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HomeMy WebLinkAboutDAQ-2025-0017601 DAQC-316-25 Site ID 10335 (B5) MEMORANDUM TO: CEM FILE – TESORO REFINING AND MARKETING COMPANY, LLC – Salt Lake City Refinery THROUGH: Harold Burge, Major Source Compliance Section Manager FROM: Rob Leishman, Environmental Scientist DATE: March 26, 2025 SUBJECT: Sources: V-917 Fuel Gas Drum, North and South Flare Contact: Rheannon Schaefer – 801-367-8102 Location: 474 West 900 North, Salt Lake City, Salt Lake County, UT Test Contractor: Alliance Technical Group, LLC FRS ID#: UT0000004903500004 Permit/AO#: Approval Order (AO) DAQE-AN103350075-18, dated January 11, 2018 Subject: Review of RA/PST Protocol dated March 14, 2025 On March 14, 2025, DAQ received a protocol for a RA/PST (relative accuracy/performance specification test) of the Tesoro V-917 Drum, and North and South Flares in Salt Lake City, UT. Testing will be performed on August 5-7, 2025, to determine the relative accuracy of the H2S monitoring systems. PROTOCOL CONDITIONS: 1. RM 11 used to determine H2S content of fuel gas in petroleum refineries: OK DEVIATIONS: No deviations noted. CONCLUSION: The protocol appears to be acceptable. RECOMMENDATION: Send attached protocol review and test date confirmation notice. ATTACHMENT: Tesoro Refining and Marketing Company’s RATA Protocol 1 8 2 ^i\w/. salt Lake city Refinery 474 west 900 North salt Lake city, uT 84103-1494 Tesoro Refining & Marketing Company LLC A subsidiary of Marathon Petrolsum Corporation March 14,2025 Mr. Paul Morris Division of Air Quality Department of Environmental Quality 195 North 1950 West P.O. Box 144820 Salt Lake City, UT 84114-4820 Tesoro Relining and Marketing Company's Salt Lake City Refinery FCCU WGS Coke Burn Emissions Test Protocol Fuel Gas Y-917 HzS RATA Protocol North & South Flare HzS RATAs Protocol Dear Mr. Morris: Enclosed please find the Fluid Catalytic Cracking Unit (FCCU) Wet Gas Scrubber (WGS) Method 58 Particulate Matter Test, the Fuel Gas (V-917) HzS Relative Accuracy Test Audit (RATA), and the North & South Flare HzS Relative Accuracy Test Audits (RATAs) Protocols scheduled for the weeks of May 20,2025, and August 5,2025. The purpose of the Fluid Catalytic Cracking Unit Wet Gas Scrubber (WGS) Method 58 Partiiulate Matter Test is to demonstrate the compliance status of the source with respect to NSPS Subpart Ja PM emission standard of I pound per 1000 pounds coke burn off. The PM test results will be used to determine the new operational parameters for the WGS (differential pressure and liquid-to-gas ratio) and the ESP (primary power and secondary current). Please contact me at (801) 366-2033 if you have any questions. Sincerely, Environmental Specialist Enclosure ENVIRONMENTAL QUALITY NI\/ISION OF AIR OTJALITY Rheannon SchaefEr rrareAI TECHNICAL GROUP Site Specific Test Plan Tesoro Refining and Marketing Company Salt Lake City Refinery 474 West 900 North Salt Lake City, UT 84103 Sources to be Tested: Fuel Gas Y-9l7,North & South Flares Proposed Test Dates: August 5 - 7,2025 Proj ect No. AST- 2025 - t L 42 Prepared By Alliance Technical Group, LLC 3683 W 2270 S, Suite E West Valley City, LIf 84120 L-l ,1i.i r)Ff)Atl lrlFlll OF t jvlL,J l\.1Vr:NTAL Q t JA LITYI 14il Hr,rrr.( lx-, [i rfr riz{ [ , '/i :llC,ll OF Alll Ot!ALITY Site Specific Test Plan Test Program Summary Resulatory Information Permit No. Regulatory Citations Source Information DAQE-ANl033s007s-18 40 CFR 60, Appendix B, Performance Specification 7 40 CFR 60, Subpart Ja Source Natne Y-917 Fuel Gas Line North Flare South Flare Contact Information Target Parameter HzS HzS HzS Test Location Tesoro Refining and Marketing Company Salt Lake City Refinery 474 West 900 North Salt Lake City, UT 84103 Facility Contact Rheannon Schaefer Rschaefer@marathonpetoleum. com (801) 367-8r02 Test Company Alliance Technical Group, LLC 3683 W 22705, Suite E WestValley City, UT 84120 Project Manager Charles Horton charles.horton@lliancetg. com (3s2) 663-7s68 Field Team Leader Alan Jensen alan jensen@alliancetg.com (2s6)221-94s7 (subject to change) QA/QC Manager Kathleen Shonk katie.shonk@lliancetg.com (8t2) 4s2478s Test Plan/Report Coordinator Delaine Spangler delaine. spangler@alliancetg.com AST-2025-l 142 MPC - Salt Lake City, UT Page i pul6lpe TECI-] NICAL GROUP Site Specilc Test Plan Table of Contents TABLE OF CONTENTS 2.0 Summary of Test Program .................2-l 2.2 Process/Control System Parameters to be Monitored and Recorded ................ 2-l 3.1 U.S. EPA Reference Test Method I I - Hydrogen Sulfide...... ..... 3-1 LIST OF TABLES Table 2-l: Program Outline and Tentative Test Schedu1e................... ......2-l Table2-2: RelativeAccuracyRequirementsandLimits... ........................2-2 LIST OF APPEIIDICES Appendix A Example Field Data Sheets MPC - Salt L,akc City, UTAST-2025-1 142 pul6lpe TECI]NICi\L GNOUF) Site Specific Test Plan Intrcduction 1.0 Introduction Alliance Technical Group, LLC (Altiance) was retained by Marathon Petroleum Corporation (MPC) to conduct performance specification (PS) testing at the Tesoro Refining and Marketing Company (Tesoro) Salt Lake City, Utah refinery. Portions of the facility are subject to provisions of the 40 CFR 60, Appendix B, PS 7, 40 CFR 60, Subpart Ja and the Utah Department of Environmental Quality, Division of Air Quality (UDAQ) Pennit No. DAQE- AN103350075-18. Testing will include conducting a relative accuracy test audit (RATA) to determine the relative accgracy (RA) of the hydrogen sulfide (HzS) continuous emissions monitoring system (CEMS) serving the North and South Flares and the V-917 Fuel Gas Drum. This site-specific test plan (SSTP) has been prepared to address the notification and testing requirements of the UDAQ permit. 1.1 CEMS Descriptions Parameter: Make: Model: Serial No.: Span: North Flare Pollutant HzS Siemens Maxum II TCD 30048895441610 0-300 ppm South Flare Pollutant HzS Siemens Maxum II TCD 30048895441060 0-300 ppm Fuel Gas Drum Pollutant HzS Siemens Maxum II TCD 300488s3581060 0-300 ppm 1.2 Project Team Personnel planned to be involved in this project are identified in the following table' Table l-1: ProjectTeam 1.3 Sefety Requirements Testing personnel will undergo site-specific safety training for all applicable areas upon arrival at the site. Alliance personnel will have current OSHA or MSHA safety haining and be equipped with an HzS monitor, hard hats, safety glasses with side shields, steel-toed safety shoes, hearing protection, fire resistant clothing, and fall protection (including shock corded lanyards and full-body harnesses). Alliance personnel will conduct themselves i1 3 6anns1 consistent with Client and Alliance's safety policies. A Job Safety Analysis (JSA) will be completed daily by the Alliance Field Team Leader. MPC Personnel Rheannon Schaefer Regulatory Agency UDAQ Alliance Personnel Alan Jensen other field personnel assigned at time of testing event AST-2025-l 142 MPC - Salt Lake City, UT Page l-1 AI Site Specific Test Plan Summary ofTest Programs 2.0 Summary of Test Program To satisff the requirements of the UDAQ permit, the facility will conduct a performance test program to determine the compliance status of the Fuel Gas Drum, and the North and South Flare CEMS. 2.1 General Description All testing will be performed in accordance with specifications stipulated in U.S. EPA Reference Test Method ll. Table 2-l presents an outline and tentative schedule for the emissions testing program. The following is a summary ofthe test objectives. Testing will be performed to demonstrate compliance with the UDAQ permit and 40 CFR 60, Appendix B, PS 7 and Subpart Ja. Emissions testing will be conducted on the exhausts of the V-917 Fuel Gas Drum and the North and South Flares. Testing will be conducted while each source is operating at greater than 50% of the maximum normal load. Each of the 9-12 test runs will be approximately 3O-minutes in duration for each source. 2.2 Process/Control System Parameters to be Monitored and Recorded Plant personnel will collect operational and parametric data at least once every l5 minutes during the testing. The following list identifies the measurements, observations and records that will be collected during the testing program: o CEMS Data 2.3 Proposed Test Schedule Table 2-l presents an outline and tentative schedule for the emissions testing program Table 2-l: Program Outline and Tentative Test Schedule Fla a a Testing Locetion Paremeter US EPA Method No. ofRuns Run Duration EsL Onsite Time DAY I -August 4,2025 Equipment Setup & Pretest QA/QC Checks 6hr DAY2-August 5,2025 North Flare HzS 1l 9-12 30 min l0-12 hr DAY3-August6,2025 South Flare HzS u 9-t2 30 min l0-12 hr DAY4-August7,2025 Fuel Gas Line V-917 H:S 1l 9-t2 30 min 8hr DAY5-August8,2025 Contingency Day (if needed) MPC - Salt Lake City, UT Siu Specffrc Test Plan Sumtury of Tes Prcgrams 2.4 Emission I.lmlts Emission limig for each pollutant are below. Teble 2-2: Relative Accurecy Requlrements and Llmits 60, Appendix B, PS 7 and Subpart Ja162 ppmvd (3 hr average)520% of RM or < l0% of AS 60, Appendix B, PS 7162 ppmvd (3 hr average)-20 % of RM or <10 % of ASFuel Gas Line V-917 2.5 Test Report The final test report must be submitted within 60 days of the completion of the performance test and will include the following information. o Introductzbz - Brief discussion of project scope of work and activities. o Results and Discussion - A summary of test results and process/contol system operational data with comparison to regulatory requirements or vendor guarantees along with a description of process conditions and/or testing deviations that may have affected the testing rezults. o Methodolog - Adescription of the sampling and analytical methodologies. . Sample Calcalatiotts - Example calculations for each talget parameter. o Field Data - Copies of actual handwritten or electonic field data sheets. t euatity Control Data- Copies of all instnrment calibration data and/or calibration gas certificates. . process Operating/Control System Data -Process operating and contol system data (as provided by MPC) to support the test results. AST-2025-1142 MPC - Salt Lakc City, UT Page2-2 AI Site Specific Test Plan Testing Methodology 3.0 Testing Methodology This section provides a description of the sampling and analytical procedures for each test method that will be employed during the test program. All equipment, procedures and quality assurance measrues necessary for the completion of the test program meet or exceed the specifications of each relevant test method. The emission testing program will be conducted in accordance with the test methods listed in Table 3-1. Table 3-1: Source Testing Methodology All stack diameters, depths, widths, upstream and downstream disturbance distances and nipple lengths will be measured on site with a verification measurement provided by the Field Team Leader. 3.1 U.S. EPA Reference Test Method 1l - Hydrogen Sulfide The hydrogen sulfide (HzS) testing will be conducted in accordance with U.S. EPA Reference Test Method I l. The complete sampling system will consist of a Teflon probe, five (5) midget impingers, dry gas meter, and pump. The first impinger will contain 15 mL of hydrogen peroxide (HrOz), the second impinger will be empty and the third, fourth and fifth impingers will contain 15 mL of cadmium sulfate (CdSOr). Before and after each test run, the sampling system will be leak checked. Following each test run, the sampling train will be connected to a charcoal tube and the system will be purged with ambient air for l5 minutes to ensure that all HzS is removed from the HzOz The contents of the first impinger will be discarded. An acidified iodine (I2) solution will be added to each impinger and these contents will be transferred to an iodine flask. The sample analysis will be performed onsite by titrating the sample with 0.01 N sodium thiosulfate until the solution turned a light yellow color. At this point four (4) mL of starch indicator solution will be added to the sample and will be repeated until the sample retumed to a colorless state. The titrant volumes for the endpoints will be recorded and used in the emission calculations. The relative accruacy of the HzS CEMS will be determined based on procedures found in 40 CFR 60, Performance Specif,rcation 7 F TA Paremeter U.S. EPA Reference Test Methods Notes/Itemarks Hydrogen Sulfide ll Constant Rate Sampling AST-2025-1 142 MPC - Salt Lake City, UT Page 3-1 pilt6rpe TICIlI.JICAL (]NOUP 4.0 QualitY Assurance Program Alliance follows the procedures outlined in the Quality Assurance/Quality contol Management Plan to ensure the continuous production of useful and valid data throughout the course of this test program. The QC checks and procedures described in this section represent an integral part of the overall sampling and analytical scheme' Adherence to prescribed procedures is quite ofte'n the most applicable QC check. 4.1 Equipment Field test equipment is assiped a unique, permanent identification number. Prior to mobilizing for the test progpm, equipment is inspected before being packed to detect equipment problems prior to aniving on site' This minimizes lost time on the job site due to equipment failure. Occasional equipment failure in the field is unavoidable despite the most rigorous inspection and maintenance procedures. Therefore, replacements for critical equipment or components are brought to the job site. Equipment returning from the field is inspected before it is returned to storage. During the course of these inspections, items are cleaned, repaired, reconditioned and recalibrated where necessary. Calibrations are conducted in a manner, and at a frequency, which meets or exceeds U.S. EPA specifications' The calibration procedures outlined in the U.S. EPA Methods, and those recommended within the Quality Assurance Handbook for Air pollution Measurement Systems: Volume III (EPA-600iR-94/038c, September 1994) are utilized' when these methods are inapplicable, methods such as those prescribed by the American society for Testing and Materials (ASTM) or other nationally recognized agency may be used. Data obtained during calibrations is checked for completeness and accuracy. Copies of calibration forms are included in the report' The following sections elaborate on the calibration procedures followed by Alliance for these items of equipment' o Barometer. The barometric pressure is obtained from a nationally recogpized agency or a calibrated barometer. Calibrated barometers are checked prior to each field trip against a mercury barometer' The barometer is acceptable if the values agree within * 2 percent absolute. Barometers not meeting this requirement are adjusted or taken out of service' o Other Equipment. A mass flow contoller calibration is conducted on each Environics system annually following the procedures in the Manufacturer's Operation manual. Other equipment such as probes, umbilical lines, cold boxes, etc. are routinely maintained and inspected to ensure that they are in good working order. They are repaired or replaced as needed' 4.2 Field SamPling Field sampling will be done in accordance with the Standard Operating Procedures (SOP) for the applicable test method(s). General QC measures for the test program include: o The sampling port will be sealed to prevent air from leaking from the port. o All raw data will be maintained in an organized manner' . All raw data will be reviewed on a daily basis for completeness and acceptability. AST-2025-1r42 MPC - Salt L,ake CitY, UT Page 4-1 H2S Summary Location: - Source: - Project No.: - Run No.Dste Time Reference Method H2S ppmvd CEMS H2S ppmvd Averrge Difference ppmvdStertEnd I 2 3 4 5 6 7 8 9 l0 ll l2 Average Standard Deviation (Sd) Applicable Source Standard (AS)162 Confidence Coeflicient (CC) Relative Accuracy @A) Acceptability Criteria - Mean Reference Method 320Vo Performance Specification Methoc PS 7 (RM ls) Conlidence Coeflicient, CC CC= where, h.qzs n sd CC mean difference b.czs n Sd RM RA #.rrl #N/A Relative Accuracy, RA * ='-*;;x[*'''1.,,. where, = degrees offreedom = number of runs selected for calculating the RA = standard deviation ofdifference = confidence coefficient = average difference of Reference Method and CEMS : degrees offreedom: number of runs selected for calculating the RA = standard deviation ofdifference = reference method = relative accuracy #N/A 9F gEa6 IIeEacIU HO 0zoo!r co6 6! ta€lau,xcEA9AEHH aotQ Run 1 Data Perameter Irrs Uncorrected Run Average (C*J Corrected Run Averege (Corr) QA/QC Locrdon: - Sourcc: -- Prolect No.: - Devlce GC-FPD Meke Model SAl Compound Bottle ID Concentration Mol.hvt. H2S 34.08 Cat QA LoadoD -Socc. - PreJGctNc -Ddc: TID: E2S EtLlndcrubndoDstrilhd cm(ppu)Mtdlfldcdtbrdost Ddrd cmGnu)If,Id.l Cdlbndon st0drd cole Gpr) Iai.dior xr AC Yoiatia XT tc Ydrlatior RT AC YEId ton Mu Recovery-Drift QA Locetion: -- Source: -- Project No.: -- GC Drift (Using H2S Gas) Pre-Test Post-Test Datr Dett Timr Timr Injection #Measured Concentration (ppm)94 Yaiation Measured Concenhation (ppm)% Variation %Dnfr I 2 3 Mean Pre Test System Recovery (Using HrS Gas) Datt Timr Iniection #Measured Concentration (ppm)ok Yaiation Gas Concentration 7o Recoverv 1 2 3 Mean Post Test System Recovery (Using HrS Gas) Detr Time Iniection #Measured Concentration (oom)'l Yaiation Gas Concentration o/o Recoverv I 2 3 Mean Correction Factor I - Example Calculations Corrected Concentration, PPmvd Crrs = Coo xRF where, Coas RF Cnzs : average H2S concentration observed during test, ppmvd : system recovery correction factor, unitless : average H2S concentation during test, ppmvd