Federal Standards. The project engineer for this action is Tad Anderson, who can be contacted at (385) 306-6515 or tdanderson@utah.gov. Future correspondence on this AO should include the engineer's name as well as the DAQE number shown on the upper right-hand corner of this letter. No public comments were received on this action. Sincerely, {{$s }} Bryce C. Bird Director BCB:TA:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Tim Davis Interim Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director April 9, 2025 STATE OF UTAH Department of Environmental Quality Division of Air Quality {{#s=Sig_es_:signer1:signature}} {{#d1=date1_es_:signer1:date:format(date, "mmmm d, yyyy")}} {{#d2=date1_es_:signer1:date:format(date, "mmmm d, yyyy"):align(center)}} APPROVAL ORDER DAQE-AN104020061-25 Modification to Approval Order DAQE-AN104020060-24 to Update Equipment List Prepared By Tad Anderson, Engineer (385) 306-6515 tdanderson@utah.gov Issued to Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West Issued On {{$d2 }} Issued By {{$s }} Bryce C. Bird Director Division of Air Quality April 9, 2025 TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-AN104020061-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Northrop Grumman Systems Corporation Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West Mailing Address Physical Address PO Box 707 5000 South 8400 West Brigham City, UT 84302-0707 West Valley City, UT 84044 Source Contact UTM Coordinates Name: Allia Abdallah 409,700 m Easting Phone: (801) 251-2221 4,502,100 m Northing Email: Allia.Abdallah@ngc.com Datum NAD27 UTM Zone 12 SIC code 3761 (Guided Missiles & Space Vehicles) SOURCE INFORMATION General Description Northrop Grumman Systems Corporation (NGSC) operates the Bacchus site, an existing rocket propulsion plant in West Valley City, Salt Lake County. The NGSC Bacchus site manufactures solid fuel rocket motors for NASA and the Department of Defense. The manufacturing operations at this plant include rocket case preparation buildings, cyclotetramethylene-tetranitramine (HMX) grinding and drying processes for making solid rocket fuel, propellant sampling and machining, and an open burning ground for the routine burning of explosive and flammable wastes. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines DAQE-AN104020061-25 Page 4 MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Project Description NGSC has requested to update the Bacchus site, approval order, and equipment list by adding a 464-horsepower diesel-fired emergency generator engine in Building 50A and removing a pulse jet baghouse and two spray booths. The emissions increase from this permit change is the result of the addition of the emergency generator, which is limited to 100 hours per year of operations for testing and maintenance. The addition of the emergency generator will not result in additional requirements in the permit since the most recent emergency generator requirements are already included in the existing permit. The emissions reduction from the removal of the baghouse and spray booths was not taken into consideration in this permit change. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 27 32791.00 Carbon Monoxide 0.13 27.91 Nitrogen Oxides 0.15 49.79 Particulate Matter - PM10 0.01 51.33 Particulate Matter - PM2.5 0.01 51.26 Sulfur Oxides 0.01 0.61 Volatile Organic Compounds 0.01 46.78 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) 1-Bromopropane (CAS #106945) 0 1500 2,4-Toluene Diisocyanate (CAS #584849) 0 1960 4,4-Methylenedianiline (CAS #101779) 0 500 Chlorine (CAS #7782505) 0 400 Chromium Compounds (CAS #CMJ500) 0 200 Ethyl Benzene (CAS #100414) 0 3000 Ethylene Dichloride (1,2-Dichloroethane) (CAS #107062) 0 500 Formaldehyde (CAS #50000) 0 200 Generic HAPs (CAS #GHAPS) 0 3980 Glycol Ethers (CAS #EDF109) 0 500 Hexamethylene-1,6-Diisocyanate (CAS #822060) 0 1900 Hexane (CAS #110543) 0 4600 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 7000 Maleic Anhydride (CAS #108316) 0 500 DAQE-AN104020061-25 Page 5 Methanol (CAS #67561) 0 2000 Methyl Chloroform (1,1,1-Trichloroethane) (CAS #71556) 0 2000 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 2000 Methylene Chloride (Dichloromethane) (CAS #75092) 0 1000 Methylene Diphenyl Diisocyanate (MDI) (CAS #101688) 0 1160 Toluene (CAS #108883) 0 6000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 8000 Change (TPY) Total (TPY) Total HAPs 0 24.45 SECTION I: GENERAL PROVISIONS I.1 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.2 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.3 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two years. [R307-401-8] I.4 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.5 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.6 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.7 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] I.8 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] DAQE-AN104020061-25 Page 6 SECTION II: PERMITTED EQUIPMENT II.A THE APPROVED EQUIPMENT II.A.1 Bacchus Works: Plant 1/NIROP/Bacchus West Rocket propulsion plant in West Valley City II.A.2 Building 8501 Powerhouse Boilers A. Nebraska natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) B. Murray natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) II.A.3 Building 4B Ammonium Perchlorate Processing Control: Pulse jet baghouse and HEPA filtration system Baghouse maximum flow rate: 400 acfm Baghouse pressure drop range during processing: Between 1 and 5.2 inches of H2O II.A.4 Building 17A Fiberglass Cutting Vacuum dust collector II.A.5 Building 2387 HMX Dryer Building HMX Dryer Control: Condenser Dryer Stack V-1 (emits IPA and water vapor) IPA vapor ventilation hood Vents inside, listed for informational purposes only II.A.6 Building 2440 3-D Carbon/Carbon Process control: Fume incinerator, 1 MMBtu/hr rate Process control: Central vacuum system II.A.7 Building 2471 Case Preparation Three spray lance robot booths: SLR-1, SLR-2, and SLR-3 Control: Fabric filters DAQE-AN104020061-25 Page 7 II.A.8 Diesel-Fired Emergency Generators >600 Hp Building Location Maximum Hp rating 35A 755* 55, Stores 755* 2428, Al/AP Prep 804 2444, Mix #1 1340 2449, Cast Cure #1 (south) 1005 2484, Mix #3 1474 2489(A), Cast Cure #2 (west) 1005 2489(B), Cast Cure #2 (east) 1005 2500, Mix #2A 1340 2609, MBC#4 755* 2617, 2618, Cast Cure #3 & #4 4309* 8608, Plt.#1 Powerhouse 755* *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.9 Diesel-Fired Emergency Generators 100-600 Hp (NEW) Building Location Maximum Hp rating 27-A, Laboratory 335* 50A 464*(NEW) 56, Compressor Building 402 2430, Al-Premix 469 2450, Control House 268 2466, Mix Bowl Clean #2 469 2498, Mix Bowl Clean #3 536 2507, Subscale ReCast 469 8501, Powerhouse 464* 8503, Compressor House 268 8569, Wastewater 335 8695, Pumphouse #3 268 *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.10 Diesel-Fired Emergency Generators <100 Hp Building Location Maximum Hp rating 55, Material 72 8100D, (Admin)PBX 81 MACT Applicability: Subpart ZZZZ (applies to all) II.A.11 Natural Gas-Fired Emergency Generator Building Location Maximum Hp rating 2440, 3D Carbon 163 NSPS Applicability: Subpart JJJJ MACT Applicability: Subpart ZZZZ DAQE-AN104020061-25 Page 8 II.A.12 Propane-Fired Emergency Generator Building Location Maximum Hp rating 8275, Microwave Station 16 MACT Applicability: Subpart ZZZZ II.A.13 Area 32A Burning Grounds II.A.14 Miscellaneous Natural Gas-fired Equipment Natural gas-fired boilers, air handlers, heaters, and water heaters less than 5 MMBTU/hr II.A.15 Miscellaneous Buildings Includes: miscellaneous operations, spray booths, baghouses, ovens, dust collectors, gasoline and diesel tanks, and other processes Gasoline storage tank MACT applicability: Subpart CCCCCC SECTION II: SPECIAL PROVISIONS II.B REQUIREMENTS AND LIMITATIONS II.B.1 Sitewide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Diesel-fired emergency generators - 20% opacity B. All other point or fugitive emission sources, excluding the burning grounds - 10% opacity. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources, except haul roads, shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.a.2 Visible emission determinations for fugitive dust from haul roads shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.1.b The owner/operator shall equip each paint spray booth with paint arrestor particulate filters, or equivalent, to control particulate emissions. All air exiting the booths shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.1.c Except when in use, the owner/operator shall store all VOC- and/or HAPs-containing materials and VOC- and/or HAPs-laden rags in covered containers. [R307-401-8] DAQE-AN104020061-25 Page 9 II.B.1.d The owner/operator shall not emit more than the following for plant-wide emissions of HAPs: A. 0.98 tons per rolling 12-month period for 2,4 Toluene Diisocyanate B. 0.58 tons per rolling 12-month period for Methylene Diphenyl Diisocyanate C. 1.00 tons per rolling 12-month period for Methyl Chloroform D. 1.00 tons per rolling 12-month period for Methanol E. 0.10 tons per rolling 12-month period for Chromium Compounds F. 1.00 tons per rolling 12-month period for Methyl Isobutyl Ketone G. 0.95 tons per rolling 12-month period for Hexamethylene-1,6-Diisocyanate H. 1.50 tons per rolling 12-month period for Ethyl Benzene I. 2.30 tons per rolling 12-month period for Hexane J. 3.00 tons per rolling 12-month period for Toluene K. 3.50 tons per rolling 12-month period for Hydrochloric Acid L. 4.00 tons per rolling 12-month period for Xylene. [R307-401-8] II.B.1.d.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. HAP emissions shall be determined by maintaining a record of HAP-emitting materials used, burned, or destroyed each month. [R307-401-8] II.B.2 Building 4B - Ammonium Perchlorate Processing Building II.B.2.a The owner/operator shall control emissions from the ammonium perchlorate process with a baghouse and HEPA filtration system in series. Emissions from the ammonium perchlorate process shall be routed to the operating baghouse and HEPA filtration system before being discharged to the atmosphere. [R307-401-8] II.B.2.a.1 The owner/operator shall install and maintain a high-pressure differential interlock in the HEPA filtration system to shut down the ammonium perchlorate process when the pressure differential goes above the maximum operating set point of 5.2 inches of water column for more than 60 seconds. The ammonium perchlorate process shall not operate without the operating HEPA filtration system interlock. [R307-401-8] II.B.2.a.2 The owner/operator shall record the pressure drop readings from the differential pressure transmitters on a daily basis. [R307-401-8] II.B.3 Building 2387 (CD3A) - HMX Dryer Building Requirements II.B.3.a The owner/operator shall control emissions from the HMX dryer with the condenser. Emissions from the HMX dryer shall be routed to the operating condenser before being discharged to the atmosphere. [R307-401-8] II.B.3.b The owner/operator shall not exceed 450 drying cycles of HMX per rolling 12-month period. [R307-401-8] DAQE-AN104020061-25 Page 10 II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Drying cycles of HMX shall be determined by an operations log. [R307-401-8] II.B.4 Building 2440 - 3D Carbon Building Requirements II.B.4.a The fume incinerator shall control carbon vapor deposition (CVD) emissions from the 3D carbon process. All CVD emissions shall be routed to the operating fume incinerator before being discharged to the atmosphere. [R307-401-8] II.B.4.b At all times while incinerating CVD emissions, the owner/operator shall maintain a temperature at or above 1,500 degrees Fahrenheit in the fume incinerator. [R307-401-8] II.B.4.b.1 The owner/operator shall install, calibrate, maintain, and operate a device to monitor the operating temperature of the fume incinerator. The monitoring device shall be located such that an inspector/operator can safely read the output at any time. The operating temperature of the fume incinerator shall be recorded on a daily basis when the incinerator operates. [R307-401-8] II.B.4.c The owner/operator shall operate the fume incinerator at a minimum residence time of 0.5 seconds. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain the manufacturer's specifications or analysis documenting an incinerator design residence time of no less than 0.5 seconds at maximum flow rate. This documentation shall be kept on-site and be readily available for inspection upon request. [R307-401-8] II.B.4.d The owner/operator shall equip each weaving machine's ventilation exhaust with particulate filters to control particulate emissions. All exhaust exiting the weaving machines shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.4.e The owner/operator shall equip the central vacuum system with particulate filters to control particulate emissions. All air exiting the central vacuum system shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.5 Building 2471 - Case Preparation Building Requirements II.B.5.a The owner/operator shall not exceed 14.0 tons of VOC emissions per rolling 12-month period for all operations in Building 2471. [R307-401-8] DAQE-AN104020061-25 Page 11 II.B.5.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. VOC emissions shall be determined by maintaining a record of VOC-emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC-emitting material, such as, paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, etc. B. Density of each VOC-emitting material used (lbs per gallon) C. Maximum percent by weight of all VOC in each material used D. Mass of each VOC-emitting material used E. The emission release factor (ERF) associated with each type of VOC-emitting material F. The amount of VOC emitted monthly from each material used. The amount of VOC emitted monthly by each material used shall be calculated by the following procedure: VOC = (%VOC by Weight)/100 x [Density (lb/gal)] x (Gal Consumed) x (1 ton/2,000 lb) x ERF (example if unit of measure is gallons) G. The total amount of VOC emitted monthly from all materials used H. The amount of VOCs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC emissions. [R307-401-8] II.B.5.b The owner/operator shall vent all air exiting the Building 2471 spray lance robot booth SLR-1 with a stack release height of no less than 39' 3'' as measured from the base of the stack. [R307-401-8] II.B.6 Fuel Requirements II.B.6.a The owner/operator shall not exceed a total natural gas consumption limit of 633,000 MMBtu per rolling 12-month period for all natural gas-fired equipment on site. [R307-401-8] II.B.6.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Natural gas consumption shall be determined by gas billing records. [R307-401-8] II.B.6.b The owner/operator shall use only natural gas as the primary fuel in all fuel-burning furnaces, ovens, boilers, and fume incinerators, and only use fuel oil as a backup fuel in all fuel-burning boilers. [R307-401-8] II.B.6.c The owner/operator shall limit fuel oil usage in all fuel-burning boilers to 48 hours each per rolling 12-month period for periodic testing, maintenance, or operator training. There is no time limit on the use of fuel oil in the fuel-burning boilers during periods of natural gas curtailment, gas supply interruption, or startups. [R307-401-8] DAQE-AN104020061-25 Page 12 II.B.6.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting fuel oil usage in each fuel-burning boiler shall be kept in a log and shall include the following: A. The date fuel oil was used B. The duration of operation in hours C. The reason for fuel oil usage. [R307-401-8] II.B.6.d The sulfur content of any fuel oil burned in all fuel-burning boilers on-site shall not exceed 0.50% by weight. [R307-401-8] II.B.6.d.1 The sulfur content shall be determined by the American Standard for Testing and Materials (ASTM) Method D2880-71, D-4294-89, or approved equivalent. Certification of fuel oil shall be either by the owner/operator's own testing or by test reports from the fuel oil marketer. [R307-401-8] II.B.7 Emergency Engine Requirements II.B.7.a The owner/operator shall not operate each emergency engine on-site for more than 100 hours per year during non-emergency situations. There is no time limit on the use of the engines during emergencies. [R307-401-8] II.B.7.a.1 To determine compliance with a yearly total, the owner/operator shall update records documenting generator usage by January 30th for the preceding year. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [R307-401-8] II.B.7.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [R307-401-8] II.B.7.b The owner/operator shall only use diesel fuel (e.g., fuel oil #1, #2, or diesel fuel oil additives) as fuel in each stationary diesel emergency engine. [R307-401-8] II.B.7.b.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.7.b.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] II.B.8 Area 32A - Burning Ground Requirements II.B.8.a The owner/operator shall use the open burning site to destroy only scrap explosive and hazardous material. The size of the open burning site shall not exceed five acres. [R307-401-8] DAQE-AN104020061-25 Page 13 II.B.8.b The owner/operator shall not exceed a daily limit of 4,500 lbs of waste propellant and contaminated waste burned or destroyed per day. [R307-401-8] II.B.8.b.1 To determine compliance with the daily limit, the owner/operator shall maintain a record of the quantity of waste burned or destroyed on a daily basis. [R307-401-8] II.B.8.c When a Salt Lake County "No Burn" order is in effect for wood-burning stoves, open burning of waste propellant and contaminated wastes shall not be performed, except for unstable wastes. [R307-401-8] II.B.8.c.1 The owner/operator shall maintain, with the record of waste burned or destroyed on a daily basis, a record of whether or not a Salt Lake County "No Burn" order was in effect for that day. [R307-401-8] II.B.8.d When a Salt Lake County "No Burn" order is in effect, the owner/operator is allowed to perform open burning of the most unstable wastes, including nitroglycerin wastes, laboratory-generated wastes, and unburned reactive wastes from a previous burn attempt. The open burning of unstable wastes during a Salt Lake County "No Burn" order shall not exceed 400 lbs per day. [R307-401-8] II.B.8.d.1 The owner/operator shall maintain a record of the quantity of unstable waste burned or destroyed during a Salt Lake County "No Burn" order. The record shall include the type of waste burned or destroyed. [R307-401-8] II.B.8.e The owner/operator is allowed to destroy the backlog of wastes not burned during the Salt Lake County "No Burn" order up to a total of 6,000 lbs per day on the days following the burning restrictions. [R307-401-8] II.B.8.e.1 The owner/operator shall maintain a record of the quantity of backlogged waste burned or destroyed on the days following a Salt Lake County "No Burn" order. The record shall include the date and reason for open burning. [R307-401-8] II.B.8.f The owner/operator shall not burn wastes exceeding 5% chlorine content unless the following conditions are all met: A. Surface wind direction at Building 32A is less than or equal to 112 degrees or more than or equal to 270 degrees B. Elevated wind direction has been verified by a helium balloon C. Wind speed does not exceed 15 miles/hr. [R307-401-8] II.B.8.f.1 The owner/operator shall verify and record the wind speed and direction measurements prior to the burn. The owner/operator shall not verify and record the measurements more than ten minutes before the burn. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN104020060-24 dated June 5, 2024 Is Derived From NOI dated November 13, 2024 DAQE-AN104020061-25 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds DAQE-IN104020061-25 February 27, 2025 Blair Palmer Northrop Grumman Systems Corporation PO Box 707 Brigham City, UT 84302-0707 Allia.Abdallah@ngc.com Dear Mr. Palmer: Re: Intent to Approve: Modification to Approval Order to DAQE-AN104020060-24 to Update Equipment List Project Number: N104020061 The attached document is the Intent to Approve (ITA) for the above-referenced project. The ITA is subject to public review. Any comments received shall be considered before an Approval Order (AO) is issued. The Division of Air Quality is authorized to charge a fee for reimbursement of the actual costs incurred in the issuance of an AO. An invoice will follow upon issuance of the final AO. Future correspondence on this ITA should include the engineer's name, Tad Anderson, as well as the DAQE number as shown on the upper right-hand corner of this letter. Tad Anderson, can be reached at (385) 306-6515 or tdanderson@utah.gov, if you have any questions. Sincerely, {{$s }} Jon L. Black, Manager New Source Review Section JLB:TA:jg cc: Salt Lake County Health Department 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 536-4414 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director * ) ' & — A E v A ? A D @ E w B D ˜ STATE OF UTAH Department of Environmental Quality Division of Air Quality INTENT TO APPROVE DAQE-IN104020061-25 Modification to Approval Order to DAQE-AN104020060-24 to Update Equipment List Prepared By Tad Anderson, Engineer (385) 306-6515 tdanderson@utah.gov Issued to Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West Issued On February 27, 2025 {{$s }} New Source Review Section Manager Jon L. Black {{#s=Sig_es_:signer1:signature}} * ) ' & — A E v A ? A D @ E w B D ˜ TABLE OF CONTENTS TITLE/SIGNATURE PAGE ....................................................................................................... 1 GENERAL INFORMATION ...................................................................................................... 3 CONTACT/LOCATION INFORMATION ............................................................................... 3 SOURCE INFORMATION ........................................................................................................ 3 General Description ................................................................................................................ 3 NSR Classification .................................................................................................................. 3 Source Classification .............................................................................................................. 3 Applicable Federal Standards ................................................................................................. 3 Project Description.................................................................................................................. 4 SUMMARY OF EMISSIONS .................................................................................................... 4 PUBLIC NOTICE STATEMENT............................................................................................... 5 SECTION I: GENERAL PROVISIONS .................................................................................... 5 SECTION II: PERMITTED EQUIPMENT .............................................................................. 6 SECTION II: SPECIAL PROVISIONS ..................................................................................... 8 PERMIT HISTORY ................................................................................................................... 13 ACRONYMS ............................................................................................................................... 14 DAQE-IN104020061-25 Page 3 GENERAL INFORMATION CONTACT/LOCATION INFORMATION Owner Name Source Name Northrop Grumman Systems Corporation Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West Mailing Address Physical Address PO Box 707 5000 South 8400 West Brigham City, UT 84302-0707 West Valley City, UT 84044 Source Contact UTM Coordinates Name: Allia Abdallah 409,700 m Easting Phone: (801) 251-2221 4,502,100 m Northing Email: Allia.Abdallah@ngc.com Datum NAD27 UTM Zone 12 SIC code 3761 (Guided Missiles & Space Vehicles) SOURCE INFORMATION General Description Northrop Grumman Systems Corporation (NGSC) operates the Bacchus site, an existing rocket propulsion plant in West Valley City, Salt Lake County. The NGSC Bacchus site manufactures solid fuel rocket motors for NASA and the Department of Defense. The manufacturing operations at this plant include rocket case preparation buildings, cyclotetramethylene-tetranitramine (HMX) grinding and drying processes for making solid rocket fuel, propellant sampling and machining, and an open burning ground for the routine burning of explosive and flammable wastes. NSR Classification Minor Modification at Minor Source Source Classification Located in Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA Salt Lake County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions DAQE-IN104020061-25 Page 4 MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Project Description NGSC has requested to update the Bacchus site, approval order, and equipment list by adding a 464-horsepower diesel-fired emergency generator engine in Building 50A and removing a pulse jet baghouse and two (2) spray booths. The emissions increase from this permit change is the result of the addition of the emergency generator, which is limited to 100 hours per year of operations for testing and maintenance. The addition of the emergency generator will not result in additional requirements in the permit since the most recent emergency generator requirements are already included in the existing permit. The emissions reduction from the removal of the baghouse and spray booths was not taken into consideration in this permit change. SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 27 32791.00 Carbon Monoxide 0.13 27.91 Nitrogen Oxides 0.15 49.79 Particulate Matter - PM10 0.01 51.33 Particulate Matter - PM2.5 0.01 51.26 Sulfur Oxides 0.01 0.61 Volatile Organic Compounds 0.01 46.78 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) 1-Bromopropane (CAS #106945) 0 1500 2,4-Toluene Diisocyanate (CAS #584849) 0 1960 4,4-Methylenedianiline (CAS #101779) 0 500 Chlorine (CAS #7782505) 0 400 Chromium Compounds (CAS #CMJ500) 0 200 Ethyl Benzene (CAS #100414) 0 3000 Ethylene Dichloride (1,2-Dichloroethane) (CAS #107062) 0 500 Formaldehyde (CAS #50000) 0 200 Generic HAPs (CAS #GHAPS) 0 3980 Glycol Ethers (CAS #EDF109) 0 500 Hexamethylene-1,6-Diisocyanate (CAS #822060) 0 1900 Hexane (CAS #110543) 0 4600 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 7000 Maleic Anhydride (CAS #108316) 0 500 Methanol (CAS #67561) 0 2000 Methyl Chloroform (1,1,1-Trichloroethane) (CAS #71556) 0 2000 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 2000 DAQE-IN104020061-25 Page 5 Methylene Chloride (Dichloromethane) (CAS #75092) 0 1000 Methylene Diphenyl Diisocyanate (MDI) (CAS #101688) 0 1160 Toluene (CAS #108883) 0 6000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 8000 Change (TPY) Total (TPY) Total HAPs 0 24.45 PUBLIC NOTICE STATEMENT The NOI for the above-referenced project has been evaluated and has been found to be consistent with the requirements of UAC R307. Air pollution-producing sources and/or their air control facilities may not be constructed, installed, established, or modified prior to the issuance of an AO by the Director. A 30-day public comment period will be held in accordance with UAC R307-401-7. A notification of the intent to approve will be published in the Salt Lake Tribune and Deseret News on March 2, 2025. During the public comment period, the proposal and the evaluation of its impact on air quality will be available for the public to review and provide comment. If anyone so requests a public hearing within 15 days of publication, it will be held in accordance with UAC R307-401-7. The hearing will be held as close as practicable to the location of the source. Any comments received during the public comment period and the hearing will be evaluated. The proposed conditions of the AO may be changed as a result of the comments received. SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. I.1 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.2 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.3 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.4 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.5 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] DAQE-IN104020061-25 Page 6 I.6 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.7 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] I.8 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.A THE APPROVED EQUIPMENT II.A.1 Bacchus Works: Plant 1/NIROP/Bacchus West Rocket propulsion plant in West Valley City II.A.2 Building 8501 Powerhouse Boilers A. Nebraska natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) B. Murray natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) II.A.3 Building 4B Ammonium Perchlorate Processing Control: Pulse jet baghouse and HEPA filtration system Baghouse maximum flow rate: 400 acfm Baghouse pressure drop range during processing: Between 1 and 5.2 inches of H2O II.A.4 Building 17A Fiberglass Cutting Vacuum dust collector II.A.5 Building 2387 HMX Dryer Building HMX Dryer Control: Condenser Dryer Stack V-1 (emits IPA and water vapor) IPA vapor ventilation hood Vents inside, listed for informational purposes only DAQE-IN104020061-25 Page 7 II.A.6 Building 2440 3-D Carbon/Carbon Process control: Fume incinerator, 1 MMBtu/hr rate Process control: Central vacuum system II.A.7 Building 2471 Case Preparation Three (3) spray lance robot booths: SLR-1, SLR-2, and SLR-3 Control: Fabric filters II.A.8 Diesel-Fired Emergency Generators >600 Hp Building Location Maximum Hp rating 35A 755* 55, Stores 755* 2428, Al/AP Prep 804 2444, Mix #1 1340 2449, Cast Cure #1 (south) 1005 2484, Mix #3 1474 2489(A), Cast Cure #2 (west) 1005 2489(B), Cast Cure #2 (east) 1005 2500, Mix #2A 1340 2609, MBC#4 755* 2617, 2618, Cast Cure #3 & #4 4309* 8608, Plt.#1 Powerhouse 755* *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.9 Diesel-Fired Emergency Generators 100-600 Hp (NEW) Building Location Maximum Hp rating 27-A, Laboratory 335* 50A 464*(NEW) 56, Compressor Building 402 2430, Al-Premix 469 2450, Control House 268 2466, Mix Bowl Clean #2 469 2498, Mix Bowl Clean #3 536 2507, Subscale ReCast 469 8501, Powerhouse 464* 8503, Compressor House 268 8569, Wastewater 335 8695, Pumphouse #3 268 *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.10 Diesel-Fired Emergency Generators <100 Hp Building Location Maximum Hp rating 55, Material 72 8100D, (Admin)PBX 81 MACT Applicability: Subpart ZZZZ (applies to all) DAQE-IN104020061-25 Page 8 II.A.11 Natural Gas-Fired Emergency Generator Building Location Maximum Hp rating 2440, 3D Carbon 163 NSPS Applicability: Subpart JJJJ MACT Applicability: Subpart ZZZZ II.A.12 Propane-Fired Emergency Generator Building Location Maximum Hp rating 8275, Microwave Station 16 MACT Applicability: Subpart ZZZZ II.A.13 Area 32A Burning Grounds II.A.14 Miscellaneous Natural Gas-fired Equipment Natural gas-fired boilers, air handlers, heaters, and water heaters less than 5 MMBTU/hr II.A.15 Miscellaneous Buildings Includes: miscellaneous operations, spray booths, baghouses, ovens, dust collectors, gasoline and diesel tanks, and other processes. Gasoline storage tank MACT applicability: Subpart CCCCCC SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. II.B REQUIREMENTS AND LIMITATIONS II.B.1 Sitewide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Diesel-fired emergency generators - 20% opacity B. All other point or fugitive emissions sources, excluding the burning grounds - 10% opacity. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources, except haul roads, shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.a.2 Visible emission determinations for fugitive dust from haul roads shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] DAQE-IN104020061-25 Page 9 II.B.1.b The owner/operator shall equip each paint spray booth with paint arrestor particulate filters, or equivalent, to control particulate emissions. All air exiting the booths shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.1.c Except when in use, the owner/operator shall store all VOC- and/or HAP-containing materials and VOC- and/or HAP-laden rags in covered containers. [R307-401-8] II.B.1.d The owner/operator shall not emit more than the following for plant-wide emissions of HAPs: A. 0.98 tons per rolling 12-month period for 2,4 Toluene Diisocyanate B. 0.58 tons per rolling 12-month period for Methylene Diphenyl Diisocyanate C. 1.00 tons per rolling 12-month period for Methyl Chloroform D. 1.00 tons per rolling 12-month period for Methanol E. 0.10 tons per rolling 12-month period for Chromium Compounds F. 1.00 tons per rolling 12-month period for Methyl Isobutyl Ketone G. 0.95 tons per rolling 12-month period for Hexamethylene-1,6-Diisocyanate H. 1.50 tons per rolling 12-month period for Ethyl Benzene I. 2.30 tons per rolling 12-month period for Hexane J. 3.00 tons per rolling 12-month period for Toluene K. 3.50 tons per rolling 12-month period for Hydrochloric Acid L. 4.00 tons per rolling 12-month period for Xylene. [R307-401-8] II.B.1.d.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. HAP emissions shall be determined by maintaining a record of HAP-emitting materials used, burned, or destroyed each month. [R307-401-8] II.B.2 Building 4B - Ammonium Perchlorate Processing Building II.B.2.a The owner/operator shall control emissions from the ammonium perchlorate process with a baghouse and HEPA filtration system in series. Emissions from the ammonium perchlorate process shall be routed to the operating baghouse and HEPA filtration system before being discharged to the atmosphere. [R307-401-8] II.B.2.a.1 The owner/operator shall install and maintain a high-pressure differential interlock in the HEPA filtration system to shut down the ammonium perchlorate process when the pressure differential goes above the maximum operating set point of 5.2 inches of water column for more than 60 seconds. The ammonium perchlorate process shall not operate without the operating HEPA filtration system interlock. [R307-401-8] II.B.2.a.2 The owner/operator shall record the pressure drop readings from the differential pressure transmitters on a daily basis. [R307-401-8] DAQE-IN104020061-25 Page 10 II.B.3 Building 2387 (CD3A) - HMX Dryer Building Requirements II.B.3.a The owner/operator shall control emissions from the HMX dryer with the condenser. Emissions from the HMX dryer shall be routed to the operating condenser before being discharged to the atmosphere. [R307-401-8] II.B.3.b The owner/operator shall not exceed 450 drying cycles of HMX per rolling 12-month period. [R307-401-8] II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Drying cycles of HMX shall be determined by an operations log. [R307-401-8] II.B.4 Building 2440 - 3D Carbon Building Requirements II.B.4.a The fume incinerator shall control carbon vapor deposition (CVD) emissions from the 3D carbon process. All CVD emissions shall be routed to the operating fume incinerator before being discharged to the atmosphere. [R307-401-8] II.B.4.b At all times while incinerating CVD emissions, the owner/operator shall maintain a temperature at or above 1,500 degrees Fahrenheit in the fume incinerator. [R307-401-8] II.B.4.b.1 The owner/operator shall install, calibrate, maintain, and operate a device to monitor the operating temperature of the fume incinerator. The monitoring device shall be located such that an inspector/operator can safely read the output at any time. The operating temperature of the fume incinerator shall be recorded on a daily basis when the incinerator operates. [R307-401-8] II.B.4.c The owner/operator shall operate the fume incinerator at a minimum residence time of 0.5 seconds. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain the manufacturer's specifications or analysis documenting an incinerator design residence time of no less than 0.5 seconds at maximum flow rate. This documentation shall be kept on site and be readily available for inspection upon request. [R307-401-8] II.B.4.d The owner/operator shall equip each weaving machine's ventilation exhaust with particulate filters to control particulate emissions. All exhaust exiting the weaving machines shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.4.e The owner/operator shall equip the central vacuum system with particulate filters to control particulate emissions. All air exiting the central vacuum system shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.5 Building 2471 - Case Preparation Building Requirements II.B.5.a The owner/operator shall not exceed 14.0 tons of VOC emissions per rolling 12-month period for all operations in Building 2471. [R307-401-8] DAQE-IN104020061-25 Page 11 II.B.5.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. VOC emissions shall be determined by maintaining a record of VOC-emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC-emitting material, such as paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, etc. B. Density of each VOC-emitting material used (lbs per gallon) C. Maximum percent by weight of all VOC in each material used D. Mass of each VOC-emitting material used E. The emission release factor (ERF) associated with each type of VOC-emitting material F. The amount of VOC emitted monthly from each material used. The amount of VOC emitted monthly by each material used shall be calculated by the following procedure: VOC = (%VOC by Weight)/100 x [Density (lb/gal)] x (Gal Consumed) x (1 ton/2,000 lb) x ERF (example if unit of measure is gallons) G. The total amount of VOC emitted monthly from all materials used H. The amount of VOCs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC emissions. [R307-401-8] II.B.5.b The owner/operator shall vent all air exiting the Building 2471 spray lance robot booth SLR-1 with a stack release height of no less than 39' 3'' as measured from the base of the stack. [R307-401-8] II.B.6 Fuel Requirements II.B.6.a The owner/operator shall not exceed a total natural gas consumption limit of 633,000 MMBtu per rolling 12-month period for all natural gas-fired equipment on site. [R307-401-8] II.B.6.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Natural gas consumption shall be determined by gas billing records. [R307-401-8] II.B.6.b The owner/operator shall use only natural gas as the primary fuel in all fuel-burning furnaces, ovens, boilers, and fume incinerators, and only use fuel oil as a backup fuel in all fuel-burning boilers. [R307-401-8] II.B.6.c The owner/operator shall limit fuel oil usage in all fuel-burning boilers to 48 hours each per rolling 12-month period for periodic testing, maintenance, or operator training. There is no time limit on the use of fuel oil in the fuel-burning boilers during periods of natural gas curtailment, gas supply interruption, or startups. [R307-401-8] DAQE-IN104020061-25 Page 12 II.B.6.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting fuel oil usage in each fuel-burning boiler shall be kept in a log and shall include the following: A. The date fuel oil was used B. The duration of operation in hours C. The reason for fuel oil usage. [R307-401-8] II.B.6.d The sulfur content of any fuel oil burned in all fuel-burning boilers on site shall not exceed 0.50% by weight. [R307-401-8] II.B.6.d.1 The sulfur content shall be determined by the American Standard for Testing and Materials (ASTM) Method D2880-71, D-4294-89, or approved equivalent. Certification of fuel oil shall be either by the owner/operator's own testing or by test reports from the fuel oil marketer. [R307-401-8] II.B.7 Emergency Engine Requirements II.B.7.a The owner/operator shall not operate each emergency engine on site for more than 100 hours per year during non-emergency situations. There is no time limit on the use of the engines during emergencies. [R307-401-8] II.B.7.a.1 To determine compliance with a yearly total, the owner/operator shall update records documenting generator usage by January 30th for the preceding year. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [R307-401-8] II.B.7.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [R307-401-8] II.B.7.b The owner/operator shall only use diesel fuel (e.g., fuel oil #1, #2, or diesel fuel oil additives) as fuel in each stationary diesel emergency engine. [R307-401-8] II.B.7.b.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.7.b.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] II.B.8 Area 32A - Burning Ground Requirements II.B.8.a The owner/operator shall use the open burning site to destroy only scrap explosive and hazardous material. The size of the open burning site shall not exceed five (5) acres. [R307-401-8] DAQE-IN104020061-25 Page 13 II.B.8.b The owner/operator shall not exceed a daily limit of 4,500 lbs of waste propellant and contaminated waste burned or destroyed per day. [R307-401-8] II.B.8.b.1 To determine compliance with the daily limit, the owner/operator shall maintain a record of the quantity of waste burned or destroyed on a daily basis. [R307-401-8] II.B.8.c When a Salt Lake County "No Burn" order is in effect for wood-burning stoves, open burning of waste propellant and contaminated wastes shall not be performed, except for unstable wastes. [R307-401-8] II.B.8.c.1 The owner/operator shall maintain, with the record of waste burned or destroyed on a daily basis, a record of whether or not a Salt Lake County "No Burn" order was in effect for that day. [R307-401-8] II.B.8.d When a Salt Lake County "No Burn" order is in effect, the owner/operator is allowed to perform open burning of the most unstable wastes, including nitroglycerin wastes, laboratory-generated wastes, and unburned reactive wastes from a previous burn attempt. The open burning of unstable wastes during a Salt Lake County "No Burn" order shall not exceed 400 lbs per day. [R307-401-8] II.B.8.d.1 The owner/operator shall maintain a record of the quantity of unstable waste burned or destroyed during a Salt Lake County "No Burn" order. The record shall include the type of waste burned or destroyed. [R307-401-8] II.B.8.e The owner/operator is allowed to destroy the backlog of wastes not burned during the Salt Lake County "No Burn" order up to a total of 6,000 lbs per day on the days following the burning restrictions. [R307-401-8] II.B.8.e.1 The owner/operator shall maintain a record of the quantity of backlogged waste burned or destroyed on the days following a Salt Lake County "No Burn" order. The record shall include the date and reason for open burning. [R307-401-8] II.B.8.f The owner/operator shall not burn wastes exceeding 5% chlorine content unless the following conditions are all met: A. Surface wind direction at Building 32A is less than or equal to 112 degrees or more than or equal to 270 degrees B. Elevated wind direction has been verified by a helium balloon C. Wind speed does not exceed 15 miles/hr. [R307-401-8] II.B.8.f.1 The owner/operator shall verify and record the wind speed and direction measurements prior to the burn. The owner/operator shall not verify and record the measurements more than ten (10) minutes before the burn. [R307-401-8] PERMIT HISTORY This Approval Order shall supersede (if a modification) or will be based on the following documents: Supersedes AO DAQE-AN104020060-24 dated June 5, 2024 Is Derived From NOI dated November 13, 2024 DAQE-IN104020061-25 Page 14 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by Environmental Protection Agency to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - Title 40 of the Code of Federal Regulations Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal Division of Air Quality use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - Title 40 of the Code of Federal Regulations 52.21 (b)(49)(i) GWP Global Warming Potential - Title 40 of the Code of Federal Regulations Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds The Salt Lake Tribune Publication Name: The Salt Lake Tribune Publication URL: Publication City and State: Salt Lake City, UT Publication County: Salt Lake Notice Popular Keyword Category: Notice Keywords: northrop Notice Authentication Number: 202503040927425604340 2892905420 Notice URL: Back Notice Publish Date: Sunday, March 02, 2025 Notice Content NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Northrop Grumman Systems Corporation Location: Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West – 5000 South 8400 West, West Valley City, UT Project Description: Northrop Grumman Systems Corporation operates the Bacchus site, an existing rocket propulsion plant in West Valley City, Salt Lake County. Northrop Grumman Systems Corporation has requested to install an emergency generator in building 50A to support building operations in emergency situations. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality, and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before April 1, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at tdanderson@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: March 2, 2025 SLT0031714 Back DAQE-NN104020061-25 February 27, 2025 Salt Lake Tribune and Deseret News Legal Advertising Dept. P.O. Box 704055 West Valley City, UT 84170 Acct #9001399880 RE: Legal Notice of Intent to Approve This letter will confirm the authorization to publish the attached NOTICE in the Salt Lake Tribune and Deseret News on March 2, 2025. Please mail the invoice and affidavit of publication to the Utah State Department of Environmental Quality, Division of Air Quality, P.O. Box 144820, Salt Lake City, Utah 84114-4820. If you have any questions, contact Jeree Greenwood, who may be reached at (385) 306-6514. Sincerely, {{$s }} Jeree Greenwood Office Technician Enclosure cc: Salt Lake County cc: Wasatch Front Regional Council 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director DAQE-NN104020061-25 Page 2 NOTICE A Notice of Intent for the following project submitted in accordance with R307-401-1, Utah Administrative Code (UAC), has been received for consideration by the Director: Company Name: Northrop Grumman Systems Corporation Location: Northrop Grumman Systems Corporation - Bacchus Works - Plant 1 NIROP Bacchus West – 5000 South 8400 West, West Valley City, UT Project Description: Northrop Grumman Systems Corporation operates the Bacchus site, an existing rocket propulsion plant in West Valley City, Salt Lake County. Northrop Grumman Systems Corporation has requested to install an emergency generator in building 50A to support building operations in emergency situations. The completed engineering evaluation and air quality impact analysis showed the proposed project meets the requirements of federal air quality regulations and the State air quality rules. The Director intends to issue an Approval Order pending a 30-day public comment period. The project proposal, estimate of the effect on local air quality, and draft Approval Order are available for public inspection and comment at the Utah Division of Air Quality, 195 North 1950 West, Salt Lake City, UT 84116. Written comments received by the Division at this same address on or before April 1, 2025, will be considered in making the final decision on the approval/disapproval of the proposed project. Email comments will also be accepted at tdanderson@utah.gov. If anyone so requests to the Director in writing within 15 days of publication of this notice, a hearing will be held in accordance with R307-401-7, UAC. Under Section 19-1-301.5, a person who wishes to challenge a Permit Order may only raise an issue or argument during an adjudicatory proceeding that was raised during the public comment period and was supported with sufficient information or documentation to enable the Director to fully consider the substance and significance of the issue. Date of Notice: March 2, 2025 {{#s=Sig_es_:signer1:signature}} DAQE- RN104020061 February 20, 2025 Blair Palmer Northrop Grumman Systems Corporation PO Box 707 Brigham City, UT 843020707 Allia.Abdallah@ngc.com Dear Blair Palmer, Re: Engineer Review: Modification to Approval Order to DAQE-AN104020060-24, to Update Equipment List Project Number: N104020061 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Northrop Grumman Systems Corporation should complete this review within 10 business days of receipt. Northrop Grumman Systems Corporation should contact Tad Anderson at (385) 306-6515 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Tad Anderson at tdanderson@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Northrop Grumman Systems Corporation does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Northrop Grumman Systems Corporation has concerns that cannot be resolved and the project becomes stagnant, the DAQ Director may issue an Order prohibiting construction. Approval Signature _____________________________________________________________ (Signature & Date) 195 North 1950 West • Salt Lake City, UT Mailing Address: P.O. Box 144820 • Salt Lake City, UT 84114-4820 Telephone (801) 536-4000 • Fax (801) 536-4099 • T.D.D. (801) 903-3978 www.deq.utah.gov Printed on 100% recycled paper Department of Environmental Quality Kimberly D. Shelley Executive Director DIVISION OF AIR QUALITY Bryce C. Bird Director State of Utah SPENCER J. COX Governor DEIDRE HENDERSON Lieutenant Governor Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 1 UTAH DIVISION OF AIR QUALITY ENGINEER REVIEW SOURCE INFORMATION Project Number N104020061 Owner Name Northrop Grumman Systems Corporation Mailing Address PO Box 707 Brigham City, UT, 843020707 Source Name Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West Source Location 5000 South 8400 West West Valley City, UT 84044 UTM Projection 409,700 m Easting, 4,502,100 m Northing UTM Datum NAD27 UTM Zone UTM Zone 12 SIC Code 3761 (Guided Missiles & Space Vehicles) Source Contact Allia Abdallah Phone Number (801) 251-2221 Email Allia.Abdallah@ngc.com Billing Contact Blair Palmer Phone Number 435-279-7049 Email Blair.Palmer@ngc.com Project Engineer Tad Anderson, Engineer Phone Number (385) 306-6515 Email tdanderson@utah.gov Notice of Intent (NOI) Submitted November 13, 2024 Date of Accepted Application February 4, 2025 Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 2 SOURCE DESCRIPTION General Description Northrop Grumman Systems Corporation (NGSC) operates the Bacchus site, an existing rocket propulsion plant in West Valley City, Salt Lake County. The NGSC Bacchus site manufactures solid fuel rocket motors for NASA and the Department of Defense. The manufacturing operations at this plant includes rocket case preparation buildings, cyclotetramethylene-tetranitramine (HMX) grinding and drying processes for making solid rocket fuel, propellant sampling and machining, and an open burning ground for the routine burning of explosive and flammable wastes. NSR Classification: Minor Modification at Minor Source Source Classification Located in, Northern Wasatch Front O3 NAA, Salt Lake City UT PM2.5 NAA, Salt Lake County SO2 NAA, Salt Lake County Airs Source Size: SM Applicable Federal Standards NSPS (Part 60), A: General Provisions NSPS (Part 60), IIII: Standards of Performance for Stationary Compression Ignition Internal Combustion Engines NSPS (Part 60), JJJJ: Standards of Performance for Stationary Spark Ignition Internal Combustion Engines MACT (Part 63), A: General Provisions MACT (Part 63), ZZZZ: National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines MACT (Part 63), CCCCCC: National Emission Standards for Hazardous Air Pollutants for Source Category: Gasoline Dispensing Facilities Project Proposal Modification to Approval Order to DAQE-AN104020060-24, to Update Equipment List Project Description NGSC has requested to update the Bacchus site, approval order, equipment list by adding a 464-horsepower diesel-fired emergency generator engine in Building 50A and removing a pulse jet baghouse and two spray booths. The emissions increase from this permit change are the result of the addition of the emergency generator which is limited to 100 hours per year of operations for testing and maintenance. The addition of the emergency generator will not result in additional requirements in the permit since the most recent emergency generator requirement are already included in the existing permit. The emissions reduction from the removal of the baghouse and spray booths were not taken into consideration in this permit change. EMISSION IMPACT ANALYSIS Modeling is not required as R307-410-4 and R307-410-5. The emission rates from the additional emergency generator are below all modeling thresholds. [Last updated February 4, 2025] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 3 SUMMARY OF EMISSIONS The emissions listed below are an estimate of the total potential emissions from the source. Some rounding of emissions is possible. Criteria Pollutant Change (TPY) Total (TPY) CO2 Equivalent 27 32791.00 Carbon Monoxide 0.13 27.91 Nitrogen Oxides 0.15 49.79 Particulate Matter - PM10 0.01 51.33 Particulate Matter - PM2.5 0.01 51.26 Sulfur Oxides 0.01 0.61 Volatile Organic Compounds 0.01 46.78 Hazardous Air Pollutant Change (lbs/yr) Total (lbs/yr) 1-Bromopropane (CAS #106945) 0 1500 2,4-Toluene Diisocyanate (CAS #584849) 0 1960 4,4-Methylenedianiline (CAS #101779) 0 500 Chlorine (CAS #7782505) 0 400 Chromium Compounds (CAS #CMJ500) 0 200 Ethyl Benzene (CAS #100414) 0 3000 Ethylene Dichloride (1,2-Dichloroethane) (CAS #107062) 0 500 Formaldehyde (CAS #50000) 0 200 Generic HAPs (CAS #GHAPS) 0 3980 Glycol Ethers (CAS #EDF109) 0 500 Hexamethylene-1,6-Diisocyanate (CAS #822060) 0 1900 Hexane (CAS #110543) 0 4600 Hydrochloric Acid (Hydrogen Chloride) (CAS #7647010) 0 7000 Maleic Anhydride (CAS #108316) 0 500 Methanol (CAS #67561) 0 2000 Methyl Chloroform (1,1,1-Trichloroethane) (CAS #71556) 0 2000 Methyl Isobutyl Ketone (Hexone) (CAS #108101) 0 2000 Methylene Chloride (Dichloromethane) (CAS #75092) 0 1000 Methylene Diphenyl Diisocyanate (MDI) (CAS #101688) 0 1160 Toluene (CAS #108883) 0 6000 Xylenes (Isomers And Mixture) (CAS #1330207) 0 8000 Change (TPY) Total (TPY) Total HAPs 0 24.45 Note: Change in emissions indicates the difference between previous AO and proposed modification. Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 4 Review of BACT for New/Modified Emission Units 1. BACT review regarding BACT Diesel-fired Emergency Generators The following control technologies were reviewed for the diesel-powered emergency generator engine: Limited Hours of Operation, Good Combustion Practices, Use of a Tier Certified Engine, Exhaust Gas Recirculation, Diesel Particulate Filter, Ultra-Low Sulfur Fuel, Diesel Oxidation Catalyst (DOC), and Selective Catalyst Reduction (SCR). All control technologies are technically feasible except for DOC, Exhaust Gas Recirculation and SCR for the diesel-fired emergency generator engine. DOC requires the engine to have an exhaust temperature of at least 150 degrees C for engines with high rates of PM10. Both engines are limited to 100 hours of operation for maintenance and testing. Due to the limited hours of operation the exhaust temperature does not attain the minimum temperature requirement for a long enough time to make DOC technically feasible. Exhaust Gas Recirculation control technology exhaust gas recirculation can also result in heat rejection, reduced power density, and lower fuel economy making exhaust gas recirculation technically infeasible. The diesel-fired emergency generator engine is too small (less than 600 hp) for SCR to operate correctly. The following control technologies are determined to be technically feasible; Limited Hours of Operation, Good Combustion Practices, Use of a Tier Certified Engine, Diesel Particulate Filter, and Ultra-Low Sulfur Fuel. Due to the limited hours of operation and the emissions associated with the limited hours all control technologies control technologies are determined to be economically infeasible except ; Limited Hours of Operation, Good Combustion Practices, Use of a Tier Certified Engine, and Ultra-Low Sulfur Fuel. BACT for the diesel-fired emergency generators is: Limited Hours of Operation, Good Combustion Practices, Use of a Tier Certified Engine, Ultra-Low Sulfur Fuel, 20 % Opacity limit [Last updated February 5, 2025] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 5 SECTION I: GENERAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): I.1 The limits set forth in this AO shall not be exceeded without prior approval. [R307-401] I.2 Modifications to the equipment or processes approved by this AO that could affect the emissions covered by this AO must be reviewed and approved. [R307-401-1] I.3 All records referenced in this AO or in other applicable rules, which are required to be kept by the owner/operator, shall be made available to the Director or Director's representative upon request, and the records shall include the two-year period prior to the date of the request. Unless otherwise specified in this AO or in other applicable state and federal rules, records shall be kept for a minimum of two (2) years. [R307-401-8] I.4 At all times, including periods of startup, shutdown, and malfunction, owners and operators shall, to the extent practicable, maintain and operate any equipment approved under this AO, including associated air pollution control equipment, in a manner consistent with good air pollution control practice for minimizing emissions. Determination of whether acceptable operating and maintenance procedures are being used will be based on information available to the Director which may include, but is not limited to, monitoring results, opacity observations, review of operating and maintenance procedures, and inspection of the source. All maintenance performed on equipment authorized by this AO shall be recorded. [R307-401-4] I.5 The owner/operator shall comply with UAC R307-107. General Requirements: Breakdowns. [R307-107] I.6 The owner/operator shall comply with UAC R307-150 Series. Emission Inventories. [R307-150] I.7 The owner/operator shall submit documentation of the status of construction or modification to the Director within 18 months from the date of this AO. This AO may become invalid if construction is not commenced within 18 months from the date of this AO or if construction is discontinued for 18 months or more. To ensure proper credit when notifying the Director, send the documentation to the Director, attn.: NSR Section. [R307-401-18] I.8 All definitions, terms, abbreviations, and references used in this AO conform to those used in the UAC R307 and 40 CFR. Unless noted otherwise, references cited in these AO conditions refer to those rules. [R307-101] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 6 SECTION II: PERMITTED EQUIPMENT The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.A THE APPROVED EQUIPMENT II.A.1 Bacchus Works: Plant 1/NIROP/Bacchus West Rocket propulsion plant in West Valley City II.A.2 Building 8501 Powerhouse Boilers A. Nebraska natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) B. Murray natural gas-fired boiler - rated at 50,000 lb/hr (66 MMBtu/hr) II.A.3 Building 4B Ammonium Perchlorate Processing Control: Pulse jet baghouse and HEPA filtration system Baghouse maximum flow rate: 400 acfm Baghouse pressure drop range during processing: Between 1 and 5.2 inches of H2O II.A.4 Building 17A Fiberglass Cutting Vacuum dust collector II.A.5 Building 2387 HMX Dryer Building HMX Dryer Control: Condenser Dryer Stack V-1 (emits IPA and water vapor) IPA vapor ventilation hood Vents inside, listed for informational purposes only II.A.6 Building 2440 3-D Carbon/Carbon Process control: Fume incinerator, 1 MMBtu/hr rate Process control: Central vacuum system II.A.7 Building 2471 Case Preparation Three spray lance robot booths: SLR-1, SLR-2, SLR-3 Control: Fabric filters Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 7 II.A.8 Diesel-Fired Emergency Generators >600 Hp Building Location Maximum Hp rating 35A 755* 55, Stores 755* 2428, Al/AP Prep 804 2444, Mix #1 1340 2449, Cast Cure #1 (south) 1005 2484, Mix #3 1474 2489(A), Cast Cure #2 (west) 1005 2489(B), Cast Cure #2 (east) 1005 2500, Mix #2A 1340 2609, MBC#4 755* 2617, 2618, Cast Cure #3 & #4 4309* 8608, Plt.#1 Powerhouse 755* *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.9 Diesel-Fired Emergency Generators 100-600 Hp (NEW) Building Location Maximum Hp rating 27-A, Laboratory 335* 50A 464*(NEW) 56, Compressor Building 402 2430, Al-Premix 469 2450, Control House 268 2466, Mix Bowl Clean #2 469 2498, Mix Bowl Clean #3 536 2507, Subscale ReCast 469 8501, Powerhouse 464* 8503, Compressor House 268 8569, Wastewater 335 8695, Pumphouse #3 268 *NSPS Applicability: Subpart IIII MACT Applicability: Subpart ZZZZ (applies to all) II.A.10 Diesel-Fired Emergency Generators <100 Hp Building Location Maximum Hp rating 55, Material 72 8100D, (Admin)PBX 81 MACT Applicability: Subpart ZZZZ (applies to all) II.A.11 Natural Gas-Fired Emergency Generator Building Location Maximum Hp rating 2440, 3D Carbon 163 NSPS Applicability: Subpart JJJJ MACT Applicability: Subpart ZZZZ Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 8 II.A.12 Propane-Fired Emergency Generator Building Location Maximum Hp rating 8275, Microwave Station 16 MACT Applicability: Subpart ZZZZ II.A.13 Area 32A Burning Grounds II.A.14 Miscellaneous Natural Gas-fired Equipment Natural gas-fired boilers, air handlers, heaters, and water heaters less than 5 MMBTU/hr II.A.15 Miscellaneous Buildings Includes: miscellaneous operations, spray booths, baghouses, ovens, dust collectors, gasoline and diesel tanks, and other processes Gasoline storage tank MACT applicability: Subpart CCCCCC SECTION II: SPECIAL PROVISIONS The intent is to issue an air quality AO authorizing the project with the following recommended conditions and that failure to comply with any of the conditions may constitute a violation of the AO. (New or Modified conditions are indicated as “New” in the Outline Label): II.B REQUIREMENTS AND LIMITATIONS II.B.1 Sitewide Requirements II.B.1.a The owner/operator shall not allow visible emissions from the following emission points to exceed the following values: A. Diesel-fired emergency generators - 20% opacity B. All other point or fugitive emissions sources, excluding the burning grounds - 10% opacity. [R307-401-8] II.B.1.a.1 Opacity observations of emissions from stationary sources, except haul roads, shall be conducted according to 40 CFR 60, Appendix A, Method 9. [R307-401-8] II.B.1.a.2 Visible emission determinations for fugitive dust from haul roads shall use procedures similar to Method 9. The normal requirement for observations to be made at 15-second intervals over a six-minute period, however, shall not apply. Visible emissions shall be measured at the densest point of the plume but at a point not less than one-half vehicle length behind the vehicle and not less than one-half the height of the vehicle. [R307-401-8] II.B.1.b The owner/operator shall equip each paint spray booth with paint arrestor particulate filters, or equivalent, to control particulate emissions. All air exiting the booths shall pass through this control system before being vented to the atmosphere. [R307-401-8] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 9 II.B.1.c Except when in use, the owner/operator shall store all VOC- and/or HAPs-containing materials and VOC- and/or HAPs-laden rags in covered containers. [R307-401-8] II.B.1.d The owner/operator shall not emit more than the following for plant-wide emissions of HAPs: A. 0.98 tons per rolling 12-month period for 2,4 Toluene Diisocyanate B. 0.58 tons per rolling 12-month period for Methylene Diphenyl Diisocyanate C. 1.00 tons per rolling 12-month period for Methyl Chloroform D. 1.00 tons per rolling 12-month period for Methanol E. 0.10 tons per rolling 12-month period for Chromium Compounds F. 1.00 tons per rolling 12-month period for Methyl Isobutyl Ketone G. 0.95 tons per rolling 12-month period for Hexamethylene-1,6-Diisocyanate H. 1.50 tons per rolling 12-month period for Ethyl Benzene I. 2.30 tons per rolling 12-month period for Hexane J. 3.00 tons per rolling 12-month period for Toluene K. 3.50 tons per rolling 12-month period for Hydrochloric Acid L. 4.00 tons per rolling 12-month period for Xylene. [R307-401-8] II.B.1.d.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. HAP emissions shall be determined by maintaining a record of HAP-emitting materials used, burned, or destroyed each month. [R307-401-8] II.B.2 Building 4B - Ammonium Perchlorate Processing Building II.B.2.a The owner/operator shall control emissions from the ammonium perchlorate process with a baghouse and HEPA filtration system in series. Emissions from the ammonium perchlorate process shall be routed to the operating baghouse and HEPA filtration system before being discharged to the atmosphere. [R307-401-8] II.B.2.a.1 The owner/operator shall install and maintain a high-pressure differential interlock in the HEPA filtration system to shut down the ammonium perchlorate process when the pressure differential goes above the maximum operating set point of 5.2 inches of water column for more than 60 seconds. The ammonium perchlorate process shall not operate without the operating HEPA filtration system interlock. [R307-401-8] II.B.2.a.2 The owner/operator shall record the pressure drop readings from the differential pressure transmitters on a daily basis. [R307-401-8] II.B.3 Building 2387 (CD3A) - HMX Dryer Building Requirements II.B.3.a The owner/operator shall control emissions from the HMX dryer with the condenser. Emissions from the HMX dryer shall be routed to the operating condenser before being discharged to the atmosphere. [R307-401-8] II.B.3.b The owner/operator shall not exceed 450 drying cycles of HMX per rolling 12-month period. [R307-401-8] II.B.3.b.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Drying cycles of HMX shall be determined by an operations log. [R307-401-8] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 10 II.B.4 Building 2440 - 3D Carbon Building Requirements II.B.4.a The fume incinerator shall control carbon vapor deposition (CVD) emissions from the 3D carbon process. All CVD emissions shall be routed to the operating fume incinerator before being discharged to the atmosphere. [R307-401-8] II.B.4.b At all times while incinerating CVD emissions, the owner/operator shall maintain a temperature at or above 1,500 degrees Fahrenheit in the fume incinerator. [R307-401-8] II.B.4.b.1 The owner/operator shall install, calibrate, maintain, and operate a device to monitor the operating temperature of the fume incinerator. The monitoring device shall be located such that an inspector/operator can safely read the output at any time. The operating temperature of the fume incinerator shall be recorded on a daily basis when the incinerator operates. [R307-401-8] II.B.4.c The owner/operator shall operate the fume incinerator at a minimum residence time of 0.5 seconds. [R307-401-8] II.B.4.c.1 The owner/operator shall maintain the Manufacturer's specifications or analysis documenting an incinerator design residence time of no less than 0.5 seconds at maximum flow rate. This documentation shall be kept on site and be readily available for inspection upon request. [R307-401-8] II.B.4.d The owner/operator shall equip each weaving machine's ventilation exhaust with particulate filters to control particulate emissions. All exhaust exiting the weaving machines shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.4.e The owner/operator shall equip the central vacuum system with particulate filters to control particulate emissions. All air exiting the central vacuum system shall pass through this control system before being vented to the atmosphere. [R307-401-8] II.B.5 Building 2471 - Case Preparation Building Requirements II.B.5.a The owner/operator shall not exceed 14.0 tons of VOC emissions per rolling 12-month period for all operations in Building 2471. [R307-401-8] II.B.5.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. VOC emissions shall be determined by maintaining a record of VOC-emitting materials used each month. The record shall include the following data for each material used: A. Name of the VOC- emitting material, such as: paint, adhesive, solvent, thinner, reducers, chemical compounds, toxics, isocyanates, etc. B. Density of each VOC-emitting material used (lbs per gallon) C. Maximum percent by weight of all VOC in each material used D. Mass of each VOC-emitting material used E. The emission release factor (ERF) associated with each type of VOC-emitting material F. The amount of VOC emitted monthly from each material used. The amount of VOC emitted monthly by each material used shall be calculated by the following procedure: VOC = (%VOC by Weight)/100 x [Density (lb/gal)] x (Gal Consumed) x (1 ton/2,000 lb) x Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 11 ERF (example if unit of measure is gallons) G. The total amount of VOC emitted monthly from all materials used H. The amount of VOCs reclaimed for the month shall be similarly quantified and subtracted from the quantities calculated above to provide the monthly total VOC emissions. [R307-401-8] II.B.5.b The owner/operator shall vent all air exiting the Building 2471 spray lance robot booth SLR-1 with a stack release height of no less than 39' 3'' as measured from the base of the stack. [R307-401-8] II.B.6 Fuel Requirements II.B.6.a The owner/operator shall not exceed a total natural gas consumption limit of 633,000 MMBtu per rolling 12-month period for all natural gas-fired equipment on site. [R307-401-8] II.B.6.a.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Natural gas consumption shall be determined by gas billing records. [R307-401-8] II.B.6.b The owner/operator shall use only natural gas as the primary fuel in all fuel-burning furnaces, ovens, boilers, and fume incinerators, and only use fuel oil as a backup fuel in all fuel-burning boilers. [R307-401-8] II.B.6.c The owner/operator shall limit fuel oil usage in all fuel-burning boilers to 48 hours each per rolling 12-month period for periodic testing, maintenance, or operator training. There is no time limit on the use of fuel oil in the fuel-burning boilers during periods of natural gas curtailment, gas supply interruption, or startups. [R307-401-8] II.B.6.c.1 To determine compliance with a rolling 12-month total, the owner/operator shall calculate a new 12-month total by the 20th day of each month using data from the previous 12 months. Records documenting fuel oil usage in each fuel-burning boiler shall be kept in a log and shall include the following: A. The date fuel oil was used B. The duration of operation in hours C. The reason for fuel oil usage. [R307-401-8] II.B.6.d The sulfur content of any fuel oil burned in all fuel-burning boilers on site shall not exceed 0.50% by weight. [R307-401-8] II.B.6.d.1 The sulfur content shall be determined by the American Standard for Testing and Materials (ASTM) Method D2880-71, D-4294-89, or approved equivalent. Certification of fuel oil shall be either by the owner/operator's own testing or by test reports from the fuel oil marketer. [R307-401-8] II.B.7 Emergency Engine Requirements II.B.7.a The owner/operator shall not operate each emergency engine on site for more than 100 hours per year during non-emergency situations. There is no time limit on the use of the engines during emergencies. [R307-401-8] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 12 II.B.7.a.1 To determine compliance with a yearly total, the owner/operator shall update records documenting generator usage by January 30th for the preceding year. Records documenting the operation of each emergency engine shall be kept in a log and shall include the following: A. The date the emergency engine was used B. The duration of operation in hours C. The reason for the emergency engine usage. [R307-401-8] II.B.7.a.2 To determine the duration of operation, the owner/operator shall install a non-resettable hour meter for each emergency engine. [R307-401-8] II.B.7.b The owner/operator shall only use diesel fuel (e.g. fuel oil #1, #2, or diesel fuel oil additives) as fuel in each stationary diesel emergency engine. [R307-401-8] II.B.7.b.1 The owner/operator shall only combust diesel fuel that meets the definition of ultra-low sulfur diesel (ULSD), which has a sulfur content of 15 ppm or less. [R307-401-8] II.B.7.b.2 To demonstrate compliance with the ULSD fuel requirement, the owner/operator shall maintain records of diesel fuel purchase invoices or obtain certification of sulfur content from the diesel fuel supplier. The diesel fuel purchase invoices shall indicate that the diesel fuel meets the ULSD requirements. [R307-401-8] II.B.8 Area 32A - Burning Ground Requirements II.B.8.a The owner/operator shall use the open burning site to destroy only scrap explosive and hazardous material. The size of the open burning site shall not exceed five acres. [R307-401-8] II.B.8.b The owner/operator shall not exceed a daily limit of 4,500 lbs of waste propellant and contaminated waste burned or destroyed per day. [R307-401-8] II.B.8.b.1 To determine compliance with the daily limit, the owner/operator shall maintain a record of the quantity of waste burned or destroyed on a daily basis. [R307-401-8] II.B.8.c When a Salt Lake County "No Burn" order is in effect for wood-burning stoves, open burning of waste propellant and contaminated wastes shall not be performed, except for unstable wastes. [R307-401-8] II.B.8.c.1 The owner/operator shall maintain, with the record of waste burned or destroyed on a daily basis, a record of whether or not a Salt Lake County "No Burn" order was in effect for that day. [R307-401-8] II.B.8.d When a Salt Lake County "No Burn" order is in effect, the owner/operator is allowed to perform open burning of the most unstable wastes, including nitroglycerin wastes, laboratory-generated wastes, and unburned reactive wastes from a previous burn attempt. The open burning of unstable wastes during a Salt Lake County "No Burn" order shall not exceed 400 lbs per day. [R307-401-8] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 13 II.B.8.d.1 The owner/operator shall maintain a record of the quantity of unstable waste burned or destroyed during a Salt Lake County "No Burn" order. The record shall include the type of waste burned or destroyed. [R307-401-8] II.B.8.e The owner/operator is allowed to destroy the backlog of wastes not burned during the Salt Lake County "No Burn" order up to a total of 6,000 lbs per day on the days following the burning restrictions. [R307-401-8] II.B.8.e.1 The owner/operator shall maintain a record of the quantity of backlogged waste burned or destroyed on the days following a Salt Lake County "No Burn" order. The record shall include the date and reason for open burning. [R307-401-8] II.B.8.f The owner/operator shall not burn wastes exceeding 5% chlorine content unless the following conditions are all met: A. Surface wind direction at Building 32A is less than or equal to 112 degrees or more than or equal to 270 degrees B. Elevated wind direction has been verified by a helium balloon C. Wind speed does not exceed 15 miles/hr. [R307-401-8] II.B.8.f.1 The owner/operator shall verify and record the wind speed and direction measurements prior to the burn. The owner/operator shall not verify and record the measurements more than ten minutes before the burn. [R307-401-8] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 14 PERMIT HISTORY When issued, the approval order shall supersede (if a modification) or will be based on the following documents: Supersedes DAQE-AN104020060-242 dated June 5, 2024 Is Derived From NOI dated November 13, 2024 REVIEWER COMMENTS 1. Comment regarding Emission Estimates: Emergency Generator Engine The PTE emissions estimate for Emergency Generator Engine used EPA Tier 3 standards for Nonroad Compression-Ignition Engines. A California Air Resources Board (CARB) emission factors policy memo was used to determine the breakdown of the non-methane hydrocarbon (NMHC) + NOx emission factor, which is assumed to be 5% NMHC and 95% NOx (CARB, 2008). The SOx emissions were generated using ultra-low sulfur diesel (ULSD) sulfur content (15 ppm). The CO2e calculated used table A-1 "Global Warming Potentials" from 40 Code of Federal Regulations (CFR) Part 98. The emergency generator engine is limited by hours of operation. [Last updated February 4, 2025] 2. Comment regarding Requirements: The addition of the emergency generator will not result in additional requirements in the permit. NGSC has the most recent emergency generator requirement already included in the existing permit and there is no need to add additional requirements. [Last updated February 4, 2025] 3. Comment regarding Removed Equipment: The emissions reduction from the removal of the baghouse and spray booths were not taken into consideration in this permit change. [Last updated February 4, 2025] 4. Comment regarding Emissions Offsets: This facility is a minor source located in Salt Lake County which is a Nonattainment area for Ozone, PM10 and PM2.5. A minor source conducting a minor modification does not trigger offsets under UAC R307-420-3 or UAC R307-421-3. This permit modification does not trigger offsets of either Ozone, PM10 or PM2.5. [Last updated February 5, 2025] 5. Comment regarding Source Classification: NGSC is located in a serious ozone nonattainment area. The Bacchus Works facility has the PTE emissions of NOx and VOC below the major threshold values of 50 TPY for either pollutant. This makes this facility a minor source and the increase in emissions are below the significant levels making this a minor modification. [Last updated February 4, 2025] Engineer Review N104020061: Northrop Grumman Systems Corporation - Bacchus Works- Plant 1 NIROP Bacchus West February 20, 2025 Page 15 ACRONYMS The following lists commonly used acronyms and associated translations as they apply to this document: 40 CFR Title 40 of the Code of Federal Regulations AO Approval Order BACT Best Available Control Technology CAA Clean Air Act CAAA Clean Air Act Amendments CDS Classification Data System (used by EPA to classify sources by size/type) CEM Continuous emissions monitor CEMS Continuous emissions monitoring system CFR Code of Federal Regulations CMS Continuous monitoring system CO Carbon monoxide CO2 Carbon Dioxide CO2e Carbon Dioxide Equivalent - 40 CFR Part 98, Subpart A, Table A-1 COM Continuous opacity monitor DAQ/UDAQ Division of Air Quality DAQE This is a document tracking code for internal UDAQ use EPA Environmental Protection Agency FDCP Fugitive dust control plan GHG Greenhouse Gas(es) - 40 CFR 52.21 (b)(49)(i) GWP Global Warming Potential - 40 CFR Part 86.1818-12(a) HAP or HAPs Hazardous air pollutant(s) ITA Intent to Approve LB/HR Pounds per hour LB/YR Pounds per year MACT Maximum Achievable Control Technology MMBTU Million British Thermal Units NAA Nonattainment Area NAAQS National Ambient Air Quality Standards NESHAP National Emission Standards for Hazardous Air Pollutants NOI Notice of Intent NOx Oxides of nitrogen NSPS New Source Performance Standard NSR New Source Review PM10 Particulate matter less than 10 microns in size PM2.5 Particulate matter less than 2.5 microns in size PSD Prevention of Significant Deterioration PTE Potential to Emit R307 Rules Series 307 R307-401 Rules Series 307 - Section 401 SO2 Sulfur dioxide Title IV Title IV of the Clean Air Act Title V Title V of the Clean Air Act TPY Tons per year UAC Utah Administrative Code VOC Volatile organic compounds '-I.--.' OF rj. - . ,,-...., State of Utah SPENCER J. COX (;ovcrnor DEIDRE HENDERSON cutenani Governor February 20, 2025 Blair Palmer Northrop Grumman Systems Corporation P0 Box 707 Brigham City, UT 843020707 Allia.Abdallah@ngc.com Dear Blair Palmer, RN 10402006 1 Re: Engineer Review: Modification to Approval Order to DAQE-AN104020060-24, to Update Equipment List Project Number: N 104020061 The DAQ requests a company representative review and sign the attached Engineer Review (ER). This ER identifies all applicable elements of the New Source Review permitting program. Northrop Grumman Systems Corporation should complete this review within 10 business days of receipt. Northrop Grumman Systems Corporation should contact Tad Anderson at (385) 306-6515 if there are questions or concerns with the review of the draft permit conditions. Upon resolution of your concerns, please email Tad Anderson at tdanderson@utah.gov the signed cover letter. Upon receipt of the signed cover letter, the DAQ will prepare an ITA for a 30-day public comment period. At the completion of the comment period, the DAQ will address any comments and will prepare an Approval Order (AO) for signature by the DAQ Director. If Northrop Grumman Systems Corporation does not respond to this letter within 10 business days, the project will move forward without source concurrence. If Northrop Grumman Systems Corporation has concerns that cannot be resolved and the projectecomes stagnant, the DAQ Director may issue an Order prohibiting construction. A I I Approval Signature Department of Environmental Quality Kimberly D. Shelley E,<ecutive Director DIVISION OF AIR QUALITY Bryce C. Bird Director (Signature & Date) 195 North 1950 West " Salt Lake City. UT Mailing Address: P.O. Box 144820 " Salt Lake City. UT 84114-4820 Telephone (801) 536-4000 " Fax (801) 536-4099 " T.D.D. (801) 903-3978 wvisdeq.,uah.goi' Printed on 100% recycled paper -2j-2-o2 Source:ATK Site:Bacuus Project #:N10402-0060 AN104020059-22 permit new change AO TPY TPY TPY PM10 Total 51.32 0.01 51.33 PM10 point 51.32 0.01 51.33 PM10 fugtive 0.00 0.00 0.00 PM2.5 Total 51.25 0.01 51.26 NOx 49.64 0.15 49.79 CO 27.78 0.13 27.91 SOx 0.60 0.01 0.61 HAP Summary Sheet VOC Total 46.77 0.01 46.78 Existing Change New VOC point 46.77 0.01 46.78 TPY TPY TPYVOC Fugtive 0.00 0.00 0.00 24.45 0 24.45 HAPs 24.45 0.00 24.45 GHGs 32764.00 26.60 32790.60 Source:ATK Site:Bacuus modeling number are from 2014 ACG Project #:N10402-0060 Source permitted 24.9 TPY of combi Existing Change New TPY TPY TPY HAPs Totals 24.45000 0.00000 24.45000 Kinda Existing Change New Existing ChangeHAPTPYTPYTPYlb/yr lb/yr1, Bromopropane 0.750 0.000 0.750 1500.00 0.00 Ethylene Dichloride 0.250 0.000 0.250 500.00 0.00Chlorine0.200 0.000 0.200 400.00 0.00 Formaldehyde 0.100 0.000 0.100 200.00 0.00 2,4 ‐ Toluene Diisocyanate 0.980 0.000 0.980 1960.00 0.004,4' ‐ Methylenedianiline 0.250 0.000 0.250 500.00 0.00 Methylene Chloride 0.500 0.000 0.500 1000.00 0.00 Glycol Ethers 0.250 0.000 0.250 500.00 0.00Methylene Diphenyl Diisocyanate 0.580 0.000 0.580 1160.00 0.00 Methyl Chloroform 1.000 0.000 1.000 2000.00 0.00 Maleic anhydride 0.250 0.000 0.250 500.00 0.00Methanol1.000 0.000 1.000 2000.00 0.00 Chromium Compounds 0.100 0.000 0.100 200.00 0.00 Methyl Isobutyl Ketone 1.000 0.000 1.000 2000.00 0.00Hexamethylene1,6 Diisocyanate 0.950 0.000 0.950 1900.00 0.00 Ethyl Benzene 1.500 0.000 1.500 3000.00 0.00Hexane2.300 0.000 2.300 4600.00 0.00 Toluene 3.000 0.000 3.000 6000.00 0.00 Hydrochloric acid 3.500 0.000 3.500 7000.00 0.00Xylenes4.000 0.000 4.000 8000.00 0.00 Generic 1.990 0.000 1.990 3980.00 0.00Total24.45000 0.00000 24.45000 HAP's Modeling Existing Increase New Source Source Source HAP lb/hr lb/hr lb/hr <20m 20-50 50-1001, Bromopropane 0.17123 0.00000 0.17123 new new newEthylene Dichloride 0.05708 0.00000 0.05708 2.06420 2.67131 4.97836 Chlorine 0.04566 0.00000 0.04566 0.07396 0.09571 0.17836 Formaldehyde 0.02283 0.00000 0.02283 0.01400 0.01879 0.03390 2,4 ‐ Toluene Diisocyanate 0.22374 0.00000 0.22374 0.01400 0.01879 0.03390 4,4' ‐ Methylenedianiline 0.05708 0.00000 0.05708 22.14000 28.66000 53.41000Methylene Chloride 0.11416 0.00000 0.11416 5.26583 6.81460 12.69994 Glycol Ethers 0.05708 0.00000 0.05708 Methylene Diphenyl Diisocyanate 0.13242 0.00000 0.13242 0.00261 0.00338 0.00629Methyl Chloroform 0.22831 0.00000 0.22831 97.40479 126.05325 234.91742 Maleic anhydride 0.05708 0.00000 0.05708 0.02045 0.02647 0.04933 Methanol 0.22831 0.00000 0.22831 14.20074 18.37742 34.24883 Vert. Restricted (lb/hr) Chromium Compounds 0.02283 0.00000 0.02283 0.00017 0.00022 0.00041Methyl Isobutyl Ketone 0.22831 0.00000 0.22831 4.76417 6.16540 11.49006 Hexamethylene ‐ 1,6 ‐ Diisocyanate 0.21689 0.00000 0.21689 0.00175 0.00227 0.00423 Ethyl Benzene 0.34247 0.00000 0.34247 4.42876 5.73134 10.68113Hexane0.52511 0.00000 0.52511 8.98810 11.63166 21.67718 Toluene 0.68493 0.00000 0.68493 3.84346 4.97389 9.26952Hydrochloric acid 0.79909 0.00000 0.79909 0.11336 0.15214 0.27446 Xylenes 0.91324 0.00000 0.91324 22.14380 28.65669 53.40564 Generic The fence line for ATK Baccuss is at >100 meters assuming vertically restricted GIH TLVs ined HAP and 9.9 TPY of a single HAP, DAQE-AN104020059-22 New Change hr/yr=8760 lb/yr lb/hr 1500.00 0.00000 500.00 0.00000 400.00 0.00000 200.00 0.00000 1960.00 0.00000 500.00 0.00000 Listing for tracking in new AO 1000.00 0.00000 Modling Issues 500.00 0.00000 1160.00 0.00000 2000.00 0.00000 500.00 0.00000 2000.00 0.00000 200.00 0.00000 2000.00 0.00000 1900.00 0.00000 3000.00 0.00000 4600.00 0.00000 6000.00 0.00000 7000.00 0.00000 8000.00 0.00000 3980.00 0.00000 24.45000 Modeling >100 <50 50-100 >100 Requirednewnewnewnew This chemical was added to the 10.88762 8.01394 9.87576 14.89459 0.39008 0.28712 0.35382 0.53364 0.06632 0.05674 0.08254 0.11422 0.06632 0.05674 0.08254 0.11422 116.80000 85.97000 97.26000 159.78000 27.77466 20.44380 25.19337 37.99656 This chemical has no modeling 0.01377 0.01013 0.01249 0.01883 513.76249 378.15975 466.01505 702.84237 0.10789 0.07941 0.09786 0.14759 74.90192 55.13227 67.94078 102.46806 Vert. Unrestricted (lb/hr) 0.00090 0.00066 0.00081 0.00123 25.12867 18.49620 22.79329 34.37677 0.00925 0.00681 0.00839 0.01266 23.35954 17.19401 21.18858 31.95655 47.40781 34.89497 43.00188 64.85530 20.27237 14.92167 18.38832 27.73320 0.53698 0.45942 0.66824 0.92480 116.79771 85.97006 105.94290 159.78274 e HAP list on 1/5/2022 NORTHROP1GRUMMANI Northrop Grumman Systems Corporation 5000 South 8400 W West Valley City,UT 84044 ngc.com November 13,2024 Bryce C.Bird,Director Utah Department of Environmental Quality Division of Air Quality P.O.Box 144820 Salt Lake City,Utah 84114-4820 Re:Modification to Approval Order DAQE-AN104020060-24; Notice of Intent Application —Install 50A Emergency Generator Dear Mr.Bird: Northrop Grumman Systems Corporation (NGSC)is submitting this Notice of Intent (NOl)to request the following changes to the Bacchus Works facility Approval Order (AO)DAQE-AN104020060-24: 1.Install and operate a 464 hp diesel-fired emergency generator at Building 50A;and 2.Remove the Building 2471 pulse jet baghouse and two paint spray booths listed under Condition II.A.7. Enclosed is the NOl application,including the emergency generator emission compliance statement, best available control technology (BACT)analysis,and potential to emit (PTE)calculations. If there are any questions,please contact Allia Abdallah at (801)251-2221. Sincerely, ~aA~‘~ Blair Palmer Manager,Environmental Services Northrop Grumman Systems Corporation Enclosures cc:Tad Anderson Form 1 Date __________________ Notice of Intent (NOI) Application Checklist 3URMHFW __________________Utah Division of Air Quality New Source Review Section Source Identification Information [R307-401-5] 1. Company name, mailing address, physical address and telephone number † 2. Company contact (Name, mailing address, and telephone number)† 3. Name and contact of person submitting NOI application (if different than 2)† 4. Source Universal Transverse Mercator (UTM) coordinates † 5. Source Standard Industrial Classification (SIC) code † 6. Area designation (attainment, maintenance, or nonattainment)† 7. Federal/State requirement applicability (NAAQS, NSPS, MACT, SIP, etc.)† 8. Source size determination (Major, Minor, PSD)† 9. Current Approval Order(s) and/or Title V Permit numbers † NOI Application Information:[R307-401] † † † † † † † † † † †N/A † †N/A † A. Air quality analysis (air model, met data, background data, source impact analysis) †N/A † Detailed description of the project and source process Discussion of fuels, raw materials, and products consumed/produced Description of equipment used in the process and operating schedule Description of changes to the process, production rates, etc. Site plan of source with building dimensions, stack parameters, etc. Best Available Control Technology (BACT) Analysis [R307-401-8] $BACT analysis for all new and modified equipment Emissions Related Information: [R307-401-2(b)] $Emission calculations for each new/modified unit and site-wide (Include PM10, PM2.5,NOx, SO2, CO, VOCs, HAPs, and GHGs) %References/assumptions, SDS, for each calculation and pollutant &All speciated HAP emissions (list in lbs/hr) Emissions Impact Analysis – Approved Modeling Protocol [R307-410] $Composition and physical characteristics of effluent (emission rates, temperature, volume, pollutant types and concentrations) Nonattainment/Maintenance Areas – Major NSR/Minor (offsetting only) [R307-403] $NAAQS demonstration, Lowest Achievable Emission Rate, Offset requirements %Alternative site analysis, Major source ownership compliance certification Major Sources in Attainment or Unclassified Areas (PSD) [R307-405, R307-406] %Visibility impact analysis, Class I area impact 6LJQDWXUHRQ$SSOLFDWLRQ †N/A † Note: The Division of Air Quality will not accept documents containing confidential information or data. Documents containing confidential information will be returned to the Source submitting the application. Company __________________ N/A November 2024 Northrop Grumman Systems Corporation ■ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 50A Emergency Generator ■ 0ç ENyj~04+ .4 rw 0 Form 2 Company InformationlNotice of Intent (NOl) Utah Division of Air Quality New Source Review Section AIR QUALITY Application for:Initial Approval Order General Owner and Sou ce Information AuthorizationlSignature I hereby certify that the information ai~d data submitted in and with this application is completely true,accurate and complete,based on reas able inqufr~’made by me and to the best of my knowledge and belief. Siqnature:1?2A)—/L~c~.Title:Manager,Environmental Services J.,J— Telephone Number:Date: Blair Palmer Email:((43~)863-2430 11 ~~ Name (Type or print)Blair.PaImer~ngc.com Date November2024 Approval Order Modification I Company name and mailing address:2.Company**contact for environmental matters: Northrop Grumman Systems Corporation Blair Palmer M/S F/1/EV;P.O.Box 98 Phone no.:((435)863-2430 Magna,UT 84044-0098 Email:Blair.Palmer~ngc.com Phone No.:~80~D)251-2221 Fax No (**Company contact only;consultant or independent contractor contact•‘/information can be provided in a cover letter 3.Source name and physical address (if different from 4.Source Property Universal Transverse Mercator above):coordinates (UTM),including System and Datum: Northrop Grumman Syste Bacchus Works -Plant I NIROP Bacchus West UTM•12 5000 S.8400 W. X:409,700 mMagna,UT 84044 Phone no.:((801)251-2221 Y:4,502,100 m Faxno.:() 5.The Source is located in:Salt Lake County 6.Standard Industrial Classification Code (SIC) ~ 7.If request for modification,AO#to be modified:DAQE #AN104020060-24 DATED:06~O5~24 8.Brief (50 words or less)description of process. NGSC proposes to install an emergency generator at Building 50A. Electronic NOl 9.A complete and accurate electronic NOl submitted to DAQ Permitting Mangers Jon Black (jlblack@utah.gov)or Alan Humpherys (ahumpherys~utah.gov)can expedite review process.Please mark application type. Hard Copy Submittal Electronic Copy Submittal U Both~ 1 of 1 Page 1 of 1 Form 4 Company____________________________ Project Information Site ______________________________ Utah Division of Air Quality New Source Review Section Process Data -For Modification/Amendment ONLY 1. Permit Number_______________________________ If submitting a new permit, then use Form 3 Requested Changes 2. Name of process to be modified/added: _______________________________ End product of this process: _______________________________ 3. Permit Change Type: New Increase* Equipment Process Condition Change ____________________ Other ______________________________ Other ______________________________ Other ______________________________ 4. Does new emission unit affect existing permitted process limits? Yes No 5. Condition(s) Changing: 6. Description of Permit/Process Change** 7. New or modified materials and quantities used in process. ** Material Quantity Annually 8. New or modified process emitting units ** Emitting Unit(s)Capacity(s)Manufacture Date(s) *If the permit being modified does not include CO2e or PM2.5, the emissions need to be calculated and submitted to DAQ, which may result in an emissions increase and a public comment period. **If additional space is required, please generate a document to accommodate and attach to form. Northrop Grumman Systems Corporation Bacchus Works - Plant 1 NIROP Bacchus West AN104020060-24 See application text. See application text. ✔ ✔ NGSC proposes to install an emergency generator at Building 50A. NGSC proposes to install an emergency generator at Building 50A. N/A Cummins Diesel-Fired Emergency Generator 464 hp TBD Form 5 Emissions Information Criteria / GHGs / HAPs Utah Division of Air Quality New Source Review Section Company Northrop Grumman Systems Corporation Site Bacchus Works - 50A Emergency Generator Permitted Emissions (tons/yr) Emissions Increases (tons/yr) Proposed Emissions (tons/yr) PM10 51.32 0.01 51.33 PM2.5 51.25 0.01 51.26 NOx 49.64 0.15 49.79 SO2 0.60 0.0003 0.60 CO 27.78 0.13 27.91 VOC 46.77 0.01 46.78 NH3 NA 0.00 NA Greenhouse Gases CO2eCO2eCO2e CO2 CH4 N2O HFCs PFCs SF6 Total CO2e 32,764 26.6 32,791 *Potential to emit to include pollution control equipment as defined by R307-401-2. HAP Permitted Emissions (tons/yr) Emission Increase (tons/yr) Proposed Emissions (tons/yr) Emissions Increase (lb/hr) 2,4 TDI 0.98 - 0.98 - MDI 0.58 - 0.58 - Methyl Chloroform 1.00 - 1.00 - Methanol 1.00 - 1.00 - Chromium Compounds 0.10 - 0.10 - MIBK 1.00 - 1.00 - 1,6 HDI 0.95 - 0.95 - Ethyl Benzene 1.50 - 1.50 - Hexane 2.30 - 2.30 - Toluene 3.00 6.64E-05 3.00 1.33E-03 Hydrochloric Acid 3.50 - 3.50 - Xylenes 4.00 4.63E-05 4.00 9.26E-04 Total HAPs 24.45 0.00a 24.45 0.00a a - Project HAPs will be rolled into the existing HAP limits Criteria Pollutants Potential to Emit* Criteria Pollutants & GHGs Hazardous Air Pollutants (HAPs) GHGs calculated on equipment worksheet. NorthropGrummanSystemsCorporation(NGSC) BacchusWorksSite Page1of1 NOIApplication 50AEmergencyGenerator November 13, 2024 Owner: Northrop Grumman Systems Corporation Facility: Bacchus Works – Plant 1 / NIROP / Bacchus West Approval Order: DAQE-AN104020060-24 Contact: Allia Abdallah (801-251-2221) Notice of Intent 50A Emergency Generator Notice of Intent Application 50A Emergency Generator Site: Bacchus Works Table of Contents UDAQ Forms 1. Facility Description ........................................................................................................................ 1 2. Project Information ........................................................................................................................ 1 3. Potential To Emit (PTE) Emissions ............................................................................................... 1 3.1. Emissions Methodology ....................................................................................................... 2 4. Best Available Control Technology (BACT) Analysis.................................................................... 2 4.1. Top-Down Analysis Process ................................................................................................ 2 4.2. NOx / Particulate / VOC / CO Emissions ............................................................................. 2 4.3. SO2 Emissions ..................................................................................................................... 4 5. Regulatory Analysis ...................................................................................................................... 4 6. References .................................................................................................................................... 4 List of Tables Table 1. PTE Summary ......................................................................................................................... 1 List of Attachments Attachment 1: Site Plan Attachment 2: UDAQ Process Information Form and Attachment 3: Emission Calculations Notice of Intent Application 50A Emergency Generator Site: Bacchus Works Page 1 of 4 1. Facility Description Northrop Grumman Systems Corporation (NGSC) operates the Bacchus Works site, an existing rocket propulsion plant in West Valley City. The Bacchus Works site manufactures solid fuel rocket motors for NASA and the Department of Defense. The manufacturing operations at this plant include rocket case preparation buildings, cyclotetramethylene tetranitramine (HMX) grinding and drying processes for making solid rocket fuel, propellant sampling and machining, and an open burning ground for the routine burning of explosive and flammable wastes. The site is divided in three sections: Plant 1, NIROP, and Bacchus West. A facility site plan is included in Attachment 1. 2. Project Information NGSC is requesting the following changes to is Bacchus Works approval order (AO): 1. Install and operate a 464 hp diesel-fired emergency generator at Building 50A; and 2. Remove the Building 2471 pulse jet baghouse and two paint spray booths listed under Condition II.A.7 in DAQE-AN104020060-24. Emergency Generator The proposed emergency generator will support operations in Building 50A during emergencies or when power is interrupted by the local utility. Building 50A is located on the NIROP section of Bacchus Works, as shown in Attachment 1, Figure 2. Approval Order Conditions Due to operational changes and planning, as described in a New Equipment Construction Status letter sent to UDAQ (dated April 3, 2024), the pulse jet baghouse and SLR-4 were removed and the two paint spray booths were not installed. The SLR-4 was already removed from the AO, and now NGSC would like the baghouse and paint booths removed from the AO, as well. 3. Potential To Emit (PTE) Emissions NGSC requests to update the site’s potential to emit (PTE) emissions to reflect the information in this NOI application. Emission calculations are included in Attachment 3 and the existing PTE, the change in PTE, and the new facility PTE emissions are shown in Table 1. Table 1. PTE Summary Pollutant Existing PTE (tpy) Change in PTE (tpy) New PTE (tpy) PM10 51.32 0.01 51.33 PM2.5 51.25 0.01 51.26 NOx 49.64 0.15 49.79 SO2 0.60 0.0003 0.60 CO 27.78 0.13 27.91 VOCs 46.77 0.01 46.78 CO2e 32,764 26.6 32,791 Total HAPs* 24.45 -- 24.45 Notes: *Project HAPs will be rolled into existing HAP limits Notice of Intent Application 50A Emergency Generator Site: Bacchus Works Page 2 of 4 3.1. Emissions Methodology The emergency generator emissions were calculated using EPA Tier 3 standards for Nonroad Compression-Ignition Engines. A California Air Resources Board (CARB) emission factors policy memo was used to determine the breakdown of the non-methane hydrocarbon (NMHC) + NOx emission factor, which is assumed to be 5% NMHC and 95% NOx (CARB, 2008). The SO2 emissions were calculated using the ultra-low sulfur diesel (ULSD) sulfur content (15 ppm). HAP emissions were estimated using EPA AP- 42 Chapter 3.3 emission factors for diesel industrial engines. Greenhouse gas emissions were estimated using 40 CFR Subpart C. Emissions are based on 100 hours per year for maintenance and non-emergency run time. 4. Best Available Control Technology (BACT) Analysis 4.1. Top-Down Analysis Process A top-down BACT evaluation requires documentation and ranking of performance levels achievable for each technically feasible pollutant control technology. The top-down BACT review process involves determining the most stringent control technique available for a similar or identical emission source. If it can be shown that the control technology is technically, environmentally, or economically impractical on a case- by-case basis for the source under evaluation, then the next most stringent level of control is determined and similarly evaluated. This process continues until a control technology and associated emission level is determined that cannot be eliminated by any technical, environmental, or economic objections. A top-down approach was used to evaluate available pollution controls for the proposed emergency generator. 4.2. NOx / Particulate / VOC / CO Emissions Step 1: Identify Control Technologies for NOx / Particulate / VOC / CO Emissions NGSC considered the following control technologies: 1. Use of natural gas-fired engine 2. Use of propane-fired engine 3. Use of Tier Certified (Tier 2 or 3) diesel-fired engine 4. Selective Catalytic Reduction (SCR) and Diesel Particulate Filters (DPF) (Tier 4 Certified) These controls are described below. Use of natural gas-fired engine Natural gas may be used as an alternate fuel source to traditional diesel emergency engines. Natural gas engines typically emit less emissions than an equivalent-sized diesel-fired engine. Use of propane-fired engine Similar to natural gas, propane fuel may be used as an alternate fuel source to traditional diesel emergency engines. Propane engines typically emit less emissions than an equivalent-sized diesel-fired engine. Use of Tier-Certified (Tier 2 or 3) diesel-fired engine Diesel engines utilize ultra-low sulfur diesel fuel, which helps eliminates fuel-bound NOx associated with combustion. Much of the fuel-bound nitrogen is removed during the sulfurization process. Tier-Certified engines satisfy EPA’s New Source Performance Standards (NSPS) IIII and Maximum Achievable Control Notice of Intent Application 50A Emergency Generator Site: Bacchus Works Page 3 of 4 Technology (MACT) ZZZZ emission standards. These engines are limited to 100 hours per year for maintenance and non-emergency use. Selective Catalytic Reduction (SCR) and Diesel Particulate Filters (DPF) (Tier 4 Certified) The Tier 4 diesel engine standards require that emissions of PM and NOx be further reduced by about 90%. Such emission reductions can be achieved using control technologies, including SCR and DPF. SCR is a post-combustion NOx reduction technology that uses ammonia to react with NOx in the gas stream in the presence of a catalyst. Step 2: Eliminate Technically Infeasible Options 1. Use of natural gas-fired engine The emergency engines at Bacchus Works must meet the National Fire Protection Association Standard for Emergency and Standby Power Systems (NFPA 110). NFPA 110 states that diesel fuel is the preferred choice in Level 1 installations where the probability of interruption to fuel supplies is high. The Bacchus Works site is located in West Valley City, which is recognized as having a high likelihood of interruption due to earthquakes, based on the University of Utah’s seismicity risk map (University of Utah, 2022). With a high likelihood for natural gas supply interruption, a natural gas emergency engine may not meet the NFPA 110 Standard. For this reason, a natural gas-fired engine is not considered technically feasible. 2. Use of propane-fired engine Through discussion with vendors, NGSC determined propane engines are not manufactured in the required size. For example, the Cummins vendor stated propane-fired generators are manufactured up to 200 kW, which is smaller than the required size. Building 50A requires a 250 kW (464 hp) engine and for this reason, a propane engine is not considered technically feasible. 3. Use of Tier Certified (Tier 2 or 3) diesel-fired engine As stated above, the NFPA 110 Standard states that diesel fuel is the preferred choice in Level 1 installations where the probability of interruption to fuel supplies is high. Ultra-low sulfur diesel engines are manufactured in the required size (464 hp) and therefore considered a technically feasible option. NGSC discussed available tier ratings with Cummins vendor and the vendor confirmed that 464 hp engines are manufactured as both Tier 2 and Tier 3-certified. Since Tier 3 engines emit less emissions, NGSC only considered the Tier 3 engine as a technically feasible option. Because certified Tier 3 engines meet NSPS IIII and MACT ZZZZ, further evaluation is not warranted. 4. Selective Catalytic Reduction (SCR) and Diesel Particulate Filters (DPF) (Tier 4 Certified) While Tier 4 engines are designed to reduce emissions, generators used for emergency standby power are exempt from the final Tier 4 regulations. Additionally, SCR and DPF technologies have technical challenges when applied to emergency engines. Since emergency engines typically operate for short periods at no or low load during monthly O&M, the engine exhaust would not reach the temperature required for the catalyst to operate (UDAQ, 2018). For this reason, Tier 4 engines are not considered a technically feasible option. Step 3: Rank Technically Feasible Control Options An ULSD Tier 3-certified diesel engine is considered technically feasible. Step 4: Energy, Environmental, and Economic Feasibility of Remaining Controls An ULSD Tier 3-certified diesel engine is considered economically feasible. Notice of Intent Application 50A Emergency Generator Site: Bacchus Works Page 4 of 4 Step 5: Proposed BACT NGSC proposes an ULSD Tier 3-certified diesel engine as BACT. 4.3. SO2 Emissions Step 1: Identify Control Technologies for SO2 Emissions NGSC considered the used of ULSD as control for SO2 emissions. Use of ULSD Diesel engine emissions contain sulfur, which is emitted from the exhaust as SO2. SO2 emissions are directly proportional to the amount of sulfur in the diesel. NGSC only uses ULSD, which contains less than 15 parts per million (ppm) sulfur. This represents the top level of possible control. Step 2: Eliminate Technically Infeasible Options ULSD is available for use and is considered feasible. Step 3: Rank Technically Feasible Control Options Use of ULSD fuel is the top level of control for SO2 emissions. Step 4: Energy, Environmental, and Economic Feasibility of Remaining Controls ULSD is commonly available and does not cost extra or affect energy efficiency. Step 5: Proposed BACT The use of ULSD is feasible and provides the highest level of control for SO2 emissions. ULSD is therefore selected as BACT. 5. Regulatory Analysis The proposed emergency generator will be subject to New Source Performance Standards Subpart A (General Provisions) and Subpart IIII (Standards of Performance for Stationary Compression Ignition Internal Combustion Engines). 6. References CARB (2008). Policy: CARB Emission Factors for CI Diesel Engines – Percent HC in Relation to NMHC + NOx. https://www.baaqmd.gov/~/media/files/engineering/policy_and_procedures/engines/emission factorsfordieselengines.pdf?la=en UDAQ (2018). Utah Division of Air Quality. Appendix A.: BACT for Various Emission Units at Stationary Sources. DAQ-2018-007161. University of Utah (2022). U of U Seismograph Stations. Utah’s Earthquake Threat. https://quake.utah.edu/outreach-education/utahs-earthquake-threat Attachment 1: Site Plan   !&   "#& & $     & & &        & %                          6 )L J X U H     1 , 5 2 3  2 X W O L Q H  D Q G  %X L O G L Q J    $  / R F D W L R Q 1, 5 2 3  2 X W O L Q H %X L O G L Q J    $ %D F F K X V  : R U N V  1 2 ,  $ S S O L F D W L R Q Attachment 2: UDAQ Process Information Form and EPA Compliance Statement Utah Division of Air Quality New Source Review Section Company: ___________________ Site/Source: _________________ Form 17 Date: _______________________ Diesel Powered Standby Generator Company Information 1. Company Name and Address: ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Phone Number: _______________________________ Fax Number: _______________________________ 2. Company Contact: ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ Phone Number: _______________________________ Fax Number: _______________________________ 3. Installation Address: ____________________________________________ County where facility is located: __________________ ____________________________________________ ____________________________________________ Latitude, Longitude and UTM Coordinates of Facility ____________________________________________ __________________________________________ Phone Number: _______________________________ __________________________________________ Fax Number: _______________________________ Standby Generator Information 4. Engines: Maximum Maximum Emission Rate Date the engine Manufacturer Model Rated Hours of Rate of NOx was constructed Horsepower or Kilowatts Operation grams/BHP-HR or reconstructed _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________ Attach Manufacturer-supplied information 5. Calculated emissions for this equipment: PM10____________ Lbs/hr _____________Tons/yr PM2.5____________ Lbs/hr _____________Tons/yr NOx_____________Lbs/hr______________Tons/yr SOx ____________ Lbs/hr______________Tons/yr CO _____________Lbs/hr______________Tons/yr VOC ____________Lbs/hr______________Tons/yr CO2 ____________Tons/yr CH4 ____________ Tons/yr N2O ____________Tons/yr HAPs___________ Lbs/hr (speciate)__________Tons/yr (speciate) Submit calculations as an appendix. If other pollutants are emitted, include the emissions in the appendix. Northrop Grumman Systems Corporation Bacchus Works - Plant 1 NIROP Bacchus West November 2024 Northrop Grumman Systems Corporation M/S F/1/EV; P.O. Box 98 Magna, UT 84044-0098 Blair Palmer / Blair.Palmer@ngc.com (and) Allia Abdallah / allia.abdallah@ngc.com 801-251-2221 435-863-2430 / 801-251-2221 Northrop Grumman Syste Bacchus Works - Plant 1 NIROP Bacchus West 5000 S. 8400 W. Magna, UT 84044 Salt Lake County See Form 2 Cummins 250DQDAA 464 hp 100 Hours Tier 3; 2.85 g/hp-hr TBD See emissions calculation table. 50A Emergency Generator 2024 EPA Tier 3 Exhaust Emission Compliance Statement 250DQDAA Stationary Emergency 60 Hz Diesel Generator Set Cummins Inc.Data and specification subject to change without notice EPA-1101u (10/23) Compliance Information: The engine used in this generator set complies with Tier 3 emissions limit of U.S. EPA New Source Performance Standards for stationary emergency engines under the provisions of 40 CFR 60 Subpart IIII. Engine Manufacturer:Cummins Inc. EPA Certificate Number:RCEXL0540AAB-009 Effective Date:05/01/2023 Date Issued:05/01/2023 EPA Engine Family (Cummins Emissions Family):RCEXL0540AAB Engine Information: Model:QSL/QSL9/QSL9-G7 NR3 Bore:4.49 in. (114 mm) Engine Nameplate HP:464 Stroke:5.69 in. (145 mm) Type:4 Cycle, In-line, 6 Cylinder Diesel Displacement:543 cu. in. (8.9 liters) Aspiration:Turbocharged and CAC Compression ratio:16.1:1 Emission Control Device:Exhaust stack diameter:6 in. (152 mm) Diesel Fuel Emission Limits D2 Cycle Exhaust Emissions Grams per BHP-hr Grams per kWm-hr NOX + NMHC CO PM NOX + NMHC CO PM EPA Emissions Limit 3.0 2.6 0.15 4.0 3.5 0.20 Test methods: EPA emissions recorded per 40 CFR Part 60, 89, 1039, 1065 and weighted at load points prescribed in the regulations for constant speed engines. Diesel fuel specifications:Cetane number: 40-50, Reference: ASTM D975 No. 2-D, 300-500 ppm Sulfur Reference conditions:Air Inlet Temperature: 25 °C (77 °F), Fuel Inlet Temperature: 40 °C (104 °F). Barometric Pressure: 100 kPa (29.53 in Hg),Humidity: 10.7 g/kg (75 grains H2O/lb) of dry air; required for NOx correction, Restrictions: Intake Restriction set to a maximum allowable limit for clean filter; Exhaust Back Pressure set to a maximum allowable limit.. Tests conducted using alternate test methods, instrumentation, fuel or reference conditions can yield different results. Engine operation with excessive air intake or exhaust restriction beyond published maximum limits, or with improper maintenance, may result in elevated emission levels. Attachment 3: Emission Calculations 50AEmergencyGenerator PM10 PM2.5 NOx SO2 CO VOC TotalHAPs CO2e 0.01 0.01 0.15 0.0003 0.13 0.01 0.001 26.6 EquipmentList Location MFR Model Size (kW) Outputa (hp) FuelType TierRating Building50A Cummins DQDAA 250 464 Diesel Tier3 TotalOutput(hp)a 464 FuelConsumption(MMBtu/hr)3.2 Maxhoursperyear 100 NOxtoNMHC+NOxratiob 95% BSFC(Btu/hpͲhr)c 7,000 EmissionsEstimate g/hpͲhr lb/hpͲhr lb/hr tpy NOx 2.85 6.28EͲ03 b,e 2.92 0.15 PM 0.15 3.31EͲ04 e 0.15 0.01 PM10 0.15 3.31EͲ04 e 0.15 0.01 PM2.5 0.15 3.31EͲ04 e 0.15 0.01 CO 2.60 5.73EͲ03 e 2.66 0.13 VOC 0.15 3.31EͲ04 b,e 0.15 0.01 SO2 5.50EͲ03 1.21EͲ05 f 0.006 0.000 HAPS Reference lb/hr tpy 1.31EͲ02 6.56EͲ04 1,3ͲButadiene g 1.27EͲ04 6.35EͲ06 Acetaldehyde g 2.49EͲ03 1.25EͲ04 Acrolein g 3.00EͲ04 1.50EͲ05 Benzene g 3.03EͲ03 1.52EͲ04 Formaldehyde g 3.83EͲ03 1.92EͲ04 Toluene g 1.33EͲ03 6.64EͲ05 Xylenes g 9.26EͲ04 4.63EͲ05 TotalPAHs g 5.46EͲ04 2.73EͲ05 Naphthalene g 2.75EͲ04 1.38EͲ05 Acenaphthylene g 1.64EͲ05 8.22EͲ07 Acenaphthene g 4.61EͲ06 2.31EͲ07 Fluorene g 9.48EͲ05 4.74EͲ06 Phenanthrene g 9.55EͲ05 4.77EͲ06 Anthracene g 6.07EͲ06 3.04EͲ07 Fluoranthene g 2.47EͲ05 1.24EͲ06 Pyrene g 1.55EͲ05 7.76EͲ07 Benz(a)anthracene g 5.46EͲ06 2.73EͲ07 Chrysene g 1.15EͲ06 5.73EͲ08 Benzo(b)Fluoranthene g 3.22EͲ07 1.61EͲ08 Benzo(k)fluoranthene g 5.03EͲ07 2.52EͲ08 Benzo(a)pyrene g 6.11EͲ07 3.05EͲ08 Indeno(1,2,3Ͳcd)pyrene g 1.22EͲ06 6.09EͲ08 Dibenzo(a,h)anthracen g 1.89EͲ06 9.47EͲ08 Benzo(g,h,i)Perylene g 1.59EͲ06 7.94EͲ08 2.85EͲ04 8.48EͲ05 5.06EͲ06 1.42EͲ06 2.92EͲ05 2.94EͲ05 1.87EͲ06 7.61EͲ06 1.88EͲ07 EmissionsSummary(ton/yr) EmissionFactor (lb/MMBtu) 7.67EͲ04 9.25EͲ05 9.33EͲ04 TotalHAPS Tier3EmissionFactors 3.91EͲ05 EstimatedEmissions ReferencePollutantc,d 1.68EͲ04 1.18EͲ03 4.78EͲ06 1.68EͲ06 9.91EͲ08 1.55EͲ07 4.09EͲ04 3.53EͲ07 3.75EͲ07 5.83EͲ07 4.89EͲ07 NorthropGrummanSystemsCorporation(NGSC) BacchusWorksSite Page1of2 NOIApplication 50AEmergencyGenerator GreenhouseGases Reference lb/hr tpy CO2 h 530 26.5 CH4 h 0.021 0.001 N2O h 0.004 0.000 CO2e h Ͳ 26.6 Notes: aͲPerdesignspecifications bͲCARBEmissionFactorsforCIDieselEngines (https://www.baaqmd.gov/~/media/Files/Engineering/policy_and_procedures/Engines/EmissionFactorsforDieselEngines.ashx) cͲEPAAPͲ42,VolumeI,FifthEdition,APͲ423.4Ͳ1 dͲAssumedPM=PM10=PM2.5 gͲEPAAPͲ42,VolumeI,FifthEditionͲOctober1996,Table3.3Ͳ3,SpeciatedOrganicCompoundEmissionFactorsforUncontrolledDieselEngines hͲ40CFR98SubpartC,TableCͲ1andCͲ2.;GWPfrom40CFRPart98,TableAͲ1 Calculation: SeeEPAAPͲ42,Chapter3.3andtheNotessectiononthistab. Acronyms: BSFCͲbrakeͲspecificfuelconsumption kWͲkilowatt GWPͲglobalwarmingpotential MMBtuͲmillionBritishthermalunits lb/hrͲpoundsperhour NMHCͲnonͲmethanehydrocarbon hpͲhorsepower tpyͲtonsperyear CO2GWPh 1 2.2046 lb/kg Methane(CH4)GWPh 25 453.592 gperlb NitrousOxide(N2O)GWPh 298 Conversions 73.96 0.003 0.0006 Ͳ EmissionFactor (kg/MMBtu) fͲSulfurcontentofUltraLowSulfurDiesel(15ppmsulfur)andEPAAPͲ42,VolumeI,FifthEditionͲOctober1996,Table3.4Ͳ1,EmissionFactors forlargeStationaryDieselEngines;(EF=8.09EͲ03*sulfur%) eͲEPATier3standardsforNonroadCompressionͲIgnitionEngines(EPA420ͲPͲ04Ͳ009RevisedApril2004).SeeNoteb(above) forbreakoutofNOxandNMHCemissions. NorthropGrummanSystemsCorporation(NGSC) BacchusWorksSite Page2of2 NOIApplication 50AEmergencyGenerator