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HomeMy WebLinkAboutDAQ-2025-0018521 DAQC-327-25 Site ID 11977 (B4) MEMORANDUM TO: STACK TEST FILE – TRANS-JORDAN LANDFILL GENERATION FACILITY THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Paul Morris, Environmental Scientist DATE: March 28, 2025 SUBJECT: Source: Enclosed Flare Location: 10473 South Bacchus Highway, South Jordan, Salt Lake County, Utah Contact: Jason Turville: 801 569-8994 Tester: Alliance Technical Group, LLC FRS ID #: UT0000004903500535 Permit #: Title V Permit 3500535004, dated July 21, 2020 Date of Last Revision: January 12, 2023 Subject: Review of Pretest Protocol received March 27, 2025 On March 27, 2025 (email), Utah Division of Air Quality (DAQ) received a protocol for testing of the enclosed flare operating at the Trans-Jordan Landfill Generation Facility located at 10473 South Bacchus Highway, South Jordan, Salt Lake County, Utah. Testing will be performed on April 28, 2025, to determine compliance with the VOC emission limits found in 40 CFR Part 60 Subpart OOO. PROTOCOL CONDITIONS: 1. Method 1 used to determine appropriate sample velocity traverses: OK 2. Method 2 used to determine stack gas velocities and volumetric flow rates: OK 3. Method 3C use to determine dry molecular weight of the stack gases: OK 4. Method 4 used to determine moisture content of stack gases: OK 5. Method 25C used to determine non-methane VOC emissions: OK DEVIATIONS: No deviations were noted. CONCLUSION: The stack test protocol is acceptable. RECOMMENDATION: Send protocol review and test date confirmation notice. ATTACHMENTS: Stack test protocol received March 27, 2025. 6 3 Site Specific Test Plan Trans-Jordan Landfill 10473 South Baccus Hwy. South Jordan, UT 84009 Source to be Tested: Enclosed Flare Proposed Test Date: April 28, 2025 Project No. AST-2025-1819 Prepared By Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 Site Specific Test Plan Test Program Summary AST-2025-1819 Trans-Jordan – South Jordan, UT Page i Regulatory Information Permit Nos. DAQE-AN119770013-24 Title V 3500535004 Regulatory Citation NSPS Subpart OOO 62.16714 and 62.16718 Source Information Source Name Target Parameter Flare / Enclosed Combustor Flare (Inlet and Outlet) NMVOC Contact Information Test Location Test Company Analytical Laboratory Trans-Jordan Landfill 10473 South Baccus Hwy. South Jordan, UT 84009 Facility Contact Jason Turville jturville@transjordan.org (801) 569-8994 Amit Nair Kleinfelder 849 W Levoy Dr., Suite 200 Taylorsville, UT 84123 ANair@kleinfelder.com (801) 261-3336 Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, UT 84120 Project Manager Charles Horton charles.horton@alliancetg.com (352) 663-7568 Field Team Leader Alan Jensen alan.jensen@alliancetg.com (847) 220-3949 (subject to change) QA/QC Manager Kathleen Shonk katie.shonk@alliancetg.com (812) 452-4785 Test Plan/Report Coordinator Delaine Spangler delaine.spangler@alliancetg.com Atmospheric Analysis & Consulting, Inc. 2225 Sperry Avenue Ventura, CA 93003 John Yokoyama jyokoyama@aaclab.com (805) 650-1642 Site Specific Test Plan Table of Contents AST-2025-1819 Trans-Jordan – South Jordan, UT Page ii TABLE OF CONTENTS 1.0 Introduction ................................................................................................................................................. 1-1 1.1 Process/Control System Descriptions .......................................................................................................... 1-1 1.2 Project Team ............................................................................................................................................... 1-1 1.3 Safety Requirements ................................................................................................................................... 1-1 2.0 Summary of Test Program .......................................................................................................................... 2-1 2.1 General Description ..................................................................................................................................... 2-1 2.2 Process/Control System Parameters to be Monitored and Recorded .......................................................... 2-1 2.3 Proposed Test Schedule............................................................................................................................... 2-1 2.4 Emission Limits........................................................................................................................................... 2-2 2.5 Test Report .................................................................................................................................................. 2-2 3.0 Testing Methodology .................................................................................................................................. 3-1 3.1 U.S. EPA Reference Test Methods 1 and 2 – Sampling/Traverse Points and Volumetric Flow Rate ........ 3-1 3.2 U.S. EPA Reference Test Method 3C – Oxygen/Carbon Dioxide/Methane/Nitrogen ................................ 3-1 3.3 U.S. EPA Reference Test Method 4 – Moisture Content ............................................................................ 3-2 3.4 U.S. EPA Reference Test Method 25C – Non-Methane Volatile Organic Compounds in Landfill Gases . 3-2 4.0 Quality Assurance Program ......................................................................................................................... 4-1 4.1 Equipment ................................................................................................................................................... 4-1 4.2 Field Sampling ............................................................................................................................................ 4-2 4.3 Analytical Laboratory.................................................................................................................................. 4-2 LIST OF TABLES Table 1-1: Project Team ........................................................................................................................................... 1-1 Table 2-1: Program Outline and Tentative Test Schedule ........................................................................................ 2-1 Table 2-2: Emission Limits ...................................................................................................................................... 2-2 Table 3-1: Source Testing Methodology .................................................................................................................. 3-1 Site Specific Test Plan Introduction AST-2025-1819 Trans-Jordan – South Jordan, UT Page 1-1 1.0 Introduction Alliance Technical Group, LLC (Alliance) was retained by Trans-Jordan Landfill (Trans-Jordan) to conduct compliance testing at the South Jordan, Utah facility. Portions of the facility are subject to provisions of the New Source Performance Standard (NSPS) Subpart OOO 62.16714 and 62.16718 and the Utah Department of Environmental Quality, Division of Air Quality (UDAQ) DAQE-AN119770013-24 and Title V 3500535004. Testing will be conducted to determine the emission rates of non-methane volatile organic compounds (NMVOC) from the inlet and the outlet of the Enclosed Combustor Flare (Flare) to determine the NMVOC control efficiency (CE). This site-specific test plan (SSTP) has been prepared to address the notification and testing requirements of the UDAQ permit and the NSPS. 1.1 Process/Control System Descriptions The combustor sampling location consists of a vertical, round stack with two orthogonal sampling ports located at least two diameters downstream and one-half diameter upstream of the nearest flow disturbances. Gas sampling will be performed at a single point in the stack. 1.2 Project Team Personnel planned to be involved in this project are identified in the following table. Table 1-1: Project Team Trans-Jordan Personnel Jason Turville Regulatory Agency UDAQ Alliance Personnel Alan Jensen other field personnel assigned at time of testing event 1.3 Safety Requirements Testing personnel will undergo site-specific safety training for all applicable areas upon arrival at the site. Alliance personnel will have current OSHA or MSHA safety training and be equipped with hard hats, safety glasses with side shields, steel-toed safety shoes, hearing protection, fire resistant clothing, and fall protection (including shock corded lanyards and full-body harnesses). Alliance personnel will conduct themselves in a manner consistent with Client and Alliance’s safety policies. A Job Safety Analysis (JSA) will be completed daily by the Alliance Field Team Leader. Site Specific Test Plan Summary of Test Programs AST-2025-1819 Trans-Jordan – South Jordan, UT Page 2-1 2.0 Summary of Test Program To satisfy the requirements of the UDAQ permit and the NSPS, the facility will conduct a performance test program to determine the compliance status of the Flare. 2.1 General Description All testing will be performed in accordance with specifications stipulated in U.S. EPA Reference Test Methods 1, 2, 3C, 4, and 25C. Table 2-1 presents an outline and tentative schedule for the emissions testing program. The following is a summary of the test objectives.  Testing will be performed to demonstrate compliance with the permit and NSPS Subpart OOO 62.16714 and 62.16718.  Emissions testing will be conducted on the inlet and outlet of the Flare.  If the outlet results meet the concentration emissions limit, then compliance will be demonstrated using the outlet results only; if not then the CE results will be used to demonstrate compliance.  Each of the three (3) test runs will be approximately 60 minutes in duration per location.  NMVOC concentrations will be reported on an as hexane basis.  Simultaneous testing will be performed at the flare inlet and outlet to determine NMVOC CE. 2.2 Process/Control System Parameters to be Monitored and Recorded Plant personnel will collect operational and parametric data at least once every 15 minutes during the testing. The following list identifies the measurements, observations and records that will be collected during the testing program:  Operating Temperature, °F 2.3 Proposed Test Schedule Table 2-1 presents an outline and tentative schedule for the emissions testing program. Table 2-1: Program Outline and Tentative Test Schedule Testing Location Parameter US EPA Method No. of Runs Run Duration Est. Onsite Time DAY 1 – April 28, 2025 Equipment Setup & Pretest QA/QC Checks 8 hr Enclosed Combustor Flare VFR 1-2 3 60 minutes (per location) O2/CO2 3C BWS 4 NMVOC 25C DAY 2 – April 29, 2025 Contingency Day (if needed) Site Specific Test Plan Summary of Test Programs AST-2025-1819 Trans-Jordan – South Jordan, UT Page 2-2 2.4 Emission Limits Emission limits for each pollutant are below. Table 2-2: Emission Limits Source Pollutant Citation Flare NMVOC – ≥98% CE OR NMVOC – 20 ppmvd @3 % O2 NSPS Subpart OOO 62.16714 and 62.16718 2.5 Test Report The final test report must be submitted within 60 days of the completion of the performance test and will include the following information. In addition to the final test report, the test results must be entered into the U.S. EPA Electronic Reporting Tool (ERT) for submittal via CEDRI.  Introduction – Brief discussion of project scope of work and activities.  Results and Discussion – A summary of test results and process/control system operational data with comparison to regulatory requirements or vendor guarantees along with a description of process conditions and/or testing deviations that may have affected the testing results.  Methodology – A description of the sampling and analytical methodologies.  Sample Calculations – Example calculations for each target parameter.  Field Data – Copies of actual handwritten or electronic field data sheets.  Laboratory Data – Copies of laboratory report(s) and chain of custody(s).  Quality Control Data – Copies of all instrument calibration data and/or calibration gas certificates.  Process Operating/Control System Data – Process operating and control system data (as provided by Trans-Jordan) to support the test results. Site Specific Test Plan Testing Methodology AST-2025-1819 Trans-Jordan – South Jordan, UT Page 3-1 3.0 Testing Methodology This section provides a description of the sampling and analytical procedures for each test method that will be employed during the test program. All equipment, procedures and quality assurance measures necessary for the completion of the test program meet or exceed the specifications of each relevant test method. The emission testing program will be conducted in accordance with the test methods listed in Table 3-1. Table 3-1: Source Testing Methodology Parameter U.S. EPA Reference Test Methods Notes/Remarks Volumetric Flow Rate 1 & 2 Full Velocity Traverses Oxygen/Carbon Dioxide 3C Inlet – Summa Can Moisture Content 4 Gravimetric Analysis Non-Methane Volatile Organic Compounds 25C Summa Can All stack diameters, depths, widths, upstream and downstream disturbance distances and nipple lengths will be measured on site with an EPA Method 1 verification measurement provided by the Field Team Leader. These measurements will be included in the test report. 3.1 U.S. EPA Reference Test Methods 1 and 2 – Sampling/Traverse Points and Volumetric Flow Rate The sampling location and number of traverse (sampling) points will be selected in accordance with U.S. EPA Reference Test Method 1. To determine the minimum number of traverse points, the upstream and downstream distances will be equated into equivalent diameters and compared to Figure 1-1 (for isokinetic sampling) and/or Figure 1-2 (measuring velocity alone) in U.S. EPA Reference Test Method 1. Full velocity traverses will be conducted in accordance with U.S. EPA Reference Test Method 2 to determine the average stack gas velocity pressure, static pressure and temperature. The velocity and static pressure measurement system will consist of a pitot tube and inclined manometer. The stack gas temperature will be measured with a K- type thermocouple and pyrometer. Stack gas velocity pressure and temperature readings will be recorded during each test run. The data collected will be utilized to calculate the volumetric flow rate in accordance with U.S. EPA Reference Test Method 2. 3.2 U.S. EPA Reference Test Method 3C – Oxygen/Carbon Dioxide/Methane/Nitrogen The inlet carbon dioxide (CO2), oxygen (O2), methane (CH4) and nitrogen (N2) testing will be conducted in accordance with U.S. EPA Reference Test Method 3C. The sampling system will consist of a stainless steel sample probe, Teflon sample line(s), rotameter and stainless steel sample canister. The rotameter will ensure the gas will be sampled at a constant rate. Following the completion of each test run, the sample tank will be removed and the vacuum pressure will be measured to ensure a valid sample will be collected. Each sample canister will be clearly identified and sealed for transport to the identified lab for analysis. Site Specific Test Plan Testing Methodology AST-2025-1819 Trans-Jordan – South Jordan, UT Page 3-2 3.3 U.S. EPA Reference Test Method 4 – Moisture Content The stack gas moisture content will be determined in accordance with U.S. EPA Reference Test Method 4. The gas conditioning train will consist of a series of chilled impingers. Prior to testing, each impinger will be filled with a known quantity of water or silica gel. Each impinger will be analyzed gravimetrically before and after each test run on the same analytical balance to determine the amount of moisture condensed. 3.4 U.S. EPA Reference Test Method 25C – Non-Methane Volatile Organic Compounds in Landfill Gases The non-methane volatile organic compounds (NMVOC) testing will be conducted in accordance with U.S. EPA Reference Method 25C. A sample of the landfill gas will be extracted using an evacuated cylinder or an evacuated stainless-steel canister. Each sample will be withdrawn at a constant flow rate through a calibrated flow-controlling orifice and into an evacuated stainless-steel canister. Following sampling, the canisters will be sealed and shipped to the identified laboratory. The NMVOC content of the gas will be determined by injecting a portion of the gas into a gas chromatographic column to separate the NMVOC from carbon monoxide (CO), carbon dioxide (CO2), and methane (CH4). The NMVOC will be oxidized to CO2, reduced to CH4 and measured by a flame ionization detector (FID). Site Specific Test Plan Quality Assurance Program AST-2025-1819 Trans-Jordan – South Jordan, UT Page 4-1 4.0 Quality Assurance Program Alliance follows the procedures outlined in the Quality Assurance/Quality Control Management Plan to ensure the continuous production of useful and valid data throughout the course of this test program. The QC checks and procedures described in this section represent an integral part of the overall sampling and analytical scheme. Adherence to prescribed procedures is quite often the most applicable QC check. 4.1 Equipment Field test equipment is assigned a unique, permanent identification number. Prior to mobilizing for the test program, equipment is inspected before being packed to detect equipment problems prior to arriving on site. This minimizes lost time on the job site due to equipment failure. Occasional equipment failure in the field is unavoidable despite the most rigorous inspection and maintenance procedures. Therefore, replacements for critical equipment or components are brought to the job site. Equipment returning from the field is inspected before it is returned to storage. During the course of these inspections, items are cleaned, repaired, reconditioned and recalibrated where necessary. Calibrations are conducted in a manner, and at a frequency, which meets or exceeds U.S. EPA specifications. The calibration procedures outlined in the U.S. EPA Methods, and those recommended within the Quality Assurance Handbook for Air Pollution Measurement Systems: Volume III (EPA-600/R-94/038c, September 1994) are utilized. When these methods are inapplicable, methods such as those prescribed by the American Society for Testing and Materials (ASTM) or other nationally recognized agency may be used. Data obtained during calibrations is checked for completeness and accuracy. Copies of calibration forms are included in the report. The following sections elaborate on the calibration procedures followed by Alliance for these items of equipment.  Dry Gas Meter and Orifice. A full meter calibration using critical orifices as the calibration standard is conducted at least semi-annually, more frequently if required. The meter calibration procedure determines the meter correction factor (Y) and the meter’s orifice pressure differential (ΔH@). Alliance uses approved Alternative Method 009 as a post-test calibration check to ensure that the correction factor has not changed more than 5% since the last full meter calibration. This check is performed after each test series.  Pitot Tubes and Manometers. Type-S pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.84 unless a specific coefficient has been determined from a wind tunnel calibration. If a specific coefficient from a wind tunnel calibration has been obtained that coefficient will be used in lieu of 0.84. Standard pitot tubes that meet the geometric criteria required by U.S. EPA Reference Test Method 2 are assigned a coefficient of 0.99. Any pitot tubes not meeting the appropriate geometric criteria are discarded and replaced. Manometers are verified to be level and zeroed prior to each test run and do not require further calibration.  Temperature Measuring Devices. All thermocouple sensors mounted in Dry Gas Meter Consoles are calibrated semi-annually with a NIST-traceable thermocouple calibrator (temperature simulator) and verified during field use using a second NIST-traceable meter. NIST-traceable thermocouple calibrators are calibrated annually by an outside laboratory.  Nozzles. Nozzles are measured three (3) times prior to initiating sampling with a caliper. The maximum difference between any two (2) dimensions is 0.004 in.  Digital Calipers. Calipers are calibrated annually by Alliance by using gage blocks that are calibrated annually by an outside laboratory. Site Specific Test Plan Quality Assurance Program AST-2025-1819 Trans-Jordan – South Jordan, UT Page 4-2  Barometer. The barometric pressure is obtained from a nationally recognized agency or a calibrated barometer. Calibrated barometers are checked prior to each field trip against a mercury barometer. The barometer is acceptable if the values agree within ± 2 percent absolute. Barometers not meeting this requirement are adjusted or taken out of service.  Balances and Weights. Balances are calibrated annually by an outside laboratory. A functional check is conducted on the balance each day it is use in the field using a calibration weight. Weights are re-certified every two (2) years by an outside laboratory or internally. If conducted internally, they are weighed on a NIST traceable balance. If the weight does not meet the expected criteria, they are replaced.  Other Equipment. A mass flow controller calibration is conducted on each Environics system annually following the procedures in the Manufacturer’s Operation manual. A methane/ethane penetration factor check is conducted on the total hydrocarbon analyzers equipped with non-methane cutters every six (6) months following the procedures in 40 CFR 60, Subpart JJJJ. Other equipment such as probes, umbilical lines, cold boxes, etc. are routinely maintained and inspected to ensure that they are in good working order. They are repaired or replaced as needed. 4.2 Field Sampling Field sampling will be done in accordance with the Standard Operating Procedures (SOP) for the applicable test method(s). General QC measures for the test program include:  Cleaned glassware and sample train components will be sealed until assembly.  Sample trains will be leak checked before and after each test run.  Appropriate probe, filter and impinger temperatures will be maintained.  The sampling port will be sealed to prevent air from leaking from the port.  Dry gas meter, ΔP, ΔH, temperature and pump vacuum data will be recorded during each sample point.  An isokinetic sampling rate of 90-110% will be maintained, as applicable.  All raw data will be maintained in organized manner.  All raw data will be reviewed on a daily basis for completeness and acceptability. 4.3 Analytical Laboratory Analytical laboratory selection for sample analyses is based on the capabilities, certifications and accreditations that the laboratory possesses. An approved analytical laboratory subcontractor list is maintained with a copy of the certificate and analyte list as evidence of compliance. Alliance assumes responsibility to the client for the subcontractor’s work. Alliance maintains a verifiable copy of the results with chain of custody documentation.