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HomeMy WebLinkAboutDRC-2025-001055 CLIVE SITE LETTER OF TRANSMITTAL DATE: 3/24/2025 ATTN: LLRW CC; Treesa Parker Karen Kirkwood RE: Transmittal 2025-020 Description of Documents Transmitted Qty See attached updates to Rail Facility. CL-RF-PR-001 Rev 2, Railcar Maintenance in Section 29 1 ------------------------------------------------------------------------------------------------------------ Please replace your current procedure revisions with the documents within this Transmittal. You are not required to sign any documents to verify receipt of this distribution. However, you should make every effort to ensure that your copy of the License is current. FROM: EnergySolutions Document Control Clive Facility CL-RF-PR-001 Railcar Storage &Maintenance in Section 29 Revision 2 Authored By: David Pitt, Clive Rail Facility Manager Date Reviewed By: Justin Lee, Shipping & Receiving Manager Date Approved By: Thomas A. Brown, Radiation Safety Officer (RSO) Date Approved By: David F Booth, General Manager of Clive Date Non-Proprietary New Proprietary Title Change Restricted Information Revision Safeguards Information Rewrite Sensitive Security Information Cancellation David C. Pitt Digitally signed by David C. Pitt Date: 2025.03.24 11:11:55 -06'00' Justin Lee Digitally signed by Justin Lee Date: 2025.03.24 12:00:40 -06'00' Digitally signed by Thomas Brown DN: OU=Health Physics, O="EnergySolutions, LLC", CN=Thomas Brown, E=tabrown@energysolutions.com Reason: I am approving this documentLocation: Clive Date: 2025-03-24 13:18:01Foxit PhantomPDF Version: 9.7.5 Thomas Brown Digitally signed by David F Booth DN: C=US, O=EnergySolutions, CN=David F Booth, E=dbooth@energysolutions.com Reason: I am approving this document. Location: NA Date: 2025-03-24 13:43:54Foxit PhantomPDF Version: 9.7.5David F Booth CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 2 of 15 Table of Contents 1 PURPOSE AND SCOPE ........................................................................................................ 3 1.1 Purpose........................................................................................................................... 3 1.2 Scope............................................................................................................................... 3 2 REFERENCES ....................................................................................................................... 3 3 GENERAL .............................................................................................................................. 4 3.1 Definitions ...................................................................................................................... 4 3.2 Responsibilities .............................................................................................................. 5 3.3 Precautions and Limitations ........................................................................................ 6 3.4 Document Control and Records .................................................................................. 9 4 REQUIREMENTS AND GUIDANCE .................................................................................. 9 5 ATTACHMENTS AND FORMS......................................................................................... 11 CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 3 of 15 1 PURPOSE AND SCOPE 1.1 Purpose To provide requirements for empty railcar storage, transloading, maintenance, and repairs in Section 29. 1.2 Scope This procedure applies to all operations associated with the storage, transloading, maintenance and repairs of railcars in Section 29. Personnel affected include EnergySolutions/MHF Services personnel and contractors/subcontractors performing any activities within Section 29 at the Clive, Utah facility. 2 REFERENCES 2.1 10 CFR § 20.1001 – 20.2401 Appendix C 2.2 CL-RS-PG-002, EnergySolutions’ Clive Facility Radiation Protection Program 2.3 CL-SE-PR-001, Clive Facility Security Operations Protocol 2.4 CL-CH-PR-251, Container Management and Storage 2.5 CL-SR-PR-041, Incoming Radioactive Waste Shipment Acceptance 2.6 CL-RS-PR-115, Radiological Surveys 2.7 CL-RS-PR-140, Radiation Work Permit 2.8 CL-RS-PR-150, Posting Requirements for Radiological Hazards 2.9 CL-TN-PR-100, Clive Facility Training 2.10 ES-SH-PR-105, Fall Protection 2.11 ES-SH-PR-201, Hot Work 2.12 CL-SH-PR-100, Clive Health and Safety Program 2.13 CL-SR-PR-062, Rail Safety and Operations 2.14 Radioactive Material License UT2300249 2.15 49 CFR 215, Railroad Freight Car Safety Standards 2.16 R614-6-4, Utah Code for Industrial Railroads 2.17 CL-QA-PR-005, Quality Assurance Records 2.18 Environmental Monitoring Plan CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 4 of 15 3 GENERAL 3.1 Definitions 3.1.1 Radioactive Material Area (RMA) – An area or room in which licensed material is stored in an amount exceeding 10 times the quantity of such material specified in 10 CFR § 20.1001 – 20.2401 Appendix C. An RMA within Section 29 includes all rail lines on which licensed material is being stored. 3.1.2 49 CFR 173.403 Contaminated Compliant Survey – Survey and release criteria for conveyances used for the transport of Class 7 (radioactive material) exclusive use shipments which are not considered the package (i.e., intermodal railcars) and are being shipped back with a DOT package (i.e., DOT Empty, 49 CFR 173.443(c) Compliant). 3.1.3 49 CFR 173.443(c) Compliant – Survey and release criteria for empty conveyances exclusively used for the transport of Class 7 (radioactive material). 3.1.4 Controlled Areas – All EnergySolutions property at the Clive Facility that is outside a restricted area but inside the site boundary and to which EnergySolutions can limit access for any reason by use of badges, fences, gates and/or signs. 3.1.5 Conveyance – Any vehicle or large freight container with a capacity of greater than 106 cubic feet for transport of radioactive material by public highway or rail. 3.1.6 DOT Empty Release (EP) – Survey and release criteria for conveyances or containers that have previously contained Class 7 (radioactive material) that have been emptied of contents as far as practical, and that are exempted from certain specific transportation related regulatory requirements as detailed in 49 CFR 173.428. 3.1.7 Radiation Work Permit (RWP) – The primary method (designated in CL- RS-PR-140) for ensuring all work activities involving radioactive and/or hazardous materials are conducted safely and in full compliance with state and federal regulations. The RWP establishes personal protective equipment (PPE) and monitoring requirements, informs workers of radiological conditions, specifies engineering controls, and gives specific instructions for conducting work activities. 3.1.8 Restricted Area Boundary – The area within the EnergySolutions, Clive Site Controlled Area that requires control of access and occupancy for radiation protection purposes as defined in the Radiation Safety program. The Restricted Area boundary is posted “Caution, Radioactive Material” and is bordered by a six (6) foot high fence as defined by Reference 2.1 and 2.2, except in buildings where a lockable door or other device is present to prevent unauthorized or inadvertent entry. CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 5 of 15 3.1.9 Section 29 – The Tooele County designated area within Township 1 South, Range 11 West, SLBM, north of Section 32 where EnergySolutions has established a Controlled Area and RMAs with authority to stage railcars, store empty railcars, move and switch railcars, transload closed packages from railcars, and perform maintenance on railcars. 3.1.10 Section 32 – The Tooele County designated area within Township 1 South and Range 11 West, SLBM, in which EnergySolutions has authority to manage radioactive waste. 3.1.11 Unrestricted Release – Vehicles, containers, facilities, materials, equipment, or other items released from the Licensee’s control for unrestricted use which do not exceed limits found in Table 27-A of Radioactive Material License UT 2300249. 3.1.12 Constant Surveillance and Monitoring – The continuous surveillance by security or other qualified personnel of opened access gates through the fenced EnergySolutions Controlled Area of Section 29. This surveillance ensures unauthorized personnel cannot achieve undetected access to the RMA(s) within this area. 3.1.13 Personnel – Includes EnergySolutions employees, contractors, subcontractors, and vendors stationed at the Clive Facility. 3.1.14 Railcar Transfer Area – The tracks on the east side of Section 29 where incoming railcars containing licensed material are delivered by a railroad operator (e.g. Union Pacific Railroad) for initial shipment inspections, acceptance, labeling, and switching may take place prior to storage and/or processing. These railcars may only remain in this transfer area for up to 10 days. Outgoing railcars may also be stationed in the Railcar Transfer Area while awaiting offsite transfer. 3.2 Responsibilities 3.2.1 The General Manager of Clive has overall responsibility for the EnergySolutions Clive Facility. 3.2.2 The Radiation Safety Officer (RSO) has overall responsibility for radiation safety, contamination control and compliance with state and federal regulations in accordance with the Clive Radiation Protection Program (CL-RS-PG-002). 3.2.3 Clive Rail Facility Manager is responsible for: • Managing the activities within Section 29 pertaining to empty railcar storage, maintenance and repair; • Ensuring employees and contractors working in Section 29 are in compliance with all EnergySolutions Clive Facility procedures and policies; CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 6 of 15 • Ensuring personnel entering a RMA for performing activities pertaining to empty railcar maintenance and inspections are properly trained, certified, and qualified for the tasks they are performing; • Annual reporting required by Radioactive Material License UT2300249 pertaining to railcars that enter/exit a SSection 29 RMA. 3.2.4 Radiation Safety Technicians (RSTs) are responsible for the radiological survey of all equipment, containers, and packages prior to the release from the RA and that all activities are carried out in accordance with all applicable procedures. They are also responsible for performing conveyance surveys on rail conveyances, or for visually observing railcars without a conveyance survey while outside the restricted area. 3.2.5 The Safety and Health Staff are responsible to support the development and implementation of personnel health and safety training programs and for assisting employees by providing technical support for work. 3.2.6 Security Staff are responsible for maintaining constant surveillance and monitoring of all access points in the Controlled Areas whenever receipt, storage, transloading of licensed material, or maintenance/repairs of released railcars is being performed. Security staff shall train all visitors to the Clive Facility regarding authorized visitor access roads. 3.2.7 Facility Personnel (including Maintenance Technicians and Contractors) are required to: • Follow all posted, written and oral, radiological control instructions, permits, and procedures; • Read, understand, and sign into an appropriate RWP prior to entering a RMA and to comply with all requirements of the RWP; • Wear appropriate Personal Protective Equipment (PPE) as designated in the RWP and/or site policy; • Obtain proper training to enter and perform work in a RMA when work is conducted on railcars containing licensed radiological material; • Complete Maintenance Reports (CL-RF-PR-001-F1) and Railcar Inspection Checklists (CL-RF-PR-001-F2) as required. 3.3 Precautions and Limitations 3.3.1 All personnel working in a RMA shall be signed in to a specific RWP for their task(s) prior to entering the RMA(s). There may be different RWP tasks for maintenance activities categorized by their associated radiological risks. This determination is made by the RSO. CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 7 of 15 3.3.2 Security personnel are to verify all visitors, including passengers, have checked in to the security office upon arrival and shall review the site regulations with visitors ensuring they understand the site traffic plan which includes the Admin parking lot and authorized visitor access roads in accordance with CL-SE-PR-001, Clive Facility Security Operations Protocol and Department Work Instruction. 3.3.3 Transloading shall only be conducted with undamaged closed packages in an area designated by the RSO in accordance with CL-CH-PR-251, Container Management and Storage. 3.3.4 Incoming shipment surveying and acceptance shall be in accordance with CL-SR-PR-041, Incoming Radioactive Waste Shipment Acceptance. 3.3.5 All personnel entering a RMA shall implement ALARA principles. Safe and efficient work practices shall be adhered to during the performance of work in a RMA. 3.3.6 Routine radiological surveys of the RMA(s) and transfer area in Section 29 shall be performed in accordance with section 4.1.3.1 of CL-RS-PR- 115, Radiological Surveys. 3.3.7 PPE shall be inspectedfor physical integrity, correct size, and efficiency for job performance prior to use. Appropriate PPE shall be used for the specific task being performed (i.e., puncture resistant gloves, welding mask). 3.3.8 CL-SH-PR-100, Clive Health and Safety Program shall be followed for all activities conducted at the EnergySolutions Clive Facility which includes: 3.3.8.1 Job Hazard Analysis shall be conducted and documented in accordance with ES-SH-PR-101, Job Hazard Analysis as applicable for tasks not already evaluated. 3.3.8.2 All work conducted above four feet shall be performed on a man lift, platform or other means approved by the Safety and Health Staff in accordance with ES-SH-PR-105, Fall Protection. 3.3.8.3 All work involving an open flame, burning, welding, grinding, or any other operation capable of initiating a fire or explosion requires a Hot Work Permit in accordance with ES-SH-PR-201, Hot Work. Note: Appropriate radiological monitoring shall be conducted during hot work as predesignated by the RSO. 3.3.9 Prior to placing railcars containing licensed radiological material in storage, surveys shall be completed by a RST in accordance with CL-RS- PR-115, Radiological Surveys to ensure radiological conditions meet DOT and license conditions for storage in Section 29. CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 8 of 15 3.3.10 A qualified engineer shall be consulted for maintenance that involves railcar structural components. This correspondence shall be attached to CL-RF-PR-001-F1, Railcar Maintenance Report when applicable. 3.3.11 All personnel working around railcars shall be familiar with and follow all requirements regarding rail safety in CL-SR-PR-062, Rail Safety and Operations. 3.3.12 Personnel conducting railcar maintenance requiring certification from the Association of American Railroads (AAR) and/or training in accordance with Federal Railroad Administration (FRA) must have the appropriate certification/training prior to performing the work. A copy of all applicable certifications/training shall be kept in accordance with CL-TN- PR-100, Clive Facility Training. 3.3.13 Maintenance of empty railcars shall occur on the RSO designated tracks within the posted RMA(s) of Section 29 Controlled Area. 3.3.14 Maintenance on empty railcars shall only be performed after surveys are completed by an RST in accordance with CL-RS-PR-115, Radiological Surveys. 3.3.15 When maintenance is required on a location of an empty railcar with contamination above acceptable limits, the railcar shall be transferred to the restricted area of Section 32 for decontamination and/or maintenance. Gondola lids on railcars containing licensed material may only be removed within Section 32. 3.3.16 Radiological decontamination activities (e.g. cleaning, washing, etc.)shall not be performed within Section 29. 3.3.17 Unless decontaminated for unrestricted release, empty railcars shall not be stored in the RMA(s) for longer than two continuous years. 3.3.18 Each RMA shall be posted as a Radioactive Material Area (RMA) in accordance with CL-RS-PR-150, Posting Requirements for Radiological Hazards. The posting shall also note that an RWP is required for entry. Note: Rail Line RMAs in Section 29 are measured from the centerline of the track to a distance of no less than 10 feet in each direction. 3.3.19 Roads that lead to the designated RMA(s) that can be easily accessed by visitors shall be posted with a sign deterring entrance. (For example, DO NOT ENTER, AUTHORIZED PERSONNEL ONLY). 3.3.20 All personnel and items that enter a RMA shall comply with exit surveying requirements specified in the RWP. 3.3.21 All personnel working within the RMA(s) shall be trained in accordance with CL-TN-PR-100, Clive Facility Training. 3.3.22 All rail related activities shall comply with the requirements of R614-6-4, Utah Code for Industrial Railroads. CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 9 of 15 3.3.23 Periodic rail inspections shall be performed in accordance with CL-SR- PR-062, Rail Safety and Operations. 3.3.24 Environmental monitoring of Section 29 including the fenced boundary of the controlled area, non-fenced interior boundaries of the RMAs, transloading areas, and maintenance/repair areas, shall be conducted in accordance with the current Environmental Monitoring Plan. 3.3.25 Railcars stored within a RMA shall not exceed an external dose of 2 mrem per hour at 30 centimeters. 3.3.26 Railcar shipments of licensed material shall be placed into a RMA within 10 days of arrival. 3.4 Document Control and Records 3.4.1 Completed Railcar Maintenance Reports, (CL-RF-PR-001-F1), and Railcar Inspection Checklists, (CL-RF-PR-001-F2), shall be transmitted to Document Control within 60 days of review. 3.4.2 Clive Rail Facility Quarterly Inspections, (CL-RF-PR-001-F3) shall be attached to a completed Clive Facility Surveillance Form and sent to Quality Assurance for assignment of a facility surveillance number and transmitted to Document Control within 60 days of review 3.4.3 These reports shall be kept for three years after the date maintenance was performed in accordance with CL-QA-PR-005, Quality Assurance Records. 4 REQUIREMENTS AND GUIDANCE 4.1 Pre-Job Requirements 4.1.1 An informal pre-job briefing shall be conducted before maintenance activities begin each day. 4.1.2 Personnel needing to enter a RMA shall log into a RWP for the task applicable to the activity (e.g. inspections, maintenance,) being conducted. 4.1.3 Personnel shall be or shall have been briefed on the applicable Job Hazard Analysis for the tasks being conducted. 4.2 Railcar Movement 4.2.1 All railcar movements shall be conducted in accordance with CL-SR-PR- 062, Rail Safety and Operations. 4.2.2 Empty railcar(s) containing licensed radiological material requiring maintenance shall be moved to the designated maintenance area within the RMA. 4.3 Maintenance of Empty Railcars CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 10 of 15 4.3.1 Radiological surveys shall be conducted by qualified RSTs in accordance with CL-RS-PR-115, Radiological Surveys, of all locations on the railcar where maintenance is to be performed as applicable. Note: If it is discovered during maintenance an unsurveyed location on the railcar requires maintenance, RSTs shall be called to perform the required surveys BEFORE performing maintenance on that location. 4.3.1.1 Contamination exceeding 100 dpm/100 cm2 alpha or 1000 dpm /100 cm2 beta/gamma shall be moved to Section 32 for either decontamination or performance of the required maintenance. Note: Contamination meeting 49 CFR 443 limits may not necessarily be low enough for the maintenance required. This is determined by the RSO. 4.3.1.2 The RST shall document the radiological survey on CL-RS-PR- 115-F1, Radiological Survey Form. The form shall include the location on the railcar where maintenance is requested to be performed. 4.3.2 Blue flagging shall be conducted in accordance with CL-SR-PR-062, Rail Safety and Operations. 4.3.2.1 Blue flag targets shall be used to indicate personnel working on, in, or underneath railcars or to block sections of track where rail movements are undesired. 4.3.2.2 This procedure shall be used anytime personnel are on tracks, performing maintenance on rail equipment, when unloading or loading railcars, and when performing any activities on or between railcars such as radiological surveying, inspections, etc. 4.3.3 Track isolation shall be achieved when active maintenance is being performed. The track shall be isolated by locking out the switch preventing rail traffic from accessing the track. 4.3.4 Maintenance shall only be performed on external portions of the railcar unless the railcar meets Unrestricted Release criteria or is otherwise not regulated under the RML. 4.3.5 After completion of required maintenance, inspect the railcar to ensure it meets the inspection requirements for 49 CFR 215 appendix D. 4.4 Documentation 4.4.1 After maintenance has been performed, complete form CL-RF-PR-001- F1, Railcar Maintenance Report, to document maintenance performed on the railcar including railcar location, area on the railcar where maintenance was conducted and outcome. Attach the corresponding survey(s) to the maintenance report (when applicable). CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 11 of 15 4.4.2 Document the post maintenance railcar inspection on form CL-RF-PR- 001-F2, Railcar Inspection Checklist. 4.4.3 Quarterly, inspect the CRF and document this inspection on form CL-RF- PR-001-F3, Clive Rail Facility Quarterly Inspection. 5 ATTACHMENTS AND FORMS 5.1 CL-RF-PR-001-F1, Railcar Maintenance Report – Example 5.2 CL-RF-PR-001-F2. Railcar Inspection Checklist – Example 5.3 CL-RF-PR-001-F3, Clive Rail Facility Quarterly Inspection – Example CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 12 of 15 Attachment 5.1 - CL-RF-PR-001-F1, Railcar Maintenance Report – Example CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 13 of 15 Attachment 5.2 - CL-RF-PR-001-F2, Railcar Inspection Checklist– Example CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 14 of 15 Attachment 5.3 - CL-RF-PR-001-F3, Clive Rail Facility Quarterly Inspection – Example CL-RF-PR-001 Railcar Maintenance in Section 29 Revision 1 Non-Proprietary Page 15 of 15 DOCUMENT SUMMARY FORM