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HomeMy WebLinkAboutDAQ-2024-008502 June 14, 2024 Ryan Bares Erica Pryor Utah Department of Environmental Quality (DEQ) Division of Air Quality PO Box 144820 Salt Lake City, UT 84114-4820 RE: AHRI Comments to Utah DEQ on the proposed amendments to rules R307-315 and R307-316: NOx Emissions Controls for Natural Gas-Fired Boilers Sent via email to: rbares@utah.gov and epryor1@utah.gov Dear Mr. Bares and Ms. Pryor: The Air-Conditioning, Heating, and Refrigeration Institute (AHRI) welcomes the opportunity to comment on the Utah Department of Environmental Quality (DEQ) proposed amendments to rules R307-315: NOx Emissions Controls for Natural Gas-Fired Boilers 2.0-5.0 MMBtu and R307-316: NOx Emissions Controls for Natural Gas-Fired Boilers greater than 5.0 MMBtu (Proposed Rules). AHRI represents more than 330 manufacturers of heating, ventilation, air conditioning, commercial refrigeration (HVACR) and water heating equipment. It is an internationally recognized advocate for the HVACR and water heating industry and certifies the performance of many of the products manufactured by its members. In North America, the annual economic activity resulting from the HVACR industry is more than $211 billion. In the United States alone, AHRI member companies, along with distributors, contractors, and technicians employ more than 704,000 people. AHRI is committed to and supports greenhouse gas (GHG) emission reductions, while promoting sustainable, safe, reliable, and affordable access to the essential air and water heating and cooling provided by the products they manufacture. Two fundamental pillars of industry are certainty and consistency. The changes proposed below address certainty. However, consistency is achieved through alignment on NOx requirements, across jurisdictions, as proposed in our comments, to provide a clear, consistent path forward for manufacturers. The scope of the proposal needs to be not only feasible to meet and enforce but also unambiguous and consistent for all manufacturers. Finally, there needs to be an appropriate time period for manufacturers to certify and list their products to the rules’ requirements to ensure consumers can obtain affordable and timely replacements of their boilers. AHRI Comments – Utah DEQ on the proposed amendments to rules R307-315 and R307-316: NOx Emissions Controls for Natural Gas-Fired Boiler June 14, 2024 2 1. General Comments on Both Rules a) Scope of the rule. AHRI requests that Utah DEQ modify the scope of both rules to only apply NOx requirements to new and replacement boilers. The requirement to meet the proposed NOx requirements when replacing a burner or modifying a boiler is infeasible, especially considering the ability to meet safety certification requirements. While the burner plays a role in the production of NOx, the whole combustion system works together to meet a nine ppmv NOx emissions limit. To meet this requirement, the entire boiler system would need to be replaced by the owner/consumer. Additionally, modifications to a boiler to bring it into compliance, if done incorrectly, could breach the safety certification requirements and/or the manufacturers’ installation instructions for the boiler. Finally, the scope of the rule is ambiguous, as written, for 2.0 MMBtu/hr products. Section R307-315 states that the purpose of the rule is to set a requirement that the “...total rated heat input has to be at least 2.0 MMBtu/hr. and not more than 5.0 MMBtu/hr."1 While section R307-315.2 states that the applicability of the rule is for products that have “…has a total rated heat input greater than 2.0 MMBtu/hr. and not more than 5.0 MMBtu/hr."2 AHRI notes that the purpose is inclusive of 2.0 MMBtu/hr. products while the applicability is not. AHRI requests that Utah DEQ align these two sections. Given the limitations on NOx reduction through burner replacement outlined above, and the additional cost to consumers if the entire boiler needs to be replaced upon repair or replacement of a burner, AHRI requests that Utah DEQ remove burner replacements and boiler modifications from the scope of this rule. Utah is proposing to meet a CO emission rate of 200 ppmv or less. AHRI requests Utah DEQ modifies both rules to harmonize with other California Air District Jurisdiction Rules3 for CO emissions that are currently in effect for boilers with inputs between 2.0 MMBtu/hr. and 5.0 MMBtu/hr. for CO emissions. b) Exemptions required for successful implementation. Boilers used in critical applications, at certain facilities (i.e., hospitals), are designed to utilize N+1 redundancy to ensure continued heating and sterilization in the event of a failure. This N+1 redundancy requires a backup system to maintain continuous boiler operation. This is typically accomplished with multiple dual-fuel boilers which run on both natural gas and fuel oil. The system allows the unit to switch to on-hand fuel oil if there is a disruption in natural 1 Utah DEQ proposed amendment to Section R307-315, NOx Emission Controls for Natural Gas- Fired Boilers 2.0- 5.0 MMBtu. 2 Utah DEQ proposed amendment to Section R307-315.2, Applicability. 3 The following California Air District Rules are currently in effect for boilers with inputs between 2.0 MMBtu/hr and 5.0 MMBtu/hr, all these rules set a CO emissions limit of 400 ppm: • Bay Area Air Quality Management District Regulation 9, Rule 7-307.1 • Sacramento Metro Area Air Quality Management District Rule 411 • San Diego County Air Pollution Control District Rule 62.2.2 • San Joaquin Valley Unified Air Pollution Control District Rule 4307 • Santa Barbara Air Pollution Control District Rule 361 • South Coast Air Quality Management District Rule 1146.1 • Ventura County Air Pollution Control District Rule 74.15.1 AHRI Comments – Utah DEQ on the proposed amendments to rules R307-315 and R307-316: NOx Emissions Controls for Natural Gas-Fired Boiler June 14, 2024 3 gas supply. These dual-fuel burners are typically considered to be low-NOx at a threshold of 30 ppmv. As a result, AHRI requests that exemptions are made to allow for the safe and continued operation of dual-fuel boilers in critical applications. c) Cost of implementation not considered. In many cases, implementation of both rules will require facilities to upgrade from a non- condensing boiler to a condensing boiler, which will come at a significant cost to the consumer. When switching from a non-condensing boiler, the unit must be switched from natural draft venting to induced draft venting. This switch can be problematic if there is shared venting between a non-condensing appliance and a condensing appliance. In this situation, a second venting path will need to be implemented and the facility modified to allow the different venting pathways. Additionally, upgrades to the water piping system are needed because of the higher input temperature required by the non-condensing boiler and the lower output temperature of a condensing boiler. Therefore, AHRI requests that Utah DEQ perform a cost benefit analysis examining the cost to consumers versus the benefits achieved through the lower NOx emissions and the measuring of CO emissions. d) Timing of compliance. The compliance deadline, May 1, 2024, for these proposed rules does not provide sufficient time for manufacturers to identify and certify compliant products. As outlined in the following paragraphs, AHRI does not see a clear path forward to meet the emission limits. Moreover, manufacturers need ample time to review the compliance requirements, make necessary design changes to meet the requirements, test, and certify their products are compliant. AHRI requests that Utah DEQ change the compliance date for this rule from May 1, 2024 to be no less than 18 months after the date of the publication of the final rule. e) Analysis methods not reliable. Under “Definitions,” the Proposed Rules recommend that “combustion analysis” should mean “an analysis performed on flue gases using a portable instrument which measures a range of variables…” AHRI recommends that in the above language DEQ insert the word “calibrated” before “portable instrument” to ensure reliable data is collected. 2. Comments related to R307-315 As noted above, the certification requirements for this rule are unclear. The lack of a robust set of certification requirements to be used across industry will lead to market confusion and a lack of consistency across manufacturers. AHRI requests that Utah DEQ accept products certified to other air quality districts with similar or more stringent NOx emissions standards, such as the certification program in California for the South Coast Air Quality Management District (SCAQMD) for compliance to the current version of 1146.1, as compliant with R307-315. AHRI Comments – Utah DEQ on the proposed amendments to rules R307-315 and R307-316: NOx Emissions Controls for Natural Gas-Fired Boiler June 14, 2024 4 3. Comments related to R307-316 Similar to AHRI’s comments related to certification to R307-315, a robust set of certification requirements is paramount to eliminate market confusion and meet emission standards. Critically, field tests are affected by many variables making them inconsistent when compared to laboratory testing. Field testing should be kept to a minimum for this rule, and requirements and procedures must be in place to ensure the tests are reliable and repeatable. A fully compliant boiler may fail a field test, due to a lack of calibrated equipment or the test was not conducted in a controlled environment. In all field tests, but especially in areas of non-attainment, background NOx needs to be accounted for as part of the measurement to ensure accurate emission readings from the boiler. Further field tests are typically performed with portable NOx analyzers that have significantly worse accuracy and resolution when compared with laboratory testing equipment. This increase in uncertainty needs to be accounted for with a tolerance on the acceptable field test NOx readings. Finally, an accurate field test NOx reading is difficult to ensure given the less than perfect conditions in the field. Small variations in air currents during the test can cause the emissions rates to fluctuate significantly. This inability to maintain ideal combustion conditions will lead to wavering NOx readings which will be difficult to determine if the cause is the unit under test or the measurement equipment. Unlike R307-315, AHRI is currently unaware of a program that certifies the NOx emissions of boilers greater than 5.0 MMBtu to be less than 9 ppmv. There are programs in place for testing of these products and emissions, such as the SCAQMD, which sets a specific manual of procedures for determining the NOx emissions of the product. AHRI requests that Utah DEQ adopts an existing laboratory test standard for testing NOx emissions of boilers greater than 5.0 MMBtu, like the provisions put forth in the current version of SCAQMD 1146. We appreciate the opportunity to provide these comments. If you have any questions regarding this submission, please do not hesitate to contact me. Sincerely, Nicole Colantonio Director, Regulatory Affairs Email: NColantonio@ahrinet.org